Capability of Measurement Processes Record No:

Procedure 1 (with a production part) Sheet No: 1

Measuring equipment Characteristic: Standard:

Location: Laboratory Measuring object: BRUSH GUIDE Designation:
Designation: CMM Drawing No: 3 131 323 090 Equipment No:
Designation: Ref value Xm:
Equipment No: I-VC-03 Nominal value: 4.0 ±0.1 mm Ucal :
Resolution: 0.001 mm Tolerance T: 0.200 mm

Measurement procedure:

n= 50 Table values in : mm Deviation from: ----

1-5 6 - 10 11 - 15 16 - 20 21 - 25 26 - 30 31 - 35 36 - 40 41 - 45 46 - 50
4.05 4.05 4.05 4.05 4.05 4.05 4.05 4.04 4.05 4.05
4.04 4.05 4.05 4.05 4.05 4.05 4.04 4.05 4.05 4.05
4.04 4.05 4.04 4.05 4.05 4.05 4.05 4.05 4.05 4.05
4.05 4.05 4.05 4.04 4.04 4.04 4.05 4.04 4.05 4.05
4.05 4.04 4.05 4.05 4.05 4.04 4.05 4.05 4.05 4.04
values in m m

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4.08

4.07

4.06

4.05

4.04

4.03

4.02

4.01
0 5 10 15 20 25 30 35 40 45 50
Measured value no.

Ref. Value Mean Std. Deviation

xm = 4.05000 mm x̄ = 4.0476 mm s= 0.0043 mm

Resolution ¿ < 5% von T ? X ya no

Bias: For n = 25 bias is significant if x - x m > 0,413 × s

Für n = 50 bias is significant if x - x m > 0,284 × s

x - xm = 0.0024 0,413 × s = 0.001781 0,284 × s = 0.001221

Bias is not significant X significant

0,2 × T 0,1 × T - x - x m
Capability Cg = = 1.55 C gk = = 1.36
6×s 3×s
indices

C g ³ 1,33 und C gk ³ 1,33 ? X yes no

Remark :

Date : Department : Signature :

 Capability of Measurement Processes Record No:

Procedure 1 (with a production part) Sheet No: 1

Measuring equipment Characteristic: Standard:

Location: Laboratory Measuring object: BRUSH GUIDE Designation:
Designation: CMM Drawing No: 3 131 323 090 Equipment No:
Designation: Ref value Xm:
Equipment No: I-VC-03 Nominal value: 4.0 ±0.1 mm Ucal :
Resolution: 0.001 mm Tolerance T: 0.200 mm

Measurement procedure:

n= 50 Table values in : mm Deviation from: ----

1-5 6 - 10 11 - 15 16 - 20 21 - 25 26 - 30 31 - 35 36 - 40 41 - 45 46 - 50
4.05 4.05 4.05 4.05 4.05 4.05 4.05 4.04 4.05 4.05
4.04 4.05 4.05 4.05 4.05 4.05 4.04 4.05 4.05 4.05
4.04 4.05 4.04 4.05 4.05 4.05 4.05 4.05 4.05 4.05
4.05 4.05 4.05 4.04 4.04 4.04 4.05 4.04 4.05 4.05
4.05 4.04 4.05 4.05 4.05 4.04 4.05 4.05 4.05 4.04
valu es in m m

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4.08

4.07

4.06

4.05

4.04

4.03

4.02

4.01
0 5 10 15 20 25 30 35 40 45 50
Measured value no.

