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ETC Elettrotermochimica
Innovative products and marketing strategies have been the main strengths of
ETC Elettrotermochimica since our foundation in 1947 as part of the Philips Group.
When the Philips Group left the welding sector in 1985, ETC joined the multinational AIR
LIQUIDE Group and has successfully carried on manufacturing high technology electrodes
under the international ETC PH brand name.
1947
1985
TODAY
ETC has gone on to become a true and renowned reference in the world of welding. The
know-how and vast experience acquired over the years make ETC a leader on the domestic
market and an important player on foreign markets.
ISO 9001:2000 certification gives testimony to ETCs constant pursuit of high quality standards
and professional efficiency in all
industrial fields: from off-shore to
shipyards, from petrochemicals to
energy production.
Quality standards, innovative
products, customer care and
customer service are the principles
of ETCs strategy, which
concentrates on our customers
demand for constant technical
competence and efficiency. To
enhance our performance, ETC
relies on technological progress,
human resources and continuous
feed-back from our customers.
Thanks to high-quality products, particular attention to customers requirements and prompt
delivery, ETC can provide a solution to any welding problem.
Special attentiveness to technology, to the professionalism of the people who work with us and
to our customers motivate ETC to invest in marketing, research and in the sales division, as
well as improving our Quality Control and Quality Assurance system.
ETC Elettrotermochimica
INDEX >>
15
APPENDIX
15
AWS Classification
17
EN Classification
37
ELECTRODES
41
50
63
PH 27
PH 27H
PH 35S
PH 35S DRY
PH 36D
PH 36S
PH 37
PH 55H
PH 56R
PH 56ST
PH 58
PH 58S
PH 77
69
PH SMART
PH 28
PH 42
PH 45
PH 46
PH 46S
PH 48E
PH 68
PH 78E
PH 27P
PH PIPELINE
PH PIPELINE
PH PIPELINE
PH PIPELINE
60
60A
70
80
72
77
INDEX
PH
PH
PH
PH
PH
PH
PH
PH
PH
KV1
KV2
KV2HR
KV2L
KV3
KV3HR
KV3L
KV4
KV4L
95
PH
PH
PH
PH
PH
KV5
KV5HR
KV5L
KV7
KV7M
98
Cutting electrodes
ETC PH GO
99
107
113
115
121
INDEX
PH 56S
PH 75S
PH 76S
PH 88S
PH 88S HR
PH RSP
PH RSP-B
PH BS 307
PH BS 308L
PH BS 308L VU
PH BS 308LT
PH RS 308L
PH RS 308L VD
PH BS 309Cb
PH BS 309L
PH BS 309Mo
PH RS 309L
PH RS 309Mo
PH BS 310
PH BS 310Mo
PH RS 310
PH BS 311 Cu LC H
PH RS 312
PH BM 316L N
PH BS 316L
PH BS 316L VU
PH BS 316LT
PH RS 316L
PH RS 317
PH BS 318
PH RS 318
157
PH BS 347
PH RS 347
PH BS 410 NiMoS
PH BS 410S
PH BS 430S
PH RS 22.9.3L
160
161
167
177
PH HCM
PH MN
PH 250
PH 450
PH 600
181
185
188
201
SOLID WIRES
204
210
211
214
INDEX
1Ni
2Ni
KV2
KV3
KV4
KV5
KV7
241
245
Ni 90
CuNi 70-30
NiCu70-30
CuNi 90-10
247
250
Al
Al Mg 4,5Mn
Al Mg 5
Al Si 5
253
259
260
272
INDEX
10
275
6121
6132
6133
6602
6603
6605
281
282
Strip flux cored wires for welding non-alloy and low-alloy steels
ETC 6100
ETC 6100C
ETC 6100E
ETC 6100Ni
ETC 6117
ETC 6121S
ETC 6121SR
ETC 6170
ETC 6200
ETC 6202
ETC 6205
ETC 6206
ETC 6212
ETC 6225
ETC 6291
ETC 6400
ETC 6625
ETC ZN
300
311
315
TIG RODS
318
320
INDEX
11
331
342
344
346
351
357
365
384
FX 27SB
FXA 27SB
FX 35B
FX 76B
FXA 76B
FX 77SB
386
396
INDEX
12
<< INDEX
399
399
400
AS1
AS2
ASH3
AS48
402
2
5
1
1
403
407
AS 308H
AS 308L
AS 309L
AS 309LMo
AS 310
AS 311 CuL
AS 312
AS 316H
AS 316L
AS 318
AS 347
AS 410
AS 410L
AS 420
AS 430
AS 22 9 3L
408
409
Types of Packing
413
415
Ceramic backing
ETC
ETC
ETC
ETC
ETC
ETC
ETC
ETC
ETC
421
KERAWELD P002
KERAWELD P003
KERAWELD F006
KERAWELD F007
KERAWELD D8T
KERAWELD D10T
KERAWELD D12T
KERAWELD D15T
KERAWELD D20T
Pickling paste
ETC INOXGEL
INDEX
13
AWS Classification
The most commonly used classification system used for different welding products is that of the
American Welding Society:
AWS A5.18: Specification for solid carbon steel wires and rods for gas shielded arc welding.
This classification includes metal-cored wires for carbon steels, referred to as composite metal-cored to as
composite metal-cored carbon steel electrodes for gas shielded arc welding:
ETC SG2 ER 70S-6
E
70
Two digit figure giving the min tensile strength in psi x 1000
Symbol for solid wire or rod (S) or composite metal-cored wire (C)
HX
Optional symbol for diffusible hydrogen content, H4, H8 and H16 stand for respectively max 4, max 8, max 16 ml H2 /100g
C 100% CO2
AWS A5.20:
: Specification for carbon steel electrodes for flux cored arc welding.
ETC 6100 E 71 T-1M
ETC 6200
E70T-5 M H4
HZ
Designates that the electrode meets the requirements of the diffusible hydrogen test
APPENDIX
1 all positions
15
AWS Classification
AWS A5.9: Specification for solid stainless steel welding wires and rods:
ETC 309L Mo
ETC 6309L Mo
ER 309L Mo
E 309L Mo
XXX
Chemical analysis
XX
APPENDIX
1 all positions
16
EN Classification
From now on all the EEC countries must adopt the EN regulations as a standard rule. Moreover, they are
compelled to eliminate all the national regulations they have been using. up to now
EN 499: Classification of covered electrodes for manual metal arc welding of non alloy and fine grain steels.
Example: covered electrode ETC PH 75S
50
2Ni
H5
EN 499
Covered electrode
Table 1
Table 2
Tabe 3
Table 7
Table 6
Table 5
Table 4
Table 1
Code digits for tensile strength and elongation properties of weld metal
Code digit
Tensile strength
[N/mm2]
Minimum elongation 2
[%]
35
38
42
46
50
335
380
420
460
500
440 - 570
470 - 600
500 - 640
530 - 680
560 - 720
22
20
20
20
18
Table 2
Symbols for impact energy of all-weld metal
Temperature for minimum
Symbols
Average impact energy of 47 J
[C]
Z
no requirements
A
+ 20
0
0
2
- 20
3
- 30
4
- 40
5
- 50
6
- 60
Table 3
Symbols for chemical composition of all-weld metal
Chemical composition 1-2-3
Symbols
[%]
Mn
Mo
Ni
no symbols
2,0
Mo
1,4
0,3 - 0,6
MnMo
> 1,4 - 2,0
0,3 - 0,6
1Ni
1,4
0,6 - 1,2
2Ni
1,4
1,8 - 2,6
3Ni
1,4
> 2,6 - 3,8
Mn 1 Ni
> 1,4 - 2,0
0,6 - 1,2
1 NiMo
1,4
0,3 - 0,6
0,6 - 1,2
Z
any other chemical composition agreed upon
APPENDIX
If not specified :
Mo<0,2%; Ni<0,3%; Cr<0,2%;
V<0,05%; Nb<0,05%;Cu<0,3%.
2 Single values shown in the table
are maximum values.
3 The results shall be rounded to the
same decimal place.
1
17
EN Classification
Table 4
A
C
R
RR
RC
RA
RB
B
Table 5
Code digit for weld metal recovery and type of current
Code digit
Weld metal
recovery [%]
Type of current 1
1
2
3
4
5
6
7
8
105
105
>105 125
>105 125
>125 160
>125 160
>160
>160
In order to demonstrate operability on a.c., test shall be carried out with no.load voltage not higher
than 65 Volts.
1
Table 6
Code digit
1
2
3
4
5
Table 7
Symbols
H5
H 10
H 15
APPENDIX
18
EN Classification
EN 757: Classification of covered electrodes for metal-arc welding of high-strength steels.
Example:
55
Mn1NiMo
H5
EN 757
Table 8
Table 7
Table 6
Table 5
Table 4
Covered electrode
Table 1
Table 2
Tabe 3
Table 1
Code digit for tensile strength and elongation properties of the weld metal
Code digit
Tensile strength
[N/mm2]
Minimum elongation 2
[%]
55
62
69
79
89
550
620
690
790
890
610 - 780
690 - 890
760 - 960
880 - 1080
980 - 1180
18
18
17
16
15
Table 2
Symbols for impact energy of all-weld metal
Temperature for minimum
Symbols
average impact energy of 47 J
[C]
Z
no requirements
A
+ 20
0
0
2
- 20
3
- 30
4
- 40
5
- 50
6
- 60
7
- 70
8
- 80
Table 3
Symbols for chemical composition of all-weld metal
Chemical composition 1-2-3 [%] (m/m)
Mn
Ni
Cr
Mo
1,4 - 2,0
MnMo
0,3 - 0,6
1,4 - 2,0
Mn 1 Ni
0,6 - 1,2
1,4
1NiMo
0,6 - 1,2
0,3 - 0,6
1,4
1,5NiMo
1,2 - 1,8
0,3 - 0,6
1,4
2NiMo
1,8 - 2,6
0,3 - 0,6
1,4 - 2,0
Mn1NiMo
0,6 - 1,2
0,3 - 0,6
1,4 - 2,0
Mn2NiMo
1,8 - 2,6
0,3 - 0,6
1,4 - 2,0
Mn2NiCrMo
1,8 - 2,6
0,3 - 0,6
0,3 - 0,6
1,4 - 2,0
Mn2Ni1CrMo
1,8 - 2,6
0,6 - 1,0
0,3 - 0,6
Z
any other chemical composition agreed upon
Symbols
APPENDIX
If not specified :
C 0,03-0,10%, Ni<0,3%; Cr<0,2%;
Mo <0,2%, V<0,05%; Nb<0,05%;
Cu<0,3%,
P <0,025%, S <0,02%.
2 Single values shown in the table
are maximum values.
3 The results shall be rounded to the
same decimal place.
1
19
EN Classification
Table 4
Symbol
B
Table 5
Symbol
T
Table 6
Code digit
1
2
3
4
5
6
7
8
1
In order to demonstrate operability on a.c., test shall be carried out with no.load voltage not higher
than 65 Volts.
Table 7
Code digit
1
2
3
4
5
Table 8
Symbols
H5
H 10
APPENDIX
20
EN Classification
EN 1599: Classification of covered electrodes for metal-arc welding of creep resistant steels.
E
CrMo 1
H5
EN 1599
Covered electrode
Table 1/2
Table 3
Table 6
Table 5
Table 4
Table 1
Symbols for chemical composition of all-weld metal
Chemical composition of all-weld metal [%] 1-2-3
Symbols
Si
Mn
Cr
Mo
Mo
MoV
CrMo0,5
CrMo1
CrMo1L
CrMoV1
CrMo2
CrMo2L
CrMo5
CrMo9
0,10
0,03-0,12
0,05-0,12
0,05-0,12
0,05
0,05-0,15
0,05-0,12
0,05
0,03-0,12
0,03-0,12
0,80
0,80
0,80
0,80
0,80
0,80
0,80
0,80
0,80
0,80
0,40-1,504
0,40-1,50
0,40-1,50
0,40-1,504
0,40-1,504
0,70-1,50
0,40-1,30
0,40-1,30
0,40-1,50
0,40-1,30
0,030
0,030
0,030
0,030
0,030
0,030
0,030
0,030
0,025
0,025
0,025
0,025
0,025
0,025
0,025
0,025
0,025
0,025
0,025
0,025
0,30-0,60
0,40-0,65
0,90-1,40
0,90-1,40
0,90-1,30
2,0-2,6
2,0-2,6
4,0-6,0
8,0-10,0
0,40-0,70
0,80-1,20
0,40-0,65
0,45-0,70
0,45-0,70
0,90-1,30
0,90-1,30
0,90-1,30
0,40-0,70
0,90-1,20
0,25-0,60
0,10-0,35
0,15
CrMo91
0,06-0,12
0,60
0,40-1,50
0,025
0,025
8,0-10,5
0,80-1,20
0,15-0,30
CrMoWV12
0,15-0,22
0,80
0,40-1,30
0,025
0,025
10,0-12,0
0,80-1,20
0,20-0,40
Other
elements
Ni 1,0
Ni 0,40-1,00
Nb 0,03-0,10
N 0,02-0,07
Ni 0,8
W 0,40-0,60
APPENDIX
21
EN Classification
Table 2
Symbols
Mo
MoV
CrMo0,5
CrMo1
CrMo1L
CrMoV1
CrMo2
CrMo2L
CrMo5
CrMo9
CrMo91
355
355
355
355
355
435
400
400
400
435
415
510
510
510
510
510
590
500
500
590
590
585
22
18
22
20
20
15
18
18
17
18
17
47
47
47
47
47
24
47
47
47
34
47
38
38
38
38
38
19
38
38
38
27
38
CrMoWV12
550
690
15
34
27
<200
200-300
100-200
150-250
150-250
200-300
200-300
200-300
200-300
200-300
200-300
250-3506 or
400-5006
570-620
690-730
600-650
660-700
660-700
680-730
690-750
690-750
730-760
740-780
750-770
60
60
60
60
60
60
60
60
60
60
120-180
740-780
120
For yield strength the low yield (ReL) shall be used if yielding occurs, otherwise the 0,2%-proof strength (Rp0,2) shall be
applied.
Gauge length is equal to five times the test specimen diameters.
3 Only one single value lower than minimum average is permitted.
4 The test piece shall be cooled in the furnace to 300C, at a rate not exceeding 200C/hr.
5 Tolerance 10 min.
6 Immediately after welding the test piece is to be cooled down to 120C to 100C and kept at this temperature for at least 1
hour.
1
2
Table 3
Symbol
R
B
Table 4
Code digit for weld metal recovery and type of current
Code digit
Type of current 1
1
2
3
4
105
105
>105 125
>105 125
In order to demonstrate operability on a.c., test shall be carried out with no.load
voltage not higher than 65 Volts.
APPENDIX
22
EN Classification
Table 5
Code digit
1
2
3
4
5
Table 6
Symbols
H5
H 10
APPENDIX
23
EN Classification
EN 1600: Classification of covered electrodes for metal-arc welding of austenitic stainless and heat resisting
steels.
Table 1
Alloy symbol
13
13 4
17
19 9
19 9 L
19 9 Nb
19 12 2
19 12 3 L
19 12 3 Nb
19 13 4 N L
22 9 3 N L
25 7 2 N L
25 9 3 Cu N L
25 9 4 N L
18 15 3 L
18 16 5 N L
20 25 5 Cu N L
20 16 3 Mn N L
25 22 2 N L
27 31 4 Cu L
18 8 Mn
18 9 MnMo
20 10 3
23 12 L
23 12 Nb
23 12 2 L
29 9
16 8 2
19 9 H
25 4
22 12
25 20
25 20 H
18 36
Heat treatment
2
3
4
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
APPENDIX
24
EN Classification
Table 2
Symbol
R
B
Table 3
Code digit for weld metal recovery and type of current
Weld metal
Type of current 1
Code digit
recovery [%]
1
105
alternating and direct current
2
105
direct current
3
>105 125
alternating and direct current
4
>105 125
direct current
5
>125 160
alternating and direct current
6
>125 160
direct current
7
>160
alternating and direct current
8
>160
direct current
1
In order to demonstrate operability on a.c., test shall be carried out with no.load
voltage not higher than 65 Volts.
