Beruflich Dokumente
Kultur Dokumente
Handbook
Dated 2005
Table of Contents
Chapter
1. Application Guide… … … .… … … … … … … … … … … 3
1.1 Introduction … … … … … … … … … … … … … … 3
1.2 Classifications of Rod Seals and Piston Seals … 4
1.3 Characteristics of seal … … … … … … … … … … … 10
1.4 Examples of Applications .… … … … … … … … 12
2. Sealing Mechanism … … … … … … … … … … … … … . 15
2.1 Seal Theory … … … … … … … … … … … … … … 15
2.1.1 Coefficient of Friction … … … … … … … … 18
2.1.2 Stribeck-Curve … … … … … … … … … … … 19
2.2 Seal Life … … … … … … … … … … … … ..… … … … 20
2.2.1 Service Life … … … … … … … … … … … … … … 20
2.2.2 Shelf Life … … … … … … … … … … … … … … 21
3. Selection of Seals … … … … … … ...… … … … … … … . 22
3.1 Seal Types … … … … … … … … … … … … … … 22
3.1.1 Rod Seal … … … … … … … … … … … … … … 22
3.1.2 Piston Seal … … … … … … … … … … … … … 24
3.1.3 Symmetric Seal … … … … … … … … … … … . 27
3.1.4 Wiper … … … … … … … … … … … … … … … 28
3.1.5 U-Packing + Ring … … … … … … … … … … . 33
3.1.6 Static Seal … … … … … … … … … … … … … . 34
3.2 How to Select the Correct Seal … … … … … … 35
4. Materials … … … … … … … … … … … … … … … … … 37
4.1 Material Compounds … … … … … … … … … … … . 37
4.2 Classification of Material … … … … … … … … 40
4.3 Materials & Fluid Compatibility … … … … … … 43
5. Installation of Seals … … … … … … … … … … … … 45
5.1 Caution when installing the Seal … … … … … … … 45
1
5.2 How to Install the Seal … … … … … … … … … 47
6. Cylinder Design Parameters .… … … … … 52
6.1 Tolerance of Bore and Shaft … … … … … … … … 54
Appendix:
1. Product Information … … … … … … … … … … … … … … … … … 56
2. Packing Design Sheet … … … … … … … … … … … … … … … … . 120
2
Chapter 1 Application Guide
1.1 Introduction
Nowadays, the different operation conditions and critical
requirements are found in hydraulic and pneumatic systems and
equipments. As a result, a large variety of different seal types are
needed and the sealing elements are required with long service life and
perfect reliability. The critical factors that influence the sealing
performance, therefore, should be noticed, such as speed of stroke,
temperature, system pressure and media. In addition, low friction, no
leakage to atmosphere, and low price/performance ratio should also be
considered.
Both U-rings and wipers are important sealing elements used in
hydraulic and pneumatic systems and equipments. Their main function is
to avoid the medium escaping from the cylinder piston and rod ensuring
the cylinder function whether in a pressured or un-pressured state.
3
1.2 Classification of Rod seals and Piston seals
Type Application conditions Piston seal Characteristic Rod seal Characteristic
4
Type Application conditions Piston seal Characteristic Rod seal Characteristic
5
Type Application conditions Piston seal Characteristic Rod seal Characteristic
6
Type Application conditions Piston seal Characteristic Rod seal Characteristic
7
Type Application conditions Piston seal Characteristic Rod seal Characteristic
8
Type Application conditions Piston seal Characteristic Rod seal Characteristic
UIP
(PU 90)
9
1.3 Characteristics of seal
The characteristics of U-rings are described as following:
1. Have long service life.
2. Avoid leakage.
3. Easily remove and install.
4. Be compatible with the fluid at operating temperature and pressure.
5. Not pollute the hydraulic fluid with compounding factors.
6. Avoid foreign materials entering.
The function of different packing types used in the cylinder are described
as Table1.1 (See Fig. 1 to Fig. 3):
Type FUNCTION
Prevent air bypass between the piston head and
(1) Piston Seal
cylinder bore.
(2) Wear Ring Prevent metal-to-metal contact.
Eliminate leakage along the static and dynamic
(3) Rod Seal
surfaces.
Exclude contaminants from entering the system,
(4) Wiper
therefore extending equipment life.
