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Dicarboxy-Starch by Sodium Hypochlorite/

Bromide Oxidation and Its Calcium Binding


Properties
Arie C. Besemer, Zeist, and Herman van
Bekkum, Delft (The Netherlands)

Various aspects of the glycolic oxidation of the glucose units of starch Dicarboxyserke durch Natriumhypochlorit/Bromid-Oxidation
with stoichiometric amounts of sodium hypochlorite applying sodium und ihre Calciurnbindungseigenschaften. Verschiedene Aspekte
bromide as the catalyst have been investigated. The main objective of der glykolischen Oxidation der Glucoseeinheiten von Starke mit sto-
the study was to optimize the reaction conditions for the preparation chiometrischen Mengen an Natriumhypochlorit unter Zufiigung von
of dicarboxy-starch and to establish the calcium sequestering capacity Natriumbromid als Katalysator wurden untersucht. Das Hauptziel
of the material. der Untersuchung war, die Reaktionsbedingungen fur die Darstel-
The products, polycarboxylates, are obtained in high yields lung von Dicarboxystarke zu optimieren und die Calcium sequestie-
(90-95%) and they have a sequestering capacity up to 1.4mmole Ca/ rende Kapazitat des Materials festzustellen.
g, which is somewhat higher than that of the materials obtained in a Die Produkte, Polycarboxylate, werden in hohen Ausbeuten
non-catalyzed oxidation. This result is attributed to the facts that the (90-95%) erhalten und haben eine Sequestierungskapazitat bis zu
reaction with sodium bromide may be carried out at higher pH (> 9) 1,4mMol Ca/g, was etwas hoher ist als diejenige, die bei einer nicht-
than the non-catalyzed reaction and that a relatively low concentra- katalysierten Hypochloritoxidation erhalten wird. Dieses Ergebnis
tion of hypochlorite throughout the process could be maintained. In wird begleitet durch die Tatsachen, daR die Reaktion mit Natrium-
this way the decomposition of hypochlorous acid/hypochlorite, espe- bromid bei hoherem pH-Wert (> 9) ausgefiihrt wird als die nichtka-
cially occurring at high concentration of hypochlorous acid at lower talysierte Reaktion und daR wahrend des Prozesses eine relativ nied-
pH (6-8) is prevented. rigere Hypochloritkonzentration eingehalten werden konnte. Auf
Other advantages of this procedure are the colourless appearance of diese Weise wird der Zerfall von unterchloriger SaurelHypochlorit,
the materials and the higher reaction rate. The feasibility for .large- der besonders bei hohen Konzentrationen an unterchloriger Saure
scale preparation follows from the results of a few exploratory expe- bei niedrigeren pH-Werten (6-8) auftritt, verhindert.
riments, including an electrochemical preparation. Andere Vorteile dieses Verfahrens sind die Farblosigkeit der Mate-
rialien und die hohere Reaktionsgeschwindigkeit.Die Durchfiihrbar-
keit folgt aus den Ergebnissen von wenigen Forschungsversuchen,
einschlieBlich einer elektrochemischen Darstellung.

1 Introduction Since it has been recognized that oxidized starch possesses good
calcium binding properties and as a consequence may be
It is well-known that the use of sodium tripolyphosphate (STP) applicable as a substitute for STP, a number of studies have
in detergent formulations as calcium and magnesium sequester- been carried out in order to evaluate this type of synthetic
ing agent is subject t o regulations because it leads to eutrophica- polycarboxylate [26-331. T h e advantages of starch are the low
tion of surface waters including lakes and seas [l-lo]. For this price and the renewable character. In some early studies only
reason extensive studies have been carried out with the aim to the possibility of phosphate replacement was considered
find an alternative for STP which meets all requirements. The [26-281. It was found that the performance was satisfactory, but
main demands of such substitutes are: the costs of application in detergent fomulations would be
- good performance (Ca- and Mg-binding), probably too high, due to the expensive oxidation method and
- good biodegradability/biocompatibility, the large amounts needed for a good performace. It seemed
- low price, therefore better t o apply dicarboxy-starch as a co-builder, as
- preferentially good solubility in water, but not hygrosco- proposed by Nieuwenhuizen et al. [29]. Recently Koch et al. [30]
pic, nevertheless discussed the application of dicarboxy-starch as
- non-toxic. builder and co-builder in powder detergent formulations.
A nowadays commonly used alternative for STP is zeolite NaA From a series of studies in which several preparation methods
[ll-221, an inorganic ion exchanger which has several attracti- have been investigated thoroughly, Van Bekkum and Kieboom
ve properties: it is cheap, the calcium binding is satisfactory, and and co-workers [29, 31-34] concluded that two methods are
the substance is non-toxic. The estimated world production of promising. The first method is a two step procedure consisting
detergent zeolite NaA amounted to 1,236,000 t in 1992 [23]. of consecutive oxidation with sodium periodate and sodium
However, there are also some drawbacks involved in the use, chlorite [29,32,33]. In recent studies on this method carried out
namely the non-water solubility and the slow binding of magne- by Floor et al. [30-331 it was confirmed that the best products
sium ions, especially at lower washing temperature [12, 241. were obtained in the two-step procedure, as was found by
Moreover deposits (incrustations) formed on the fabrics during Nieuwenhuizen et al. The better performance of the products
the washing process d o not dissolve. In view of these aspects a obtained via this method is attributable to the retention of the
so-called co-builder is added, which prevents the formation of high molecular weight and the fact that more carboxylate
incrustation and functions as a carrier, transporting the calcium groups are introduced in the molecule. A n important improve-
and magnesium ions to the zeolite NaA [20, 211. Polyacrylate ment was obtained by using hydrogen peroxide in the second
and copolymers of acrylate and maleate are widely used for this step. The net effect is a much lower consumption of the
purpose, but because of their non-biodegradability the applica- relatively expensive sodium chlorite (2 moles per mole glucose-
tion of these material is also under discussion [25]. unit instead of 6 moles), a somewhat higher yield and better per-

