Beruflich Dokumente
Kultur Dokumente
B4
Milling Frsen
Indexable Milling Tools Wendeplattenfrser
B6-B7 B9-B15 B16 B17-B20 B22-B23 B24-B148 B24-B79 B80-B96 B97-B119 B120-B129 B130-B137 B138-B139 B140-B144 B145-B148 B150-B151 B152-B153 B154-B182 B186-B189
Indexable milling tool family Wendeplattenfrsprogramm Indexable milling tools overview Wendeplattenfrser bersicht Milling insert grades overview Frswendeplatten Sorten bersicht Grade classification for milling inserts Sortenbezeichnung fr Frswendeplatten Indexable milling tools code key Wendeplattenfrswerkzeuge ISO Kennzeichen Indexable milling tool Wendeplattenfrser
Face milling Planfrsen Square shoulder milling Eckfrsen Profile milling Profilfrsen Side and face milling Eck- und Planfrsen Special milling (high feed) Spezial Hochvorschubfrsen T-slot milling T-Nuten Frsen Helical end mills Spiral Schaftfrsen Chamfer milling Fasfrsen
Indexable milling inserts overview Frswendeplatten bersicht Indexable milling inserts code key Frswendeplatten ISO Kennzeichen Milling inserts Specification Frswendeplatten Spezifikation Technical information Technische Information B5
37 11 4 6 29 30 8 12 34 33 13 3 1 5 2 25
10
15
32
No. Nr. 1 2 3 4 5 6 7
Tool category Werkzeug Kategorie FMA01 FMA02 FMA03 FMA04(OFKT05**) FMA04(OFKR07**) FMA07 FMD02(PN11)
No. Nr. 8 9 10 11 12 13 14
Tool category Werkzeug Kategorie FMD02(HN09) FMD03 FME02 FME03 FME04 FMP01 FMP02
No. Nr. 15 16 17 18 19 20 21
Tool category Werkzeug Kategorie FMP03 FMR01 FMR02 FMR03 FMR04 EMP01 EMP02
B6
27 26 28
17 18 16 36 23 19 21 14
20
22
24
35
31
No. Nr. 22 23 24 25 26 27 28
Tool category Werkzeug Kategorie EMP03 EMP04 EMP05 BMR01 BMR02 BMR03 BMR04
No. Nr. 29 30 31 32 33 34 35
Tool category Werkzeug Kategorie SMP01 SMP03 SMP05 XMR01(SDMT**) XMR01(WPGT**) TMP01 HMP01(40-50)
No. Nr. 36 37
B7
FMA07
B8
Milling Frsen
Features Merkmale
Serie
FMA01
Insert WSP
Application Anwendung
Diameter range 50-315 General face milling of: Steel, Large rake angle makes cutting more light and fast alloy steel, stainless steel, Wide applications by using available inserts with cast iron, aluminium alloy, different chipbreaker high temperature alloy Adopting wiper inserts improve surface quality Allgemeines Planfrsen von: Durchmesserbereich: 50 315 mm weichschneidende Stahl, leg. Stahl, rostfr. Stahl, Frser mit groer, positiver Schneidengeometrie. Grauguss, Alu.-legierungen, Groes Anwendungsgebiet durch unterschiedliche Spanbrecherausfhrung hochtemperaturbestndige Wiper-Wendeschneidplatten fr beste Legierungen Oberflchenqualitt Diameter range 50-125 General face milling of: Steel, Large rake angle makes cutting more light and fast alloy steel, stainless steel, Wide applications by using available inserts with cast iron, aluminum alloy, different chipbreaker high temperature alloy Coarse and differential pitch, reduce vibration. Allgemeines Planfrsen von: Durchmesserbereich: 50 125 mm weichschneidende Stahl, leg. Stahl, rostfr. Stahl, Frser mit groer, positiver Schneidengeometrie. Grauguss, Alu.-legierungen, Groes Anwendungsgebiet durch unterschiedliche Spanbrecherausfhrung hochtemperaturbestndige Weite und differential Teilung zur Vermeidung von Legierungen Vibrationen General face milling of steel, stainless steel, cast iron Allgemeine Planfrsbear. von Stahl, rostfr. Stahl und Grauguss Diameter range 80-315 Large rake angle makes cutting more light and fast Top clamping reduces vibrations Durchmesserbereich: 80 315 mm weichschneidende Frser mit groer, positiver Schneidengeometrie. Groes Anwendungsgebiet durch unterschiedliche Spanbrecherausfhrung stabile Topklemmung zur Vermeidung von Vibrationen Diameter range 50-160 High economy milling tool with 8 cutting edges Screw clamping, high precision Durchmesserbereich: 125 315 mm Hochwirtschaftlicher Frser mit 8 Schneidkanten Schraubenklemmung mit hoher Przision. Topklemmung zum leichteren Plattenwechsel Diameter range 125-315 High economy milling tool with 8 cutting edges Top clamping is easy to assemble and disassemble Durchmesserbereich: 125 315 mm Hochwirtschaftlicher Frser mit 8 Schneidkanten Schraubenklemmung mit hoher Przision. Topklemmung zum leichteren Plattenwechsel Diameter range 25-50 High economy milling tool with 16 cutting edges Durchmesserbereich: 25 50 mm Hochwirtschaftliche Frser mit 16 Schneidkanten
B24
FMA02
SEET12T3-DF/DM/DR Kr=45 apmax =6.0 SEET12T3-CF/CM/CR SEET12T3-EF/EM SEET12T3-LH SEET12T3-W
B25
FMA03
Kr=45 apmax=5.5
SEN120*3AF** SE*R1203AF**
Kr=45
B29
SE*N1504AF** SE*R1504AF**
apmax=7.5
FMA04
Kr=45 apmax=3.5 OFKT05T3-DF/DM OFKT05T3-LH
Face milling of steel, alloy steel, cast iron, aluminum alloy Planfrsen von Stahl, leg. Stahl Grauguss und Alu.legierungen Face milling of steel, alloy steel and cast iron
B32
OFKR0704-DF/DM
FMA07
Kr=45 apmax=4.0 ONHU060408-PF/PM/W
Face milling of steel, alloy steel, cast iron Planfrsen von Stahl und Grauguss
B39
Kr=45 apmax=5.0
B40
ONHU08T508-PF/PM/W
Diameter range 50-315 High economy milling tool with 16 cutting edges Durchmesserbereich: 50 315 mm Hochwirtschaftliche Frser mit 16 Schneidkanten
B9
Milling Frsen
Approach Angle / max. depth of cut Einstellwinkel/ max. Schnitttiefe
Serie
FMD02
Insert WSP
Application Anwendung
Features
Kr=67 apmax=5.0
PNEG110512R-CR PNEG110512R-CM
Diameter range 50-315 High economy milling tool with 10 cutting edges Durchmesserbereich: 50 315 mm Hochwirtschaftliche Frser mit 10 Schneidkanten
B42-B44
FMD02
Kr=55 apmax=6.0 HNEX090512-DF/DM HNEX090512-DR
Face milling of cast iron Planfrsen von Grauguss
Diameter range 80-315 Top clamping is easy to assemble and disassemble High economy milling tool with 12 cutting edges Durchmesserbereich: 80 315 mm Topklemmsystem zum einfachen Wendeschneidplatten-Wechsel Hoch wirtschaftlich durch doppelseite 12 Schneiden Platte
B45
FMD03
Kr=60 apmax=12.0 Kr=60 LNKT2007DN-ZR
Heavy-duty face milling of steel, alloy steel and cast iron Schwerzerspanungsfrsen von Stahl, leg. Stahl und Grauguss
Diameter rang 125-400 Double positive rake angle reduces the cutting force Suitable for heavy machining with big cutting depth Easy to assemble and clamp inserts Durchmesserbereich: 125 400 mm Doppelt positive Schneidwinkel zur Reduzierung der Schnittkrfte Anwendung zur Schwerzerspanung bei hohen Schnitttiefen Einfache und stabile Wendeschneidplatten-Klemmung
apmax=17.0
B47
LNKT2510-ZR
FME02
SPKW1204EDFR SPKW1204EDSR SPKT1204EDR
Face milling of steel, alloy of steel and cast iron Planfrsen von Stahl, leg. Stahl und Grauguss
Diameter range 50-125 Kr 75, general face milling Wide applications by using inserts with different chipbreakers Durchmesserbereich: 50 125 mm Anstellwinkel 75 Grad, Allgemeines Planfrsen Weites Anwendungsgebiet durch Einsatz von Wendeschneidplatten mit unterschiedlichen Spanbrechern
Kr=75 apmax=6.0
B50
FME03
Kr=75 apmax=6.0
SP*N1203(1504)ED** SP*R1203(1504)ED**
General face milling of steel, alloy steel and cast iron Allgemeines Planfrsen von Stahl, leg. Stahl und Grauguss Heavy-duty face milling of steel and alloy steel
Diameter range 80-315 Kr 75, general face milling Top clamping is easy to assemble and disassemble Durchmesserbereich: 80 315 mm Einstellwinkel 75 Grad zum allgemeinen Planfrsen Top Klemmsystem zum einfachen Wendeschneidplattenwechsel.
Kr=75
B52
SP*N1504ED** SP*R1504ED**
apmax=8.0
FME04
Kr=75 apmax=10.0
B56
LNKT1506EN-ZR
Diameter rang 125-315 Double positive rake angle reduces the cutting force Suitable for heavy machining with big cutting depth Durchmesserbereich: 125 315 mm Doppelt positive Schneidwinkel zur Reduzierung der Schnittkrfte Anwendung zur Schwerzerspanung bei hohen Schnitttiefen
Schwerzerspanungsfrsen von Stahl und leg. Stahl Face milling of steel, alloy steel and cast iron Planfrsen von Stahl, leg. Stahl und Grauguss
FMP01
Kr=90 apmax=18.0
B58
Diameter range 80-315 Kr 90 , square shoulder milling Top clamping is easy to assemble and disassemble Durchmesserbereich: 80 315 mm Einstellwinkel 90 Grad Grad zum allgemeinen Planfrser Top-Klemmsystem zum einfachen Wendeschneidplattenwechsel.
B10
Milling Frsen
Serie
FMP02
Insert WSP
Application Anwendung
Features Merkmale
Diameter range 50-315 Kr 90, for square shoulder milling and face milling Different pitch design: coarse pitch, close pitch and extra close pitch High precision insert for, high surface quality Optimized chipbreaker and grade, for finish machining, semi-finish machining and rough machining. Durchmesserbereich: 50 315 mm Einstellwinkel 90 Grad zum Eck- und Planfrsen Unterschiedliche Teilung: weit, eng und extra eng Przisionsschneidplatten zur Erzielung hoher Oberflchenqualitt Optimale Spanbrecher und Hartmetallsorten zum Schlichten, mittlere Bearbeitung und Schruppen. Diameter range 125-315 Kr 90, for square shoulder milling and face milling with big cutting depth positive rake reduces the cutting force Durchmesserbereich: 125 315 mm Einstellwinkel 90 Grad zum Schulter- und Planfrsen mit groer Schnitttiefe Positiver Spanwinkel fr weniger Schnittkrfte Diameter range 25-50 R-type inserts possess stronger cutting edges Suitable for machining curved surface of mould Economical milling cutters with screw clamping Durchmesserbereich: 25 50 mm Radiusfrser mit stabiler Schneidkante Einsatz zur Bearbeitung von Formen und Gesenken Wirtschaftliche Frser mit Schraubenklemmung Diameter range 63-200 R-type inserts possess stronger cutting edges Suitable for machining curved surface of mould Economical milling tools with screw clamping Durchmesserbereich: 63 200 mm Radiusfrser mit stabiler Schneidkante Einsatz zur Bearbeitung von Formen und Gesenken Wirtschaftliche Frser mit Schraubenklemmung Diameter range 25-50 R-type inserts possess stronger cutting edges Suitable for machining curved surface of mould Economical milling tools with screw clamping Durchmesserbereich: 25 50 mm Radiusfrser mit stabiler Schneidkante Einsatz zur Bearbeitung von Formen und Gesenken Wirtschaftliche Frser mit Schraubenklemmung Diameter range 50-160 R-type inserts possess stronger cutting edge Suitable for machining curved surface of mould Durchmesserbereich: 50 160 mm Radiusfrser mit stabiler Schneidkante Einsatz zur Bearbeitung von Formen und Gesenken Wirtschaftliche Frser mit Schraubenklemmung
Kr=90 apmax=6.7
SEET09T308PER-PF/PM SEET09T308PER-PR
Face milling steel, alloy steel, stainless steel cast iron and Alu. Plan- und Eckfrsen von Stahl, leg. Stahl, rostfr. Stahl Grauguss und Alu.
Kr=90 apmax=10.8
B60
SEET120308PER-PF/PM SEET120308PER-PR
FMP03
LNKT1506EN-ZR
Heavy Duty face milling steel, alloy steel, stainless steel and cast iron Schwerzerspanung von Stahl, leg. Stahl, rostfr. Stahl und Grauguss Cavity profile milling of steel, alloy steel, stainless steel and cast iron Formfrsen von Stahl, leg. Stahl, rostfr. Stahl und Grauguss Face milling and cavity profile milling of steel, alloy steel, stainless steel and cast iron Plan- und Formfrsen von Stahl, leg. Stahl, rostfreier Stahl und Grauguss Cavity profile milling of steel, alloy steel, stainless steel and cast iron
LNKT2007DN-ZR LNKT2510-ZR
apmax=15 apmax=5.0
FMR01
RCKT10T3MO-DM
B68
FMR02
apmax=6.0
RCKT1204MO-DM/DR
apmax=8.0
RCKT1606MO-DM/DR
apmax=10.0
B71
RCKT2006MO-DR RDKW0702MO RDKW0803MO RDKW1003MO RDKW10T3MO RDKW1204MO RDKW12T3MO RDKW1204MO RDKW12T3MO RDKW1604MO RDKW1605MO
FMR03
apmax=4.0
apmax=5.0
B73
apmax=6.0
FMR04
apmax=6.0
apmax=8.0
apmax=10.0
B76
RDKW2006MO
Plan- und Formfrsen von Stahl, leg. Stahl, rostfreier Stahl und Grauguss
B11
apmax=6.0
RCKT1204MO-DM/DR
Milling Frsen
Serie
EMP01
Insert WSP
Application Anwendung
Features Merkmale
B
B80
Kr=90 apmax=10.5
APKT11T3**-PF/PM/ PR APKT11T3**-LH
Multi-function milling of steel, alloy steel, stainless steel, cast iron and Al alloy Universelles Frsen von Stahl, leg. Stahl, rostfr. Stahl, Grauguss und leg. Alu
Two mounting modes: Straight shank and Weldon shank, Diameter range 12-63 Kr 90 , for square shoulder milling, slot milling, ramp milling etc. Wiper inserts also suitable for face milling. Inserts with 3D helical cutting edge, less cutting force Zwei Aufnahmeversionen: Zylinderschaft u. Weldon Durchmesserbereich: 12 63 mm Einstellwinkel 90 Grad, zum Eck, Nuten, Tauchfrsen etc. Wiper-Schneidplatten zum Planfrsen Schneidplatte mit 3-D spiral Schneide zur Reduzierung der Zerspanungskrfte
Kr=90 apmax=15.5
EMP02
Kr=90
apmax=10.5
Face milling of steel, alloy steel, stainless steel, cast iron and Al alloy Universelles Frsen von Stahl, leg. Stahl, rostfr. Stahl, Grauguss und leg. Alu
Diameter range 50-100 Kr 90 , for square shoulder milling Wiper inserts also suitable for face milling. Inserts with 3D helical cutting edge, less cutting force Durchmesserbereich: 50 100 mm Einstellwinkel 90 Grad zum Eckfrsen Wiper-Schneidplatten zum Planfrsen Schneidplatte im 3-D Design Zirkularschneide zur Reduzierung der Zerspanungskrfte Diameter range 50-100 End milling tools with positive helical angle, good chip removal For side face milling and slot machining Close pitch, high machining efficiency. Durchmesserbereich: 50 100 mm Eckfrser mit pos. Zirkularwinkel und guter Spanabfuhr. Eck- und Nutenfrsen Enge Teilung zur Erreichung hoher Bearbeitungswirtschaftlichkeit.
Kr=90 apmax=15.5
B87
EMP03
Adopting large cutting depth, for milling of steel, alloy steel, stainless steel, cast iron and Al alloy Frsen mit groen Schnitttiefen von Stahl, leg. Stahl, rostfr. Stahl, Grauguss und leg. Alu
Kr=90 apmax=39.0
APKT11T3**-PF/PM/ PR APKT11T3**-LH
B90
EMP04
Adopting large cutting depth, for milling steel, alloy steel, stainless steel, cast iron and Al alloy
Kr=90 apmax=58.0
APKT11T3**-PF/PM/ PR APKT11T3**-LH
Diameter range 20-40 End milling tools with positive helical angle, good chip removal For side face milling and slot machining Close pitch, high machining efficiency. Durchmesserbereich: 20 40 mm Schaftfrser mit pos. Zirkularwinkel und guter Spanabfuhr Eck- und Nutenfrsen Enge Teilung zur Erreichung hoher Bearbeitungswirtschaftlichkeit.
Frsen mit groen Schnitttiefen von Stahl, leg. Stahl, rostfr. Stahl, Grauguss und leg. Alu
B91
EMP05
Kr=90 apmax=40.0 APMT1135PDR APMT160408PDER
Multi-function drilling and milling steel alloy steel, stainless steel and cast iron Multi-Funktionsbohren und Frsen von Stahl, leg. Stahl, rostfr. Stahl und Grauguss
Diameter range 25-40 End edge over center, for drilling directly Durchmesserbereich: 25 40 mm Zentrum-Schneide (ber Mitte) zum Bohren.
B95
B12
Milling Frsen
Serie
BMR01
Insert WSP
Application Anwendung
Features Merkmale
Profile machining of steel, stainless steel and cast iron Formfrsen von Stahl, rostfreiem Stahl und Grauguss.
Diameter range 20-63 Very suitable for rough machining large mold Ball nose cutter with 3-cutting-edges inserts, perfect economical efficiency Durchmesserbereich: 20 63 mm Besonders geeignet fr die Schruppbearbeitung von groen Formen Radiusfrser mit 3 Schneidkanten pro Schneidplatte. Hohe Wirtschaftlichkeit
B97
BMR02
Profile machining of steel, stainless steel and cast iron Formfrsen von Stahl, rostfreiem Stahl und Grauguss. Diameter range 12-20 Applied for profile finish machining Good assembly stability. Insert with two cutting edges, perfect economical efficiency. Durchmesserbereich: 12 20 mm Schlichtbearbeitung von Formen Hohe Frserstabilitt Schneidplatte mit 2 Schneidkanten Hohe Wirtschaftlichkeit
ROHX**
B99
BMR03
Cutting depth: see the detailed information about tool specifications
B101
B102
Profile machining of steel, stainless steel and cast iron Formfrsen von Stahl, rostfreiem Stahl und Grauguss.
