SULLAIR

DESICCANT AIR DRYER

SM-106 to SM-175
PARTS MANUAL

MANUAL DE PIEZAS

MANUEL DE PIECES DE RECHANGE

ERSATZTEIL-HANDBUCH
;

Revision : 4Man2 Date : 3Feb2004 From Serial number : ALL

NOTES
1) All drawings shown are the latest versions only.
2) Items not specified by part numbers are not separately available. For items not detailed please contact the
address at the bottom of the page.
3) For equipment with serial number prior to this manual please refer to supplementary spares listing relevant to
this issue.
4) How to use this manual
i) From drawing on page 3 select section of interest (eg item 1 is shown in section A1).
ii) Turn to required section A1 (indicated on top of page).
iii) From the drawing at the beginning of the section identify the required item.
iv) Items are detailed on the pages following the drawing within each section of interest. Contents of spares kits are
listed directly below the kit description.

REMARQUES
1) Tous les schémas illustrés correspondent aux derniè res versions uniquement.
2) Les éléments non identifi és par des numéros de référence ne sont pas disponibles sé parément. Pour ces
é léments, contacter l’adresse au bas de cette page.
3) Pour le matériel dont le numéro de série est inférieur à ce manuel, consulter la liste de pièces supplémentaires
correspondant à cette version.
4) Comment utiliser ce manuel
i) A partir du schéma à la page 3, sélectionner la partie qui vous intéresse (par exemple l’élément 1 est traité à la
section A1).
ii) Passer à la section A1 concern ée (indiquée en haut de page).
iii) A partir du sché ma en fin de section, identifier l’élément nécessaire.
iv) Les élé ments sont dè taillès aux pages qui suivent le schéma dans chaque section. Le contenu des kits de
pié ces de rechange est donné directement au-dessous de la description du kit.

HINWEISE
1) Alle enthaltenen Zeichnungen beziehen sich nur auf die neuesten Versionen.
2) Posten, bei denen die Angabe der Teilenummer fehlt, sind nicht einzeln zu beziehen. Für nicht aufgefü hrte
Posten wenden Sie sich an die untenstehende Anschrift.
3) Angaben zu Maschinen mit Seriennummern vor diesem Handbuch finden Sie in der jeweils geltenden,
ergänzenden Ersatzteilliste.
4) Benutzung dieses Handbuchs.
a) Suchen Sie in der Zeichnung auf Seite 3 den Sie interessierenden Abschnitt (z. B. Posten 1 ist im Abschnitt A1
zu finden).
b) Blättern Sie zu dem gewü nschten Abschnitt A1 (am Seitenanfang angegeben).
c) Suchen Sie den gewü nschten Posten auf der Zeichnung am Beginn des Abschnitts.
d) Detaillierte Beschreibungen der Posten sind auf den Seiten zu finden, die der Zeichnung in dem Sie
interessierenden Abschnitt folgen. Der Inhalt der Ersatzteils ätze ist direkt unter der Satzbeschreibung
aufgelistet.

NOTAS
1) Todos los dibujos que aparecen son sólo las ú ltimas versiones.
2) Los elementos no especificados mediante números de referencia, no se encuentran disponibles por separado.
Para obtener información sobre los elementos no detallados, p óngase en contacto con la dirección incluida en
la parte inferior de la p ágina.
3) En equipos con nú mero de serie anteriores a este manual, consulte la lista de repuestos suplementaria relativa
a este tema.
4) Uso del presente manual.
i) En el dibujo de la página 3, seleccione la sección de interé s (p.ej.: el elemento 1 aparece en la sección A1).
ii) Vuelva a la sección A1 necesaria (indicada en la parte superior de la página).
iii) En el dibujo del comienzo de la sección, identifique el elemento necesario.
iv) Los elementos aparecen detallados en las páginas siguientes al dobujo dentro de cada sección de interés. El
contenido de los kits de epuestos aparecen listados directamente a continuación de la descripción del kit.
5) NOTES REMARQUES HINWEISE NOTAS