starchktarke 46 (1994) Nr. 3, S. 95-101 0 VCH Verlagsgesellschaft mbH, D-69451 Weinheim, 1994 0038-9056/94/0303-0095$05.00+.25/0 95
forming products. The disadvantages are that the process has to this procedure white to very light yellow products were ob-
be carried out in two steps and that relatively expensive tained, with satisfactory properties. As expected the most
reagents as sodium periodate and sodium chlorite are needed. pronounced improvement was achieved by using bromide as
Moreover, the high molecular weight starch-based polycarb- catalyst [48]. Prerequisite was the use of substantial amounts of
oxylates may be less biodegradable. It seems not difficult to this catalyst. Despite the low HOCl/OCl--concentration, main-
hydrolyse [33] the high molecular weight products in order to tained throughout the reaction, a high reaction rate is obtained.
obtain biodegradable materials. The hydrolysis can be carried In this paper the full results are presented of our study on the
out before or after oxidation. Of course this will have conse- bromide-catalyzed oxidation of starch with sodium hypochlori-
quences for the costs of the product. [28]. Alternatively, te. Special emphasis was put on the influence of the reaction
partial oxidation might be considered to improve biodegrada- conditions on yield and calcium binding properties of the
tion. products.
The second procedure is a one-step conversion: oxidation with The main problem in the classical route is the separation of the
sodium hypochlorite [31]. Although Boruch states [39] that large amount of NaCl produced (about 700g/kg dicarboxy-
oxidation at the 6-position of the glucose-unit occurs, there is starch). Ultra- or nanofiltration offers the possibility to remove
little doubt that the reaction proceeds as described by Floor et the salt in a simple and cheap way. The feasibility of this
al. In a series of studies Whistler and co-workers [34-371 have procedure has also been investigated by us and the results will
proven that 2,3-scission occurs resulting in the formation of be reported.
dicarboxy-starch. These results are confirmed by the studies of An alternative for large-scale batch production is an indirect
Kohn [38] and Floor et al. [31]. Additional evidence originates electrochemical process. The feasibility of this procedure fol-
from older literature, in which it is stated that in acidic medium lows from a procedure for the preparation of gluconic acid from
oxidation at the 6-position occurs, whereas in alkaline medium glucose [49]. Starch is oxidized in an electrochemical cell in the
oxidation at the 2,3-position prevails [34,40]. Advantages of this presence of a small (catalytic) amount of hypobromite. The
method are that sodium hypochlorite is relatively cheap, that bromide formed after oxidation is regenerated at the anode, so
the oxidation can be carried out in one step and that some that the salt burden may be limited. An example of a large scale
depolymerization occurs, which gives better prospects for the preparation will be described.
biodegradability of the product.
The sodium hypochlorite oxidation has also some draw- 2 Experimental
backs.
1. For the production of 1 mole of dicarboxy-starch (as gluco- 2.1 Materials
se-unit) theoretically 3 moles of sodium hypochlorite are need-
ed and consequently 3 moles of NaCl will be formed. Because of The following materials were used:
environmental legislation the discharge of NaCl will lead to - waxy maize starch (ZBB de Bijenkorf, The Netherlands)
extra costs. It may be noted that - in principle - electrochemi- - wheat starch (gift from Latenstein, Nijmegen, The Nether-

cal regeneration of chlorine and hypochlorite in situ is possi- lands); protein content < 0.25%,
ble. - Promozyme (NOVO Industri AS),

2. The products obtained in this way are coloured [29,31], which - NaOC1-solution (100 g of C12 dissolved in 1 liter deminerali-

may be undesirable for use in detergent formulations. zed water containing, 0.3% excess NaOH for stabilization),
3. The price of dicarboxy-starch may be still too high, despite the - aqueous NaOH (Merck),

fact that relatively cheap reagents are used. - aqueous HC1 (Merck),
It is known that the oxidation rate of starch and of cellulose with - CaCI2 (Merck p. a.),
sodium hypochlorite can be increased by catalysts like salts of - NaBr (Merck p. a.),

cobalt and nickel and bromide [41-441. The role of the latter - methanol (Merck p. a.),
compound is ascribed to the fast conversion into hypobromite - ethanol (Gist-brocades).

