Ea Bridge: Design Package Cover Sheet

DESIGN PACKAGE COVER SHEET
TEAM ENGINEERING CONTACT: +1-281-388-5695
DRAWING NUMBER: 4388818-DWG-01

DISTRICT WO 1400-002312-01 DISTRICT 1400 CORROSION ALLOWANCE N/A IN
ROUTING ESTIMATE LINE ID 2-6359 DESIGN PRESSURE 1112 PSI
STATUS ROUTINE SERVICE NATURAL GAS DESIGN TEMPERATURE 100 °F
EA BRIDGE
MANUFACTURING NOTES
3D MODEL / STEP FILE IS PROVIDED BY TEAM ENGINEERING FOR PROGRAMMING
INSTALL COPPER TUBING IN SEAL GROOVES
WELDING PROCEDURE SPECIFICATIONS, WELDING PROCEDURE
QUALIFICATIONS, WELDER / WELDING OPERATOR PERFORMANCE
QUALIFICATIONS TO BE IN ACCORDANCE WITH ASME BPVC SECTION IX
WPS: ANY APPLICABLE P-1
WPS USED MUST BE RECORDED
ENCLOSURE - FINISHED FABRICATION TO BE PAINTED IAW
910.11. ALL TAPPED HOLES TO BE MASKED DURING PAINTING
PROCESS FOR ELASTOMERIC ENCLOSURES, ENSURE SEAL
GROOVES AND MATING FACES ARE FREE FROM PAINT.
CLAMP IDENTIFICATION NUMBER TO BE STAMPED IAW 910.12
STENCIL "RE-PUMP 0 0 0" ON OUTSIDE OF SIDEBAR OR SIMILAR LOCATION

GENERAL NOTES INSPECTION REQUIREMENTS
TOP HAT ENCLOSURE FINAL INSPECTION IAW
MAXIMUM INJECTION PRESSURE: 2112 PSI + STATIC DOCUMENT NUMBER QC 906.6
SEALANT: 6 (WITH G-FIBER)
TOTAL WEIGHT: 347 lbs
TOTAL VOID BEFORE COMPRESSION: 42 IN³
TOTAL VOID AFTER COMPRESSION: 56 IN³
MAXIMUM SPLITLINE GAP IN BOLTED

CONDITION FOR ENCLOSURES
WITHOUT BOUNDARY SEAL: 1/32"
REVISIONS
REV. DESCRIPTION ECN REV.BY DATE CHK.BY APR.BY
0 INITIAL REVISION SSP 11/17/22
SHEET No. 1 of 5
1 2 3 4 5 6 7 8
4388818-DWG-01
DESCRIPTION QTY MATERIAL SPECIFICATION REMARKS MTR COC NR

ENCLOSURE PIPE SA 53/106 GR B X
A
ENCLOSURE PLATE SA 516 GR 70 X
ENDPLATE SA 516 GR 70 X
TIE BARS SA 193 GR B7 X
TIE BAR NUTS SA 194 GR 2H X
STRAP SA 516 GR 70 X
4X .332 THRU
1/8 NPT
MAXIMUM SPLITLINE GAP IN BOLTED

CONDITION FOR ENCLOSURES
WITHOUT BOUNDARY SEAL: 1/32"
D
COPYRIGHT © 2021 DESIGN RIGHT DR 2021

WEIGHT: lb
THIS DRAWING IS THE PROPERTY
OF TEAM INDUSTRIAL SERVICES,
AND MUST NOT BE USED,
PASSED ON TO OTHERS OR DRAWING TITLE:
REPRODUCED WITHOUT SHEET No. 2 of 5
WRITTEN PERMISSION OR TOP HAT ENCLOSURE
AUTHORITY. ALL DIMENSIONS IN INCHES
F GENERAL TOLERANCES:
0 - 2" 1/32"
SHEET SCALE 1:12
SHEET TITLE:
>2" - 6" 1/16" UNLESS OTHERWISE SPECIFIED ALL
>6" - 12" 1/8" DIMENSIONS TYPICAL
>12" 3/16" BREAK SHARP EDGES: 0.005"
DRAWING NO.
XX.XXX
XX.XX
0.005" ALL WELD SIZES ARE MINIMUM
0.01" GENERAL SURFACE FINISH RA 125 µIN
4388818-DWG-01 0
ANGULAR 1/2
ANSI B
1 2 3 4 5 6 7 8
NOTE:
(1) ENCLOSURE REQUIRED AS SHOWN
2 1/2" 13" 3"
A FOLLOWING GUIDELINES FOR QUANTITY, LOCATIONS, AND
1" SPACING UNLESS OTHERWISE SPECIFIED:
1"
• DRILL AND TAP 1/8-NPT INJECTION PORTS INTO CAVITY
• IF HALF COUPLINGS ARE USED
• 1/4" FILLET WELD, 360°
36.31 • IF MATERIAL THICKNESS IS ≥1/2", 1/8-NPT TAPPED HOLES
MAY BE USED IN LEIU OF 1/8-NPT HALF COUPLINGS
41 13/16" ALL BORE / PEENING GROOVE / SPLITLINE