Table 4
Code digit
1
2
3
4
APPENDIX
25
EN Classification
Table 5
Alloy symbol
Martensitic/ferric
13
13 4
17
Austenitic
Ni 5
Other elements5
0,12
1,0
1,5
0,030
0,025
11,0-14,0
0,6
0,12
1,0
1,0
1,5
1,5
0,030
0,030
0,025
0,025
11,0-14,5
16,0-18,0
0,4 to 1,0
-
3,0-5,0
-
19 9
19 9 L
19 9 Nb
19 12 2
19 12 3 L
19 12 3 Nb
19 13 4 N L7
0,08
1,2
2,0
0,030
0,025
18,0-21,0
9,0-11,0
0,04
0,08
0,08
0,04
0,08
0,04
1,2
1,2
1,2
1,2
1,2
1,2
2,0
2,0
2,0
2,0
2,0
1,0-5,0
0,030
0,030
0,030
0,030
0,030
0,030
0,025
0,025
0,025
0,025
0,025
0,025
18,0-21,0
18,0-21,0
17,0-20,0
17,0-20,0
17,0-20,0
17,0-20,0
2,0-3,0
2,0-3,0
2,5-3,0
3,0-4,5
9,0-11,0
9,0-11,0
10,0-13,0
10,0-13,0
10,0-13,0
12,0-15,0
Nb6
Nb6
N 0,20
Austenitic-ferritic. High
corrosion resistance
7,5-10,5
N 0,08-0,20
N 0,20
N 0,10-0,25
Cu 1,5-3,5
N 0,20-0,30
Cu 1,5; W 1,0
22 9 3 N L8
25 7 2 N L
0,04
1,2
2,5
0,030
0,025
21,0-24,0
2,5-4,0
0,04
1,2
2,0
0,035
0,025
24,0-28,0
1,0-3,0
6,0-8,0
25 9 3 Cu N L8
0,04
1,2
2,5
0,030
0,025
24,0-27,0
2,5-4,0
7,5-10,5
25 9 4 N L8
0,04
1,2
2,5
0,030
0,025
24,0-27,0
2,5-4,5
8,0-10,5
0,04
1,2
1,0-4,0
0,030
0,025
16,5-19,5
2,5-3,5
14,0-17,0
0,04
0,04
0,04
0,04
0,04
1,2
1,2
1,2
1,2
1,2
1,0-4,0
1,0-4,0
5,0-8,0
1,0-5,0
2,5
0,035
0,030
0,035
0,030
0,030
0,025
0,025
0,025
0,025
0,025
17,0-20,0
19,0-22,0
18,0-21,0
24,0-27,0
26,0-29,0
3,5-5,0
4,0-7,0
2,5-3,5
2,0-3,0
3,0-4,5
15,5-19,0
24,0-27,0
15,0-18,0
20,0-23,0
30,0-33,0
N 0,20
Cu 1,2-2,0;N 0,25
N 0,20
N 0,20
Cu 0,6-1,5
18 15 3 L7
18 16 5 N L4
20 25 5 Cu N L7
20 16 3 Mn N L7
25 22 2 N L7
27 31 4 Cu L7
Special grades
18 8 Mn7
18 9 MnMo
20 10 3
23 12 L
23 12 Nb
23 12 2 L
29 9
Heat resisting grades
16 8 2
19 9 H
25 4
22 12
25 207
25 20 H7
18 367
0,20
1,2
4,5-7,5
0,035
0,025
17,0-20,0
7,0-10,0
0,04-0,14
0,10
0,04
0,10
0,04
0,15
1,2
1,2
1,2
1,2
1,2
1,2
3,0-5,0
2,5
2,5
2,5
2,5
2,5
0,035
0,030
0,030
0,030
0,030
0,035
0,025
0,025
0,025
0,025
0,025
0,025
18,0-21,5
18,0-21,0
22,0-25,0
22,0-25,0
22,0-25,0
27,0-31,0
0,5-1,5
1,5-3,5
2,0-3,0
-
9,0-11,0
9,0-12,0
11,0-14,0
11,0-14,0
11,0-14,0
8,0-12,0
Nb6
-
0,08
1,0
2,5
0,030
0,025
14,5-16,5
1,5-2,5
7,5-9,5
0,04-0,08
0,15
0,15
0,06-0,20
0,35-0,45
0,25
1,2
1,2
1,2
1,2
1,2
1,2
2,0
2,5
2,5
1,0-5,0
2,5
2,5
0,030
0,030
0,030
0,030
0,030
0,030
0,025
0,025
0,025
0,025
0,025
0,025
18,0-21,0
24,0-27,0
20,0-23,0
23,0-27,0
23,0-27,0
14,0-18,0
9,0-11,0
4,0-6,0
10,0-13,0
18,0-22,0
18,0-22,0
33,0-37,0
APPENDIX
26
EN Classification
EN 440: Classification of wire electrodes and deposits for gas shielded metal arc welding of unalloyed steels and
fine grain structural steels.
EN 440: G 42 3 M G4Si1
Table 1
Code digits for tensile strength and elongation properties of weld metal
Code digit
Tensile strength
[N/mm2]
Minimum elongation 2
[%]
35
38
42
46
50
335
380
420
460
500
440 - 570
470 - 600
500 - 640
530 - 680
560 - 720
22
20
20
20
18
Table 2
Symbols for impact energy of all-weld metal
Temperature for minimum
Symbols
Average impact energy of 47 J
[C]
no requirements
Z
A
+ 20
0
0
2
- 20
3
- 30
4
- 40
5
- 50
6
- 60
Table 3
Symbols
APPENDIX
27
EN Classification
Table 4
Symbols
G0
G2Si1
G3Si1
G4Si1
G3Si2
G2Ti
G3Ni1
G3Ni2
G2Mo
G4Mo
G2Al
Si
0,06-0,14
0,06-0,14
0,06-0,14
0,06-0,14
0,04-0,14
0,06-0,14
0,06-0,14
0,08-0,12
0,06-0,14
0,08-0,14
0,50-0,80
0,70-1,00
0,80-1,20
1,00-1,30
0,40-0,80
0,50-0,90
0,40-0,80
0,30-0,70
0,50-0,80
0,30-0,50
Mn
P
S
Ni
Mo
any other chemical composition agreed upon
0,90-1,30
0,025
0,025
0,15
0,15
1,30-1,60
0,025
0,025
0,15
0,15
1,60-1,90
0,025
0,025
0,15
0,15
1,30-1,60
0,025
0,025
0,15
0,15
0,90-1,40
0,025
0,025
0,15
0,15
1,00-1,60
0,020
0,020
0,80-1,50
0,15
0,80-1,40
0,020
0,020
2,10-2,70
0,15
0,90-1,30
0,020
0,020
0,15
0,40-0,60
1,70-2,10
0,025
0,025
0,15
0,40-0,60
0,90-1,30
0,025
0,025
0,15
0,15
Al
Ti and Zr
0,02
0,02
0,02
0,02
0,05-0,20
0,02
0,02
0,02
0,02
0,35-0,75
0,15
0,15
0,15
0,15
0,05-0,25
0,15
0,15
0,15
0,15
0,15
If not specified : Cr o,15, Cu 0,35 and V 0,03. The amount of copper in the steel plus covering shall not exceed 0,35%.
Single values in this table are maximum values.
3 The result shall be rounded to the same decimal place as the specified values.
1
2
APPENDIX
28
EN Classification
EN 758: Classification of tubular electrodes for metal arc welding with or without shielding gas of unalloyed and
fine grain structural steels.
EN 758 : T 46 4 1Ni P M 1 H5
Code digits for tensile strength and elongation properties of weld metal
Code digit
Tensile strength
[N/mm2]
Minimum elongation 2
[%]
35
38
42
46
50
335
380
420
460
500
440 570
470 600
500 640
530 680
560 - 720
22
20
20
20
18
Table 2
Symbols for tensile strength properties of single-pass welded joints
Minimum tensile strength of
Minimum yield strength
welded joint
of base metal
Symbols
[N/mm2]
[N/mm2]
3T
4T
5T
355
420
500
470
520
600
Table 3
Symbols for impact energy of all-weld metal or welded
joint
Temperature for minimum impact energy
of 47 J
Symbols
[C]
Z
A
0
2
3
4
5
6
no requirements
+ 20
0
- 20
- 30
- 40
- 50
- 60
Table 4
Symbols for chemical composition of all-weld metal
Chemical composition [%] (m/m) 1-2-3
Mn
Ni
Mo
no symbols
2,0
Mo
1,4
0,3-0,6
MnMo
1,4-2,0
0,3-0,6
1Ni
1,4
0,6-1,2
1,5Ni
1,6
1,2-1,8
2Ni
1,4
1,8-2,6
3Ni
1,4
2,6-3,8
Mn1Ni
1,4-2,0
0,6-1,2
1NiMo
1,4
0,6-1,2
0,3-0,6
Z
any other chemical composition agreed upon
Symbols
APPENDIX
If not specified :
Mo <0,2%; Ni <0,5%; Cr <0,2%;
V <0,08%; Nb <0,05%; Cu<0,3% and
only tubular cored electrodes to be
welded without shielding gas Al <2,0%.
2 Single values shown in the table are
maximum values.
3 The results shall be rounded to the
same decimal place.
1
29
EN Classification
Table 5
Symbols
R
P
B
M
V
W
Y
S
Shielding gas
required
required
required
required
not required
not required
not required
-
Table 6
Symbols
M
C
N
Table 7
Code digit
1
2
3
4
5
Table 8
Symbols
H5
H10
H15
APPENDIX
30
EN Classification
EN 12071: Classification of tubular cored electrodes for gas-shielding metal arc welding of creep resistant steels.
Table 1
Symbols
Mo
MoL
MoV
CrMo 1
CrMo 1L
CrMo 2
CrMo 2L
CrMo 5
Z
C
0,07-0,12
0,07
0,07-0,12
0,05-0,12
0,05
0,05-0,12
0,05
0,03-0,12
Si
0,80
0,80
0,80
0,80
0,80
0,80
0,80
0,80
V
0,25-0,45
-
Table 2
Alloy
symbol
Mo/ MoL
Mo V
CrMo 1
CrMo 1L
CrMo 2
CrMo 2L
CrMo 5
Z
Minimum
yield
strength
Rp0,2
[N/mm2]
Minimum
tensile
strength
Rm
[N/mm2]
355
355
355
355
400
400
400
510
510
510
510
500
590
590
Table 3
Symbols for type of filling material
Symbols
Properties
R
Rutile, slow-freezing slag
P
Rutile, fast-freezing slag
B
Basic
M
Metal powder
Z
other types
APPENDIX
31
EN Classification
Table 4
Symbols
M
C
Table 5
Code digit
1
2
3
4
5
Table 6
Symbols
H5
H10
APPENDIX
32
EN Classification
EN 12073: Classification of tubular cored electrodes for metal arc welding with or without shielding gas of
austenitic stainless and heat resisting steels.
Table 1
Minimum tensile strength of all-weld metal
Alloy symbols
Minimum 0,2%
proof stress Rp0,2
[N/mm2]
Minimum tensile
strength Rm
[N/mm2]
Minimum
elongation1 A5
[%]
Heat treatment
2
13
250
450
15
2
13 Ti
250
450
15
3
13 4
500
750
15
4
17
300
450
15
19 9 L
320
510
30
none
19 9 Nb
350
550
25
none
19 12 3 L
320
510
25
none
19 12 3 Nb
350
550
25
none
19 13 4 N L
350
550
25
none
22 9 3 N L
450
550
20
none
18 16 5 N L
300
480
25
none
18 8 Mn
350
500
25
none
20 10 3
320
510
25
none
23 12 L
320
510
25
none
23 12 2 L
350
550
25
none
29 9
450
650
15
none
22 12 H
350
550
30
none
25 20
350
550
25
none
1 Gauge length is equal to five times the test specimen diameters.
2 840C to 870C within 2hrs. furnace cooling at 600C, then air cooling.
3 580C to 620C within 2hrs. air cooling.
4 760C to 790C within 2hrs. furnace cooling at 600C, then air cooling.
Remark: the elongation values of the weld metal may be lower thab those of the base metal.
Table 2
Symbols for the type of tubular cored electrode
Symbol
Properties
R
Rutile, slow-freezing slag
P
Rutile, fast-freezing slag
M
Metal powder
U
Selfshielding
Z
other types
Table 3
Symbol
M
C
N
APPENDIX
33
EN Classification
Table 4
Code digit
1
2
3
4
5
Table 5
Alloy symbol
Martensitic/ferric
13
13 Ti
13 4
17
Austenitic
Ni
0,12
1,0
1,5
0,030
0,025
11,0-14,0
0,10
0,06
0,12
1,0
1,0
1,0
0,80
1,5
1,5
0,030
0,030
0,030
0,030
0,025
0,025
10,5-13,0
11,0-14,5
16,0-18,0
0,4 to 1,0
-
3,0-5,0
-
Ti6
-
Other elements
19 9 L
19 9 Nb
19 12 3 L
19 12 3 Nb
19 13 4 N L8
0,04
1,2
2,0
0,030
0,025
18,0-21,0
9,0-11,0
0,08
0,04
0,08
0,04
1,2
1,2
1,2
1,2
2,0
2,0
2,0
1,0-5,0
0,030
0,030
0,030
0,030
0,025
0,025
0,025
0,025
18,0-21,0
17,0-20,0
17,0-20,0
17,0-20,0
2,0-3,0
2,5-3,0
3,0-4,5
9,0-11,0
10,0-13,0
10,0-13,0
12,0-15,0
Nb7
Nb7
N 0,205
Austenitic-ferritic. high
corrosion resistance
0,04
1,2
2,5
0,030
0,025
21,0-24,0
2,5-4,0
7,5-10,5
N 0,08-0,20
0,04
1,2
1,0-4,0
0,035
0,025
17,0-20,0
3,5-5,0
15,5-19,0
N 0,08-0,20
0,20
0,08
0,04
0,04
0,15
1,2
1,2
1,2
1,2
1,2
4,5-7,5
2,5
2,5
2,5
2,5
0,035
0,035
0,030
0,030
0,035
0,025
0,025
0,025
0,025
0,025
17,0-20,0
19,5-22,0
22,0-25,0
22,0-25,0
27,0-31,0
2,0-4,0
2,0-3,0
-
7,0-10,0
9,0-11,0
11,0-14,0
11,0-14,0
8,0-12,0
0,15
1,2
2,5
0,030
0,025
20,0-23,0
10,0-13,0
0,06-0,20
1,2
1,0-5,0
0,030
0,025
23,0-27,0
18,0-22,0
22 9 3 N L9
Fully austenic high
corrosion resistance
18 16 5 N L8
Special types
20 10 3
23 12 L
23 12 2 L
29 9
Heat resisting grades
22 12 H
25 208
APPENDIX
34
AWS and EN
Welding Positions
1G / PA
2F / PB
2G / PC
3G / PF
3G / PG
4G / PE
5G / PF
5G / PG
Electrodes
Elettrodi
Elektroden
Electrodos
S.M.A.W
Shielded
Metal
Arc
Welding
GB
ETC ELECTRODES
High versatility: thanks to its versatility, ETCs electrodes guarantee high standard performances and the welding of joints in all
circumstances, even the worst.
The response to all welding needs: ETC Elettrotermochimica provides a wide range of products, from the well-known and
praised basic electrode ETC PH 35S to the rutile series; from high-efficiency to cellulosic electrodes, from offshore to basic low
alloy, high tensile, Cor-Ten, cast iron and stainless steel electrodes.