Diameter range 16-50 Very suitable for rough machining moulds Equipped with 3D chipbreaker inserts, high circular edge precision. Tool body with high rigidity Durchmesserbereich: 16 50 mm Besonders geeignet fr das Schruppfrsen von Formen. 3-D Spanbrecher fr hohe Rundlaufgenauigkeit Werkzeugkrper mit hoher Stabilitt
B103
B104
BMR04
Diameter range 10-40 High precision, for finish profile machining. Two types of chipbreaker, used at different machining condition High assembling precision, good stability. Durchmesserbereich: 10 40 mm Hohe Przision zur Fertigbearbeitung beim Formfrsen. 2 Spanbrechergeometrien fr unterschiedliche Anwendungen Hohe Frserstabilitt und Przision.
B113
ZOHX**
Profile machining of steel, stainless steel and cast iron Formfrsen von Stahl, rostfreiem Stahl und Grauguss.
B114
B13
Milling Frsen
Serie
SMP01
Insert WSP
Application Anwendung
Features Merkmale
B
Slot milling Nutenfrsen
SMP03
B121
Cutting depth: see the detailed information about tool specifications Schnitttiefe: siehe detailierte info in der Werkzeug spezifikation.
XSEQ12
Slot milling of steel, stainless steel and cast iron. Nutenfrsen von Stahl und Grauguss
Diameter range 100-250 Two mounting types Groove width range : 4, 5, 6, 7, 8mm Durchmesserbereich 100-250 Zwei Aufnahme Typen Nutenbreiten Bereich : 4, 5, 6, 7, 8mm
B122
B124
MPHT
Slot milling of steel, stainless steel and cast iron. Nutenfrsen von Stahl und Grauguss
Diameter range 80-250 Two mounting types Groove width range : 4, 5, 6, 7, 8mm Durchmesserbereich 80-250 Zwei Aufnahme Typen Nutenbreiten Bereich : 4, 5, 6, 7, 8mm
B125
SMP05
Cutting depth: see the detailed information about tool specifications Schnitttiefe: siehe detailierte info in der Werkzeug spezifikation.
QC16L QC22L
Slot milling of steel, stainless steel and cast iron. Nutenfrsen von Stahl und Grauguss
B127
XMR01
B130
SDMT-DM
Face and profile milling of steel, stainless steel and cast iron in cavity applications Plan- und Formfrsen von Stahl, rostfreiem Stahl und Grauguss Face and profile milling of steel, stainless steel and cast iron in cavity applications Plan- und Formfrsen von Stahl, rostfreiem Stahl und Grauguss
Diameter range 25-100 Two mounting types: Straight shank and Arbor The cutting forces are decomposed effectively, realize cutting with high feed rate. For plunge milling Double clamping, firm and reliable. Durchmesserbereich 25-100 als Schaft- und Aufsteckfrser Die Schnittkrfte werden axial konzentriert. Der Frser ist fr hohe Vorschbe geeignet. Tauchfrsen mglich. Doppeltes Klemmsystem fr WSP.
B130
Cutting depth: see the detailed information about tool specifications Schnitttiefe: siehe detailierte info in der Werkzeug spezifikation.
B132
WPGTZSR
B133
Diameter range 20-100 Two mounting types: Straight shank and Arbor The cutting forces are decomposed effectively, realize cutting with high feed rate. Double clamping, firm and reliable. Durchmesserbereich 25-100 als Schaft und Aufsteckfrser Die Schnittkrfte werden axial konzentriert. Der Frser ist fr hohe Vorschbe geeignet. Doppeltes Klemmsystem fr WSP.
B14
Milling Frsen
Serie
Insert WSP
Application Anwendung
Features Merkmale
TMP01
Machining T slot in cast iron T-Nuten von Gusseisen
Diameter range 21-60 Machining the T-slot with size range 12, 14, 18, 22, 28, 36 mm. 86 rhombic inserts with positive angle. Durchmesserbereich 21-60 T-Nutenfrsen im Bereich von 12, 14, 18, 22, 28, 36mm. 86 rhombische WSP mit positivem Winkel.
Kr=90
MPHT**
B138
HMP01
Kr=90
apmax=55
Diameter range 40-80 Coarse and differential pitch, less vibration Holistic structure with good rigidity, interchangeable heads achieve high economical efficiency. Durchmesserbereich 40-80 Weite und normale Teilung, weniger Vibrationen Holistic Struktur mit hoher Stabilitt, austauschbare Frskpfe fr hohe Effizienz und Wirtschaftlichkeit.
B140
Milling of steel, alloy steel and cast iron with large cutting depth. Frsen von Stahl, leg. Stahl und Grauguss. Bei groen Schnitttiefen.
HMP01 EC
Kr=90 apmax=144
B142
CMZ01
Kr=30
B145
CMA01
Kr=45 SPMT120408
Chamfer machining of steel, alloy steel, stainless steel and cast iron Fasenfrsen von Stahl, leg. Stahl, rostfreiem Stahl und Gusseisen
Diameter range 12, 25, 32, 36 With the function of milling small surface Durchmesserbereich 12, 25, 32, 36 Einsatz bei kleinen Flchen
B146
CMD01
Kr=60
B147
B15
Milling Frsen
ISO P01
Cermet
Steel Stahl
YBC301
YBM251
YBM253
YBM351
YBG302
P40
YBG202
YBG205
YBM251
YBM253
YBM351
YBG252
YBG302
YNG151
M10
YNG151C
M01
YBD252
N
Hardened material Gehrtete Werkstoffe
B16
YD201
N20
YD101
N10
YBG152
YD201
K20
YBG252
YBD152
YNG151
K10
YNG151C
YBG102
K01
YC30S
YC30S
P30
YBC401
YBG202
P20
YBG252
YNG151
P10
YNG151C
Milling Frsen
ISO
Application Anwendung
P15~35
Suitable for light and midium milling of low alloy steel and non alloy steel, even under unfavorable condition. Gut geeignet fr leichte bis mittlere Frsbearbeitung von niedriglegierten Sthlen unter schwierigen Bedingungen. It is suitable for medium to heavy milling steels and stainless steel. Zum Frsen von Stahl und rostfreiem Stahl
YBC401
P25~50 M20~40
P15~40 Good performance in milling of alloy steel and stainless steel. M10~30 Gute Eigenschaft zum Frsen von legiertem und rostfreiem Stahl.
P25~40 It is for milling of steel, alloy steel and stainless steel. M20~40 Zum Frsen von Stahl, legiertem und rostfreiem Stahl
YBD152
K05~25
It is suitable for machinig of gray cast iron and nodular cast iron under normal cutting conditions from low to moderate cutting speeds. Bearbeitung von Guss und Kugelgraphitguss mit niedrigen bis mittleren Schnittgeschwindigkeiten.
YBD252
K15~35
For milling of cast iron and alloy steel. Zum Frsen von Grauguss und legiertem Stahl.
B17
Milling Frsen
Application Anwendung
K05~K20
For light milling of cast iron, hard steel. Zum Schlichtfrsen von Guss und gehrtetem Stahl. Milling of steel, finishing and semifinishing of stainless steel, and hightemperature alloys . Zum Frsen von Stahl, rostfreiem Stahl, und warmfesten Superlegierungen bei leichter und mittlerer Bearbeitung.
P10~30 M10~30
S05~20
M10~30
YBG205
Milling of steel, finishing and semifinishing of stainless steel. Zum Frsen von rostfreiem Stahl bei leichter und mittlere Bearbeitung
YBG302
Sonder Nano-TiAIN PVDbeschichtete, feinkrnige Hartmetallsorte. Hervorragende Kombination von Zhigkeit und Verschelifestigkeit. Substrate with reasonable hardness and strength + Nano-TiAIN PVD coating Substrate mit einer guten Hrte und Festigkeit + Nano-TiAIN PVD Beschichtung. Substrate with medium hardness and strength + Nano-TiAIN PVD coating Substrate mit mittlerer Hrte und Festigkeit + Nano-TiAIN PVD Beschichtung Ultra fine carbide substrate plus nano-TiALN PVD coating with high strength, thougness and wear resistance. Ultra-feinkorn-Hartmetall plus NanoTiAN PVD-Beschichtung mit guter Zhigkeit und Verschleifestigkeit, .
P25~P40 M25~40
For rough and semi-finish milling of steel and stainless steel. Anwendung fr mittlere- und Schruppbearbeitung von Stahl, und rostfreiem Stahl . Applicable for rough and semi-finish milling of cast iron. Anwendung fr Schrupp- und mittlerer Bearbeitung. von Guss.
YBG152
K 20~35
YBG252
Special for finishing of alloy steel, stainless steel and cast iron. Speziell zum schlichten von legiertem Stahl, rostfreiem Stahl und Guss.
B18
Milling Frsen
Application Anwendung
Machine Maschine Workp. material & hardness Werkstckstoff & Hrte Type of machining Bearbeitung Milling tool Frswerkzeug Applicable insert Frsplatte Cutting data Schnittdaten
Application results Ergebnis
Trockenbearbeitung
45 steel HB 170~220 Stahl Face milling finishing Schlichtfrsen
Trockenbearbeitung
NAK80* HRC42~48 Face milling finishing Schlichtfrsen
40 30
A company
20 10 0
A company
B19
Cermet
Grade Sorte
Micro-Structure
ISO P05~20
Applicable for finishing P, M & K ISO Code Anwendung fr die Schlichtbearbeitung P,M und K ISO Anwendungsbereich
YNG151
Applicable for finish milling P, M and K ISO Code Anwendung fr die Schlichtbearbeitung P,M und K ISO Anwendungsbereich
YNG151C
M01~20 K01~20
Application Anwendung
Milling Frsen
Grade Sorte
Micro-Structure
ISO P25~40
Application Anwendung Applicable for roughing ISO Code P, M Anwendung fr die Schruppbearbeitung ISO Anwendungsbereich P & M. Applicable for milling/ finishing type ISO Code K Anwendung fr die Schlichtbearbeitung ISO Anwendungsbereich K. Applicable for semi-finish and finish milling type ISO Code N. Anwendung fr die Mittlere bis Feinbearbeitung ISO Anwendungsbereich N. Applicable for rough and semifinish ISO Code K , and for rough milling ISO Code N. Anwendung fr die schrupp mittlerer Bearbeitung ISO Anwend. K und fr die Schruppbearbeitung N ISO Anwendung.
YC30S M25~40
YD051
K05~20
YD101
N05~25
Application Anwendung
Component Werkstck
Machine
Face milling machine, wet machining Planfrsmaschine, Khlmittel 40CrMnMo HB240 Face milling Planfrser FMP01-100-B32-TP22-06 YC30S/TPKN2204PDR Vc=170m/min, ap=5-7mm fz=0.3mm/z
Face milling machine, dry cutting Planfrsmaschine, Trockenbearbeitung HT250 HB220 Face milling Planfrser FME03-160-B40-SP15-10 YD201/SPKN1504EDTR Vc=100-130m/min, ap=7mm, fz=0.35mm/z
Aluminum alloy HB100 Face milling Planfrser FMA01-100-B32-SE12-07 YD101/SEET12T3-LH Vc=300-350m/min, ap=1-2mm, fz=0.2mm/z
Type of machining
Bearbeitung Milling tool Frswerkzeug
Applicable insert
Frsplatte Cutting data Schnittdaten
Application results
Ergebnis
A company
40 30
A company 20
10
A company
B20
Milling Frsen
B21
Milling Frsen
Indexable milling tools code key Kennzeichnung Frsen ISO Code
Cutter style / Frser Typ Face milling tools Planfrser Shoulder face milling tools Eck-und Nutenfrser Helix end milling tools Walzenstirnfrser Side and face milling tools Scheibenfrser Profile milling tools Kopierfrser Chamfering end milling tools Fasfrser Special milling tools Sonderfrser Serial number Serien Nr. Tool diameter Werkzeug Durchmesser Side and face milling tool : diameter x cutting edge width Plan- und Eckfrser: Durchmesser x WSP-Breite Coupling size (mm) (as follow figure) Aufnahmetyp Lead angle Einstellwinkel der Platten
FM E 03 100 B 32
Structure shape and size of positioning Ausfhrung und Gre von Werkzeugaufnahme
Arbor
Arbor
Arbor
Arbor
G XP
MW
MW
Regarding to the Weldon shank, straight shank and Morse taper shank etc coupling method, please refer to the technical data of tooling systems
Bezglicher der Befestigung beachten Sie bitte die Angabe der Werkzeugaufnahmehersteller.
B22
Milling Frsen
S P 12 06 L C
Number of teeth Anzahl Zhne Cutting direction / Schnittrichtung R= right/rechts L=left/ links With Internal cooling Mit Innenkhlung
B23
Milling Frsen
Kr:45o
A B
FMA01
B
Fine pitch Enge Teilung
D
22 22 27 32 40 40 60 60 60
L
40 40 50 50 63 63 63 63 70
apmax
6 6 6 6 6 6 6 6 6
Coupling Aufnahme A A A B B B C C D
FMA01
Screw Schraube
Shim Unterlage
Wrench Schlssel
Wrench Schlssel
I60M3.510 I60M3.512
-S13BS
-SM57XA
WT15IS
-WH35L
Milling Frsen
Kr:45o
FMA02
B
Coarse and differential pitch Normale und weite Teilung
D
22 22 27 32 40
L
40 40 50 50 63
apmax
6 6 6 6 6
Coupling Aufnahme A A A B B
FMA02
Screw Schraube
Wrench Schlssel
I60M3.510
WT15IS
B25
Milling Frsen
YC30S
YD051
YD101
SEET12T3-LH
13.4
13.4
3.97
4.1
2.55
SEET12T3-W
17.82
13.4
3.97
4.1
9.46
500
YD201
I.C
bs
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
Cermet
Milling Frsen
P M K N S
-EF -CF
B
-DR
V (m/min)
270(220-350) 270(200-360) 230(180-350) 220(170-300) 240 (200-320) 240 (180-350) 220 (150-330) 200 (150-280) 220 (180-300) 220 (170-340) 190 (130-300) 180 (150-250)
0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2)
0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3)
180
180-280
280-350
-EF
YBM251
-EM
0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3)
270
K N S
-CF
Cast iron Gusseisen 180-250
YBG102 YBD152
-CM
0.2 (0.1-0.3) 0.2 (0.1-0.3)
0.15(0.1-0.2) 0.15(0.1-0.2)
-LH
Al alloy NE-Metalle YD101 YD201
300300-
0.25 (0.1-0.4)
-EF
High temperature alloy Hoch warmfeste Leg. 400
YBG202
-EM
0.15 (0.1-0.3)
40(20-50)
0.1 (0.1-0.2)
B27
0.3(0.2-0.4)
Milling Frsen
Indexable Milling Tools Wendeplattenfrser Workpiece material Werkstckstoff: 1Cr18Ni9Ti (HB180) Cooling system Khlsystem: dry cutting, trocken Machine Maschine: vertical machining center vertikales Mascinencenter Cutting data Schnittdaten: Vc=160m/min ap=1mm fz=0.2mm/z ae=60mm
17'30''
29'30''
33'30''
Milling Frsen
Kr:45o
FMA03
D
27 32 40 40 60 60 60 27 32 40 40 60 60 60
L
50 50 63 63 63 63 63 50 50 63 63 63 63 63
apmax
5.5 5.5 5.5 5.5 5.5 5.5 5.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5
FMA03
-080-A27-SE12-04 -100-B32-SE12-05 -125-B40-SE12-06 -160-B40-SE12-08 -200-C60-SE12-10 -250-C60-SE12-12 -315-D60-SE12-15 -080-A27-SE15-04 -100-B32-SE15-05 -125-B40-SE15-06 -160-B40-SE15-08 -200-C60-SE15-10 -250-C60-SE15-12
-315-D60-SE15-15
Parts Ersatzteile
Diameter Durchmesser D
80-315 80-315
Insert Platte
SE12 SE15
Cassette Kassette
Wedge Keil
Wrench Schlssel
LSE12R/L LSE15R/L
W01R/L
DM821X
LOM515.1
WT20T WH40T
B29
8.5
Milling Frsen
bs
YC30S
YD051
YD101
SEKN1504AFN SEKN1504AFTN
15.875 15.875
15.875 15.875
4.76 4.76
1.6 1.6
SEKR1504AFN
15.875
15.875
4.76
1.6
YD201
I.C
bs
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
Cermet
Milling Frsen
f (mm/z)
0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.25 (0.15-0.3) 0.2 (0.1-0.3) 0.27 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.25 (0.15-0.3) 0.2 (0.1-0.3) 0.27 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.25 (0.15-0.3) 0.2 (0.1-0.3) 0.27 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.25 (0.15-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.4) 0.25 (0.1-0.4)
YNG151
YBM251 YBC301 180-280 YBM351 YBG202 YBG205 YC30S YNG151 YBM251 YBC301 280-350 YBM351 YBG202 YBG205 YC30S YNG151
M K
180-250
YBD252 YD201
B31
Milling Frsen
Kr:45o
A B
FMA04
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager R L D
50 50 50 63 63 80 80 100 100 125 125 160 160
D
22 22 22 22 22 27 27 32 32 40 40 40 40
L
40 40 40 40 40 50 50 50 50 63 63 63 63
apmax
3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5
FMA04
Parts Ersatzteile
Diameter Durchmesser D
50- 63 80 -160
Screw Schraube
Wrench Schlssel
I60M48.4 I60M410
WT15IS
Milling Frsen
Cermet
I.C
12.7
S
3.97
d
4.4
R
0.5
OFKT05T3-DM
5.26
12.7
3.97
4.4
0.5
YNG151C
YNG151
YBD252
OFKT05T3-LH
5.26
12.7
3.97
4.4
0.5
P M K AL
-LH -DF -DM
B33
Milling Frsen
f (mm/z) -DF
0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.15 (0.1-0.3) 0.15 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.15 (0.1-0.3) 0.15 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.15 (0.1-0.3) 0.15 (0.1-0.3) 0.15 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) -LH
-DM
0.25 (0.1-0.4) 0.25 (0.1-0.4) 0.25 (0.1-0.4) 0.25 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.25 (0.1-0.4) 0.25 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.25 (0.1-0.4) 0.25 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.25 (0.1-0.4) 0.25 (0.1-0.4)
B
P
180
180-280
280-350
M
Milling Tools Frser
270
YBG302 YBM251
K N
180-250
YBG102 YBD152
YD101
300-
0.15 (0.05-0.3)
B34
Indexable Milling Tools Wendeplattenfrser Workpiece material Werkstckstoff: 42CrMo (HB200) Cooling system Khlsystem: dry cutting, trocken Machine:vertical machining center Maschine: vertikales Maschinencenter Cutting data Schnittdaten: Vc=180m/min ap=1mm fz=0.2mm/z ae=60mm
Milling Frsen
0.1
Time
B35
A company
Milling Frsen
Kr:45o
B
FMA04
B
Wedge Keil
D
40 40 60 60 60
L
63 63 63 63 63
apmax
5 5 5 5 5
FMA04
-315-D60-OF07-20
Parts Ersatzteile
Diameter Durchmesser D
125-315
Cassette Kassette Wedge Keil Wedge screw Keilschraube Locator screw Einstellschraube Wrench Schlssel
LOF07R/L
W02R/L
DM821X
LOM515.1
WT20T WH40T
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Cermet
YNG151C
YNG151
YD051
YD101
OFKR0704-DF
7.45
17.94
4.76
0.8
7.45 7.45
17.94 17.94
4.76 4.76
0.8
OFKR0704-LH
7.45
19.94
4.76
YD201
P M K N
LH LH -DF -DM
B37
Milling Frsen
Recommended cutting data Empfohlene Schnittdaten
Workpiece material Werkstckstoff Hardness HB Hrte Grade Sorte
YBM251 YBC301 YBG202 YBG205 YBM351 YBG302 YBM251 YBC301 YBG202 YBG205 YBM351 YBG302 YBM251 YBC301 YBD252 YBG202 YBG205 YBM351 YBG302
f (mm/z) -DF
0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.15 (0.1-0.3) 0.15 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.15 (0.1-0.3) 0.15 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.15 (0.1-0.3) 0.15 (0.1-0.3) 0.15 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3)
-DM
0.25 (0.1-0.4) 0.25 (0.1-0.4) 0.25 (0.1-0.4) 0.25 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.25 (0.1-0.4) 0.25 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.25 (0.1-0.4) 0.25 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.25 (0.1-0.4) 0.25 (0.1-0.4) 0.25 (0.1-0.4)
B
P
180
180-280
280-350
M
Milling Tools Frser
YBG202 YBG205
270
YBG302 YBM251
180-250
YBD152 YBD252
B38
FMA07
1 8 7 6
2 3 4 5
Stable double side insert with 16 cutting edge for high productivity / Stabile doppelseitige Wendeschneidplatte mit 16 Schneidecken fr hohe Wirtschaftlichkeit Positive light cutting chip breaker for finishing to roughing in wide application field / Positive, leicht schneidende Spanbrecherform fr die Schlicht- bis Schruppbearbeitung mit weitem Anwendungsspektrum Cutter body diameter 25 to 315, inserts ONHU06**-PM and ONHU08**-PM, Grades YBM253, YBD152, YBM351 and YBG202 / Frserdurchmesser 25 bis 315, WSP ONHU06**-PM und ONHU08**-PM, in den Sorten YBM253,YBD152, YBM351 und YBG202.