Absorb shocks at the end of a cylinder stroke and
(5) Cushion Seal
prevent damage and impact noise.
10
Cushion Seal CushionPiston
Seal Seal Rod Seal
Fig. 1
Rod Seal
Piston Seal
Wiper
Wear Ring
Cushion Seal Cushion Seal
Fig. 2 Fig. 3
11
1.4 Examples of application
2. Engineering machines:
These seals must be used in outdoor dirty environment, which may
include contamination such as dust, mud, dirt, rocks, rain, and other
12
materials.
3. Transportation:
These seals can be used from low to medium pressures in a relatively
clean or indoor environment. Application range is from light to medium
duty.
4. Conveyances:
These seals must have low leakage, little or no stick-slip, low friction,
which can see a diverse range of temperatures and contamination.
13
5. Agricultural machines:
These seals often require working in a variety of temperature and
atmospheric conditions, which can seal a great deal of pollution.
14
Chapter 2 Sealing Mechanism
2.1 Seal Theory
During the reciprocating motion, the seal and sliding surface will be
separated by the thickness of the lubricating film. That is able to avoid
oil leakage and decrease frictional force and continual wear on the sliding
surface. During the motion of the contact pressure distribution and the
frictional force in the interface, the micro-asperities will be produced.
This will cause the pumping effect to prevent oil leakage (Figure 1).
Figure 1
dP h−h
= 6ηU 3 … … … … … … … … … … … … (1)
dx h
When hydraulic cylinder piston stop rod is on the forward stoke, the
maximum of contact pressure ( P1max ) must higher than the hydraulic
pressure ( P1) . Based on the contact pressure distribution, we can find the
15
film thickness ( hP ) of the outstroke depends on the maximum pressure
gradient on the fluid side ( dP / dx) max, P . (See Figure 2)
Figure 2
axial position
When hydraulic cylinder piston stop rod is on the return stoke, the
maximum of contact pressure ( P2 max ) must higher than the hydraulic
pressure ( P2 ) . Based on the contact pressure distribution, we can find
that the film thickness ( hM ) of the instroke depends on the maximum
pressure gradient on the atmospheric side ( dP / dx ) max, M . ( See Figure 3)
16
Figure 3
Maximum PressureFigure 2
Gradient
contact pressure
axial position
The major factors that affect the nature of the fluid film are viscosity
of the fluid at operating temperature, the relative velocity between the
seal and the sliding surface, and the maximum contact pressure gradient.
Equation (2) shows the relationship between these factors.
8ηU
h= … … … … … … … … … (2)
9 dP / dx max
17
In addition, the film thickness ( hP ) of the outstroke and the film
thickness ( hM ) on the instroke can be calculated by equation 2 shown as
equation 3.
8ηU P
hP =
9 dP / dx max, P
8ηU M
hM = … … … … … … … … (3)
9 dP / dx max, M
1
Q = πDL (h P − hM ) … … … … … … … … … … … (4)
2
Q : net leakage volume per cycle
D : rod diameter
L : stoke length
18
Frictional force divided by radial load equals coefficient of friction.
Thus, equation (6) divided by radial load ( N P ), the results are as
follows.
F ηUA
∝ … … … … … … … … … … … … (6)
NP NP
A
Here, F represents frictional coefficient ( f ). In addition, are the
NP NP
1
reciprocal of contact stress , so equation (6) can be the
P
ηU
f ∝ … … … … … … .… … … … … … .... (7)
P
Ⅰ Ⅱ Ⅲ
friction coefficient f
Figure 4 ηU
P
1. I: static friction (dry solid-body friction), the thickness of the
lubricating film h is close to Zero.
19
2. II: mixed friction (solid-body friction and fluid friction), the
thickness of the lubricating film h is close to the surface roughness
( Ra ).
3. III: fluid friction (no solid-body contact), the thickness of the
lubricating film h is greater than the surface roughness.
High frictional force can cause over-heat and over-wear. Thus, the
frictional force is an critical factor that can affect the efficiency of the
seals installed in cylinder mechanism. The ideal design for seals is to
reach the mixed friction region. The goal is to decrease the frictional
force and continual wear during the reciprocating and make the seals
have the best properties and long service life.
