Knauf Ceiling Design PDF

D19
Drywall Systems 2009-09
D19 Knauf Ceiling Design

D191 – Knauf Mitring Technology
D192 – Knauf Moulding Technology
D193 – Knauf Domes
Note on English translation / Hinweise zur englischen Fassung

This is a translation of the system catalogue valid in Germany.
All stated details and properties are in compliance with the regulations of the German standards and building reg-
ulations. They are only applicable for the specified products, system components, application rules, and construc-
tion details in connection with the specifications of the respective certificates and approvals.
Knauf Gips KG denies any liability for applications outside of Germany as this requires changes acc. to the respec-
tive national standards and building regulations.
Dies ist eine Übersetzung des in Deutschland gültigen Detailblattes. Alle angegebenen Werte und Eigenschaften
entsprechen den in Deutschland gültigen Normen und bauaufsichtlichen Regelungen. Sie gelten nur bei Verwen-
dung der angegebenen Produkte, Systemkomponenten, Anwendungsregeln und Konstruktionsdetails in Verbin-
dung mit den Vorgaben der bauaufsichtlichen Nachweise.
Die Knauf Gips KG lehnt jegliche Haftung für Einsatz und Anwendung außerhalb Deutschlands ab, da in diesem
Fall eine Anpassung an nationale Normen und bauaufsichtliche Regelungen notwendig ist.
Contents
Page
Knauf Design Elements D191 Knauf Mitring Technology

Design elements: Knauf Boards with mitring / Design Element Units 3
Bent Knauf Profiles D192 Knauf Moulding Technology

Design elements: Knauf Arch Elements 5
Moulded Knauf Boards (on site) 6
Bent Knauf Profiles CD / UA (factory bent) 7
Details Recessed lighting 8

Fin ceilings 12
The shown details are examples for the design options.
Module ceilings 13
Deviating substructures and anchorings can be necessary,
depending on the type and layout of the design elements. Protrudings 14
The specifications of the Knauf Technical Data Sheets Recesses 15
D11 / D12 / D15 are to be observed.
Saw tooth ceilings 16
On request, Knauf Design Elements are available in
many variants and layouts according to the design requirements. Waved ceilings 17
Vaulted ceiling 18
Barrel vault ceiling 19
Cornices 21
Split-level ceiling 22
Knauf Domes D193 Knauf Domes

Flat domes / special domes and vaults 24
Cantilevers Examples for cantilevers 26
Knauf Accessories Multi Connector 28

Angle Connector 90° 28
Universal Connector 29
Daisy Chain Clip 29
General Tender specifications 30

Construction, application 32
Associated Technical Data Sheets Further information

D11 Knauf Board Ceilings Brochure D10 Knauf Ceiling Competence - Room for Ideas
D12 Knauf Cleaneo® Acoustic Ceilings www.knauf-formbar.de
2 D15 Knauf Wood Joist Ceiling Systems
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D191 Knauf Mitring Technology
Design elements: Knauf Boards with mitring / Knauf Design Element Units
30° to 150° mitres Schemazeichnungen
Mitring from Board thicknesses

6.5 mm to 25 mm
30° mitring to 150° mitring
Board types
all angles are Knauf GKB / GKBI
possible
Knauf GKF / GKFI
Diamant
Techniform
Example: L angle (for more examples see page 4 + detail pages) Thermoboard
Other types on request
45° mitring 90° mitring 120° mitring
Options for mitred design elements
Glued / partially glued / non-glued
Straight / moulded
Glueing of non-glued boards:
Prime mitring with Knauf Tiefengrund
and glue with PVA glue.
Information required for ordering:
Dimensions
Marking of the face side S
Straight Moulded e .g. upstands
S
S
S
www.knauf-formbar.de
Bevelled mitring
Bevelled mitring 90° Bevelled L angle Bevelled U section Board thickness
12.5 mm
Board types
Knauf GKB / GKBI
Knauf GKF / GKFI
Diamant
Factory glued
Mitring as glued edge

Mitring as glued edge 90° Board thicknesses
6.5 mm to 25 mm
Board types
Knauf GKB / GKBI
Knauf GKF / GKFI
Diamant
Techniform
Thermoboard
Other types on request
Factory-glued
3
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D191 Knauf Mitring Technology
Design elements: Knauf Boards with mitring/ Knauf Design Element Units
Examples: Mitring Technology Scheme drawings
1 1x 90° mitring 2 1x 90° mitring 4 1x 90° mitring
8 1x 45° + 1x 90° mitring 9 2x 60° + 2x 60° mitring + board strip 27 4x 90° mitring + board strip
28 1+1 90° mitring 13 2+2 90° mitring 14 2+2 90° mitring
15 2+1 90° mitring 16 2+1 90° mitring 17 3+2 90° mitring
Example: Mitring + on-site coving Note

Design element + coving Design elements:
Knauf Boards with mitring
boards with V mitring
Knauf Design Element Units
consist of several boards with or without mitring
Coving can be applied on Knauf Arch Elements
Knauf Boards on site consist of several moulded Knauf Boards
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D192 Knauf Moulding Technology
Design elements: Knauf Arches
Arch elements Scheme drawings

