Documentação Técnica Technische Dokumentation Technical Documentation

Print version
8/Sep/2006
Documentação Técnica
Technische Dokumentation
Technical Documentation
Ensaios de colocação em serviço / Serviço / Manutenção
Inbetriebnahme / Instandhaltung / Wartung
Commissioning / Service / Maintenance
Cliente/ Kunde/ Customer

HEGENSCHEIDT-MFD GMBH & CO. KG
Cliente Final/ Endkunde/ End Customer
Projecto/ Projekt/ Project
206001281 / 08-06-2006
Mayfran Sistema nº./ Systemnr./ System no.
06W3456
Gestor de Projecto/ Projektleiter/ Project Manager
P. Jacobs
MAYFRAN INTERNATIONAL MAYFRAN GMBH

P.B. 31032 RICHTHOFENSTRASSE 32
NL-6370 AA LANDGRAAF D-73312 GEISLINGEN
THE NETHERLANDS GERMANY
TEL: (31) 45 5329 292 TEL : 0049-7331-9553-0
FAX 1 : (31) 45 5329 290 FAX 1 : 0049-7331-9553-33
FAX 2 : (31) 45 5329 300 FAX 2 : 0049-7331-9553-55
info@mayfran-europe.com
Prepared by G. Peukens
Índice Geral/ Inhalt Allgemein/ General table of contents Print version
8/Sep/2006
0
Mayfran Sistema nº./ Systemnr./ System no. : 06W3456
Número do item de acordo com o desenho geral/ Pos.nummern laut Übersichtszeichnung/ Item number according general drawing
I DESENHOS
ZEICHNUNGEN
DRAWINGS
II INSTRUÇÕES DE SEGURANÇA (E GARANTIA, ARMAZENAMENTO, ELIMINAÇÃO)
SICHERHEITSHINWEISE (UND GEWÄHRLEISTUNG, LAGERUNG, ENTSORGUNG)
SAFETY INSTRUCTIONS (AND GUARANTEE, STORAGE, DISPOSAL)
III DOCUMENTAÇÃO DE COMPONENTES MAYFRAN

DOKUMENTATION MAYFRAN KOMPONENTEN
DOCUMENTATION MAYFRAN COMPONENTS
IV DOCUMENTAÇÃO DO FORNECEDOR
DOKUMENTATION ZULIEFERANTEN
SUPPLIER DOCUMENTATION
___________________________________________________________________________________________
MAYFRAN INTERNATIONAL - P.B. 31032- 6370 AA LANDGRAAF - THE NETHERLANDS - Tel.: (31) 45 5329 292 info@mayfran-europe.com
I
I
INDEX
Desenho Nº. Encomenda nº. Descrição Válido para a(s) Máquina(s)
Zeichnung Nr. Auftragnr. Umschreibung Gilt für Maschine(n)
Drawing Nr. Order nr. Description Valid for Machine(s)
T91249 rev.01 Valid for all Desenho de montagem all
_____________________________________________________________________________
II
II
• Vorbemerkungen (Gewährleistung, Lagerung, Entsorgung etc.)
• Preliminary remarks (guarantee, storage, disposal etc.)
•Instruções de segurança (e garantia, armazenamento, eliminação)
TRUE
de en pt
• Die Einhaltung dieser Anleitungen • A requirement of fault-free operation • Um dos requisitos para uma
und Hinweise ist die Voraussetzung
für Störungsfreienbetrieb sowie die
and fulfilment of any rights to claim
under warranty is that these
operação sem problemas e para a
reclamação de quaisquer direitos
Erfüllung eventueller instructions and notes are followed. dentro da garantia é o respeito por
Gewährleistungsansprüche. Lesen Therefore read these instructions estas notas e instruções. Assim,
Sie deshalb zuerst diese Anleitung, before working with the Installation! leia estas instruções antes de
bevor Sie mit die Anlage arbeiten! trabalhar com o Equipamento!
• Die Anleitung enthält auch wichtige • These instructions also contain • Estas instruções também contêm
' Hinweise zum Service. Sie ist

deshalb in der Nähe der Anlage
aufzubewahren.
important information concerning
service. They are therefore to be
kept near the installation.
informações importantes
relacionadas com o serviço.
Deverão, por isso, ser guardadas
perto do equipamento.
• Wenn bestimmte Sektionen der • If certain sections of the operating • Se algumas secções das instruções
' Bedienungsanleitung nach ihrer

Ansicht nicht verständlich sind, oder
instruction are not clear or missing,
in your opinion, than report this
fehlen, melden sie dies unverzüglich immediately to Mayfran. Damage
an Mayfran. Schäden infolge due to false interpretation or false
de operação não estiverem claras
ou estejam em falta, na sua
opinião, reporte o facto
imediatamente para a Mayfran. Os
falscher Interpretation oder falscher acceptance of the operating danos devidas a má interpretação
Annahmen der Bedienungsanleitung instruction does not fall under the ou aceitação mal informada das
fallen nicht unter die Garantie! warranty! instruções de operação não cabem
dentro da garantia!
• Jede Maschine wird nach den bei • 'Each machine is manufactured and • Cada máquina é fabricada e
Mayfran gültigen technischen

Unterlagen hergestellt und geprüft.
tested to current Mayfran technical
specifications.
testada de acordo com as
especificações técnicas actuais da
Mayfran.
• Untersuchen Sie die Lieferung • Check the delivery for possible • Na entrega, verifique se existem
sofort nach Erhalt auf etwaige

Transportschäden. Teilen Sie diese
sofort Mayfran mit.
damage, which may have occurred
during transportation as soon as
you receive it. Inform Mayfran
alguns danos, que possam ter
ocorrido durante o transporte,
assim que receber o equipamento.
Verspäte Meldungen können nicht immediately of any damage. Informe imediatamente a Mayfran
akzeptiert werden. Belated reporting cannot be de quaisquer danos. Relatórios
accepted. tardios não poderão ser aceites.
• Wenn Sie die Anlage nicht sofort • If the installation is not being • Se o equipamento não for instalado
einbauen, lagern Sie ihn in einem

trockenen, staubfreien und
schwingungsarmen Raum bei -5 bis
+40 °C.
installed immediately, store in a dry,
dust-free and almost vibration-free
room at -5 to +40 °C.
imediatamente, armazene-o numa
sala seca, sem poeiras e quase
totalmente isenta de vibrações, a
uma temperatura entre -5 e +40ºC.
• Entsorgung (Bitte beachten Sie die • Disposal (Please observe the • Eliminação (Por favor, observe os
l
aktuellen Bestimmungen) applicable waste disposal regulamentos aplicáveis sobre
Entsorgen Sie die Anlage je nach regulations) Depending on the eliminação de detritos).
Beschaffenheit und existierenden material they are made of, the Dependendo do material de que é
Vorschriften als installation has to be disposed of in feito, o equipamento terá que ser
–Metalle accordance with the applicable eliminado de acordo com os
–schädliche Flüssigkeiten waste disposal regulations for regulamentos de eliminação de
–Kunststoff –metals detritos aplicáveis para
–Elektronikschrott –liquids –metais
–plastics –líquidos
–elec. waste –plásticos
–desperdícios eléctricos
08/09/2006 MAYFRAN INTERNATIONAL - PO-BOX 31032- 6370 AA LANDGRAAF - NETHERLANDS TEL: (31) 45 5329 292 1/1
Sicherheitshinweise/Safety instructions/Consignes de sécurité
TRUE
de en pt
• Diese Betriebsanleitung enthält • These operating instructions • Estas instruções de operação
1
wichtige Hinweise und contain fundamental information contêm informação fundamental e
Warnvermerke. Bitte vor Einbau, and precautionary notes. Please notas de prevenção. Por favor, leia
elektrischem Anschluß und read the manual thoroughly prior to o manual cuidadosamente antes de
Inbetriebnahme unbedingt lesen. installation of unit, electrical instalar a unidade, de fazer ligação
Weitere Betriebsanleitungen, die connection and commissioning. it's eléctrica e os ensaios de colocação
zusätzliche Komponenten betreffen, essential to read all other additional em serviço. É essencial ler todos os
sind zusätzlich zu berücksichtigen. operation manuals. outros manuais de operação
adicionais.
1 •
Benutzen Sie die Anlage nicht
zweckentfremdend!
•
Do not use system for different
purposes !
• Arbeiten an der elektrischen Anlage • Works at the electrical system