2.2 Seal Life
For a seal, to provide reliable service and long life, the balance
between the friction behavior and the leakage must be achieved. (See
figure 5)
Friction Force
Leakage Rate
Leakage Rate
Friction Force
Speed
Figure 5
20
2.2.2 Shelf Life
a. Storage Conditions
21
Chapter 3 Selection of Seals
3.1 Seal Types
●Standard cylinder
NK961 -35~100 Seal designed with asymmetric lips. Usually ●Cylinders for construction
Hydraulic UIR 15 0.5 page 56
VN901 -25~200 used for rod hydraulic application. and industrial vehicles
●Cylinders for robots
UB903
Seal designed with asymmetric lips.
Hydraulic UIP UB904 40 0.5 -40~100 ●Standard cylinders page 59
Usually used for rod hydraulic application.
UK905
UB903
Seal designed with symmetric lips can be
Hydraulic UNP2 UB904 40 1 -40~100 ●Standard cylinder page 61
used for piston and rod application.
UK905
22
Seal designed with asymmetric lips. The
UB903 lip seal may easily be snapped into the
Hydraulic CIP UB904 40 0.5 -40~100 grooves. The seal should be taken ●Standard cylinders page 62
UK905 carefully and not be pulled over sharp
edges.
UB903
Flange packings are single-acting non-
Hydraulic LIP UB904 40 0.5 -40~100 ●Standard cylinders page 63
symmetrica lip-type rod seals
UK905
23
3.1.2 Piston Seal
Standard Material Speification
Product Product
Service Application Cross Section Service range Characteristics Main usage
Name Material Information
Pressure(MPa) Max. Speed(m/s) Temp(℃ )
24
Seal designed with a case body and rubber
NK761 -40~100
Pneumatic PSV 1.2 1 lips. Usually used for larger pressure ● Standard cylinders page 70
VN761 -25~200
condition than standard seal.
UB903
Seal designed with asymmetric lips. Usually
Hydraulic UOP UB904 40 0.5 -40~100 ● Standard cylinders page 75
used for rod hydraulic application.
UK905
25
UB903
Flange packings are single-acting non-
Hydraulic LOP UB904 40 0.5 -40~100 ● Standard cylinders page 77
symmetrica lip-type piston seals
UK905
26
3.1.3 Symmetric
Standard Material Speification
Product Product
Service Application Cross Section Service range Characteristics Main usage
Name Material Information
Pressure(MPa) Max. Speed(m/s) Temp(℃)
UB903
Seal designed with symmetric lips can be
Hydraulic UNP UB904 30 1 -40~100 ●Standard cylinder page 80
used for piston and rod application.
UK905
UB903
Seal designed with symmetric lips can be
Hydraulic UNP1 UB904 40 1 -40~100 ●Standard cylinder page 81
used for piston and rod application.
UK905
UB903
Seal designed with symmetric lips can be
Hydraulic CNP UB904 20 0.5 -40~100 ●Standard cylinder page 82
used for piston and rod application.
UK905
UB903
Seal designed with symmetric lips can be
Hydraulic UP1 UB904 45 1 -40~100 ●Standard cylinder page 83
used for piston and rod application.
UK905
27
3.1.4 Wiper
Standard Material Speification
Product Product
Service Application Cross Section Service range Characteristics Main usage
Name Material Information
Pressure(MPa) Max. Speed(m/s) Temp(℃)
UB903
Popular dust seals. Used for heavy duty ●Standard cylinder
Hydraulic/Pneumatic WP1 UB904 - 1 -40~100 page 84
application. ●Heavy-duty cylinders
UK905
UB903
Hydraulic/Pneumatic WP2 UB904 - 2 -40~100 Popular dust seals. ●Standard cylinder page 85
UK905
UB903
Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WP3 UB904 - 1 -40~100 page 86
clad. Used for heavy duty application. ●Heavy-duty cylinders
UK905
UB903
Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WP4 UB904 - 1 -40~100 page 87
clad. Used for heavy duty application. ●Heavy-duty cylinders
UK905
UB903
Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WP5 UB904 - 1 -40~100 page 88
clad. Used for heavy duty application. ●Heavy-duty cylinders
UK905
UB903
Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WP6 UB904 - 1 -40~100 page 89
clad. Used for heavy duty application. ●Heavy-duty cylinders
UK905
28
3.1.4 Wiper
Standard Material Speification
Product Product
Service Application Cross Section Service range Characteristics Main usage
Name Material Information
Pressure(MPa) Max. Speed(m/s) Temp(℃)
UB903
Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WP7 UB904 - 2 -40~100 page 90
skeleton. Used for heavy duty application. ●Heavy-duty cylinders
UK905
UB903
Popular dust seals. Add an indentation for
Hydraulic/Pneumatic WP8 UB904 - 2 -40~100 ●Standard cylinder page 91
special application.