Concave inside arches Element thicknesses -t-
90° quarter shell 120° shell 180° half shell 12 mm (2x 6 mm)
18 mm (3x 6 mm)
24 mm (4x 6 mm)
Other on request
fa
ce
fa c
fa c
s
r r r
id
es
es
Radius r 70 mm
e
ide
ide
Angle 180°
t t t
Element length
max. 3480 mm
Convex outside arch
(depending on radius and angle)
90° quarter shell 120° shell 180° half shell
t t t Moulded design elements are:
Factory glued
straight or round, depending on type
r r r
e e
e sid e sid
fa c fa c face side www.knauf-formbar.de
Examples: Moulding technology For more examples see detail pages
18 Quarter shell 90°, concave 19 Shell 120°, concave 20 Half shell 180°, concave
face side face side face side
29 Quarter shell 90°, convex 30 Shell 120°, convex 31 Half shell 180°, convex
face side face side face side
23 Quarter shell 90°, convex 24 Quarter shell 90°, concave 32 Half shell 180°, concave
with straight extension with straight extension with straight extensions
face side
face side
face side
21 S arch 33 S arch with straight extensions
face side face side
5
On site moulded Knauf Boards
Moulded Knauf Boards Scheme drawings

Concave Convex
Moulding device
Bending only in longitudinal direction
longitudinal direction
Length of layout
Dry bending
1. Bend Knauf Boards slowly, laterally over
substructure.
Pre-bending on moulding device is recommended.
2. Fasten board with Drywall Screws along the
Moulded Knauf Board curvature.
cut board
t 12.5 mm Wet bending
1. Put the cut-to-length Knauf Boards on a grid made of
e. g. roof batten channels or similar materials with the side to be
to fix the board compressed on top and exceeding the grid on the
perimeters (so excess water can drip off).
2. Perforate the board laterally and longitudinally with
the Spike Roller.
3. Moisten the board by spraying or with a lambskin roller and
Angle or channel let settle for a few minutes. Repeat process until excessive
Moulding device
to support boards water drains.
4. Lay board on precast moulding device, fix with tape
Knauf Board strip and allow to dry.
Cleaneo ® Acoustic Boards Board thickness Bending radius r

For perforation patterns, bending process, bending radii and axial spacings of furring t Dry bending Wet bending
channels, see Knauf Technical Data Sheet K761 Cleaneo ® Acoustic mm mm mm
6.5 Techniform 1000 300
9.5 GKB 2000 500
12.5 GKB / GKF 2750 1000
12.5 Diamant 2750 1000
Other Knauf Boards or bending radii on request
Fastening of moulded Knauf Boards

Radius r Axial spacing of furring channels b
mm mm
300 to 2500 300
> 2500 400
b
Examples
Concave inside arch Convex outside arch
t
rd
side to be compressed
r f boa
face side so
diu
Ra
r
Ra
diu
s of side to be compressed
bo
ar d
t
face side
6
Factory-bent Knauf CD Channels and UA Profiles
Bent Knauf CD and UA Profiles Scheme drawings
Concave Knauf CD Channels:

min. bending radius r1 500 mm CD 60x27x0.6
Knauf UA Profiles:
UA 50x40x2
UA 75x40x2
UA 100x40x2
CD Channel
Profile lengths on request
There is always a production-related straight (non-bent) front
and end of 150 mm length each.
UA Profile Other designs (as pre-cut) on request
Convex
min. bending radius r1 1000 mm
CD Channel
UA Profile Axial spacings of substructure components

Max. spacing suspenders a
Max. axial spacing of carrying channels c
of the ceiling system according to the respective
Knauf Technical Data Sheet, e. g. D11
Example
Concave bent profile
r1
Ra
r
diu
Ra
diu
s
of
s of
prof
27
bo
ile
t (Bo
ard
ard th
icknes
s)
7
D19 Recessed lighting
Knauf Mitring and Moulding Technology
Examples Scheme drawings
stra
ig h
t
curved
Detail, scale 1:5
D192-S6 Recessed lighting at split level ceiling
Uniflott + Joint Tape Kurt

Knauf Quarter Shell with straight extensions
Board joint, backed with

Flex Profile 100
Drywall Screw TN
Knauf Board with mitring
CD 60x27
Clip Fastener, screw connected with CD Channel Flex Profile
Knauf Multi-purpose Screw
In case of curved layout, a substructure made of ribs with a ring can be necessary
Max. cantilever length and lighting weight on request
D192-S6 Knauf Quarter Shell 90°, concave

with straight extensions
+
Knauf Board with 45° + 90° mitring
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strai
ght
Detail, scale 1:5
D192-S3 Recessed lighting with 90° arches
Drywall Screw TN
Knauf Quarter Shell with straight extensions
Board joint , backed with
Flex Profile 100
Continuous
angle profile
E. g. canted sheet
metal strips, 0.6 mm
Board joint , backed with
Flex Profile 100
Drywall Screw TN
Knauf Quarter Shell with straight extension Uniflott + Trenn-Fix
UD 28x27
CD 60x27 Flex Profile
Clip Fastener, screw connected with CD Channel
D192-S3 Option Knauf Quarter Shell 90°, concave