•
Não use o sistema para fins
diversos daqueles a que se destina!
• Os trabalhos no sistema eléctrico
2
dürfen nur von Elektrofachkräften must be carried out by specialists devem ser executados por
vorgenommen werden unter for electronics respecting the legal especialistas em electrônica com
Beachtung der vor Ort geltenden local regulations. respeito pelos regulamentos legais
gesetzlichen Bestimmungen. locais.
• Bei Reparatur und • Always Turn off main switch (the • Desligue sempre o interruptor
2
Wartungsarbeiten sowie bei power) for Repair or Maintenance principal (a energia) para Trabalhos
Störungen immer den Work and Lock out or secure the de Reparação ou Manutenção e
Hauptschalter ausschalten! und die system against unintentional start Tranque ou proteja o sistema
Anlage vor unbeabsichtigter up contra arranque não intencional.
Inbetriebnahme sichern!
z • Bei Berührung mit Spänen oder/mit • Use safety clothing, safety shoes • Use vestuário de protecção,
8
KSS; Schutzkleidung, and gloves when coming in contact sapatos de segurança e luvas
Sicherheitsschuhe und with chips or/and coolant. sempre que entrar em contacto
Schutzhandschuhe tragen com fragmentos e/ou líquido
refrigerante.
• Niemals Sicherheitseinrichtungen • Never bypass safety installations! • Nunca descure as instalações de
1
überbrücken! The function of the safety segurança!
Die Funktion von installations always has to be A função das instalações de
Sicherheitseinrichtungen muß guaranteed. segurança terá que ser sempre
immer gewährleistet sein! garantida.
• Bei kundenseitigem Anbringen von • Equipment parts added by the • Peças de equipamento que sejam
1
Bauteilen auf sachgemäße customer have to be mounted adicionadas pelo cliente, terão que
Befestigung achten! properly. ser montadas adequadamente.
• Arbeiten an der Anlage für nicht • Unqualified staff is not allowed to • Pessoal não qualificado não está
1
qualifizierte Personen verboten! operate the system! autorizado a operar com o sistema!
• Alle Angaben und Anweisungen • All of the instructions and notes of • Todas as instruções e notas dos
1
der mitgelieferten the included operation manuals manuais de operação incluídos
Betriebsanleitungen stets beachten! have to be followed. terão que ser respeitadas.
TRUE
de en pt
• Bei auftretenden Störungen bzw. By occurring disturbances or No caso da ocorrência de danos ou
1
Beschädigungen der Anlage ist damages of the system shutdown perturbações no sistema, desligue
diese unverzüglich stillzulegen, um the installation immediately, in o equipamento de imediato para
weitere Schäden zu vermeiden. order to avoid further damage. evitar ainda mais danos.
WICHTIG!!! Die Störungen bzw. IMPORTANT!!! Report the IMPORTANTE! Reporte as
Beschädigungen sind unverzüglich disturbances or damages perturbações ou danos de imediato
bei Mayfran zu melden. Wird die immediately to Mayfran. When the à Mayfran. Se o equipamento
Anlage ohne unsere ausdrückliche installation without our authorization continuar a funcionar sem a nossa
Zustimmung weiter betrieben, sind is continued to operate, any further autorização, qualquer dano
etwaige weitere Schäden von damage is excluded from our posterior será excluído da nossa
unserer Haftung ausgeschlossen. responsibility. responsabilidade.
• Tragen Sie immer Augenschutz • Wear eye protection and a helmet if • Use protecção para os olhos e um
0
und Helm bei Arbeiten mit oder an it is essential to work close to or on capacete, se for essencial trabalhar
die Anlage/Förderer. the machine/conveyor. perto da máquina/transportadora.
9
• Arbeiten an die Anlage mit lose • Keep loose clothing (cuffs, tie etc) • Mantenha as roupas largas
=
hängendem, langem Haar und/oder and long hair well out of the way of (punhos, gravatas, etc) assim como
lose hängender Kleidung ist nicht moving parts. o cabelo comprido, bem afastados
gestattet. das partes móveis.
• Nehmen Sie Ihre Ringe und • Remove rings, wrist watch etc. • Retire anéis, relógio, etc. antes de
1
Armbänder, Halsketten usw. vor before working on the conveyor, trabalhar na transportadora,
Beginn des Arbeiten an die Anlage especially the electrical system. especialmente no sistema eléctrico.
ab. Dies gilt insbesondere für
Elektroarbeiten.
• 'Transport mit Kran: Original oder • Transport with crane: Original or • Transporte com grua: Na
p
nicht original verpackt! other (not original) packaging! embalagem original ou outra (não
Immer die vorgesehenen Always use the original lifting eye original)!
Anhängevorrichtungen bolts. Use sempre as cavilhas de
gebrauchen. Do not stand under the moving elevação originais.
Nicht unter der schwebenden Last unit! Não se coloque de pé sob a
aufhalten! unidade móvel!
• Transport mit Hubstapler: Nur • Transport with forklift truck: • Transporte com empilhador:
o
original auf Holzpalette verpackt Transport only on the original Transporte apenas na palete de
transportieren. wooden pallet. madeira original.
Auch gegen Umfallen oder Also secure equipment against Segure também o equipamento
Abrutschen sichern. Nur original falling or slipping. para não cair ou deslizar.
auf Holzpalette verpackt
transportieren. Auch gegen
Umfallen oder Abrutschen sichern.
• Das ausgetragene Fördermaterial • Operational requirements make it • Requisitos de operação tornam
1
muß auf verantwortungsbewußte impossible to fully enclose the impossível fechar completamente a
Weise weiter charge section of the secção de carga da
gefördert/verarbeitet/entsorgt machine/conveyors or conveyor máquina/transportadoras ou os
werden. Am Abwurf der Maschine/ systems, your attention is therefore sistemas transportadores, pelo que
Förderers können folgende drawn to the following potential chamamos a sua atenção para os
l
Gefahren auftreten.: hazards: seguintes perigos potenciais:
• Umwelt-Verschmutzungsgefahr • Environmental pollution by • Poluição ambiental por
durch nicht korrekte careless disposal or wrongful future eliminação descuidada ou posterior
Entsorgung/Weiterverarbeitung des processing of the discharged processamento errado do material
Austrags! material from the conveyor. descarregado da transportadora.
• Verletzungsgefahr durch • Injury caused by falling material at • Ferimentos causados por material
abfallenden Austrag! the discharge end of the conveyor. que caia na extremidade de
descarga da transportadora.
TRUE
de en pt
• Der Verfahrensverantwortliche der • Those who are responsible for the • Aqueles que são responsáveis pelo
1
vollständigen Förder-/Versorgungs- conveying system have to take sistema de cintas transportadores
/Verarbeitungs-Anlage muß effective action to ensure personal terão que tomar acções efetivas
wirksame Maßnahmen treffen, um safety and environmental protection para garantir a segurança pessoal e
die Sicherheit des Personals und against the above described a protecção do ambiente contra os
der Umwelt gegen die hazards. This conveyor is designed perigos acima indicados. Esta
IIB
obengenannten Gefahren zu to meet specification requirements transportadora está concebida de
gewährleisten. Dieser Förderer and has been delivered as part of a acordo com os requisitos da
wurde für seine Aufgabe konstruiert conveying system in line with especificação e foi entregue como
und wird als Teillieferung einer Machinery Directive 98/37/EEC, parte de um sistema de
Anlage geliefert gemäß EG Art. 4.2 Annex II Sub B. transportadoras em linha com a
Richtlinie 98/37/EWG Artikel 4.2 This delivery does not include Diretiva de Maquinaria 98/37/EEC,
und Anhang II Sub. B. Diese protection against the above Art. 4.2 Anexo II Sub B.
Lieferung enthält keine spezifische described hazards. A entrega não inclui protecção
Absicherung gegen oben A risk analysis of the conveying contra os acidentes acima
aufgeführte Gefahren. system will determine the safety descritos.
Aus einer Risikoanalyse, aufgestellt risks and which safety protection / Uma análise de risco do sistema de
durch den actions must be taken. Therefore, transportadoras determinará os
Verfahrensverantwortlichen der Mayfran cannot be made riscos de segurança e quais as
Vollständigen Anlage, geht hervor, responsible for personal injury in acções de segurança e protecção
welche Absicherungen notwendig any form. que devem ser tomadas. Portanto,
sind. Mayfran kann daher nicht a Mayfran não poderá ser
verantwortlich gestellt werden für responsabilizada por ferimentos
Personenschaden in irgendwelcher pessoais seja de que forma for.
Form.
III
III
Índice/ Inhaltsverzeichnis/ Table of contents Mayfran Print version
Componentes/ Komponenten/ Components 8/Sep/2006
0
Mayfran Sistema nº./ Systemnr./ System no. : 06W3456
Número do item de acordo com o desenho geral/ Pos.nummern laut Übersichtszeichnung/ Item number according general drawing
TAB 1 TRITURADORA TA-4/ BRECHER TA-4/ CRUSHER TA-4

Mayfran número de artigo / Artikelnummer / articlenumber : P14.06W3456.01
Mayfran Encomenda nº. / Auftragnr. / Order nr. : 06W3458
De acordo com o desenho geral / Laut Übersichtszeichnung / According general drawing : T91249 rev.01
Número do item / Pos.nummer / Item number : 03
TAB 2 CINTA TRANSPORTADORA EM AÇO CT-2/ CT-2 SCHARNIERBANDFÖRDERER/ CT-2 STEELBELTCONVEYOR
Mayfran número de artigo / Artikelnummer / articlenumber : P00.06W3456.01 - 02
Mayfran Encomenda nº. / Auftragnr. / Order nr. : 06W3459 - 06W3460
De acordo com o desenho geral / Laut Übersichtszeichnung / According general drawing : T91249 rev.01
Número do item / Pos.nummer / Item number : 01 - 02
______________________________________________________________________________________
1
1
Print version
8/Sep/2006
Máquina/ Maschine/ Machine

TRITURADORA TA-4/ BRECHER TA-4/ CRUSHER TA-4

206001281 / 08-06-2006
Mayfran Encomenda nº./ Auftragnr./ Order nr.
P14.06W3456.01
Mayfran número de artigo/ Artikelnummer/ articlenumber
06W3458
Número do item-Desenho Nº./ Pos.nummer-Zeichnung Nr./ Item number-Drawing Nr.
Pos 03 de acordo com/ gemäß/ according T91249 rev.01
P. Jacobs

TEL: (31) 45 5329 292 TEL : 0049-7331-9553-0
FAX 1 : (31) 45 5329 290 FAX 1 : 0049-7331-9553-33
FAX 2 : (31) 45 5329 300 FAX 2 : 0049-7331-9553-55
TRITURADOR DE FRAGMENTOS, TIPO TA-4 PÁGINA 1
ÍNDICE
1 ESPECIFICAÇÃO PARA TRITURADOR DE FRAGMENTOS TIPO TA-4 ...................................2

1.1 ESPECIFICAÇÃO - APLICAÇÃO ...........................................................................................2
1.2 ESPECIFICAÇÃO - MECANISMO ....................................................................................................2
2 GERAL ...........................................................................................................................................3
3 NOTAS IMPORTANTES................................................................................................................3
4 ENSAIOS DE COLOCAÇÃO EM SERVIÇO .................................................................................4
5 MANUTENÇÃO..............................................................................................................................5
5.1 LUBRIFICAÇÃO ..........................................................................................................................5
5.2 VERIFICAÇÕES REGULARES ........................................................................................................6
6 ANÁLISE DE FALHAS...................................................................................................................7
7 LISTAS DE PEÇAS SUPLENTES.................................................................................................8
7.1 GERAL ......................................................................................................................................8
7.2 LISTA DE PEÇAS DO TRITURADOR DE FRAGMENTOS TIPO TA-4.....................................................9
REV. 0 / 09-06 MAYFRAN INTERNATIONAL - P.B. 31032- 6370 AA LANDGRAAF - THE NETHERLANDS : (31) 45 5329 292 info@mayfran-europe.com FILENAME: 06W3458_P14-01-
br
1 ESPECIFICAÇÃO PARA TRITURADOR DE FRAGMENTOS TIPO TA-4
1.1 ESPECIFICAÇÃO - APLICAÇÃO
OBSERVAÇÃO:
O triturador de fragmentos apenas poderá ser usados para as aplicações para que foi
comprado.
1.2 ESPECIFICAÇÃO - MECANISMO
Fabricante : SEW
Tipo : KF87 DV112 M4
Energia : 4,0 kW
-1
Rotações : 14 min
Design : M4
Voltagem/Ph/Frequência : : 380V/60HZ/3PH
Taxa de protecção : IP55
Isolamento : F
br
2 GERAL
O triturador de fragmentos Mayfran é utilizado para partir placas de metal em pequenos

fragmentos.
Dependendo dos requisitos e finalidade, podem ser usados vários tipos de lâminas e filtros com
várias perfurações.
O motor impulsiona o mecanismo de corte por meio de uma embraiagem e duas mudanças.
Este mecanismo é conduzido de forma tal, que as lâminas de corte rodam em direcções
opostas.
Por baixo da lâmina está fixado um filtro. Dependendo do tipo de perfuração, este filtro
determinará o tamanho dos fragmentos depois de partidos e o caudal do líquido de
refrigeração.
Existem vários opções de controlo.

As variantes planeadas para a sua área de aplicação podem ser vistas nos diagramas de
instalação eléctrica fornecidos.
Peças grossas podem conduzir a perda de capacidade, desgaste prematuro ou mesmo danos.
Essas peças grossas não deverão, por isso, ser deixadas entrar no triturador de fragmentos..
3 NOTAS IMPORTANTES
1. Estas instruções de operação deverão estar disponíveis ao pessoal responsável pela

manutenção da máquina. A nossa garantia apenas será válida se estas instruções
forem rigorosamente seguidas.
2. O operador deverá garantir que todo o trabalho de manutenção, inspecção e montagem
seja conduzido por pessoal autorizado e qualificado possuidor de informação suficiente
obtida através do estudo aprofundado das instruções de operação.
3. Para todo o trabalho de manutenção descrito nestas instruções de operação, comece
por garantir que o triturador de fragmentos não possa arrancar sozinho acidentalmente.
4. Devem sempre ser usados óculos de protecção e luvas devido ao risco de ferimentos
causados pelos mecanismos de corte e pelos fragmentos.
5. A fragmentação de contentores inflamáveis ou de substâncias explosivas (por exemplo,
latas de aerosol) é proibido.
6. Quando proceder à fragmentação de substâncias contaminadas por óleo, é necessário
um recipiente para óleo.
7. Se for encomendar peças ou se tiver questões sobre o triturador de fragmentos Tipo
TA-4, por favor, refira o tipo de triturador e o número de série Mayfran, Estes podem ser
encontrados na placa que indica o tipo do triturador de fragmentos.
CUIDADO:
As medidas de segurança acima citadas deverão ser sempre seguidas.
O triturador de fragmentos não pode ser posto em funcionamento antes que todas as
coberturas, travamentos, etc. tenham sido remontados na sua forma original.
br
4 ENSAIOS DE COLOCAÇÃO EM SERVIÇO
O triturador de fragmentos apenas pode ser transportado no transportador de carga fornecido

para o efeito.
1. Verifique se a máquina foi entregue completa e sem danos.