UK905
UB903
Popular dust seals. Add an indentation for
Hydraulic/Pneumatic WP10 UB904 - 1 -40~100 ●Standard cylinder page 92
special application.
UK905
UB903
Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WP11 UB904 - 1 -40~100 page 93
clad. Used for heavy duty application. ●Heavy-duty cylinders
UK905
UB903
Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WP16 UB904 - 2 -40~100 page 94
skeleton. Used for heavy duty application. ●Heavy-duty cylinders
UK905
UB903
Popular dust seals. Used for heavy duty ●Standard cylinder
Hydraulic/Pneumatic WP21 UB904 - 1 -40~100 page 95
application. ●Heavy-duty cylinders
UK905
29
3.1.4 Wiper
Standard Material Speification
Product Product
Service Application Cross Section Service range Characteristics Main usage
Name Material Information
Pressure(MPa) Max. Speed(m/s) Temp(℃)
NK961 -35~100 Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WPB - 1 page 97
VN901 -25~200 clad. Used for heavy duty application. ●Heavy-duty cylinders
NK961 -35~100 Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WPC 2 page 98
VN901 -25~200 skeleton. Used for heavy duty application. ●Heavy-duty cylinders
NK961 -35~100 Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WPK - 1 page 99
VN901 -25~200 clad. Used for heavy duty application. ●Heavy-duty cylinders
NK961 -35~100 Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WPM - 1 page 100
VN901 -25~200 clad. Used for heavy duty application. ●Heavy-duty cylinders
NK961 -35~100 Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WPR - 2 page 101
VN901 -25~200 skeleton. Used for heavy duty application. ●Heavy-duty cylinders
30
3.1.4 Wiper
Standard Material Speification
Product Product
Service Application Cross Section Service range Characteristics Main usage
Name Material Information
Pressure(MPa) Max. Speed(m/s) Temp(℃)
NK961 -35~100 Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WPV - 1 page 102
VN901 -25~200 clad. Used for heavy duty application. ●Heavy-duty cylinders
NK961 -35~100
Hydraulic/Pneumatic WP12 - 2 Popular dust seals. ●Standard cylinder page 103
VN901 -25~200
NK961 -35~100 Popular dust seals. Add the steel case ●Standard cylinder
Hydraulic/Pneumatic WP13 - 1 page 104
VN901 -25~200 skeleton. Used for heavy duty application. ●Heavy-duty cylinders
NK961 -35~100
Hydraulic/Pneumatic WP14 - 1 Popular dust seals. ●Standard cylinder page 105
VN901 -25~200
31
3.1.4 Wiper
Standard Material Speification
Product Product
Service Application Cross Section Service range Characteristics Main usage
Name Material Information
Pressure(MPa) Max. Speed(m/s) Temp(℃)
NK961 -35~100
Hydraulic/Pneumatic WP19 1 Popular dust seals. ●Standard cylinder page 108
VN901 -25~200
32
3.1.5 U-Packing+Ring
Standard Material Speification
Product Product
Service Application Cross Section Service range Characteristics Main usage
Name Material Information
Pressure(MPa) Max. Speed(m/s) Temp(℃)
33
3.1.6 Static Seal
Standard Material Speification
Product
Service Application Product Cross Section Service range Characteristics Main usage
Material Information
Name Pressure(MPa) Max. Speed(m/s) Temp(℃)
34
3.2 How to Select the Correct Seal
The following introduces the factors that have influences on the type
of Hydraulic and Pneumatic seals when choosing the seals.
1. Application
What applications are suitable, hydraulic or pneumatic? What
application location are suitable, Piston or Rod? How about
condition of your application, as the roughness, is suitable?
2. Size
What size is fit? Please consult the specification at the appendix.