***** SULLAIR DESICCANT DRYERS *****

l/s @ scfm @
7barg 100psig

SM-106 - 53 112
SM-129 - 64 135
SM-175 - 84 177

SM-106-DS - 53 112
SM-129-DS - 64 135
SM-175-DS - 84 177
A0 SM-106 to SM-175
DESICCANT DRYER
3Feb04 Sheet 4 of 24
 A0 SM-106 TO SM-175
DESICCANT DRYER
3Feb04 Sheet 5 of 24
Ref. Part No Description Qty
1 OUTLET HEAD ASSEMBLY 1
2 COLUMN ASSEMBLY 1
3 INLET HEAD ASSEMBLY 1
4 FACIA/CONTROL PANEL 1
5 CONTROL ASSEMBLY DDS 1
A1 OUTLET HEAD
ASSEMBLY
3Feb04 Sheet 6 of 24
A1 OUTLET HEAD
ASSEMBLY
3Feb04 Sheet 7 of 24
Ref. Part No Description Qty

1 02250119-588 MOULDED NITRILE GASKET 1

Consisting of
MOULDED GASKET E EXTRUSION NBR 1

2 02250103-124 CHECK VALVE ASSY 1

Consisting of
O-RING BS010 HIGH NIT. 2
BS152 O-RING HIGH NITRILE 2
O-RING BS329 MEDIUM NITRILE 2
BOX 175LG x 95 x 95 1
SM VALVE SEAT 2
CIRCLIP SIZE 0880 - D1300 2
VALVE STEM 2
M6 NYLOC NUT ST.ST. 2
M6 WASHER ST.ST. 2
SHLT. VALVE BUSH 2
OUTLET VALVE DISC 2
LOCTITE ADHESIVE 480 0

3 02250103-126 SM SIGHTGLASS KIT 1

Consisting of
SILICA GEL ORANGE 1.2
O-RING (BS1806-122) 1
BOX 80 X 45 X 45 NO LOGO 1
PORT BLANKING LABEL 0009G 1
SIGHT GLASS MOULDING - CLEAR 1
STARLOCK WASHER TYPE N1305-62 1
POROUS PAD DIA 15.5 1

4 02250103-129 SM PURGE ASSEMBLY KIT 1

Consisting of
O-RING BS031 HIGH NIT. 1
O-RING BS109 HIGH NITRILE 1
BOX 145 X 87 X 87 NO LOGO 1
PURGE HOUSING - IMPREGNATED 1
PURGE VALVE 1
M6 ANTI-VIBRATION WASHER 2
 OUTLET HEAD
3Feb04 ASSEMBLY Sheet 8 of 24
Ref. Part No Description Qty
SKT.HD.SRW.M6x20 Z.PLT 2
BLACK SEMIGLOSS/ER/107SG 0.001

5 02250103-131 KIT.OUTLET DISCS & O-RINGS 1

Consisting of
O-RING BS010 HIGH NIT. 2
O-RING BS329 MEDIUM NITRILE 2
OUTLET VALVE DISC - RAILWAY 2

6 02250103-960 SM SUPPORT SCREEN KIT 1

Consisting of
SM SUPPORT SCREEN 2
CH.HD.SLT.SRW. M3x4 8

7 02250103-133 SM BOLT KIT 1

Consisting of
SKT.HD.SRW.M12x50 Z.PLT 8
SKT.HD.BOLT M12 X 110 Z.PLT 4

8 02250133-961 SK-OUTLET 1
Consisting of
BOX 150LG X 100 X 100 1
SM SIGHTGLASS KIT 1
SM SUPPORT SCREEN KIT 1
MOULDED NITRILE GASKET 1
KIT.OUTLET DISCS & O-RINGS 2
A2 COLUMN ASSEMBLY

3Feb04 Sheet 9 of 24
A2 COLUMN ASSEMBLY
3Feb04 Sheet 10 of 24
Ref. Part No Description Qty