I
ETC ELETTRODI
Elevata versatilit di utilizzo: grazie alla sua versatilit, l'impiego dell'elettrodo garantisce la facile realizzazione di giunti in tutte
le condizioni, anche le pi difficili.
Una risposta a tutte le esigenze: la ETC Elettrotermochimica grazie alla sua ampia gamma che comprende, oltre ai conosciuti ed
apprezzati elettrodi basici ETC PH 35S, anche la serie rutili ad alto rendimento, cellulosici, off-shore, basso legati, alta
resistenza, Cor-Ten, Ghisa, Acciaio inossidabile
D
ETC ELEKTRODEN
Groe Vielseitigkeit: Dank ihrer Vielseitigkeit garantieren ETC Elektroden hohe Leistungsstandards und eine gute
Verschweibarkeit unter allen Bedingungen - sogar unter den schlechtesten.
Die Lsung fr alle Schweiaufgaben: ETC Elettrotermochimica bietet eine breite Produktpalette, angefangen von der
bekannten und beliebten basischen Elektrode ETC PH 355 bis zu den Rutilelektroden, von den Hochleistungselektroden bis zu
den Zellulose-Elektroden, von den Offshore-Elektroden bis zu den basisch niedriglegierten Elektroden, hochfeste Qualitten,
Elektroden fr Cor-Ten Sthle, Gueisen und fr nichtrostende Sthle.
E
ETC ELECTRODOS
Elevada versatilidad de empleo: gracias a su excelente comportamiento, la utilizacin de
este electrodo garantiza una fcil ejecucin en la soldadura de juntas en
cualquier condicin, incluso en las ms difciles.
Una respuesta a todas las exigencias: ETC Elettrotermochimica, posee una amplia gama de electrodos que comprende otros
electrodos bsicos, adems del ya conocido y apreciado ETC PH 35S, electrodos de tipo rutilo, de alto rendimiento, celulsicos,
de baja aleacin, de alta resistencia, off-shore, para aceros Cor-Ten, para fundicin as como para aceros inoxidables.
ELECTRODES
39
ETC PH SMART
EN
Welding Positions
Approvals
ABS
499: E 38 0 R 12
ELECTRODES
Classification
AWS A5.1: E 6013
DNV
LRS
TUV
GB
Rutile covered electrode for mild steel fabrication. Exceptional operability and weld pool
control. SMART coating allows touch welding technique normally used for overhead and fillet
position. Smooth metal transfer, low spatter and easy slag removal.
For use with both AC (minimum OCV of 50V) and DC.
Electrodo Rutilo para soldadura de aceros dulces. Excepcional soldabilidad y control del bao
de soldadura. El revestimiento SMART, permite la soldadura por contacto, utilizada
principalmente en posiciones de techo y ngulo. Posee una suave transferencia del metal
aportado, ausencia de proyecciones y una escoria autoeliminable. Se puede utilizar tanto en
C.A. (50V mnimo en circuito abierto) como en C.C.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
490 - 550
430 min
0C 50 min
24 min
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
0.45
Si
0.46
S
0.025 max
P
0.025 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,00 x 300
40-60
11,0
6,4
33,0
1020
11,10
2,50 x 300
55-90
14,6
7,5
40,0
720
10,50
2,50 x 350
55-90
17,2
11,5
50,0
720
12,30
3,25 x 350
80-130
30,5
19,0
56,0
420
12,90
3,25 x 450
80-130
39,0
24,5
70,0
420
16,50
4,00 x 350
120-180
47,1
27,7
60,0
255
12,00
4,00 x 450
120-180
60,0
36,0
77,0
255
15,30
5,00 x 450
160-240
102,7
59,0
60,0
150
15,30
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
41
ETC PH 28
EN
Welding Positions
Approvals
ABS
499:E 42 A R C 11
ELECTRODES
Classification
AWS A5.1:E 6013
CONTROLAS
LRS
TUV
GB
Elettrodo rutile ad alta velocit di solidificazione della scoria. Saldabile in tutte le posizioni.
Adatto soprattutto per la saldatura di giunti irregolari. Buone propriet meccaniche a
sollecitazioni normali. Buona estetica. Indicato per saldature di spessori sottili in verticale
discendente, utilizzabile per puntature, salda con bassa tensione a vuoto.
Electrodo rutilo de alta velocidad de soldificacin de la escoria para soldadura en todas las
posiciones. Indicado sobre todo para la soldadura de juntas irregulares. Buenas propiedades
mecnicas en solicitaciones normales. Buen aspecto de cordn. Indicado incluso para soldar
en espesores finos en vertical descendente y para puntear. Admite baja tensin en vaco.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
510 - 570
430 min
20C 63 min
24 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.06-0.1
Mn
0.3-0.7
Si
0.3-0.7
S
0.03 max
P
Cu
Ni
Mo
Cr
As
Sb
Pb
V
0.05 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta 0.05 max
F. N.
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
2,00 x 300
25-60
2,50 x 350
60-100
10,8
6,33
33,0
1080
11,70
20,1
11,42
50,0
880
3,25 x 350
17,60
85-140
32,5
19,2
56,0
560
18,40
3,25 x 450
85-140
42,0
24,8
70,0
420
17,70
4,00 x 350
120-190
48,2
27,5
60,0
380
18,40
4,00 x 450
120-190
62,6
35,7
77,0
285
17,70
5,00 x 350
180-240
71,4
43,2
48,0
210
15,00
5,00 x 450
180-240
93,9
57,0
60,0
195
18,30
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
42
ETC PH 42
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.1:E 6013
499:E 42 A R 12
GB
Rutile electrodes. Easy detachable slag. Suitable for 1G position welding. Small diameters are
suitable for position welding. Spatter free arc combined with a very smooth bead appearance.
Excellent mechanical properties.
Elettrodo rutile. Scoria sufficientemente fluida. Adatto per saldature in piano. I diametri pi
sottili possono essere impiegati anche per saldature in posizione. Arco dolce senza spruzzi.
Buona estetica. Ottime propriet meccaniche.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
510 - 570
430 min
20C 47 min
24 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.05-0.11
Mn
0.4-0.7
Si
0.2-0.4
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
1,50 x 250
20-50
5,7
3,1
38,0
1800
10,20
2,00 x 300
40-65
10,6
6,5
45,0
1080
11,40
2,50 x 300
60-100
17,4
10,3
48,0
660
11,40
3,25 x 450
70-130
43,4
25,8
75,0
405
17,70
4,00 x 450
120-160
60,4
37,1
78,0
285
17,10
5,00 x 450
190-250
95,4
57,3
92,0
195
18,60
43
ETC PH 45
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.1: E6013
499: E 42 0 R 12
GB
Medium-coated rutile electrodes, suitable for all position welding, except vertical down. The
arc is stable also with welding equipment on low open circuit voltage; particularly suitable for
tack welding applications on dirty or painted sheets.
Elettrodo rutile con spessore di rivestimento medio, indicato per la saldatura in tutte le
posizioni eccetto la verticale discendente. Ottima stabilit d'arco anche con saldatrici a bassa
tensione a vuoto, ideale per applicazioni di puntatura su lamiere sporche o verniciate.
Electrodo rutilo de revestimiento medio, indicado para la soldadura en todas las posiciones
excepto en vertical descendente. Optima soldabilidad incluso con grupos con baja tensin en
vaco. Ideal para puntear, incluso soldar sobre chapa sucia o en mal estado.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
510 - 570
430 min
0C 47 min
22 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.06-0.11
Mn
0.35-0.7
Si
0.2-0.4
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
1,50 x 250
25-50
5,7
3,6
30,0
1800
10,20
2,00 x 300
40-70
11,0
6,3
45,0
1080
12,00
2,50 x 300
60-90
17,7
10,4
44,0
645
11,40
3,25 x 450
90-130
44,3
26,5
74,0
390
17,40
44
ETC PH 46
EN
Welding Positions
Approvals
CONTROLAS
499: E 42 0 RR 13
ELECTRODES
Classification
AWS A5.1:E 6013
DNV
TUV
GB
Rutile electrodes for high speed welding of vertical, fillet, lap and flat butt joints. Applications:
rolling industry, tanks for fuel or water, industrial supplies, etc.
Elettrodo rutile per saldature veloci di giunti verticali, d'angolo, sovrapposti e di testa in piano.
Applicazioni: industriali di laminazione, recipienti per combustibili ed acqua, forniture
industriali.
Electrodo rutilo para soldadura de alta velocidad en todas las posiciones. Aplicaciones:
industria de laminacin, tanques para combustibles y agua, fabricacin industrial en general.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
510 - 570
430 min
0C 47 min
24 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.06-0.11
Mn
0.4-0.7
Si
0.2-0.4
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,00 x 300
40-60
10,6
6,4
30,0
1050
11,10
2,50 x 300
60-90
16,7
10,2
43,0
645
10,80
2,50 x 350
60-90
20,0
12,0
55,0
645
12,90
3,25 x 450
80-140
43,1
26,2
78,0
390
16,80
4,00 x 450
130-180
61,1
37,2
90,0
285
17,40
5,00 x 450
200-260
95,0
57,4
96,0
195
18,60
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
45
ETC PH 46S
EN
Welding Positions
Approvals
CONTROLAS
499: E42 0 RR 14
ELECTRODES
Classification
AWS A5.1: E6013
DNV
TUV
GB
Heavily-coated rutile electrode with a soft arc, low amount of spatter and a self-lifting slag.
Excellent bead appearance even at high travel speed. Application in furniture, car industry and
engineering workshop for welding of fillet welds and square and prepared butt joints. The
smaller sizes operate on low open voltage, high travelling speed and very extended weld
length also suitable for contact welding.
Elettrodo rutile con rivestimento spesso. Basso contenuto di spruzzi e buona estetica del
deposito. Indicato per applicazioni in industria automobilistica; adatto per la saldatura in piano
e piano d'angolo. I diametri sottili possono essere saldati con bassa tensione a vuoto e con
alta velocit di lavoro.
Electrodo rutilo con revestimiento grueso. Bajo nivel de proyecciones y excelente esttica del
cordn. Especialmente indicado para la soldaura en plano y en ngulo. Los dimetros
pequeos pueden utilizarse con baja tensin en vaco y alta velocidad de trabajo.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
510 - 560
430 min
0C 47 min
24 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.05-0.11
Mn
0.3-0.7
Si
0.3-0.6
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
2,00 x 300
40 - 60
10,6
6,5
39,0
1050
11,10
2,50 x 350
60 - 100
19,5
11,0
60,0
615
12,00
3,25 x 350
80 - 150
34,2
20,5
68,0
360
12,30
3,25 x 450
80 - 150
45,0
27,0
90,0
360
16,20
4,00 x 350
160 - 210
51,8
31,2
56,0
255
13,20
4,00 x 450
160 - 210
65,9
39,6
73,0
255
16,80
5,00 x 450
220 - 290
108,0
64,8
78,0
150
16,20
46
ETC PH 48E
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.1: E6013
499: E38 0 R11
GB
Rutile coated electrode with a fast solidifying slag and a low amount of spatter. All-position
welding with particularly satisfactory results in the vertical down welding. Good on rust and
paint covered plates. Application in ship-building and general constructional structures.
Elettrodo rutile ad alta velocit di solidificazione della scoria. Adatto per la saldatura in tutte le
posizioni. Spruzzi molto contenuti. Buoni risultati su lamiere arruginite e su lamiere protette
da vernice. Impiegato soprattutto per applicazioni navali per la saldatura di sentine e
nell'industria di costruzioni meccaniche. Particolarmente indicato nella saldatura verticale
discendente.
Electrodo rutilo con alta velocidad de solidiificacin de la escoria. Indicado para soldadura en
todas las posiciones especialmente en vertical descendente. Proyecciones mnimas. Buenos
resultados en aplicaciones sobre aceros envejecidos o con barnices. Empleado
principalmente en la industria naval y construccin de estructuras.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
480 min
430 min
0 C 47 min
22 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.06-0.11
Mn
0.5-0.9
Si
0.7 max
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,00 x 300
50-90
10,3
0,0
0,0
1161
12,00
2,50 x 350
70-100
19,2
0,0
0,0
705
13,50
3,25 x 350
100-135
30,8
0,0
0,0
438
13,50
4,00 x 350
160-180
45,9
0,0
0,0
294
13,50
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
47
ETC PH 68
EN
Welding Positions
Approvals
CONTROLAS
499: E 42 0 RC 11
DNV
LRS
TUV
GB
Thin coated rutile electrode with a fast freezing slag. It can be used in all positions, including
vertical-down. Excellent on paint and rust-covered steel. Employed in shipbuilding, repair and
general construction using medium thick mild steel, and on all kind of constructions where
large gaps have to be bridged. One current setting can be employed for welds in all positions.
Elettrodo rutile con rivestimento di medio spessore a rapida solidificazione della scoria. Pu
essere usato in tutte le posizioni inclusa la verticale discendente. Indicato per lamiere
verniciate o arrugginite. Utilizzabile in cantieristica navale ed in lavori di manutenzione.
Electrodo rutilo con recubrimiento medio y rpida solidificacin de la escoria. Puede ser
empleado en todas las posiciones incluida la vertical descendente. Utilizable sobre chapas
envejecidas o barnizadas. Empleado en astilleros y talleres de mantenimiento.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
510-570
460 min
0C 47 min
24 min
ELECTRODES
Classification
AWS A5.1: E 6013
Hardness
All-weld metal
Chemical
Composition (%)
C
0.05-0.11
Mn
0.3-0.7
Si
0.3-0.7
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
0.2 max
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta 0.05 max
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 350
60-75
18,8
11,3
50,0
690
12,90
3,25 x 350
90-120
31,0
18,6
54,0
420
12,90
4,00 x 350
125-170
43,8
26,4
56,0
315
13,80
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
48
ETC PH 78E
EN
Welding Positions
Approvals
ABS
499: E 35 2 R 12
ELECTRODES
Classification
AWS A5.1: E 6013
BV
DNV
LRS
GB
The ETC PH 78 E electrode has a fluid slag and is ideally suited to positional welding in the
vertical-up position. The slag readily leaves the weld pool, and is easily detached. The weld
bead is of a flat finely rippled appearance. This electrode can also be used in the down-hand,
horizontal-vertical and overhead positions and as such is ideally suited to a wide variety of
industries including shipbulding, general construction and pipework.
Elettrodo rutile a rivestimento medio con scoria fluida e notevole protezione di gas sviluppata
dal rivestimento. Arco stretto e concentrato, che rende questo elettrodo impiegabile in tutte le
posizioni. Particolarmente adatto per la saldatura di piccoli spessori. L'arco dell'ETC PH 78 E
ha buone propriet di penetrazione che, unite al fatto che esso pu essere usato a basse
intensit di corrente, lo rendono particolarmente adatto nell'esecuzione della prima passata.
Rutil-Elektrode mit mittelstarker Ummantelung, flssiger Schlacke und Schutz gegen die
Gasfreisetzung der Ummantelung. Enger und konzentrierter Lichtbogen, der diese Elektroden
fr alle Schweipositionen geeignet macht. Besonders geeignet fr das Verschweien von
dnnen Lagen. Der Lichtbogen ETC PH 78 E verfgt ber gute Durchdringeigenschaften und
kann auerdem mit Schwachstrom benutzt werden, wodurch er fr den ersten
Schweiauftrag besonders geeignet ist.