If there is no specification, please fill out the seal design sheet and
send to us. That will help us to design the seal for “You.”
3. Temperature:
The two critical factors, the media and working temperature, needs to
be determined in selecting the correct seal. Moreover, the possible
and continuous working temperatures should be determined, and
their maximum values should be noticed. The temperature affects
to choice the seal’s material. (Please see chapter 3.1)
4. Pressure:
Greater pressure will make the lip wear to increase while operating,
and then influence sealing function. This is why the system
pressure is the important factor needed to be made sure when
choosing the seal type. (Please see chapter 3.1)
5. Linear Velocity:
In the hydraulic and pneumatic systems, understanding the number
of movements per minute of cylinder strokes and calculating the
velocity are the two important elements. (Please see chapter 3.1)
6. Media:
The type of the media used is very important in choosing the
material for the sealing element. If the media not matches the seal
35
material, the sealing function will decrease. Moreover, the value of
the media fill is also important. The application is for running dry,
lubricant, no lubricant, etc.
Pressure
Temperature
Media
Size
Linear
Application
Velocity
36
Chapter 4 Materials
4.1 Material Compounds
NBR
NBR is the most generally used material in all areas of seal
technology due to its good physical and mechanical characteristics. It is
a polymer of butadiene and acrylonitrile. The acrylonitrile (ACN)
content is between 18% and 50% (see table 4.1). Contents ranging from
28% to 38% are commonplace. It is most frequently used in hydraulic
and pneumatic system due to it is highly resistant to mineral oils,
vegetable oils and many acids. It is commonly attacked by ozone,
ketones, esters, aldehydes, chlorinated and nitro hydrocarbons.
37
FKM
VITON® Rubber is one of the most promising elastomer family in
the world. FKM has various composition and fluorine contents from 65
to 71%. It has high resistance to temperature, weathering, ozone, and
chemicals. The thermal operating range is up to 220℃. It also has
good tensile strength, resilience, low compression set. Moreover, it is
highly resistant to almost all mineral oil based and synthetic-based
hydraulic fluids. In contrast, it is not resistant to polar solvents, ketones,
and brake fluid.
38
PU
Polyurethane is one of the groups of elastic thermoplastic materials.
PU has been used in seal technology for many years because of their
physical characteristics. It is an organic material of high molecular
weight whose chemical composition is characterized by a large number of
urethane groups. In addition, it is characterized by extremely good
mechanical properties such as high tensile strength, abrasive resistance,
tear strength, and extrusion strength. The temperature range is between
-40℃ and 100℃ . However, it is not resistant to polar solvents,
chlorinated hydrocarbons, aromatics, brake fluids, acids, and alkalis.
39
4.2 Classification of Material
Table 4.2 the coded meaning of material
1st Digit 3rd Digit
1st Digit 2nd Digit 3rd Digit
Material Color Hardness
N K 7 0 1 Symbol Meaning Symbol Meaning Symbol Meaning
N NBR K Black 9 90±5
U PU B Blue 8 80±5
V FKM N Brown C 75±5
2nd Digit 4th & 5th Digit
- - - - 7 70±5
1st Digit ─ Material 3rd Digit ─ Hardness
2nd Digit ─ Color 4th & 5th Digit ─ Property (Sequential Number)
40
Table 4.4 Material and characteristic introduction
Physical Property
Temperature Range
Material Code Hardness Tensile strength Elongation Tear strength Characteristic
(℃)
(Shore A) MPa (psi) (%) (Kg/cm)
NK701 68 16.13 (2339) 453 67 -40~100 For resistant oils and good adhesion with iron
NK761 71 17.21 (2497) 392 65 -40~100 For resistant oils and friction
NKC61 75 16.02 (2324) 342 77 -40~100 For low temperature and resistant oils
NBR
NK861 79 16.52 (2397) 308 69 -40~100 For low temperature and resistant oils
NK901 87 19.97 (2896) 211 49 -40~100 For high hardness and good adhesion with iron
NK961 87 17.57 (2549) 197 45 -35~100 For high hardness and high pressure
VN761 71 14.61 (2119) 285 46 -25~200 For high temperature condition
FKM VNC25 75 16.88 (2449) 220 44 -25~200 For reciprocating action and high temperature
VN901 88 14.50 (2104) 138 39 -25~200 For high hardness and high temperature
UB903 94 48.32 (7010) 547 209 -40~100 For high pressure and friction
PU UB904 94 47.73 (6921) 500 177 -40~100 For high pressure and friction
UK905 95 44.83 (6500) 457 189 -30~100 For high pressure and friction
41
Heat Resistance
Compression Set
Hardness change Tensile strength change Elongation change (%)
(points) (%) (%) TR10
Material Code Suitable Types
Test condition (℃)
42
4.3 Materials & Fluid Compatibility
43
Isooctane
ASTM ASTM Isooctane (70%) Fuel for gasoline
Material Code Diesel fuel
NO.1 Oil IRM 903 Oil (100%) Toluene and petrol engines
(30%)
Temperature
<150 <150 Room temp. Room temp. Room temp. Room temp.
