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VOLVO WHEEL LOADER

L150D

• Engine output • Volvo transmission with • Care Cab II – pressurized cab


SAE J1995: gross 189 kW APS II with high comfort and safety
257 hp – the 2nd generation of • Contronic II monitoring system
ISO J9249, SAE J1349: – Automatic Power Shift with
• Load-sensing steering system
net 183 kW 249 hp – mode selector
– optimizes performance • Pilot-operated working
• Operating weight: 23,2-25,5 t
hydraulics
51,150–56,210 lb • Wet disc brakes
– fully-sealed, oil circulation- Optional Equipment
• Buckets volume: 3,5–12,0 m3
– cooled, outboard-mounted • Boom Suspension
4.6–15.7 yd3
• Torque Parallel Linkage • Comfort Drive Control
• Volvo High Performance Low
Emission Engine – high breakout torque through- • Long Boom
– with excellent low rpm out the working range • Hydraulic attachment bracket
– performance – excellent parallel lift-arm
Other options, see back page
– meets all known exhaust action
– emission regulations for off-
– road machines until year 2002
– hydrostatically-driven cooling –
– fan
SERVICE DRIVETRAIN
The Contronic II monitoring system provides information on The drivetrain and working hydraulics are well matched to
scheduled service intervals and machine condition. Mini- each other. Dependable design. Quick acceleration boosts
mizes time required for troubleshooting. productivity. Volvo system-compatible design facilitates
Service accessibility: Large, easy-to-open engine access servicing.
doors with gas struts. Hinged radiator grill and radiator. Torque converter: Single-stage.
Refill capacities l USgal
Transmission: Volvo Automatic Power Shift transmission of
Fuel tank ........................................ 318 84.0
Engine coolant ............................. 70 18.5 countershaft type with single-lever control. Fast and smooth
Hydraulic tank .............................. 165 43.6 forward/reverse shifting.
Transmission ................................. 35 9.2 Shifting system: Volvo Automatic Power Shift generation II
Engine oil ....................................... 27 7.1
Axle front/rear ............................... 55/54 14.5/14.3 with mode selector (APS II).
Axles: Volvo fully floating axle shafts with planetary-type hub
ENGINE reductions. Cast-steel axle housing. Fixed front axle and
oscillating rear axle. 100% differential lock on front axle.
The engine delivers high torque and quick response at low Transmission ..................................... Volvo HT 210
rpm even under full load. The machine can work at low Torque multiplication ....................... 2,40:1
engine speeds, which contributes to good fuel economy, less Speeds, max forward/reverse km/h mph
noise, less wear and longer life. 1 ...................................................... 6,3 3.9
Engine: High-performance, low-emission, 6-cylinder, in-line, 2 ...................................................... 11,8 7.3
3 ...................................................... 23,3 14.3
direct-injected, turbocharged, intercooled 4-stroke diesel
4 ...................................................... 33,9 20.9
engine with wet replaceable cylinder liners.
Air cleaning: three-stage, dry type. Measured with tires ......................... 26.5 R25* L3
Cooling system: Hydrostatically driven fan with separate Front axle and rear axle .................. Volvo / AWB 40
cooling for the intercooler circuit. Oscillation, rear axle ................... ± 15 °
Engine ........................................... Volvo TD 103 KCE Ground clearance at
Max power at ............................... 35,0 r/s 2100 rpm 15° oscillation ............................... 610 mm 24 in
SAE J1995 gross ................... 189 kW 257 hp
ISO 9249, SAE J1349 net .. 183 kW 249 hp
Max. torque at .............................. 18,3 r/s 1100 rpm
SAE J1995 gross ................... 1390 Nm 1025 lbf ft
ISO 9249, SAE J1349 net .. 1390 Nm 1025 lbf ft
Displacement ............................... 9,6 l 586 in3
Power Acc. to ISO 9249 net Torque
hp kW and SAE J1349 net Nm lbf ft
300 220 1600 1200
280
260
240
200
180 1400
1100

1000
BRAKE SYSTEM
220 160
200 Power 900
140 1200
180
160 120
Torque
800
A simple and reliable brake system ensures high availability
140
120
100 1000
700 and safety. Self-adjusting, oil circulation-cooled wet disc
100 80
800 600 brakes give long service intervals. Brake wear indicator and
800 1000 1200 1400 1600 1800 2000 r/min
brake test in Contronic II are included in the brake system.
15 20 25 30 35 r/s