Electrodo rutilo de revestimiento medio con escoria fluida que confiere una notable y rpida
proteccin del material depositado. Arco estrecho y concentrado que consigue excelentes
penetraciones. Muy indicado para pasadas de raiz. Soldadura en todas las posiciones. Admite
bajas intensidades.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
460 - 560
390 min
-20C 47 min
Elongation
(%)
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
0.4-0.8
Si
0.7 max
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
-
24 min
F. N.
Hardness
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,00 x 300
25-60
10,6
6,4
34,0
1110
11,70
2,50 x 300
60-90
16,8
10,1
43,0
720
12,00
2,50 x 350
60-90
17,9
11,2
50,0
960
17,20
3,25 x 350
90-140
30,0
18,0
57,0
600
18,00
3,25 x 450
90-140
38,7
24,8
70,0
465
18,00
4,00 x 350
130-210
44,6
26,9
66,0
440
19,60
4,00 x 450
130-210
59,0
35,1
78,0
300
17,70
5,00 x 450
180-240
95,4
58,4
90,0
195
18,60
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
49
ETC PH 27
EN
Welding Positions
Approvals
DNV
499: E 42 3 B 11 H10
ELECTRODES
Classification
AWS A5.1: E7016
LRS
GB
This basic coated electrode is primarily used for making vertical-down filled welds. The fast
welding speeds possible minimise heat imput and therefore distortion. The deposited weld
metal has a flat profile of uniform cross-section. Slag is self detaching and spatter levels
minimised. Applications include the shipbuilding and general constructional works.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
510 - 590
440 min
-30C 47 min
Elongation
(%)
26 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
0.8-1.3
Si
0.2-0.75
S
0.025 max
P
0.03 max
Cu
0.1 max
Ni
0.05 max
Mo
0.05 max
Cr
0.05 max
As
Sb
Pb
V
0.05 max
Sn
Nb
0.05 max
Ti
Fe
Al
N
Nb Ta 0.05 max
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
3,25 x 350
100 - 130
30,3
18,4
50,0
465
14,10
4,00 x 450
150 - 180
56,2
33,7
72,0
315
17,70
5,00 x 450
240 - 260
87,1
52,5
70,0
210
18,30
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
50
ETC PH 27H
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.1: E7048
499: E42 2 B 35 H5
GB
Electrode for vertical-down fillet welding using AC or DC with the electrode connected to the
+ pole. Good results can be obtained with the - pole. Ideal for tack welding in any positions.
Use short arc. Excellent bead appearance and easy detacheable slag.
Elettrodo studiato per la saldatura in verticale discendente usando sia la corrente alternata
che la corrente continua, in questo caso preferibile il polo + , tuttavia si ottengono buoni
risultati anche con la polarit -. Ideale per puntature. Da utilizzarsi in arco corto. Ottimo
aspetto del cordone e scoria facilmente asportabile.
Eine Elektrode, geeignet fr das Fallnahtschweien. Sie kann mit Wechselstrom und
Gleichstrom benutzt werden.(- in diesem Fall ist Pol+ angebracht, es werden aber auch gute
Resultate mit Pol- erzielt). Besonders geeignet fr Heftarbeiten. Fr kurzen Lichtbogen.
Perfekte Schweinaht und leicht zu entfernende Schlacke.
Electrodo estudiado para la soldadura en vertical descendente, usando tanto corriente alterna
como contnua, en sta es preferible a polo +, aunque tambin se obtienen buenos resultados
con la polaridad - . Ideal para puntear. Debe utilizarse con arco corto. Excelente aspecto del
cordn y escoria facilmente eliminable.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
510 - 590
460 min
-20C 47 min
Elongation
(%)
24 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.06-0.11
Mn
0.7-1.2
Si
0.3-0.7
S
0.025 max
P
0.025 max
Cu
0.3 max
Ni
0.05 max
Mo
0.05 max
Cr
0.05 max
As
Sb
Pb
V
0.05 max
Sn
Nb
0.05 max
Ti
Fe
Al
N
Nb Ta 0.05 max
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
2,50 x 350
90 - 100
21,9
13,2
50,0
645
14,10
3,25 x 350
140 - 150
34,0
20,7
50,0
450
15,30
4,00 x 350
190 - 200
48,0
28,9
52,0
300
14,40
51
ETC PH 35S
EN
Welding Positions
Approvals
ABS
499: E 42 5 B 32 H5
BV
CONTROLAS
DB
GB
The ETC PH 35 S is a general purpose basic coated low hydrogen electrode containing a
percentage of iron powder, but still suitable for positional welding. The weld appearance is
excellent and spatter levels minimal. The excellent mechanical properties also makes the
electrode suitable for critical applications in such industries as offshore, nuclear and pressure
vessels as well as the general construction industry. Very good x ray quality.
Elettrodo basico contenente polvere di ferro nel rivestimento a bassissimo tenore di H2 con
rendimento elevato. Buona saldabilit nella saldatura in posizione. Ottime propriet
meccaniche soprattutto a bassa temperatura. Impiegato per serbatoi in pressione, industria
navale, metanodotti, macchine movimento terra, costruzioni nucleari, ecc. Ottima qualit
radiografica.
ELECTRODES
Classification
AWS A5.1: E 7018-1 H4
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
PWHT 620C x 1h
490 - 560
400 min
-50C 50 min
26 min
As Welded
510 - 590
420 min
-50C 47 min
26 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 340-370Cx1h,
max 3 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 390-430Cx1h max 3 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
DNV
GL
LRS
MMI
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
1-1.5
Si
0.2-0.5
S
0.015 max
P
0.02 max
Cu
0.08 max
Ni
0.08 max
Mo
0.03 max
Cr
0.08 max
As
Sb
Pb
V
0.025 max
Sn
Nb
-0.05
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
2,00 x 300
25-50
12,7
7,8
0,0
825
10,50
2,50 x 300
70-100
20,1
12,1
48,0
540
10,80
2,50 x 350
70-100
23,3
14,1
51,0
540
12,60
3,25 x 450
90-130
48,7
29,8
75,0
345
16,80
4,00 x 450
110-170
70,0
42,6
85,0
240
16,80
5,00 x 450
170-220
105,5
63,9
95,0
165
17,40
6,00 x 450
210-280
150,0
90,1
100,0
120
18,00
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
52
Welding Positions
Approvals
ABS
499: E 42 5 B 32 H 5
CONTROLAS
DNV
LRS
GB
Low hydrogen electrodes containing a percentage or iron powder; H2 content 4 ml/100 g after
having been left in an environement at 27C with 80% Relative Humidity for 9 hours, as per
AWS A5.1. The weld appearance is excellent and spatter levels minimal. The excellent
mechanical properties also makes the electrodes suitable for critical applications in such
industries as offshore, nuclear and pressure vessels as well as the general construction
industry. Very good X-ray quality
Elettrodo basico contenente polvere di ferro nel rivestimento con tenore di H2 inferiore a 4
ml/100 gr dopo esposizione a 27C con 80% di umidit relaliva per 9 ore, in accordo con AWS
A5.1. Buona saldabilit nella saldatura in posizione. Ottime propriet meccaniche soprattutto
a bassa temperatura. Impiegato per serbatoi in pressione, industria navale, macchine
movimento terra, costruzioni nucleari, ecc. Ottima qualit radiografica.
ELECTRODES
Classification
AWS A5.1: E 7018-1 H4 R
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
PWHT 620C x 1h
490 - 560
380 min
26 min
As Welded
510 - 590
420 min
26 min
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
1-1.5
Si
0.2-0.5
S
0.015 max
P
0.02 max
Cu
0.08 max
Ni
0.08 max
Mo
0.03 max
Cr
0.08 max
As
Sb
Pb
V
0.025 max
Sn
Nb
0.05 max
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 340 - 370C for
1h, max 3 times. To obtain less than 5 ml H2/100 gr of weld
metal, dry at 390-430C for 1h, max 3 times. Keep dry and store
at room temp. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
70-100
20,1
12,1
48,0
540
10,80
2,50 x 350
70-100
23,3
14,1
51,0
540
12,60
3,25 x 450
90-130
48,7
29,8
75,0
345
16,80
4,00 x 450
110-170
70,0
42,6
85,0
240
16,80
5,00 x 450
170-220
105,5
63,9
95,0
165
17,40
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
53
ETC PH 36D
EN
Welding Positions
Approvals
CONTROLAS
ELECTRODES
Classification
AWS A5.1: E7016
499: E42 5 B 12 H5
GB
This basic electrode has a very fine droplet transfer and a 10% higher deposition rete than
conventional electrodes. Excellent for root runs and filling as well. Employed for pipe welding
and all kinds of constructional work where low-hydrogen weld metal content of max.
10mlH2/100g is required. The diameter 2,50 is particularly suitable for the root pass in pipe
welding. Welding should be done with a short arc and low rate of travel.
Elettrodo basico particolarmente indicato nelle prime passate e nel riempimento di giunti in
tutte le posizioni. Il suo arco dolce e concentrato lo rende molto adatto a conseguire ottime
penetrazioni nelle prime passate. Si consiglia il diametro 2,50 per prime passate in tubazioni.
Saldare con arco corto e bassa velocit di avanzamento.
Basische Elektrode besonders geeignet fr den ersten Schweiauftrag und fr das Fllen von
Nhten in allen Positionen. Durch einen leichten und konzentrierten Lichtbogen wird bereits
beim ersten Auftrag eine optimale Durchdringlichkeit erreicht. Fr den ersten Auftrag beim
Verschweien von Rohren, empfehlen wir einen Durchmesser von 2.50. Mit kurzem
Lichtbogen und niedriger Geschwindigkeit schweien.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
510 - 590
420 min
-40C 47 min
Current Conditions DC +; AC
Elongation
(%)
26 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.04-0.09
Mn
0.8-1.4
Si
0.3-0.6
S
0.015 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 350
60 - 90
19,5
11,7
50,0
645
12,60
3,25 x 350
80 - 120
30,7
18,7
68,0
420
12,90
3,25 x 450
80 - 130
39,3
23,8
88,0
420
16,50
4,00 x 350
135 - 170
45,3
27,6
98,0
285
12,90
4,00 x 450
125 - 170
57,9
35,0
97,0
285
16,50
5,00 x 450
170 - 240
87,7
53,4
97,0
195
17,10
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
54
ETC PH 36S
EN
Welding Positions
Approvals
CONTROLAS
499: E 42 3 B 12 H 10
DB
DNV
LRS
GB
Basic-coated electrode for welding root passes and filling layers in all positions. The very
good weldability and excellent X-ray quality of this electrode has led to its wide use in the
ship-building, boiler and pressure vessel industry, also for welding of storage tanks, etc. The
electrode has been specifically designed for all position welding with specific emphasis on
pipe welding. In particular the 2.50 mm diameter is ideally suited for root pass welding. The
fairly wide-spreading type of arc is most helpful in avoiding slag tracks and undercut.
Elettrodo dal rivestimento basico per saldatura a fondo cianfrino e per riempimenti in tutte le
posizioni, ottima saldabilit e qualit radiografica del dcposito chc lo rcndono idoneo per
applicazioni in cantieristica navale e carpenteria in genere. L'elettrodo stato studiato
specificatamente per saldatura di tubazioni dove raccomandiamo il diametro 2.50 per la
saldatura in prima passata. Arco dolce che evita incisioni marginali e inclusioni di scoria.
Electrodo de revestimiento bsico para soldadura de penetracin y para relleno en todas las
posiciones. Optima soldabilidad y calidad radiogrfica del depsito, que lo hacen idoneo para
aplicaciones en astilleros y construccin en general. El electrodo est estudiado
especificamente para soldadura de tubera donde recomendamos el dimetro 2,50 para
soldadura en primera pasada. Arco suave que evita mordeduras e inclusiones de escoria.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
510 - 610
440 min
-30C 47 min
ELECTRODES
Classification
AWS A5.1: E 7016
Elongation
(%)
26 min
TUV
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
1-1.4
Si
0.4-0.75
S
0.02 max
P
0.025 max
Cu
0.08 max
Ni
0.04 max
Mo
0.03 max
Cr
0.05 max
As
Sb
Pb
V
0.025 max
Sn
Nb
-0.05
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-380Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 390-430Cx1h, max 3 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
2,00 x 300
35-60
10,3
6,3
42,0
960
9,90
2,50 x 300
55-85
18,9
11,4
45,0
540
10,20
2,50 x 350
55-85
19,5
11,7
50,0
645
12,60
3,25 x 350
85-140
33,3
20,4
65,0
360
12,00
3,25 x 450
85-140
44,2
26,9
85,0
360
15,90
4,00 x 350
110-180
48,2
29,1
75,0
255
12,30
4,00 x 450
110-170
62,4
37,9
95,0
255
15,90
5,00 x 450
180-240
98,3
58,8
95,0
180
17,70
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
55
ETC PH 37
EN
Welding Positions
Approvals
ABS
499: E 42 2 B 12 H10
ELECTRODES
Classification
AWS A5.1 :E 7016 H 8
CONTROLAS
DNV
LRS
GB
Double coated low hydrogen electrode. Stable arc also when used with low open circuit
voltage, both in D.C, and A.C.; spatter-free, excellent appearance and good mechanical
properties up to -20C. The excellent weldability properties of this unique electrode approach
those of a rutile type.
Elettrodo basico speciale a doppio rivestimento. Ottima stabilit d'arco anche nel caso di
utilizzo di generatori a bassa tensione di saldatura, sia in C.C. che in C.A.; esente da spruzzi.
Buona estetica del cordone, buoni i valori meccanici, anche per impieghi fino a -20C.
Saldabilit paragonabile a quella di un elettrodo rutile.
Electrodo bsico especial con doble recubrimiento. Excelente estabilidad de arco incluso
utilizando grupos con baja tensin de soldadura, tanto en C.C. como C.A.; exento de
proyecciones. Muy buena esttica del cordn y buenos valores mecnicos incluso para su
utilizacin a -20C. Soldabilidad comparable a la de un electrodo rutilo.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
510 - 660
380 min
-30C 60 min
Elongation
(%)
26 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 250-300C for
one hour, max 5 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
0.9-1.3
Si
0.5-0.75
S
0.03 max
P
0.03 max
Cu
Ni
0.3 max
Mo
0.3 max
Cr
0.2 max
As
Sb
Pb
V
0.08 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
(mm.)
2,00 x 300
Fusion time
40-70
10,8
6,4
37,0
1020
11,10
2,50 x 350
60-90
19,2
11,0
49,0
630
12,00
3,25 x 350
95-150
32,6
19,6
58,0
360
11,70
3,25 x 450
95-150
42,8
25,6
73,0
360
15,30
4,00 x 450
140-190
63,5
38,1
91,0
240
15,30
5,00 x 450
190-250
95,2
57,1
93,0
150
14,40
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
56
ETC PH 55H
EN
Welding Positions
Approvals
ABS
499: E 42 5 B 32 H 5
ELECTRODES
Classification
AWS A5.1: E 7018-1 H4
DNV
LRS
MMI
GB
Basic coated electrodes, high Mn content. Excellent weldability. Low Hydrogen content of the
deposit; high mechanical properties. Easy position welding. Suitable for high yield strength
and tensile strength steels, as Fe 52 B-C and D, Asera 52 and 52/B, Krupp UMS 55 and 65, etc.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
510 - 610
420 min
-50C 47 min
Elongation
(%)
26 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 340 370Cx1h, max 3 times. To obtain less than 5 ml H2/100 gr of
weld metal, dry at 390-430C x1h, max 3 times. Keep dry and
store at room temperature. Once opened, store at 90-150C
until use
RINA
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
0.9-1.6
Si
0.2-0.6
S
0.025 max
P
0.025 max
Cu
0.08 max
Ni
0.08 max
Mo
0.03 max
Cr
0.08 max
As
Sb
Pb
V
0.025 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
70-100
20,0
12,0
50,0
540
10,80
3,25 x 450
90-130
48,7
29,7
85,0
345
16,80
4,00 x 450
110-170
70,0
42,5
104,0
240
16,80
5,00 x 450
175-220
105,5
63,9
110,0
165
17,40
6,00 x 450
210-280
150,0
90,1
115,0
120
18,00
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
57
ETC PH 56R
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.1:E 7016
499: E 46 2 B 14 H 10
GB
Basic coated electrode especially designed for rapid joining of profiles with large cross
sections, according to the enclosed welding process. Employed for round and flat bars, rails
etc. having up to 0.65% Carbon. Use short arc and high current in one layer, without the need
for intermediate chipping.