Ref. Value Mean Std. Deviation

xm = 4.05000 mm x̄ = 4.0476 mm s= 0.0043 mm

Resolution ¿ < 5% von T ? X ya no

Bias: For n = 25 bias is significant if x - x m > 0,413 × s

Für n = 50 bias is significant if x - x m > 0,284 × s

x - xm = 0.0024 0,413 × s = 0.001781 0,284 × s = 0.001221

Bias is not significant X significant

0,2 × T 0,1 × T - x - x m
Capability Cg = = 1.55 C gk = = 1.36
6×s 3×s
indices

C g ³ 1,33 und C gk ³ 1,33 ? X yes no

Remark :

Date : Department : Signature :

 Capability of Measurement Processes Record No :

Procedure 1 (with a standard) Sheet No : 1

Measuring equipment : Characteristic : Standard:

Location : Laboratory Measuring object: BRUSH GUIDE Designation:
Designation: V/C Drawing No: 3 131 323 090 Equipment no:
Designation: Ref value xm:
Equipment No: I-VC-03 Nominal value: 4.0 ±0.1 mm Ucal:
Resolution : 0.001 mm Tolerance T: 0.200 mm

Measurement procedure : manual handling

n= 50 Table values in : mm Deviation from: ----

1-5 6 - 10 11 - 15 16 - 20 21 - 25 26 - 30 31 - 35 36 - 40 41 - 45 46 - 50
4.05 4.05 4.05 4.05 4.05 4.05 4.05 4.04 4.05 4.05
4.04 4.05 4.05 4.05 4.05 4.05 4.04 4.05 4.05 4.05
4.04 4.05 4.04 4.05 4.05 4.05 4.05 4.05 4.05 4.05
4.05 4.05 4.05 4.04 4.04 4.04 4.05 4.04 4.05 4.05
4.05 4.04 4.05 4.05 4.05 4.04 4.05 4.05 4.05 4.04

0.428 0.426
value in m m

0.428
4.08

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4.07
4.06
4.05
4.04
4.03
4.02
4.01
0 5 10 15 20 25 30 35 40 45 50
Measured value no.

Ref. Value Mean Std. Deviation

xm = 4.05000 mm x̄ = 4.048 mm s= 0.0043 mm

Resolution ¿ <5% of T ? X yes no

System. Abweichung (bias):

x - xm = 0.0024 mm

Capability
0,2 × T 0,1 × T - x - x m
indices : Cg = = 1.55 C gk = = 1.36
6×s 3×s

C g ³ 1,33 und C gk ³ 1,33 ? X yes no

Remark :

Date : Department : Signature :

 Capability of Measurement Processes Record No: 0

Procedure 2 (Gage R&R) Sheet No: 2

Measuring equipment: Characteristic Standard:

Location: B1 Measuring object: BRUSH GUIDE Designation:

Designation: CMM Drawing no: 3 131 323 090 Equipment no:
Designation: Ref value Xm:
Equipment No: I-VC-03 Nominal valu4.0 ±0.1 mm Ucal :
Resolution: 0.001 mm Tolearance T 0.20 mm

Measurement procedure: 0
0
Result of procedure 1 :
Record No: Sheet: Date: 0 Cg = 1.55 Cgk = 1.36

Table values in: mm Deviation from: ----

Operator A : 김선회 Operator B: 이미정 Operator C : 신부길
Object Series Series R Series Series R Series Series R xquer
No 1 2 1 2 1 2 d. Teils
1 4.050 4.050 0.000 4.050 4.050 0.000 4.050 4.050 0.000 4.050
2 4.040 4.040 0.000 4.040 4.050 0.010 4.040 4.040 0.000 4.042
3 4.040 4.040 0.000 4.040 4.040 0.000 4.040 4.040 0.000 4.040
4 4.050 4.050 0.000 4.050 4.050 0.000 4.050 4.050 0.000 4.050

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5 4.050 4.040 0.010 4.050 4.050 0.000 4.050 4.050 0.000 4.048
6 4.050 4.050 0.000 4.050 4.050 0.000 4.050 4.050 0.000 4.050
7 4.050 4.050 0.000 4.050 4.050 0.000 4.050 4.060 0.010 4.052
8 4.050 4.050 0.000 4.050 4.050 0.000 4.050 4.050 0.000 4.050
9 4.050 4.050 0.000 4.050 4.040 0.010 4.050 4.050 0.000 4.048
10 4.040 4.040 0.000 4.040 4.040 0.000 4.040 4.050 0.010 4.042

x̄ A R̄ A x̄ B R̄ B x̄ C R̄C Rp

4.0465 0.0010 4.0470 0.0020 4.0480 0.0020 0.01

Evaluation:

Mean range R =
1
3
(
× R A + RB + RC ) = 0.00167 mm

Range of operator means RX = 0.00150 mm

Repeatability (Equipment Variation EV) K1 = 0,8862 = 0.00148 mm

EV = ¯R̄ ⋅K 1
Reproducibility (Appraiser Variation AV K2 = 0,5231 AV = (R X
×K2 )
2
- EV 2
(n × r ) = 0.00071 mm

Repeatability and Reproducibility (GRR) GRR = EV 2

+ AV 2 = 0.00164 mm

Part Variation (PV) K3 = 0,3146 PV = R P × K 3 = 0.00367 mm

ndc (number of distict categories) ndc = 1,41 × (PV GRR ) = 3

ndc >= 5 ? yes X no ndc= 1.41(PV/GRR)

%GRR %GRR = 100 × (GRR T ) = 4.9 %

%GRR £ 10% X 10% < %GRR £ 30% %GRR > 30%

capable conditionally capable not capable
Remark:

Date : Department : Signature :

 Capability of Measurement Processes Record no: 0

Procedure 3 Sheet no: 3

Measuring equipment Characteristic: Standard:

Location: B1 Measuring object: BRUSH GUIDE Designation:
Designation: CMM Drawing no: 3 131 323 090 Equipment no:
Equipment no: I-VC-03 Designation: 0 Ref. Value Xm:
Resolution: 0.001 mm Nominal value: 4.0 ±0.1 mm Ucal:
Auflösung: Tolerance T: 0.200 mm

Measurement procedure: 0
0
Result of procedure 1:
Record no: 0 Sheet: 1 Date: Cg = 1.55 Cgk = 1.36

Table values in: mm Deviation from: ----

Obj. Series Series Mittelw. Spannw.

Plot of the ranges
No. 1 2 xiquer Ri
1 4.050 4.040 4.045 0.010
0.012
2 4.040 4.040 4.040 0.000
0.010
3 4.040 4.040 4.040 0.000
0.008
4 4.050 4.050 4.050 0.000
0.006
5 4.050 4.040 4.045 0.010

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0.004
6 4.050 4.050 4.050 0.000
0.002
7 4.050 4.050 4.050 0.000
8 4.050 4.050 4.050 0.000 0.000
0 5 10 15 20 25
9 4.040 4.050 4.045 0.010
10 4.050 4.050 4.050 0.000 Mean range
11 4.050 4.050 4.050 0.000 Mittlere Spannweite Rquer
12 4.040 4.040 4.040 0.000
13 4.050 4.050 4.050 0.000 = 0.0020
14 4.050 4.050 4.050 0.000
15 4.050 4.050 4.050 0.000 Equipment variation EV
16 4.050 4.050 4.050 0.000 K1 = 0,8862
17 4.050 4.050 4.050 0.000 EV = Rquer * K1 = 0.0018
18 4.040 4.050 4.045 0.010
19 4.050 4.050 4.050 0.000 Part variation PV
20 4.050 4.050 4.050 0.000 K3 = 0,250
21 4.050 4.050 4.050 0.000 PV = RP * K3 = 0.0025
22 4.050 4.050 4.050 0.000
23 4.040 4.040 4.040 0.000 GRR = EV
24 4.040 4.050 4.045 0.010
25 4.050 4.050 4.050 0.000 %GRR=6*100*(GRR/T) = 5.3 %
Rp 0.010
ndc = 1

%GRR £ 10 % X 10% < %GRR ≤ 30% %GRR > 30%

Remark:

Date : Department : Signature :