Kr:45o
Type Typ
Stock Lager
D
25 40 32 40 50
D1
37 52 47 55 65
d
20 25 25 25 25
L
95 106 111 111 111
L1
45 50 55 55 55
apmax
4 4 5 5 5
Tooth Zhne Z
2 3 2 3 4
FMA07
Ex stock / ab Lager
Diameter Durchmesser D
25 -40 32 -50
Insert WSP
ONHU06**-PM ONHU08**-PM
Screw Schraube
Wrench Schlssel
I60M410 I60M513
-WT20IT
WT15IS --
B39
Milling Frsen
B
Type Typ
Stock Lager
D
50 63 80 100 125 160 200 250 315 63 80 100 125 160 200 250 315
D1
62 75 92 112 137 172 212 262 327 78 95 115 140 175 215 265 330
d
22 22 27 32 40 40 60 60 60 22 27 32 40 40 60 60 60
L
40 40 50 63 63 63 63 63 80 40 50 63 63 63 63 63 80
apmax
4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5
Tooth Zhne Z
5 6 7 8 9 11 13 15 17 5 6 7 8 10 12 14 16
Coupling Aufnahme
FMA07
-050-A22-ON06-05 -063-A22-ON06-06 -080-B27-ON06-07 -100-B32-ON06-08 -125-B40-ON06-09 -160-C40-ON06-11 -200-C60-ON06-13 -250-C60-ON06-15 -315-D60-ON06-17 -063-A22-ON08-05 -080-B27-ON08-06 -100-B32-ON08-07 -125-B40-ON08-08 -160-C40-ON08-10 -200-C60-ON08-12 -250-C60-ON08-14 -315-D60-ON08-16
A A B B B C C C D A B B B C C C D
Ex stock / ab Lager
Diameter Durchmesser D
50 -315 63 -315
Insert WSP
ONHU06**-PM ONHU08**-PM
Screw Schraube
Wrench Schlssel
I60M410 I60M513
-WT20IT
WT15IS --
Milling Frsen
Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM253
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBC301
YBD152
YBD252
YC30S
YD101
L
6.58 6.58 8.39 8.39 6.9
I.C
15.875 15.875 20.2 20.2 20.5
S
4.76 4.76 5.79 5.79 6.00
d
4.4 4.4 5.3 5.3 5.3
r
0.83 0.83 0.83 0.83 0.80
Ex stock / ab Lager
Hardness HB Hrte
Grade Sorte
YBG202 YBM253 YBM351 YBG202
YD201
Insert WSP
Type Typ
Carbide uncoat.
180
270 (220-350) 240 (180-350) 260 (200-320) 200 (180-280) 240 (180-300) 180 (150-250) 230(180-300) 270 (150-300)
0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.2 (0.1-0.4) 0.2(0.1-0.3) 0.4 (0.1-0.5)
P M K
High-carbon steel Alloy steel Hoch leg. Kohlenstoffstahl Leg. Stahl Alloy tool steel Leg. Werkzeugstahl Stainless steel Rostfreier Stahl Cast iron Gusseisen
180-280
YBM253 YBM351
Competitor / Wettbewerb A
Competitor / Wettbewerb A
B41
FMD02
Wiper / Wiper
Clamping by wedge for highest accuracy and reliability. Klemmkeilspannung fr hchste Stabilitt und Wiederholgenauigkeit.
67o 5
pcs / Stck
100 80 60 40 20 0
Competitor A / Wettbewerb A
B42
Milling Frsen
Kr:67o
A B
B
Coupling Aufnahme Weight Gewicht (kg)
Type Typ
Stock Lager
D
50 63 80 100 125 160 200 250 50 63 80 100 125 160 200 250 315
D1
60.1 73.1 90.1 110.1 135.1 170.1 210.1 260.1 60.1 73.1 90.1 110.1 135.1 170.1 210.1 260.1 325.1
d
22 22 27 32 40 40 60 60 22 22 27 32 40 40 60 60 60
L
50 50 50 50 63 63 63 63 50 50 50 50 63 63 63 63 80
apmax
5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Tooth Zhne Z
4 5 6 7 8 10 12 14 5 6 8 10 12 14 16 18 26
FMD02
-050-A22-PN11-04 -063-A22-PN11-05 -080-A27-PN11-06 -100-B32-PN11-07 -125-B40-PN11-08 -160-B40-PN11-10 -200-C60-PN11-12 -250-C60-PN11-14 -050-A22-PN11-05 -063-A22-PN11-06 -080-A27-PN11-08 -100-B32-PN11-10 -125-B40-PN11-12 -160-B40-PN11-14 -200-C60-PN11-16 -250-C60-PN11-18 -315-D60-PN11-26
A A A B B B C C A A A B B B C C D
0.6 0.8 1.1 1.8 2.9 5.6 7.9 13.4 0.6 0.9 1.2 1.9 3.2 6.4 8.5 18.0 24.5
Ex stock / ab Lager
Wrench / Schlssel
B43
Milling Frsen
Kr:67o
A B
FMD02
B
Type Typ
Stock Lager Dimension Abmessung (mm)
Shim Unterlage Screw Schraube
D
80 100 125 160
D1
90.1 110.1 135.1 170.1
d
27 32 40 40
L
50 50 63 63
apmax
5 5 5 5 W18N DM6x20
Tooth Zhne Z
10 14 18 22
Coupling Aufnahme
FMD02
A B B B
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Carbide
YNG151C
YBM251
YBM253
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
Insert WSP
Type Typ L
PNEG110512R-CR PNEG110512R-CM
5.4
Cermet
YD101
1.6
5.4
1.6
Hardness HB Hrte
180-250 180-250
Grade Sorte
YBD152 YBD252
fz(mm/z)
0.2 (0.1-0.4) 0.2 (0.1-0.4)
apmax(mm)
5 5
K
B44
YD201
I.C
bs
ap
YC30S
Milling Frsen
Kr:55o
A B
FMD02
d
27 32 40 40 60 60 60
L
50 63 70 63 63 63 63
apmax
6 6 6 6 6 6 6
FMD02
21.7
Parts Ersatzteile
Diameter Durchmesser D
80-315
Wedge Keil Wedge screw Keilschraube Wrench Schlssel
W18N
DM620A
WT15IT
B45
10.3
Milling Frsen
YC30S
YD051
YD101
HNEX090512-DF
9.16
15.875
5.56
1.2
HNEX090512-DM
9.16
15.875
5.56
1.2
HNEX090512-DR
9.16
15.875
5.56
1.2
f (mm/z) -DF
0.15(0.1-0.2) 0.2(0.1-0.2)
-DM
0.2 (0.1-0.3) 0.25 (0.1-0.3)
180-250
YD201
I.C
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
Cermet
Milling Frsen
Kr:60o
B
FMD03
Dimension(mm) Abmessung D1
153 187 227 276 339 154 189 229 278 346 427
d
40 40 60 60 60 40 40 60 60 60 60
L
63 63 70 70 80 63 63 70 70 80 80
apmax
12 12 12 12 12 17 17 17 17 17 17
Insert WSP
Coupling Aufnahme
B C
FMD03
-125-B40-LN20-06 -160-C40-LN20-08 -200-C60-LN20-10 -250-C60-LN20-12 -315-D60-LN20-15 -125-B40-LN25-05 -160-C40-LN25-06 -200-C60-LN25-08 -250-C60-LN25-10 -315-D60-LN25-12 -400-D60-LN25-16
B C LNKT2510-ZR C C D D
Parts Ersatzteile
Insert Platte
LNKT2007DN-ZR LNKT2510-ZR
Cassette Kassette
Wrench Schlssel
LLN20R-ZR LLN25R-ZR
I60M37 I60M3.510.4
I60M415 I60M517
WT15IS WT20IT
WT10IS WT15IS
B47
LNKT2007DN-ZR
C C D
26.2
Milling Frsen
YNG151C
YBM251
YBM253
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
LNKT2007DN-ZR
20
17
7.94
4.6
LNKT2510-ZR
25
18
9.525
5.5
Hardness HB Hrte
180
Grade Sorte
YBG302 YBM351 YBG302 YBM351 YBG302 YBM351 YBG302 YBM351 YBM351 YBD252
f (mm/z)
0.5 (0.2-0.8) 0.5 (0.2-0.8) 0.5 (0.2-0.8) 0.5 (0.2-0.8) 0.45 (0.2-0.6) 0.45 (0.2-0.6) 0.45 (0.2-0.6) 0.45 (0.2-0.6) 0.5 (0.2-0.8) 0.5 (0.2-0.8)
P M
K
180-280
280-350
270
180-250
B48
YD201
I.W
YC30S
Cermet
Milling Frsen
B49
Milling Frsen
Kr:75o
A B
FME02
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimension (mm) Abmessung D
50 63 80 100 125
D1
54 66 83 103 128
D
22 22 27 32 40
L
40 50 50 50 63
apmax
6 6 6 6 6
Coupling Aufnahme A A A B B
FME02
Screw Schraube
Wrench Schlssel
I60M513.2
WT20IS
Milling Frsen
Cermet
I.C
12.7 12.7
S
4.76 4.76
d
5.56 5.56
SPKT1204EDR
12.7
12.7
4.76
5.56
YNG151C
YNG151
YBD252
P M K
Hardness HB Hrte
180 180-280 280-350 270 180-250
Grade Sorte
YBG202 YBG202 YBG202 YBG202 YBG202
f (mm/z)
0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3)
P M K
B51
Milling Frsen
Kr:75o
A B
FME03
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager R L D
80 100 125 160 200 250 315 80 100 125 160 200 250 315
D
27 32 40 40 60 60 60 27 27 40 40 60 60 60
L
50 50 63 63 63 63 70 50 50 63 63 63 63 70
apmax
6 6 6 6 6 6 6 8 8 8 8 8 8 8
Coupling Aufnahme A B B B C C D A B B B C C D
FME03
-200-C60-SP12-12 -250-C60-SP12-16 -315-D60-SP12-20 -080-A27-SP15-04 -100-B27-SP15-06 -125-B40-SP15-08 -160-B40-SP15-10 -200-C60-SP15-12 -250-C60-SP15-16 -315-D60-SP15-20
Insert Platte
Cassette Kassette
Wedge Keil
Screw Schraube
Wrench Schlssel
SP12 SP15
LSP12R/L LSP15R/L
W04R/L W04R/L
Milling Frsen
Ideal Machining Condition Gute Bearbeitungsbedingungen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Dimensions (mm) Abmessungen Insert WSP Type Typ L SPKN1203EDER SPKN1203EDEL SPKN1203EDFR SPKN1203EDFL
(SPKN1203EDL)
Cermet
I.C
12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7
S
3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76
be
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
bs
1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7
YNG151C
YNG151
SPKN1203EDSKR
(SPKN1203EDR) (SPKN1203EDL)
SPKN1204EDER
(SPKN1204EDR)
15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875
SPKN1504EDSKR
(SPKN1504EDR) (SPKN1504EDL)
SPKN1504EDSKL SPKN1504EDTKR
(SPKN1504EDR)
SPKN1504EDTKL
SPKN1504EDS32PR 15.875 15.875 (SPKN1504EDT32R) SPKN1504EDS32PL 15.875 15.875 (SPKN1504EDTL) SPKN1504EDT32PR 15.875 15.875 (SPKN1504EDTR) SPKN1504EDT32PL 15.875 15.875 (SPKN1504EDTL) SPKR1904EDFL SPKR1904EDFR SPKR1504EDR-GM SPKR1504EDL-GM SPKN1203EDT31R
19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05
chamfer Fase
20o X 0.15 mm
B53
Milling Frsen
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
15 15
12.7 12.7
12.7 12.7
3.18
3.18
10 10 10 10
SP**EDFR/L
Sharp cutting edge is suitable for finish machining cast iron materials. Scharfe Schneidkante fr die Schlichtbearbeitung von Gussmaterial.
SP**EDSKR/L SP**EDS**R/L
After chamfering and honing, the edge has strong capability of anti-breakage, suitable for rough machining steel parts in poor conditions. Gefaste Schneidkante mit Verrundung und guter Stabilitt. Fr Schruppbearbeitung von Stahl auch bei ungnstigen Verhltnissen.
SP**EDTKR/L SP**EDT**R/L
Chamfering edge is suitable for semi-finish and finish machining steel, stainless steel and cast iron materials. Gefaste Schneide fr mittlere bis Schlichtbearbeitung von Stahl und rostfreiem Stahl sowie Guss.
SP**EDR/L-GM
3D chipbreaker to reduce cutting force, reinforce the capability of chip control, improve insert life. Widely applied for semi-finish machining steel, stainless steel and cast iron materials. 3-D Spanbrecher fr weniger Schnittkrfte, fr gute Spankontrolle und hhere Standzeiten. Groer Anwendungsbereich bei der mittlere Bearbeitung von Stahl, rostfreiem Stahl und Guss.
YD201
I.C
I.W
bs
YC30S
Cermet
Milling Frsen
f (mm/z)
0.2 (0.1-0.4) 0.24 (0.1-0.3) 0.2 (0.1-0.4) 0.25 (0.15-0.3) 0.22 (0.1-0.3) 0.2 (0.1-0.3) 0.24 (0.1-0.3) 0.2 (0.1-0.4) 0.25 (0.15-0.3) 0.22 (0.1-0.3) 0.2 (0.1-0.3) 0.24 (0.1-0.3) 0.2 (0.1-0.4) 0.25 (0.15-0.3) 0.22 (0.1-0.3) 0.2 (0.1-0.3) 0.24 (0.1-0.3) 0.2 (0.1-0.4) 0.25 (0.15-0.3) 0.12 (0.08-0.3) 0.2 (0.1-0.3) 0.24 (0.15-0.4)
280-350
M K
270
180-250
YBG302 YD201
B55
Milling Frsen
Kr:75o
FME04
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager R L D 125 160 200 250 315 D1 137 170 208 257 328 Dimension (mm) Abmessung D 40 40 60 60 60 L 63 63 70 70 80 apmax 8 8 8 8 8 No. of teeth Zhne 6 8 10 12 16
Coupling Aufnahme
FME04
B C C C D
Diameter Durchmesser D
80 100 125 ~ 315
Shim Unterlage
Wedge Keil
Screw Schraube
Wrench Schlssel
LLN15-ZR
I60M37
I60M415
WT15IS WT10IS
Milling Frsen
YNG151C
YBM251
YBM253
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC401
YBD152
YBD252
YD051
YD101
LNKT1506EN-ZR
15.875
14
6.35
4.6
Hardness HB Hrte
180
Grade Sorte
YBG302 YBM351 YBG302 YBM351 YBG302 YBM351 YBG302 YBM351 YBD152
f (mm/z)
0.5 (0.2-0.8) 0.5 (0.2-0.8) 0.5 (0.2-0.8) 0.5 (0.2-0.8) 0.45 (0.2-0.6)
P M K
High-carbon steel Alloy steel Alloy tool steel Leg. Werkzeugstahl Stainless steel Rostfreier Stahl
180-280
280-350
270
180-250 YBD252
B57
0.45 (0.2-0.6)
YD201
I.W
YC30S
Cermet
Type Typ
Milling Frsen
Kr:90o
A B
FMP01
ap
ap
B
ap
C
ap
L
50 50 63 63 63 63 70
apmax
18 18 18 18 18 18 18
FMP01
LTP4R1/L1 LTP4R/L
W04R/L
WM817 WM822
LOM515.1
WT20T WT25T
Milling Frsen
Cermet
I.C
12.7 12.7 12.7 12.7 12.7 12.7
S
4.76 4.76 4.76 4.76 4.76 4.76
be
1.4 1.4 1.4 1.4 1.4 1.4
bs
0.7 0.7 0.7 0.7 0.7 0.7
an
11 11 11 11 11 11
22 22 22 22 22 22
TPKN2204PDL TPKN2204PDTR
YNG151C
YNG151
Hardness HB Hrte
Grade Sorte
YBC301
f (mm/z)
0.2 (0.1-0.4) 0.2 (0.08-0.3) 0.2 (0.1-0.3) 0.22 (0.1-0.3) 0.2 (0.1-0.4) 0.2 (0.08-0.3) 0.2 (0.1-0.3) 0.22 (0.1-0.3) 0.2 (0.1-0.4) 0.2 (0.08-0.3) 0.2 (0.1-0.3) 0.22 (0.1-0.3) 0.2 (0.08-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.35 (0.10-0.4) 0.24 (0.15-0.4)
180
180280
280350
M K
270
180250
YBG302 YD201
B59
Milling Frsen
FMP02
ap
ap
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager
C
ap
D
ap
D
22 22 27 32 32 40
L
40 40 50 50 50 63
apmax
6.7 6.7 6.7 6.7 6.7 6.7
Coupling Aufnahme A A A B B B
FMP02
-100-B32-SE09-10 -125-B40-SE09-12
Milling Frsen
D
22 22 27 32 40 40 60 22 22 27 32 40 40 22 22 27 32 40 60 60 60
L
40 40 50 50 63 63 63 40 40 50 50 63 63 40 40 50 50 63 63 63 63
apmax
10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8 10.8
Coupling Aufnahme A A A B B C C A A A B B C A A A B B C C D
FMP02
-050-A22-SE12-03 -063-A22-SE12-04 -080-A27-SE12-04 -100-B32-SE12-05 -125-B40-SE12-06 -160-C40-SE12-08 -250-C60-SE12-12 -050-A22-SE12-04 -063-A22-SE12-05 -080-A27-SE12-06 -100-B32-SE12-07 -125-B40-SE12-08 -160-C40-SE12-12 -050-A22-SE12-05 -063-A22-SE12-06 -080-A27-SE12-08 -100-B32-SE12-10 -125-B40-SE12-12 -200-C60-SE12-16 -250-C60-SE12-18 -315-D60-SE12-24
Insert Platte
SE09 SE12
shim Unterlage
Screw Schraube
shim UnterlageScrew
Schraube
Wrench Schlssel
Wrench Schlssel
--S12BSX
--SM57XA
WT09IS WT15IS
--WH35L
B61
Milling Frsen
YC30S
YD051
YD101
SEET09T308PER-PF
9.525
9.525
4.01
3.3
0.8
SEET09T308PER-PM
9.525
9.525
4.01
3.3
0.8
SEET09T308PER-PR
9.525
9.525
4.01
3.3
0.8
SEET120308PER-PF
13.308 13.308
4.04
4.1
0.8
4.04
4.1
0.8
4.04
4.1
0.8
SEET120308-LH
13.308 13.308
4.04
4.1
0.8
P M K N
LH
YD201
I.C
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
Cermet
Features of Merkmale
High economical efficiency
FMP02
FMP02 series square shoulder mills can carry out a variety of cutting operations including face, vertical square shoulder, slot etc. Coarse pitch, fine pitch and extra fine pitch, each has a unique merit. Inserts chipbreakers and grades are applied and optimized for a long tool life, they can achieve high efficiency machining in different condition. Each insert has 4 cutting edge, high economical efficiency. Das universelle Frssystem FMP02 wird fr unterschiedliche Frsoperationen eingesetzt, z.B. Planfrsen, Eckfrsen, Nutenfrsen etc. Frser mit weiter, enger und extraenger Teilung , Wendeschneidplatten in verschiedenen Sorten und Spanbrechern ermglichen eine optimale Bearbeitung mit hoher Wirtschaftlichkeit; jede Wendeschneidplatte hat 4 Schneidkanten. Large positive rake angle design makes cutting light and fast. Groer positiver Spanwinkel fr leichte und schnelle Bearbeitung.