+
Knauf Quarter Shell 90°, convex
with straight extension
or
Knauf Board with 90° mitring
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Knauf Mitring Technology
straight
curved
Details, scale 1:5
D191-S13 Recessed lighting at split level ceiling
Option
CD 60x27 CD 60x27
E. g. Multi Connector with 90° Adaptor E. g. Angle Connector 90°
On site: Drywall Screw TN

glued and stapled On site:
Knauf Board with mitring glued and stapled
Knauf Board with mitring Knauf Board with mitring
Drywall Screw TN Knauf Board with mitring
Knauf Design Element Unit with mitring
D191-S13 Option
Knauf Board with 90° mitring Knauf Board with 90° mitring
+ +
+ (glued edge)
Knauf Design Element Unit
(90° mitring)
10
Examples Scheme drawing
curved
straight
Details, scale 1:5
D191-S14 Recessed lighting at cornice
Option
Knauf Board with mitring Knauf Board with mitring
Knauf Design Element Unit with mitring Knauf Design Element Unit with mitring
Glueing with Knauf PVA Glue Angle profile, 2 mm gauge

Glueing with Fugenfüller Leicht or Uniflott Drywall Screw TB
Support is necessary until glue has set

D191-S14 Option
+ (glued edge)
Knauf Design Element Unit +
(60° mitring) Knauf Design Element Unit
(90° mitring)
11
D19 Fin Ceilings
straight
curved
Details, scale 1:5
D191-S4 Horizontal fins D191-S28 Vertical fins with Daisy Chain Clip, see page 29
Fins are applied laterally to furring channels CD 60x27
Pre-drill on site and screw fasten on CD Channels
Use Drywall Screws TN with a length according to the height of the fins:
Height of fin
UD 28x27 +
Minimum screw length = Horizontal board layer
+
CD 60x27 Min. penetration of CD Channel 10 mm
CD 60x27
100
Multi Connector with 90° Adaptor

Drywall Screw TN
Knauf Design Element Unit with horizontal fins CD 60x27
Knauf Board with mitring Cleaneo ® Acoustic Board (e. g. perforation 15/30 R)
Knauf Vertical Fin
Max. cantilever length acc. to page 26
D191-S4 Option Option D191-S28
Option
Knauf Design Element Units with horizontal fins Knauf Vertical Fins
width and height of fins are variable width 25 mm / height of fins is variable
+ +
Knauf Board with 90° mitring Cleaneo ® Acoustic Boards
or e. g. perforation 15/30 R or 20/42 R
12 (90° mitring)
D19 Module ceilings
Details, scale 1:5
D191-S3 Module ceiling with crown frieze D191-S9 Module ceiling
CD 60x27
Knauf Board Cleaneo ® Acoustic Board
Knauf Design Element Unit with mitring Knauf Design Element Unit with mitring
D191-S12 Module ceiling with stepped split level ceiling D191-S11 Module ceiling split level ceiling with frieze
Knauf Multi-purpose
Screw
E. g. CW 50 or
Universal Bracket
Drywall
Screw TB
Knauf Design Element
Unit with mitring
E. g. UW 50 or CD 60x27
Drywall Screw TN Knauf Design Element Unit with mitring Knauf Design Element Unit with mitring
D191-S3 D191-S9 D191-S12 D191-S11 Knauf Design Element Units

(60° or 90° mitring)
Option Option
Option Option
13
D19 Protrudings
Details, scale 1:5
D191-S7 Protruding D191-S29 Protruding
CD 60x27
Drywall Screw TN CD 60x27
Drywall Screw TN
Anchor heavy lighting on the substructure or on the basic ceiling
D191-S6 Protrudings as fins

Height of fins
UD 28x27
Knauf Multi-purpose Screws
Substructure depending on fin height:
UD 28x27 optionally 150 mm: only upper UD Profile
> 150 to 300 mm: upper + lower UD Profile
Knauf Board with mitring > 300 to 600 mm: upper + lower UD Profile + vertical CD Channel
D191-S7 D191-S29 D191-S6 Option (bevelled)
Knauf Boards with 90° mitring

14
D19 Recesses
Details, scale 1:5
D191-S10 Recess D191-S30 Recess
CD 60x27
Knauf Board
with mitring
CD 60x27
Knauf Board with mitring CD 60x27
CD 60x27 Drywall Screw TN
Anchor heavy lighting on the substructure or on the basic ceiling
D191-S31 Recess as split level ceiling, perforated
UD 28x27
500 mm *)
Cleaneo ® Acoustic Board

with mitring
*) 500 mm if no displacement between the ceiling area sections

CD 60x27 is expected.
Otherwise, reinforcements are necessary.
D191-S10 D191-S30 D191-S32

15
D19 Saw tooth ceilng
Details, scale 1:5

Saw tooth ceiling with ceiling canopy
D191-S26A D191-S26B
CD 60x27
Nonius Hanger: Multi Connector with
note direction of installation Adaptor 30° to 280°

