Beruflich Dokumente
Kultur Dokumente
Please note: Check points marked with (E) are emission relevant and therefore mandatory to be filled out.
Shipyard:
Class:
Length: Width:
Draft: Front: Astern: and add a picture of where measured
Tonnage at seatrial:
Design speed:
Other:
Object data
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 2
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Please note: Check points marked with (E) are emission relevant and therefore mandatory to be filled out.
Oil type
Coolant type
Fuel type
SCR reducing agent type (if applicable)
Are operating manual (delivered with the engine, can also be found on Yes No
the Service page of the business portal) and complete installation
instructions (sent by RRS representative) available in the latest version (E)?
Are all components of the mtu scope of supply and customer interfaces Yes No
undamaged and the requirements regarding cleanliness guaranteed?
Is a test report on the alignment of gearbox and propeller available and Yes No
enclosed as a copy or documented in table 1.5.13 / 1.5.14?
Are all components of the mtu scope of supply (engines, EGAT, pumps, Yes No
couplings, gearboxes, generators,shaft thrust bearing, etc.) documented
– with serial numbers where applicable - in table 1.4?
Have the loose supplied safety pictograms been attached close to the Yes No
engines as per the relevant instruction?
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 3
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1.4 mtu scope of supply (beyond cover sheet), e.g. gearbox, pumps, couplings, etc.
For specific components (e.g. gearboxes, etc.), separate commissioning documents may apply and shall
be attached to this report.
1.5.1 Components
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 4
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Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 5
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Is the lube oil system set-up as described in the respective diagram? Yes No
Is the oil refill pump (if applicable) connected and the oil tank filled? Yes No
Is the combustion air system set-up as described in the respective diagram? Yes No
Is there adequate security against penetration of water and other material Yes No
into the system?
Is an engine room ventilation installed to secure adequate air supply Yes No
under all operating conditions?
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 7
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1.6.7 Exhaust Gas After-treatment System (EGAT) (if applicable, e.g. M87/97)
Have components of the EGAT system (incl. wiring harness) been Yes No
mechanically damaged during installation?
Are all EGAT components (as identified in the BOM and delivery note) Yes No
correctly installed and documented in table 1.6.7? (E)
Does the installation position of the exhaust aftertreatment system comply Yes No
with the installation instruction? (E)
Is the EGAT system correctly mounted to the respective frame and Yes No
fixed with the tightening torque as per drawing?
Is the insulation of the EGAT fully attached? Yes No
Are there any changes made to the insulation that influences its function? Yes No
Are hydraulic components (such as pumps) positioned correctly? Yes No
Is the measuring flange installed directly before and after EGAT? (E) Yes No
Are port / starboard / etc. components hydraulically and in terms of Yes No
exhaust gas flow correctly connected to the dosing cabinet?
Are the cross-sections between tank and cabinet observed as specified in Yes No
the reducing agent (RA) diagram?
Is a shipyard supplied RA prefilter (incl. pressure gauge) installed? Yes No
Does the mesh size of the RA prefilter correspond to the resp. drawing? Yes No
Is a RA shut-off valve (flow and return) available? Yes No
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 8
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Are the control dimensions recorded according to the sketch and are Yes No
deviations documented?
Have the required tightening torques been applied to the screws on the Yes No
mounts according to the drawing?
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 9
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1.6.9 Engine, gearbox, alternator and pump mounting, shaft thrust bearing
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 11
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Values measured with: (e.g. dial gauge, laser device, feeler gauge)
Dial gauge attached to: (e.g. gearbox/engine flange, coupling)
Dial gauge measures on: (e.g. internal contour, external contour)
Status of the system: (e.g. engine at operating temperature)
0= 0=
System: 9= 3= 9= X= 3=
Engine high 6= 6= D=
low
System: 0= 0=
Engine high 9= 3= 9= X= 3=
low 6= 6= D=
System: 0= 0=
Engine high 9= 3= 9= X= 3=
low 6= 6= D=
System: 0= 0=
Enginse high 9= 3= 9= X= 3=
low 6= 6= D=
Table 1.6.13 - Engine / gearbox alignment
Values measured with: (e.g. dial gauge, laser device, feeler gauge)
Dial gauge attached to: (e.g. gearbox/shaft flange)
Dial gauge measures on: (e.g. internal contour, external contour)
Status of the system: (e.g. engine at operating temperature)
System: 0= 0=
Gearbox high 9= 3= 9= X= 3=
low 6= 6= D=
System: 0= 0=
Gearbox high 9= 3= 9= X= 3=
low 6= 6= D=
System: 0= 0=
Gearbox high 9= 3= 9= X= 3=
low 6= 6= D=
System: 0= 0=
Gearbox high 9= 3= 9= X= 3=
low 6= 6= D=
Table 1.6.14 - Gearbox / propeller (water jet) drive shaft alignment
(Tests that require a function of the mtu system but do not load the drive system)
Please note: Check points marked with (E) are emission relevant and therefore mandatory to be filled out.
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 13
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Starter motor(s) connected correctly and the engine can be started ? Yes No
Is the safety valve and pressure reducing valve preset according to the Yes No
relevant drawing?
Engine not running: Have the pressures and losses for the individual areas Yes No
(between prefilter and engine feed) been observed as per diagram / TEN?