1 02250103-950 KIT: OUTLET SUB PLATE 1

Consisting of
P.BOX 350 X 190 X 60 PLAIN 1
SM PLUS SUBPLATE UPPER IMP 1

2 02250146-512 O-RING KIT (G EXT) 1

Consisting of
BS257 O-RING HIGH NITRILE 4

3 02250103-952 KIT: SCREEN (G EXT) 2

Consisting of
MICROMESH SCREEN 149.5 DIA 2

4 02250103-954 KIT: INLET SUB PLATE 1

Consisting of
P.BOX 350 X 190 X 60 PLAIN 1
SM PLUS SUBPLATE LOWER IMP 1

5 02250103-956 SMPLUS COLUMN BOLT KIT 1

Consisting of
SKT.HD.SRW.M12x50 Z.PLT 16
M12 FORM’A’FLAT WSHR.Z.PLT 8

6 02250133-940 DESICCANT SM-106 AA 1

Consisting of
BS257 O-RING HIGH NITRILE 4
MOULDED GASKET E EXTRUSION VIT 2
P.BOX 600LG x 460 x 350 1
MICROMESH SCREEN 149.5 DIA 4
5KG DESICCANT A.A. KIT 2
18KG DESICCANT A.A. KIT 1

7 02250133-942 DESICCANT SM-129 AA 1

Consisting of
 COLUMN ASSEMBLY
3Feb04 Sheet 11 of 24
Ref. Part No Description Qty
BS257 O-RING HIGH NITRILE 4
MOULDED GASKET E EXTRUSION VIT 2
P.BOX 600LG x 460 x 350 1
MICROMESH SCREEN 149.5 DIA 4
5KG DESICCANT A.A. KIT 3
18KG DESICCANT A.A. KIT 1

8 02250133-943 DESICCANT SM175 AA 1

Consisting of
MOULDED GASKET KIT 1
O-RING KIT (G EXT) 1
KIT: SCREEN (G EXT) 1
5KG DESICCANT A.A. KIT 1
18KG DESICCANT A.A. KIT 2

9 Consult Factory DESICCANT SM-106 MS 1

Consisting of
BS257 O-RING HIGH NITRILE 4
MOULDED GASKET E EXTRUSION VIT 2
P.BOX 600LG x 460 x 350 1
MICROMESH SCREEN 149.5 DIA 4
4KG DESICCANT KIT 2
15KG DESICCANT KIT 1

10 Consult Factory DESICCANT SM-129 MS 1

Consisting of
BS257 O-RING HIGH NITRILE 4
MOULDED GASKET E EXTRUSION VIT 2
VAL BOX 800 X 600 X 600 1
MICROMESH SCREEN 149.5 DIA 4
4KG DESICCANT KIT 3
15KG DESICCANT KIT 1

11 Consult Factory DESICCANT SM-175 MS 1

Consisting of
BS257 O-RING HIGH NITRILE 4
MOULDED GASKET E EXTRUSION VIT 2
 COLUMN ASSEMBLY
3Feb04 Sheet 12 of 24
Ref. Part No Description Qty
VAL BOX 800 X 600 X 600 1
MICROMESH SCREEN 149.5 DIA 4
4KG DESICCANT KIT 1
15KG DESICCANT KIT 2
A3 INLET HEAD ASSEMBLY

3Feb04 Sheet 13 of 24
A3 INLET HEAD ASSEMBLY
3Feb04 Sheet 14 of 24
Ref. Part No Description Qty

1 02250103-957 EXHAUST STRIKE PLATE KIT 1

Consisting of
MOULDED GASKET E EXTRUSION NBR 2
EXHAUST STRIKE PLATE 1
BLACK SEMIGLOSS/ER/107SG 0

2 02250103-958 SM INLET FLANGEO-RING KIT 1

Consisting of
BS029 O - RING 1

3 02250104-669 KIT.INLET DISCS & O-RINGS(DUP) 1

Consisting of
O-RING BS011 HIGH NIT. 2
BS323 O-RING MEDIUM NITRILE 2
M8 NYLOK NUT 2
M8 WASHER Z.PL. 2
INLET VALVE DISC 2

4 02250103-959 EXHAUST VALVE O-RING KIT 1

Consisting of
O-RING BS121 2

5 02250096-550 EXHAUST CYLINDER KIT 2

Consisting of
BOX 145 X 87 X 87 NO LOGO 1
EXHAUST CYLINDER C06 1
SKT HD SRW M6 x 70 Z.PLT 4
SPRING WASHER 4

6 002250104-668 KIT: D/ACTING CYLINDER SEAL 1

Consisting of
DBL ACTING CLINDER SEALS 2

7 02250096-612 KIT: EXHAUST SILENCER 2

 INLET HEAD ASSEMBLY
3Feb04 Sheet 15 of 24
Ref. Part No Description Qty
Consisting of
1/2 EXHAUST SILENCER 2