The major cutting edge is a -curve, therefore the S Type inserts makes the tool obtain a ideal 90 approach angle while the minor cutting edge angle is enough. It ensures stable cutting operation. The maximum cutting depth can reach 10.8 mm, and the maximum feed rate can reach 0.3mm/z Die Hauptschneide ist wellenfrmig ausgebildet, erzielt einen idealen 90 Grad Einstellwinkel und eine stabile Bearbeitung. Die maximale Schnitttiefe betrgt 10,8 mm bei einem maximalen Vorschub von 0,3 mm/z.
Simple screw clamping, inserts displacement is convenient. The chip pocket of rake face is big enough for smooth chip removal. Durch die Schraubenklemmung ist einfacher Schneiden- bzw. Schneidplattenwechsel gegeben.
Special structure design and fine manufacture make the tools possess very high precision, greatly improve the workpiece precision and surface quality.
Adopting the carbide shim machined precisely to protect tool body, enable tool durable and long life. Die przise HartmetallZwischenlage schtzt den Frskrper und bringt eine hohe Werkzeuglebensdauer.
Die spezielle Konstruktion und die przise Herstellung der Schneidplatte garantieren eine verbesserte Genauigkeit und Oberflche des
Werkstckes.
B63
Milling Frsen
Hardness HB Hrte
Grade Sorte
YBM251
f (mm/z) -PF
0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.1(0.1-0.2) 0.1(0.1-0.2) 0.15(0.1-0.2) 0.1(0.1-0.2) 0.1(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2) 0.15(0.1-0.2)
-PM
0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) -LH
-PR
0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4) 0.3 (0.2-0.4)
180
High-carbon steel Alloy steel Hoch Leg. Kohlenstoffstahl Leg. Stahl Alloy tool steel Leg. Werkzeugstahl
180280
280350
YBG202 YBG302
M K N
YBM251
270
180250
YBD152 YBD252
YD101
300-
0.15 (0.05-0.3)
B64
Milling Frsen
Workpiece material Werkstckstoff: HT300/ GG30 (HB150) Cooling system Khlsystem: dry cutting, trocken Machine: vertical machining center Maschine: vertikales Maschinencenter Cutting data Schnittdaten: Vc=200m/min ap=3mm fz=0.2mm/z
ae=80mm
A company
Time Zeit
B65
Milling Frsen
Kr:89o
B
FMP03
B
Type Typ Stock Lager R L
D
125 160 200 250 315 125 160 200 250 315 125 160 200 250 315
D
40 40 60 60 60 40 40 60 60 60 40 40 60 60 60
L
63 63 70 70 80 63 63 70 70 80 63 63 70 70 80
apmax
8 8 8 8 8 12 12 12 12 12 15 15 15 15 15
Insert WSP
FMP03
-125-B40-LN15-06 -160-C40-LN15-08 -200-C60-LN15-10 -250-C60-LN15-12 -315-D60-LN15-16 -125-B40-LN20-06 -160-C40-LN20-08 -200-C60-LN20-10 -250-C60-LN20-12 -315-D60-LN20-15 -125-B40-LN25-05 -160-C40-LN25-06 -200-C60-LN25-08 -250-C60-LN25-10 -315-D60-LN25-12
LNKT1506EN-ZR
C C D B C
LNKT2007DN-ZR
C C D B C
LNKT2510-ZR
C C D
Milling Frsen
Insert Platte
LN15 LN20 LN25
shim Unterlage
Screw Schraube
Shim Screw
Unterlage
Schraube
Wrench Schlssel
Wrench Schlssel
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Cermet
YC30S
YD051
YD101
15.875 20 25
14 17 18
YD201
I.W
YNG151C
YNG151
Type Typ
Hardness HB Hrte
180
Grade Sorte
YBG302 YBM351 YBG302
f (mm/z)
0.5 (0.2-0.8) 0.5 (0.2-0.8) 0.5 (0.2-0.8) 0.5 (0.2-0.8) 0.45 (0.2-0.6) 0.45 (0.2-0.6) 0.45 (0.2-0.6) 0.45 (0.2-0.6) 0.3 (0.2-0.5) 0.3 (0.2-0.5)
180-280
280-350
M K
270
180-250
B67
Milling Frsen
FMR01
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimension (mm) Abmessung D
25 32 40 50
D
20 25 32 32
L
100 120 120 120
L1
30 35 40 40
R
5 5 6 6
apmax
5 5 6 6
FMR01
I60M48.4 I60M3.510
WT15S
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Cermet
I.C
RCKT10T3MO-DM
10.0
S
3.97
d
4.4
RCKT1204MO-DM
12.0
4.76
4.0
RCKT1204MO-DR
12.0
4.76
4.0
RCKT1204MO-ER
12.0
4.76
4.0
Hardness HB Hrte
Grade Sorte
YBM251 YBC301
f (mm/z)
180
240 (200-320)
0.2(0.1-0.5)
0.3 (0.2-0.8)
180-280
YBC301 YBM351 YBC401 YBG202 YBM251 YBM253 200 (160-280) 240 (180-350) 0.25(0.1-0.5) 0.2(0.1-0.5) 0.3 (0.2-0.8) 0.3 (0.2-0.8)
220 (180-300)
0.2(0.1-0.4)
0.3 (0.2-0.6)
280-350
YBC301 YBM351 YBC401 YBG202 YBM251 YBM253 180 (150-250) 220 (170-340) 150 (120-240) 150 (100-220) 160 (110-270) 210 (120-300) 0.2(0.1-0.5) 0.2(0.1-0.4) 0.2(0.1-0.4) 0.2(0.1-0.4) 0.2(0.1-0.4) 0.2(0.1-0.5) 0.3 (0.2-0.8) 0.3 (0.2-0.6) 0.3 (0.2-0.6) 0.3 (0.2-0.6) 0.3 (0.2-0.6) 0.3 (0.2-0.8)
M K
270
180-250
YBD152
B69
-DM
-DR
YNG151C
YNG151
Milling Frsen
Workpiece material Werkstckstoff: 42CrMo (HRC35) Cooling system Khlsystem: dry cutting, trocken Machine: vertical machining center Maschine: vertikales Maschinencenter Cutting data Schnittdaten: Vc=200m/min ap=3mm fz=0.2mm/z
B
Tool Werkzeug: FMR01-025-XP20-RC10-02 Inserts WSP: RCKT10T3MO-DM/YBG202
22 minutes later
22 minutes later
Milling Frsen
FMR02
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimension (mm) Abmessung D
50 52 63 63 63 63 80 80 80 80 100 100 100 125 125 160 250
D
22 22 22 22 22 22 27 27 27 27 32 32 32 40 40 40 40
L
50 50 50 50 50 50 50 50 50 50 63 63 63 63 63 63 63
R
6 6 6 6 6 8 6 8 8 10 8 10 10 10 10 10 10
apmax
6 6 6 6 6 8 6 8 8 10 8 10 10 10 10 10 10
Coupling Aufnahme A A A A A A B B B A B B B B B B B
FMR02
050-A22-RC12-05C 052-A22-RC12-05C 063-A22-RC12-04 063-A22-RC12-06C 063-A22-RC12-06 063-A22-RC16-04 080-A27-RC12-07C 080-B27-RC16-05 080-B27-RC16-05C 080-A27-RC20-04 100-B32-RC16-06 100-B32-RC20-05 100-B32-RC20-06 125-B40-RC20-06 125-B40-RC20-07 160-B40-RC20-08 250-B40-RC20-10
Insert WSP
RC12 RC16 RC20
Screw Schraube
Wrench Schlssel
WT15IS ---
-WT20IT WT25IT
B71
Milling Frsen
YC30S
YD101
Hardness HB Hrte
Grade Sorte
YBM251 YBC301
f (mm/z) -DM
0.2(0.1-0.5) 0.25(0.1-0.5) 0.2(0.1-0.5) 0.2(0.1-0.5) 0.25(0.1-0.5) 0.2(0.1-0.5) 0.2(0.1-0.4) 0.2(0.1-0.5) 0.2(0.1-0.4) 0.2(0.1-0.4) 0.2(0.1-0.4) 0.2(0.1-0.4) 0.2(0.1-0.5)
-DR
0.3 (0.2-0.8) 0.3 (0.2-0.8) 0.3 (0.2-0.8) 0.3 (0.2-0.8) 0.3 (0.2-0.8) 0.3 (0.2-0.8) 0.3 (0.2-0.6) 0.3 (0.2-0.8) 0.3 (0.2-0.6) 0.3 (0.2-0.6) 0.3 (0.2-0.6) 0.3 (0.2-0.6) 0.3 (0.2-0.8)
180
180-280
280-350
M K
B72
270
180-250
YBD152
YD201
I.C
YNG151C
YBM251
YBM253
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
Cermet
Milling Frsen
FMR03
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimension (mm) Abmessung D
16 25 32 40 50
d
16 25 32 32 32
L
100 100 120 120 120
L1
25 30 40 40 40
R
4 4 5 6 6
apmax
4 4 5 6 6
FMR03
Screw Schraube
Wrench Schlssel
I60M37 I60M410
WT09IP WT15IP
B73
Milling Frsen
FMR03
d
B
Type Typ Stock Lager D
15 15 15 15 15
L1 L
L
88 108 130 150 120
L1
40 60 80 100 176
R
3.5 3.5 3.5 3.5 3.5
apmax
3.5 3.5 3.5 3.5 3.5
FMR03
-015-G16-XS RD0702-02 -015-G16-S RD0702-02 -015-G20-M RD0702-02 -015-G20-L RD0702-02 -015-G25-XL RD0702-02
L1
Type Typ
Stock Lager
d
20 20 25 25 25
L
90 110 136 156 176
L1
40 60 80 100 120
R
5 5 5 5 5
apmax
5 5 5 5 5
FMR03
-020-G20-XS RD1003-02 -020-G20-S RD1003-02 -020-G25-M RD1003-02 -020-G25-L RD1003-02 -020-G25-XL RD1003-02
Screw Schraube
Wrench Schlssel
WT07P WT15P
B74
Milling Frsen
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
Cermet
S
2.38 3.18 3.18 3.97 4.76 3.97 4.76 5.56 6.35
d
2.7 3.4 3.9 4.4 4.4 3.9 5.2 5.5 6.5
Hardness HB Hrte
Grade Sorte
YBM251 YBC301
f (mm/z)
0.2 (0.08-0.45) 0.25 (0.15-0.45) 0.2 (0.1-0.45) 0.2 (0.08-0.45) 0.25 (0.15-0.45) 0.2 (0.1-0.45) 0.2 (0.08-0.45) 0.25 (0.15-0.45) 0.2 (0.1-0.45) 0.2 (0.08-0.45) 0.25 (0.1-0.45) 0.2 (0.1-0.45) 0.2 (0.1-0.45)
180
180-280
280-350
M K
270
180-250
YBG102
B75
Milling Frsen
FMR04
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimension (mm) Abmessung D
50 63 80 100 125 160
D
22 22 27 32 40 40
L
40 50 50 50 63 63
R
6 6 8 8 10 10
apmax
6 6 8 8 10 10
Coupling Aufnahme A A B B B B
FMR04
Screw Schraube
Clamp Pratze
Wrench Schlssel
WD-204 --
I60M410 --
WT15IP ---
-WT20IT WT25IT
B76
Milling Frsen
FMR04
aP
B
apmax
5 5
Type Typ
Stock Lager
d
16 22
L
44 50
R
5 5
FMR04
042-A16-RD1003-06 052-A22-RD1003-07
Inserts WSP: RDKW1003MO** Type Typ Stock Lager Dimension (mm) Abmessung D
42 52 66 80
d
16 22 27 27
L
42 50 50 50
R
6 6 6 6
apmax
6 6 6 6
FMR04
Inserts WSP: RDKW12T3MO** Type Typ Stock Lager Dimension (mm) Abmessung D
52 52 66 80 100 125 160
d
22 22 27 27 32 40 40
L
50 50 50 52 52 52 52
R
8 8 8 8 8 8 8
apmax
8 8 8 8 8 8 8
FMR04
*052-A22-RD1604-04 *052-A22-RD1604-05
066-A27-RD1604-05 080-A27-RD1604-06 100-B32-RD1604-07 125-B40-RD1604-08 160-B40-RD1604-09
*= WX16N (auer fr FMP04-052) (expect for FMP04-052) **= nur ab ( 052) from ( 052)
Clamp Klemmscheibe Clamp Screw Klemmschraube Wrench Schlssel
Screw Schraube
*WX16N
B77
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD101
Hardness HB Hrte
Grade Sorte
YBM251 YBC301
f (mm/z)
0.2 (0.08-0.45) 0.25 (0.15-0.45) 0.2 (0.1-0.45) 0.2 (0.08-0.45) 0.25 (0.15-0.45) 0.2 (0.1-0.45) 0.2 (0.08-0.45) 0.25 (0.15-0.45) 0.2 (0.1-0.45) 0.2 (0.08-0.45) 0.25 (0.1-0.45) 0.2 (0.1-0.45) 0.2 (0.1-0.45)
180
180-280
280-350
M K
B78
270
180-250
YBG102
YD201
I.C
YC30S
Cermet
Milling Frsen
Workpiece material Werkstckstoff: 42CrMo (HRC35) Cooling system Khlsystem: dry cutting, trocken Machine Maschine: vertical machining center Cutting data Schnittdaten: Vc=200m/min ap=3mm fz=0.3mm/z
A company
B79
Milling Frsen
Kr:90o
EMP01
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimensions (mm) Abmessungen D
12 16 20 20 20 25 25 25 32 25 32 40 40 50 63
d
16 16 20 20 20 25 25 25 32 25 32 32 32 32 32
L
85 90 100 100 100 115 115 115 125 115 125 130 130 135 135
L1
25 25 30 30 30 35 35 35 40 35 40 42 42 45 45
apmax
10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 15.5 15.5 15.5 15.5 15.5 15.5
EMP01
Straight shank Zylinder Schaft
012-G16-AP11-01 016-G16-AP11-02 020-G20-AP11-02 020-G20-AP11-03 020-G20-AP11-03C 025-G25-AP11-03 025-G25-AP11-04 025-G25-AP11-04C 032-G32-AP11-04 025-G25-AP16-02 032-G32-AP16-03 040-G32-AP16-03 040-G32-AP16-04 050-G32-AP16-05 063-G32-AP16-06
Insert WSP
AP11 AP16
Screw Schraube
Wrench Schlssel
I60M2.56.5T I60M48.4
WT08IP --
-WT15IS
Milling Frsen
Kr:90o
EMP01
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimensions (mm) Abmessungen D
12 16 20 20 20 25 25 25 32 25 32 40 50 63
D
16 16 20 20 20 25 25 25 32 25 32 32 32 32
L
85 90 100 100 100 115 115 115 125 115 125 130 135 135
L1
25 25 30 30 30 35 35 35 40 35 40 42 45 45
apmax
10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 10.5 15.5 15.5 15.5 15.5 15.5
EMP01
Weldon shank Weldon Schaft
012-XP16-AP11-01 016-XP16-AP11-02 020-XP20-AP11-02 020-XP20-AP11-03 020-XP20-AP11-03C 025-XP25-AP11-03 025-XP25-AP11-04 025-XP25-AP11-04C 032-XP32-AP11-04 025-XP25-AP16-02 032-XP32-AP16-03 040-XP32-AP16-04 050-XP32-AP16-05 063-XP32-AP16-06
Insert WSP
AP11 AP16
Screw Schraube
Wrench Schlssel
I60M2.56.5T I60M48.4
WT08IP --
-WT15IS
B81
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
APKT11T304-PF APKT11T308-PF APKT11T312-PF APKT11T316-PF APKT160408-PF APKT11T304-PM APKT11T308-PM APKT11T312-PM APKT11T316-PM APKT160408-PM APKT11T304-PR
12.24 12.24 12.24 12.24 17.877 12.24 12.24 12.24 12.24 17.877 12.24 12.24 12.24 12.24 17.877 12.24 12.24 17.877
6.5 6.5 6.5 6.5 9.33 6.5 6.5 6.5 6.5 9.33 6.5 6.5 6.5 6.5 9.33 6.5 6.5 9.33
3.6 3.6 3.6 3.6 5.76 3.6 3.6 3.6 3.6 5.76 3.6 3.6 3.6 3.6 5.76 3.6 3.6 5.76
2.8 2.8 2.8 2.8 4.4 2.8 2.8 2.8 2.8 4.4 2.8 2.8 2.8 2.8 4.4 2.8 2.8 4.4
0.4 0.8 1.2 1.6 0.8 0.4 0.8 1.2 1.6 0.8 0.4 0.8 1.2 1.6 0.8 0.4 0.8 0.8
YD201
I.W
YC30S
Cermet
Milling Frsen
P M K AL
B
ap
ae
f(mm/z) -PF
0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) -
-PM
0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3)
-PR
0.25(0.2-0.35) 0.25(0.2-0.35) 0.25(0.2-0.35) 0.25(0.2-0.35) 0.25(0.2-0.3) 0.25(0.2-0.35) 0.25(0.2-0.3) 0.25(0.2-0.35) 0.25(0.2-0.3) 0.25(0.2-0.35) 0.25(0.2-0.3) 0.25(0.2-0.35) 0.25(0.2-0.3) 0.25(0.2-0.3) 0.25(0.2-0.3) 0.25(0.2-0.3) -
ae(mm)
0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D
180-280
280-350
M K N
180-250
YBD152 YBD252
-LH
Al alloy
Al Leg. ---YD101 YD201 3003000.2 (0.08-0.4) 0.2 (0.08-0.4) 0.5D 0.5D
B83
YBM251 YBC301
Milling Frsen
2 Slot milling 2 Nutenfrsen
ap
f(mm/z) -PF
0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) -
-PM
0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25)
-PR
0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) -
ae(mm)
D D D D D D D D D D D D D D D D D D D
YBM251
M K N
180-250
YBD152 YBD252
-LH
Al alloy
Al Leg. ---YD101 YD201 3003000.2 (0.08-0.3) 0.2 (0.08-0.3) D D
B84
Milling Frsen
Lm=
25
10.0
4.5
127.0
40.0
2.0
D1
tg =
P D1
(:helical angle)
40
10.0
2.0
286.4
70.0
2.0
B85
32
10.0
3.0
190.8
56.0
2.0
Milling Frsen
Workpiece material Werkstck Material: Cast Stee (HB220) Cooling system Khlsystem: dry cutting, trocken Machine: vertical machining center Maschine: vertikales Maschinen Center