2. Remova o material externo utilizado para efeitos de transporte.
3. Verifique se o motor e os controlos de voltagem coincidem com a voltagem de
funcionamento e se todas as peças foram firme e correctamente montadas. Se
necessário, fixe ou monte elas de novo.
4. Instale o triturador de fragmentos e os acessórios de acordo com o diagrama de
instalação fornecido. O triturador deverá assentar sobre uma base firme e nivelada.
Os trituradores com um interruptor de protecção do motor podem ser ligados
directamente à tomada. Se o interruptor de protecção do motor não tiver sido fornecido
pela MAYFRAN, deverá ligar o triturador de fragmentos de acordo com o diagrama
eléctrico.
O mecanismo de corte de fragmentos pode ser fornecido com um comando padrão ou
com um comando SPS, conforme for conveniente. O comando é ligado de acordo com
os documentos de instalação eléctrica que o acompanham.
Depois de ligar o triturador de fragmentos, ele deverá funcionar sem carga durante
2 horas.
Durante este período verifique:

1. O consumo actual; este deve estar abaixo do valor nominal;
2. A estabilidade do triturador; este deve funcionar uniformemente, caso contrário, por
favor, informa o departamento de Assistência da MAYFRAN;
3. O motor para detectar excesso de aquecimento; se a temperatura for demasiado
elevada, veja a análise de falhas.
O triturador de fragmentos deverá então ser contínua e uniformemente alimentado com

fragmentos.
br
5 MANUTENÇÃO
5.1 LUBRIFICAÇÃO
As guias e engrenagens devem ser lubrificadas com óleo a cada 40 horas de

funcionamento.
Para este fim, o triturador vem equipado com copos de lubrificação (x 5) ou com um
distribuidor progressivo de lubrificação.
Lubrifique o copo de lubrificação a cada 40 horas de funcionamento, de acordo com o tabela 5.1.
Triturador de fragmentos TA-4

Lubrificação com óleo Shell Alvania WR-
Tipo de lubrificante 2
Norma Lubrificante de tipo K2K de acordo com a
norma DIN 51502
3
Pontos de lubrificação: 4 cm por copo/40 h 22213E/22213CC-
Rolamentos e Vedante em W33
labirinto, rolamento tipo
SKF
3
Pontos de lubrificação: 6 cm por copo/40 h
Engrenagem do
mecanismo de corte
Tabela 5.1
Se existir!
Lubrifique o distribuidor de lubrificante cada 40 horas de funcionamento de acordo com a tabela 5.2
Triturador de fragmentos TA-4

Lubrificação com óleo Shell Alvania GL00
Tipo de lubrificante
Norma Lubrificante de tipo K2K de acordo com a

norma DIN 51502
3
Design especial: 22 cm
triturador com 40 h
distribuidor de
lubrificante 6/5 DPM
Tabela 5.2
Distribuidor de lubrificante
br
5.2 VERIFICAÇÕES REGULARES
Nome: Para : Verificar:
Lâmina de corte 40 horas Danos
Filtro perfurado 40 horas Danos
Transmissor de sinal 40 horas Funcionamento
Motor de engrenagens 40 horas Ligações/juntas

como prescrito pelo fabricante nível de óleo
Vigie sempre o funcionamento do triturador.

Alterações no caudal, no tamanho dos fragmentos, ruído de vibração e geração de calor, consumo
actual etc., são indicadores de um lâmina romba, de desgaste do filtro, defeitos nos rolamentos, etc.
A causa de qualquer alteração deverá ser inspeccionada e solucionada.
br
6 ANÁLISE DE FALHAS
Falha Causa Solução
1. O motor de arranque 1.1 O interruptor principal 1.1 Ligue o interruptor

não arranca. não está ligado ou foi principal. Retire a
activada uma paragem de
paragem de emergência.
emergência.
1.2 Rebentou o fusível de 1.2 Reponha o fusível.
controlo de fluxo.
2. O triturador funciona 2.1 Há pouco lubrificante 2.1 Lubrifique entre as

com um som de entre as lâminas de lâminas de corte.
“guincho”. corte.
2.2 As engrenagens 2.2 Volte a encher
estão secas. contentor do
lubrificante de
engrenagens de
forma a que as orlas
dessas engrenagens
fiquem cobertas com
lubrificante.
3. Os fragmentos são 3. O fio da lâmina de 3. Mude a lâmina de

partidos demasiado corte está a ficar corte.
compridos. rombo.
4. O triturador está 4.1 Há peças entre as 4.1 Mude a lâmina de

bloqueado mas não lâminas de corte. corte.
há fragmentos 4.2 As lâminas de corte
grossos. estão gastas. 4.2 Mude a lâmina de
corte.
br
7 LISTAS DE PEÇAS SUPLENTES
7.1 GERAL
NOTA: Mencione sempre os 4 pontos seguintes quando encomendar peças suplentes.
1 Número de encomenda Mayfran

2 Número de Artigo Mayfran
3 Nome do cliente
4 Projecto
Endereços da Mayfran
Mayfran International b.v. Mayfran GmbH Niederlassung -Süd

P.B. 31032 Edisonstraat 7/ 9 Hüttenstraße 7 Richthofenstraße 32
NL-6370 AA Landgraaf 6372 AK Landgraaf D-52068 Aachen D-73312 Geislingen/Steige
Tel. 0031-45-5329292 Tel. 0049-241-938720 Tel. 0049-7331-95530
Fax 0031-45-5329290 Fax 0049-241-175080 Fax 0049-7331-955333
Mayfran U.K. Ltd. Mayfran France S.A.R.L.

Orchard Court IX Centre d'Affaires, Paris-Nord
Binley Business Park Immeuble le Bonaparte
Harry Weston Road F-93153 Le Blanc Mesnil Cedex
GB-Coventry CV3 2 TQ Tel. 0033-148-657800
Tel. 0044-2476-459000 Fax 0033-148-677629
Fax 0044-2476-459690
Mayfran International Inc.

P.O. Box 43038 6650 Beta Drive
Cleveland Ohio 44143 Mayfield Village
USA Ohio 44143-2321
Tel. 001-440-4614100
Fax main 001-440-4615565
br
7.2 LISTA DE PEÇAS DO TRITURADOR DE FRAGMENTOS TIPO TA-4
Número de Descrição/Fabricante Tipo/Qualidade/DIN Número

Item
1 Roda dentada z=31 1

2 Roda dentada z=44 1
3 Anel de labirinto fixo 4
4 Anel de labirinto móvel 4
5 Faca do Triturador 18
6 Anel de distância 18
7A Eixo (arranque) 1
7B Eixo (não arranque) 1
8 Crivo 1
9 Embraiagem Hadeflex 100/98 XW 1
10 Guia SKF 22213-cc/w33 4
11 Porca do Contador INA ZM50 3
12 Anéis Dubo- Snap para parafusos de M12 / Plástico 20
cabeça hexagonal
13 Anilhas internas Dubo- dos copos de M12 20
óleo
14 Parafuso hexagonal M16x1.5x50/Din 960 8
17 Nilos ring 22213AV 4
18 O-ring 113,89x3,53 NBR 70° 4
19 O-ring 86,00x2,00 NBR 70° 4
br
lista de peças do pente de triturador desenho 1-76365
Número de Descrição/Fabricante Tipo/Qualidade/DIN Número

Item
1 Pente de triturador Pentes materiais CR4800 2

2 Chapa de suporte 2
br
Print version
8/Sep/2006

TRITURADORA TA-4/ BRECHER TA-4/ CRUSHER TA-4

206001281 / 08-06-2006
P14.06W3456.01
06W3458
Pos 03 de acordo com/ gemäß/ according T91249 rev.01
P. Jacobs

TEL: (31) 45 5329 292 TEL : 0049-7331-9553-0
FAX 1 : (31) 45 5329 290 FAX 1 : 0049-7331-9553-33
FAX 2 : (31) 45 5329 300 FAX 2 : 0049-7331-9553-55
TA 4 SPÄNEBRECHER Seite. 1
INHALTSVERZEICHNIS
1 ALLGEMEINES .............................................................................................................................2
2 WICHTIGE HINWEISE...................................................................................................................3
3 INBETRIEBNAHME.......................................................................................................................4
4 WARTUNG.....................................................................................................................................5
4.1 SCHMIERUNG ............................................................................................................................5
4.2 REGELMÄßIGE KONTROLLE ........................................................................................................6
5 STÖRUNGSANALYSE ..................................................................................................................7
6 SPEZIFIKATION SPÄNEZERKLEINERER TYP TA-4..................................................................8
6.1 SPEZIFIKATION ANWENDUNGSFALL ............................................................................................8
6.2 SPEZIFIKATION ANTRIEB ............................................................................................................8
7 ZEICHNUNG UND ERSATZTEILLISTE........................................................................................9
7.1 ALLGEMEIN ...............................................................................................................................9
7.2 STÜCKLISTE FÜR DEN ZERKLEINERER TA-4 ZEICH.NR. D725.1012 ..........................................10
7.3 STÜCKLISTE FÜR BRECHERKAMM ZEICH.NR. 1-76365 .............................................................11
REVISION 0 / 09-06 MAYFRAN INTERNATIONAL - POSTFACH 31032- 6370 AA LANDGRAAF - NIEDERLANDE : (31) 45 5329 292 FILENAME: 06W3458_P14-01-de
1 ALLGEMEINES
Der Mayfran TA-4 Spänezerkleinerer wird bei

spanabnebenden Bearbeitungen zur Zerkleinerung
von Metallspänen eingesetzt. Je nach Anforderung
und Einsatzzweck können verschiedene
Messerarten und Siebe mit unterschiedlichen
Lochungen eingesetzt werden.
Der Motor treibt über eine Kupplung und zwei
Zahnräder, das Schneidwerk an. Dieses
Schneidwerk wird so angetrieben, daß die
Schneidmesser eine gegenläufige Drehrichtung
haben.
Unterhalb der Messer ist ein Lochsieb angebracht. Je nach Art der Lochung bestimmt dieses Sieb die
Größe der Späne nach dem Zerkleinern und den Kühlmitteldurchsatz.
Es sind verschiedene Steuerungsvarianten möglich. Die Variante, die für Ihren Anwendungsfall
vorgesehen ist, entnehmen Sie bitte den mitgelieferten Elektroschaltplänen.
Grobteile können zu einem Kapazitätsverlust, zu frühzeitigem Verschleiß oder sogar zu Beschädigungen

führen. Grobteile sollten daher möglichst nicht in den Spänezerkleinerer gelangen.
2 WICHTIGE HINWEISE
Diese Betriebsanweisung soll dem für die Anlage verantwortlichen Wartungspersonal zur
Verfügung stehen. Unsere Garantie trifft nur zu, wenn diese Anweisungen genau befolgt
werden.
Der Betreiber hat dafür zu sorgen, daß alle Wartungs-, Inspektions- und
Montagearbeiten von autorisiertem und qualifiziertem Fachpersonal ausgeführt werden,
das sich durch eingehendes Studium der Betriebsanleitung ausreichend informiert hat.
Bei allen in dieser Betriebsanweisung beschriebenen Wartungsarbeiten ist zuerst

sicherzustellen, daß kein zufälliger Start des Spänezerkleinerers möglich ist.
Wegen Verletzungsgefahr durch das Schneidwerk und durch Späne müssen immer
Augenschutzgläser und Schutzhandschuhe getragen werden.
Das Zerkleinern von Behalten mit leicht entflammbaren oder explosiven Stoffen (z.B.
Spraydosen) ist verboten.
Beim Zerkleinern von Ölverschmutzten Stoffen ist ein Ölauffangbehälter erforderlich.
Wenn Sie Ersatzteile bestellen oder Fragen hinsichtlich Ihres Spänezerkleineres

Typ TA-4 haben, erwähnen Sie bitte den Spänezerkleinerertyp und die Mayfran
Seriennummer. Sie finden diese Daten auf dem Typenschild des Spänezerkleinerers.
Achtung:
Die oben genannten Sicherheitsmaßnahmen sind unbedingt zu befolgen.
Der Spänezerkleinerer darf nicht betrieben werden wenn nicht alle

Sicherheitsverkleidungen, Abdeckungen, Trichter usw. in der Originalform montiert sind.
3 INBETRIEBNAHME
Der Transport des Spänezerkleineres darf nur mit den hierfür vorgesehenen
Lastaufnahmemitteln erfolgen.
1. Prüfen Sie ob die Lieferung komplett und unbeschädigt ist.