SURFACES UNLESS OTHERWISE SPECIFIED
B
4" ALL OTHER SURFACES UNLESS OTHERWISE SPECIFIED
3 1/2" SCH STD PIPE
0.226" THK EACH BURNED SURFACE FRACTIONALLY
DIMENSIONED HAS A SUPPLEMENTAL
B TOLERANCE OF 1/8" IN THE DIRECTION
38"
THAT ALLOWS ADDITIONAL MATERIAL
40"
C 3/4"
2 19/32"
20"
R1/4"
D
4X 1 1/8" THRU ALL

1" STUD
TQ : 155 FT*LB 5"
E .18

WEIGHT: lb
3/8"

1/8"
0 - 2" 1/32"
SHEET SCALE 1:8
SHEET TITLE:
DETAIL B >6" - 12" 1/8" DIMENSIONS TYPICAL
SCALE 1 : 1 DRAWING NO.
XX.XXX
XX.XX
4388818-DWG-01 0
ANGULAR 1/2
ANSI B
1 2 3 4 5 6 7 8
NOTES:
1. (1) STRAP REQUIRED AS SHOWN.
4. SEND (4) 1"-8 UNC X 36" LONG ALL THREAD
A 5. SEND (16) 1" HEAVY HEX NUTS
6. USE DOUBLE NUT FOR ALL STUD
ALL BORE / PEENING GROOVE / SPLITLINE

SURFACES UNLESS OTHERWISE SPECIFIED
ALL OTHER SURFACES UNLESS OTHERWISE SPECIFIED
EACH BURNED SURFACE FRACTIONALLY

DIMENSIONED HAS A SUPPLEMENTAL
B 41 1/8" TOLERANCE OF 1/8" IN THE DIRECTION
THAT ALLOWS ADDITIONAL MATERIAL
2 1/2"
R1/4"
36.13
20"
13"
D
4X 1 1/8" THRU ALL

1" STUD
TQ : 155 FT*LB
1"
3"
5"
E

WEIGHT: lb
38" 1" THIS DRAWING IS THE PROPERTY
40" REPRODUCED WITHOUT SHEET No. 4 of 5
GENERAL TOLERANCES:
F 0 - 2" 1/32"
SHEET SCALE 1:6
SHEET TITLE:
DRAWING NO.
0
XX.XXX 0.005" ALL WELD SIZES ARE MINIMUM
XX.XX 0.01"
GENERAL SURFACE FINISH RA 125 µIN
4388818-DWG-01
ANGULAR 1/2
ANSI B
1 2 3 4 5 6 7 8
B
1/4"
TYP
TYP
C
1/4"

WEIGHT: lb
0 - 2" 1/32"
SHEET SCALE 1:4
SHEET TITLE:
DRAWING NO.
XX.XXX
XX.XX
4388818-DWG-01 0
ANGULAR 1/2
ANSI B
square
- c3/d3 is a thermolet
- end of thermolet is B3
- enclose thermolet
- Make flange clamp style
Designed by: SSP Date: 11/17/22 TEAM Industrial Services JSS: 4388818
Verified by: Date: REGISTRATION # F-003143
Reinforcement Calculations for Openings In Vessel

Reference: ASME Boiler and Pressure Vessel Code, Section VIII, Division 1, Part UG-37, 2019 Edition
Note:
E1 = 1.0 when opening
is a solid plate
E1 = 0.7 when opening
is a welded pipe
q = angle between run

and branch centerlines
(usually 90 deg)
Data:
Design Pressure P ≔ 1112 psi Wall Thickness of Vessel t ≔ 2.75 in
Design Temperature T ≔ 100 deg Diameter of Vessel ODv ≔ 41.81 in
Joint Efficiency of Vessel Ev ≔ 1.0 Wall Thickness of Nozzle tn ≔ 0.226 ⋅ in
Joint Efficiency of Nozzle En ≔ 1.0 Diameter of Nozzle ODn ≔ 4.0 ⋅ in
Joint Efficiency of Opening E1 ≔ 0.7 Angle of Nozzle θ ≔ 90 ⋅ deg
Length of Enclosure (left) L1 ≔ 2.5 ⋅ in External Corrosion Allowance ExtCA ≔ 0 in
Length of Enclosure (right) L2 ≔ 2.5 ⋅ in Internal Corrosion Allowance IntCA ≔ 0 in