[45], which reacts faster than hypochlorite and at higher pH [41, Linear dextrins (amylodextrins) were prepared from waxy
461 which may have some advantages. Potze and Hiemstra [41] maize starch following a procedure described in the literature
have found that the reaction of starch with hypochlorite in the [50]. Waxy maize starch (8% in water) was gelatinized at 100°C
presence of one of these catalysts leads to the formation of and after cooling to 55°C the suspension was incubated with
products with a lower carbonyl content and a higher carboxylate pullulanase (Promozyme, NOVO) at this temperature and pH
content, which will enhance the sequestering capacity. Contrary 5, resulting in specific hydrolysis of the a-1,6 bonds. The average
to these results Floor et al. [31] found no beneficial effect of the degree of polymerization (DP) of the dextrins was found to be
use of bromide in some exploratory experiments. The amount 25 by measuring the reducing capacity [51] and the total
of catalyst used by Floor et al. was relatively low: 0.008 mole carbohydrate content [52] of the product. It was shown by
NaBdmole starch corresponding to 0.0027 mole NaBr/ HPLC-GPC [53] that the products have a bi-modal distribution;
mole NaOCI). Potze and Hiemstra used a 0.125-0.0125 NaBr/ 75% consists of a fraction D P = 15-45 and 25% of DP =
NaOCI molar ratio. However, it is evident from the literature 45-75.
that the rate of the oxidation of starch with hypobromite/ Three maltodextrin samples were prepared from wheat starch
hypobromous acid is substantially higher than that of the by hydrolysis of gelatinized starch with 1 0 - 3 ~HCI at 95"C,
reaction with sodium hypochlorite/hypochlorous acid [46, 471 during 3, 3.5 and 4 S h , respectively. The average D P was
and the disappointing results of Floor may be attributed to the determined as described above (linear dextrins). For the three
low catalyst concentration. Apparently, there is a need for batches was found DP = 85, 50 and 25, respectively.
further research regarding this subject.
For these reasons various possibilities for improvement of the 2.2 Methods
whole oxidation process have been studied by us [48]. By
gradual addition of the hypochlorous acid/hypochlorite solution The calcium binding capacity of the products was determined by
high concentrations of this reagent are avoided and herewith using a Ca-ion selective electrode (Radiometer, F2002) in
the decomposition of the reagent. Apparently, a more efficient combination with a calomel electrode (Radiometer, K 401). For
use of the oxidant is achieved in this way. It appeared that via the calibration of the electrode aqueous solutions of lo-',
~ ~~