B
Tool Werkzeug: APKT160408-PM/YBC301 Inserts WSP: EMP01-040-XP32-AP16-04
Wear comparison of insert after milling curved face Verschleivergleich der WSP
Milling Tools Frser
Other company product
15'
25'
B86
Milling Frsen
Kr:90o
A B
EMP02
D
22 22 27 32 22 22 27 32 40 40 60 60
L
40 40 50 50 40 40 50 50 63 63 63 63
apmax
11 11 11 11 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5
EMP02
050-A22-AP11-06 063-A22-AP11-08 080-A27-AP11-08 100-B32-AP11-10 050-A22-AP16-05 063-A22-AP16-06 080-A27-AP16-07 100-B32-AP16-08 125-B40-AP16-10 160-B40-AP16-10 200-C60-AP16-12 250-C60-AP16-12
Insert WSP
AP11 AP16
Screw Schraube
Wrench Schlssel
I60M2.56.5T I60M410
WT08IS WT15IS
B87
0.5
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
APKT11T304-PF APKT11T308-PF APKT11T312-PF APKT11T316-PF APKT160408-PF APKT11T304-PM APKT11T308-PM APKT11T312-PM APKT11T316-PM APKT160408-PM APKT11T304-PR
12.24 12.24 12.24 12.24 17.877 12.24 12.24 12.24 12.24 17.877 12.24 12.24 12.24 12.24 17.877 12.24 12.24 17.877
6.5 6.5 6.5 6.5 9.33 6.5 6.5 6.5 6.5 9.33 6.5 6.5 6.5 6.5 9.33 6.5 6.5 9.33
3.6 3.6 3.6 3.6 5.76 3.6 3.6 3.6 3.6 5.76 3.6 3.6 3.6 3.6 5.76 3.6 3.6 5.76
2.8 2.8 2.8 2.8 4.4 2.8 2.8 2.8 2.8 4.4 2.8 2.8 2.8 2.8 4.4 2.8 2.8 4.4
0.4 0.8 1.2 1.6 0.8 0.4 0.8 1.2 1.6 0.8 0.4 0.4 0.4 0.4 0.8 0.4 0.8 0.8
YD201
I.W
YC30S
Cermet
Milling Frsen
P M K AL
B
ap
ae
f(mm/z) -PF
0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) -
-PM
0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3)
-PR
0.25(0.2-0.35) 0.25(0.2-0.35) 0.25(0.2-0.35) 0.25(0.2-0.35) 0.25(0.2-0.3) 0.25(0.2-0.35) 0.25(0.2-0.3) 0.25(0.2-0.35) 0.25(0.2-0.3) 0.25(0.2-0.35) 0.25(0.2-0.3) 0.25(0.2-0.35) 0.25(0.2-0.3) 0.25(0.2-0.3) 0.25(0.2-0.3) 0.25(0.2-0.3) -
ae(mm)
0.5D 0.5D 0.5D 0.5D 0.5D
0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D 0.5D
M K N
270
180-250
YBD152 YBD252
-LH
Al alloy
Al Leg. ---YD101 YD201 3003000.2 (0.08-0.4) 0.2 (0.08-0.4) 0.5D 0.5D
B89
0.5D
Milling Frsen
Kr:90o
EMP03
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimensions (mm) Abmessungen D
50 63 80 100
D
22 27 32 40
L
58 58 63 63
e
39 39 39 39
Flute number z
4 4 5 6
Coupling Aufnahme
A A B B
EMP03
Screw Schraube
Wrench Schlssel
I60M2.56.5T
WT08IS
Milling Frsen
Kr:90o
EMP04
Weldon shank Weldon Schaft
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimensions (mm) Abmessungen D
20 25 32 40
D
20 25 32 40
L
120 130 140 150
L1
45 55 65 75
e
29.4 38.9 48.5 58.0
Flute number
1 2 2 2
EMP04
Screw Schraube
Wrench Schlssel
I60M2.56.5T
WT08IS
B91
Milling Frsen
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
APKT11T304-PF APKT11T308-PF APKT11T312-PF APKT11T316-PF APKT11T304-PM APKT11T308-PM APKT11T312-PM APKT11T316-PM APKT11T304-PR APKT11T308-PR APKT11T312-PR
12.24 12.24 12.24 12.24 12.24 12.24 12.24 12.24 12.24 12.24 12.24 12.24 12.24 12.24
6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5
3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6 3.6
2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8
0.4 0.8 1.2 1.6 0.4 0.8 1.2 1.6 0.4 0.4 0.4 0.4 0.4 0.8
P M K AL
YD201
I.W
YC30S
Cermet
Milling Frsen
ae=D ap:0.5D
ae:0.5D ap:1.2D
Cutting data Schnittdaten Workpiece material Werkstck Material Hardness HB Hrte Grade Sorte
YBM251
f(mm/z) -PF
0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) 0.1 (0.08-0.2) -
-PM
0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3) 0.2 (0.1-0.3)
-PR
0.25(0.2-0.35) 0.25(0.2-0.35) 0.25(0.2-0.35) 0.25(0.2-0.35) 0.25(0.2-0.35) 0.25(0.2-0.35)
280-350
M K N
180-250
YBD152 YBD252
-LH
Al alloy
Al Leg. ---YD101 YD201 3003000.2 (0.08-0.4) 0.2 (0.08-0.4)
B93
0.25(0.2-0.35)
Milling Frsen
Slot milling, deep square shoulder milling Nutenfrsen, Eckfrsen f(mm/z) -PF
0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) 0.1 (0.08-0.15) -
-PM
0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25) 0.15 (0.1-0.25)
-PR
0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) 0.2 (0.2-0.3) -
B
P
280-350
M K N
180-250
YBD152 YBD252
-LH
Al alloy
Al Leg. ---YD101 YD201 3003000.2 (0.08-0.3) 0.2 (0.08-0.3)
Milling Frsen
Kr:90o
EMP05
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager R D
25 32 40
L
130 140 150
L1
40 50 60
APMT11
3 ---
APMT16
-3 4
EMP05
Screw Schraube
Wrench Schlssel
25-40
I60M2.56.5T I60M410
WT08IP WT15IP
B95
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
APMT1135PDR
11.25
6.2
3.5
2.8
0.8
APMT160408PDER
17.25
9.25
4.76
4.4
0.8
Drilling Bohren
1 2
Hardness HB Hrte
180 180-280 280-350 270 180-250
f(mm/z)
0.2 (0.08-0.25) 0.15 (0.08-0.2) 0.12 (0.05-0.2) 0.08 (0.03-0.15) 0.15 (0.08-0.2)
P M K
2
Low-carbon steel Soft steel Niedrig legierter Kohlenstoffstahl Baustahl High-carbon steel Alloy steel Hoch Leg. Kohlenstoffstahl Alloy tool steel Leg. Werkzeugstahl Stainless steel Rostfreier Stahl Cast iron Gusseisen
Milling Frsen
Cutting data Schnittdaten V(m/min)
190 (140-250) 170 (130-250) 150 (110-240) 120 (80-190) 120 (80-210)
Hardness HB Hrte
180 180-280 280-350 270 180-250
Grade Sorte
YBG202 YBG205 YBG202 YBG205 YBG202 YBG205 YBG202 YBG205 YBG202 YBG205
f(mm/z)
0.08 (0.04-0.15) 0.08 (0.04-0.15) 0.08 (0.04-0.15) 0.08 (0.04-0.15) 0.08 (0.04-0.15)
P M K
B96
YD201
I.W
YC30S
Cermet
Milling Frsen
BMR01
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimensions (mm) Abmessungen R
10 10 10 12.5 12.5 12.5 16 16 16 20 20 20 25 25 31.5 31.5
D
20 20 20 25 25 25 32 32 32 40 40 40 50 50 63 63
e
20 20 20 23 23 23 31 31 31 41 41 41 45 45 52 52
d
20 20 20 25 25 25 32 32 32 40 40 40 40 40 40 40
L
125 150 200 150 175 200 175 200 250 175 200 250 200 300 200 300
L1
50 75 100 70 95 100 85 100 150 85 100 150 100 100 100 100
Quantity Anzahl
2 2 2 2 2 2 2 2 2 3 3 3 3 3 4 4
Type Typ
SPMT060304 SPMT060304 SPMT060304 SPMT060304 SPMT060304 SPMT060304 SDMT090308 SDMT090308 SDMT090308 SPMT120408 SPMT120408 SPMT120408 SPMT120408 SPMT120408 SPMT120408 SPMT120408
Quantity Anzahl
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
BMR01
-020-XP20-S -020-XP20-M -020-XP20-L -025-XP25-S -025-XP25-M -025-XP25-L -032-XP32-S -032-XP32-M -032-XP32-L -040-XP40-S -040-XP40-M -040-XP40-L -050-XP40-S -050-XP40-M -063-XP40-S -063-XP40-M
Screw Schraube
Wrench Schlssel
WT07IP ---
-WT15IS WT20IS
B97
1.4
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051 YD051
YD101 YD101
10 12.5 16 20 25 31.5
14 14 14 11 11 11
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Cermet
L
6.35
I.C
6.35
S
3.18
d
2.8 4.4 5.5
11 15 11
Hardness HB Hrte
180
Grade Sorte
YBM251 YBC301 YBG302 YBC401 YBM251 YBC301 YBG302 YBC401 YBM251 YBC301 YBG302 YBM251 YBG302 YBC401 YBM251
P M K
180-280
Alloy tool steel Leg. Werkzeugstahl Stainless steel Rostfreier Stahl Cast iron Gusseisen
280-350
270 180-250
B98
YNG151C
YNG151
f(mm/z)
YD201
I.C
YC30S
Cermet
Milling Frsen
BMR02
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimensions (mm) Abmessungen R
6 6 6 8 8 8 10 10 10
D
12 12 12 16 16 16 20 20 20
d
16 16 16 20 20 20 25 25 25
L
110 130 160 140 170 200 160 200 240
L1
40 50 50 45 65 65 60 80 80
BMR02
Screw Schraube
Wrench Schlssel
B99
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051 1 1
YD101
12 16 20
3 4 5
4 5 5
Hardness HB Hrte
Grade Sorte
Diameter Durchmesser D 12
100~200 0.15~0.25 0.8 0.8 80~180 0.15~0.25 0.8 0.8 60~100 0.15~0.25 0.4 0.4 70~150 0.1~0.2 0.6 0.6 160~300 0.2~0.3 1 1
16
100~200 0.2~0.3 1 1 80~180 0.2~0.3 1 1 60~100 0.2~0.3 0.5 0.5 70~150 0.1~0.25 0.8 0.8 160~300 0.25~0.35 1.5 1.5
20
100~200 0.2~0.3 1.25 1.25 80~180 0.2~0.3 1.25 1.25 60~100 0.2~0.3 0.6 0.6 70~150 0.1~0.25
HB180~280
HRC55~65
YBG202 YBG252
M K
HB270
HB180-250
YD201
I.C
YC30S
Cermet
Milling Frsen
BMR03
A (30-40)
B
No. of Weight Type teeth Gewicht Typ Zhne (kg)
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0.3 0.4 0.5 0.6 0.7 1.0 0.6 0.7 0.8 1.0 1.0 1.3 1.6 1.9 1.1 1.4 1.6 2.0 1.6 2.0 2.5 3.0 B B B B B B
B (16-25)
D
16 16 20 20 20 20 25 25 25 25 30 30 30 30 32 32 32 32 40 40 40 40
d
20 20 25 25 25 25 25 25 25 25 32 32 32 32 32 32 32 32 40 40 40 40
L
150 180 180 200 250 300 180 200 250 300 200 250 300 350 200 250 300 350 200 250 300 350
L1
70 80 80 100 150 110 80 100 110 120 120 150 200 200 120 150 200 200 120 150 200 200
e
16 16 20 20 20 20 25 25 25 25 30 30 30 30 32 32 32 32 40 40 40 40
Clamp Pratze
BMR03
-016-G20-S -016-G20-M -020-G25-S -020-G25-M -020-G25-L -020-G25-XL -025-G25-S -025-G25-M -025-G25-L -025-G25-XL -030-G32-S -030-G32-M -030-G32-L -030-G32-XL -032-G32-S -032-G32-M -032-G32-L -032-G32-XL -040-G40-S -040-G40-M -040-G40-L -040-G40-XL
B B B A A A A A A A A A A A A CBH5R1 WD-208
B101
Milling Frsen
BMR03
A (30-50)
B
B (16-25)
D
16 20 20 25 25 30 30 32 32 40 40 50 50
d
20 25 25 25 25 32 32 32 32 40 40 50 50
L
111 127 150 137 200 161 250 161 250 175 250 200 250
L1
60 70 80 80 100 100 150 100 120 100 120 100 150
e
16 20 20 25 25 30 30 32 32 40 40 50 50
Type Typ
B B B B B A A A A A A A A
Clamp Pratze
BMR03
WD-208
CBH5R1
Milling Frsen
BMR03
A (30-50)
B (20-25)
D
20 20 25 25 30 30 32 32 40 40 40 50 50
d
18.7 18.7 23.5 23.5 28.2 28.2 29.2 29.2 36.9 36.9 36.9 46.8 46.8
L
156 186 156 186 189 229 179 209 199 226 256 236 286
L1
70 100 70 100 70 120 70 100 100 90 120 100 150
e
20 20 25 25 30 30 32 32 40 40 40 50 50
type
B B B B A A A A A A A A A
Clamp Pratze
BMR03
-020-MT3-M -020-MT3-L -025-MT3-M -025-MT3-L -030-MT4-M -030-MT4-L -032-MT4-M -032-MT4-L -040-MT4-M -040-MT5-L -040-MT5-XL -050-MT5-M -050-MT5-L
WD-208
CBH5R1
B103
Milling Frsen
BMR03
Compound shank
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimensions (mm) Abmessungen R
20 20 20 25 25 25
D
40 40 40 50 50 50
d
50.8 50.8 50.8 50.8 50.8 50.8
L
250 300 350 250 300 350
L1
170 220 270 170 200 270
e
40 40 40 50 50 50
Clamp Pratze
BMR03
CBH5R1
Clamp Pratze
Screw Schraube
Wrench Schlssel
I60M2.56.5 I60M3.508TT I60M410 I60M513 I60M513 I43M616 I43M821 I43M616 WT20IT WT25IT WT25IT WT30IT --
--
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Cermet
d
3.1 4.0 4.7 5.8 5.8 6.8 9.2
S
3.18 3.97 4.76 6.35 6.35 7.94 7.94
9 9 9 11 9 9 9
L
16 20 25 30 32 40 50
16 20 25 30 32 40 50
YNG151
Applicable tools
YNG151C
B105
BMR03
Ball nose end mills - Serie Kugelschaftfrser
The unique chipbreaker design and big rake angle can effectively control the curling and flow direction of chippings and reduce the cutting force, improve workpiece surface quality and tool life. The insert after precisely grinding periphery and locating surface can sufficiently ensure the shape accuracy of cutting edge and the precision of location and installation, improve the reliability of installation and the workpiece precision after machining. The concave structure design of flank can effectively enhance the strength of cutting edge, and prevent the scraping between the clearance face and workpiece surface. Therefore it improves the workpiece surface quality and prolongs the life of insert. The design of cutting edge over center and a big negative rake angle make it possible to cut vertically, thus the capability of antibreakage is enhanced. The rough ball nose milling cutters with big diameter adopt the top and hole clamping style, insert clamping becomes more firm and stable. The machining also is high efficiency even at the poor condition such as long overhang and large vibration etc. The adapter types include straight shank, Weldon shank, Morse taper shank and compound shank. Das einzigartige Spanbrecherdesign mit groem Spanwinkel, kontrolliert die Spanbildung und, Spanabfuhr, reduziert die Schnittkrfte und erhht die Werkzeuglebensdauer. Die unfangsgeschliffene Schneidplatte und die Przision des Plattensitzes sind ein Garant fr die Erzielung einer hohen Werkstckqualitt. Die konkave Schneidengeometrie erhht die Schneidkantenstabilitt und schtzt die Schneide vor Ausbrchen. Die Ausfhrung der Zentrumsschneide und ein groer negativer Spanwinkel ermglicht eine vertikale Bearbeitung (Zustellung) und stabilisiert das Werkzeug. Der Schruppradiusfrser fr grere Durchmesser ist neben der Schrauben- mit einer zustzlichen Pratzenklemmung versehen. Dadurch wird die Schneidplattenklemmung deutlich erhht. Dies ermglicht eine effizientere Bearbeitung auch unter ungnstigen Bedingungen, wie langer Auskragung oder bei Vibrationen. Durch verschiedene Schaftausfhrungen kann das Werkzeugsystem auf unterschiedliche Maschinen eingesetzt werden.