Outside Weld Leg leg1 ≔ 0.25 ⋅ in
Extension of Nozzle Into Vessel h ≔ 0 ⋅ in
Inside Weld Leg leg3 ≔ 0 ⋅ in
Extension of Nozzle Out of Vessel x ≔ 3.35 ⋅ in
t ≔ t - IntCA t = 2.75 in
Allowable Stress of Vessel Splate ≔ 20000 psi
tn ≔ tn - IntCA tn = 0.226 in
Allowable Stress of Nozzle Spipe ≔ 17100 psi
Analysis:
ODv - 2 ⋅ t
Inside Radius of Vessel Rv ≔ ―――― Rv = 18.155 in
2
Required Thickness of Vessel
P ⋅ Rv
tr ≔ ――――― tr = 1.0443 in
(Ref:ASME, Sec VIII, Div 1, UG-27) Ev ⋅ Splate - .6 ⋅ P
Inside Diameter of Nozzle
d ≔ ODn - 2 ⋅ tn d = 3.548 in
Inside Radius of Nozzle
d
Rn ≔ ― Rn = 1.774 in
2
Required Thickness of Nozzle
P ⋅ Rn
trn ≔ ――――― trn = 0.12 in
(Ref:ASME, Sec VIII, Div 1, UG-27) En ⋅ Spipe - .6 ⋅ P
Confidential and Proprietary Information

Spipe
Constants fr1 ≔ ―― fr1 = 0.855
Splate
fr1 ≔ if ⎛⎝fr1 > 1.0 , 1.0 , fr1⎞⎠ fr1 = 0.855
Spipe
fr2 ≔ ―― fr2 = 0.855
Splate
fr2 ≔ if ⎛⎝fr2 > 1.0 , 1.0 , fr2⎞⎠ fr2 = 0.855
F≔1
Variable "d" for reinforcement

d
d ≔ ――― d = 3.548 in
sin (θ)
Area Required
A ≔ d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ ⎛⎝1 - fr1⎞⎠ A = 3.7735 in 2
Area Available in Shell
L ≔ if (L1 < L2 , L1 , L2) L = 2.5 in
M ≔ if (d < L , d , L) M = 2.5 in
A1a ≔ M ⋅ ⎛⎝E1 ⋅ t - F ⋅ tr⎞⎠ - 2 ⋅ tn ⋅ ⎛⎝E1 ⋅ t - F ⋅ tr⎞⎠ ⋅ ⎛⎝1 - fr1⎞⎠ A1a = 2.1441 in 2
A1b ≔ 2 ⋅ (t + tn) ⋅ ⎛⎝E1 ⋅ t - F ⋅ tr⎞⎠ - 2 ⋅ tn ⋅ ⎛⎝E1 ⋅ t - F ⋅ tr⎞⎠ ⋅ ⎛⎝1 - fr1⎞⎠ A1b = 5.1845 in 2
A1 ≔ if ⎛⎝A1a > A1b , A1a , A1b⎞⎠ A1 = 5.1845 in 2
Area Available in Nozzle Projecting Outward
Q ≔ if (x < 2.5 ⋅ t , 2 ⋅ x , 5 ⋅ t) Q = 6.7 in
A2a ≔ ⎛⎝tn - trn⎞⎠ ⋅ fr2 ⋅ Q A2a = 0.607 in 2
V ≔ if (x < 2.5 ⋅ tn , 2 ⋅ x , 5 ⋅ tn) V = 1.13 in
A2b ≔ ⎛⎝tn - trn⎞⎠ ⋅ fr2 ⋅ V A2b = 0.1024 in 2
A2 ≔ if ⎛⎝A2a < A2b , A2a , A2b⎞⎠

A2 = 0.1024 in 2
Area Available in Inward Nozzle
U ≔ if (t < tn , t , tn) U = 0.226 in
S ≔ if (h > 2.5 ⋅ U , 2.5 ⋅ U , h) S = 0 in
A3 ≔ 2 ⋅ (tn - IntCA) ⋅ fr2 ⋅ S A3 = 0 in 2