Elettrodo basico particolarmente impiegato per giunzioni su profili di sezione larga, su barre
tonde, rotaie con tenore di Carbonio non superiore a 0.65%. Da usare con arco corto e non
nccessita la rimozione della scoria se impiegato con conchiglia in rame.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
530 - 590
470 min
-20C 60 min
Elongation
(%)
26 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 340 -370Cx1h,
max 3 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 390-430C x1h, max 3 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use
All-weld metal
Chemical
Composition (%)
C
0.06-0.1
Mn
0.8-1.2
Si
0.5-0.9
S
0.03 max
P
0.03 max
Cu
Ni
0.3 max
Mo
0.3 max
Cr
0.2 max
As
Sb
Pb
V
0.08 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
260 - 290
88,6
53,8
76,0
5,00 x 450
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
210
18,60
58
ETC PH 56ST
EN
Welding Positions
Approvals
ABS
499: E 46 4 B 32 H5
MMI
RINA
ELECTRODES
Classification
AWS A5.5: E 8018 G
GB
Low hydrogen electrodes with of excellent mechanical properties; tensile > 550 N/mm2.
Suitable for high yield strength and tensile strength steels, as Fe 52 B-C and D, Asera 52 and
52/B, Krupp UMS 55 and 65, etc.
Elettrodo con rivestimento basico avente una ottima saldabilit. Il deposito contiene una
bassissima percentuale di idrogeno, elevate caratteristiche meccaniche, carico di rottura
unitario maggiore di 550 N/mm2. Indicato per la saldatura con elevato limite di snervamento
ed alta resistenza a trazione es.: Fe 52 B-C e D. Asera 52 e 52 B, Krupp UMS 55 e 65, etc.
Electrodo con revestimiento bsico que confiere una ptima soldabilidad. El depsito contiene
un bajsimo porcentaje de H2, elevadas propiedades mecnicas y una carga de rotura unitaria
mayor a 550 N/mm2. Indicado para soldadura con elevado limite elstico y alta resistencia a la
traccin en aceros : Fe 52 B C y D. Acero 52 y 52B , Krupp Ums 55 y 65, etc.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
550 min
460 min
-45C 70 min
Elongation
(%)
24 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 340 - 370Cx1h,
max 3 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 390-430Cx1h, max 3 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.05-0.11
Mn
1.4-1.8
Si
0.2-0.6
S
0.025 max
P
0.025 max
Cu
0.08 max
Ni
0.08 max
Mo
0.03 max
Cr
0.08 max
As
Sb
Pb
V
0.025 max
Sn
Nb
Ti
0.011 max
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
70-100
20,6
12,3
60,0
540
11,10
3,25 x 450
90-130
49,6
30,1
93,0
345
17,10
4,00 x 450
110-170
70,0
42,3
100,0
240
16,80
5,00 x 450
175-220
105,5
63,9
113,0
165
17,40
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
59
ETC PH 58
EN
Welding Positions
Approvals
ABS
499: E 42 3 B 32 H5
ELECTRODES
Classification
AWS A5.1: E 7018
BV
LRS
GB
Low hydrogen elecrode with iron powder coating suitable to weld no alloyed steels. High
deposition rate, ideal for ship-building applications and general construction. Weld deposited
with this type have exellent x-ray quality and very good impact values.
Elettrodo basico con polvere di ferro nel rivestimento. Adatto per impieghi di carattere
generale nelle costruzioni navali ed industriali. Elevato tasso di deposito, adatto per la
saldatura di acciai non legati. Deposito dallottima qualit radiografica e buoni valori di
resilienza.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
490-550
400
-30C 47min
26 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
350C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.03-0.07
Mn
1-1.3
Si
0.25-0.75
S
0.03 max
P
0.03 max
Cu
Ni
0.3 max
Mo
0.3 max
Cr
0.2 max
As
Sb
Pb
V
0.08 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 350
60-90
22,6
13,2
45,0
540
12,30
3,25 x 350
85-140
35,5
24,6
67,0
360
12,90
3,25 x 450
90-140
46,7
29,8
86,0
360
16,80
4,00 x 450
130-170
66,4
44,2
101,0
255
16,80
5,00 x 450
200-250
102,0
63,4
104,0
165
16,80
6,00 x 450
210-260
142,2
0,0
0,0
135
19,20
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
60
ETC PH 58S
EN
Welding Positions
Approvals
ABS
499: E42 4 B 32 H5
ELECTRODES
Classification
AWS A5.1: E7018.1
DNV
LRS
GB
Low hydrogen elecrode with iron powder coating suitable to weld no alloyed steels. High
deposition rate, ideal for ship-building applications and general construction. Weld deposited
with this type have exellent x-ray quality and very good impact values.
Elettrodo basico con polvere di ferro nel rivestimento. Adatto per impieghi di carattere
generale nelle costruzioni navali ed industriali. Elevato tasso di deposito, adatto per la
saldatura di acciai non legati. Deposito dallottima qualit radiografica e buoni valori di
resilienza.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
490-550
400
-40C 47 min
Elongation
(%)
26 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
350C, max 5 times.
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.06-0.1
Mn
0.8-1.5
Si
0.5 max
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
60-90
20,2
10,2
35,0
540
10,20
2,50 x 350
60-90
23,2
13,2
45,0
540
11,70
3,25 x 350
85-140
36,2
24,6
67,0
345
12,60
3,25 x 450
90-140
47,2
29,8
86,0
345
16,20
4,00 x 450
130-170
68,2
44,2
101,0
240
16,50
5,00 x 450
200-250
98,4
63,4
104,0
165
16,20
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
61
ETC PH 77
EN
Welding Positions
Approvals
ABS
499: E 42 4 B 32 H5
BV
CONTROLAS
GB
ELECTRODES
Classification
AWS A5.1: E 7018-1 H4 R
Low hydrogen iron powder coated electrode. It maintains excellent mechanical properties
and offers good weldability. It is therefore particularly suitable for welding on yard where a
low hydrogen electrode is required. Used to weld boils in pressure, shipbuilding applications,
earth moving machines and a wide variety of structural works.
Elettrodo con polvere di ferro nel rivestimento. Pur mantenendo delle notevoli propriet
meccaniche del deposito, questo elettrodo offre delle eccezionali caratteristiche di saldabilit.
Questo fatto lo rende particolarmente indicato nella saldatura in opera, dove si renda
indispensabile l'impiego di un elettrodo basico. Viene impiegato per serbatoi in pressione,
industria navale, macchine movimento terra, etc.
Electrodo con polvo de hierro en su revestimiento. Para mantener sus notables propiedades
mecnicas del depsito, este electrodo ofrece unas excepcionales caractersticas de
soldabilidad. Esto hace que est particularmente indicado para la soldadura en montajes,
donde sea indispensable el empleo de un electrodo bsico. Viene siendo utilizado en
recepientes a presin, industria naval, mquinaria de movimiento de tierra, etc.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
510 - 630
440
-40C 70 min
Elongation
(%)
26 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 340-370Cx1h,
max 3 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 390-430C x1h, max 3 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
DNV
LRS
MMI
RINA
All-weld metal
Chemical
Composition (%)
C
0.04-0.09
Mn
0.8-1.5
Si
0.2-0.75
S
0.025 max
P
0.025 max
Cu
0.07 max
Ni
0.08 max
Mo
0.08 max
Cr
0.08 max
As
Sb
Pb
V
0.05 max
Sn
Nb
0.5 max
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
2,00 x 300
20-50
13,0
7,8
43,0
840
10,80
2,50 x 300
70-100
20,1
12,0
53,0
540
10,80
2,50 x 350
70-100
23,5
27,0
62,0
540
12,60
3,25 x 350
85-140
36,6
23,0
66,0
360
13,20
3,25 x 450
90-145
46,6
29,6
73,0
360
16,80
4,00 x 350
110-180
52,2
0,0
0,0
255
13,20
4,00 x 450
110-180
67,5
42,0
83,0
255
17,10
5,00 x 450
180-240
102,1
63,9
92,0
180
18,30
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
62
GB
CELLULOSIC ELECTRODES FOR THE CONSTRUCTION OF OIL AND GAS PIPE-LINES
Modern techniques employed in the construction of oil and gas pipe-lines involves, ever more often, the use of steels that only
contain small amounts of alloys but have elevated mechanical characteristics which, with better quality, means that thickness of
the steel is less.
As well as the normal X52 steels, the X60, X65 and X70 types are, by now, commonly used, and plans to use X75 and X80 steels are
already on the drawing board.
ETC has developed a range of tested electrode that can satisfy the needs of any kind of welding application with existing steels,
produced by these new, modern techniques and currently used in the construction of pipe-lines.
ETC has already studied and developed, together with the some of the world's largest pipe-lines manufacturers, new types of
electrodes for these steels, introducing the low hydrogen, 120% efficiency, ETC PH27 P electrode onto the market, for welding oil
and gas pipe-lines.
I
ELETTRODI CELLULOSICI PER LA COSTRUZIONE DI OLEODOTTI E METANODOTTI
La tecnica moderna di costruzione degli oleodotti e gasdotti si orienta sempre pi rapidamente verso l'utilizzazione di acciai
debolmente legati ad elevate caratteristiche meccaniche che, a migliore qualit, uniscono il vantaggio di poter impiegare spessori
pi sottili.
Oltre agli acciai normali X52, i tipi X60, X65, ed X70 sono ormai comunemente usati e si st gi progettando con acciai X75 ed X80.
Per poter seguire questi nuovi orientamenti moderni la ETC ha messo a punto una serie di collaudati elettrodi che possono
soddisfare le esigenze di saldatura di qualsiasi tipo di acciaio attualmente impiegato nella costruzione di "pipeline".
L'ETC Elettrotermochimica s.r.l. ha gi studiato e messo a punto in accordo con i grossi costruttori mondiali di "pipeline" i nuovi tipi
di elettrodi per questi acciai introducendo il tipo ETC PH 27P come elettrodo basico per la saldatura di oleodotti e metanodotti.
D
ZELLULOSE-ELEKTRODEN FR DAS SCHWEIEN BEIM BAU VON L- UND GAS-PIPE-LINES
Die moderne Bautechnik bei l- und Gas-Pipes-lines orientiert sich immer mehr nach leicht legiertem Stahl mit hohen
mechanischen Eigenschaften, das durch verbesserte Qualitt das Verschweien von immer dnneren Stahlstrken erlaubt.
Auer dem herkmmlichen Stahl X52, sind die Typen X60, X65 und X70 bereits im Einsatz und es wird der Einsatz von Stahl X75 und
X80 geplant.
Um mit dieser neuen Tendenz Schritt halten zu knnen, hat die ETC eine Reihe von erprobten Elektroden entworfen, die den
Erfordernissen beim Schweien aller Stahltypen fr den Bau von Pipe-lines gerecht wird.
Die ETC Elettrotermochimica Srl hat in Absprache mit den groen Weltunternehmen des Pipe-line-Baues neue Typen von
Elektroden fr diesen Stahltyp geplant und ausgearbeitet und mit der Elektrode ETC PH 27P, eine basische Elektrode fr das
Verschweien von l- und Gas-Pipe-lines, die Produktenreihe erweitert.
E
ELECTRODOS CELULSICOS PARA LA CONSTRUCCIN DE OLEODUCTOS Y GASODUCTOS
La moderna tcnica de construccin de los oleoductos y gasoductos se orienta cada vez ms rpidamente hacia la utilizacin de
aceros dbilmente aleados y de elevadas caractersticas mecnicas que, mejoran la calidad, lo cual significa la ventaja de poder
utilizar espesores ms finos.
Ms all de los aceros normales X52, X60, X65 y X70, que son los ms habitualmente utilizados, se estn ya desarrollando los
aceros tipo X75 y X80.
ETC ha desarrollado una gama de electrodos que satisfacen las necesidades de soldadura de cualquier tipo de acero que en la
actualidad se viene empleando en este tipo de construcciones pipeline.
ETC Elettrotermochimica Srl ha estudiado y puesto a punto junto con los principales constructores del mundo de pipeline los
nuevos tipos de electrodos para estos aceros, introduciendo adems el tipo ETC PH 27P como electrodo bsico para la soldadura
de oleoductos y gasoductos.
63
ETC PH 27P
EN
Welding Positions
Approvals
CONTROLAS
499: E 46 4 B 35 H5
DNV
TUV
ELECTRODES
Classification
AWS A5.5: E 8018 G
GB
Low hydrogen electrode designed primarily for the vertical-down welding of circumferential
pipe butt joint. The potential risk of hydrogen associated defects is minimised particularly in
relation to higher strength line pipe. In addition the low hydrogen weld metal can result in
reduced preheat levels in comparison with cellulosic electrodes. The low hydrogen weld
metal makes this electrode ideally suited for hot tapping or sleeving applications.
Elettrodo basico per la saldatura di pipe-line. Il basso contenuto di idrogeno garantisce ottime
caratteristiche meccaniche in modo particolare buoni valori di resilienza a -40C.
Particolarmente adatto per la saldatura di tubazioni in acciaio X60 - X70 ed oltre. Ottima
qualit radiografica.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
550-630
460 min
-40C 80 min
Elongation
(%)
25 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 280-300Cx1h.
Keep dry and store at room temperature. Keep dry and store at
room temperature. Once opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.06-0.11
Mn
0.9-1.2
Si
0.3-0.7
S
0.015 max
P
0.02 max
Cu
0.07 max
Ni
0.05 max
Mo
0.03 max
Cr
0.05 max
As
Sb
Pb
V
0.03 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
60-100
18,6
11,4
50,0
645
12,00
3,25 x 350
110-150
34,0
20,4
53,0
450
15,30
4,00 x 350
160-210
50,0
30,0
50,0
300
15,00
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
64
ETC PH PIPELINE 60
EN
Welding Positions
Approvals
ABS
ELECTRODES
Classification
AWS A5.1: E 6010
499: E 38 0 C11
GB
Cellulosic electrode for all-position welding of pipelines in conformity with API 5LX42, X52.
Also employed in vertical down position. Excellent mechanichal properties and very good
X-ray quality.
Elettrodo cellulosico idoneo per la saldatura in tutte le posizioni di tubazioni, condotte, pipeline
di acciaio conforme ad API 5LX42, X52. Possibilit di saldare anche in posizione verticale
discendente. Presenta ottime caratteristiche meccaniche e qualit radiografiche.
Zellulose-Elektrode, geeignet fr das Schweien in allen Positionen bei Rohren, Leitungen und
Pipelines aus Stahl des Typs API 5LX42, X52. Auch fr Fallnahtschweien zu verwenden.
Optimale mechanische Eigenschaften und gute Rntgenqualitt.
Electrodo celulsico idoneo para la soldadura en todas las posiciones de tuberas, conductos,
tubera de acero conforme a API 5LX42, X52. Posibilidad de soldar incluso en vertical
descendente. Optimas caractersticas mecnicas y alta calidad radiogrfica.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
430 - 560
360 min
-30C 30 min
Current Conditions DC +
Elongation
(%)
24 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying at 110C for
1 h.
All-weld metal
Chemical
Composition (%)
C
0.1-0.15
Mn
0.4-0.8
Si
0.15-0.5
S
0.015 max
P
0.025 max
Cu
Ni
0.04 max
Mo
0.03 max
Cr
0.035 max
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,50 x 350
40-80
15,7
8,5
52,0
900
14,10
3,25 x 350
55-110
26,7
16,8
73,0
540
14,40
4,00 x 350
80-150
38,4
25,3
79,0
375
14,40
5,00 x 350
110-170
57,8
39,0
109,0
270
15,60
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
65
DIN
1913: E 5143 C 4
EN
499: E 420 C 11
Approvals
ELECTRODES
Classification
AWS A5.1: E 6010
GB
Cellulosic electrode for all-position welding of pipelines in conformity with API 5LX42, X52.