Knauf Board
Drywall Screw TN
CD 60x27
Flex Profile
Customized ceiling canopy
D191-S26C e. g. made of stainless steel,
separately anchored
Flex Profile
Knauf Design Element Fin
Moulded Knauf board, convex
with upstand
Knauf Board strip
D191-S26 Knauf Boards with mitring

e. g. 30°
+
Moulded Knauf Boards, convex
with upstand
+
Knauf Design Element Fins
16
D19 Waved ceiling
Details, non-scale
Waved Ceiling
D192-S10D
Moulded Knauf Boards, concave
Spline
CD 60x27
Drywall Screw TN
Nonius Hanger:
Moulded Knauf Boards, convex
note direction of installation
Option
Bent Knauf CD Channel, convex

CD 60x27
D192-S10 Moulded Knauf Boards, convex

with upstand + board strips
+
with board strips
+
Bent Knauf CD Channels,
convex + concave
or
Spline construction
17
D19 Vaulted Ceiling
Detail, non-scale
D192-S11 Concave vaulted ceiling
Nonius Hanger:
note direction of installation
Bent Knauf CD Channel,

concave
CD 60x27
Moulded Cleaneo ® Acoustic Board, Moulded Knauf Board,
concave concave
CD 60x27
Drywall Screw TN
Cleaneo ® Acoustic Boards:

For perforation patterns, bending process, bending radii and axial spacings of furring channels, see
Knauf Technical Data Sheet K761 Cleaneo ® Acoustic
D192-S11

+
+
Bent Knauf CD Channels, concave
18
D19 Barrel vault ceiling
Detail, non-scale
D192-S1 Concave barrel vault ceilings with Techniform Boards
CD 60x27 Drywall
Screw TN
Drywall Screw TN
Flex Profile 100
E. g. moulded Knauf Techniform Boards 2x 6.5 mm,
concave, glued and stapled

CD 60x27
Drywall Screw TN
Flex Profile
D192-S1
E. g. moulded Knauf Techniform Boards 2x 6.5 mm, concave

or
Knauf Half Shells 180°, concave
+
19
D19 Barrel vault ceiling
Examples Detail, non-scale
D192-S9 Concave barrel vault ceiling
CD 60x27
Drywall Screw TN
Bent Knauf CD Channel, concave

Moulded Knauf Board, concave
Fill and finish transition widely,

Metal Screw LB 3.5x9.5 mm Knauf Board with mitring
Connect UD Profiles prior to installation

UD 28x27 (not anchored to the wall)
Uniflott + Trenn-Fix
Load capacity class of the suspension is limited to min. 0.25 kN
D192-S9 Moulded Knauf Boards, concave

+
+
Bent Knauf CD Channels, concave
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D19 Cornices
Examples Details, scale 1:5
D192-S12 Cornice at connection to wall
D192-S12 Option

E. g. CW 50
Knauf Quarter Shell with mitring
Drywall Screw TN Knauf Quarter Shell 90°, concave
with mitring
Board joint, backed with or
Flex Profile 100
with straight extensions and mitring
Flex Profile
E. g. CW 50
Drywall Screw TN
D192-S13 Cornice at split level ceiling
D192-S13 Option

Drywall Screw TN
Knauf Quarter Shell with
extensions and mitring
Board joint, backed with Knauf Quarter Shell 90°, concave
Flex Profile 100 with straight extensions and mitring
Flex Profile or
with straight extension and mitring
CD 60x27
Drywall Screw TN
D191-S1 Cornice at connection to wall
D191-S1 Option
Angle Con-
nector 90°
or
Multi
Connector
CD 60x27
UD 28x27 Knauf Boards with mitring
Drywall Screw TN 90°
or
Knauf Board with mitring 60° and 90°
E. g. CW 50
Drywall Screw TB
E. g. UW 50
21
D19 Split level ceilings
Knauf Moulding Technology
D192-S4 Split level ceiling with S arch
CD 60x27 Universal Connector

Knauf S Arch
Flex Profile 100
Drywall Screw TN
Drywall Screw TN
Flex Profile
D192-S2 Split level ceiling with convex 90° arch
Knauf Quarter Shell with extensions

Flex Profile 100
Drywall Screw TN
Uniflott + Trenn-Fix CD 60x27

Drywall Screw TN
Flex Profile
D192-S4 D192-S2
Knauf S Arch Knauf 90° Quarter Shell, convex

22
D19 Split level ceilings
D191-S21 Split level ceiling 45° D191-S32 Shadow gap
CD 60x27
Drywall Screw TN Knauf Board with mitring
Knauf Board with mitring Knauf Board strip
CD 60x27 E. g. UD 28x27
Multi Connector with 135° Adaptor
Knauf Board
D191-S33 Girder encasement as split level ceiling
CD 60x27
Angle Connector 90° or
Multi Connector with Adaptor 90°

Knauf Design Element Unit with mitring
Drywall Screw TN
CD 60x27
D191-S21 D191-S32 D191-S33

(glued edge)
Knauf Board with mitring 45°

+
(90° mitring)
23
D193 Knauf Domes
Knauf Flat Domes
D193-P1 Section of flat dome
Connector Square Tube to CD Channel
Square Tube
20/20
Bent Knauf CD Channel,

concave
Suspender for
Square Tube
Board Segment
Board Strips
Flush Connector Connector Square Tube to Suspender for Square Tube 20/20
CD Channel
Connection of CD Channels at vertex Delivered connected to the Non-bent delivery
Square Tube
suspended with
Nonius Suspension
or threaded rod
Scope of delivery of Flat Domes:

Complete substructure
(except Nonius Suspension / threaded rods
cladding
Rise of
with required fasteners)

+
Complete cladding
Diameter of cladding Knauf Board Strips 12.5 mm +
Board Segments e. g. 9.5 mm
+
Installation plan
Knauf Standard Flat Domes:
Munich Berlin
Rise: 358.5 mm 235 mm Special Domes see page 25
Diameter: 2600 mm 2132 mm
24
D193 Knauf Domes
Knauf Special Domes and vaults
Concave dome Convex dome Umbrella dome
Cloister vault Tray vault Mirror vault
Barrel vault Cross vault Ogive cross vault
Three-centre cross vault
■ The shown shapes are examples. More options on request. 25

D19 Cantilevers
Examples (Refer to notes on page 27) Scheme drawings, dimensions in mm
Gypsum board only Multi Connector:
Max. cantilever length A 100 mm Angle Connector 90°:
Board thickness: 12.5 mm

Upstands at the cantilever end are not permissible
No additional loads are permissible
A A
With sheet metal angle Single-layer: B

Max. cantilever length B
Load class Linear load in the cantilever centre
of ceiling (e. g. built-in lighting)
150
150
kN/m² none 2 kg/m 5 kg/m
0.15 150 mm 150 mm 100 mm
B
0.30 150 mm 100 mm -
0.50 100 mm - -
Double-layer:
Metal gauge: 2 mm
Board thickness of upstand: 12.5 mm
75
With CD Channel 60x27x0.6 as furring channel Single-layer: Double-layer:

Suspension, spacing:
Max. cantilever length C 2 x C a 1250 mm
Load class Linear load in the cantilever centre CD furring channel,

axial spacing 500 mm
150

75
0.15 250 mm 200 mm 150 mm

C
0.30 200 mm 150 mm 100 mm
0.50 150 mm 100 mm 100 mm
CD carrying channel, axial spacing:
Specifications are only valid for cantilever CD furring Channels 2 x C c 1250 mm
CD furring channel,
No channel extension (joint) e. g. with Multi Connector
axial spacing 500 mm
is permissible within the span between the two suspenders
150
(in case of single level substructure) or connectors (in case of

double level substructure) next to the cantilever
C
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D19 Cantilevers
Examples Scheme drawings, dimensions in mm
With sheet metal cantilever

Max. cantilever length D
Load class Linear load in the cantilever centre L1 + L2 + L3 300 mm
L3
0.15 200 mm 150 mm 150 mm L4 L4
0.30 150 mm 150 mm 100 mm
L2
0.50 150 mm 100 mm 100 mm L1
Metal gauge: 2 mm L4
Board thickness of upstand: 12.5 mm D
50
With UA Profile 50x40x2 as carrying channel Single-layer:

Suspension, spacing:
Max. cantilever length E 2 x E a 2050 mm
UA carrying channel,
Load class Linear load in the cantilever centre axial spacing c 1000 mm
300

0.15 400 mm 350 mm 300 mm
E
0.30 350 mm 300 mm 300 mm
0.50 300 mm 300 mm 300 mm Suspension, spacing:
2 x E a 2050 mm
Specifications are only valid for cantilever UA carrying Double-layer:
UA carrying channel,
channels axial spacing c 1000 mm
300
No profile extension (joint) is permissible

150
within the span between the two suspenders next to the

cantilever
Notes
Axial spacings of the substructure components: Max. spacings of supensions a / max. axial spacing of carrying channels c
of the respective ceiling system acc. to Knauf Technical Data Sheet, e. g. D11
Beyond the specification stated here, the specifications of the respective ceiling system should be followed.
Higher cantilever lengths, higher loads , other axial spacings require a more detailed design calculation and are available on request.
Other solutions for individual cases on request.
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D19 Accessories
Knauf Multi Connector / Knauf Angle Connector 90°
Knauf Multi Connector (with Adaptors) for CD 60x27

Multi Connector Multi Connector Adaptors Scheme drawings
90° Adaptor 135° Adaptor Adaptor Z 12.5 30° to 280° Adaptors Adaptor for fixed
fasten with LN 3.5x9 angles on request
(e. g. 120°)
Assembly Examples of use

Angled connections / shadow gaps 90° angle 90° Angle with cantilever
Connect Multi Connector with Adaptors, 2x Multi Connector + 2x Multi Connector +
2x Adaptor 90° 2x 90° Adaptor
Adaptor should lock in place,
push angled connection into Adaptor
CD Channel and fasten with screw
Multi Connector
The Multi Connector can be shortened
with a metal shear, if required CD 60x27
Fasten Multi Connector with 2 Drywall 45° or 135° angle Angle adjustable from 30° to 280°
Screws TN 3.5x25 to each CD Channel 2x Multi Connector + 2x Multi Connector +
2x Adaptor 135° 2x 30° to 280° Adaptor
Fire resistance from above

Fasten the entire angled connection
(Adaptor, CD Channel, Multi Connector)
with 2 Drywall Screws TN 3.5x25
per CD Channel
90° split level ceiling Shadow gap with 12.5 mm cladding
3x Multi Connector + 2x Multi Connector +
4x 90° Adaptor 2x Adaptor Z 12.5
ca. 137 mm
Fasten
cladding
on Multi Length extension of 2 CD Channels
Length extension of 2 CD Channels Connector 1x Multi Connector
Push Multi Connector into CD Channels
up to stopper
(shortening is not permissible)
Joint (at stopper)
Knauf Angle Connector 90° for CD 60x27