8 02250096-539 MOULDED GASKET KIT 1

Consisting of
MOULDED GASKET E EXTRUSION NBR 2

9 02250103-133 SM BOLT KIT 1

Consisting of
SKT.HD.SRW.M12x50 Z.PLT 8
SKT.HD.BOLT M12 X 110 Z.PLT 4

10 02250103-962 N/C 2/2 SOL VALVE KIT 2

Consisting of
P.BOX 170 x 120 x 120 NO LOGO 1
N/C 2/2 SOL. VALVE COMPLETE 1

11 02250103-135 24VDC SOLENOID COIL 2

Consisting of
P.BOX 170 x 120 x 120 NO LOGO 1
24VDC SOLENOID COIL 1

12 02250133-955 SK-INLET 1
Consisting of
P.BOX 225 x 130 x 130 1
KIT: EXHAUST SILENCER 1
KIT: D/ACTING CYLINDER SEAL 1
SM INLET FLANGEO-RING KIT 1
24VDC SOLENOID COIL 1
N/C 2/2 SOL VALVE KIT 1
MOULDED NITRILE GASKET 1
MOULDED GASKET KIT 2
EXHAUST VALVE O-RING KIT 1
KIT.INLET DISCS & O-RINGS(DUP) 1
 INLET HEAD ASSEMBLY
3Feb04 Sheet 16 of 24
Ref. Part No Description Qty
13 02250148-359 NC 2/2 SOL DIAPHRAGM KIT 2
Consisting of
BOX 145 X 87 X 87 NO LOGO 1
M6 INTERNAL ANTI-VIB WASHER 4
1/4IN.X 20 UNC X 5/8LG.SKT.HD. 4
NC 2/2 DIAPHRAGM (FV145-490) 1

14 02250148-358 KIT:RAILWAY INLET CHECK VALVE 1

Consisting of
O-RING BS011 HIGH NIT. 2
BS323 O-RING MEDIUM NITRILE 2
BOX 175LG x 95 x 95 1
M8 NYLOK NUT 2
M8 WASHER Z.PL. 2
VALVE STEM (INLET - SM ) 2
INLET VALVE DISC 2
LOCTITE ADHESIVE 480 0
A4 FACIA/CONTROL PANEL

3Feb04 Sheet 17 of 24
A4 FACIA/CONTROL PANEL
3Feb04 Sheet 18 of 24
Ref. Part No Description Qty

1 02250148-362 KIT.ELEC SM TIMER 1

Consisting of
SM WIRING SCH 230V 50-60HZ 1
BOX 202 X 135 X 100 NO LOGO 1
ELECTRONIC SM TIMER UNIT MK2 1

2 02250096-637 KIT: PRESSURE GAUGE 2

Consisting of
OUTLET PRESSURE GUAGE 1

3 02250103-945 230V SM TRANSFORMER KIT 1

Consisting of
P.BOX 170 x 120 x 120 NO LOGO 1
230V NOMINAL TRANSFORMER ASSY 1

4 02250096-640 NYLON TUBE SPARES PACK 1

Consisting of
4MM YELLOW TUBING 10

5 02250096-639 NYLON TUBE SPARES PACK 1

Consisting of
4MM GREEN TUBING 10

6 02250103-137 TRANSFORMER KIT 110V 1

Consisting of
P.BOX 170 x 120 x 120 NO LOGO 1
110V NOMINAL TRANSFORMER ASSY 1

7 02250103-964 VGD15 VALVE KIT 1

Consisting of
BOX 202LG x 135 x 100 1
VGD15 VALVE 24V DC SOLENOIDS 1
 FACIA/CONTROL PANEL
3Feb04 Sheet 19 of 24
Ref. Part No Description Qty
8 02250148-353 KIT.TIMER BRACKET 1
Consisting of
BOX 160LG x 52 x 52 NO LOGO 1
PSA2 & 3 TIMER BRACKET 1

9 02250148-356 KIT.DUPLEX TIMER ASSBLY 230V 1

Consisting of
SM WIRING SCH 110V 50-60HZ 1
P.BOX 245 x 385 x 165 1
SM DUPLEX TIMER ASY 230V 1