Also employed in vertical down position. Excellent mechanichal properties and very good
X-ray quality.
Elettrodo cellulosico idoneo per la saldatura in tutte le posizioni di tubazioni, condotte, pipeline
di acciaio conforme ad API 5LX42, X52. Possibilit di saldare anche in posizione verticale
discendente. Presenta ottime caratteristiche meccaniche e qualit radiografiche.
Zellulose-Elektrode, geeignet fr das Schweien in allen Positionen bei Rohren, Leitungen und
Pipelines aus Stahl des Typs API 5LX42, X52. Auch fr Fallnahtschweien zu verwenden.
Optimale mechanische Eigenschaften und gute Rntgenqualitt.
Electrodo celulsico idoneo para la soldadura de tubera en todas las posiciones. Conforme a
API 5LX42, X52. Posibilidad de soldar incluso en posicin vertical descendente. Presenta
ptimas caractersticas mecnicas y calidad radiogrfica.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
510 - 550
470 min
0C 60 min
23 min
Current Conditions DC +
Hardness
All-weld metal
Chemical
Composition (%)
C
0.08 max
Mn
0.5 max
Si
0.4 max
S
0.03 max
P
0.03 max
Cu
Ni
0.04 max
Mo
0.03 max
Cr
0.03 max
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
40 - 80
15,4
8,5
52,0
720
11,10
3,25 x 350
55 - 110
30,7
16,8
73,0
420
12,90
4,00 x 350
80 - 150
43,2
25,3
79,0
285
12,30
5,00 x 350
110 - 170
62,9
39,0
109,0
210
13,20
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
66
ETC PH PIPELINE 70
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.5: E 7010-G
499: E 42 0 Mo C 11
GB
Cellulosic electrodes in conformity with API 5 LX, suitable for welding of pipes up to X60.
Elettrodo cellulosico rispondente alle normative API 5 LX, indicato per la saldatura di tubazioni
fino a X 60.
Zellulose-Elektrode laut Norm API 5 LX, geeignet fr das Verschweien von Rohren bis X 60.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
510 - 610
450 min
0C 50 min
25 min
Efficiency (%) 0
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying at 110C
All-weld metal
Chemical
Composition (%)
C
0.08-0.12
Mn
0.3-0.6
Si
0.1-0.4
S
0.04 max
P
0.03 max
Cu
Ni
Mo
0.4-0.65
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,50 x 350
50-90
15,7
7,5
50,0
900
14,10
3,25 x 350
70-130
26,7
16,0
70,0
540
14,40
4,00 x 350
90-170
39,2
24,0
75,0
360
14,10
5,00 x 350
120-180
62,7
37,1
107,0
225
14,10
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
67
7
ETC PH PIPELINE 80
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.1: E 8010-G
499: E 46 0 C 11
GB
Cellulosic electrodes in conformity with API 5LX, suitable for high quality welding of steel
material and tanks. Particularly suitable for welding of vertical down joints. Very thin and easy
detachable slag. Suitable for welding of tube up to X42 - X70. Used for oil and methane
pipeline constructions, etc.
Elettrodo cellulosico rispondente alle norrne API 5LX per saldatura di alta qualit nelle
costruzioni in acciaio e di serbatoi. Adatto particolarrnente per la saldatura di giunti verticali
discendenti. Scoria molto sottile e di facile asportazione. Adatto per saldatura di tubi tipo
X42-X70. Impiegato per la costruzione di oleodotti, metanodotti, ecc.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
550 - 590
460 min
-20C 70 min
Elongation
(%)
24 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying at 110CX1h
All-weld metal
Chemical
Composition (%)
C
0.08-0.12
Mn
1 max
Si
0.1-0.4
S
0.04 max
P
0.03 max
Cu
Ni
Mo
0.4-0.65
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,50 x 350
50-90
15,0
9,0
51,0
420
6,30
3,25 x 350
70-130
26,8
16,0
72,0
260
6,90
4,00 x 350
90-150
38,6
23,1
76,0
180
6,90
5,00 x 350
120-180
59,2
35,5
108,0
130
7,70
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
68
ETC PH C23
EN
Welding Positions
Approvals
ABS
499: E 42 0 RR 54
CONTROLAS
DNV
LRS
GB
ELECTRODES
Classification
AWS A5.1: E 7024
Rutile iron-powder electrode with 160% recovery. Excellent starting and re-starting properties
and a self-releasing slag. It deposits very smooth standing and fillet welds at high deposition
rates. Also frequently employed for filling grooves in the downhand position. Applications are
in the ship-building and pressure vessel industry, fabrication on rolling stock, tank bottom and
bridge, etc. Very good weldability and bead appareance. Suitable for welding on
primer-coated plates.
Elettrodo a rivestimento rutile con polvere di ferro rendimento pari al 160% ca. con eccellenti
propriet di innesco e rinnesco all'arco elettrico. Usato molto spesso per la saldatura di giunti
testa a testa in piano. Applicazioni: industria navale, serbatoi in pressione, ponti, etc. Ottima
saldabilit e aspetto del cordone. Idoneo per saldatura su lamiere trattate con primer.
Rutil- Elektrode mit Eisenstaub-Ummantelung, Ausbringung ca. 160% mit guter Leitkapazitt
des elektrischen Lichtbogens. Findet oft Einsatz beim Schweien von Stirnflchen.
Verwendungsgebiet: Schiffsbauindustrie, Behlter unter Druck, Brcken etc. Optimale
Schweibarkeit und perfekte Schweinaht. Geeignet fr das Verschweien von Blechen mit
Primer-Behandlung.
Electrodo rutilo con polvo de hierro y rendimiento 160%, con excelente comportamiento de
cebado y recebados del arco elctrico. Usado en grandes dimetros para la soldadura y
relleno de juntas a tope en plano. Aplicaciones: industria naval, equipos a presin, puentes,
pilares, etc. Optima soldabilidad y aspecto del cordn. Idoneo para soldadura de chapa
imprimada.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
500 - 560
430 min
0C 47 min
24 min
Hardness
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.06-0.11
Mn
0.5-1
Si
0.3-0.7
S
0.025 max
P
0.025 max
Cu
0.15 max
Ni
0.3 max
Mo
0.2 max
Cr
0.2 max
As
Sb
Pb
V
0.05 max
Sn
Nb
0.05 max
Ti
Fe
Al
N
Nb Ta
F. N.
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
3,25 x 450
130-160
67,0
40,2
70,0
255
17,10
4,00 x 450
170-210
93,9
56,4
80,0
195
18,30
5,00 x 450
250-290
144,7
86,8
75,0
120
17,40
5,00 x 700
210 - 320
256,0
153,6
161,0
240
61,40
6,00 x 450
310-360
185,0
120,7
86,0
99
18,30
6,00 x 700
280 - 410
301,0
180,6
165,0
200
60,20
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
69
ETC PH C23H
EN
Welding Positions
Approvals
ABS
499: E 42 0 RR 74
ELECTRODES
Classification
AWS A5.1: E 7024
LRS
RINA
TUV
GB
This particular electrode is a heavy coated rutile type with a nominal efficiency of 185%. The
electrode is ideally suited to the welding of standing and gravity fillets as well as downhand
butt joints. The slag is self-detaching and the weld bead profile is excellent. ETC PH C 23H is
capable of depositing heavy welds of great length at high speeds. Applications in
ship-building, construction of bridges, storage tanks, pressure-vessel industry.
Elettrodo a rivestimento rutile con polvere di ferro nel rivestimento. Rendimento pari al 185%.
Altissima velocit di deposito. Trova applicazione nella cantieristica navale e in tutte le
situazioni di saldatura dove si richiedono cordoni di dimensioni notevoli e di bell'estetica.
Electrodo rutilo con polvo de hierro en el revestimiento. Rendimiento 185%. Altsima velocidad
de depsito. Aplicndose en la industria naval y en todas las situaciones de soldadura donde
sean necesarios cordones de dimensiones notables y bella esttica.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
510 - 570
430 min
0C 47 min
24 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.06-0.11
Mn
0.5-1
Si
0.3-0.7
S
0.025 max
P
0.025 max
Cu
0.15 max
Ni
0.3 max
Mo
0.3 max
Cr
0.2 max
As
Sb
Pb
V
0.08 max
Sn
Nb
0.05 max
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
3,25 x 450
130-165
70,0
44,5
71,0
240
16,80
4,00 x 450
180-210
106,0
64,7
72,0
150
15,90
5,00 x 450
260-300
160,0
96,4
74,0
105
16,80
6,00 x 450
320-380
230,4
144,3
78,0
69
15,90
70
ETC PH C23S
EN
Welding Positions
Approvals
ABS
499: E42 2 RR 54
ELECTRODES
Classification
AWS A5.1: E7024
CONTROLAS
DNV
LRS
GB
This is an heavy coated rutile iron powder electrode ideally suited for the welding of standing
fillets in mild steel. Welds of exceptionalrun-out-length can be achieved with a mitreweld
profile. The slag detachability is self releasing under optimum conditions and the spatter levels
low for an electrode of this type. The electrode is employed with the touch-welding tecnique.
This type is highly appreciated for welding stiffening profiles, heavy beams, girders, and so on,
in series or in mass production.
Elettrodo dallo spesso rivestimento con polvere di ferro, adatto per la saldatura d'angolo di
acciai dolci. Ottime caratteristiche di saldabilitin angolo lungo tutto il cordone. Scoria
facilmente remivibile, pochi spruzzi in considerazione dell'elevato rendimento.
ETC PH C 23S ist eine Elektrode mit dicker Eisenstaubummantelung fr das Verschweien von
Winkeln bei Schmiedeeisen. Ausgezeichnete Eigenschaften beim Winkelschweien ber die
gesamte Schweinaht. Leicht abzutragende Schlacke und trotz hoher Ausbringung geringe
Spritzverluste.
Electrodo rutilo de revestimiento grueso con polvo de hierro, desarrollado para soldadura en
plano y ngulo de acero dulce y al carbono. Excelentes caractersticas de soldabilidad en
ngulo en largos cordones de soldadura. Escoria facilmente eliminable, pocas proyecciones
considerando su elevado rendimiento.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
500 - 560
420 min
- 20C 47 min
Current Conditions DC +; AC
Elongation
(%)
24 min
Hardness
TUV
All-weld metal
Chemical
Composition (%)
C
0.03-0.1
Mn
0.5-0.8
Si
0.3-0.7
S
0.03 max
P
0.02 max
Cu
0.3 max
Ni
0.3 max
Mo
0.2 max
Cr
0.2 max
As
Sb
Pb
V
0.05 max
Sn
Nb
0.05 max
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
3,25 x 450
(ampere)
Electrode
average weight
(gr)
130 - 170
68,2
40,8
60,0
240
16,50
4,00 x 450
170 - 210
83,7
50,2
82,0
210
17,70
5,00 x 450
235 - 300
129,1
77,4
85,0
135
17,40
6,00 x 450
295 - 390
189,1
113,4
88,0
90
17,10
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
71
ETC PH C6
EN
Welding Positions
Approvals
CONTROLAS
499: E 42 4 B 54 H 10
ELECTRODES
Classification
AWS A5.1: E 7028
DNV
GB
Low-hydrogen contact electrode having a recovery of 160%. For very fast welding of gravity
fillet joints and prepared butt joints x-ray quality weld metal can be deposited in heavy layers
so minimizing distortion. Spatter loss is minimal. Deslagging properties are outstanding.
Applications are in shipbuilding, bridge construction, boiler and pressure vessel industry, for
heavy section joints.
Elettrodo basico per la saldatura a contatto di acciai non legati. Rivestimento con polvere di
ferro, rendimento 160%; indicato per saldatura in gravit di giunti ad angolo. Ottima qualit
radiografica del deposito e buone caratteristiche con valori di tenacit fino a -40. Arco stabile
con pochi spruzzi, scoria facilmente removibile. Utilizzabile nella costruzione navale e
carpenteria.
Electrodo bsico para soldadura por contacto de aceros no aleados. Revestimiento con polvo
de hierro, rendimiento 160%; indicado para soldadura por grvedad de juntas en ngulo.
Optima calidad radiogrfica del depsito y buenas caractersticas con valores de tenacidad
hasta -40. Arco estable con pocas proyecciones, escoria facilmente eliminable. Utilizado en
construccin naval e industria en general.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
510 - 590
420 min
-40C 50 min
Elongation
(%)
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
1.1-1.5
Si
0.3-0.7
S
0.025 max
P
0.03 max
Cu
0.07 max
Ni
0.05 max
Mo
0.05 max
Cr
0.05 max
As
Sb
Pb
V
0.04 max
Sn
Nb
0.05 max
Ti
Fe
Al
N
Nb Ta
-
26 min
F. N.
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 280 - 300C for
one hour, max 3 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(mm.)
3,25 x 350
(ampere)
Electrode
average weight
(gr)
Fusion time
135 - 160
46,3
28,5
63,0
240
11,10
3,25 x 450
135 - 160
65,0
36,6
70,0
240
15,60
4,00 x 450
190 - 250
92,7
60,0
72,0
165
15,30
5,00 x 450
260 - 320
140,0
89,1
83,0
105
14,70
6,00 x 450
330 - 380
207,4
125,8
84,0
81
16,80
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
72
ETC PH C6HH
EN
Welding Positions
Approvals
CONTROLAS
499: E 42 4 B 74 H5
DNV
LRS
RINA
GB
An iron powder basic coated welding electrode with a nominal efficiency of 250%. Ideally
suited for the fast filling of downhand butt joints. Slag detachability is good and mechanical
properties excellent for an electrode of this type. Spatter losses are very low. Applications
include materials up to BS 4360. Applications are in shipbuilding, bridge construction, boiler
and pressure vessel industry, for joints in heavy sections.
Elettrodo con rivestimento basico ad alto rendimento 250%. Indicato per la saldatura in piano
ed angolo di acciai al carbonio. Altissima velocit di deposito e ottime caratteristiche
meccaniche. Utilizzabile su acciai non legati. Deposito a basso contenuto di idrogeno. Trova
impiego nella cantieristica navale e carpenteria pesante. Bassissima proiezione di spruzzi e
scoria facilmente asportabile.
Electrodo con revestimiento bsico y alto rendimiento 250%. Indicado para soldadura en
plano y ngulo de aceros al C no aleados. Altisma velocidad de depsito y ptimas
caractersticas mecnicas.Depsito con bajo contenido de H2. Empleado en la industria naval
e industria pesada. Bajsima emisin de proyecciones y escoria facilmente eliminable.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
510 - 560
420 min
-40C 48 min
ELECTRODES
Classification
AWS A5.1: E 7028
Elongation
(%)
26 min
Hardness
TUV
All-weld metal
Chemical
Composition (%)
C
0.06-0.11
Mn
0.7-1.25
Si
0.3-0.7
S
0.03 max
P
0.03 max
Cu
Ni
0.15 max
Mo
0.15 max
Cr
0.15 max
As
Sb
Pb
V
0.05 max
Sn
Nb
0.05 max
Ti
Fe
Al
N
Nb Ta
F. N.
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 400 - 420C for
one hour, max 3 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
4,00 x 450
200-240
137,5
83,5
75,0
120
16,50
5,00 x 450
250-300
212,0
127,4
73,0
75
15,90
6,00 x 450
400-450
306,3
180,0
76,0
48
14,70
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
73
ETC PH C16S
EN
Welding Positions
Approvals
ABS
499: E 42 3 B 54 H10
ELECTRODES
Classification
AWS A5.1: E 7028
CONTROLAS
DNV
LRS
GB
Basic coated electrodes with iron powder. Efficiency 160%. Low Hydrogen content of the
deposit and excellent mechanical properties. Designed for high speed filing of flat butt joints
and fillet joints on medium and large thickness sheets. Applications are in shipbuilding, bridge
construction, boiler and pressure vessel industry, tor heavy section joints.