2. Entfernen Sie die für den Transport angebrachten fremden Gegenstände.
3. Prüfen Sie ob Motor- und Steuerspannungen mit Ihrer Betriebsspannungen
übereinstimmen und alle Teile fest und richtig eingestellt sind. Falls notwendig: neu
fixieren oder einstellen.
4. Stellen Sie den Spänezerkleinerer und das Zubehör gemäß der mitgelieferten
Aufstellungszeichnung auf. Der Spänezerkleinerer muß auf einer festen, ebenen
Unterlage stehen.
Spänezerkleinerer mit Motorschutzschalter können direkt ans Netz angeschlossen werden.

Wenn der Motorschutzschalter nicht zum MAYFRAN Lieferumfang gehört, müssen Sie den
Spänezerkleinerer gemäß dem Elektroplan anschließen.
Der Späneschneidwerk wird auf Wunsch mit einer Standardsteuerung oder einer SPS-
Steuerung geliefert. Der Anschluß der jeweiligen Steuerung erfolgt gemäß den beiliegenden
Elektrounterlagen.
Nach dem erstmaligen Einschalten des Spänezerkleinerers soll dieser die ersten 2 Stunden
unbelastet laufen. Während dieser Zeit prüfen Sie bitte:
1. die Stromaufnahme des Elektromotors; diese soll unterhalb des Nennwertes liegen;
2. die Stabilität des Spänezerkleinerers; der Spänezerkleinerer soll einen ruhigen Lauf
haben, ansonsten ist der Mayfran Service Dienst zu informieren;
3. den Elektromotor auf übermäßige Hitze; ist die Temperatur zu hoch, siehe
Störungsanalyse.
Nun kann der Spänezerkleinerer kontinuierlich und gleichmäßig mit Späne beschickt werden.
4 WARTUNG
4.1 SCHMIERUNG
Lager und Zahnräder sollen alle 40 Betriebsstunden bei laufendem Motor, einmal mit Fett geschmiert
werden. Hierzu ist der Spänezerkleinerer entweder mit Schmiernippel (5 Stück) oder mit einem
progressiven Fettverteiler ausgerüstet.
Schmiernippel alle 40 Betriebsstunden schmieren entsprechend Tabelle 5.1.
Schmierpunkte Spänezerkleinerer TA-4

Fettschmierung Shell Alvania WR-2
Fett des Typs K2K nach DIN 51502

3
Lager und Labyrinthabdichtung Lagertype SKF (4x) 2 cm je Nippel/40 Std.. 22209E/22209CC-W33
3
Schneidwerkgetriebe 4 cm je Nippel/40 Std.
Tabelle 5.1
Wenn vorhanden!!
Fettverteiler alle 40 Betriebsstunden bei laufendem Motor entsprechend Tabelle 5.2 schmieren.
Schmierpunkte Spänezerkleinerer TA-4
Fettschmierung Shell Alavnia WR-2 Fett
Fett des Typs K2K nach DIN 51502

3
Extra Ausführung: Spänezerkleinerer mit 6/5 DPM 22 cm je Nippel/ 40 Std.
Fettverteiler
Tabelle 5.2
Fettverteiler
4.2 REGELMÄßIGE KONTROLLE
Bezeichnung: Intervall: Prüfen auf:
Schneidmesser Monatlich Beschädigungen
Lochsieb Jährlich Beschädigungen
Elektroteile(Stecker.. usw.) 40 Std. fester Sitz
Signalgeber (wenn vorhanden) 40 Std. Funktion

Sicherheitsschalter
Getriebemotor Monatlich Verbindungen/

Laut Herstellervorschrift* Verschraubungen
*Der Getriebemotor ist gemäß den Vorschriften des Herstellers zu warten. Die Ölmenge ist in
regelmäßigen Zeitabständen zu prüfen.
Bei normalen Betriebsverhältnissen ist ein Ölwechsel nach ca. 10.000 Betriebsstunden
vorzunehmen.
Die Funktion des Spänezerkleinerers ist ständig zu überprüfen.

Änderungen in Durchsatz, Spangrösse, Vibrationsgeräusch und Wärmeentwicklung, Stromaufnahme,
usw. deuten auf stumpfe Messer, Siebverschleiß, Lagerdefekte o.ä. hin.
Ursachen einer geänderten Funktion sind unverzüglich zu untersuchen und zu beheben.
5 STÖRUNGSANALYSE
Störung Ursache Behebung
1. Antriebsmotor startet 1.1 Hauptschalter nicht 1.1 Hauptschalter

nicht. eingeschaltet oder einschalten. Not-Aus
Not-Aus betätigt. entriegeln.
1.2 Sicherung des 1.2 Sicherung entriegeln.
Steuerstroms betätigt.
2. Spänezerkleinerer 2.1 Zu wenig Schmierung 2.1 Schmieren zwischen

funktioniert, aber mit zwischen den den Schneidscheiben.
"quietschendem" Schneidscheiben.
Geräusch. 2.2 Zahnräder laufen 2.2 Schmieren der
trocken. Zahnräder.
3. Späne werden zu lang 3. Schneidkante der 3. Auswechseln der

gebrochen. Schneidscheibe Schneidscheiben.
abgerundet.
4. Spänezerkleinerer 4.1 Spiel zwischen 4.1 Auswechseln der

blockiert ohne Schneidscheiben Schneidscheiben.
Grobteile. untereinander zu groß.
4.2 Verschleiß der 4.2 Auswechseln der
Schneidscheiben. Schneidscheiben.
6 SPEZIFIKATION SPÄNEZERKLEINERER TYP TA-4
6.1 SPEZIFIKATION ANWENDUNGSFALL
Der Spänezerkleinerer darf nur für den Anwendungsbereich benutzt werden, den er für
ausgelegt wurde.
6.2 SPEZIFIKATION ANTRIEB
Hersteller : SEW
Typ : KF87 DV112 M4
Leistung : 4,0 kW
-1
Drehzahl : 14 min
Bauform : M4
Spannung/Ph/Frequenz : 380 / 3 / 60 Volt/Ph/Hz
Schutzart : IP55
Isolation : F
7 ZEICHNUNG UND ERSATZTEILLISTE
Nachfolgende Ersatzteillisten beziehen sich einzig auf den Spänezerkleiner Typ TA-4
7.1 ALLGEMEIN
ACHTUNG: Erwähnen Sie bitte bei Informationen über oder Bestellungen von Ersatz- oder
Verschleißteilen immer die entsprechenden Daten dieser Anlage.
Diese Daten sind nachfolgend genannt:
1 Mayfran Artikelnummer
2 Stückliste Nr. und Teilnummer
Anschrift Adresse

Tel. 0031-45-5329292 Tel. 0049-241-938720 Tel. 0049-7331-95530
Fax 0031-45-5329290 Fax 0049-241-175080 Fax 0049-7331-955333

Tel. 0044-2476-459000 Fax 0033-148-677629
Fax 0044-2476-459690

USA Ohio 44143-2321
Tel. 001-440-4614100
Fax main 001-440-4615565
7.2 STÜCKLISTE FÜR DEN ZERKLEINERER TA-4 ZEICH.NR. D725.1012
Pos Umschreibung / Hersteller Typ / Qualität / DIN Anzahl
1 Zahnrad z=31 1
2 Zahnrad z=44 1
3 Labyrinthring fest 4
4 Labyrinthring lose 4
5 Spänezerkleinererscheibe 18
6 Distanzring 18
7A Welle (getrieben) 1
7B Welle (nicht getrieben) 1
8 ------ -
9 Kupplung Hadeflex 100/98 xw 1
10 SKF Lager 22213-cc/w33 4
11 Sicherungsmutter INA ZM50 3
12 Dubo- Schraubensicherung M12 / Kunststoff 20
13 Zahntellerring M12 20
14 Sechskantschraube M16x1.5x50 DIN 960 8
17 Nilos-Ring 22213AV 4
18 O-Ring 113,89x3,53 NBR70° 4
19 O-Ring 75.8x3.53 NBR70° 4
7.3 STÜCKLISTE FÜR BRECHERKAMM ZEICH.NR. 1-76365
Pos Umschreibung / Hersteller Typ / Qualität / DIN Anzahl
1 Brecherkamm Material Kamm CR4800 2

2 Stützblech 2
2
2
Print version
8/Sep/2006

CINTA TRANSPORTADORA EM AÇO CT-2/ CT-2 SCHARNIERBANDFÖRDERER/ CT-2 STEELBELTCONVEYOR

206001281 / 08-06-2006
P00.06W3456.01 - P00.06W3456.02
06W3459 - 06W3460
Pos 01 - 02 de acordo com/ gemäß/ according T91249 rev.01
P. Jacobs