Area Available in Outward Weld
A41 ≔ leg1 2 ⋅ fr2 A41 = 0.0534 in 2
Area Available in Inward Weld
A43 ≔ leg3 2 ⋅ fr2 A43 = 0 in 2
Total Area Available
Aa ≔ A1 + A2 + A3 + A41 + A43 Area Required
Aa = 5.3403 in 2 > A = 3.7735 in 2
Result ≔ if ⎛⎝A < Aa , “Pass” , “Fail”⎞⎠ Result = “Pass”
Circular Blind Endplate Analysis (Non Split Endplate)

Circular Blind Endplate Analysis (Non Split Endplate)

References: ASME Boiler and Pressure Vessel Code, Section VIII, Division 1, (Table for Maximum
Allowable Stresses, 2019 Edition)
ASME Boiler and Pressure Vessel Code, Section VIII, Division 1, Part UG-34
Data:
Design Pressure P = 1112 psi
Design Temperature T = 100 deg
Outside Diameter of Circular Shell D ≔ ODn D = 4 in
Wall Thickness of the Shell ts ≔ tn ts = 0.226 in
Joint Efficiency E ≔ 0.70 External Corrosion Allowance ExtCA = 0 in
Factor for method of attachment c ≔ 0.33 Internal Corrosion Allowance IntCA = 0 in
Maximum Allowable Stress Endplate Splate ≔ 20000 psi D ≔ D - 2 ⋅ ExtCA D = 4 in
Supplied Blind Endplate Thickness t ≔ 0.75 ⋅ in ts ≔ ts ts = 0.226 in
Maximum Allowable Stress Nozzle Spipe = 17100 psi t ≔ t - ExtCA - IntCA t = 0.75 in
Analysis:
P ⋅ ⎛⎝0.5 ⋅ ⎛⎝D - 2 ⋅ ts⎞⎠⎞⎠
tr ≔ ―――――― tr = 0.1745 in < ts = 0.226 in
E ⋅ Spipe - 0.6 ⋅ P
Result ≔ if ⎛⎝tr < ts , “Pass” , “Fail”⎞⎠ Result = “Pass”
⎛ tr ⎞
Cact ≔ 0.33 ⋅ ⎜― ⎟ Cact = 0.2548 Note: Cact does not apply for welded endplates
⎝ ts ⎠
‾‾‾‾‾‾
c⋅P
tmin ≔ ⎛⎝D - 2 ⋅ ts⎞⎠ ⋅ ――― tmin = 0.574 in < t = 0.75 in
Splate ⋅ E
Result ≔ if ⎛⎝tmin < t , “Pass” , “Fail”⎞⎠ Result = “Pass”

Designed by: SSP Date: 11/17/22 TEAM Industrial Services
Verified by: Date:
JSS Job ID:4388818
Password Protected Area
Engineering Design Calculations

Strongbacks
Protected Area
Thrust Calculations
Total thrust per bore
C1/D1 C2/D2 C3/D3
Thrust component from area subject to injection pressure, Pi = 2112 psi
AUEB.sb1 = 20.7 in 2 AUEB.sb2 = 20.7 in 2 AUEB.sb3 = 0 in 2

External diameter of pipe
Dh1 = 0 in Dh2 = 0 in Dh3 = 0 in
Thrust component from area subject to design pressure, Pd = 1112 psi
ASep.sb1 = 0 in 2 ASep.sb2 = 0 in 2 ASep.sb3 = 0 in 2
Thrust calculated from pressure areas or direct input
TC1.D1 ≡ if TC1.D1.m ＝ 0 lbf | TC2.D2 ≡ if TC2.D2.m ＝ 0 lbf | TC3.D3 ≡ if TC3.D3.m ＝ 0 lbf |

‖A | ‖A | ‖A |
‖ UEB.sb1 ⋅ P i + A Sep.sb1 ⋅ P d | ‖ UEB.sb2 ⋅ P i + A Sep.sb2 ⋅ P d | ‖ UEB.sb3 ⋅ P i + A Sep.sb3 ⋅ P d |
else | else | else |
‖T | ‖T | ‖T |
‖ C1.D1.m || ‖ C2.D2.m || ‖ C3.D3.m ||
TC1.D1 = 43718 lbf TC2.D2 = 43718 lbf TC3.D3 = 0 lbf
Confidential and Proprietary Information Strongbacks Calculations

Registration # F-003143 Page 1 of 6
Verified by: Date:
JSS Job ID:4388818
Tiebar Analysis
Tiebar Data
C1/D1 C2/D2 C3/D3
Tiebar size Sb.tb1 = 1 in Sb.tb2 = 0 in Sb.tb3 = 0 in