Elettrodo con rivestimento basico con polvere in ferro. Rendimento 160%. Basso contenuto di
idrogeno del metallo depositato con eccellenti caratteristiche meccaniche ed in particolar
modo delle buone resilienze a temperature sotto zero. Impiegato per il riempimento veloce di
giunti in piano testa a testa ed angolo su lamiere di spessori medi e grossi nei cantieri navali,
nella grossa carpenteria. etc.
Electrodo con revestimiento bsico con polvo de hierro. Rendimiento 160%. Bajo contenido de
hidrgeno en el metal depositado con excelentes caractersticas mecnicas y de particular
manera con buenas resiliencias a temperatura bajo cero. Empleado para la ejecucin a alta
velocidad de juntas en plano a tope y en ngulo sobre chapa de espesor medio o grueso, en
astilleros y estructuras de gran espesor.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
510 - 610
450 min
-30C 47 min
Elongation
(%)
26 min
Hardness
RINA
All-weld metal
Chemical
Composition (%)
C
0.06-0.11
Mn
1.1-1.45
Si
0.3-0.7
S
0.025 max
P
0.025 max
Cu
0.15 max
Ni
0.3 max
Mo
0.2 max
Cr
0.2 max
As
Sb
Pb
V
0.05 max
Sn
Nb
0.05 max
Ti
Fe
Al
N
Nb Ta
F. N.
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 250-300C for
one hour, max 3 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
3,25 x 450
140-170
77,1
46,8
68,0
210
16,20
4,00 x 450
180-210
108,0
60,3
80,0
150
16,20
5,00 x 450
230-290
145,0
84,6
100,0
120
17,40
6,00 x 450
310-360
206,7
125,5
140,0
90
18,60
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
74
ETC PH C57H
EN
Welding Positions
Approvals
ABS
499: E 42 4 B 74 H10
CONTROLAS
DNV
GL
GB
ELECTRODES
Classification
AWS A5.1: E 7028
Low hydrogen coated electrode with a 180% efficiency. Designed for high speed welding of
standing fillet joints and for filling prepared butt joints of mild and medium tensile steels. Good
weld appearance. Easy slag detachability able to deposit short and long welds as well is
remarcable for a low hydrogen electrode. Welds appearance including those of standing fillet
welds are smooth and flat, with a nice tie in with the base metal.
Elettrodo basico con rendimento 180%. Studiato per la saldatura rapida di giunti orizzontali
d'angolo e per il riempimento di giunti testa a testa di acciai dolci e a media resistenza. Ottimo
aspetto del riporto. Facile rimozione della scoria. Il cordone depositato si raccorda bene con il
materiale base rendendo il deposito esteticamente apprezzabile.
Basische Elektrode mit 180% Ausbringung. Gedacht fr das schnelle Verschweien von
horizontalen Winkelnhten und fr das Verfllen von Stirnflchen bei Schmiedeeisen und
Stahl vom mittlerer Festigkeit. Perfekte Schweinaht. Leichter abzutragende Schlacke. Das
Schweigut verbindet sich problemlos mit dem Grundmaterial und hinterlt eine perfekte
Schweinaht.
Electrodo bsico con rendimiento 180%. Desarrollado para soldadura rpida de juntas
horizontales en ngulo y para la unin de juntas a tope de acero dulce y de media resistencia.
Optimo aspecto del depsito. Fcil eliminacin de la escoria. El cordn depositado es de buen
aspecto esttico.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
510 - 590
420 min
-40C 47 min
Elongation
(%)
26 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 280-300CX1h,
max 3 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-430C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
LRS
RINA
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
0.8-1.3
Si
0.3-0.7
S
0.02 max
P
0.02 max
Cu
0.15 max
Ni
0.15 max
Mo
0.15 max
Cr
0.15 max
As
Sb
Pb
V
0.05 max
Sn
Nb
0.05 max
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
3,25 x 450
150-180
72,3
43,9
73,0
195
14,10
4,00 x 450
190-240
110,0
66,5
85,0
150
16,50
4,60 x 700
180 - 240
215,4
132,4
162,0
270
58,10
5,00 x 450
230-340
154,3
93,6
91,0
105
16,20
5,00 x 700
200 - 290
257,2
154,3
163,0
220
56,50
6,00 x 700
300 - 430
374,0
224,4
167,0
170
63,50
75
GB
ELECTRODES FOR WELDING CREEP RESISTING STEELS (CR-MO)
The creep phenomenon in constructions subject to high temperatures is well known to everybody. Continuous loading even when
the values are below the yield point of steel can cause, at temperatures between 200C and 600C, permanent deformations called
creeping.
Chrome and molibdenum prevent creeping and, at the same time, increase the oxidation temperature of the steel.
For the execution of certain structures at various temperatures, a vast range of steel alloys with various percentages of chrome
and molibdium have been studied and developed. For each of these types of steels a specific electrode has been developed which
deposits weld metal with a similar chemical composition and which has the same creeping resistance and the same oxidation
temperature.
Recommendations for welding ETC PH KV electrodes
The ETC PH KV series of electrodes are made with a low hydrogen type of coating. The well konwn rules relating to welding of
low hydrogen electrodes should be followed, it means, short arcs, reduced advance speed, a fairly closed run. Both creep
resistant steels and the relative electrodes, thanks to the chrome and molibdenum content, can be hardened even further.
Particular attention must be paid to the hydrogen content of the deposited metal when very hard steel is used. The ETC PH
electrodes in the KV series are supplied with a very well dried coations and therefore it is necessary to store them in a dry place.
The easy by which the electrode can be welded depends on the alloy content in the electrode coating and increases as the alloy
percentage increases. In fact, a skilled welder can normally determine differences in the ease of welding with the PH type
electrodes in the KV series which depends on the amount of alloy contained in the electrode.
Heat treatment after welding
With reference to heat treatment after welding, it is advisable to follow the steel manufacturer's instructions.
The data indicated in the programme relating to the heat treatment after welding must, therefore, be considered as being purely
indicative.
It is advisable that the heat treatment of steel should be carried out immediately after welding.
The interpass temperature should be, where possible, the same until the weld is put into the annealing furnace.
ETC PH electrodes with a low carbon content
Welding Cr-Mo steel alloys is difficult because of their brittleness. Is is well known, in fact, that after welding, the structure is
subiected to heat treatment which basically consists of stress relieving in order to improve the toughness of the weld, a
toughness that can be checked by means of a resilience test.
In practice it has heen found that under condition of great stress, electrodes made with small amount of Cr-Mo in the alloy can
give rise to flaws, even during the welding process and, in particular, during in the first pass.
ETC has developed the PH KV series of electrodes, designed to increase the toughness of the weld and therefore ease the
manipulation of the welded structures, but wich have not yet been subjected to stress relieving. This ETC PH KV series of
electrodes also reduce the risk of flaws appearing during the welding procedures. This electrodes bear a countersign, KV-L, wich
refers to the amount of C contained in the weld and is particularly low in this series.
In the KV L series ETC has recently introduced the HP electrodes (High Purity) with an extremely low content of Sulpher and
Phosphorous, so that to allow considerable improvements with regard to cracking and impact value.
Given that products with a low alloy element are less brittle, the ETC PH KV 1 is not produced according to the L modification.
77
I
ELETTRODI PER LA SALDATURA DI ACCIAI RESISTENTI ALLO SCORRIMENTO A CALDO (CR-MO)
Il fenomeno dello scorrimento a caldo nelle costruzioni soggette ad elevate temperature ben noto a tutti. Un carico continuo sia
pure per il valore inferiore al limite di snervamento dell'acciaio pu causare, a temperature di esercizio fra 200-600C, una
deformazione permanente chiamata scorrimento a caldo. Il cromo e il molibdeno prevengono il fenomeno dello scorrimento a
caldo e aumentato contemporaneamente la temperatura di ossidazione dell'acciaio. Per l'esecuzione di determinate strutture a
vari livelli di temperatura stata studiata e messa a punto tutta una gamma di acciai legati con diverse percentuali di cromo e
molibdeno. Per ognuno di questi acciai stato studiato un elettrodo appropriato, che deposita cio un metallo di analoga analisi
chimica, offrendo la stessa resistenza allo scorrimento e la stessa temperatura di ossidazione.
Raccomandazioni per la saldatura degli elettrodi ETC PH KV
Gli elettrodi della serie ETC PH KV sono realizzati con un rivestimento di tipo basico.
Anche per questi elettrodi valgono le ben note norme relative alla saldatura degli elettrodi basici in genere cio arco corto, pi
ridotta velocit di avanzamento, passata non troppo larga. Sia gli acciai resistenti allo scorrimento che i relativi elettrodi, grazie
al contenuto di cromo e molibdeno, hanno una pi alta temprabilit. La grande temprabilit impone particolare attenzione al
contenuto di idrogeno del metallo depositato.
Gli elettrodi ETC PH della serie KV vengono forniti con un rivestimento essicato prodondamente e pertanto si raccomanda di
tenerli in un ambiente asciutto. Gli elementi leganti che sono contenuti nel rivestimento dell'elettrodo influenzeranno, via via che
il loro tenore aumenta, la saldabilit dell'elettrodo. Infatti un saldatore di abilit normale pu rilevare differenze nella saldabilit
dei tipi di elettrodi ETC PH della serie KV a seconda che il contenuto dei leganti risulti pi alto o pi basso.
Trattamento termico dopo la saldatura
Per quanto rigurda il trattamento termico dopo la saldatura si consiglia di seguire le raccomandazioni del fabbricante dell' acciaio.
I dati indicati nei programmi, relativi al trattamento termico dopo la saldatura devono quindi considerarsi puramente indicativi. Si
consiglia il trattamento termico dell'acciaio che dovr essere compiuto immediatamente dopo l'esecuzione della saldatura. La
temperatura di interpass dovr, se possibile, essere mantenuta fino all'introduzione della saldatura nel forno di ricottura.
Elettrodi ETC a basso tenore di carbonio
La saldatura degli acciai legati al Cr-Mo presenta delle difficolt legate al problema della fragilit. Infatti, come ben noto, dopo
la saldatura, le strutture vengono sottoposte ad un trattamento termico che consiste sostanzialmente in un trattamento di
distensione, allo scopo di aumentare la tenacit che pu essere controllata per mezzo delle prove di resilienza.
In pratica si constatato che in condizioni di tensioni elevate, gli elettrodi debolmente legati al Cr e Mo possono dare luogo a
cricche gi durante la saldatura ed in particolare modo durante la prima passata. Ora, per aumentare la tenacit della saldatura
e quindi per facilitare la manipolazione delle costruzioni saldate, ma non ancora sottoposte al trattamento di distensione, e per
diminuire il rischio della criccatura durante il procedimento di saldatura, la ETC ha realizzato una serie di elettrodi di ETC PH KV
che presentano particolari vantaggi nei riguardi di questo fenomeno. Questi elettrodi portano la sigla KV-L, sigla che si riferisce
alla percentuale di C contenuta nella saldatura che risulta per questa serie notevolmente bassa.
Nella serie KV L, la ETC Elettrotermochimica ha introdotto gli elettrodi HP (High Purity) nei quali sono presenti valori estremamente
bassi di impurezze (S e P), permettendo cos di ottenere miglioramenti dal punto di vista della criccabilit e della tenacit.
Dato che il pericolo della fragilit ovviamente minore per i prodotti a basse percentuali di elementi leganti, il tipo ETC PH KV 1
non viene prodotto secondo la modificazione L.
78
D
ELEKTRODEN FR DAS VERSCHWEIEN VON WARMFESTEN STAHL (CR-MO)
Das Phnomen des Warmgleitens bei hohen Temperaturen ist allgemein bekannt. Eine andauernde Belastung, auch unter
Grenzwerten der Materialerlahmung des Stahls, kann bei einer Betriebstemperatur von 200-600 C eine bleibende Verformung
verursachen. Chrom und Molybdn verhindern das Warmgleiten und erhhen gleichzeitig die Oxydationsbestndigkeit des Stahls.
Fr das Verschweien von bestimmten Strukturen in unterschiedlichen Temperaturzonen, wurden verschiedene, legierte
Stahltypen mit unterschiedlichem Anteilen von Chrom und Molybdn erforscht und ausgearbeitet. Fr jeden dieses Stahltyps ist
eine besondere Elektrode vorgesehen, deren Schweigut der chemischen Zusammensetzung des Stahls entspricht und daher bei
Warmgleiten und der Oxidationstemperatur die gleichen Eigenschaften wie der Stahl aufweist.
Anweisungen fr das Verschweien von Elektroden ETC PH KV
Die Elektroden der Serie ETC PH KV sind mit einer basischen Ummantelung versehen. Auch fr diese Elektroden gelten die
allgemeinen Vorschriften fr das Verschweien von basischen Elektroden, d.h. kurzer Lichtbogen, verringerte
Schrittgeschwindigkeit und nicht zu breite Spalten. Der warmfeste Stahl und die entsprechenden Elektroden haben Dank des
Chrom- und Molybdnanteiles eine grere Hrtbarkeit.
Eine groe Hrtbarkeit verlangt besondere Aufmerksamkeit hinsichtlich des Wasserstoffgehaltes im freigegebenen Metall.
Die Elektroden ETC PH der Serie KV werden mit einer stark getrockneten Ummantelung ausgeliefert und mssen daher an einem
trockenen Ort gelagert werden. Die in der Ummantelung der Elektroden enthaltenen Bindemittel, beeinflussen mit ansteigender
Feuchtigkeit die Schweibarkeit der Elektroden. Ein gebter Schweier kann diesen Unterschied bei der Schweibarkeit der
Elektroden ETC PH der Serie KV nach der jeweiligen Konzentration der Bindemittel beurteilen.
Thermische Behandlung nach dem Verschweien
Fr die thermische Nachbehandlung raten wir die Hinweise des Stahlherstellers zu beachten.
Die in den Programmen angegebenen Daten fr die thermische Nachbehandlung sind als unverbindliche Daten zu betrachtet.
Eine thermische Nachbehandlung des Stahls wird unmittelbar nach dem Schweivorgang empfohlen.
Die Interpass-Temperatur sollte mglichst bis zur Einbringung des Schweigutes in den Glhofen gehalten werden.
ETC Elektroden mit niedrigem Kohlenstoffgehalt
Das Verschweien von Stahl mit CR-Mo Legierung kann auf Grund eines greren Bruchrisikos zu Problemen fhren. Wie
allgemein bekannt ist, werden die Strukturen nach dem Verschweien einer thermischen Behandlung unterzogen, die substantiell
in einem Entspannungsglhen besteht, um die Festigkeit zu erhhen, die durch Kerbschlagzhigkeitsteste geprft werden kann.
Unter hoher Belastung knnen Elektroden mit schwacher Cr und Mo Legierung schon whrend des Verschweiens, und
insbesondere schon bei der ersten Schweinaht Risse aufweisen. Fr hrtere Schweinhte und eine einfache Handhabung der
verschweiten, aber noch nicht dem Entspannungsglhen unterzogenen Konstruktionen, sowie fr die Vermeidung der
Rissbildung whrend des Schweivorganges, hat die ETC eine Reihe von Elektroden ETC PH KV hergestellt, die diesem Problem
Rechnung tragen. Diese Elektroden haben die Bezeichnung KV-L, die sich auf den Prozentsatz des Kohlenstoff-Gehaltes in der
Schweinaht bezieht, der hier extrem niedrig ist.
Die Serie KV L wurde von der ETC um die Elektroden HP (High Purity) erweitert, die eine extrem niedrige Verunreinigung (S und P)
aufweist und daher geringe Brchigkeit und hhere Festigkeit aufweist.
Da die Zerbrechlichkeit offensichtlich bei Produkten mit niedrigem Bindemittel-Gehalt
geringer ist, werden die Elektroden ETC PH KV 1, nach Version L hergestellt.