range (℃)
Maximum used temperature in fluids (℃)
NK701
NK761
NKC61
NBR 100 100 Room temp. Room temp. Room temp NS
NK861
NK901
NK961
VN761
FKM VNC25 150 150 Room temp. Room temp. Room temp Room temp.
VN901
UB903
PU UB904 100 100 Room temp. Room temp. Room temp NS
UK905
NS:Denotes that the elastomer is not suitable
44
Chapter 5
Installation of Seals
5.1 Caution when installing the seal
To avoid damage when installing the seal, the following precautions
should always be taken.
² Correct direction
Make sure the installation of the seal must take place with the
prestressed side facing the direction of pressure. See Fig 5.1.
Pressure Pressure
Fig. 5.1
² Lead in chamfer
The lead in chamfers on the cylinder (see Fig. 5.2) and piston rod
(see Fig. 5.3) are necessary, since it can prevent the seal from damage
when installing.
² Protective devices
45
Fig. 5.4
² Installation tools
Fig. 5.5
² Cleanliness
To prevent damaging the sealing function, dust, dirt, metal ship and
any foreign particles must be carefully removed. See Fig. 5.6.
Fig. 5.6
The groove and associated metal areas will contact the seal should
not be any sharp edges.
46
² Lubrication
Fig. 5.7
Method B
To be used for “lip first” installation into open grooves.
(1) Installation tools
a. Assembly bushing: The main function is to protect the U packing
from threads, shoulders, any metal or plastic may be used.
Meantime, it must be smooth and lubricated.
b. Pusher plug (see Fig. 5.8). Soft metal or plastic be used.
(2) Installation procedure
U packing can be installed “lip first” into open grooves without
difficulty by using assembly bushing to protect the U packing during
installation of the piston into the cylinder. See Fig. 5.8.
47
a. Assembly bushing
b. Pusher plug
Fig. 5.8
Method B
To be used for installing large U packing.
48
(1) Installation tools
The body of the installation tool (see Fig. 5.10).
a. Part 1 may be made from any soft metal or hard plastic machined
smooth and free of burrs.
b. Part 2 inserted into the body of the installation tool is a fixed steel
pin.
c. Part 3 and 4 are two movable pins.
(2) Installation procedure
a. Slip the U packing over part 2 fixed pin and bend it over part 3
movable pin. See Fig. 5.11.
b. Continue bending U packing until part 4 movable pin can be
pushed through the U packing loop which locks U packing in
position. See Fig. 5.11.
c. Withdraw part 4 movable pin so that U packing loop snap in
installation groove. See Fig. 5.12.
d. Withdraw part 3 movable pin and U packing will completely
snap into the groove. See Fig. 5.13.
e. Withdraw installation tool.
Part 1 Part 2
Part 2
Part 3
Part 3
Part 4 Part 4
Part 4
Part 3
49
Fig. 5.12 Fig. 5.13
Piston and Symmetrical packing installation
² Split installations
Method A
To be used for “heel first” installation into open grooves.
(1) Installation procedure
U packing can be installed “heel first” into open grooves without
difficulty. See Fig. 5.14.
Fig. 5.14
Method B
To be used for “lip first” installation into open grooves.
(1) Installation tools
Assembly bushing: The main function is to protect the U packing
from threads, shoulders, any metal or plastic may be used.
Meantime, it must be smooth and lubricated. See Fig. 5.15.
(2) Installation procedure
U packing to be installed “lip first”, using assembly bushing to
protect the U packing during installation of the piston into the
cylinder. See Fig. 5.15.