96 starchlstarke 46 (1994) Nr. 3, S. 95-101


lo4, lo-’ and 1 0 “ ~CaC12 were used. The calibration curve 9.5, controlled by a pH-stat (Metrohm). After 20 h reaction the
(log U vs. Cc,(II)) was linear in the region between lo-’ to temperature of the mixture was gradually raised to about 40°C
M, according to the specification of the supplier. Below and kept at this temperature during 10 h. The reaction mixture
these concentrations the electrode was less sensitive, but repro- was concentrated and desalted using a membrane process. The
ducible measurements could be carried out down to ~ O - * M membrane was a hollow-fibre type, (HF1-43PM2) with a sur-
CaCI2,provided in the solution NaCl(5.10” M) was present and face area of 0.288m2. The flux with demi-water was 1 1.h-l at
the solutions were stirred well in a reproducible way. 2 bar. With the product the flux was 1I:h-’, decreasing gradually
The sequestering capacity (SC) was measured by titration as to 0.7 1.h-l. The reaction mixture (about 1001) was concentrated
follows: small amounts (10-20 mg) of dicarboxy-starch were to about 201. The solution was diluted with 51 water and
added subsequently to 100ml of an aqueous 1 0 - 3 ~CaCI2 concentrated again. The procedure was repeated several times
solution. After 2 min of stirring the resulting (Ca(I1) concentra- until the conductivity of the solution did not change anymore,
tion was measured. The pH was kept between 10and 10.3. From indicating that NaCl and NaBr were completely removed.
the titration curve (see Fig. 1)the amount needed for lowering Finally, the resulting solution was concentrated to a volume of
the concentration to lo-’ M Ca(I1) was found by interpolation. 12 1, and freeze-dried to yield 5.6 kg of disodium starch-dicar-
The calcium sequestering capacity is defined as the number of boxylate.
mmoles Ca(II), that is coordinated by one gram of the
sequestering agent at pH 10-10.5 until the concentration of 2.5 Exploratory preparation of dicarboxy-starch
non-bound Ca(I1) is ~O-’M. This value is considered to be the
upper limit in the washing process at which no incrustation via an indirect electrochemical process
occurs.
The electrochemical preparation had an exploratory character.
The electrochemical cell was a tube, length 40cm, diameter .
2.3 Preparation of dicarboxy-starch as disodium lOcm, with a volume of about 31. The platinized titanium
salt (small scale) electrodes were placed vertically. The effective surface area of
the anodes was 150 cm2.The cathodes were of the same material
The preparation of dicarboxy-starch on a 2-5g scale was and were placed between the anodes. The cell voltage was
carried out in a double-wall vessel (volume 150ml), provided maintained at 3.5-4V, leading to a current of 100A.
with an inlet for NaOH-dosage, and a combined pH glass In 61 of water lOOg of NaBr was dissolved and 200g of starch
electrode. In the first and second series of experiments 5 g of was suspended. This mixture was recirculated through the
dextrins or starch was dissolved in 50 ml, respectively suspended electrochemical reactor. Despite the icelwater cooling the
in 25 ml water, and cooled to the desired temperature. To the reaction temperature was relatively high: 17°C. The pH was
stirred reaction mixture a known amount of sodium bromide kept between 9.8 and 10.2by addition of NaOH. After approxi-
was added, followed by a small amount (3-5 ml) of the sodium mately one hour the starch was completely dissolved. During
hypochlorite solution. After an initial sharp raise of the pH approximately 6-8 h current was led through the cell. Based on
(ll-llS), a fast decline was observed attributable to acid the consumption of NaOH the oxidation degree was 80%. The
formation. The total amount of NaOCl was added in the course dicarboxy-starch was isolated by precipitation by adding etha-
of 6-8 h (unless otherwise indicated). The pH was kept con- nol to the aqueous solution. After dissolving the precipitate in
stant by adding NaOH-solution, controlled by a pH stat. By water the procedure was repeated. The solid material was
heating the reaction mixture at 40-45°C (after about 60% collected by filtration and dried. The yield was 80%; the
conversion) the oxidation could be completed within one day sequestering capacity of the product was 1.0mmole Ca/g.
(this procedure pertains to the experiments mentioned in Table
2). The reaction mixture (about 150 ml) was concentrated to 2.6 Determination of the degree of oxidation and
about 50 ml and poured into 150 ml well-stirred ethanol. After
standing for one day a white semi-solid precipitate was obtained of the yield
from which the solution was decanted. The residue was dis-
solved in 50ml water and poured slowly and gradually into A known amount of the substance was converted into the acid
150ml well-stirred absolute methanol. After standing for one form by ion exchange (Amberlite IR120, H+form). The solu-
day at 6°C the solid precipitate was collected on a glass filter, tion was freeze-dried, herewith removing water and the (vola-
washed two times with absolute methanol and dried in vacuum tile) acids HCl and HBr. The percentage of dicarboxy-starch
at 50°C to yield the sodium starch dicarboxylate. Additional was determined on a weight base. The samples were dissolved in
experimental details are given in the paragraph Results. water and titrated with 0.2 M sodium hydroxide solution to
The conversion of the 100-15Og samples was carried out in 5 1 determine the carboxylic acid content.
Erlenmeyer flasks. The contents were stirred magnetically.
Provisions were present for NaOH- and NaOC1-addition and 3 Results
pH measurement and control. The preparation and isolation
were carried outin a similar way as the small-scale preparations 3.1 The partial oxidation of dextrins
described above.
The oxidation of maltodextrins was carried out with a less than
2.4 Preparation of dicarboxy-starch (large scale) stoichiometric amount of NaOCl and without heating the
reaction mixture. The (expected) degree of oxidation is 60%.
The preparation of about 5 kg of dicarboxy-starch was carried The procedure for the purification of the samples obtained in
out in a stainless steel 1001vessel. The vessel was provided with the experiments 1-3 was as follows: the reaction mixture was
a mechanical stirrer, a (combined) pH glass electrode and inlets concentrated to about 20% of its original volume. After remo-
for dosage of sodium hypochlorite and sodium hydroxide val of the NaCl by dialysis the solution was freeze-dried.
solutions. Starch (4.4 kg of dry material, 27 mole glucose units) In the experiments with linear dextrins the temperature was
was suspended in 15 1 of water. In the course of 6 h 60 1of sodium kept between 15 and 20°C. The results of these experiments are
hypochlorite solution (85 mole) was added. The pH was kept at summarized in Table 1.

starchlstarke 46 (1994) Nr. 3, S . 95-101 97


Table 1.
The (Incomplete) Oxidation of Malto- and Linear Dextrins with
Sodium Hypochlorite and Bromide as the Catalyst.

Exp.') Substrate PH Br-(%)') NaOCl (YOof Y') (Yo) sc


theoretical (mmole
amount) Cak)

9.0 55 56 0.4
9.0 55 60 0.6
9.0 55 65 0.6
9.0 60 80 0.5
8.7-9.3 55 73 0.5
8.2-8.8 120 84 0.7

I) Abbreviations: MD = maltodextrins (exp. 1average D P = 25, exp. 2.


