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Various aspects of the glycolic oxidation of the glucose units of starch Dicarboxyserke durch Natriumhypochlorit/Bromid-Oxidation
with stoichiometric amounts of sodium hypochlorite applying sodium und ihre Calciurnbindungseigenschaften. Verschiedene Aspekte
bromide as the catalyst have been investigated. The main objective of der glykolischen Oxidation der Glucoseeinheiten von Starke mit sto-
the study was to optimize the reaction conditions for the preparation chiometrischen Mengen an Natriumhypochlorit unter Zufiigung von
of dicarboxy-starch and to establish the calcium sequestering capacity Natriumbromid als Katalysator wurden untersucht. Das Hauptziel
of the material. der Untersuchung war, die Reaktionsbedingungen fur die Darstel-
The products, polycarboxylates, are obtained in high yields lung von Dicarboxystarke zu optimieren und die Calcium sequestie-
(90-95%) and they have a sequestering capacity up to 1.4mmole Ca/ rende Kapazitat des Materials festzustellen.
g, which is somewhat higher than that of the materials obtained in a Die Produkte, Polycarboxylate, werden in hohen Ausbeuten
non-catalyzed oxidation. This result is attributed to the facts that the (90-95%) erhalten und haben eine Sequestierungskapazitat bis zu
reaction with sodium bromide may be carried out at higher pH (> 9) 1,4mMol Ca/g, was etwas hoher ist als diejenige, die bei einer nicht-
than the non-catalyzed reaction and that a relatively low concentra- katalysierten Hypochloritoxidation erhalten wird. Dieses Ergebnis
tion of hypochlorite throughout the process could be maintained. In wird begleitet durch die Tatsachen, daR die Reaktion mit Natrium-
this way the decomposition of hypochlorous acid/hypochlorite, espe- bromid bei hoherem pH-Wert (> 9) ausgefiihrt wird als die nichtka-
cially occurring at high concentration of hypochlorous acid at lower talysierte Reaktion und daR wahrend des Prozesses eine relativ nied-
pH (6-8) is prevented. rigere Hypochloritkonzentration eingehalten werden konnte. Auf
Other advantages of this procedure are the colourless appearance of diese Weise wird der Zerfall von unterchloriger SaurelHypochlorit,
the materials and the higher reaction rate. The feasibility for .large- der besonders bei hohen Konzentrationen an unterchloriger Saure
scale preparation follows from the results of a few exploratory expe- bei niedrigeren pH-Werten (6-8) auftritt, verhindert.
riments, including an electrochemical preparation. Andere Vorteile dieses Verfahrens sind die Farblosigkeit der Mate-
rialien und die hohere Reaktionsgeschwindigkeit.Die Durchfiihrbar-
keit folgt aus den Ergebnissen von wenigen Forschungsversuchen,
einschlieBlich einer elektrochemischen Darstellung.
1 Introduction Since it has been recognized that oxidized starch possesses good
calcium binding properties and as a consequence may be
It is well-known that the use of sodium tripolyphosphate (STP) applicable as a substitute for STP, a number of studies have
in detergent formulations as calcium and magnesium sequester- been carried out in order to evaluate this type of synthetic
ing agent is subject t o regulations because it leads to eutrophica- polycarboxylate [26-331. T h e advantages of starch are the low
tion of surface waters including lakes and seas [l-lo]. For this price and the renewable character. In some early studies only
reason extensive studies have been carried out with the aim to the possibility of phosphate replacement was considered
find an alternative for STP which meets all requirements. The [26-281. It was found that the performance was satisfactory, but
main demands of such substitutes are: the costs of application in detergent fomulations would be
- good performance (Ca- and Mg-binding), probably too high, due to the expensive oxidation method and
- good biodegradability/biocompatibility, the large amounts needed for a good performace. It seemed
- low price, therefore better t o apply dicarboxy-starch as a co-builder, as
- preferentially good solubility in water, but not hygrosco- proposed by Nieuwenhuizen et al. [29]. Recently Koch et al. [30]
pic, nevertheless discussed the application of dicarboxy-starch as
- non-toxic. builder and co-builder in powder detergent formulations.