Service brakes: Volvo dual-circuit system with nitrogen-


ELECTRICAL SYSTEM charged accumulators. Fully hydraulically-operated, enclosed,
internal oil circulation-cooled, outboard-mounted disc brakes.
The Contronic II monitoring system with increased function Transmission declutch during braking can be preselected by a
control and capability to store data for analysis. Electrical switch on the instrument panel.
system with circuit boards, well protected by fuses. The
Parking brake: Enclosed wet multi-disc brake built into the
system is pre-wired for installation of optional equipment.
transmission. Spring applied, electro-hydraulic released via a
Central warning system: Central warning light for the follow- switch on the instrument panel. Applies automatically when
ing functions (buzzer with gear engaged): Engine oil pressure, the key is turned off.
transmission oil pressure, brake pressure, parking brake ap-
plied, hydraulic oil level, axle oil temperature, steering system Secondary brake: Dual-circuit system with rechargeable
pressure, coolant temperature, transmission oil temperature, accumulators. One circuit or the parking brake fulfills the
hydraulic oil temperature, overspeeding transmission, low requirements.
brake pressure. Shutdown to idle standard. Standards: The brake system complies with the requirements
Voltage ............................................... 24 V of ISO 3450, SAE J1473
Batteries ............................................ 2x12 V
Battery capacity ............................... 2x140 Ah
Cold cranking capacity, ea ........ 1050 A Number of discs/wheel .................. 1
Reserve capacity, ea ................... 290 min Accumulators, volume each .......... 3x1,0 l 3x61.0 in3
Alternator rating ............................... 1680 W / 60 A ............................................................. 1x0,5 l 1x30.5 in3
Starter-motor output ....................... 5,4 kW / 7.3 hp
OPERATIONAL DATA VOLVO L150D
STANDARD BOOM LONG BOOM
GENERAL PURPOSE ROCK* LIGHT MTRL GEN. PUR. LIGHT MTRL

Tires 26.5 R25*L3 Bolt-on edges Bolt-on edges Bolt-on edges Bolt-on edges Teeth & Segments Teeth & Segments Bolt-on edges Bolt-on edges Bolt-on edges
Volume, heaped, m3 4,0 4,0 4,0 4,0 3,8 3,5 6,8 3,7 5,7
ISO/SAE yd3 5.2 5.2 5.2 5.2 5.0 4.6 8.9 4.8 7.5
Volume at 110% m3 4,4 4,4 4,4 4,4 – – 7,5 4,1 6,3
fill factor yd3 5.8 5.8 5.8 5.8 – – 9.8 5.4 8.2
Static tipping load, kg 17 380 16 690 17 370 16 690 17 950 18 060 16 400 14 040 13 420
straight lb 38,330 36,810 38,308 36,798 39,586 39,814 36,173 30,966 29,592
kg 15 460 14 810 15 450 14 810 15 960 16 040 14 510 12 410 11 810
at 35° turn lb 34,091 32,653 34,075 32,647 35,203 35,363 31,990 27,374 26,050
kg 15 240 14 590 15 230 14 590 15 740 15 810 14 290 12 230 11 630
at full turn
lb 33,608 32,179 33,593 32,174 34,704 34,856 31,514 26,964 25,647
kN 174,7 164,2 169,3 159,4 177,7 150,9 127,1 160,3 123,6
Breakout force
lbf 39,290 36,930 38,069 35,846 39,965 33,929 28,586 36,039 27,785
mm 8 420 8 500 8 470 8 550 8 540 8 790 8 960 8 880 9 300
A
ft in 27'7'' 27'11'' 27'9'' 28'1'' 28'0'' 28'10'' 29'5'' 29'2'' 30'6''
E mm 1 220 1 300 1 260 1 340 1 310 1 530 1 700 1 190 1 550
ft in 4'0'' 4'3'' 4'2'' 4'5'' 4'3'' 5'0'' 5'7'' 3'11'' 5'1''
H**) mm 3 030 2 990 3 000 2 960 2 980 2 810 2 630 3 640 3 320
ft in 9'11'' 9'10'' 9'10'' 9'8'' 9'9'' 9'3'' 8'7'' 11'11'' 10'11''
L mm 5 890 5 930 5 940 5 990 5 950 6 030 6 090 6 390 6 490
ft in 19'4'' 19'6'' 19'6'' 19'8'' 19'6'' 19'10'' 20'0'' 21'0'' 21'3''
M**) mm 1 190 1 280 1 230 1 310 1 270 1 460 1 550 1 150 1 410
ft in 3'11'' 4'2'' 4'0'' 4'4'' 4'2'' 4'10'' 5'1'' 3'9'' 4'8''
N**) mm 1 790 1 830 1 810 1 850 1 850 1 960 1 930 2 210 2 340
ft in 5'10'' 6'0'' 5'11'' 6'1'' 6'1'' 6'5'' 6'4'' 7'3'' 7'8''
V mm 3 200 3 200 3 000 3 000 3 230 3 030 3 200 3 200 3 200
ft in 10'6'' 10'6'' 9'10'' 9'10'' 10'7'' 9'11'' 10'6'' 10'6'' 10'6''
a1 clearance circle mm 14 630 14 670 14 460 14 500 14 720 14 650 14 890 14 950 15 150
ft in 48'0'' 48'2'' 47'5'' 47'7'' 48'4'' 48'1'' 48'10'' 49'1'' 49'8''
Operating weight kg 23 360 23 680 23 340 23 660 24 650 24 770 23 830 23 430 23 810
lb 51,500 52,220 51,470 52,170 54,340 54,620 52,545 51,670 52,490