TEL: (31) 45 5329 292 TEL : 0049-7331-9553-0
FAX 1 : (31) 45 5329 290 FAX 1 : 0049-7331-9553-33
FAX 2 : (31) 45 5329 300 FAX 2 : 0049-7331-9553-55
CINTA TRANSPORTADORA ARTICULADA CT-2 PÁGINA 1
ÍNDICE
1 PRODUTO E DESCRIÇÃO DA FUNÇÃO .....................................................................................2
1.1 ARRANQUE DA TRANSPORTADORA ..............................................................................................2
1.2 PROCEDIMENTO ........................................................................................................................2
1.3 NOTA IMPORTANTE ....................................................................................................................3
1.4 COMENTÁRIOS ..........................................................................................................................3
1.4.1 PARA INFORMAÇÃO OU PARA ENCOMENDAR PEÇAS DE SUBSTITUIÇÃO ...................................3
2 ENSAIOS DE COLOCAÇÃO EM SERVIÇO .................................................................................4
3 ASSISTÊNCIA E MANUTENÇÃO .................................................................................................5
3.1 ASSISTÊNCIA .............................................................................................................................5
3.2 MANUTENÇÃO ...........................................................................................................................5
4 LIMPEZA DA TRANSPORTADORA .............................................................................................6
5 SUBSTITUIÇÃO DAS PEÇAS PRINCIPAIS .................................................................................7
5.1 DESMONTAGEM DA CINTA ...........................................................................................................7
5.2 REMOVER O MOTOR DE ARRANQUE ............................................................................................7
5.3 REMOVER O VEIO DE TRANSMISSÃO ............................................................................................7
5.4 REMOVER OS ROLAMENTOS DE ARRANQUE .................................................................................7
5.5 REMOVER O VEIO DA ROLDANA DE TENSÃO .................................................................................7
5.6 REMONTAGEM...........................................................................................................................7
5.7 IMPORTANTE .............................................................................................................................7
6 CORRECÇÃO DE AVARIAS .........................................................................................................8
7 ESPECIFICAÇÕES, CINTA TRANSPORTADORA ARTICULADA CT-2 (POS (POS 01,
06W3459) ..............................................................................................................................................9
7.1 GENERAL ..................................................................................................................................9
7.2 ESPECIFICAÇÕES DO MECANISMO ...............................................................................................9
7.3 ESPECIFICAÇÕES DOS ROLAMENTOS DA ROLDANA DE TENSÃO .....................................................9
7.4 ESPECIFICAÇÕES DOS ROLAMENTOS DE ARRANQUE ....................................................................9
8 ESPECIFICAÇÕES, CINTA TRANSPORTADORA ARTICULADA CT-2 (POS (POS 02,
06W3460) ............................................................................................................................................10
8.1 GENERAL ................................................................................................................................10
8.2 ESPECIFICAÇÕES DO MECANISMO .............................................................................................10
8.3 ESPECIFICAÇÕES DOS ROLAMENTOS DA ROLDANA DE TENSÃO ...................................................10
8.4 ESPECIFICAÇÕES DOS ROLAMENTOS DE ARRANQUE ..................................................................10
9 LISTAS DE PEÇAS SUPLENTES...............................................................................................11
9.1 DESENHO DA LISTA DE PEÇAS DE COMPOSIÇÃO ........................................................................12
9.2 LISTA DE PEÇAS DE COMPOSIÇÃO DA ROLDANA DE TENSÃO (A) D1-63787 .................................13
9.3 LISTA DE PEÇAS SUPLENTES PARA O VEIO DE TRANSMISSÃO (B) D2501.381..............................14
9.4 LISTA DE PEÇAS SUPLENTES PARA A MONTAGEM DO MECANISMO DE ARRANQUE (B) D2501.380.15
9.5 LISTA DE PEÇAS DO GRUPO DA CINTA TRANSPORTADORA (C) D2501.0001................................16
9.6 LISTA DE PEÇAS DE LIMPEZA-TRAVAMENTO DA CINTA TRANSPORTADORA (C) D2501.120 ...........17
REV. 0 / 09-06 MAYFRAN INTERNATIONAL - P.B. 31032- 6370 AA LANDGRAAF - THE NETHERLANDS : (31) 45 5329 292 info@mayfran-europe.com FILENAME:
06W3459_06W3460_P00-0-BR
1 PRODUTO E DESCRIÇÃO DA FUNÇÃO
1.1 ARRANQUE DA TRANSPORTADORA

As cintas transportadoras MAYFRAN são construídas em máquinas-ferramentas, máquinas laser,
punções, unidades, prensas e máquinas de moldagem por pressão.
Transportam limalhas, desperdícios metálicos, peças (molhadas ou secas), da máquina para o
transportador colectivo para um recipiente.
Estas instruções de funcionamento proporcionam ao operador dicas para o cuidado, manutenção e

substituição de peças desgastadas. Neste contexto não é significativo se a sua transportadora é direita
ou tem curvas nos ângulos relevantes de inclinação.
1.2 PROCEDIMENTO
O material a ser transportado cai na zona de recepção da cinta metálica e é continuamente transportado
para a abertura de ejecção.
- Não utilize esta unidade para outros fins!

- Durante o funcionamento da máquina, o ponto de ejecção tem que estar visível.
Comentário: Nível sonoro: < 70 dB
Aviso: Certifique-se que a transportadora está em funcionamento contínuo quando a

máquina de abastecimento estiver a operar.
06W3459_06W3460_P00-0-BR
1.3 NOTA IMPORTANTE
Estas instruções de operação terão que estar disponíveis ao operador responsável pela unidade.
A nossa garantia apenas se aplica se estas instruções forem rigorosamente observadas.
1.4 COMENTÁRIOS
1.4.1 PARA INFORMAÇÃO OU PARA ENCOMENDAR PEÇAS DE SUBSTITUIÇÃO
Por favor, indique o número de artigo Mayfran, o número de desenho das peças de substituição e o
número de posição da sua transportadora.
O número do artigo é mencionado na secção lateral da transportadora/máquina.
MAYFRAN
INTERNATIONAL
P_ _._ _W_ _ _ _._ _
P_ _. = Código de Produto
__W____ = Número de encomenda de sistema
._ _ = Número de série
06W3459_06W3460_P00-0-BR
2 ENSAIOS DE COLOCAÇÃO EM SERVIÇO
ENSAIOS DE COLOCAÇÃO EM SERVIÇO
• Garanta uma posição de funcionamento sólida e segura.

• Proteja a unidade contra uso não supervisionado.
• Tome cuidados para evitar o perigo de encravamento.
1. A transportadora deverá estar alinhada de forma precisa.

O desvio da linha média não pode ser superior a 2 mm para cada lado.
2. As articulações da cinta e as correntes deverão ser ligeiramente oleadas.
3. Antes de ligar à corrente, verifique a tensão da cinta.

A cinta deverá poder ser pressionada manualmente (na transmissão na parte inferior).
Certifique-se que o abastecimento de

energia à unidade está desligado durante
os trabalhos de manutenção..
4. As abas laterais da cinta terão que estar paralelas uma à outra na direcção do transporte.
Demasiado abastecimento ou abas laterais dobradas, poderão fazer a transportadora encravar.
5. A transportadora deve estar ligada durante um mínimo de 5 horas.

Quando fizer arrancar a unidade, por favor, verifique se a cinta da transportadora corre
livremente e se não está presa em algum ponto.
6. Para re-tensionamento:
Afrouxe os dois rolamentos no lado do arranque.
Afrouxe chaves de bloqueio dos fusos de tensão.
Estabeleça o tensionamento a cinta rodando ambos os fusos de tensão igualmente.
Quando estiver pronto fixe de novo os fusos de tensão com as chaves de bloqueio.
06W3459_06W3460_P00-0-BR
3 ASSISTÊNCIA E MANUTENÇÃO
3.1 ASSISTÊNCIA
Se esta transportadora MAYFRAN tiver uma manutenção adequada, durará muito tempo e apresentará
pouco desgaste. Por favor, assegure-se que a cinta e a corrente estejam ligeiramente oleadas em todas
as ocasiões.
Normalmente, basta uma lubrificação mensal; se a cinta estiver exposta aos elementos, então esta
manutenção deverá ser levada a cabo com um cuidado particular. Verifique numa base regular se a
cinta apresenta sinais de danos, de modo a que as peças possam ser substituídas tão depressa quanto
possível para evitar mau funcionamento.
A unidade de arranque deve receber manutenção de acordo com as instruções do fabricante. O nível de
óleo deverá ser verificado a intervalos regulares. Em condições normais de operação, é necessário um
novo carregamento de lubrificante aproximadamente a cada 10000 horas de funcionamento.
3.2 MANUTENÇÃO
1. A tensão da cinta deve ser ajustada após os primeiros 8 dias de funcionamento.

A tensão da cinta é descrita no ponto 2, Secção “Ensaios de Colocação em Funcionamento”.
2. Quando trabalhar com materiais secos, lubrifique a cinta e a corrente ligeiramente, e depois
faça-as funcionar vazias durante cerca de 10 minutos.
3. Remova e verifique as guardas da corrente mensalmente, para ver se as abas laterais e a

corrente mostram sinais de danos ou de estarem encravadas. Se isto acontecer, leia a secção
“Correcção de Avarias”.
4. Os rolamentos de arranque contêm lubrificante adaptado à longevidade da unidade.
5. Verifique o fundo da abertura de descarga regularmente e limpe-o se necessário.
6. Apenas se garante um desempenho óptimo se a utilização da unidade for constante e

monitorizada. A transportadora deverá estar sempre ligada em simultâneo com a unidade de
descarga de desperdícios.
06W3459_06W3460_P00-0-BR
4 LIMPEZA DA TRANSPORTADORA
Limpe a transportadora regularmente.

Os intervalos de limpeza dependem do período de tempo que a máquina está em funcionamento e do
ambiente onde se encontra a transportadora. Quando estão a ser transportados limalha ou peças secas,
o grau de sujidade é menor do que quando se transportam produtos molhados. A maior grau de
sujidade é causado pelo transporte de material húmido de grão fino.
Para uma limpeza fácil, lembre-se dos seguintes pontos:
1) Desligue a transportadora.
2) Remova todas as coberturas.
3) Limpe a cinta manualmente.
*
4) A parte de baixo da cinta pode ser limpa permitindo que o pano de limpeza se mova na
direcção contrária àquela em que a transportadora roda normalmente..
Os panos de limpeza são ejectados para a saída, para o fundo da secção de arranque.
5) Isto pode ser feito tantas vezes quantas as necessárias.
6) Mantenha a unidade completamente coberta.
7) Verifique que a direcção da transportadora é a adequada, aquando do arranque.
Uma limpeza intensiva pode ter lugar depois de toda a cinta ter sido removida da transportadora.
Agora a cinta (ambos os lados) assim como o interior da unidade, podem ser limpos (com uma escova
ou com um jacto de alta pressão).
Volte a colocar a cinta, como especificado nestas instruções de operação.
• Proteja a unidade contra uso não supervisionado.

*
• Pt. 4: Não introduza panos quando a máquina estiver em funcionamento!
06W3459_06W3460_P00-0-BR
5 SUBSTITUIÇÃO DAS PEÇAS PRINCIPAIS

(de acordo com os desenhos/listas das peças relevantes)
5.1 DESMONTAGEM DA CINTA
Afrouxe os parafusos dos rolamentos no lado do arranque e retire as duas guardas da corrente. Mova
a cinta até que ambos os pinos da cinta com cavilha da parte de baixo da estação de comando
estejam livremente acessíveis.
Afrouxe os parafusos de tensão cerca de 15mm, e a tensão da cinta diminuirá. Puxe as cavilhas de
ambos os lados e remova as ligações exteriores dos pinos e os pinos da cinta. A articulação completa
da cinta e os blocos de rolamento (de ambos os lados) estão agora removidos, a cinta está separada
e pode ser puxada para fora ligando muito fugazmente o motor de arranque.
• Tome cuidado para não deixar encravar!
5.2 REMOVER O MOTOR DE ARRANQUE
Arranque:
Para desmontar a unidade, remova a sua fixação axial. Esta está localizada no topo do veio de
transmissão ou no suporte do binário.
5.3 REMOVER O VEIO DE TRANSMISSÃO
Completo com rolamentos e rodas de corrente.
Remova a cinta e a unidade de arranque conforme foi descrito. Afrouxe os parafusos de rolamentos.
O veio pode agora ser removido.
5.4 REMOVER OS ROLAMENTOS DE ARRANQUE
O anel excêntrico deverá ser aliviado do veio de transmissão na direcção contrária aos ponteiros do
relógio, usando uma chave C. Puxe manualmente o anel excêntrico e o rolamento do veio de
transmissão.
5.5 REMOVER O VEIO DA ROLDANA DE TENSÃO
Primeiro remova a cinta. Alivie os suportes do eixo. O veio pode agora ser removido.
Para soltar um pinhão de corrente, o anel excêntrico que trava o rolamento do pinhão de corrente,
deverá ser solto do veio. Puxe manualmente o anel excêntrico, o rolamento e o pinhão de corrente do
veio de transmissão.
5.6 REMONTAGEM
A montagem decorre na ordem oposta à desmontagem. Certifique-se que anotou a direcção em que
a cinta está a avançar. Antes da remontagem, verifique se todas as peças danificadas ou
desgastadas foram substituídas.
5.7 IMPORTANTE
Ao colocar a cinta em tensão, certifique-se que ambos os parafusos de tensionamento estão

igualmente apertado. De outro modo, o veio de transmissão não estará num ângulo correcto com a
estrutura da transportadora.
06W3459_06W3460_P00-0-BR
6 CORRECÇÃO DE AVARIAS
Avaria Causa provável Correcção
oscilação excessiva sem

pouca tensão na cinta O fuso de tensão e o parafuso de
bloqueio óbvio
contagem têm que ser apertados
abas laterais curvadas ou
bloqueio devido a sobrecarga ou Alinhe ou substitua as abas laterais
rasgadas à direita e à
presença de peças grossas
esquerda
pinos de ligação perdidos pino ranhurado perdido Substitua o pino ranhurado
centro da dobradiça curvado desgaste e rasgo devido a Lubrifique as articulações, substitua

ou saído nas placas da cinta ferrugem ou pouca lubrificação as placas articuladas
articulada
desgaste excessivo das abas Fixação de pinhão de corrente Alinhe os pinhões de corrente e/ou
laterais axial danificada ou pinhão de substitua as peças de fixação
corrente mal alinhado com o quebradas
veio/ roldana de tensão
Roda de corrente não apertada Remova o rolamento da articulação

metálica e repare ou substitua as
rodas de corrente conforme for
adequado
uso de energia a mais; Demasiado material a ser Corrija o material do transportador e

deslizamento das uniões transportado ou material verifique o movimento da corrente ou
mecânicas; o relé de medição encravado entre a corrente ou a cinta
desliga-se. cinta
mecanismo defeituoso Substituir o mecanismo
depósito de materiais Limpar

transportados na parte superior
ou inferior da cinta
06W3459_06W3460_P00-0-BR
7 ESPECIFICAÇÕES, CINTA TRANSPORTADORA ARTICULADA CT-2 (POS