2
Tiebar tensile area Ab1.t.tb = 0.6057 in Ab2.t.tb = 0 in 2 Ab3.t.tb = 0 in 2
Number of tiebars Nb.tb1 = 4 Nb.tb2 = 0 Nb.tb3 = 0
Thrust restrained by tiebars TC1.D1 = 43718 lbf TC2.D2 = 43718 lbf TC3.D3 = 0 lbf
Tiebar Stress
Stress in tiebars due to thrust σtb1.ps.req ≡ if Nb.tb1 ≠ 0 | σtb2.ps.req ≡ if Nb.tb2 ≠ 0 | σtb3.ps.req ≡ if Nb.tb3 ≠ 0 |
‖ | ‖ | ‖ |
TC1.D1 | TC2.D2 | TC3.D3 |
‖ ―――― ‖ ―――― ‖ ――――
‖ Nb.tb1 ⋅ Ab1.t.tb | ‖ Nb.tb2 ⋅ Ab2.t.tb | ‖ Nb.tb3 ⋅ Ab3.t.tb |
‖ | ‖ | ‖ |
else | else | else |
‖ 0 ⋅ psi | ‖ 0 ⋅ psi | ‖ 0 ⋅ psi |
‖ | ‖ | ‖ |
σtb1.ps.req = 18044.6 psi σtb2.ps.req = 0 psi σtb3.ps.req = 0 psi
Allowable stress in tiebars σb1.tb.a.d = 25000 psi σb2.tb.a.d = 0 psi σb3.tb.a.d = 0 psi
Results Resulttb1 = “Pass” Resulttb2 = “Not applicable” Resulttb3 = “Not applicable”
Tiebar Torque
Nut factor Ktq1.tb = 0.17 Ktq2.tb = 0 Ktq3.tb = 0
Stud nominal diameter Dtq1.tb ≡ Sb.tb1 Dtq2.tb ≡ Sb.tb2 Dtq3.tb ≡ Sb.tb3
Dtq1.tb = 1 in Dtq2.tb = 0 in Dtq3.tb = 0 in
Target bolt preload Fpr.tb1 ≡ σtb1.ps.req ⋅ Ab1.t.tb Fpr.tb2 ≡ σtb2.ps.req ⋅ Ab2.t.tb Fpr.tb3 ≡ σtb3.ps.req ⋅ Ab3.t.tb
Fpr.tb1 = 10930 lbf Fpr.tb2 = 0 lbf Fpr.tb3 = 0 lbf
Torque Tqtb1 ≡ Ktq1.tb ⋅ Dtq1.tb ⋅ Fpr.tb1 Tqtb2 ≡ Ktq2.tb ⋅ Dtq2.tb ⋅ Fpr.tb2 Tqtb3 ≡ Ktq3.tb ⋅ Dtq3.tb ⋅ Fpr.tb3
Tqtb1 = 155 ft ⋅ lbf Tqtb2 = 0 ft ⋅ lbf Tqtb3 = 0 ft ⋅ lbf

Verified by: Date:
JSS Job ID:4388818
Strap
Strap / Flatbar Calculation
Strap data
Strap external diameter Dsb1.e = 41.13 in Dsb2.e = 41.81 in Dsb3.e = 0 in

Internal diameter dsb1.i = 36.13 in dsb2.i = 36.31 in dsb3.i = 0 in
'Set back' length (distance from center ID to face of ear) Lsb1.ma = 13 in Lsb2.ma = 13 in Lsb3.ma = 0 in
Number of straps holding thrust load Nsb1.e = 1 Nsb2.e = 1 Nsb3.e = 0
Ear thickness tear.1 = 2.5 in tear.2 = 2.5 in tear.3 = 0 in
Bolt circle of tiebars dbc.tb.1 = 38 in dbc.tb.2 = 38 in dbc.tb.3 = 0 in
Width of bar (plate thickness) B1 = 5 in B2 = 5 in B3 = 0 in