Assembly Examples of use Scheme drawings
Delivery: non-bent 90° angle
adjust during installation 1x Angle Connector 90°
CD 60x27
Angle Connector 90°
Fasten Angle Connector with 2 Metal

Screws LB 3.5x9,5 mm to each CD Channel
Recommendation:
Knauf recommendation:
In order to ease installation, crimp connect
CD Channel and Angle Connector using for a quick and reliable 90° connection
a Stamp Plier prior to screw fastening
28
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D19 Accessories
Knauf Universal Connector / Knauf Daisy Chain Clip
Knauf Universal Connector für CD 60x27

Delivery: non-bent Straight length extension Longitudinal connection up to 30° *)
Adjust roughly depending on use
adjust exactly during assembly Joint and folding point
Predetermined Optional suspension point at half angle
folding point Joint of channels Optional suspension point
max. 30°
a a a 1)
1/3 a
Optional folding point

a = Spacing of suspensions acc. to the respective 1) If used as suspension
ceiling system (see Knauf Technical Data Sheet,
Used as connector and / or hanger e. g. D11)
T or double T connection T connection up to 45° *)
no ceiling opening is permissible at T connections
CD 60x27
Universal Connector
max. 45°
*) In case of required fire resistance Half angle

for the ceiling:
Connect Universal Connector and
CD Channel 60x27 with Metal Screws
LB 3.5x9.5 mm
Suspension options *) Load capacity class acc. to DIN 18168-2

Nonius Hanger Top Slotted strip steel Wire (directly) Wire with Cleat
0.4 kN (40 kg) 0.4 kN (40 kg) 0.25 kN (25 kg) 0.15 kN (15 kg)
Knauf Daisy Chain Clip for CD 60x27

CD Channel connection Channel connection (CD Channels 60x27) Vertical fins
Daisy Chain Clip is not approved as channel Pre-assembled in factory with Daisy Chain Clip
Delivery: non-twisted
connector in case of requirements for fire resistance and primed white
Twist Daisy Chain Clip and screw connect with
CD Channel if required
Prior to installation:
Adjust angle roughly
Adjust exactly to carrying
and furring channel during
installation
Bend around carrying

channel during installation
Connection with Metal
Screw LN 3.5x9 mm with
carrying channel is optional
29
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Tender specifications - Templates and selected examples
Item Description No. of units Unit price Total price

Text templates for the individual configuration of Knauf Ceiling Design solutions made of Knauf Design Elements
Ceiling design construction/ .......... *

...... Ceiling design construction/ .......... *, made of
■ L angles made of Knauf Boards with 1 mitring, *
side dimensions a = .......... mm, b = .......... mm, angle (a,b) = ..........°,
■ U sections made of Knauf Boards with 2 bevelled* mitring, *
side dimensions a = .......... mm, b = .......... mm, c = .......... mm,
angle (a,b) = ..........°, angle (b,c) = ..........°,
■ Z angles made of Knauf Boards with 1 + 1 mitring, *
angle (a,b) = ..........°, angle (b,c) = ..........°,
■ Design elements shape 6/ 7/ 15/ .......... * acc. to Knauf Technical Data Sheet D19/ *
acc. to drawing no. ................., made of Knauf Boards with mitring,
■ Board strips, width b = .......... mm, height of element: .......... mm,* *
■ Cut element with upstand with mitring, convex/ concave *, bent with a radius of .......... mm, *
with straight/ parallel * front edge,
■ Arch elements made of factory bent Knauf Boards/ on site bent Knauf Boards *, *
face side inside/ outside*, radius r = .......... mm, angle ..........°,
■ S arch elements acc. to drawing no.. .................made of factory bent Knauf Boards, *
board thickness .......... mm, board type acc. to DIN 18180 GKB/..........*, glued,
incl. additional substructure,
installation acc. to drawing no. ................. .
Jointing in accordance with Code of Practice no. 2 (BVG, December 2007)
quality standard Q2 standard jointing.
Product/ System: Knauf Mitring and Moulding Technology ......... Unit .......... € .......... €
Selected examples
...... Baffles
Baffles, made of
■ U sections made of Knauf Boards with 2 bevelled* mitring,
angle (a,b) = ..........°, angle (b,c) = ..........°,
board thickness .......... mm, board type acc. to DIN 18180 GKB/ ..........*, glued,
incl. additional substructure, installation acc. to drawing no. D191-S6/ .......... *.
Product/ System: Knauf Mitring Technology D191 ......... m .......... € .......... €
Recessed lighting
...... Recessed lighting, with straight/ curved * layout, made of
■ Design elements acc. to drawing no. ................. made of Knauf Boards with mitring,
board thickness .......... mm, board type acc. to DIN 18180/ ..........*, glued,
■ Arch elements with straight extensions made of factory bent Knauf Boards,
face side inside, radius r = .......... mm, angle 90° (quarter shell),
board thickness .......... mm, board type acc. to DIN 18180/ ..........*,
Product/ System: Knauf Mitring and Moulding Technology .......... m .......... € .......... €
* Cancel not applicable items Sub-total ............... €