Assembly bushing
Fig. 5.15
50
(1) Installation tools
The installation tool consists of a circular pivot with an arm inserted
through it. The circular pivot is sized so as to fit in the position
guide hole. The installation tool may be made of steel. See Fig.
5.17. Cone-shaped installation tools should not be used to install
snap-in type piston seals, as this will cause the U packing to be
stretched to a much larger diameter that will require a very high
assembly force.
(2) Installation procedure
Installation will be facilitated if piston can be clamped to a vise
during U packing installation. Lubrication of U packing for this
type of installation is mandatory. (1) Snap one side of the U
packing into the installation groove in piston (see Fig. 5.16). (2)
Hold U packing in installation groove with thumb while inserting
tool (see Fig. 5.17) in guide hole. (3) Apply a downward force on
installation tool while rotating handle 3600 (see Fig. 5.18). (4)This
will snap U packing into groove (see Fig. 5.19).
Cylinder Walls
Rod
Housing
1. Cylinder Walls
Material: Common structure steel or better
Tolerance: H 8-H 11, dependent on seal
Peak-to-valley-height: R max=< 2.5 µm R a= < 0.05-0.3 µm
Machining process: Honing and roller burnishing (rolling). Material
should be removed at the concluding process
stage, rather there ought to be a reshaping.
Scratches, scores, machine scoring running
52
concentrically or spirally are not permitted.
2. Rods
53
6.1 Tolerance of Bore and Shaft
Drawing of Bore&Shaft marked dimension
54
Dimension tolerance of bore (unit:µm )
(mm) E F G H
more less E7 E8 E9 F6 F7 F8 G6 G7 H5 H6 H7 H8 H9 H10
+24 +28 +39 +12 +16 +20 +8 +12 +4 +6 +10 +14 +25 +40
─ 3
+14 +6 +2 0
+32 +38 +50 +18 +22 +28 +12 +16 +5 +8 +12 +18 +30 +48
3 6
+20 +10 +4 0
+40 +47 +61 +22 +28 +35 +14 +20 +6 +9 +15 +22 +36 +58
6 10
+25 +13 +5 0
10 14 +50 +59 +75 +27 +34 +43 +17 +24 +8 +11 +18 +27 +43 +70
14 18 +32 +16 +6 0
18 24 +61 +73 +92 +33 +41 +53 +20 +28 +9 +13 +21 +33 +52 +84
24 30 +40 +20 +7 0
30 40 +75 +89 +112 +41 +50 +64 +25 +34 +11 +16 +25 +39 +62 +100
40 50 +50 +25 +9 0
50 65 +90 +106 +134 +49 +60 +76 +29 +40 +13 +19 +30 +46 +74 +120
65 80 +60 +30 +10 0
80 100 +107 +125 +159 +58 +71 +90 +34 +47 +15 +22 +35 +54 +87 +140
100 120 +72 +36 +12 0
120 140
+125 +148 +185 +68 +83 +106 +39 +54 +18 +25 +40 +63 +100 +160
140 160
160 180 +85 +73 +14 0
180 200
+146 +172 +215 +79 +96 +122 +44 +61 +20 +29 +46 +72 +115 +185
200 225
225 250 +100 +50 +15 0
250 280 +162 +191 +240 +88 +108 +137 +49 +69 +23 +32 +52 +81 +130 +210
280 315 +110 +56 +17 0
315 355 +182 +214 +265 +98 +119 +151 +54 +75 +25 +36 +57 +89 +140 +230
355 400 +125 +62 +18 0
400 450 +198 +232 +290 +108 +131 +165 +60 +83 +27 +40 +63 +97 +155 +250
450 500 +135 +68 +20 0
55
Product Information
NAK Type:UIR
Description:Rod seal
56
Product Information
NAK Type:CIR
Description:Rod seal
57
Product Information
NAK Type:LIR
Description:Rod seal
58
Product Information
NAK Type:UIP
Description:Rod seal
59
Product Information
NAK Type:UIP2
Description:Rod seal
60
Product Information
NAK Type:UNP2
Description:Symmetric seal
61
Product Information
NAK Type:CIP
Description:Rod seal
62
Product Information
NAK Type:LIP
Description:Rod seal
63
Product Information
NAK Type:PP
Description:Piston seal
64
Product Information
NAK Type:PDV
Description:Piston seal
65
Product Information
NAK Type:PDC
Description:Piston seal
66
Product Information
NAK Type:PDH