DP = 50, exp. 3. D P = 85). LD = linear dextrins; SC = sequestering
capacity.
Conditions: experiments 1-3 initial temperature 10°C; experiments
4-6 15-20°C.
') w/w on starch. The initial concentration Br- was approximately
0.01-0.05 M.
3, Yield (Y) with respect to the recovery of dicarboxy-starch is based on
M = 162 for an anhydroglucose unit and (average) M = 200 of an
oxidized unit, accounting for the low degree of oxidation.

3.2 Oxidation of starch with the stoichiometric


amount of hypochlorite

In most of the experiments of series 2, the stoichiometric [ I I 1 I 1 -


amount of sodium hypochlorite (3 moles per mole glucose 0 0.2 0.4 0.6 0.E 1.0 1.2 1.4 1.6
unit) was applied; the results are summarized in Table 2. Dicarboxystarch (g.L-')
Fig. 1 represents an example of a titration curve, sample 13 of
Fig. 1. Titration curve of dicarboxy-starch (exp. 13 of Table 2; the
Table 2. dicarboxy-starch was prepared at an initial temperature of 5"C,
The oxidation in these experiments proceeded more quantita- CBr= 0 . 0 4 ~Free
. Ca(I1) was measured with an ion selective electro-
tively due to the higher amount of NaOCl and the moderate de.
heating of the reaction mixture applied after about 60% con-
version. The objective was to oxidize starch essentially comple- 3.3 Large-scale preparations of dicarboxy-starch
tely and to investigate the influence of the reaction parameters
on yield and sequestering capacity of the respective products The results of the large-scale preparations of dicarboxy-starch
obtained. Important in this respect are the initial temperature, and of an electrochemical oxidation of starch are presented in
the pH and the aggregation state of the starch. The catalytic Table 3.
amount of bromide was varied from 3-6% (wlw starch). In two The results of these experiments are in agreement with those
experiments a higher concentration was used. The initial con- reported in Table 2, both with respect to yield and sequestering
centration was approximately 0.02-0.08 M. capacity of the products. However, the material obtained via the

Table 2.
The Bromide-Catalyzed Oxidation of Linear Dextrins and Wheat Starch with NaOCI.

Exp.') substrate PH NaOCl (% of bromide (YO)') Y4) SC (mmole CC4)


theoretical amount) f"C) ("/.I Cak) (Yo)

1 7-10 80 5 20 65 0.90 65
2 7-10 80 3 20 80 1.10 80
3 9-1 0 80 10 20 60 0.75 69
4 9.0 100 6 20 95 0.70 64
5 9.0 100 6 5 95 1.33 62
6 9.5 100 6 20 98 1.11 71
7 9.5 100 3 20 84 1.20 69
8 9.5 100 12 20 69 1.2s 62
9 9.5 100 6 5 98 1.37 75
10 9.5 100 3 20 95 1.15 71
11 10.0 100 6 20 86 1.38 76
12 10.0 100 3 20 86 1.20 70
13 10.0 100 6 5 97 1.38 76

I) Abbreviations: S = starch, s = solid form, g = gelatinized starch, LD = linear (amy1o)dextrins. SC = sequestering capacity. CC = carboxylate
content with respect to the theoretical amount at 100% conversion (8.47mmole COONalg).
z, wlw on starch (initial bromide concentration is approximately 0.02-0.08 M).
3, Initial temperature.
4, Yield (Y)was calculated on the basis of M = 162 of an anhydroglucose unit and M = 236 of an oxidized unit (as disodium salt). The calculation of the
carboxylate content was based on M = 192 of the free acid.

98 starchistarke 46 (1994) Nr. 3, S. 95-101


Table 3. chlorite oxidation and characterized the products, obtained via
Large-Scale Oxidation of Wheat Starch at pH 9.5 and low Tempera- this procedure and those, prepared by consecutive oxidation
ture. with sodium periodatelsodium chlorite. The sequestering capa-
~~ ~~

city of the products, obtained via the two step procedure ranges
Experiment') T ("C) bromide (YO, yield (YO) SC (mmol
between 2.0 and 2.5 mmole Ca/g. The products prepared from
w/w on starch) Cak) starch have retained their high molecular weight (DP > 1000).
~~

1 0-1 5 5 95 1.2 The NaOC1-oxidation resulted in materials with a much lower


2 0-5 5 95 I .4 sequestering capacity (about 1mmole Caig); it was also ob-
3 0-10 5 95 1.3 served that substantial degradation had taken place. Floor et al.
4 2-4 5 91 1.3 [31,32,34] concluded that the molecular weight of the product is
5 17 25 80 1.0 the most important factor in determining the sequestering
capacity of dicarboxy-starch. However, it follows from their
I) Experiment 1-3: 100-150 g scale; experiment 4: 5 kg scale; in experi- experiments that the sequestering capacity depends strongly on
ments 1-4 the pH was kept at 9.5. Experiment 5 concerns an
the oxidation degree too.
electrochemical preparation carried out on a 200g scale and at pH
9.8-10.2. Both the behaviour of the various oxidizing species, HOBr,
HOCl, OBr- and O W , and the oxidation sequence of the starch
will influence the carboxylate content and herewith the yield
electrochemical production has a lower SC. Apparently this and the sequestering capacity of the products.
production method needs further optimization. \