Verified by: Date:
JSS Job ID:4388818
Strap Analysis
Strap ⎛⎝Dsb.e , dsb.i , Lsb.ma , dbc.tb , TCX.DX , B , tear , Nsb.e⎞⎠ ≡ if Dsb.e ＝ 0 in |
‖ |
return ⎡⎣ 0 m 0 m zero 0 m 0 ft ⋅ lbf 0 m 0 m 4 0 psi 0 psi 0 psi ⎤⎦ |
‖
|
else |
‖ ⎛⎝Dsb.e - dsb.i⎞⎠ ÷ 2 |
Strap thickness ‖ t strap ←
|
‖ |
‖ DNA ← ⎛⎝Dsb.e + dsb.i⎞⎠ ÷ 2 |
Diameter of neutral axis in strap ‖
⎛ L ⎞ |
‖ θ ← asin sb.ma
|
Angle to determine moment arm ‖ ⎜ ――― ⎟
⎜
⎝ DNA ÷ 2 ⎟⎠ |
‖ |
Moment arm ⎛ ⎞
‖ X ← ⎝dbc.tb ÷ 2⎠ - DNA ÷ 2 ⋅ cos ⎝θ⎠ ⎛ ⎞
|
‖ TCX.DX |
‖ M ← ――― ⋅X |
‖ Nsb.e ⋅ 2
Calculating Stresses |
‖C←t
strap ÷ 2 |
‖ |
M⋅C ‖I← 1 ⋅B⋅t 3
Where σ ＝ ―― ‖ ― strap |
I 12 |
‖ |
‖ M⋅C
Bending stress in strap σbend.strap ← ―― |
‖ I |
‖
Tensile stress in strap ‖σ T CX.DX |
tens.strap ← ――――― |
‖ Nsb.e ⋅ 2 B ⋅ tstrap
Combined stress in strap ‖ |
σ ← | σ | + | σ | |
‖ comb.strap | bend.strap| | tens.strap|
⎡ ⎤
‖ return ⎣ tstrap DNA θ X M C I σbend.strap σtens.strap σcomb.strap ⎦ |
‖ |
⎡⎣ tstrap.1 DNA.1 θ1 X1 MS1 CS1 IS1 σbend.strap.1 σtens.strap.1 σcomb.strap.1 ⎤⎦ ≡ Strap ⎛⎝Dsb1.e , dsb1.i , Lsb1.ma , dbc.tb.1 , TC1.D1 , B1 , tear.1 , Nsb1.e⎞⎠
Strap Strongback C1/D1 Strap Strongback C2/D2 Strap Strongback C2/D2
Strap thickness tstrap.1 = 2.5 in tstrap.2 = 2.75 in tstrap.3 = 0 in

Diameter of neutral axis in strap DNA.1 = 38.63 in DNA.2 = 39.06 in DNA.3 = 0 in
Angle to determine moment arm θ1 = 42 deg θ2 = 42 deg θ3 = 0 deg
Moment arm X1 = 4.715 in X2 = 4.425 in X3 = 0 in
Calculated Stresses
M⋅C
Where σ ＝ ―― MS1 = 8588 ft ⋅ lbf MS2 = 8061 ft ⋅ lbf MS3 = 0 ft ⋅ lbf
I
CS1 = 1.25 in CS2 = 1.375 in CS3 = 0 in
IS1 = 6.5 in 4 IS2 = 8.7 in 4 IS3 = 0 in 4
σbend.strap.1 = 19788 psi σbend.strap.2 = 15350 psi σbend.strap.3 = 0 psi
Bending stress in strap
σtens.strap.1 = 1749 psi σtens.strap.2 = 1590 psi σtens.strap.3 = 0 psi
Tensile stress in strap
Combined stress in strap σcomb.strap.1 = 21536 psi σcomb.strap.2 = 16939 psi σcomb.strap.3 = 0 psi

Verified by: Date:
JSS Job ID:4388818
Strap Ear Analysis
StrapEar ⎛⎝Dsb.e , dsb.i , Lsb.ma , dbc.tb , TCX.DX , B , tear⎞⎠ ≡ if tear ＝ 0 in |

‖ |
return ⎡⎣ zero 0 in 0 ft ⋅ lbf 0 in 0 in 4 0 psi ⎤⎦ |
‖
else |
|
‖ ⎛ Lsb.ma ⎞ |
‖ θ ← asin ⎜――― ⎟ |
‖ ⎝ dsb.i ÷ 2 ⎠ |
‖ ⎛⎝dbc.tb ÷ 2⎞⎠ - dsb.i ÷ 2 ⋅ cos ⎛⎝θ⎞⎠ |
‖ X ←
|
‖ TCX.DX |
‖ M ← ――⋅ X
‖ 2 |
‖ C ← tear ÷ 2 |
‖ |
1 3 |
‖ I ← ―⋅ B ⋅ tear
‖ 12 |
‖ |
M⋅C |
σ
‖ bend.strap.ear ← ――
‖ I |
⎡ ⎤ |
‖ return ⎣ θ X M C I σbend.strap.ear ⎦
‖ |
⎡⎣ θe1 Xe1 Me1 Ce1 Ie1 σbend.strap.ear1 ⎤⎦ ≡ StrapEar ⎛⎝Dsb1.e , dsb1.i , Lsb1.ma , dbc.tb.1 , TC1.D1 , B1 , tear.1⎞⎠
Strap Strongback C1/D1 Strap Strongback C2/D2 Strap Strongback C2/D2
Strap ear thickness tear.1 = 2.5 in tear.2 = 2.5 in tear.3 = 0 in