(POS 01, 06W3459)
7.1 GENERAL
Tipo : A
Largura (W) : 305 mm.
Nº. de passos : 90
Nº. de braçadeiras : 15 a cada 6º passo
Comprimento do centro : 2667 mm
Velocidade do transportador : 4,4 m/min
7.2 ESPECIFICAÇÕES DO MECANISMO
Fabricante : SEW
Tipo : SA67 DT80 K4
Energia : 0,55 kW
-1
Rotações : 11 min
Modelo de construção : M1-M2
Diâmetro do eixo : Ø 40 mm
Tensão/Frequência/Ph : 380/3/60, Volt/Ph/Hz
Nível de protecção : IP55
Isolamento : F
7.3 ESPECIFICAÇÕES DOS ROLAMENTOS DA ROLDANA DE TENSÃO
Fabricante : INA
Tipo : RAE 25NPP
7.4 ESPECIFICAÇÕES DOS ROLAMENTOS DE ARRANQUE
Fabricante : INA
Tipo : PASE 40
06W3459_06W3460_P00-0-BR
8 ESPECIFICAÇÕES, CINTA TRANSPORTADORA ARTICULADA CT-2 (POS

(POS 02, 06W3460)
8.1 GENERAL
Tipo : D-60°
Largura (W) : 305 mm.
Nº. de passos : 282
Nº. de braçadeiras : 47 a cada 6º passo
Comprimento do centro : 8.763 mm
Velocidade do transportador : 5,2 m/min
8.2 ESPECIFICAÇÕES DO MECANISMO
Fabricante : SEW
Tipo : SA67 DT80 N4
Energia : 0,55 kW
-1
Rotações : 13 min
Modelo de construção : M1-M2
Diâmetro do eixo : Ø 40 mm
Tensão/Frequência/Ph : 380/3/60, Volt/Ph/Hz
Nível de protecção : IP55
Isolamento : F
8.3 ESPECIFICAÇÕES DOS ROLAMENTOS DA ROLDANA DE TENSÃO
Fabricante : INA
Tipo : RAE 30NPP
8.4 ESPECIFICAÇÕES DOS ROLAMENTOS DE ARRANQUE
Fabricante : INA
Tipo : PASE 40
06W3459_06W3460_P00-0-BR
9 LISTAS DE PEÇAS SUPLENTES
As seguintes listas de Peças suplentes referem-se apenas à Cinta Transportadora Articulada Tipo
CT-2.
Para informação ou encomenda de peças de substituição
Mencione os números a seguir para garantir que lhe sejam entregues as peças adequadas:
• Nome do cliente + projecto
• Número de artigo MF
• Número de encomenda MF
• Número do desenho
• Número do item
Mencione também a quantidade, que pode ser encontrada na lista de peças ou nas especificações.
Endereços da Mayfran

Tel. 0031-45-5329292 Tel. 0049-241-938720 Tel. 0049-7331-95530
Fax 0031-45-5329290 Fax 0049-241-175080 Fax 0049-7331-955333

Tel. 0044-2476-459000 Fax 0033-148-677629
Fax 0044-2476-459690

USA Ohio 44143-2321
Tel. 001-440-4614100
Fax main 001-440-4615565
06W3459_06W3460_P00-0-BR
9.1 DESENHO DA LISTA DE PEÇAS DE COMPOSIÇÃO
Tipo A Tipo C ..°
Tipo B ..° Tipo D ..°
Número de Descrição / Fabricante

item
A COMPOSIÇÃO DA ROLDANA DE TENSÃO
B UNIDADE DE ARRANQUE
C GRUPO DE CINTA TRANSPORTADORA
06W3459_06W3460_P00-0-BR
9.2 LISTA DE PEÇAS DE COMPOSIÇÃO DA ROLDANA DE TENSÃO (A) D1-63787
Pos 01, 06W3459
Número de item Descrição / Fabricante Tipo / Qualidade / DIN Número
1 Veio da hélice Ø 25mm 1

2 Pinhão de corrente da cinta (z=6) 2
3 Rolamento / INA RAE 25NPP FA106 2
4 Parafuso de fixação 2
5 Suporte do veio ST 2
6 Cobertura de contador para o ST 2
suporte do veio
7 Parafuso de tomada hexagonal M6x12/8.8/933 4
8 Grampo de mola B6/springst./127 4
Pos 02, 06W3460
1 Veio da hélice Ø 30mm 1

2 Pinhão de corrente da cinta (z=6) 2
3 Rolamento / INA RAE 30NPP FA106 2
4 Parafuso de fixação 2
5 Suporte do veio ST 2
6 Cobertura de contador para o ST 2
suporte do veio
7 Parafuso de tomada hexagonal M6x12/8.8/933 4
8 Grampo de mola B6/springst./127 4
06W3459_06W3460_P00-0-BR
9.3 LISTA DE PEÇAS SUPLENTES PARA O VEIO DE TRANSMISSÃO (B) D2501.381
Número de item Descrição / Fabricante Tipo / Qualidade / DIN Quantidade
1 Pinhão de corrente 2
2 Parafuso de fixação M8/916 2
3 Chave (para pinhão de Z=6 2
corrente)
4 Veio de transmissão Ø 40mm 1
5 Chave (para veio de 1
transmissão)
6 Rolamento / INA PASE 40 N FA319.1 2
06W3459_06W3460_P00-0-BR
9.4 LISTA DE PEÇAS SUPLENTES PARA A MONTAGEM DO MECANISMO DE ARRANQUE (B)

D2501.380
5 Parafuso Receptor M12x140/8.8/558 2

6 Porca hexagonal M12/8.8/555 2
12 Braço fixo ST 1
18 Tirante Roscado 1
20 Cone 1
21 Mola DANLY 1
*23 Chave de Limite 1
* Item 23: Apenas quando a protecção do Motor é executada com chave de limite.
Com outra protecção de motor, o item 23 não está incluído na entrega
06W3459_06W3460_P00-0-BR
9.5 LISTA DE PEÇAS DO GRUPO DA CINTA TRANSPORTADORA (C) D2501.0001
1 Elo de corrente - □ C45, DIN 17200 2

2e4 Aba lateral esquerda e direita 1+1
3 Placa da cinta articulada Suave 1
5 Pino de cinta encastrado 1
6 Suporte de Rolamento 1
7 Pino de cinta encastrado 2
8 Elo de corrente - D C45, DIN 17200 2
9 Pino ranhurado 3.2x20 / ST / 94 4
10 Elo de corrente - ○ C45, DIN 17200 2
06W3459_06W3460_P00-0-BR
9.6 LISTA DE PEÇAS DE LIMPEZA-TRAVAMENTO DA CINTA TRANSPORTADORA (C)

D2501.120
1 Braçadeira ST 37 1
2 Faixa de limpeza Multilene 1
3 Porca hexagonal M6x20/8.8/933 Z
4 Anilha M6/ST/125 Z
5 Grampo de mola A6.1/springst./127 Z
6 Porca hexagonal M6/8.8/934 Z
W (Largura) Z (Número)
76 2
152 2
191 2
203 2
229 3
254 3
267 3
305 3
343 3
419 3
457 3
610 7
762 7
915 7
1067 7
1219 7
06W3459_06W3460_P00-0-BR
Print version
8/Sep/2006

CINTA TRANSPORTADORA EM AÇO CT-2/ CT-2 SCHARNIERBANDFÖRDERER/ CT-2 STEELBELTCONVEYOR

206001281 / 08-06-2006
P00.06W3456.01 - P00.06W3456.02
06W3459 - 06W3460
Pos 01 - 02 de acordo com/ gemäß/ according T91249 rev.01
P. Jacobs

TEL: (31) 45 5329 292 TEL : 0049-7331-9553-0
FAX 1 : (31) 45 5329 290 FAX 1 : 0049-7331-9553-33
FAX 2 : (31) 45 5329 300 FAX 2 : 0049-7331-9553-55
CT-2 SCHARNIERBANDFÖRDERER Seite 1
INHALTSVERZEICHNIS
1 PRODUKT- UND FUNKTIONSBESCHREIBUNG ........................................................................2
1.1 EINSATZ DES FÖRDERERS .........................................................................................................2
1.2 ARBEITSWEISE ..........................................................................................................................2
1.3 W ICHTIGER HINWEIS .................................................................................................................2
1.4 BEMERKUNG .............................................................................................................................2
1.4.1 BEI INFORMATION ODER BESTELLUNG VON ERSATZTEILEN:..................................................2
2 INBETRIEBNAHME.......................................................................................................................3
3 WARTUNG UND INSTANDHALTUNG .........................................................................................4
3.1 INSTANDHALTUNG .....................................................................................................................4
3.2 REINIGUNG DES FÖRDERERS .....................................................................................................5
4 AUSWECHSELN DER HAUPTTEILE ...........................................................................................6
4.1 BAND DEMONTAGE ....................................................................................................................6
4.2 DEMONTAGE DES GETRIEBEMOTORS .........................................................................................6
4.3 DEMONTAGE DER ANTRIEBSWELLE ............................................................................................6
4.4 DEMONTAGE DER ANTRIEBSLAGERN. .........................................................................................6
4.5 DEMONTAGE DER UMLENKWELLE (DEMONTABELE UMLENKKAPPE)...............................................6
4.6 W IEDERZUSAMMENBAU .............................................................................................................6
4.7 W ICHTIG ...................................................................................................................................6
5 BESEITIGUNG VON STÖRUNGEN..............................................................................................7
6 SPEZIFIKATION CT-2 SCHARNIERBANDFÖRDERER (POS 01, 06W3459).............................8
6.1 GENERELL ................................................................................................................................8
7 SPEZIFIKATION CT-2 SCHARNIERBANDFÖRDERER (POS 02, 06W3460).............................9
7.1 GENERELL ................................................................................................................................9
8 ZEICHNUNGEN ERSATZTEILEN...............................................................................................10
8.1 ALLGEMEIN .............................................................................................................................10
8.2 STÜCKLISTE ZUSAMMENSTELLUNGSZEICHNUNG .......................................................................11
8.3 STÜCKLISTE FÜR UMLENKZUSAMMENSTELLUNG (A) D1-63787.................................................12
8.4 STÜCKLISTE FÜR ANTRIEBSWELLE (B) D2501.381...................................................................13
8.5 STÜCKLISTE FÜR ANTRIEBZUSAMMENSTELLUNG (B) D2501.380...............................................14
8.6 STÜCKLISTE FÜR BANDZUSAMMENSTELLUNG (C) D2501.0001.................................................15
8.7 STÜCKLISTE FÜR REINIGUNGS-MITNEHMER-SCHARNIERBAND (C) D2501.120 ..........................16
REVISION 0 / 09-06 MAYFRAN INTERNATIONAL - POSTFACH 31032- 6370 AA LANDGRAAF - NIEDERLANDE : (31) 45 5329 292 FILENAME:
06W3459_06W3460_P00-0-D
1 PRODUKT- UND FUNKTIONSBESCHREIBUNG
1.1 EINSATZ DES FÖRDERERS
MAYFRAN Scharnierbandförderer werden in Werkzeugmaschinen, Laserbrennmaschinen,

Stanzautomaten, Pressen und Druckgußmaschinen eingebaut.
Sie fördern Späne, Schrott, Teile, naß oder trocken, von der Maschine zu einem Sammelförderer oder in
einen Behälter.
Diese Betriebsanweisung gibt Ihnen Hinweise für Pflege, Wartung und Verschleißteilwechsel.
Dabei spielt es keine Rolle, ob Ihr Förderer gerade ist oder Radien in den entsprechenden
Steigungswinkeln hat.
1.2 ARBEITSWEISE
Das Fördergut fällt in die Aufgabe auf das Scharnierband und wird kontinuierlich zur Abwurföffnung
transportiert.
- Benutzen Sie die Anlage nicht zweckentfremdend!