4.2 Side reactions of the oxidant


4 Discussion
So far the mechanism of the hypochlorite and the hypobromite
4.1 Yield and sequestering capacity catalyzed oxidation has not been elucidated. There is evidence
that the reactive species is an intermediate, formed from
The most important aspects of the bromide-catalyzed hypo- hypochlorous acid and its anion [42,55], because the maximum
chlorite oxidation to be considered are the yield, the oxidation rate of the hypochlorite oxidation is found in the region at pH 7
efficiency and the sequestering capacity of the products in and neither HOCl nor OCI- has its maximum at this pH. The
relation to the reaction conditions. reactivity of HOCl/OCI- might result from the formation of C1-
The yield, which is here the recovery of starch material varied or 0-atoms or C10- and OH-radicals. Whether an analogous
somewhat: 85-95%, but the small differences are in our mechanism occurs in the hypobromite oxidation is still un-
opinion mainly attributable to (inevitable) small differences in known. It is evident that the presence of HOCl and OCI- beside
the work-up procedure; also the oxidation degree will influence HOBr and OBr- will make the system more complicated.
the yield to a slight extent. The most important (undesired) reaction of these oxidants
Comparison of the results given in Table 1 and Table 2 clearly concerns the irreversible disproportionation according to:
shows that the oxidation degree is an important factor with 3 H O C l - + 2 HCI + HCIO3 and
respect to the sequestering capacity of the product. Thus, the 3 HOBr += 2 HBr + HBr03
sequestering capacity of the 60% oxidized material appears to and mixed reactions.
be substantially lower than that of the completely oxidized In most of the experiments described above stoichiometric
starch. We assume this to be related to the fact that an isolated amounts of hypochlorite were used. The consequence of any
dicarboxyglucose unit will have a rather modest calcium binding formation of (non reactive) chlorate and/or bromate, is that
capacity, whereas two neighbouring oxidized units provide an under these conditions starch is not completely oxidized and the
oxydiacetate unit known to bind Ca(I1) well. product obtained has a lower carboxylate content and a lower
In Table 2 it is seen that the sequestering capacity, which sequestering capacity. The rate of the reaction of the self-de-
generally lies between 0.7 mmole and 1.4 mmole Caig, appears composition of HOCl is the highest at pH 7 [36,53]; the highest
to be influenced by all reaction parameters i. e. pH, temperature rate for the disproportionation of HOBr is found at approxima-
and catalyst concentration. The experiment at pH 9.0 and at tely pH 9 [48], but the rate decreases considerably at higher and
20°C yields a product with a sequestering capacity of 0.70 mmole lower pH. Higher temperatures also enhance the formation of
Ca/g (exp. 4); oxidation under similar conditions but at a lower chlorate or bromate. Our experiments indicate that incomplete-
initial temperature (0-5°C) yields a product with a higher ly oxidized products may arise at unfavourable conditions.
calcium sequestering capacity (1.33 mmole Ca/g, exp. 5). At pH Especially at pH 9 and 20°C such compounds seem to be
9.5 a similar effect is observed: the sequestering capacity of the formed. The sequestering capacity of the product oxidized at
product prepared at 5°C is 1.37mmole Ca/g (exp. 9), whereas 5°C differs to a large extent from that of the product prepared at
the sequestering capacity of the material prepared at 20°C 20°C. The optimum yield and performance are found when
amounts to 1.11mmole Ca/g (exp. 6). starch is oxidized at pH 10 and at 0-5°C. Apparently the
At pH 10 the temperature seems to be no longer of importance oxidant is sufficiently stabilized at this pH.
with respect to the sequestering capacity: both products, ob-
tained with 6% (wt) catalyst have a sequestering capacity of 4.3 Intermediates and mechanism
about 1.4 mmole Ca/g. We conclude that an initial low reaction
temperature is favourable for the preparation of products with a The formation of stable or low-reactive intermediates will result
high sequestering capacity; when the pH increases from 9 to 10 in products with a relatively small sequestering capacity. Theo-
the influence of applying a lower temperature diminishes. retically two intermediate products (Fig. 2), 2-keto- and 3-ke-
Another effect is seen in the catalyst concentration. The higher to-starch, may arise after the first reaction step. Both interme-
the concentration of bromide, the higher the sequestering diates as well as the 2,3 diketo-consecutive structure may form
capacity of the products (c$ experiments 6-8,9-10 and 11-12 hemi-ketal compounds (see for an example Fig. 3).
in Table 2). Evidence for the formation of relatively stable intermediates
It is also interesting to compare the results of this study and has been presented earlier by Prey and Fischer [56, 571. These
those from Floor et al. [31] who have investigated the hypo- authors have shown that upon oxidation of starch with hypo-