30
Tender specifications - Selected examples
Item Description No. of units Unit price Total price
Recessed lighting
...... Recessed lighting, with straight/ curved * layout, made of
■ Design element units acc. to drawing no. .................,
made of Knauf Boards with mitring and board strips,
board thickness .......... mm, board type acc. to DIN 18180 GKB/ GKBI/..........*, glued,
■ L angles made of Knauf Boards with mitring,
board thickness .......... mm, board type acc. to DIN 18180 GKB/ ..........*,
Fin ceilings
...... Fin ceiling, with straight/ curved * layout, made of
■ Design element units with horizontal fins acc. to drawing no. .................
made of Knauf Boards with mitring,
■ Design elements shape 6 acc. to Knauf Technical Data Sheet D19
side dimensions a = .......... mm, b = .......... mm, c = .......... mm, glued,
board thickness .......... mm, board type acc. to DIN 18180 GKB/ ..........*,
Barrel vault ceiling

...... Barrel vault ceiling, made of
■ Arch elements made of factory bent Knauf Boards/ on site bent Knauf Boards *,
face side inside/ outside*, radius r = .......... mm, angle 180° (half shell),
■ Design elements shape 12 acc. to Knauf Technical Data Sheet D19
Product/ System: Knauf Mitring and Moulding Technology ......... m .......... € .......... €
Domes
Dome ceiling
...... Dome ceiling made of Knauf board Segments, moulded on site,
thickness: 12.5 mm, board strips and 12.5/ 9.5/ 2x 6.5 * mm thick cladding,
radius of dome: 2536 mm/ ......... mm *,
diameter: 2132 mm (Berlin) / 2600 mm (München)/ ......... mm (special dome) *,
rise: 235 mm (Berlin) / 358.5 mm (München)/ ......... mm (special dome) *,
incl. substructure,
Skim coating of the entire surface of the gypsum board segments in order to create
a uniform and even surface.
Installation acc. to installation plan no. .......... *.
Product/ System: Knauf Dome Berlin/ Munich/ special dome * D193 .......... pcs .......... € .......... €
* Cancel not applicable items Sub-total ............... €

31
Construction and application, notes
Knauf Ceiling Design

The range of Knauf Ceiling Design includes all The solutions shown in this catalogue are propos- Knauf Direct Technical Advisory Service
customized solutions for the individual design of als for independent and exceptional ideas. Phone: +49 9001 31-1000 *
ceilings with Knauf Mitring and Moulding Technol- Make use of our technical know-how. We accom- Fax: +49 1805 31-4000 **
ogy and Domes. pany you right from the design conception up to
Aesthetic and functional room design elements the implementation. A further tool for the planning of ceiling design so-
are generated in combination with Knauf Board Our Technical Advisory Service will gladly desig- lutions is the Knauf Formbar in the web:
Ceilings or Cleaneo® Acoustic Ceilings nate a consultant on site. www. knauf-formbar.de
Construction
Knauf Ceiling Design solutions consist of a sub- Knauf Moulding Technology D192 Accessories
structure made of Knauf Profiles, suspensions, The Knauf Moulding Technology consists of fac- A great variety of accessories is available for the
fasteners and connectors, Knauf Boards as de- tory bent channels and design elements made of construction of the substructure of Knauf Ceiling
sign elements with mitring or moulding technol- gypsum boards. The curved design elements for Design solutions.
ogy and filling and finishing in the required qual- constructing Knauf Ceiling Design solutions are Virtually every imaginable substructure can be
ity standard. In addition, the application of cov- either factory-moulded or moulded on site. constructed with Knauf Suspensions and Con-
ing is possible. Depending on the required radius, the boards are nectors.
Knauf Mitring Technology D191 moulded dry or wet. Dimensioning of the substructure
The Knauf Mitring Technology includes design In this way, S arches, segment arches, outside The common spacings of the substructure (chan-
elements as design element units or gypsum or inside arches, arches with straight extensions nels, connectors, suspensions) cannot easily be
boards with factory mitring. They are delivered and column encasements are produced. assumed for the individual Knauf Ceiling De-
glued, partially glued, or non-glued for the instal- For waved shells, specially cut board segments sign solutions. The ceiling weight can exceed the
lation of Knauf Design Ceiling solutions. are required. These elements are suitably cus- standard ceiling weight in single places.
With a V-shaped mitring, paper-lined edges can tomized in the factory. Please contact our Technical Advisory Service for
easily be created in order to achieve perfect sur- Knauf Domes D193 further assistance.
faces. V-shaped mitring is possible at different Knauf Domes are delivered as kits for substruc- Basically, the following suspensions can be used
angles. ture and cladding. The channels are factory-bent, for Knauf Ceiling Design solutions:
Components such as friezes, fins, baffles, split the board strips and board segments are cut-to- ■ Universal Bracket
level ceilings, cornices for recessed lighting, col- size. The production is customized for the individ- ■ Ankerhanger
umn and beam encasements and column capi- ual project according to the planning specs. The ■ Nonius Hanger Top with Nonius Hanger Bot-
tals can be built. moulding of the board segments is done during tom, Nonius Stirrup or Combo Hanger, option-
New: Bevelled mitring fastening on site. The final skim coating of the en- ally with Nonius Extension and Connector.
This new edge type is applied where sharp edg- tire surface provides the desired uniform curva-
es are undesirable. ture.
Application, filling and finishing, coats and linings