A nowadays commonly used alternative for STP is zeolite NaA From a series of studies in which several preparation methods
[ll-221, an inorganic ion exchanger which has several attracti- have been investigated thoroughly, Van Bekkum and Kieboom
ve properties: it is cheap, the calcium binding is satisfactory, and and co-workers [29, 31-34] concluded that two methods are
the substance is non-toxic. The estimated world production of promising. The first method is a two step procedure consisting
detergent zeolite NaA amounted to 1,236,000 t in 1992 [23]. of consecutive oxidation with sodium periodate and sodium
However, there are also some drawbacks involved in the use, chlorite [29,32,33]. In recent studies on this method carried out
namely the non-water solubility and the slow binding of magne- by Floor et al. [30-331 it was confirmed that the best products
sium ions, especially at lower washing temperature [12, 241. were obtained in the two-step procedure, as was found by
Moreover deposits (incrustations) formed on the fabrics during Nieuwenhuizen et al. The better performance of the products
the washing process d o not dissolve. In view of these aspects a obtained via this method is attributable to the retention of the
so-called co-builder is added, which prevents the formation of high molecular weight and the fact that more carboxylate
incrustation and functions as a carrier, transporting the calcium groups are introduced in the molecule. A n important improve-
and magnesium ions to the zeolite NaA [20, 211. Polyacrylate ment was obtained by using hydrogen peroxide in the second
and copolymers of acrylate and maleate are widely used for this step. The net effect is a much lower consumption of the
purpose, but because of their non-biodegradability the applica- relatively expensive sodium chlorite (2 moles per mole glucose-
tion of these material is also under discussion [25]. unit instead of 6 moles), a somewhat higher yield and better per-
starchktarke 46 (1994) Nr. 3, S. 95-101 0 VCH Verlagsgesellschaft mbH, D-69451 Weinheim, 1994 0038-9056/94/0303-0095$05.00+.25/0 95
forming products. The disadvantages are that the process has to this procedure white to very light yellow products were ob-
be carried out in two steps and that relatively expensive tained, with satisfactory properties. As expected the most
reagents as sodium periodate and sodium chlorite are needed. pronounced improvement was achieved by using bromide as
Moreover, the high molecular weight starch-based polycarb- catalyst [48]. Prerequisite was the use of substantial amounts of
oxylates may be less biodegradable. It seems not difficult to this catalyst. Despite the low HOCl/OCl--concentration, main-
hydrolyse [33] the high molecular weight products in order to tained throughout the reaction, a high reaction rate is obtained.
obtain biodegradable materials. The hydrolysis can be carried In this paper the full results are presented of our study on the
out before or after oxidation. Of course this will have conse- bromide-catalyzed oxidation of starch with sodium hypochlori-
quences for the costs of the product. [28]. Alternatively, te. Special emphasis was put on the influence of the reaction
partial oxidation might be considered to improve biodegrada- conditions on yield and calcium binding properties of the
tion. products.
The second procedure is a one-step conversion: oxidation with The main problem in the classical route is the separation of the
sodium hypochlorite [31]. Although Boruch states [39] that large amount of NaCl produced (about 700g/kg dicarboxy-
oxidation at the 6-position of the glucose-unit occurs, there is starch). Ultra- or nanofiltration offers the possibility to remove
little doubt that the reaction proceeds as described by Floor et the salt in a simple and cheap way. The feasibility of this
al. In a series of studies Whistler and co-workers [34-371 have procedure has also been investigated by us and the results will
proven that 2,3-scission occurs resulting in the formation of be reported.
dicarboxy-starch. These results are confirmed by the studies of An alternative for large-scale batch production is an indirect
Kohn [38] and Floor et al. [31]. Additional evidence originates electrochemical process. The feasibility of this procedure fol-
from older literature, in which it is stated that in acidic medium lows from a procedure for the preparation of gluconic acid from
oxidation at the 6-position occurs, whereas in alkaline medium glucose [49]. Starch is oxidized in an electrochemical cell in the
oxidation at the 2,3-position prevails [34,40]. Advantages of this presence of a small (catalytic) amount of hypobromite. The
method are that sodium hypochlorite is relatively cheap, that bromide formed after oxidation is regenerated at the anode, so
the oxidation can be carried out in one step and that some that the salt burden may be limited. An example of a large scale
depolymerization occurs, which gives better prospects for the preparation will be described.
biodegradability of the product.
