Beruflich Dokumente
Kultur Dokumente
Kurzfassung
Introduction
Authors
Naftaly Menn, PhD
65
Fouling thickness in mm
(Vertical lines designate soot-blowing process)
2
1.8
Thikness in mm
1.6
1.4
1
0.8
0.6
0.4
0.2
0
204
205
206
207
208
209
210
211
212
Time in hours
Several FTR devices installed on the furnace wall are connected in one complete
system interfaced to the system local server. From the server results of measurement
and calculation of T and R from all zones
equipped by FTR devices are transferred to
the PI (data acquisition system) of the station. A special software package provides
real time processing of all data in PI followed by recommending how the cleaning
procedure should be carried out.
Fouling thickness in mm
(Vertical lines designate soot-blowing process)
6
5
Thikness in mm
4
3
2
Experimental results
1
0
290
291
292
293
294
295
296
297
298
299
300
Time in hours
achieves the critical thickness while in others deposition is still very low. Moreover,
reflectivity of the fouling surface varies
in a completely different way to deposition growth and sometimes in a manner
opposite to the impact of the thickness of
fouling. In other words, implementation of
CF as a target parameter for cleaning optimisation requires measurement of fouling
data collected in real time and from different areas of the furnace.
FTR systems have been successfully operated over the last 2.5 years on two Israel Electric Company plants one is a 575 MW unit
of tangential firing boiler in the Orot Rabin
power plant (Hadera) and the second is
a 550 MW unit of opposite fired boiler in
the Rutenberg power plant (Ashkelon). A
great volume of data was collected during
this period at both stations. Analysing the
results measured makes it possible to find
new features of the process of fouling and
to gain a better understanding of relations
between the dynamics of fouling, parameters of heat transfer and characteristics and
sequence of cleaning. Some typical results
are presented below.
F i g u r e 1 and F i g u r e 2 demonstrate
two different types of fouling existing in
Reflectivity (hemispherical)
(Vertical lines designate soot-blowing process)
0.6
0.5
Russian coal
0.4
Reflectivity
0.3
Low load
0.2
0.1
0
230
235
240
245
250
255
Time in hours
260
265
270
275
280
Thickness in m
3.0
2.0
1.0
0.0
280
a)
281
285
286
287
288
289
290
5.0
4.0
4.0
Thickness in mm
Thickness in mm
284
6.0
3.0
2.0
1.0
3.0
2.0
1.0
0.0
0.0
280
a)
30
281
282
Fig. 4. Contamination
6.0
283
284
285
286
287
288
289
290
5.0
Thickness in mm
b)
34
36
38
40
42
44
46
Time
Time
32
b)
Time
Water wall tube contamination thickness trend
Level 9, SA Billiton
coal
thickness variation
for Anglo
MAF
283
Time
6.0
5.0
282
Sootblowing SQ. 5
Sootblowing SQ. 3
Sootblowing SQ. 6
Sootblowing SQ. 5
Sootblowing SQ. 6
Fig. 5. PI data for thickness and reflectivity of FTR system with 8 devices.