Fasten Knauf Boards and design elements on Your Knauf consultant will be glad to support you For information about the application and con-
metal substructures with Drywall Screws TN (for with his knowledge and experience for the appli- struction of standard ceiling areas, filling and
metal gauge up to 0.7 mm) or TB (metal gauge cation. specifications regarding coats and linings, see
from 0.7 to 2.25 mm) with a minimum metal pen- Technical Data Sheets D11 Knauf Board Ceil-
etration of 10 mm. ings, D12 Cleaneo® Acoustic Ceilings or D15
Knauf Wood Joist Ceiling Systems.
Knauf Direct Knauf Drywall and Floor Systems Am Bahnhof 7, 97346 Iphofen, Germany
Technical Advisory Service:
* A rate of 0.39 € per minute will be charged for calls from within the German landline network. Callers whose phone numbers are not registered in the address database of
Knauf Gips KG, i.e. private builders or non-patrons, will be charged a rate of 1.69 € per minute. Calls from mobile phones will be charged acc. to net provider and call rate.
Phone.: +49 9001 31-1000 *
** 0,14 €/Min.
Fax: +49 1805 31-4000 **
All technical changes reserved. Only the current printed instructions are valid. Our warranty is expressly limited to our products in flawless condition. All application quantities and delivery amounts
are based on empirical data that are not easily transferable to other deviating areas. The stated information represents current state-of-the-art Knauf technology. The entire state of approved
engineering rules, appropriate standards, guidelines, and rules of craftsmanship are not included herewith. These and all application instructions have to be adhered to separately by the in-
staller. All rights reserved. All amendments, reprints and photocopies, including those of excerpts, require the express permission of Knauf Gips KG, Am Bahnhof 7, 97346 Iphofen, Germany.
www.knauf.de Delivery via professional building material distributors only, in accordance with our current business, delivery and payment terms.
The constructional and structural properties, and characteristic building physics of Knauf systems can solely be
D19/engl./D/09.09/FB/D
ensured with the exclusive use of Knauf system components, or other products expressly recommended by Knauf.

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D19

Drywall Systems 2009-09

D19 Knauf Ceiling Design

Note on English translation / Hinweise zur englischen Fassung

Knauf Design Elements D191 Knauf Mitring Technology

Bent Knauf Profiles D192 Knauf Moulding Technology

Details Recessed lighting 8

Knauf Domes D193 Knauf Domes

Cantilevers Examples for cantilevers 26

Knauf Accessories Multi Connector 28

General Tender specifications 30

Associated Technical Data Sheets Further information

30° to 150° mitres Schemazeichnungen

Mitring from Board thicknesses

Mitring as glued edge

Examples: Mitring Technology Scheme drawings

1 1x 90° mitring 2 1x 90° mitring 4 1x 90° mitring

5 2x 90° mitring 6 2x 90° mitring 7 2x 90° mitring

10 3x 90° mitring 11 3x 90° mitring 12 4x 90° mitring

28 1+1 90° mitring 13 2+2 90° mitring 14 2+2 90° mitring

15 2+1 90° mitring 16 2+1 90° mitring 17 3+2 90° mitring

Example: Mitring + on-site coving Note

Arch elements Scheme drawings

Examples: Moulding technology For more examples see detail pages

face side face side face side

face side face side face side

21 S arch 33 S arch with straight extensions

face side face side

Moulded Knauf Boards Scheme drawings

Cleaneo ® Acoustic Boards Board thickness Bending radius r

Fastening of moulded Knauf Boards

Bent Knauf CD and UA Profiles Scheme drawings

Concave Knauf CD Channels:

UA Profile Axial spacings of substructure components

Examples Scheme drawings

Detail, scale 1:5

D192-S6 Recessed lighting at split level ceiling

Uniflott + Joint Tape Kurt

Board joint, backed with

Knauf Board with mitring

D192-S6 Knauf Quarter Shell 90°, concave

Examples Scheme drawings

Detail, scale 1:5

D192-S3 Recessed lighting with 90° arches

Max. cantilever length and lighting weight on request

D192-S3 Option Knauf Quarter Shell 90°, concave

Examples Scheme drawings

Details, scale 1:5

D191-S13 Recessed lighting at split level ceiling

On site: Drywall Screw TN

Max. cantilever length and lighting weight on request

Examples Scheme drawing

Details, scale 1:5

D191-S14 Recessed lighting at cornice

Knauf Board with mitring Knauf Board with mitring

Glueing with Knauf PVA Glue Angle profile,  2 mm gauge

Support is necessary until glue has set

Examples Scheme drawings

Details, scale 1:5

Multi Connector with 90° Adaptor

D191-S4 Option Option D191-S28

Examples Scheme drawing

Details, scale 1:5

Glueing with Knauf PVA Glue Angle profile, 2 mm gauge

*) 500 mm if no displacement between the ceiling area sections