B106
Milling Frsen
Diameter range Durchmesser Bereich 16
Operations Anwendung
B
Machining of slot Nuten Frsen
150~220 0.1~0.4 4 -100~150 0.1~0.4 4 -80~120 0.1~0.3 4 -80~100 0.08~0.15 4 -250~300 0.08~0.15 4 -200~250 0.08~0.15 4 --
Grade Sorte
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ae(mm)
V(m/min) Fz(mm/z)
YBG302
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
B107
ap(mm)
16
Milling Frsen
Diameter range 20
Operations Anwendung
Grade Sorte
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
Hardness Hrte 150~255HB Hardened steel gehrteter Stahl Hardness Hrte 40~50HRC Grey Cast iron Grausguss Hardness Hrte 160~260HB Nodular Cast iron Kugelgrafitguss Hardness Hrte 170~300HB
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
YBG302
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
B108
Milling Frsen
Diameter range Durchmesser Bereich 25
Operations Anwendung
B
Machining of slot Nuten Frsen
150~220 0.1~0.4 6 -100~150 0.1~0.4 6 -80~120 0.1~0.3 6 -80~100 0.08~0.15 6 -250~300 0.08~0.15 6 -200~250 0.08~0.15 6 --
Grade Sorte
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ae(mm)
V(m/min) Fz(mm/z)
YBG302
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
B109
ap(mm)
25
Milling Frsen
Operations Anwendung
Grade Sorte
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
Hardness Hrte 150~255HB Hardened steel gehrteter Stahl Hardness Hrte 40~50HRC Grey Cast iron Grausguss Hardness Hrte 160~260HB Nodular Cast iron Kugelgrafitguss Hardness Hrte 170~300HB
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
YBG302
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
B110
Milling Frsen
Diameter range Durchmesser Bereich 40
Operations Anwendung
B
Machining of slot Nuten Frsen
150~220 0.1~0.4 12 -100~150 0.1~0.4 12 -80~120 0.1~0.3 12 -80~100 0.08~0.15 12 -250~300 0.08~0.15 12 -200~250 0.08~0.15 12 --
Grade Sorte
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ae(mm)
V(m/min) Fz(mm/z)
YBG302
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
B111
ap(mm)
35
Milling Frsen
Operations Anwendung
Grade Sorte
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
Hardness Hrte 150~255HB Hardened steel gehrteter Stahl Hardness Hrte 40~50HRC Grey Cast iron Grausguss Hardness Hrte 160~260HB Nodular Cast iron Kugelgrafitguss Hardness Hrte 170~300HB
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
YBG302
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
V(m/min) Fz(mm/z)
ap(mm) ae(mm)
B112
Milling Frsen
BMR04
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimensions (mm) Abmessungen R
6 6 8 8 10 10 12.5 12.5 15 15 16 16
D
12 12 16 16 20 20 25 25 30 30 32 32
d
12 12 16 16 20 20 25 25 32 32 32 32
d1
11 11 14 14 18 18 23 23 27 27 29 29
L1
35 45 40 55 65 100 70 100 80 110 80 110
L
125 150 150 180 180 250 200 250 250 300 250 300
BMR04
-012-G12-M -012-G12-L -016-G16-M -016-G16-L -020-G20-M -020-G20-L -025-G25-M -025-G25-L -030-G32-M -030-G32-L -032-G32-M -032-G32-L
B113
Milling Frsen
BMR04
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimensions (mm) Abmessungen R
6 6 8 8 10 10 12.5 12.5 15 15 16 16
D
12 12 16 16 20 20 25 25 30 30 32 32
d
16 16 20 20 25 25 32 32 40 40 40 40
d1
11 11 14 14 18 18 23 23 27 27 29 29
L1
50 70 60 80 75 95 90 110 110 125 110 125
L
125 150 150 180 180 200 200 250 250 300 250 300
BMR04
Milling Frsen
Screw Schraube
Wrench Schlssel
----WT30IT WT30IT
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Cermet
YNG151C
YD051
YD101
D 12 16 20 25 30 32 12 16 20 25 30 32 3 4 5 6 7 7 3 4 5 6 7 7 4 5 5 6 8 8 4 5 5 6 8 8 12 16 20 25 30 32 12 16 20 25 30 32
YD201
I.C
B115
YNG151
YC30S
Applicable insert
BMR04
-GF
Positive rake angle and double clearance angle, the design of curved cutting edge take both sharpness and strength into consideration. The edge with high precision is applicable in the stable machining condition and the condition with high precision demand for workpiece profile. Das spezielle Design aus positivem Spanwinkel und doppeltem Freiwinkel ermglicht sowohl eine scharfe wie auch stabile Schneidkantenausfhrung. Die GF-Geometrie eignet sich besonders fr Hochprzisions- und Schlichtbearbeitung unter stabilen Maschinenbedingungen.
-GM
0 rake angle, only one clearance angle, high edge strength. Suitable for the machining condition requiring high cutting efficiency. 0 Grad Spanwinkel mit definiertem Freiwinkel ergeben eine sehr stabile Schneidkante. Fr mittlere Bearbeitung mit hoher Effizienz.
The grade YBG 252 is a perfect combination of ultra fine grain carbide substrate and nano PVD-Coating. Die Sorte YBG 252 ist die ideale Kombination von ultra FeinkornHartmetallsubstrat und einer nano PVD-Beschichtung.
Milling Frsen
Calculation of cutting data for ball nose endmills (BMR02/04 series) Kalkulation der Schnittdaten fr Kugelkopffrser (BMR02/04)
1.when tool axial line is vertical to the machined surface axiale Werkzeugachse zur vertikalen Frsflche:
N=
1000Vc (r/min) Dc
B
ap
D c = 2 a p( D - a p)
N: revolution/min Umdrehung/min Vc: real cutting speed effektive Schnittgeschwindigkeit Dc: effective cutting diameter effektive D: tool nominal diameter nominale ap: axial cutting depth axiale Schnitttiefe
ae
2. When there is a inclined angle between the tool axial line and the machined surface, the recommended cutting speed should be multiplied by a factor in the follow table to obtain the cutting speed used for programming 2. Unter Bercksichtigung des Neigungswinkel, (Werkzeugachse/ bearbeitenden Oberflche) erhalten Sie die empfohlene Schnittgeschwindigkeit, durch in der Tabelle angegeben Multiplikator.
Diameter (mm) 12
0.2 1.00 1.04 1.16 1.42 2.02 3.92 0.5 1.00 1.01 1.07 1.24 1.60 2.50 0.2 1.00 1.05 1.18 1.47 2.14 4.48
16
0.5 1.00 1.01 1.10 1.30 1.73 2.87 0.5 1.00 1.02 1.12 1.34 1.83 3.20
20
1 1.02 1.04 1.06 1.21 1.53 2.29 0.5 1.00 1.03 1.14 1.38 1.93 3.57
25
1 1.01 1.04 1.08 1.25 1.62 2.55 0.5 1.00 1.04 1.16 1.42 2.01 3.9
30
1.5 1.00 1.01 1.06 1.21 1.53 2.29 0.5 1.00 1.04 1.16 1.43 2.04 4.03
32
1.5 1.00 1.00 1.06 1.22 1.55 2.37
ap(mm)
15
30 45 60 75 90
B117
Milling Frsen
Hardness HB
Grade Sorte
Tool specification 12
100~200 0.15~0.25 0.8 0.8 80~180 0.15~0.25 0.8 0.8 60~100 0.15~0.25 0.4 0.4 70~150 0.1~0.2 0.6 0.6 160~300 0.2~0.3 1 1
16
100~200 0.2~0.3 1 1 80~180 0.2~0.3 1 1 60~100 0.2~0.3 0.5 0.5 70~150 0.1~0.25 0.8 0.8 160~300 0.25~0.35 1.5 1.5
20
100~200 0.2~0.3 1.25 1.25 80~180 0.2~0.3 1.25 1.25 60~100 0.2~0.3 0.6 0.6 70~150 0.1~0.25 1 1 160~300 0.25~0.35 1.8 1.8
25
100~200 0.25~0.35 1.5 1.5 80~180 0.25~0.35 1.5 1.5 60~100 0.25~0.35 0.8 0.8 70~150 0.2~0.3 1.25 1.25 160~300 0.3~0.4 2 2
30
100~200 0.25~0.35 2 2 80~180 0.25~0.35 2 2 60~100 0.25~0.35 1 1 70~150 0.2~0.3 1.5 1.5 160~300 0.3~0.4 2.5 2.5
32
100~200 0.25~0.35 2 2 80~180 0.25~0.35 2 2 60~100 0.25~0.35 1 1 70~150 0.2~0.3 1.5 1.5 160~300 0.3~0.4 2.5 2.5
HB180~280
M
Milling Tools Frser
HB180-250
Milling Frsen
60minutes later
Flank abrasion0.08
Flank abrasion0.10
120minutes later
Flank abrasion0.12
Flank abrasion0.16
B119
Milling Frsen
Side and face milling tools Scheiben- und Planfrser code key
Milling tool type Frsertyp
Face milling Planfrsen
Square shoulder milling /Eckfrsen Helical end milling Spiralfrsen Side and face milling Eck- und Planfrsen Profile milling Profilfrsen Chamfer milling Fasfrsen Special milling Spezialfrsen
Insert WSP
Diamond with 80o Raute mit 80o Diamond with 55o Raute mit 55o Round Rounde Square Viereck Regular triangle Regular triangle Diamond with 35o Raute mit 35o Diamond with 86o Raute mit 86o
B120
Milling Frsen
SMP01
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager R L D
100 125 160 100 125 160 100 125 160 200 250 100 125 160 200 250 100 125 160 200 250
c
45 56 67 45 56 67 45 56 67 71 71 45 56 67 71 71 45 56 67 71 71
H
12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12
ap
4 4 4 5 5 5 6 6 6 6 6 7 7 7 7 7 8 8 8 8 8
aemax
25 32 44 25 32 44 25 32 44 62 87 25 32 44 62 87 25 32 44 62 87
Inserts WSP
Mounting by keyway
SMP01
-1004-K27-SN12-10 -1254-K40-SN12-12 -1604-K40-SN12-16 -1005-K27-SN12-10 -1255-K40-SN12-12 -1605-K40-SN12-16 -1006-K27-SN12-10 -1256-K40-SN12-12 -1606-K40-SN12-16 -2006-K50-SN12-18 -2506-K50-SN12-24 -1007-K27-SN12-10 -1257-K40-SN12-12 -1607-K40-SN12-16 -2007-K50-SN12-18 -2507-K50-SN12-24 -1008-K27-SN12-10 -1258-K40-SN12-12 -1608-K40-SN12-16 -2008-K50-SN12-18 -2508-K50-SN12-24
XSEQ1202
12 16 10
XSEQ1203
12 16 10 12
18 24 10 12 XSEQ1204 16 18 24 10 12 XSEQ12T4 16 18 24
1.1 1.7 0.3 0.4 0.8 1.2 1.9 0.3 0.5 0.9 1.4 2.2
B121
XSEQ12T3
16
0.7
Milling Frsen
SMP01
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager R L D
63 80 100 63 80 100 63 80 100 125 160 63 80 100 125 160 63 80 100 125 160
c
32 40 48 32 40 48 32 40 48 70 70 32 40 48 70 70 32 40 48 70 70
H
40 40 50 40 40 50 40 40 50 50 60 40 40 50 50 60 40 40 50 50 60
ap
4 4 4 5 5 5 6 6 6 6 6 7 7 7 7 7 8 8 8 8 8
aemax
14 18 23 14 18 23 14 18 23 30 41 14 18 23 30 41 14 18 23 30 41
Inserts WSP
SMP01 -0634-A22-SN12-06
Arbor mounting
XSEQ1202
8 10 6
XSEQ1203
8 10 6 8
-1006-A27-SN12-10 -1256-B40-SN12-12 -1606-B40-SN12-16 -0637-A22-SN12-06 -0807-A22-SN12-08 -1007-A27-SN12-10 -1257-B40-SN12-12 -1607-B40-SN12-16 -0638-A22-SN12-06 -0808-A22-SN12-08 -1008-A27-SN12-10 -1258-B40-SN12-12 -1608-B40-SN12-16
XSEQ12T3
10 12 16 6 8
XSEQ1204
10 12 16 6 8
XSEQ12T4
10 12 16
Milling Frsen
Cutting width ap
4 5 6 7 8
Screw Schraube
Wrench Schlssel
SMP01
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM253
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC401
YBD152
YBD252
YD051
YD101
Hardness HB Hrte
180
Grade Sorte
YBG202 YBG302 YBG202 YBG302 YBG202 YBG302 YBG202 YBG302 YBG152 YBG302
f(mm/z)
0.1(0.08-0.25) 0.15(0.1-0.3) 0.1(0.08-0.25) 0.15(0.1-0.3) 0.1(0.08-0.25) 0.15(0.1-0.3) 0.1(0.05-0.15) 0.08(0.05-0.15) 0.1(0.05-0.15) 0.08(0.05-0.15)
P M K
High-carbon steel Alloy steel Hoch Leg. Kohlenstoffstahl Leg. Stahl Alloy tool steel Leg. Werkzeugstahl
180-280
280-350
270
180-250
B123
XSEQ1202
12.7
12.7
2.3
5.0
YD201
I.C
YC30S
Insert WSP
Cermet
Type Typ
Milling Frsen
SMP03
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimensions (mm) Abmessungen D
80 100 100 125 125 160 160 160 160 200 200 200
c
44.0 49.0 49.0 57.0 58.3 64.3 64.6 65.3 65.3 74.6 75.3 75.3
d
27 32 32 40 40 40 40 40 40 50 50 50
aemax
17.6 25.1 25.1 33.6 32.6 31.5 47.6 47.3 47.3 62.6 62.3 62.3
ap
8 8 10 10 12 12 16 18 20 16 18 20
H
12 12 14 14 16 16 20 24 26 20 24 26
Inserts WSP
SMP03 -0808-K27-MP06-10
Arbor mounting
MPHT060304-DM
14 14 16
MPHT080305-DM
12 14 12 12
MPHT120408-DM
12 14 14 14
Insert
Screw Schraube
Wrench Schlssel
WT07IP WT09IP --
--WT20IS
Milling Frsen
SMP03
c
45 55 55 65 65 80 92 65 80 80 92 92 92
d
22 27 27 32 32 40 40 32 40 40 40 40 40
aemax
21 24.5 24.5 33.3 33 44 52 33 45 45 52 52 52
ap
8 8 10 10 12 12 12 16 16 18 16 18 20
H
40 40 40 45 45 50 50 50 60 60 50 50 50
Inserts WSP
SMP03
Arbor mounting
-0808-A22-MP06-10 -1008-B27-MP06-14 -10010-B27-MP06-14 -12510-B32-MP06-16 -12512-B32-MP08-12 -16012-B40-MP08-14 -20012-C40-MP08-18 -12516-B32-MP12-10 -16016-B40-MP12-12 -16018-B40-MP12-12 -20016-C40-MP12-14 -20018-C40-MP12-14 -20020-C40-MP12-14
MPHT060304-DM
14 14 16 12
MPHT080305-DM
14 18 10 12
MPHT120408-DM
12 14 14 14
Insert
Screw Schraube
Wrench Schlssel
B125
1.1
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
Hardness HB Hrte
Grade Sorte
YBM251 YBG202 YBG302 YBM251 YBG202
f(mm/z)
0.1(0.08-0.25) 0.15(0.1-0.3) 0.1(0.08-0.25) 0.15(0.1-0.3) 0.1(0.08-0.25) 0.15(0.1-0.3) 0.1(0.05-0.15) 0.08(0.05-0.15) 0.1(0.05-0.15) 0.08(0.05-0.15)
180
P M K
180-280 YBG302 YBM251 YBG202 YBG302 YBM251 YBG202 YBG302 YBG152 180-250 YBG302
280-350
270
YD201
I.C
YC30S
Cermet
Milling Frsen
SMP05
Dmin
B
Dmin
SMP05
25 25 25
40 23 23
89 89 89
1 3 3
Screw Schraube
Wrench Schlssel
B127
L1
W(mm)
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
S Lamax
2o
I.C
YC30S
YD051
YD101
QC16L050-R005 QC16L100-R005 QC16L110-R005 QC16L110-R01 QC16L120-R005 QC16L125-R02 QC16L145-R02 QC16L150-R02 QC16L175-R02 QC16L185-R02 QC16L200-R02
0.50 1.00 1.10 1.10 1.20 1.25 1.45 1.50 1.75 1.85 2.00 2.50 3.00
1.00 R0.05 9.525 3.18 2.00 R0.05 9.525 3.18 2.00 R0.05 9.525 3.18 2.00 R0.1 9.525 3.18
4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4
2.00 R0.05 9.525 3.18 2.00 2.00 2.00 2.00 2.50 2.50 2.50 3.00 R0.2 9.525 3.18 R0.2 9.525 3.18 R0.2 9.525 3.18 R0.2 9.525 3.18 R0.2 9.525 3.18 R0.2 9.525 3.18 R0.2 9.525 3.18 R0.2 9.525 3.18
QC16L250-R02 QC16L300-R02
YD201
S1
YNG151C
YBM251
YBM253
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBD152
YBD252
S1
Cermet
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
S Lamax
2o
I.C
S1
Dimensions (mm) Abmessungen Insert WSP Type Typ S0.025 Lamax R/C I.C
1.25 1.45 1.50 1.75 1.85 2.00 2.30 2.50 2.65 2.80 3.00 3.20 3.30 3.50 4.00 4.30 4.50 4.80 2.00 2.00 3.50 3.50 3.50 3.50 3.50 4.00 4.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00
Cermet
S1
d
5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5
QC22L125-R02 QC22L145-R02 QC22L150-R02 QC22L175-R02 QC22L185-R02 QC22L200-R02 QC22L230-R02 QC22L250-R03 QC22L265-R03 QC22L280-R03 QC22L300-R03 QC22L320-R03 QC22L330-R03 QC22L350-R03 QC22L400-R04 QC22L430-R04 QC22L450-R04 QC22L480-R04
R0.2 12.70 4.76 R0.2 12.70 4.76 R0.2 12.70 4.76 R0.2 12.70 4.76 R0.2 12.70 4.76 R0.2 12.70 4.76 R0.2 12.70 4.76 R0.3 12.70 4.76 R0.3 12.70 4.76 R0.3 12.70 4.76 R0.3 12.70 4.76 R0.3 12.70 4.76 R0.3 12.70 4.76 R0.3 12.70 4.76 R0.4 12.70 4.76 R0.4 12.70 4.76 R0.4 12.70 4.76 R0.4 12.70 5.06
YNG151C
YNG151
B129
Milling Frsen
XMR01
B
Type Typ Stock Lager D
25 32 35 32 40
ae
ap
ae
8.8 8.8 8.8 11.7 11.7
L1
60 70 70 70 70
L
140 150 150 150 150
d
25 32 32 32 40
XMR01
XMR01
ae
ap
1.4 1.4 1.4 1.8 1.8 1.8 1.8
ae
8.8 8.8 8.8 11.7 11.7 11.7 11.7
L
40 40 50 40 50 63 50
d
22 22 27 22 27 27 32
Coupling Aufnahme
A A A A A A B
XMR01
Milling Frsen
Clamp Pratze
Wrench Schlssel
I60M3.508TT
I60M48.4
I60M48.4
WD-204
WT10IP WT15IP
WT15IP
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Cermet
Re
1.2 2.0
S1
3.97 4.76
D1
9.525 12.7
YNG151C
YNG151
B131
Milling Frsen
XMR01
B
Type Typ Stock Lager D
20 20 20 25 25 25 32 32 32 40 40 40 40 40 40 50 50
ae
3.8 3.8 3.8 4.35 4.35 4.35 4.35 4.35 4.35 4.35 4.35 4.35 5.66 5.66 5.66 6.8 6.8
L1
50 100 130 60 120 180 70 120 180 50 50 50 50 50 50 50 50
L
130 180 250 140 200 300 150 200 300 150 250 300 150 250 300 150 250
d
20 20 20 25 25 25 32 32 32 32 32 32 32 32 32 32 32
XMR01
Clamp Pratze
Wrench Schlssel
--
WT10P WT15P --
--
WD-208
WT20IT
Milling Frsen
XMR01
ap
B
L
50 50 50 50 63 63 63 63 50 63 63 63 63
ap
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 3.0 3.0 3.0 3.0 3.0
ae
4.35 5.66 5.66 5.66 5.66 5.66 5.66 5.66 6.8 6.8 6.8 6.8 6.8
d
22 22 22 27 27 32 40 40 22 27 32 40 40
Inserts WSP
A A A A A B B B A A B B B
XMR01
-050-A22-WP06-04 -050-A22-WP08-03 -063-A22-WP08-04 -063-A27-WP08-04 -080-A27-WP08-05 -100-B32-WP08-06 -125-B40-WP08-07 -160-B40-WP08-08 -063-A22-WP09-03 -080-A27-WP09-04 -100-B32-WP09-05 -125-B40-WP09-06 -160-B40-WP09-07
0.7
1.4 2.1
3.7 6.3
Clamp Pratze
Wrench Schlssel
-WD-208 WD-208
WT15S ---
-WT20IT
B133
6.0
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG212
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
11 11 11 11
YD201
Re
S1
D1
YC30S
Cermet
Milling Frsen
approx./ca. R(mm)
2 2.5 2.0 4.0 2.5 4.0
in K g marg Cuttin
Piont R in programming
Reduce the feed rate in ramp and helical machining operations. Set the axial feed rate below 0.2mm/rev in drilling operation. Be careful ! Long chippings may fly out in drilling operation. The cutting depth of each rotation can't exceed the maximum cutting depth ( ap ) The S type insert not only is applied in the machining operations mentioned above, but also able to be used for plunge milling.