The sodium hypochlorite oxidation has also some draw- 2 Experimental
backs.
1. For the production of 1 mole of dicarboxy-starch (as gluco- 2.1 Materials
se-unit) theoretically 3 moles of sodium hypochlorite are need-
ed and consequently 3 moles of NaCl will be formed. Because of The following materials were used:
environmental legislation the discharge of NaCl will lead to - waxy maize starch (ZBB de Bijenkorf, The Netherlands)
extra costs. It may be noted that - in principle - electrochemi- - wheat starch (gift from Latenstein, Nijmegen, The Nether-
cal regeneration of chlorine and hypochlorite in situ is possi- lands); protein content < 0.25%,
ble. - Promozyme (NOVO Industri AS),
2. The products obtained in this way are coloured [29,31], which - NaOC1-solution (100 g of C12 dissolved in 1 liter deminerali-
may be undesirable for use in detergent formulations. zed water containing, 0.3% excess NaOH for stabilization),
3. The price of dicarboxy-starch may be still too high, despite the - aqueous NaOH (Merck),
fact that relatively cheap reagents are used. - aqueous HC1 (Merck),
It is known that the oxidation rate of starch and of cellulose with - CaCI2 (Merck p. a.),
sodium hypochlorite can be increased by catalysts like salts of - NaBr (Merck p. a.),
cobalt and nickel and bromide [41-441. The role of the latter - methanol (Merck p. a.),
compound is ascribed to the fast conversion into hypobromite - ethanol (Gist-brocades).
[45], which reacts faster than hypochlorite and at higher pH [41, Linear dextrins (amylodextrins) were prepared from waxy
461 which may have some advantages. Potze and Hiemstra [41] maize starch following a procedure described in the literature
have found that the reaction of starch with hypochlorite in the [50]. Waxy maize starch (8% in water) was gelatinized at 100°C
presence of one of these catalysts leads to the formation of and after cooling to 55°C the suspension was incubated with
products with a lower carbonyl content and a higher carboxylate pullulanase (Promozyme, NOVO) at this temperature and pH
content, which will enhance the sequestering capacity. Contrary 5, resulting in specific hydrolysis of the a-1,6 bonds. The average
to these results Floor et al. [31] found no beneficial effect of the degree of polymerization (DP) of the dextrins was found to be
use of bromide in some exploratory experiments. The amount 25 by measuring the reducing capacity [51] and the total
of catalyst used by Floor et al. was relatively low: 0.008 mole carbohydrate content [52] of the product. It was shown by
NaBdmole starch corresponding to 0.0027 mole NaBr/ HPLC-GPC [53] that the products have a bi-modal distribution;
mole NaOCI). Potze and Hiemstra used a 0.125-0.0125 NaBr/ 75% consists of a fraction D P = 15-45 and 25% of DP =
NaOCI molar ratio. However, it is evident from the literature 45-75.
that the rate of the oxidation of starch with hypobromite/ Three maltodextrin samples were prepared from wheat starch
hypobromous acid is substantially higher than that of the by hydrolysis of gelatinized starch with 1 0 - 3 ~HCI at 95"C,
reaction with sodium hypochlorite/hypochlorous acid [46, 471 during 3, 3.5 and 4 S h , respectively. The average D P was
and the disappointing results of Floor may be attributed to the determined as described above (linear dextrins). For the three
low catalyst concentration. Apparently, there is a need for batches was found DP = 85, 50 and 25, respectively.
further research regarding this subject.
For these reasons various possibilities for improvement of the 2.2 Methods
whole oxidation process have been studied by us [48]. By
gradual addition of the hypochlorous acid/hypochlorite solution The calcium binding capacity of the products was determined by
high concentrations of this reagent are avoided and herewith using a Ca-ion selective electrode (Radiometer, F2002) in
the decomposition of the reagent. Apparently, a more efficient combination with a calomel electrode (Radiometer, K 401). For
use of the oxidant is achieved in this way. It appeared that via the calibration of the electrode aqueous solutions of lo-',
~ ~~
9.0 55 56 0.4
9.0 55 60 0.6
9.0 55 65 0.6
9.0 60 80 0.5
8.7-9.3 55 73 0.5
8.2-8.8 120 84 0.7
Table 2.