- Bei maschinengesteuerten Betrieb muß die Abwurfstelle einsehbar sein.
Bemerkung: Geräuschpegel: < 70 dB
Achten Sie darauf das der Förderer kontinuierlich läuft,

wenn die zuführmaschine produziert.
1.3 WICHTIGER HINWEIS

Diese Betriebsanweisung soll dem für den Förderer verantwortlichen Wartungspersonal zur Verfügung
stehen.
Unsere Garantie trifft nur zu, wenn diese Anweisungen genau befolgt werden.
1.4 BEMERKUNG
1.4.1 BEI INFORMATION ODER BESTELLUNG VON ERSATZTEILEN:

Bitte geben Sie die Mayfran Artikelnr, Ersatzteile-Zeichnungsnr. und Positionsnr. Ihres Förderers an.
Die Mayfran Artikelnummer befindet sich seitlich am Förderer.
06W3459_06W3460_P00-0-D
2 INBETRIEBNAHME
DIE INBETRIEBNAHME
y Achten Sie auf festen und sicheren Stand.

y Anlage gegen unbeabsichtigte Inbetriebnahme absichern.
y Auf Verklemmungsgefahr achten.
1. Der Förderer muß exakt ausgerichtet sein.

Die Abweichung von der Mittellinie soll nicht mehr als 2 mm nach jeder Seite betragen.
2. Das Band und die Kette sollen leicht geölt sein.
3. Kontrollieren Sie vor dem Anfahren die Spannung

des Bandes. Das Band muß sich von Hand
eindrücken lassen (am Antrieb im Untertrum). Läßt
sich das Band sich Manuel mehr als der halben
Kette hohe eindrücken, dann soll es
nachgespannen werden. Sehe Abbildung.
X mm
y Vergewissern Sie sich, daß die Anlage während der Kontrolle spannungsfrei ist.
4. Die Seitenborde des Scharnierbandes müssen in Förderrichtung parallel zu einander stehen. Zu

großes Spiel oder verbogene Seitenborde führen zum Festklemmen der Späne.
5. Der Förderer soll mindestens 5 Stunden ohne Belastung laufen.

Bitte achten Sie während des Einlaufens darauf, daß Scharnierband und die Mitnehmer frei
laufen und nirgends schleifen.
6. Zum Nachspannen:
Lösen Sie die beiden Lager.
Stellen Sie die Bandspannung durch Verdrehung der Spannschrauben ein. Danach mit
Kontermutter sichern.
Beide Lager wieder festschrauben.
06W3459_06W3460_P00-0-D
3 WARTUNG UND INSTANDHALTUNG
Wird dieser MAYFRAN Förderer gut gewartet, besitzt er eine hohe Lebensdauer und zeigt kaum
Verschleiß. Bitte achten Sie darauf, daß Band und Ketten immer geölt sind!
Normalerweise genügt ein monatliches Ölen des Bandes. Ist das Band der Witterung ausgesetzt, muß
die Wartung besonders sorgfältig durchgeführt werden.
Prüfen Sie regelmäßig, ob das Band Beschädigungen aufweist, damit Teile möglichst rasch
ausgewechselt und damit Störungen vermieden werden.
Der Getriebemotor ist gemäß den Vorschriften des Herstellers zu warten. Die Ölmenge ist in
regelmäßigen Zeitabständen zu prüfen.
Bei normalen Betriebsverhältnissen ist ein Ölwechsel nach ca. 10.000 Betriebsstunden vorzunehmen.
3.1 INSTANDHALTUNG
1. Das Band ist nach den ersten 8 Tagen Betrieb nachzuspannen.

Die Bandspannung ist unter Punkt 6, Abschnitt "Inbetriebnahme" beschrieben.
2. Jeden Monat das Band kontrollieren und eventuell nachspannen.
3. Bei trockenem Fördergut Band und Kette leicht ölen, anschließend etwa 10 Minuten ohne Last
laufen lassen.
4. Die Kettenschütze monatlich entfernen und kontrollieren, ob die Seitenborde und die Kette
Beschädigungen wie Schleifmerkmale oder festsitzende Rollen aufweisen.
Wenn ja, beachten Sie den Absatz "Beseitigung von Störungen".
5. Die Antriebslager haben für den normalen Betrieb eine Fettfüllung auf Lebensdauer.
6. Die erwähnten Intervalle sind abhängig von den Betriebsbedingungen.
7 Kontrollieren Sie in der Abwurfstelle den Förderer regelmäßig auf Verschmutzung im

Bodenblech an der Abwurfstelle und reinigen Sie dieses, falls notwendig.
8. Die optimale Förderleistung wird nur bei kontinuierlichem Lauf und gleichmäßiger Beschickung
des Förderers erreicht. Der Förderer muß also immer gleichzeitig mit der zu entsorgenden
Maschine eingeschaltet sein.
06W3459_06W3460_P00-0-D
3.2 REINIGUNG DES FÖRDERERS

Reinigen Sie den Förderer regelmäßig.
Die Reinigungsintervalle sind abhängig von Nutzziel und Umwelt des Förderers.
Beim Fahren von Trockenspänen oder Teilen ist der Verschmutzungsgrad kleiner. Bei feuchtem
Fördergut ist der Verschmutzungsgrad höher.
Der größte Verschmutzungsgrad wird hervorgerufen durch das Fahren von feinspänigem feuchten
Fördergut.
Die folgenden Punkte bieten ein einfaches Reinigungsverfahren:
1) Förderer ausschalten.
2) Komplette Abdeckung entfernen.
3) Band von Hand reinigen.
*
4) Untertrumreinigung erfolgt dadurch, Putztücher in reversierter Band Drehrichtung im
Untertrum mitlaufen zu lassen.
Die Putztücher werden am Austritt der Bodenwanne (Unterseite Antriebstation)
abgeworfen.
5) Dieser Schritt kann so oft wie nötig wiederholt werden.
6) Anbringen der kompletten Abdeckung.
7) Förderrichtung beim Anfahren auf Richtigkeit kontrollieren.
Eine Intensivreinigung kann erfolgen, nachdem das komplette Band vom Förderer entfernt ist.
Jetzt kann das Band (beidseitig) sowie die Innenseite des Gerüstes gereinigt werden (Hochdruck-
Spritzgerät oder mit Bürste).
Bauen Sie das Band wieder ein, wie in dieser Betriebsanleitung beschrieben.
• Anlagen absichern gegen unbeabsichtigte Inbetriebnahme.

*
• Pkt 4: Tücher nicht bei laufender Maschine einbringen!
06W3459_06W3460_P00-0-D
4 AUSWECHSELN DER HAUPTTEILE

(gemäß entsprechender Ersatzteilzeichnung)
4.1 BAND DEMONTAGE

Lockern Sie die Lagerschrauben und entfernen Sie die beiden Kettenschütz. Bewegen Sie das Band
bis beide Scharnierstangen mit Splint im unteren Teil der Antriebstation frei zugänglich sind.
Die Spannschrauben sind um 15 mm zu lösen, die Bandspannung verringert sich. Ziehen Sie
beidseitig die Splinte und entfernen Sie die Außenlaschen und Verbindungsstangen. Eine komplette
Bandplatte mit Kettenteil ist jetzt entfernt, das Band ist jetzt getrennt und kann durch kurzes Einschal-
ten des Getriebemotors aus dem Gerüst herausgezogen werden.
y Achten Sie auf Verklemmungsgefahr.
4.2 DEMONTAGE DES GETRIEBEMOTORS
Antrieb:
Entfernen Sie zum Ausbau des Getriebes die Axialbefestigung. Diese befindet sich an der Kopfseite
der Antriebswelle oder an der Drehmomentstütze.
4.3 DEMONTAGE DER ANTRIEBSWELLE

Komplett mit Lager und Kettenrädern.
Entfernen Sie Band und Antriebsmotor wie beschrieben. Lösen Sie die Lagerschrauben.
Die Welle kann jetzt heraus genommen werden.
4.4 DEMONTAGE DER ANTRIEBSLAGERN.

Der Exzenterring ist entgegen der Drehrichtung der Antriebswelle mittels Hakenschlüssel zu
entspannen.
Den Exzenterring und das Lager ziehen Sie von Hand von der Antriebswelle.
4.5 DEMONTAGE DER UMLENKWELLE (DEMONTABELE UMLENKKAPPE)

Zuerst Mus man die umlenkkappe entfernen und das Band demontieren, Jets die
Innensechskantschrauben lösen und der Gegendeckel Wellenhalter entfernen. Die Welle kann jetzt
heraus genommen werde.
Durch die Fixierschrauben der Exzenterringe zu lösen und mit eine Hakenschlüssel zu entspannen
kann man die Kettenräder entferne.
4.6 WIEDERZUSAMMENBAU
Der Zusammenbau erfolgt in umgekehrter Reihenfolge wie die Demontage.
Beachten Sie unbedingt die Bandlaufrichtung.
Überzeugen Sie sich vor dem Zusammenbau, daß alle beschädigten oder verschlissenen Teile ersetzt
wurden.
4.7 WICHTIG
Beim Nachspannen des Bandes sollten Sie darauf achten, daß beide Spannschrauben gleichmäßig
angezogen werden. Sonst steht die Antriebswelle nicht im rechten Winkel zur Förderrichtung.
06W3459_06W3460_P00-0-D
5 BESEITIGUNG VON STÖRUNGEN
Störung Mögliche Ursache Beseitigung
Übermäßiges Zwängen ohne Zu wenig Bandspannung Spannschrauben und Gegenmutter

scheinbares Blockieren nachziehen
Verbogene oder abgerissene Hemmung durch Überladung Seitenborde richten oder erneuern
Seitenborde oder Eintritt von Grobteilen
Ausführung Links und Rechts
Verlorene Laschen Verlorene Splinte Splinte erneuern
Verbogene oder abgerissene Verschleiß durch Rost oder Schmieren der Scharniere
Scharnieraugen an den mangelnde Schmierung Ersetzen der Scharnierplatten
Scharnierbandplatten
Übermäßige Abnutzung der Verwundenes Gerüst oder Förderer ausrichten und evtl. Gerüst
Seitenbordaußenseiten schlecht ausgerichteter Förderer richten
Nicht fixierte Kettenräder Stahlscharnierband herausnehmen

und Kettenräder fixieren bzw.
ersetzen
Erhöhte Stromaufnahme, Zu viel Fördermaterial oder Beseitigen des Fördermaterials und

oder schleifen der verklemmtes Fördermaterial Kontrollieren des Fahrwegs
mechanischen Kupplung zwischen Kette oder Band
oder Überstromrelais schaltet
sich aus
Defekter Antrieb Antrieb ersetzen
Absatz von Fördermaterial im Reinigen