starchlstarke 48 (1994) Nr. 3, S. 95-101 99


5 Conclusions
r /OH 1 The use of sodium bromide as a catalyst in the hypochlorite
oxidation of starch offers several advantages:
- a higher calcium sequestering capacity is obtained,
- white products are obtained,
- despite the fact that a low hypochlorite concentration is
L maintained the reaction can be finished within one day, which
Fig. 2. Structure of an intermediate after the first oxidation step of gives perspectives for the production of dicarboxy-starch via
starch with sodium hypochlorite. an electrochemical process as well as for large-scale prepara-
tion.
The pH optimum is found at 10 which is higher than that of the
non-catalyzed reaction. The better performance of the products
may be ascribed to the fact that at high pH the decomposition of
the oxidant is prevented, leading to a higher efficiency of
oxidation. Moreover, at low pH the formation of lactones is
enhanced, which compounds may exhibit a low reactivity for
further conversion.
Fig. 3. Stable intermediate in the oxidation of starch with sodium
hypochlorite, formed by intramolecular acetalization of the 2,3-diketo- Bibliography
form.
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chlorous acid at pH between 7 and 8 mainly products with [2] Vollenweider, R. A,: Technical Report DAS/SC1/68, 27 OECD,
carbonyl groups are formed, whereas at higher pH (9-10) Paris, France (1968).
mainly carboxylate groups are introduced. The fact that the [3] Vollenweider, R. A,: Proc. Int. Conf. Management for Phosphorous
products prepared at pH 10 following our procedure have a in the Environment, Selper Publications, UK, 1 (1985).
higher sequestering capacity than those prepared at lower pH [4] DePinto J. V., T. C. Young, and L. M. McIlroy: Environ. Sci.
suggests that these carbonyl compounds may react in two ways: Technol. 20 (1986), 752.
either a ketal compound is formed or reaction with HOBr/ [S] Weichers, H. N . S., and J. I . C. Heynike: Water SA 12 (1986),
OBr-occurs. When the oxidation of the intermediate shown in 99.
Fig. 3 is (too) slow, hemi-ketal compounds may arise, which [6] Gray, A. V.: J. Inst. Water Eng. Sci. 39 (1985), 137.
[7] Phillips, G. L.: Water Pollut. Control 83 (1984), 400.
eventually will be oxidized yielding lactones (cf Fig. 4). [8] Hansen, P. D.: Proc. Int. Conf. Management Strategies for Phos-
phorous in the Environment, Selper Publications, UK, 151
(1985).
[9] Hall, A., M. F. Lucas, and A. C. Duarte: Proc. lnt. Conf. Manage-
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[ l l ] Schwuger, M. J., H. G. Smolka, and C. P. Kurzendorfer: Tenside
Deterg. 13 (1976). 305.
Fig. 4. Intermediate carboxy-lactone in the oxidation of starch. [12] Schwuger, M . J., and H. G. Smolka: Colloid & Polym. Sci. 254
(1976), 1062.
Such a reaction sequence has the following consequences: [13] Schwuger, M. J., H. G. Smolka, and C. P. Kurzendorfer: Tenside
Deterg. 13 (1976), 305.
- the stoichiometric amount of sodium hypochlorite is con-
1141 Errlinger, M., and H. Ferch: Manufacturing Chemist & Aerosol
sumed News 1978, 51.
- the amount of carboxylate groups is lower than expected [1S] Berth, P., W. K. Fischer, and R. Schmid:Tenside Deterg. 14 (1977)
- especially at lower pH the formation of ketal compounds 1.
seems to be enhanced, and the products formed at these [16] Smolka, H. G., and M. 1. Schwuger: Tenside Deterg. 14 (1977),
conditions will exhibit a lower SC. 4.
Another indication for the occurrence of side reactions is given [17] Berth, P.: J. Am. Oil Chemists’ SOC.55 (1978), 52.
by the fact that the product in the acid form shows an anomalous [18] Berth, P.: Tenside Deterg. 15 (1978), 176.
behaviour upon titration. The product is converted into the acid [19] Krueszmunn, H., P. Vogel, H. Hloch, and H. Curlhoff: Seifen-Ole-
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by ion exchange and isolated by freeze drying of the solution.
[20] Berth, P., M . Berg, and K. Huchmann: Tenside Deterg. 20 (1983),
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0.2 M NaOH it is however observed that after the neutralisation [21] Smolka, H. G., and M. J. Schwuger: Tenside Deterg. 14 (1977),
point (pH 10) is reached, a slow though immediate decline of 222.
pH starts, which effect is more pronounced at higher tempera- [22] Upadek, H., P. Krings, and E. J. Smulders: Chimicaoggi (1990),
ture. About 15% additional NaOH-solution is required to 61.
maintain the pH at 10. This behaviour may be attributed to the 1231 Rock, S.: PQ Corporation, personal communication (1992).
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these conditions to yield dicarboxylate starch. Kieboom, and H. van Bekkum: Tenside Deterg. 21 (1984), 221.
[25] Hunter, M., D. M. L. da Motto Marques, J. N . Lester, and R. Perry,
So two phenomena may be responsible for the fact that the Env. Technol. Letters 9 (1988), 1.
products prepared at low pH have a lower performace: [26] Brit. Pat. 1,330,122 (1973) Unilever Limited, Great-Britain.
- disproportionation of the reagent, [27] Brit. Pat. 1,330,123(1973) Unilever Limited, Great Britain.
- formation of stable or low reactive intermediates, [28] Diamanfoglou, M., H. Magerlein, and R. Zielke: Tenside Deterg. 14
both leading to a lower oxidation efficiency. (1977), 250.
-~
100 starchlstarke 46 (1994) Nr 3, S . 95-101
[29] Nieuwenhuizen, M. S., A . P. G . Kieboom, and H. van Bekkum: [46] Ziderman, I., and J. Bel-Ayche: Carbohydr. Res. 27 (1973), 341.
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(1989), 303. [50] Dutch Pat., NL 165500, Hayashibara company, Japan (1970).
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Addresses of authors: Dr. A . C. Besemer. TNO Nutrition and Food
[40] McKillican, M. E., and C. B. Purves: Can. J. Chem. 32 (1954), Research, Dept. of Biochemistry and Physical Chemistry. Utrechtseweg
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[45] Singh, 0. P.: Text. Dyer Printer 15 (1982). 35. (Received: June 25, 1993).