*) with L5 tires **) Measured to the tip of the bucket teeth or bolt-on edge. Dump height to bucket edge (acc. SAE)
**) + approx. 170 mm/6.7'' compared to teeth. Measured at 45° dump angle.
BUCKET SELECTION CHART
The choice of bucket is determined by the density of the material and the
Type of Type of ISO/SAE L150D Material density (t/m3)
expected bucket fill factor. The actual bucket volume is often larger than the boom bucket Bucket 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0
volume
rated capacity, due to the TP Linkage features: • Open bucket design. • Very
General purpose

3,5 m3 3,9 3,5


good rollback in all positions. • Good bucket fill performance. Example: Sand 4.6 yd3 5.0 4.6
and gravel. Fill factor ~105%. Density 1,70 ton/m3. Result: The 3,5 m3/ 4.6 yd3 3,8 m3 4,2 3,8
bucket carries 3,7 m3/4.8 yd3. For optimum stability, always consult the 5.0 yd3 5.5 5.0
Standard boom

bucket selection chart. 4,0 m3 4,4 4,0


5.2 yd3 5.7 5.2
Material ISO/SAE Actual
Bucket density, bucket volume, volume,
material Rock

3,5 m3 3,5 3,3


Material fill, % ton/m3 lb/yd3 m 3
yd 3
m3 yd3 4.6 yd3 4.6 4.4

Earth/Clay ~110 ~1,65 ~2,780 3,5 4.6 ~3,9 5.0 6,8


8.9
Light

~1,60 ~2,700 3,8 5.0 ~4,2 5.5 6,8 m3


8.9 yd3
~1,50 ~2,530 4,0 5.2 ~4,4 5.8
Sand/Gravel ~105 ~1,70 ~2,870 3,5 4.6 ~3,7 4.8
Rock purpose
General

3,7 m3 4,1 3,7


Long boom

~1,65 ~2,780 3,8 5.0 ~4,0 5.2 4.8 yd3 5.3 4.8
~1,60 ~2,700 4,0 5.2 ~4,2 5.5
Aggregate ~100 ~1,80 ~3,035 3,5 4.6 ~3,5 4.6 3,2 m3 3,2 3,0
4.2 yd3 4.2 4.0
~1,75 ~2,950 3,8 5.0 ~3,8 5.0
~1,65 ~2,780 4,0 5.2 ~4,0 5.2 Bucket fill 674 1010 1350 1685 2020 2360 2700 3035 3370
110% 105% 100% 95%
Rock ≤100 ~1,70 ~2,870 3,5 4.6 ~3,5 4.6 Material density (lb/yd3)

The size of rock buckets is optimized for optimal penetration and filling
capability, rather than for the density of the material.