Ober- oder Untertrum
06W3459_06W3460_P00-0-D
6 SPEZIFIKATION CT-2 SCHARNIERBANDFÖRDERER (POS 01, 06W3459)
6.1 GENERELL
Typ : A
Breite (W) : 305 mm
Gliederzahl : 90
e
Mitnehmerzahl : 15 jedes 6 Glied
Zentrallänge : 2667 mm
Fördergeschwindigkeit : 4,4 m/min
Band : 25125-12-1,5-2501-4
Hersteller : SEW
Typ : SA67 DT80 K4
Leistung : 0,55 kW
-1
Drehzahl : 11 min
Bauform : M1-M2
Wellendurchmesser : Ø 40 mm
Spannung/Ph/Frequenz : 380/3/60, Volt/Ph/Hz
Schutzstufe : IP55
Isolation : F
06W3459_06W3460_P00-0-D
7 SPEZIFIKATION CT-2 SCHARNIERBANDFÖRDERER (POS 02, 06W3460)
7.1 GENERELL
Typ : D-60°
Breite (W) : 305 mm
Gliederzahl : 282
e
Mitnehmerzahl : 47 jedes 6 Glied
Zentrallänge : 8.763 mm
Fördergeschwindigkeit : 5,2 m/min
Band : 25125-12-1,5-2501-4
Hersteller : SEW
Typ : SA67 DT80 N4
Leistung : 0,55 kW
-1
Drehzahl : 13 min
Bauform : M1-M2
Wellendurchmesser : Ø 40 mm
Spannung/Ph/Frequenz : 380/3/60, Volt/Ph/Hz
Schutzstufe : IP55
Isolation : F
06W3459_06W3460_P00-0-D
8 ZEICHNUNGEN ERSATZTEILEN
8.1 ALLGEMEIN
ACHTUNG: Erwähnen Sie bitte bei Informationen über oder Bestellungen von Ersatz- oder
Verschleißteilen immer die entsprechenden Daten dieser Anlage.
Diese Daten sind nachfolgend genannt:
1 Mayfran Artikelnummer
2 Stückliste Nr. und Teilnummer
Anschrift Adresse

Tel. 0031-45-5329292 Tel. 0049-241-938720 Tel. 0049-7331-95530
Fax 0031-45-5329290 Fax 0049-241-175080 Fax 0049-7331-955333

Tel. 0044-2476-459000 Fax 0033-148-677629
Fax 0044-2476-459690

USA Ohio 44143-2321
Tel. 001-440-4614100
Fax main 001-440-4615565
06W3459_06W3460_P00-0-D
8.2 STÜCKLISTE ZUSAMMENSTELLUNGSZEICHNUNG
Type A Type C ..°
Type B ..° Type D ..°
Posnummer Umschreibung / Hersteller

A UMLENKZUSAMMENSTELLUNG
B ANTRIEBZUSAMMENSTELLUNG
C BANDZUSAMMENSTELLUNG
06W3459_06W3460_P00-0-D
8.3 STÜCKLISTE FÜR UMLENKZUSAMMENSTELLUNG (A) D1-63787
05 06 02 03 01 04 02
07 08
Pos 01, 06W3459
Posnummer Umschreibung / Hersteller Typ / Qualität / DIN Anzahl
1 Umlenkwelle Ø 25mm 1
2 Bandkettenrad (z=6) 2
3 Lager / INA RAE 25NPP FA106 2
4 Fixierschraube 2
5 Wellenhalter ST 2
6 Gegendeckel für Wellenhalter ST 2
7 Innensechskantschraube M6x12/8.8/933 4
8 Federring B6/federst./127 4
Pos 02, 06W3460
1 Umlenkwelle Ø 30mm 1
2 Bandkettenrad (z=6) 2
3 Lager / INA RAE 30NPP FA106 2
4 Fixierschraube 2
5 Wellenhalter ST 2
6 Gegendeckel für Wellenhalter ST 2
7 Innensechskantschraube M6x12/8.8/933 4
8 Federring B6/federst./127 4
06W3459_06W3460_P00-0-D
8.4 STÜCKLISTE FÜR ANTRIEBSWELLE (B) D2501.381
1 Bandkettenrad 2
2 Gewindestifte mit Innen-sechskant M8/916 2
und Ringschneide
3 Keil (für Bandkettenrad) Z=6 2
4 Antriebswelle 1
5 Keil (für Antriebswelle) Ø 40mm 1
6 Lager / INA PASE 40 N FA319.1 2
06W3459_06W3460_P00-0-D
8.5 STÜCKLISTE FÜR ANTRIEBZUSAMMENSTELLUNG (B) D2501.380
5 Spannschraube M12x140/8.8/558 2
6 Sechskantmutter M12/8.8/555 2
12 Drehmoment stütze ST 1
18 Gewindespindel 1
20 Konus 1
21 Feder DANLY 1
*23 Endschalter 1
* Pos 23 gilt nur wenn Motorabschaltung mittels Endschalter vorgesehen ist

Bei andere Motorabschaltung entfällt Pos 23
06W3459_06W3460_P00-0-D
8.6 STÜCKLISTE FÜR BANDZUSAMMENSTELLUNG (C) D2501.0001
1 Kettenglied - C45, DIN 17200 2

2 und 4 Seitenbord Li u. Re 1+1
3 Scharnierplatte Glatt 1
5 Scharnierstange 1
6 Rollenblock 1
7 Scharnierstange 2
8 Kettenglied - D C45, DIN 17200 2
9 Splinte 3,2x20 / ST / 94 4
10 Kettenglied - О C45, DIN 17200 2
06W3459_06W3460_P00-0-D
8.7 STÜCKLISTE FÜR REINIGUNGS-MITNEHMER-SCHARNIERBAND (C) D2501.120
1 Mitnehmer ST 37 1
2 Reinigungsstreifen Multilene 1
3 Sechskantschraube M6x20/8.8/933 Z
4 Scheibe M6/ST/125 Z
5 Federring A6.1/Federst./127 Z
6 Sechskantmutter M6/8.8/934 Z
W (Breite) Z (Anzahl)
76 2
152 2
191 2
203 2
229 3
254 3
267 3
305 3
343 3
419 3
457 3
610 7
762 7
915 7
1067 7
1219 7
06W3459_06W3460_P00-0-D
IV
IV
- INDEX
Tab. DescrEncomenda nº. Descrição Fabricante/fornecedor Tipo/nº de artigo
Tab. Umsc Auftragnr. Umschreibung Hersteller/Lieferant Typ/Artikelnr.
Tab. DescrOrder nr. Description Manufacturer/supplier Type/article-nr.
1 3 06W3458 Motor/Embraiagem SEW KF87 DV112 M4
1 1 06W3459 Motor/Embraiagem SEW SA67 DT80 K4
1 2 06W3460 Motor/Embraiagem SEW SA67 DT80 N4
1 3 06W3458 Motor/Getriebe SEW KF87 DV112 M4

1 1 06W3459 Motor/Getriebe SEW SA67 DT80 K4
1 2 06W3460 Motor/Getriebe SEW SA67 DT80 N4
________________________________________________________________________________________
1
1
Motoredutores \ Redutores Industriais \ Eletrônica de acionamento \ Automação \ Service SEW-EURODRIVE – Driving the world
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Documentação Técnica Technische Dokumentation Technical Documentation

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Cliente/ Kunde/ Customer

MAYFRAN INTERNATIONAL MAYFRAN GMBH

SICHERHEITSHINWEISE (UND GEWÄHRLEISTUNG, LAGERUNG, ENTSORGUNG)

SAFETY INSTRUCTIONS (AND GUARANTEE, STORAGE, DISPOSAL)

III DOCUMENTAÇÃO DE COMPONENTES MAYFRAN

' Hinweise zum Service. Sie ist

' Bedienungsanleitung nach ihrer

Mayfran gültigen technischen

sofort nach Erhalt auf etwaige

einbauen, lagern Sie ihn in einem

• Arbeiten an der elektrischen Anlage • Works at the electrical system

• Os trabalhos no sistema eléctrico

• Niemals Sicherheitseinrichtungen • Never bypass safety installations! • Nunca descure as instalações de

• Das ausgetragene Fördermaterial • Operational requirements make it • Requisitos de operação tornam

TAB 1 TRITURADORA TA-4/ BRECHER TA-4/ CRUSHER TA-4

Máquina/ Maschine/ Machine

Cliente/ Kunde/ Customer

MAYFRAN INTERNATIONAL MAYFRAN GMBH

1 ESPECIFICAÇÃO PARA TRITURADOR DE FRAGMENTOS TIPO TA-4 ...................................2

1 ESPECIFICAÇÃO PARA TRITURADOR DE FRAGMENTOS TIPO TA-4

1.1 ESPECIFICAÇÃO - APLICAÇÃO

1.2 ESPECIFICAÇÃO - MECANISMO

Tipo : KF87 DV112 M4

Taxa de protecção : IP55

O triturador de fragmentos Mayfran é utilizado para partir placas de metal em pequenos

Existem vários opções de controlo.

1. Estas instruções de operação deverão estar disponíveis ao pessoal responsável pela

4 ENSAIOS DE COLOCAÇÃO EM SERVIÇO

O triturador de fragmentos apenas pode ser transportado no transportador de carga fornecido

1. Verifique se a máquina foi entregue completa e sem danos.

Durante este período verifique:

O triturador de fragmentos deverá então ser contínua e uniformemente alimentado com

As guias e engrenagens devem ser lubrificadas com óleo a cada 40 horas de

Triturador de fragmentos TA-4

Triturador de fragmentos TA-4

Norma Lubrificante de tipo K2K de acordo com a

5.2 VERIFICAÇÕES REGULARES

Nome: Para : Verificar:

Lâmina de corte 40 horas Danos

Filtro perfurado 40 horas Danos

Transmissor de sinal 40 horas Funcionamento

Motor de engrenagens 40 horas Ligações/juntas

Vigie sempre o funcionamento do triturador.

Falha Causa Solução

1. O motor de arranque 1.1 O interruptor principal 1.1 Ligue o interruptor

2. O triturador funciona 2.1 Há pouco lubrificante 2.1 Lubrifique entre as

3. Os fragmentos são 3. O fio da lâmina de 3. Mude a lâmina de

4. O triturador está 4.1 Há peças entre as 4.1 Mude a lâmina de

7 LISTAS DE PEÇAS SUPLENTES

NOTA: Mencione sempre os 4 pontos seguintes quando encomendar peças suplentes.

1 Número de encomenda Mayfran

Mayfran International b.v. Mayfran GmbH Niederlassung -Süd

Mayfran U.K. Ltd. Mayfran France S.A.R.L.

Mayfran International Inc.

7.2 LISTA DE PEÇAS DO TRITURADOR DE FRAGMENTOS TIPO TA-4

Número de Descrição/Fabricante Tipo/Qualidade/DIN Número

1 Roda dentada z=31 1

lista de peças do pente de triturador desenho 1-76365

Número de Descrição/Fabricante Tipo/Qualidade/DIN Número

1 Pente de triturador Pentes materiais CR4800 2

Máquina/ Maschine/ Machine

Cliente/ Kunde/ Customer