The Catalytic Effect of Bromide in the


Hypochlorite Oxidation of Linear Dextrins
and lnulin
Arie C. Besemer, Zeist, and Herman van
Bekkum, Delft (The Netherlands)

The effect of bromide in the hypochlorite oxidation of amylodextrins Die katalytische Wirkung von Bromid bei der Hypochloritoxida-
(short chain amylose) and inulin on the reaction rate was investigat- tion von linearen Dextrinen und Inulin. Die Wirkung von Bromid
ed. It was found both in the linear dextrins and inulin oxidation that bei der Hypochloritoxidation von Amylodextrinen (kurzkettige
the rate increases linearly with the sodium bromide concentration, Amylose) und Inulin auf die Reaktionsgeschwindigkeit wurde unter-
which proves the catalytic effect of this substance. The origin of the sucht. Es wurde gefunden, daB sowohl bei linearen Dextrinen als
catalysis is the rapid Br-/OCI- conversion. The second-order rate auch bei Inulin die Geschwindigkeit linear mit der Natriumbromid-
constant of the reaction Konzentration zunimmt, was den katalytischen Effekt dieser Sub-
Carbohydrate + HOBrlOBr- -+ polycarboxylates + HBr/Br- stanz beweist. Ursprung der Katalyse ist die rasche Br-/OCl--Um-
was determined at pH 9.0 and 294298 K. wandlung. Die Geschwindigkeitskonstante zweiter Ordnung der
The activation energy for the oxidation of amylodextrins amounts to Reaktion
67 kJ.mole-'. The highest rate was found at pH 8.25. The reaction Kohlenhydrat + HOBr/OBr- + Polycarboxylate + HBr/Br- wurde
rate is almost independent of pH in the region 8.5-9.5. Because of the bestimmt bei pH 9.0 und 294-298 K.
simultaneous occurrence of bromine, Br3-, hypobromous acid and Die Aktivierungsenergie fur die Oxidation betrug 67 kJ.Mol -I. Die
hypobromite in the pH region investigated, it is difficult to elucidate hochste Geschwindigkeit wurde bei pH 8,25 gefunden. Die Reak-
the oxidation mechanism. tionsgeschwindigkeit ist im Bereich von 8,5-9.5 fast vom pH-Wert
unabhangig. Wegen des gleichzeitigen Auftretens von Brom, Br3-,
unterbromiger Saure und Hypobromit in dem untersuchten pH-Be-
reich ist die AuPltlarung des Oxidationsmechanismus schwierig.

1 Introduction with zeolite NaA replacing polyacrylate or related compounds


[4].Because there is a need for biodegradable builders in
detergent formulations there is growing interest in methods for
The specific oxidation of the vicinal diol moieties of the glucose the preparation of natural material-based polycarboxylates.
units in starch and cellulose and of the fructose units in inulin There are two suitable methods known for the glycolic oxida-
leads to polycarboxylates, which because of their calcium tion of polysaccharides
binding properties are promising as a substitute for (penta)so- - a two step method with NaI04 and NaCIOz (process I)
dium tripolyphosphate [l-91 or as a co-builder in combination - a one step conversion with NaOCl (process 11).

starch/stake 48 (1994) Nr. 3, S. 101-106 0 VCH Verlagsgesellschaft mbH, D-69451 Weinheim, 1994 0038-9056/94/0303-0101$05.00+.25/0 101

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