Supplemental operating data


Standard Boom Long Boom
26.5 R25* 705/70 R25 26.5 R25* 705/70 R25
L5 L3 L5 L3
Width over tires mm in +30 1.2'' +30 1.2'' +30 1.2'' +30 1.2''
Ground clearance mm in +60 2.4'' -80 3.1'' +60 2.4'' -80 3.1''
Tipping load, full turn kg lb +830 1,830 -180 397 +690 1,521 -150 330
Operating weight kg lb +1 050 2,315 -230 507 +1 050 2,315 -230 507
OPERATIONAL DATA & DIMENSIONS
Where applicable, specifications and
Tires: 26.5 R25* L3 dimensions are in accordance with ISO 7131,
Standard Boom Long Boom SAE J732, ISO 7546, SAE J742, ISO 5998,
SAE J818, and ISO 8313.
B 6 680 mm 22'7'' 7 390 mm 24'3''
C 3 550 mm 11'8'' 3 550 mm 11'8''
D 500 mm 1'8'' 500 mm 1'8''
F 3 560 mm 11'8'' 3 560 mm 11'8''
G 2 134 mm 7'0'' 2 134 mm 7'0''
J 3 940 mm 12'11'' 4 530 mm 14'10''
K 4 340 mm 14'3'' 4 910 mm 16'1''
O 58 ° 59 °
P** 45 ° 45 °
R 44 ° 48 °
O
R1* 48 ° 53 °
S 66 ° 61 °
T 80 mm 3.1'' 130 mm 5.1'' Z P L
U 520 mm 1'8'' 640 mm 2'1''
M
K
X 2 280 mm 7'6'' 2 280 mm 7'6'' N
F J
Y 2 950 mm 9'8'' 2 950 mm 9'8'' H
R R1 G
Z 3 570 mm 11'9'' 4 050 mm 13'3''
D U
a2 6 780 mm 22'3'' 6 780 mm 22'3''
15°
a3 3 830 mm 12'7'' 3 830 mm 12'7'' C
B T E
a4 ± 37 ° ± 37 ° A

** Carry position SAE S


** P max 49°

LOG GRAPPLE (hook on)

Tires: 26.5 R25* L3


Operating weight: 24 500 kg including logging counterweight
A 3,1 m2 33,4 ft2 54,000 lb
B 3 650 mm 12'0'' Operating load: 7 700 kg with logging counterweight A
16,980 lb
C 2 100 mm 6'10''
D 2 950 mm 9'8''
E 1 630 mm 5'4'' 20°
45°
F 1 600 mm 5'3'' I

G 2 930 mm 9'7'' H
20° K
H 5 000 mm 16'5'' B
J D
I 7 250 mm 23'9''
J 3 000 mm 9'10'' F

K 3 280 mm 10'9''
E
L 2 300 mm 7'7''
C
M 8 950 mm 29'4'' L
G
M
STEERING SYSTEM HYDRAULIC SYSTEM
Low effort steering provides a fast work cycle. The power- Open center hydraulics with highly efficient vane pumps
efficient system results in good fuel economy, good allow precision control and quick movements even at low
directional stability and a smooth ride. rpm, thanks to the high capacity pumps.
Steering system: Load-sensing hydrostatic articulated Pump: A single vane pump mounted on a power take-off on
steering with power amplification. the transmission.
System supply: The steering system is supplied from a Valve: Double-acting 3-spool valve actuated by a 3-spool
separate steering pump. pilot valve.
Pump: Variable-flow axial piston pump. Lift function: The valve has four functions: raise, hold,
lower and float. Inductive/magnetic automatic boom kickout
Cylinders: Two double-acting cylinders.
can be switched on and off and is adjustable to any position
between maximum reach and full lift height.
Steering cylinder .............................. 2
Tilt function: The valve has three functions: rollback, hold
Bore ................................................ 90 mm 3.5 in
Piston rod diameter .................... 50 mm 2.0 in
and dump. Inductive/magnetic automatic bucket positioner
Stroke ............................................. 418 mm 16.5 in that can be switched on and off.
Relief pressure ................................. 21 MPa 3,046 psi Cylinders: Double-acting
Max. flow ............................................ 91 l/min 24 USgpm
Articulation ........................................ ± 37 ° Filter: Full-flow filtration through 20 µm (absolute) filter
cartridge.