Beim Tauch- und Zirkularfrsen den Vorschub reduzieren. Vorschub bei Bohroperationen (achsial) unter 0,2 mm einstellen. "Vorsicht Beim Bohren knnen lange Spne entstehen. Die Schnitttiefe pro Rotation kann die maximale Schnitttiefe ap nicht erreichen. Die S-Type Wendeschneidplatten knnen auch fr andere Bearbeitungsoperationen eingesetzt werden.
XMR01-Serie
XMR01 series tools ( install SD**inserts) possess perfect edge strength and excellent economical efficiency, have more advantages in face milling. XMR01 series tools ( install WP**inserts) possess good capability of chip removal, have more advantages in cavity milling.
Werkzeuge mit Schneidplatten (SD**) besitzen ausgezeichnete Schneidkantenstabilitt. Sie haben besondere Vorteile beim Planfrsen mit hoher Wirtschaftlichkeit. Werkzeuge mit Schneidplatten (WP..) haben besondere Vorteile bei der Spanabfuhr und werden vorteilhaft beim Auskoffern eingesetzt.
B135
Pre-hole diameter
Milling Frsen
P M K
carbon steel Soft steel HB180 HB180legierter 280 Kohlenstoffstahl Baustahl Alloy steel HB280-350 Leg. Stahl Alloy tool steel HB350 Leg. Werkzeugstahl hardened steel gehrteter Stahl HRC35
0.6~1.0 150(100-200) 150(100-200) 130(80-180) 150(100-200) 120(80-160) 150(100-200) 120(80-160) 170(120-220) 150(100-200) 150(100-200) 120(80-160)
0.8~1.2
0.8~1.2
1.0~1.4
YBG202
YBM351
0.4~0.8
0.8~1.2
0.6~1.0
1.0~1.4
YBG202
YBM351
0.4~0.8
0.6~1.0
0.6~1.0
0.8~1.2
HB270
YBG202
YBM351
0.6~1.0
0.6~1.0
0.8~1.2
0.8~1.2
YBG202
YBM351 YBG202 YBM351
0.6~1.0
1.0~1.4
0.8~1.2
1.2~1.6
0.4~0.8
0.8~1.2
0.6~1.0
1.0~1.4
Hardness HB Hrte
Grade Sorte
40 50/63 80/100 Cutting speed SchnittAxial cutting Feed rate Axial cutting Feed rate Axial cutting Feed rate geschw. depth per tooth depth per tooth depth per tooth (m/min)
170(120-220) 0.8~1.2 1.0~1.4 1.1~1.5 1.1~1.5 1.0~1.5 1.0~1.5
HB180 HB180280
YBG202
YBM351
150(100-200) 150(100-200) 0.6~1.0 1.0~1.4 0.9~1.3 1.1~1.5 0.8~1.3 1.0~1.5 130(80-180) 150(100-200) 120(80-160) 150(100-200) 120(80-160) 170(120-220) 150(100-200) 150(100-200) 120(80-160)
P M K
B136
Alloy steel Leg. Stahl Alloy tool steel Leg. Werkzeugstahl hardened steel gehrteter Stahl
HB280-350 HB350
YBG202
YBM351
HRC35
YBG202
YBM351
0.6~1.0
0.8~1.2
0.9~1.3
0.9~1.3
0.8~1.3
0.8~1.3
HB270
YBG202
YBM351
0.8~1.2
0.8~1.2
1.1~1.5
0.9~1.3
1.0~1.5
0.8~1.3
YBG202
YBM351 YBG202 YBM351
0.8~1.2
1.2~1.6
1.1~1.5
1.3~1.7
1.0~1.5
1.2~1.7
0.6~1.0
1.0~1.4
0.9~1.3
1.1~1.5
0.8~1.3
1.0~1.5
XMR01
The feature of high feed tool is to resolve the major cutting force into the axial direction, greatly reduce the radial cutting force, thus improve tools capability of shock resistance. In addition, this structure can effectively reduce the vibration in long overhang milling application.
Die Merkmale dieses Hochvorschubfrsers sind die Ablenkung der Hauptkraft in axiale Richtung. Dadurch wird die radiale Kraft deutlich verringert, was eine Reduzierung oder Vibration ermglicht und somit lange Standzeiten auch bei greren Auskraglngen zur Folge hat.
B137
Milling Frsen
Kr:90o
Weldon shank Weldon Schaft
TMP01
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager Dimensions (mm) Abmessungen D
21 25 32 40 50 60
D1
25 25 32 32 40 50
d
10 12 15 19 25 32
L1
100 100 110 125 140 160
L2
32 35 45 55 65 80
L3
9 11 14 18 22 28
TMP01
12
14
18 22
28 36
Screw Schraube
Wrench Schlssel
WT07IP WT10IP
---
--
WT20IT
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Cermet
L
6.35 8.3 12.7
s
3.18 3.18 4.76
d
2.8 3.4 5.56
r
0.4 0.5 0.8
YNG151C
YNG151
f(mm/z)
0.05~0.2
Cooling
Wet / Dry Nass/ Trocken
B139
Milling Frsen
Kr:90o
Weldon shank Weldon Schaft
HMP01
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager R L Dimensions (mm) Abmessungen D
40 50
d
40 40
e
55 55
L1
95 95
L
175 175
Number of flute Z
2 4
HMP01 -04055-XP40-SP12-02
-05055-XP40-SP12-04
Screw Schraube
Wrench Schlssel
I60M510 I60M513
WT20IS WT20IS
Milling Frsen
Kr:90o
HMP01
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager R L Dimensions (mm) Abmessungen D
50 63 63 63 80 80 50 63 63 63 80 80
e
84 74 104 134 104 144 84 74 104 134 104 144
L1
145 135 165 195 165 205 145 135 165 195 165 205
L
246.75 236.75 266.75 296.75 266.75 306.75 246.8 236.8 266.8 296.8 266.8 306.8
HMP01
-05084-JT50-SP12-04 -06374-JT50-SP12-04 -063104-JT50-SP12-04 -063134-JT50-SP12-04 -080104-JT50-SP12-04 -080144-JT50-SP12-04 -05084-BT50-SP12-04 -06374-BT50-SP12-04 -063104-BT50-SP12-04 -063134-BT50-SP12-04 -080104-BT50-SP12-04 -080144-BT50-SP12-04
BT BT BT BT
Screw Schraube
Wrench Schlssel
B141
BT
Milling Frsen
Kr:90o
HMP01 EC
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager R L Dimensions (mm) Abmessungen D
50 63 63 63 80 80 50 63 63 63 80 80
e
84 74 104 134 104 144 84 74 104 134 104 144
L1
145 135 165 195 165 205 145 135 165 195 165 205
L
246.75 236.75 266.75 296.75 266.75 306.75 246.8 236.8 266.8 296.8 266.8 306.8
HMP01
Wrench
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Cermet
I.W
12.7 12.7
S
4.76 4.76
d
5.4 5.4
r
1.2 1.2
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YNG151
Cermet
I.C
12.7 12.7
S
4.76 4.76
d
5.5 5.5
r
0.8 0.8
YNG151C
YNG151
B143
Milling Frsen
Ap
Ap
Ap
Hardness HB Hrte
Grade Sorte
Operation (figure/Abb.)
A B C A B C A B C A B C
180
YBG302
P
Milling Tools Frser
180-280
YBG302
280-350
YBG302
180-250
YBG152 YBG302
80(60-120) 90(80-120)
Milling Frsen
Kr:30o
CMZ01
B
No. of teeth Zhne
1 2
3 1 2 3
d
20 25 32 20 25 32
L
100 120 180 100 120 180
L1
40 40 40 40 40 40
CMZ01
Straight shank Zylinderschaft Weldon shank Weldon Schaft
Screw Schraube
Wrench Schlssel
I43M511
WT20IS
B145
1.0
Milling Frsen
Kr:45o
Straight shank / Zylinderschaft
CMA01
B
Specification of tools Werkzeug Beschreibung
Type Typ Stock Lager
d
20 25 32 20 25 32
L
100 120 180 100 120 100
L1
40 40 40 40 40 40
CMA01
Straight shank
Screw Schraube
Wrench Schlssel
I43M511
WT20IS
Milling Frsen
Kr:60o
CMD01
B
Weight Gewicht (kg)
0.2 0.8
1.0 0.2 0.6
d
20 25 32 20 25 32
L
100 120 180 100 120 180
L1
40 40 40 40 40 40
CMD01
Straight shank Zylinder Schaft Weldon shank Weldon Schaft
Screw Schraube
Wrench Schlssel
I43M511
WT20IS
B147
1.0
Milling Frsen
Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
SPMT120408
12.7
12.7
0.8
4.76
5.5
150(100200)
0.3 (0.1-0.5)
120(80150) 160(100220)
130(100180)
0.3 (0.1-0.5)
0.4 (0.1-0.5) 0.3 (0.1-0.4) 0.3 (0.1-0.5) 0.4 (0.1-0.5) 0.3 (0.1-0.4)
M K
B148
270
100(80150)
0.3 (0.1-0.5)
80(60120) 130(100180)
180-250
YBG302
YD201
I.C
YC30S
Cermet
Milling Frsen
B149
Milling Frsen
SEET-CF
SEET-CM
B167
SEET-CR
B167
SEET-DF
B167
SEET-DM
B167
SEET-DR
B167
SEET-EF
B167
SEET-EM
B167
Page Seite
B167
SEET-LH
Page Seite B167
SEET-W
B167
SEK(E)N B169
SEKR B169
OFKT-DF B160
OFKT-DM B160
OFKT-LH B160
OFKR-DF / DM B160
OFKR-LH
Page Seite B160
ONHU-PF B161
ONHU-PM B161
ONHU-W B161
SNKN
B170
HNEX-DF
B157
HNEX-DM
B157
HNEX-DR
B157
LNKT-ZR
B158
LNE32.534 / 32.302
LNCX
B159
SPKW
B173
SPKT
B175
SPAN/SPCN B171
SPKN B172
B158
SPEX B174
SPMR B175
SP*N B176
TPAN/TPCN/TPKN
TPKN B178
TPUN B179
TPMR B179
B177
SEET*PER-PM B168
SEET*PER-PR
B168
SEET-LH
B168
RCKT-DM
B165
RCKT-DR B165
RCKT-ER B165
RDKW B165
APKT-PM B154
APKT-PR B154
APKT-LH B154
APMT-PDR
B155
APMT-PDER
B155
B150
Milling Frsen
ZPNT B182
SPMT B175
ROHX
B166
XPHT-GM
B180
ZOHX-GF B182
ZOHX-GM B182
XSEQ
Page Seite B181
MPHT
B159
SDMT-DM
B166
WPGT
B180
Page Seite
B159
Page Seite
B156
B175
SPMT
Page Seite B175
B151
MPHT
APKT-PM/KM
SPMT-PM/KM
Milling Frsen
Others Ander
Insert WSP
Tolerance
Code
(Reference) details of M-class tolerance ( identified by shape and size) T h i c k n e s s S Nose height tolerance(mm) Tolerance Dicketoleranz S Diamond Diamond Diamond Inscribed (mm) Regular Square with 80o Round with 55o with 35o
circle Innenkreis triangle Viereck
Raute mit Raute mit Raute mit Rounde 80o 55o 35o
+0.005 +0.005 +0.013 +0.013 +0.025 +0.025 +0.005 +0.013 +0.025 +0.08 - +0.18 +0.08 - +0.18 +0.13 - +0.38
+0.025 +0.013 +0.025 +0.013 +0.025 +0.025 +0.05 - +0.13 +0.05 - +0.13 +0.05 - +0.13 +0.05 - +0.13 +0.05 - +0.13 +0.08 - +0.25
+0.025 +0.025 +0.025 +0.025 +0.025 +0.13 +0.025 +0.025 +0.025 +0.13 +0.025 +0.13
-------------
B152
Milling Frsen
Insert/ WSP
Diameter of IC Durchmesse von IC
Code
Angel Winkel
Others Andere
Others Andere
No mark
B153
T21K
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
APKT11T304-PF APKT11T308-PF APKT11T312-PF APKT11T316-PF APKT160408-PF APKT11T304-PM APKT11T308-PM APKT11T312-PM APKT11T316-PM APKT160408-PM APKT11T304-PR APKT11T308-PR APKT11T312-PR APKT11T316-PR APKT160408-PR APKT11T304-LH APKT11T308-LH APKT160408-LH
12.24 12.24 12.24 12.24 17.877 12.24 12.24 12.24 12.24 17.877 12.24 12.24 12.24 12.24 17.877 12.24 12.24 17.877
6.5 6.5 6.5 6.5 9.33 6.5 6.5 6.5 6.5 9.33 6.5 6.5 6.5 6.5 9.33 6.5 6.5 9.33
3.6 3.6 3.6 3.6 5.76 3.6 3.6 3.6 3.6 5.76 3.6 3.6 3.6 3.6 5.76 3.6 3.6 5.76
2.8 2.8 2.8 2.8 4.4 2.8 2.8 2.8 2.8 4.4 2.8 2.8 2.8 2.8 4.4 2.8 2.8 4.4
0.4 0.8 1.2 1.6 0.8 0.4 0.8 1.2 1.6 0.8 0.4 0.8 1.2 1.6 0.8 0.4 0.8 0.8
YD201
I.W
YC30S
Cermet
Milling Frsen
AP**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
11.25
6.2
3.5
2.8
0.8
17.25
9.25
4.76
4.4
0.8
17.25
9.25
4.76
4.4
3.2
YD201
I.W
YC30S
Insert WSP
Cermet
B155
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
APKT150412-PM APKT150412-KM
16.33 16.33
12.7 12.7
4.76 4.76
5.4 5.4
1.2 1.2
YD201
I.W
YC30S
Cermet
Milling Frsen
HN**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
HNEX090512-DF
9.16
15.875
5.56
1.2
HNEX090512-DM
9.16
15.875
5.56
1.2
HNEX090512-DR
9.16
15.875
5.56
1.2
HNGX090516-MR HNGX090520-MR
9.16 9.16
15.875 15.875
5.56 5.56
1.6 2.0
YD201
I.C
YC30S
Insert WSP
Cermet
B157
YNG151C
YBM251
YBM253
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051 YD101
YD101 YD201
15.875 20 25
14 17 18
LN**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Cermet
I.W
S
4.76
d
4.4
r
1.6
15.875 9.525
LNE32.302
15.875 9.525
4.76
4.2
45 Fase
B158
YNG151C
YNG151
YD201
I.W
YC30S
Insert WSP
Cermet
Milling Frsen
LNCX
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Cermet
I.W
10.0 10.0
S
6.4 6.4
bs
2.0 2.0
YNG151C
YNG151
LNCX
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Cermet
YD051
YD101
10.0 10.0
6.4 6.4
2.0 2.0
0.1 0.1
MP**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Cermet
L
6.35 8.3 12.7
S
3.18 3.18 4.76
d
2.8 3.4 5.56
r
0.4 0.5 0.8
YNG151C
YNG151
YD201
I.W
bs
T-land
B159
YNG151C
YNG151
YC30S
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051 YD051
YD101 YD101
OFKR0704-DF
7.45
17.94
4.76
0.8
7.45 7.45
17.94 17.94
4.76 4.76
0.8
OFKR0704-LH
7.45
17.94
4.76
OF**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Cermet
I.C
12.7
S
3.97
d
4.4
R
0.5
OFKT05T3-DM
5.26
12.7
3.97
4.4
0.5
OFKT05T3-LH
5.26
12.7
3.97
4.4
0.5
YNG151C
YNG151
YD201
I.C
YC30S
Cermet
Milling Frsen
ON**
Cermet
I.C
15.875 20.2
S
4.76 5.77
d
4.4 5.3
r
0.83 0.83
ONHU060408-PM ONHU08T508-PM
6.58 8.37
15.875 20.2
4.76 5.79
4.4 5.3
0.83 0.83
ONHU08T508-W
6.9
20.5
6.00
5.3
0.80
YNG151C
YNG151
B161
YC30S
YD051
YD101
PNEG110512R-CR
15.875
5.56
1.6
4.0
PNEG110512R-CM
15.875
5.56
1.6
4.0
B162
YD201
I.C
bs
ap
YNG151C
YBM251
YBM253
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBD152
YBD252
Insert WSP
Cermet
Milling Frsen
QC**L
S Lamax
2o
Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
I.C
S1
Cermet
S1
d
4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4
QC16L050-R005 QC16L100-R005 QC16L110-R005 QC16L110-R01 QC16L120-R005 QC16L125-R02 QC16L145-R02 QC16L150-R02 QC16L175-R02 QC16L185-R02 QC16L200-R02 QC16L250-R02 QC16L300-R02
0.50 1.00 1.10 1.10 1.20 1.25 1.45 1.50 1.75 1.85 2.00 2.50 3.00
1.00 R0.05 9.525 3.18 2.00 R0.05 9.525 3.18 2.00 R0.05 9.525 3.18 2.00 R0.1 9.525 3.18
2.00 R0.05 9.525 3.18 2.00 2.00 2.00 2.00 2.50 2.50 2.50 3.00 R0.2 9.525 3.18 R0.2 9.525 3.18 R0.2 9.525 3.18 R0.2 9.525 3.18 R0.2 9.525 3.18 R0.2 9.525 3.18 R0.2 9.525 3.18 R0.2 9.525 3.18
YNG151C
YNG151
B163
S Lamax
2o
Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
I.C
YC30S
YD051
YD101
QC22L125-R02 QC22L145-R02 QC22L150-R02 QC22L175-R02 QC22L185-R02 QC22L200-R02 QC22L230-R02 QC22L250-R03 QC22L265-R03 QC22L280-R03 QC22L300-R03
1.25 1.45 1.50 1.75 1.85 2.00 2.30 2.50 2.65 2.80 3.00 3.20 3.30 3.50 4.00 4.30 4.50 4.80
2.00 2.00 3.50 3.50 3.50 3.50 3.50 4.00 4.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00
R0.2 12.70 4.76 R0.2 12.70 4.76 R0.2 12.70 4.76 R0.2 12.70 4.76 R0.2 12.70 4.76 R0.2 12.70 4.76 R0.2 12.70 4.76 R0.3 12.70 4.76 R0.3 12.70 4.76 R0.3 12.70 4.76 R0.3 12.70 4.76 R0.3 12.70 4.76 R0.3 12.70 4.76 R0.3 12.70 4.76 R0.4 12.70 4.76 R0.4 12.70 4.76 R0.4 12.70 4.76 R0.4 12.70 5.06
5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5 5.5
B164
YD201
S1
YNG151C
YBM251
YBM253
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBD152
YBD252
S1
Cermet
Milling Frsen
RC**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
YNG151C
YBM251
YBM253
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD101