67
Thickness in mm
Sootblow
SQ. 3
11:55-12:05
Sootblow
SQ. 6
12:50-13:15
Sootblow
SQ. 5
12:18-12:35
FTR01 - THCKNS
FTR02 - THCKNS
FTR03 - THCKNS
FTR04 - THCKNS
FTR05 - THCKNS
FTR06 - THCKNS
FTR07 - THCKNS
FTR08 - THCKNS
8
9
04-03-16 11:31
04-03-16 12:00
04-03-16 12:28
Time
04-03-16 12:57
04-03-16 13:26
FTR01 - THCKNS
0.9
FTR02 - THCKNS
Thickness in mm
0.8
FTR03 - THCKNS
0.7
FTR04 - THCKNS
0.6
0.5
FTR05 - THCKNS
0.4
FTR06 - THCKNS
0.3
FTR07 - THCKNS
0.2
FTR08 - THCKNS
0.1
0
04-03-16 11:31
04-03-16 12:00
04-03-16 12:28
04-03-16 12:57
04-03-16 13:26
Time
FTR01 - RFLKT
FTR02 - RFLKT
Thickness in mm
0.9
0.8
FTR03 - RFLKT
0.7
FTR04 - RFLKT
0.6
FTR05 - RFLKT
0.5
FTR06 - RFLKT
0.4
FTR07 - RFLKT
0.3
FTR08 - RFLKT
0.2
0.1
0
04-03-16 11:31
04-03-16 12:00
04-03-16 12:28
04-03-16 12:57
04-03-16 13:26
Time
Sootblow
SQ. 6
12:50-13:15
Sootblow
SQ. 5
12:18-12:35
450
93.800
435
93.725
420
93.650
405
93.575
390
93.500
375
93.425
360
93.350
345
93.275
330
04-03-16 11:31
Efficiency in %
Load in MW
Sootblow
SQ. 3
11:55-12:05
93.200
04-03-16 12:00
04-03-16 12:28
04-03-16 12:57
04-03-16 13:26
Time
Boiler Eff (%)
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
1,350
1,300
FEGT in C
1,250
1,200
1,150
1,100
04-03-16 11:31
04-03-16 12:00
04-03-16 12:28
04-03-16 12:57
04-03-16 13:26
Time
FEGT (C)
Fig. 7. Variation of efficiency, cleanliness factor, FEGT and boiler load versus time, with indication of three cleaning sequences.
Discussion
In order to check whether the fouling
cleaning chosen according to FTR data is
relevant and correlates with dynamics of
the main parameters of the boiler performance, the following values have been estimated on unit 4 of the Rutenberg power
plant: CF factor, boiler efficiency and FEGT.
All values were calculated and recorded in
the same period of time when three sequences of cleaning mentioned above were
69
Summary
Usage of the FTR approach results in reliable information on dynamics of heat
transfer in an operating furnace of a
coal-fired boiler. Information is collected
in real time and addresses the directly
measured thickness and reflectivity of
fouling deposited on the water wall.
It was revealed that parameters of fouling in different zones of the furnace can
differ significantly one from to the other.
Two major types of fouling deposition,
one with low rate of thickness growth
and the second with big lumps of material attaching to the wall for a relatively
short period of time, were experienced
at the same time inside the furnace.
It was demonstrated that the situation
might occur when reflectivity variation
and not the thickness play the major role
in heat balance of the furnace. In such a
case the cleaning cannot be effective at
all. It depends on the type of fuel (type
of coal) and chosen procedure of cleaning activation.
It was shown that data collected by the
FTR system and interfaced to PI data
acquisition system of the plant can be
successfully exploited in order to define
location and time of cleaning activation
If cleaning procedure is based on direct
measurement data collected by the FTR
system, it is possible to improve overall
efficiency by up to 0.2 %, even at unit
partial load.
References
[1] N.Menn, B.Chudnovsky: Measurement of
thickness and reflectivity of fouling deposits
on the wall tubes in a pulverised-coal furnace.
Proceedings of ASME Conference Power,
Aug1, 2013, Boston, MA, USA.
[2] B. Chudnovsky, N.Menn: Long term experience of the real time fouling deposits thickness measurements for on-line soot blowing
optimisation. Proceedings of the ASME
2015 Power Conference, June 28 July 2,
2015, San Diego Convention Center, California, USA.
[3] N Menn, B. Chudnovsky: Boiler performance
optimisation for pulverised coal and biomass
co-firing due to utilising novel method of real
time of fouling deposits thickness and its reflectivity measurements. Proceeding of COAL
GEN 2015 conference, August 2015, Nashville, USA.
[4] S.J. Plboontum, S.M. Smith and R.S. Conrad: Boiler Performance Improvement Due to
Intelligent Soot blowing Utilising Real-Time
Boiler Modelling on UP Boilers. Proceeding
of Electric Power, April 5-7, 2005, Chicago,
IL, USA.
[5] C. Clark, C. Breeding, S. Shah: Intelligent
Soot Blowing Installation Experience at Homer City. Clyde Bergemann Inc. White Paper,
March 3, 2007.
l
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Provision of
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Energy Supply Units
VGB-S-831-00-2015-05-EN
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This is partly due to the documentation structure not being laid down in advance, a lack of definition of the
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designation of documents,
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