Engine running: pressure of the system before LP pump according to TEN? Yes No
Is intake air temperature (at nominal load) and the seawater temperature Yes No
(open sea) measured and documented?
2.6 Exhaust Gas After-treatment System (EGAT) (if applicable, e.g. M87/97)
Is a separate emergency stop switch for the EGAT available and functional? Yes No
Is the system correctly filled and the return flow quantity disposed of ? Yes No
Are the RA lines tight (after filling)? Yes No
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 14
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2.8 Automation
Does the actual software version correspond to the scope of delivery? (E) Yes No
Does the actual material number match the one of the scope of delivery? (E) Yes No
For EGAT system: Is a valid RA tank level value displayed at the LOP? Yes No
Are all triggered alarms (as per the relevant alarm & limit value list)
- correctly displayed and (if required) acoustically signaled? Yes No
- producing the described reaction (e.g. shutdown) Yes No
of the engine?
Function test “emergency stop” via emergency stop button Yes No
(LOP and/or external) successfully performed?
Function “emergency stop” triggers horn and/or strobe light? Yes No
Function “test overspeed ECU / EMU emergency stop (standstill)” Yes No
successfully performed?
Has an overspeed test been performed, is the "engine overspeed" alarm Yes No
correctly displayed and does the engine reaction correspond to the alarm
and limit value list?
If Datalogger is used:
Is datalogger commissioning performed in GO! Manage? Yes No
Please note: Check points marked with (E) are emission relevant and therefore mandatory to be filled out.
Has a measurement log sheet of the sea trial with operational values Yes No
been filled out as per example in Annex I (or equivalent), filed with this
report and a copy been left on board?
Are all operating parameters within the specified limits and the systems Yes No
are operating as expected?
Has a crash stop maneuver been successfully effected with the systems Yes No
still operating within the specified limits?
Is the pressure loss of the prefilter up to the LP pump documented and Yes No
the pressure loss reserve sufficient for prefilter loading?
Is the pressure at fuel return line within the specified values? Yes No
Is the seawater inlet pressure and the shipside pressure loss within Yes No
the specified values?
Has the check of intake air depression indicator been carried out after trial? Yes No
If exhaust spray ring is used: is the distance between injected water and Yes No
NOx sensors at SCR outlet documented (reason: avoid damage to the sensors)?
3.1.8 Automation
Has a data retrieval been created with the service tool and uploaded to the Yes No
FTP server?
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 17
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Please note: Check points marked with (E) are emission relevant and therefore mandatory to be filled out.
Time / Date:
Location:
RRS representative:
Engine model:
Reference order number:
Participants
Name: Company:
Has the commissioning cover sheet been filled out with all necessary Yes No
data and the document signed by all necessary persons?
Are all serial and / or material numbers of engines, EGAT, bypass (if Yes No
applied), cabinet (if applied) and LOP documented? (E)
Is the assignment of EGATs to the engines clearly documented? (E) Yes No
Has a copy of the complete report (incl. measured values) been handed Yes No
over to the shipyard’s representative?
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 18
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If no deviations have been detected, the engine and related systems are installed correctly and shall work
without malfunctions.
If deviations have been detected, the shipyard is obliged to fix all deviations and report the
corrective actions to the RRS Representative.
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 19
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Annex I: Example Measurement log sheet of sea trial with operational values
Suitable Template to document measurements during sea trial can be found in „Diasys” as follows:
„ECU-9 Diesel / MST_S2000_M07_V1“ (or variations thereof)
Speed range rpm 550 800 1000 1200 1400 1600 1800 2000 2250 2450
Power
Engine speed demand (ECU) rpm
Engine speed (ECU) rpm
Engine power kW
Requested torque Nm
Max. requested torque Nm
Act. torque in relation to DBR %
Temperatures
Sea water bef ore engine HE °C
Seawater af ter engine HE °C
Seawater af ter gearbox HE °C
Gear box oil temp. °C
Engine room temp. front °C
Engine room temp. rear °C
T-Intake Air °C
T-Charge Air °C
T-Exhaust A °C
T-Exhaust B °C
T-Exhaust before EGAT °C
T-Exhaust af ter EGAT °C
T-Coolant °C
T-Lube Oil °C
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 20
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Speed range rpm 550 800 1000 1200 1400 1600 1800 2000 2250 2450
Pressures
Fuel depression before pump bar
P-Fuel bar
Fuel return bar
Intake depression sea water bar
Seawater af ter pump bar
Seawater af ter engine HE bar
Seawater af ter gearbox cooler bar
P-Lube oil after filter bar
P-Charge air bef ore cylinder bar
P-Exhaust after cylinder bar
P-HD (Common Rail) bar
Ex. backpressure before EGAT mbar
Ex. backpressure after EGAT mbar
Engine room bar
Others
ETC 1 Speed krpm
Vessel Speed knots
Actual Fuel Consumption l/h
Actual HWL Consumption l/h
Specific Fuel Consumption g/kWh
Specific HWL Consumption g/kWh
NOx bef ore EGAT g/kWh
NOx af ter EGAT g/kWh
HC3 af ter EGAT g/kWh
ECU Power Supply Voltage V
Blatt/ Sheet
A Rolls-Royce
Zeichnungs-Nr./Drawing No. ZNG00049287 21
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