Vane pump
Relief pressure ........................ 21,0 MPa 3,046 psi
Flow ....................................... 313 l/min 82.8 USgpm
CAB at ............................................ 10 MPa 1,450 psi
and engine speed .............. 35 r/s 2,100 rpm
Care Cab II has easy entry and a wide door opening. Inside Pilot system
of cab lined with noise-absorbent materials. Sound and Relief pressure ........................ 3,0-4,5 MPa 435-653 psi
vibration suppressing suspension. Good all-round visibility Cycle times
through large glass areas. Curved front windshield of green- Raise* .................................... 6.7 s
tinted glass. Ergonomically-positioned controls and instru- Dump* ................................ 1.9 s
Lower, empty ....................... 3.2 s
ments permit a comfortable operating position.
Total cycle time ................... 11.8 s
Instrumentation: All important information is centrally located
in the operator’s field of vision. Display for Contronic II moni- * with load as per ISO 5998 and SAE J818
toring system.
Heater and defroster: Heater coil with filtered fresh air and
fan with four speeds. Defroster vents for all window areas.
Operator’s seat: Operator’s seat has adjustable suspension
and a retractable seatbelt. The seat is mounted on a bracket
on the rear cab wall. The forces from the retractable seatbelt
are absorbed by the seat rails. Meets ISO/DIS 7096–1997.
Standard: The cab is tested and approved according to
ROPS (ISO/CD 3471, SAE J1040), FOPS (3449, SAE LIFT ARM SYSTEM
J231), Overhead Guards (ISO 6055) and Operator Restraint
System (SAE J386) TP Linkage combines high breakout torque throughout the
working range with parallel lift-arm action. These features,
together with high lift height and long reach, make the
Emergency exits ............................... 2
Sound level in cab lift-arm system equally as good in bucket loading, as in work
According to ISO 6396, with fork attachments and material-handling arms.
SAE J2105 ...................................... LpA 77 dB(A)
with sound reduction kit ............... LpA 73 dB(A) Lift cylinder ........................................ 2
External sound level Bore ................................................ 170 mm 6.7 in
According to ISO 6395, Piston rod diameter .................... 80 mm 3.15 in
SAE J2104 ...................................... LwA 110 dB(A) Stroke ............................................. 788 mm 31.0 in
with sound reduction kit, EU 2206 Tilt cylinder ........................................ 1
requirements ................................... LwA 107 dB(A) Bore ................................................ 250 mm 9.8 in
Ventilation .......................................... 9 m3/min 318 ft3/min Piston rod diameter .................... 120 mm 4.7 in
Heating capacity .............................. 11 kW 37,500 Btu/h Stroke ............................................. 452 mm 17.8 in
Air conditioning (optional) ............. 8 kW 27,300 Btu/h
STANDARD EQUIPMENT
Engine Contronic II Monitoring Drivetrain Windshield washer, front & rear
High Performance Low Emission Transmission: modulated with Retractable seat belt (SAE J386)
System, ECU Seat, heated, ergonomically
Air cleaner, dry type, dual element, single lever control, automatic
exhaust aspirated precleaner
Engine power shift, and operator- designed, suspension adjustable
Coolant level, sight gauge Contronic display controlled declutch Storage compartment
Coolant filter Shutdown to idle function Forward and reverse switch Sun visor
Engine intake manifold • High engine coolant temp Differentials: Windshield wiper, front & rear
preheater • Low engine oil pressure front 100%, hydraulic differential Intermittent wiper, front
Muffler, spark arresting • High transm. oil temp lock rear, conventional Cab access steps and handrails
Dual fuel filter Neutral start feature Tires 26.5 R25* Fenders, front & rear with anti-
Watertrap Test function for warning & skid-tape
Fan guard monitoring lights Tiltable and telescoping steering
Warning & monitoring lights: Brake System wheel
• Engine oil pressure Wet, internal oil circulation-cooled, Sliding window door
Electrical System • Engine coolant temperature outboard-mounted disc brakes,
24 V – prewired for optional • Air cleaner restriction 4-wheel, dual circuit
accessories Brake system, secondary Hydraulic System
• Alternator malfunction Main valve, 3-spool
Alternator, 24 V/60 A • Working lights Parking brake alarm
Battery disconnect switch Pilot valve, 3-spool
• High beam driving lights Vane pump
Gauges: • Direction indicator, hazard Cab
• Fuel gauge Bucket lever detent
Central warning: ROPS (SAE J1040CC) (ISO 3471), Bucket leveler, automatic with
• Engine coolant temperature • Transmission oil pressure FOPS (SAE J 231) (ISO 3449).
gauge position indicator, adjustable
• Transmission oil temperature Acoustical lining Boom lever detents
• Transmission oil temperature • Brake system pressure (buzzer) Ashtray
gauge Boom kickout, automatic, adjustable
• Steering pressure Cigarette lighter Hydraulic control lever safety latch
• Hourmeter • Axle oil temperature (buzzer) Door lockable (left side access)
Horn, electric Hydraulic oil cooler
• Transmission oil filter Dual service brake pedals Boom lowering
Reverse alarm • Overspeeding of engine/ Heater/defroster/pressurizer
Instrument panel with symbols transmission (buzzer) 11 kW/h/37.500 Btu/h with
Lights: • Engine oil pressure four speed blower fan External Equipment
• Driving (2-front), halogen with • Engine coolant temperature Filtered air Isolation mounts: cab, engine,
high/low beam • (buzzer) Floor mat transmission, radiator
• Parking lights • Parking brake applied and Interior light Lifting lugs
• Stop/tail combination (2 rear) transmission in forward or Mirror rear view interior Drawbar hitch
• Turn signals with hazard reverse (buzzer) Mirrors rearview (2), exterior Side panels, engine hood
• Warning switch • Brake test by Contronic Openable window, right-hand side Steering frame lock
• Working lights, halogen Safety glass, tinted Vandalism lock, provison for
• (2 front, 2 rear) Speedometer Batteries, engine oil
• Instrument lightning Fuel strainer