The Bromide-Catalyzed Oxidation of Linear Dextrins and Wheat Starch with NaOCI.
1 7-10 80 5 20 65 0.90 65
2 7-10 80 3 20 80 1.10 80
3 9-1 0 80 10 20 60 0.75 69
4 9.0 100 6 20 95 0.70 64
5 9.0 100 6 5 95 1.33 62
6 9.5 100 6 20 98 1.11 71
7 9.5 100 3 20 84 1.20 69
8 9.5 100 12 20 69 1.2s 62
9 9.5 100 6 5 98 1.37 75
10 9.5 100 3 20 95 1.15 71
11 10.0 100 6 20 86 1.38 76
12 10.0 100 3 20 86 1.20 70
13 10.0 100 6 5 97 1.38 76
I) Abbreviations: S = starch, s = solid form, g = gelatinized starch, LD = linear (amy1o)dextrins. SC = sequestering capacity. CC = carboxylate
content with respect to the theoretical amount at 100% conversion (8.47mmole COONalg).
z, wlw on starch (initial bromide concentration is approximately 0.02-0.08 M).
3, Initial temperature.
4, Yield (Y)was calculated on the basis of M = 162 of an anhydroglucose unit and M = 236 of an oxidized unit (as disodium salt). The calculation of the
carboxylate content was based on M = 192 of the free acid.
city of the products, obtained via the two step procedure ranges
Experiment') T ("C) bromide (YO, yield (YO) SC (mmol
between 2.0 and 2.5 mmole Ca/g. The products prepared from
w/w on starch) Cak) starch have retained their high molecular weight (DP > 1000).
~~
The effect of bromide in the hypochlorite oxidation of amylodextrins Die katalytische Wirkung von Bromid bei der Hypochloritoxida-
(short chain amylose) and inulin on the reaction rate was investigat- tion von linearen Dextrinen und Inulin. Die Wirkung von Bromid
ed. It was found both in the linear dextrins and inulin oxidation that bei der Hypochloritoxidation von Amylodextrinen (kurzkettige
the rate increases linearly with the sodium bromide concentration, Amylose) und Inulin auf die Reaktionsgeschwindigkeit wurde unter-
which proves the catalytic effect of this substance. The origin of the sucht. Es wurde gefunden, daB sowohl bei linearen Dextrinen als
catalysis is the rapid Br-/OCI- conversion. The second-order rate auch bei Inulin die Geschwindigkeit linear mit der Natriumbromid-
constant of the reaction Konzentration zunimmt, was den katalytischen Effekt dieser Sub-
Carbohydrate + HOBrlOBr- -+ polycarboxylates + HBr/Br- stanz beweist. Ursprung der Katalyse ist die rasche Br-/OCl--Um-
was determined at pH 9.0 and 294298 K. wandlung. Die Geschwindigkeitskonstante zweiter Ordnung der
The activation energy for the oxidation of amylodextrins amounts to Reaktion
67 kJ.mole-'. The highest rate was found at pH 8.25. The reaction Kohlenhydrat + HOBr/OBr- + Polycarboxylate + HBr/Br- wurde
rate is almost independent of pH in the region 8.5-9.5. Because of the bestimmt bei pH 9.0 und 294-298 K.
simultaneous occurrence of bromine, Br3-, hypobromous acid and Die Aktivierungsenergie fur die Oxidation betrug 67 kJ.Mol -I. Die
hypobromite in the pH region investigated, it is difficult to elucidate hochste Geschwindigkeit wurde bei pH 8,25 gefunden. Die Reak-
the oxidation mechanism. tionsgeschwindigkeit ist im Bereich von 8,5-9.5 fast vom pH-Wert
unabhangig. Wegen des gleichzeitigen Auftretens von Brom, Br3-,
unterbromiger Saure und Hypobromit in dem untersuchten pH-Be-
reich ist die AuPltlarung des Oxidationsmechanismus schwierig.
starch/stake 48 (1994) Nr. 3, S. 101-106 0 VCH Verlagsgesellschaft mbH, D-69451 Weinheim, 1994 0038-9056/94/0303-0101$05.00+.25/0 101