10 02250148-357 KIT.DUPLEX TIMER ASSBLY.110V 1

Consisting of
SM WIRING SCH 110V 50-60HZ 1
P.BOX 245 x 385 x 165 1
SM DUPLEX TIMER ASSY 110V 1
A5 CONTROL ASSEMBLY
DDS
3Feb04 Sheet 20 of 24
A5 CONTROL ASSEMBLY
DDS
3Feb04 Sheet 21 of 24
Ref. Part No Description Qty

1 02250148-362 KIT.ELEC SM TIMER 1

Consisting of
SM WIRING SCH 230V 50-60HZ 1
BOX 202 X 135 X 100 NO LOGO 1
ELECTRONIC SM TIMER UNIT MK2 1

2 02250096-637 KIT: PRESSURE GAUGE 2

Consisting of
OUTLET PRESSURE GUAGE 1

3 02250103-945 230V SM TRANSFORMER KIT 1

Consisting of
P.BOX 170 x 120 x 120 NO LOGO 1
230V NOMINAL TRANSFORMER ASSY 1

4 02250096-640 NYLON TUBE SPARES PACK 1

Consisting of
4MM YELLOW TUBING 10

5 02250096-639 NYLON TUBE SPARES PACK 1

Consisting of
4MM GREEN TUBING 10

6 02250133-909 KIT.HYGROMETER PLUG 1

Consisting of
SENSOR CABLE - 1M 1

7 02250148-360 KIT: HYG. TRANSMITTER ELEMENT 1

Consisting of
HYG. TRANSMITTER ELEMENT ASSY 1

8 02250148-361 KIT: HYG. HOUSING ASSY. SM 1

Consisting of
 CONTROL ASSEMBLY
3Feb04 DDS Sheet 22 of 24
Ref. Part No Description Qty
O-RING 31 I.D. X 2 SEC. H.NIT. 1
BOX 1
INLET LABEL 1
OUTLET LABEL 1
CABLE TIE 1
WIRING PAD 1
TUBING PLUG 1
PTFE TUBING 0.3
1/8" x 4MM MALE ELBOW 1
NIPPLED CONN. 1/8" BSP 1
BULKHEAD 1/8IN. 1
SWIVEL ELBOW ADAPTOR 1
HYGROMETER SENSOR HOUSING 1

9 02250148-357 KIT.DUPLEX TIMER ASSBLY.110V 1

Consisting of
SM WIRING SCH 110V 50-60HZ 1
P.BOX 245 x 385 x 165 1
SM DUPLEX TIMER ASSY 110V 1

10 02250148-356 KIT.DUPLEX TIMER ASSBLY 230V 1

Consisting of
SM WIRING SCH 110V 50-60HZ 1
P.BOX 245 x 385 x 165 1
SM DUPLEX TIMER ASY 230V 1

11 02250148-353 KIT.TIMER BRACKET 1

Consisting of
BOX 160LG x 52 x 52 NO LOGO 1
PSA2 & 3 TIMER BRACKET 1

12 02250103-964 VGD15 VALVE KIT 1

Consisting of
BOX 202LG x 135 x 100 1
VGD15 VALVE 24V DC SOLENOIDS 1
 CONTROL ASSEMBLY
3Feb04 DDS Sheet 23 of 24
Ref. Part No Description Qty
13 02250103-948 1/8 X 4MM ELBOW KIT 1
Consisting of
1/8" x 4MM MALE ELBOW 2
 WORLDWIDE SALES AND SERVICE

SULLAIR ASIA LTD

SULLAIR EUROPE, S.A.
Sullair road, No. 1
Zone des Granges BP82
Chiwan, Shekou
42602 Montbrison,
Shenzhen,Guangdong PRV.
Cedex, France
P.R.C. Post Code 518068
Telephone (33) 477968470
Telephone: 755-6851686
Fax (33) 477968499
FAX: 755-6853473

SULLAIR CORPORATION
Subsidiary of Sundstrand Corporation
3700 East Michigan Boulevard
Michigan City, Indiana 46360 U.S.A.
Telephone: 1-800-SULLAIR (USA Only)
or 1-219-879-5451
FAX:(219) 874-1273
FAX:(219) 874-1835 (Parts)
FAX:(219) 874-1805 (Service)

Specifications Subject To
Change Without Prior Notice

171050980