Angle to determine moment arm θe1 = 46 deg θe2 = 46 deg θe3 = 0 deg
Moment arm Xe1 = 6.456 in Xe2 = 6.327 in Xe3 = 0 in
Calculating Stresses
M⋅C
Where σ ＝ ―― Me1 = 11761 ft ⋅ lbf Me2 = 11525 ft ⋅ lbf Me3 = 0 ft ⋅ lbf
I
Ce1 = 1.25 in Ce2 = 1.25 in Ce3 = 0 in
Ie1 = 6.5 in 4 Ie2 = 6.5 in 4 Ie3 = 0 in 4
Bending stress in strap σbend.strap.ear1 = 27097 psi σbend.strap.ear2 = 26554 psi σbend.strap.ear3 = 0 psi
Results
Strap 1 Strongback Strap 2 Strongback Strap 3 Strongback

Strap Results
Resultsp.1.d = “Pass” Resultsp.2.d = “Pass” Resultsp.3.d = “Not applicable”

Strap Ear Results
Resultsp.e.1.d = “Pass” Resultsp.e.2.d = “Pass” Resultsp.e.3.d = “Not applicable”

Verified by: Date:
JSS Job ID:4388818
Protected Area
Weight and Void
Volume in Injection Valves, Cavity

Number of Void Fill Injection Valves NIV.VF ≔ 4 Sealant Selection ssealant.VF ≔ 6 & G-fiber
VIV.VF ≔ NIV.VF ⋅ 0.12 ⋅ in 3 VIV.VF = 0.48 in 3

Vline.VF ≔ 12.26 in 3 SolidWorks Generated Vline.VF = 12.26 in 3
Vcav.VF ≔ 9.89 ⋅ 5.35 in 3 SolidWorks Generated Vcav.VF = 52.9115 in 3
VBC.VF ≔ VIV.VF + ⎛⎝Vcav.VF - Vline.VF⎞⎠
VBC.VF = 41.1 in 3
lb
SealantVF = “6 (with G-Fiber)” rcomp.VF = 1.35 δsealant.VF = 0.041 ――
in 3
VAC.VF ≔ VBC.VF ⋅ rcomp.VF VAC.VF = 55.5 in 3
Weight of Stud/Allthreads/Nuts, Injection Valves, Sealant
Stud Size (in) Ss1 ≔ 1.0

Number of Studs Ns1 ≔ 4
Stud Length (in) Ls1 ≔ 36.0
Number of nuts Nn1 ≔ 16
Weight (Clamp Weight from SolidWorks Model)
WClamp ≔ 154.55 ⋅ lb WClamp = 154.6 lb WIV ≔ NIV ⋅ 0.27 ⋅ lb WIV = 0 lb

WStrongback1 ≔ 149.97 ⋅ lb WStrongback1 = 150 lb WIV.VF ≔ NIV.VF ⋅ 0.27 ⋅ lb WIV.VF = 1.1 lb
WStrongback2 ≔ 0 ⋅ lb WStrongback2 = 0 lb Wsealant ≔ VAC ⋅ δsealant Wsealant = 0 lb
Wmisc ≔ 0 ⋅ lb Wmisc = 0 lb Wsealant.VF ≔ VAC.VF ⋅ δsealant.VF Wsealant.VF = 2.3 lb
Wstudsnuts = 38.9 lb
WTotal ≔ WClamp + WStrongback1 + WStrongback2 + Wmisc + Wstudsnuts + WIV + Wsealant + WIV.VF + Wsealant.VF
WTotal = 347 lb


Ea Bridge: Design Package Cover Sheet

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Ea Bridge: Design Package Cover Sheet

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DESIGN PACKAGE COVER SHEET

TEAM ENGINEERING CONTACT: +1-281-388-5695

DRAWING NUMBER: 4388818-DWG-01

STENCIL "RE-PUMP 0 0 0" ON OUTSIDE OF SIDEBAR OR SIMILAR LOCATION

MAXIMUM SPLITLINE GAP IN BOLTED

DESCRIPTION QTY MATERIAL SPECIFICATION REMARKS MTR COC NR

MAXIMUM SPLITLINE GAP IN BOLTED

COPYRIGHT © 2021 DESIGN RIGHT DR 2021

41 13/16" ALL BORE / PEENING GROOVE / SPLITLINE

4X 1 1/8" THRU ALL

COPYRIGHT © 2021 DESIGN RIGHT DR 2021

PASSED ON TO OTHERS OR DRAWING TITLE:

ALL BORE / PEENING GROOVE / SPLITLINE

ALL OTHER SURFACES UNLESS OTHERWISE SPECIFIED

EACH BURNED SURFACE FRACTIONALLY

4X 1 1/8" THRU ALL

COPYRIGHT © 2021 DESIGN RIGHT DR 2021

COPYRIGHT © 2021 DESIGN RIGHT DR 2021

Reinforcement Calculations for Openings In Vessel

q = angle between run

Design Temperature T ≔ 100 deg Diameter of Vessel ODv ≔ 41.81 in

Joint Efficiency of Vessel Ev ≔ 1.0 Wall Thickness of Nozzle tn ≔ 0.226 ⋅ in

Joint Efficiency of Nozzle En ≔ 1.0 Diameter of Nozzle ODn ≔ 4.0 ⋅ in

Joint Efficiency of Opening E1 ≔ 0.7 Angle of Nozzle θ ≔ 90 ⋅ deg

Length of Enclosure (left) L1 ≔ 2.5 ⋅ in External Corrosion Allowance ExtCA ≔ 0 in

Length of Enclosure (right) L2 ≔ 2.5 ⋅ in Internal Corrosion Allowance IntCA ≔ 0 in

Confidential and Proprietary Information

fr1 ≔ if ⎛⎝fr1 > 1.0 , 1.0 , fr1⎞⎠ fr1 = 0.855

fr2 ≔ if ⎛⎝fr2 > 1.0 , 1.0 , fr2⎞⎠ fr2 = 0.855

Variable "d" for reinforcement

A ≔ d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ ⎛⎝1 - fr1⎞⎠ A = 3.7735 in 2

Area Available in Shell

L ≔ if (L1 < L2 , L1 , L2) L = 2.5 in

A1a ≔ M ⋅ ⎛⎝E1 ⋅ t - F ⋅ tr⎞⎠ - 2 ⋅ tn ⋅ ⎛⎝E1 ⋅ t - F ⋅ tr⎞⎠ ⋅ ⎛⎝1 - fr1⎞⎠ A1a = 2.1441 in 2

A1 ≔ if ⎛⎝A1a > A1b , A1a , A1b⎞⎠ A1 = 5.1845 in 2

Area Available in Nozzle Projecting Outward

Q ≔ if (x < 2.5 ⋅ t , 2 ⋅ x , 5 ⋅ t) Q = 6.7 in

A2a ≔ ⎛⎝tn - trn⎞⎠ ⋅ fr2 ⋅ Q A2a = 0.607 in 2

V ≔ if (x < 2.5 ⋅ tn , 2 ⋅ x , 5 ⋅ tn) V = 1.13 in

A2b ≔ ⎛⎝tn - trn⎞⎠ ⋅ fr2 ⋅ V A2b = 0.1024 in 2

A2 ≔ if ⎛⎝A2a < A2b , A2a , A2b⎞⎠

Area Available in Inward Nozzle

U ≔ if (t < tn , t , tn) U = 0.226 in

S ≔ if (h > 2.5 ⋅ U , 2.5 ⋅ U , h) S = 0 in

A3 ≔ 2 ⋅ (tn - IntCA) ⋅ fr2 ⋅ S A3 = 0 in 2

Confidential and Proprietary Information

Area Available in Outward Weld

A41 ≔ leg1 2 ⋅ fr2 A41 = 0.0534 in 2

Area Available in Inward Weld

A43 ≔ leg3 2 ⋅ fr2 A43 = 0 in 2

Total Area Available

Aa ≔ A1 + A2 + A3 + A41 + A43 Area Required

Aa = 5.3403 in 2 > A = 3.7735 in 2

Result ≔ if ⎛⎝A < Aa , “Pass” , “Fail”⎞⎠ Result = “Pass”

Circular Blind Endplate Analysis (Non Split Endplate)

Circular Blind Endplate Analysis (Non Split Endplate)

Allowable Stresses, 2019 Edition)

Design Temperature T = 100 deg

Outside Diameter of Circular Shell D ≔ ODn D = 4 in

Wall Thickness of the Shell ts ≔ tn ts = 0.226 in

Joint Efficiency E ≔ 0.70 External Corrosion Allowance ExtCA = 0 in

Factor for method of attachment c ≔ 0.33 Internal Corrosion Allowance IntCA = 0 in

Maximum Allowable Stress Endplate Splate ≔ 20000 psi D ≔ D - 2 ⋅ ExtCA D = 4 in