RCKT10T3MO-DM RCKT1204MO-DM RCKT1204MO-DR RCKT1204MO-ER RCKT1606MO-DM RCKT1606MO-DR RCKT1606MO-ER RCKT2006MO-DM RCKT2006MO-DR RCKT2006MO-ER
3.97 4.76 4.76 4.76 6.35 6.35 6.35 6.35 6.35 6.35
4.4 4.0 4.0 4.0 5.56 5.56 5.56 5.56 6.55 6.55
Normal Machining Condition Normale Bearbeitungsbedingungen Workpiece Material Werkstoffe Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
Cermet
S
2.38 3.18 3.18 3.97 4.76 3.97 4.76 5.56 6.35
d
2.7 3.4 3.9 4.4 4.4 3.9 5.2 5.5 6.5
B165
RD**
YD201
I.C
YC30S
Insert WSP
Cermet
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
12 16 20
3 4 5
4 5 5
SD**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
SDMT090308
0.8
9.525 9.525
3.18
4.4
15
SD**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Cermet
Re
1.2 1.2
S1
3.97 4.76
D1
9.525 12.7
YNG151C
YNG151
YD201
I.C
YC30S
Insert WSP
Cermet
Type Typ
YD201
I.C
YC30S
Cermet
Milling Frsen
SE**
Cermet
I.C
S
3.97 3.97 3.97 3.97 3.97 3.97 3.97 3.97
d
4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1
bs
2.55 2.55 2.55 2.55 2.55 2.55 2.55 2.55
13.40 13.40 13.40 13.40 13.40 13.40 13.40 13.40 13.40 13.40 13.40 13.40 13.40 13.40 13.40 13.40
YNG151C
YNG151
SEET12T3-LH
13.40 13.40
3.97
4.1
2.55
SEET12T3-W
17.82 13.40
3.97
4.1
9.46
500
B167
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
SEET09T308PER-PF
9.525
9.525
4.01
3.3
0.8
SEET09T308PER-PM 9.525
9.525
4.01
3.3
0.8
SEET09T308PER-PR
9.525
9.525
4.01
3.3
0.8
4.04
4.1
0.8
4.04
4.1
0.8
4.04
4.1
0.8
SEET120308-LH
13.308 13.308
4.04
4.1
0.8
YD201
I.C
YC30S
Cermet
Milling Frsen
SE**
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
SEEN1203AFTN SEKN1203AFFN SEKN1203AFN SEKN1203AFTN SEKN1203AFS13N SEKN1204AFN SEKN1204AFTN SEKN1204AFS13N SEKN1504AFN SEKN1504AFTN SEKN1504AFZN SEKN1204AZ SEKN1504AZ
12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 15.875 15.875 15.875 15.875 15.875
12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 15.875 15.875 15.875 15.875 15.875
3.18 3.18 3.18 3.18 3.18 4.76 4.76 4.76 4.76 4.76 4.76
4.76
SE**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
SEKR1203AFN SEKR1504AFN
12.7 15.875
12.7 15.875
3.18 4.76
YD201
I.C
YC30S
Insert WSP
Cermet
B169
4.76
YD201
I.C
YC30S
Insert WSP
Cermet
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
12.7
12.7
YD201
I.C
be
bs
YC30S
Cermet
Milling Frsen
SP*N
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Cermet
I.C
12.7 12.7 12.7 12.7 12.7 12.7 15.875 15.875 12.7 15.875
S
1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
be
1 1 1 1 1 1 1 1 1 1
bs
3.18 3.18 3.18 3.18 3.18 3.18 4.76 4.76 3.18 4.76
SPCN1504EDSKR 15.875
YNG151C
YNG151
B171
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7
12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7
3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4
SPKN1203EDSKR
(SPKN1203EDR) (SPKN1203EDL)
SPKN1204EDER
(SPKN1204EDR)
15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875 15.875
SPKN1504EDSKR
(SPKN1504EDR) (SPKN1504EDL)
SPKN1504EDSKL SPKN1504EDTKR
(SPKN1504EDR)
SPKN1504EDTKL
SPKN1504EDS32PR 15.875 15.875 (SPKN1504EDT32R) SPKN1504EDS32PL 15.875 15.875 (SPKN1504EDTL) SPKN1504EDT32PR 15.875 15.875 (SPKN1504EDTR) SPKN1504EDT32PL 15.875 15.875 (SPKN1504EDTL) SPKR1904EDFL SPKR1904EDFR SPKR1504EDR-GM SPKR1504EDL-GM SPKN1203EDT31R
19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05
o
B172
chamfer Fase
20 X 0.15 mm
YD201
I.C
be
bs
YC30S
Cermet
Milling Frsen
SP*R
Cermet
I.C
12.7 12.7
S
3.18 3.18 4.76 4.76
be
1 1 1 1
bs
1.4 1.4 1.4 1.4
Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Cermet
L
12.7 12.7
I.C
12.7 12.7
S
4.76 4.76
d
5.56 5.56
11 11
YNG151C
YNG151
B173
SP*W
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
YNG151C
YNG151
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
15 15
12.7 12.7
12.7 12.7
3.18 3.18
10 10 10 10
YD201
I.C
I.W
bs
YC30S
Cermet
Milling Frsen
SP**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Cermet
I.C
9.525 9.525 9.525 12.7 12.7 12.7
s
3.18 3.97 3.18 3.18 3.18 3.18
r
0.4 0.4 0.8 0.4 0.8 1.2
SP**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Steel / Stahl
Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Cermet
r
SPMT060304-KT SPMT060304 SPMT09T308-HT SPMT09T308 SPMT120408 SPMT120408-PM SPMT120408-KM
0.4 0.4 0.8 0.8 0.8 0.8 0.8
L
6.35 6.35
I.C
6.35 6.35
S
3.18 3.18 3.97 3.97 4.76 4.76 4.76
d
2.8 2.8 4.4 4.4 5.5 5.5 5.5
11 11 11 11 11 11 11
9.525 9.525 9.525 9.525 12.7 12.7 12.7 12.70 12.70 12.70
SPKT1204EDR
--
12.7
12.7
4.76
5.56
11
YNG151C
YNG151
B175
YNG151C
YNG151
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
SPUN090304 SPUN090308 SPUN120304 SPUN120308 SPUN120312 SPUN150408 SPUN150412 SPUN190408 SPUN190412 SPUN190416 SPGN090304
9.525 9.525 12.7 12.7 12.7 15.875 15.875 19.05 19.05 19.05 9.525 9.525 12.7 12.7 12.7 12.7 12.7 15.875 15.875 15.875 19.05 19.05
9.525 9.525 12.7 12.7 12.7 15.875 15.875 19.05 19.05 19.05 9.525 9.525 12.7 12.7 12.7 12.7 12.7 15.875 15.875 15.875 19.05 19.05
3.18 3.18 3.18 3.18 3.18 4.76 4.76 4.76 4.76 4.76 3.18 3.18 3.18 3.18 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76
0.4 0.8 0.4 0.8 1.2 0.8 1.2 0.8 1.2 1.6 0.4 0.8 0.4 0.8 0.4 0.8 1.2 0.4 0.8 1.2 0.8 1.6
SPGN090308 SPGN120304 SPGN120308 SPGN120404 SPGN120408 SPGN120412 SPGN150404 SPGN150408 SPGN150412 SPGN190408 SPGN190416
YD201
I.C
YC30S
Cermet
Milling Frsen
TP**
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
TPCN1103PPS22PN
(TPCN1103PP)
11
6.35
11 11 15 15 11 11 11 15 11
TPCN1603PPS42PN
(TPCN1603PP)
TPCN2204PDFR TPCN2204PDSKR
(TPCN2204PDR) (TPCN2204PPN) (TPAN1103PP)
TPAN2204PDER
(TPAN2204PDR)
B177
TPAN2204PDFR
YD201
I.C
bs
be
an
YC30S
Insert WSP
Cermet
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
TPKN1603PDSKR
(TPKN1603PDR) (TPKN1603PDL)
9.525 9.525 9.525 12.7 12.7 12.7 12.7 12.7 12.7 12.7
3.18 3.18 3.18 4.76 4.76 4.76 4.76 4.76 4.76 4.76
1.2 1.2 1.2 1.4 1.4 1.4 1.4 1.4 1.4 1.4
15 11 11 11 11 11 11 11 11 11
TPKN1603PDSKL TPKN1603PPER
(TPKN1603PPR) (TPKN1603PPR)
TPKN2204DL TPKN2204PDTR
YD201
I.C
be
bs
an
YC30S
Cermet
Milling Frsen
TP**
Cermet
I.C
6.35 6.35 6.35 9.525 9.525 9.525 9.525 9.525 12.7 12.7 12.7 12.7 5.56 6.35 6.35 9.525 9.525 9.525 12.7 19.05
s
2.38 3.18 3.18 3.18 3.18 3.18 4.76 4.76 4.76 4.76 4.76 4.76 2.38 3.18 3.18 3.18 3.18 3.18 4.76 9.52
r
0.8 0.4 0.8 0.4 0.8 1.2 0.8 1.2 0.4 0.8 1.2 1.6 0.4 0.4 0.8 0.4 0.8 1.2 1.2 1.6
YNG151C
YNG151
B179
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051
YD101
11 11 11 11
XP**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Cermet
d
3.1 4.0 4.7 5.8 5.8 6.8 9.2
S
3.18 3.97 4.76 6.35 6.35 7.94 7.94
9 9 9 11 9 9 9
L
16 20 25 30 32 40 50
YNG151C
YNG151
YD201
Re
S1
D1
YC30S
Cermet
Milling Frsen
XS**
YNG151C
YBM251
YBM253
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC401
YBD152
YBD252
YD051
YD101
ZD**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl
Cermet
L
8.4
S
2.78
R
10
d
2.8 2.8 4.4 4.4
14 14 14 14
ZDET13T3CYR16-PM 10.5
B181
YNG151C
YNG151
YD201
I.C
YC30S
Insert WSP
Cermet
Type Typ
YNG151C
YBM251
YBM351
YNG151
YBG102
YBG202
YBG205
YBG302
YBG152
YBG252
YBC301
YBC401
YBD152
YBD252
YD051 YD051
YD101 YD101
20 25 31.5
11 11 11
ZO**
Workpiece Material Werkstoffe
Ideal Machining Condition Gute Bearbeitungsbedingungen Normal Machining Condition Normale Bearbeitungsbedingungen Steel / Stahl Steinless Steel / Rostfreier Stahl Cast iron / Gusseisen Non-ferrite material / Ne Metalle Heat-resistant steel / Warmfester Stahl Unfavorable Machining Condition Ungnstige Bearbeitungsbedingungen
Cermet
I.C
12 16 20 25 30 32 12 16 20 25 30 32
S
3 4 5 6 7 7 3 4 5 6 7 7
d
4 5 5 6 8 8 4 5 5 6 8 8
YNG151C
YNG151
YD201
I.C
YC30S
Cermet
Milling Frsen
Difference and selection between down milling and up milling Unterschied zwischen Gleichlauf- und Gegenlauf Vc
Vc = Cutting Speed
Schnittgeschwindigkeit
Vf = Feedrate tool
Vf Vw
Vf Vc Vw
Vorschub Werkzeug
Vw = Feedrate Workpiece
Vorschub Werkstck
Up milling Gegenlauffrsen
1. Up milling (conventional milling): the feed direction of workpiece is opposite to that of the milling rotation at the connecting position. 2. Beim Gleichlauffrsen sind die Drehrichtung des Frswerkzeuges und die Vorschubrichtung des Werkstckes gleich gerichtet.
1. Down milling (climb milling): the feed direction of workpiece is the same as that of the milling rotation at the connecting position. 2. Beim Gegenlauffrsen ist die Drehrichtung des Frswerkzeuges und die Vorschubrichtung des Werkstckes entgegengesetzt.
B183
Milling Frsen
(Low/ Niedrig)
(Medium/ Mittel)
(High/Hoch)
(Differential pitch) When the milling width equal to diameter of cutter, the machining system is stable and main power of machine is sufficient, selecting coarse pitch can achieve high productive efficiency. Ist die Frsbreite gleich dem Frserdruchmesser, die Maschinen in sich stabil, und mit gengend Leistung, wird eine weite Teilung verwendet, um eine hohe Produktivitt zu erreichen. When the milling width is less than diameter of cutter, cutting by maximum edges can achieve high productive efficiency. Ist die Frsbreite kleiner als der Frserdurchmesser, ermglicht eine groe Schneidenanzahl eine hohe Produktivitt. Fr alle Materialien geeignet, besonders auch bei hochwarmfesten Werkstoffen.
General milling function and multiple mixed productions Erste Wahl fr allgemeine Frsbearbeitung und Mischbearbeitung
fz fz fz fz fz
hex=
Der Einstellwinkel eines Planfrsers steht in Verbindung mit der Spandicke. Dies ist der Winkel zwischen der Hauptschneide der Wendeschneidplatte und der Werkstckoberflche. Spandicke, Schnittkrfte und Standzeit werden insbesondere durch den Einstellwinkel beeinflusst. Durch Verringern des Einstellwinkels wird die Spandicke bei einer gegebenen Vorschubrate kleiner. Dieser Effekt fhrt dazu, dass sich die Werkstckstoffmenge ber einen greren Teil der Schneidkante verteilt. Ein kleiner Einstellwinkel sorgt auch fr einen weniger abrupten Eintritt in den Schnitt, wodurch der radiale Druck sinkt und die Schneidkante geschont wird. Die hheren axialen Krfte verstrken jedoch den Druck auf das Werkstck. Fr die Bearbeitung von dnnwandigen Bauteilen nicht geeignet.
B184
Milling Frsen
: circumference ratio3.14 Tc : machining time (min) fz : feed rate per revolution (mm/rev)
Bearbeitungszeit (min)
D c n 1000
(m/min)
1000 V c Dc
(rev/min)
f z=
Vf nZn
(mm/z)
B185
Milling Frsen
rf
Designation Winkel
Axialer Spanwinkel Radialer Spanwinkel Anstellwinkel Kr
Rake angle Approach angle Radial rake angle Axial rake angle
Kr
Rake angle Spanwinkel Radial rake angle rp Radialer Spanwinkel
rf rp
Spanwinkel R
Inclined angle of cutting edge
()0()
Neigungswinkel s
Poor cutting performance, high strength of cutting edge ()0() Gute Schnittleistung, schwchere Schneidkante
Negative rake angle Negativer Spanwinkel 0 rake angle Neutraler Winkel Positive rake angle Positiver Spanwinkel
rf (+)
rf (-)
rf (+)
0o
rp (+)
rp (-)
rp (-)
Axial rake angle rf / axialer SW Radial rake angle rp radialer SW Applicable material machined Anwendungsbereich
P M K N S
B186
Milling Frsen
45
Die axiale Kraft ist sehr hoch. Wegen der Verbiegung nicht geeignet fr die Bearbeitung von dnnwandigen Bauteilen. Optimal fr die Planbearbeitung von Stahl, Guss und rostfreien Materialien. The main purpose is to resolve the radial cutting force, it is often used for general face milling. Zur Reduzierung der radialen Krfte. Fr die allgemeine Planbearbeitung.
75
The axial force is zero in theory, suitable for milling thin plate workpiece.
90
Die axiale Kraft ist nahezu null. Fr die Zerspanung von dnnen, labilen Werkstcken geeignet.
fz
fn Rz
Solution Lsung
Aassembling wiper inserts Einsatz von Wiper Platten
usage Anwendung
The wiper insert must protrude below the other inserts by 0.03-0.10 mm at axial direction, only that the wiping function can take into effect. Generally speaking, a cutter can just assemble only one wiper insert. If the diameter of cutter is much bigger or cutter's feed rate per revolution is bigger than the length of wiper edge, 2 to 3 wiper inserts can be assembled. Die Wiperplatte muss ca. 0,03 0,1 mm ber den normalen Platten in axialer Richtung stehen, um den Wipereffekt zu erreichen. Bei Standarddurchmessern reicht eine Wiperplatte. Bei sehr groen Frserdurchmessern oder groen Vorschubraten knnen bis zu 3 Wiperplatten eingesetzt werden.
B187
Milling Frsen
Selection of cutting width and tool cutting diameter in face milling Schnittbreiten Auswahl und Werkzeug Durchmesser beim Planfrsen
B
(1.2 - 1.5)ae Dc=ae
Generally speaking, the relation between cutting width and tool cutting diameter is Dc=(1.21.5) ae. In the machining practice, it need to avoid coincidence of tool center and workpiece center as much as possible. In der allgemeinen Anwendung sollte der Frserdurchmesser 1.2 1,5 mal ae betragen. Positionieren Sie den Frser leicht auermittig.
Dc: Diameter of milling tool Werkzeugdurchmesser ae: Cutting width Seitliche Zustellung