Rubber Gaskets for Sealing

of Segmental Tunnel Liners

Experience the Details

 12,1 ± 1,6
Experience in rubber sealing systems for water supply and sewer pipe lines
13,5 ± 2,0
Erfahrung in Gummi-Dichtungen für Wasser - und Abwasserrohrleitungen
16,0 ± 2,5

34 -1. ES Rubber offers a wide range of sealing solutions and

provides its extensive experience to successful tunneling
ge
projectsESaround the world.
Sealing Rings for Pipes, Box culverts and Manhole Rings
ontage und
htringen Development
More than 25 years of experience in sealing rings, clamps and adapters for pipes and manhole rings
Cooperation with Dr.
Competence Wernertesting
in specifications, Grabe, who brings more than 30 years of experience
technology
Special solutions, adjusted to specific projects
in developing sealing gaskets for tunneling
Technical support in collaboration with Dr. Werner Grabe, WGD Werner Grabe Development

Production
In-house rubber compounding, mixing and laboratory facilities
Own rubber compounding and laboratory
EN 681-1 and EN 681-2 DIN 4060, ISO 9001, MPA NRW Dortmund and DVGW certifications
Extrusion and vulcanization
Extrusion on modern
and vulcanization on modern production lines
production lines
Ring - vulcanization with injection moulding process or with vulcanisation sheet
Ein Shemer Rubber industries has been providing its customers the competitive edge for over forty years
Performance tests certified by MPA BAU Hannover, Germany
Application technology
Check of dimensions in the pipe works
s Quality assurance procedures certified to ISO 9001:2008
Mounting-training
Accessories

ES Dichtungsringe für Rohre, Rahmen und Schachtringe

Entwicklung
Growth Hormone B2B Pd 04/10-5895

Mehr als 25 Jahre Erfahrung mit Dichtungsringen, Klemmen und Adaptern für Rohre und Schachtringe
Kompetent in Spezifikationen, Prüftechnik
Product Advantages Speziallösungen, angepasst an einzelne Objekte Services
WGD
Technische Unterstützung in Zusammenarbeit mit Dr. Werner Grabe, Werner Grabe Development

GD
Fertigung
1. W-bearing system for stable geometry
Eigene Mischungsentwicklung und Prüflabor, 1. Gasket dimensions check in the concrete segment
EN 681-1 und EN 681-2 DIN 4060, ISO 9001, MPA NRW Dortmund und DVGW Zertifikate
Extrusion und Vulkanisation auf modernsten Fertigungslinien production site
2. Soft corners available in 80°,
Ring-Vulkanisation 90°Moulding
im Injection and 100° Verfahren und mit Vulkanisationsfolie
e Development Ein Shemer Rubber Industries liefert seinen Kunden seit über vierzig Jahren wettbewerbsfähige Produkte
2. On-site training and support for handling and
3. EPDM 70 IRHD rubber compound fulfils STUVA
Anwendungstechnik
mounting rubber gaskets and applying adhesive
Bemusterung im Betonwerk
Germany recommendations
49 Dülmen, and ES 681 standard
Montage-Schulung
werner.grabe@wg-d.de
Zubehör 3. Flexible delivery schedule
4. Hydrophilic rubber compound for profiles and corners

ES Rubber soft corners have less volume and therefore have small reaction loads
Soft corners for water tight gaskets prevent the risk of concrete spalling.
 ES Rubber Sealing Gaskets
In accordance with STUVA recommendations,
ES sealingallProfiles
seals are tested at MPA
Bau in Hanover, Germany.

Seals for dimensioning water pressure classes

TunnelFlex 26 TunnelFlex 29
ES sealing Profiles
Class 6 bar Class 2 bar
TunnelFlex 26

TunnelFlex 29

TunnelFlex 26

TunnelFlex 33 D-B Coex TunnelFlex 33 PLUS

Class 4 bar Class 4 bar
TunnelFlex 33 D coex

TunnelFlex 33 PLUS

TunnelFlex 36 PLUS TunnelFlex 44 S

Class 6 bar Class >366 PLUS
TunnelFlex bar
TunnelFlex 33 PLUS

TunnelFlex 36 PLUS TunnelFlex 44 S  

Additional profile sizes available to meet specific project demands.  

 ES Rubber Test Results
In accordance with STUVA recommendations

40 18
water pressure (bar)

water pressure (bar)

35 16
30 14
12
25
26 10 33 Plus
20
gbd minimum = 20 mm
8 gbd minimum = 22 mm
15
6
10 4
5 offset 0 offset 0
2
offset 5 offset 5
0 0
offset 12 offset 10
20 21 22 23 24 25 26 27 28 29 30 22 23 24 25 26 27 28 29 30 31 32 33 34
offset 15 offset 15
gbd - Water Tightness Curve gbd - Water Tightness Curve offset 20

20 40
water pressure (bar)

water pressure (bar)

35
16
30
12 25
36 Plus 44 S
20
8 gbd minimum = 26 mm gbd minimum = 24 mm
15
offset 0 10
4 offset 0
offset 5 5 offset 5
0
Technical and Automotive Rubber Products
offset 10 0 offset 10
26 28 30 32 34 36 38 offset 15 24 26 28 30 32 34 36 38 offset 15
gbd - Water Tightness Curve offset 20 gbd - Water Tightness Curve offset 20

1 Gummi - Produkte für Technik und Automobil

T-T JOINT TEST RIG T JOINT TEST RIG

w EIN SHEMER RUBBER INDUSTRIES

,1 ± 1,6
Experience in rubber sealing systems for water supply and sew
,5 ± 2,0
Erfahrung in Gummi-Dichtungen für Wasser - und Abwasserro
,0 ± 2,5

About ES Rubber
For over 45 years, ES Rubber has designed and manufactured superior
profile and sealing solutions for infrastructure industries around the
world. ES Rubber provides its customers with a wide range of superior
quality, reliable products (custom and off-the-shelf) and product services
for global markets.

nd ES Sealing Rings for Pipes, Box culverts and Manhole Rin

ES Rubber Providing the competitive edge for over 45 years
Development
More than 25 years of experience in sealing rings, clamps and adapters for pipes and manh
Competence in specifications, testing technology
Special solutions, adjusted to specific projects
Technical support in collaboration with Dr. Werner Grabe, Werner Grabe Development WGD
Production
OwnES Rubber
rubber Ltd. | Kibbutz
compounding and Ein Shemer | M.P. Hefer 38816, Israel
laboratory
EN 681-1 and EN 681-2
+972.4.637.1037 DIN 4060, ISO 9001, MPA
| export@esrubber.com NRW Dortmund and DVGW certificatio
| www.esrubber.com
Extrusion and vulcanization on modern production lines
Ring - vulcanization with injection moulding process or with vulcanisation sheet