OPTIONAL EQUIPMENT (Standard in certain markets)


Service and maintenance Cab External Equipment Tires
equipment Installation kit for radio incl. Logging counterweight: 1 020 kg / 26.5 R25*
Tool box power outlet 12V 2,248 lb 705/70 R25
Auto lube system Hand throttle Fenders, rubber extension-extended
Sliding window, right side Fenders, axle mounted Attachments
Air conditioner Buckets
Engine Noise reduction kit, cab
Coolant filter Other Equipment • Straight edge
Adjustable steering wheel Comfort Drive Control (CDC) • Spade nose
Coolant preheater (110 V/1500 W) Ventilation filter for asbestos
Pre-cleaner, turbo type Secondary steering • General purpose
environment External brake oil cooling system • Light material
Radiator, corrosion protected Speedometer Long boom • High-dump
Arctic kit Bucket teeth, bolt-on/weld-on
Electrical System Hydraulic System Cutting edge, 3 pc reversible,
Attachment lights (halogen) Hydraulic control, 3rd function bolt-on
Working lights front, extra Protective Equipment
Hydraulic control, 4th function Guards for headlights Rock bucket spillguard
Working lights rear, extra electrical Fork equipment
Rotating beacon, amber with Guards for rear working lights
Boom Suspension System Guards for side and rear windows Material-handling arm
collapsible mount Biodegradable hydraulic fluid Timber grapples
Alternator 100 A Windshield guard
Hydraulic function 3rd, hydraulic Guards for rear lights
pilot hoses preinstalled Bellyguard front and rear For further information, see
Drivetrain Return line 3rd hydraulic control Protection plates under cab attachment catalogue.
Limited slip diff. rear axle Attachment bracket with separate Protection plate, valve front frame
locking system
Arctic kit
Under our policy of continuous product improvement, we reserve the right to change specifications and design
without prior notice. The illustrations do not necessarily show the standard version of the machine.

Volvo Construction Equipment


North America Inc. Ref. No. 22 1 669 2322 US
One Volvo Drive, Asheville, N.C. 28803-3447 Printed in USA 01/00 – 10,0 WLO
Tel: 828-650-2090, Fax: 828-650-2508 Biltmore Press, Asheville, NC

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