Description:Piston seal
67
Product Information
NAK Type:PDV1
Description:Piston seal
68
Product Information
NAK Type:PSC
Description:Piston seal
69
Product Information
NAK Type:PSV
Description:Piston seal
70
Product Information
NAK Type:PSV1
Description:Piston seal
71
Product Information
NAK Type:PSV2
Description:Piston seal
72
Product Information
NAK Type:COR
Description:Piston seal
73
Product Information
NAK Type:LOR
Description:Piston seal
74
Product Information
NAK Type:UOP
Description:Piston seal
75
Product Information
NAK Type:COP
Description:Piston seal
76
Product Information
NAK Type:LOP
Description:Piston seal
77
Product Information
NAK Type:UNR
Description:Symmetric seal
78
Product Information
NAK Type:CNR
Description:Symmetric seal
79
Product Information
NAK Type:UNP
Description:Symmetric seal
80
Product Information
NAK Type:UNP1
Description:Symmetric seal
81
Product Information
NAK Type:CNP
Description:Symmetric seal
82
Product Information
NAK Type:UP1
Description:Symmetric seal
83
Product Information
NAK Type:WP1
Description:PU Wiper
84
Product Information
NAK Type:WP2
Description:PU Wiper
85
Product Information
NAK Type:WP3
Description:PU Wiper
86
Product Information
NAK Type:WP4
Description:PU Wiper
87
Product Information
NAK Type:WP5
Description:PU Wiper
88
Product Information
NAK Type:WP6
Description:PU Wiper
89
Product Information
NAK Type:WP7
Description:PU Wiper
90
Product Information
NAK Type:WP8
Description:PU Wiper
91
Product Information
NAK Type:WP10
Description:PU Wiper
92
Product Information
NAK Type:WP11
Description:PU Wiper
93
Product Information
NAK Type:WP16
Description:PU Wiper
94
Product Information
NAK Type:WP21
Description:PU Wiper
95
Product Information
NAK Type:WP22
Description:PU Wiper
96
Product Information
NAK Type:WPB
Description:Rubber Wiper
97
Product Information
NAK Type:WPC
Description:Rubber Wiper
98
Product Information
NAK Type:WPK
Description:Rubber Wiper
99
Product Information
NAK Type:WPM
Description:Rubber Wiper
100
Product Information
NAK Type:WPR
Description:Rubber Wiper
101
Product Information
NAK Type:WPV
Description:Rubber Wiper
102
Product Information
NAK Type:WP12
Description:Rubber Wiper
103
Product Information
NAK Type:WP13
Description:Rubber Wiper
104
Product Information
NAK Type:WP14
Description:Rubber Wiper
105
Product Information
NAK Type:WP15
Description:Rubber Wiper
106
Product Information
NAK Type:WP17
Description:Rubber Wiper
107
Product Information
NAK Type:WP19
Description:Rubber Wiper
108
Product Information
NAK Type:WP20
Description:Rubber Wiper
109
Product Information
NAK Type:HB
Description:U-Packing + Ring
110
Product Information
NAK Type:HD
Description:U-Packing+Ring
111
Product Information
NAK Type:HS
Description:U-Packing+Ring
112
Product Information
NAK Type:HBX
Description:U-Packing+Ring
113
Product Information
NAK Type:HDX
Description:U-Packing+Ring
114
Product Information
NAK Type:HSX
Description:U-Packing+Ring
115
Product Information
NAK Type:O ring
Description:Static seal
116
Product Information
NAK Type:X ring
Description:Static seal
117
Product Information
NAK Type:SQ ring
Description:Static seal
118
Product Information
NAK Type:D ring
Description:Static seal
119
Packing Design Sheet
NO.336 INDUSTRIAL ROAD., NANKANG INDUSTRIAL ZONE, NANTOU CITY,54012 TAIWAN, R.O.C.
TEL: 886-49-2255011, FAX: 886-49-2250035, E-Mail: service@mail.nak.com.tw
c a
b
b
c
Contact
Application
Address
Size
Type of Equipment
120