79
E
ELECTRODOS PARA LA SOLDADURA DE ACEROS RESISTENTES A LA FLUENCIA (Cr-Mo)
El fenmeno del agrietamiento en caliente en las construcciones sujetas a elevadas temperaturas y altas presiones es conocido
por todos. Continuas sobrecargas cuando se est por debajo de los valores de lmite elstico del acero, pueden provocar a
temperaturas de ejercicio entre 200-600C, una deformacin permanente llamada fluencia en caliente. El cromo y el molibdeno
previenen este fenmeno y al mismo tiempo incrementan la temperatura de oxidacin del acero. Para la ejecucin de distintas
estructuras a diversas temperaturas, existe una gama de aceros que han sido estudiados y desarrollados con distintos
porcentajes de cromo y molibdeno. Para cada tipo de acero ha sido estudiado un electrodo apropiado, que deposita un metal de
composicin qumica anloga, ofreciendo la misma resistencia a la fluencia y la misma resistencia a la oxidacin.
Recomendaciones para la soldadura con electrodos ETC PH KV
Los electrodos de la serie ETC PH KV estn fabricados con revestimiento de tipo bsico.
Se deben aplicar las ya bien conocidas normas generales para la soldadura de electrodos de bajo contenido en hidrgeno: arco
corto, baja velocidad de trabajo y cordones no demasiado largos. Tanto los aceros como los electrodos resistentes a la fluencia,
gracias a los contenidos de cromo y molibdeno consiguen una alta templabilidad, debiendo prestar una atencin especial en el
contenido de hidrgeno en el material depositado.
Los electrodos ETC PH de la serie KV estn fabricados con un recubrimiento altamente seco y por lo tanto es recomendable su
almacenamiento en lugares igualmente secos.
La soldabilidad de los electrodos depender de la ms o menos cantidad de elementos aleantes contenidos en el recubrimiento.
Por lo tanto, el soldador puede notar diferencias en dicha soldabilidad dependiendo del rango de consumible que utilice.
Tratamiento trmico despus de la soldadura
En referencia al tratamiento trmico post soldadura, se aconseja seguir las recomendaciones del fabricante del acero. Los datos
indicados para este tratamiento trmico, no obstante, deben ser tomados como puramente indicativos. Adems el tratamiento
deber realizarse inmediatamente despus de la ejecucin de la soldadura. La temperatura aplicada entre pasadas deber
mantenerse, cuando sea posible, hasta la introduccin en el horno de recocido.
Electrodos ETC con bajo contenido en carbono
La soldadura de aceros aleados al Cr-Mo presentan la dificultad de su fragilidad. Efectivamente, como es ya sabido, despus de
la soldadura existe un tratamiento trmico que bsicamente es para el aliviado de tensiones, con la finalidad de aumentar la
tenacidad que puede ser controlada por medio de las pruebas de resiliencia.
En la prctica se ha constatado que en condiciones de tensiones elevadas, con los electrodos dbilmente aleados al Cr-Mo
pueden darse lugar agrietamientos durante la soldadura y de modo particular durante la primera pasada.
ETC ha desarrollado la serie de electrodos ETC PH KV, que presentan particulares ventajas en cuanto a este fenmeno. Estos
electrodos se marcan con las siglas KV-L, indicativo de poseer un porcentaje muy bajo de C.
En la serie KV-L, ETC Elettrotermochimica ha introducido los electrodos HP (High Purity) en los que son presentes adems, valores
extremadamente bajos de impurezas (S y P), permitiendo as mejoras desde el punto de vista de la tenacidad y el agrietamiento.
Dado que el peligro de la fragilidad es obviamente menor para productos con bajo porcentaje de elementos aleantes, el tipo ETC
PH KV1 no se fabrican segn la modificacin L.
80
ETC PH KV1
EN
Welding Positions
Approvals
MMI
ELECTRODES
Classification
AWS A5.5: E 8016-B1
1599: E CrMo0,5 B22H5
GB
Low hydrogen electrode for all-position welding of steels having 0.5% Cr 0.5% Mo, or 0.9% Cr
0.5% Mo. Also used for welding of high tensile steels; in this case you are suggested to follow
strictly the general steel specifications. Good X-ray quality and high resistance to solidification
cracking. Short arc and slow heat input. Pre-heat and interpass temperature between
150-200 are advised.
Elettrodo per la saldatura in tutte le posizioni di acciai con 0.5% Cr 0.5% Mo, o con 0.9% Cr
0.5% Mo. Usato anche per la saldatura di acciai ad alta resistenza; in questo caso si dovranno
seguire strettamente le prescrizioni previste per l'acciaio. Le saldature presentano un'ottima
qualit radiografica. La composizione chimica del deposito presenta un'alta insensibilit alla
fessurazione di solidificazione. La saldatura andr eseguita in arco corto ed a bassa velocit di
lavoro. Consigliato preriscaldo ed interpass di 150-200C.
Elektrode fr das Schweien von Stahl mit 0,5% Cr, 0,5% Mo oder mit 0,9% Cr und 0,5% Mo in
allen Positionen. Geeignet auch fr Stahl mit hohem Widerstand; fr diesen Stahl mssen die
Hinweise fr das Schweien strengstens beachtet werden. Die Schweinhte haben eine
optimale Rntgenqualitt. Durch die chemische Zusammensetzung ist das Schweigut fast
unempfindlich gegen Rissbildung whrend der Verfestigung. Mit kurzem Lichtbogen und
niedriger Geschwindigkeit schweien. Ein Vorwrmen und Interpass von 150-200C wird
empfohlen.
Electrodo para la soldadura en todas las posiciones con 0,5% Cr 0,5% Mo, o con 0,9% Cr 0,5%
Mo. Usado tambin para la soldadura de aceros de alta resistencia; en este caso se debern
seguir estrictamente las prescripciones previstas para estos aceros. La soldadura presenta
una ptima calidad radiogrfica. La composicin qumica presenta una alta insensibilidad a la
fisuracin por solidificacin. La soldadura deber efectuarse con arco corto y a baja
velocidad de trabajo. Aconsejamos precalentamiento y entrepasadas entre 150 - 200C.
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
0.5-0.9
Si
0.6 max
S
0.025 max
P
0.025 max
Cu
Ni
Mo
0.4-0.65
Cr
0.4-0.65
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
-
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
PWHT 620C x 1h
550 min
460 min
20C 70 min
19 min
F. N.
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370CX1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
60-95
18,9
11,6
54,0
540
10,20
3,25 x 350
90-130
36,7
21,4
69,0
360
13,20
4,00 x 350
125-165
49,4
30,0
80,0
255
12,60
5,00 x 450
170-220
92,3
56,7
96,0
195
18,00
6,00 x 450
240-290
132,0
79,2
114,0
150
19,80
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
81
ETC PH KV2
EN
Welding Positions
Approvals
CONTROLAS
1599: E Mo B 22 H5
ELECTRODES
Classification
AWS A5.5: E 7015-A1
RINA
TUV
GB
Low hydrogen electrode for all-position welding of steels having 0.5% Mo. Also used for
welding of high tensile steels; in this case you are suggested to follow strictly the general steel
specifications. Excellent weldability and stable arc. Good X-ray quality and high resistance to
solidification cracking. Short arc and slow heat input. Pre-heat and interpass temperature
between 100-150C are advised.
Elettrodo per la saldatura in tutte le posizioni di acciai contenenti circa lo 0.5% Mo. Usato
anche per la saldatura di acciai ad alta resistenza; in questo caso si dovranno seguire
strettamente le prescrizioni previste per l'acciaio. La saldatura di tubi in opera con questo tipo
di elettrodo non presenta difficolt data la buona saldabilit e stabilit d'arco. Ottima qualit
radiografica; il metallo depositato presenta un'alta insensibilit alla fessurazione di
solidificazione. Saldatura in arco corto ed a bassa velocit di lavoro. Consigliato preriscaldo
ed interpass di 100-150C.
Elektrode fr das Schweien von Stahl mit ca. 0,5% Mo-Gehalt, in allen Positionen. Geeignet
auch fr das Verschweien von Stahl mit hohem Widerstand; bei diesem Stahl die
Anweisungen fr das Schweien strengstens beachten. Das Schweien mit dieser Elektrode
an bereits installierten Rohren ist auf Grund guter Schweibarkeit und Stabilitt des
Lichtbogens kein Problem. Gute Rntgenqualitt. Das Schweigut ist unempfindlich gegen
Rissbildung whrend der Verfestigung. Schweien mit kurzem Lichtbogen und niedriger
Geschwindigkeit. Vorwrmen und Interpass von 100-150C wird empfohlen.
Electrodo para la soldadura en todas las posiciones de aceros con contenido de 0,5% Mo.
Usado tambin para la soldadura de aceros de alta resistencia, en este caso se deber seguir
estrictamente las prescripciones previstas por el acero. La soldadura de tubos con este tipo
de electrodo no presenta dificultad alguna dada la buena soldabilidad y estabilidad del arco.
Optima calidad radiogrfica; el metal depositado presenta una alta insensibilidad a la
fisuracin por solidificacin. Soldadura en arco corto y a baja velocidad de trabajo.
Aconsejamos precalentamiento y entrepasadas entre 100 - 150C.
F. N.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 620C x 1h
510 - 690
420 min
-20C 47 min
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
0.75-0.9
Si
0.1-0.6
S
0.015 max
P
0.02 max
Cu
0.07 max
Ni
0.08 max
Mo
0.4-0.6
Cr
0.08 max
As
0.02 max
Sb
0.01 max
Pb
V
0.02 max
Sn
0.015 max
Nb
Ti
Fe
Al
N
Nb Ta
-
Elongation
(%)
24 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
65-95
18,9
11,5
62,0
540
10,20
3,25 x 350
90-130
34,2
20,8
70,0
360
12,30
4,00 x 350
125-165
49,4
29,7
79,0
255
12,60
5,00 x 450
170-220
96,7
55,7
97,0
180
17,40
6,00 x 450
240-290
133,3
80,0
113,0
135
18,00
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
82
ETC PH KV2HR
EN
Welding Positions
Approvals
TUV
ELECTRODES
Classification
AWS A5.5: E 7018-A1
1599: E Mo B 32 H5
GB
Low hydrogen iron-powder electrode for all-position welding of steels having 0.5% Mo. Also
used for welding of high tensile steels; in this case you are suggested to follow strictly the
general steel specifications. Excellent weldability and stable arc. Good X-ray quality and high
resistance to solidification cracking, pre-heat and interpass temperature between 100-150C
are advised.
Elettrodo con polvere di ferro nel rivestimento per la saldatura in tutte le posizioni di acciai
contenenti circa lo 0.5% Mo. Usato anche per la saldatura di acciai ad alta resistenza; in
questo caso si dovranno seguire strettamente le prescrizioni previste per l'acciaio. Buona
saldabilit e stabilit d'arco. Ottima qualit radiografica; il metallo depositato presenta un'alta
insensibilit alla fessurazione di solidificazione. Sono consigliati saldatura con arco corto,
consigliato preriscaldo ed interpass di 100-150C.
Elektrode mit Eisenstaub-Ummantelung fr das Schweien von Stahl mit ca. 0,5% Mo-Gehalt,
in allen Positionen. Geeignet auch fr das Verschweien von Stahl mit hohem Widerstand; bei
diesem Stahl die Anweisungen fr das Schweien strengstens beachten. Das Schweien mit
dieser Elektrode an bereits installierten Rohren ist auf Grund guter Schweibarkeit und
Stabilitt des Lichtbogens kein Problem. Gute Rntgenqualitt. Das Schweigut ist
unempfindlich gegen Rissbildung whrend der Verfestigung. Schweien mit kurzem
Lichtbogen und niedriger Geschwindigkeit. Vorwrmen und Interpass von 100-150C wird
empfohlen.
Electrodo con polvo de hierro en su recubrimiento para la soldadura en todas las posiciones
de aceros con contenido de 0,5% Mo. Usado tambin para la soldadura de aceros de alta
resistencia, en este caso se deber seguir estrictamente las prescripciones previstas por el
acero. La soldadura de tubos con este tipo de electrodo no presenta dificultad alguna dada la
buena soldabilidad y estabilidad del arco. Optima calidad radiogrfica; el metal depositado
presenta una alta insensibilidad a la fisuracin por solidificacin. Soldadura en arco corto y a
baja velocidad de trabajo. Aconsejamos precalentamiento y entrepasadas entrea 100 - 150C.
F. N.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 620C x 1h
510 - 610
420 min
-40C 90 min
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
0.75-0.9
Si
0.1-0.6
S
0.015 max
P
0.015 max
Cu
0.06 max
Ni
0.08 max
Mo
0.4-0.6
Cr
0.08 max
As
Sb
Pb
V
0.02 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
-
Elongation
(%)
24 min
Hardness
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
65-95
18,8
11,5
54,0
495
9,30
3,25 x 350
90-130
35,7
20,8
68,0
345
12,30
4,00 x 350
125-165
51,3
29,7
78,0
240
12,30
5,00 x 450
170-220
106,0
70,6
115,0
150
15,90
6,00 x 450
240-290
145,7
0,0
0,0
105
15,30
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
83
ETC PH KV2L
EN
Welding Positions
Approvals
RINA
ELECTRODES
Classification
AWS A5.5: E 7015-A1
1599: E Mo B 22 H5
GB
The ETC PH KV 2 L is an positional basic coated electrode alloyed with a nominal 0.5% Mo. The
low carbon content reduce the risk of cracks, mainly during root pass, heat and interpass
temperature of 100-150C should be adopted.
Elettrodo per la saldatura in tutte le posizioni di acciai contenenti circa lo 0.5% Mo. Il basso
tenore di carbonio riduce al massimo i rischi di cricche, durante la saldatura, soprattutto
durante la prima passata. Consigliato preriscaldo ed interpass di 100-150C.
Elektrode fr das Schweien von Stahl mit ca. 0,5% Mo-Gehalt, in allen Positionen. Durch den
niedrigen Kohlenstoffgehalt wird die Gefahr der Rissbildung whrend des Schweiens
(besonders beim ersten Auftrag) auf ein Minimum reduziert. Vorwrmen und Interpass von
100-150C wird empfohlen.
Electrodo para soldadura en todas posiciones de aceros con 0,5% Mo. Su bajo contenido de C
reduce al mximo el riesgo de rotura, durante la soldadura, sobre todo durante la primera
pasada. Aconsejamos precalentamiento y entrepasadas entre 100 - 150C
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 620C x 1h
510 - 610
420 min
-20C 47 min
Elongation
(%)
24 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.05 max
Mn
0.5-0.9
Si
0.6 max
S
0.015 max
P
0.012 max
Cu
0.07 max
Ni
0.08 max
Mo
0.4-0.6
Cr
0.08 max
As
0.02 max
Sb
0.01 max
Pb
0.01 max
V
0.02 max
Sn
0.015 max
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
65-95
18,9
11,5
54,0
540
10,20
3,25 x 350
90-130
34,2
20,8
68,0
360
12,30
4,00 x 350
125-165
49,4
29,7
78,0
255
12,60
5,00 x 450
170-220
96,7
38,3
97,0
180
17,40
6,00 x 450
240-290
133,0
80,1
114,0
135
18,00
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
84
ETC PH KV3
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.5: E 9015-B3
1599: E CrMo2 B 22 H5
GB
The ETC PH KV 3 is a basic coated low hydrogen electrode for the all position welding of 2.25%
Cr 1% Mo creep resisting steels. The deposit weld metal ensure the optimum mechanical
properties and low sensitive to solidification problems. In order to achieve the desired level of
heat affected zone properties it is recommended that a preheat and interpass temperature of
between 200-250C be adopted.
Elektrode mit basischer Ummantelung fr das Schweien von warmfesten Stahl 2,25% Cr, 1%
Mo; fr alle Schweipositionen. Das Schweigut ist unempfindlich gegen Rissbildung
whrend der Verfestigung. Vorwrmen und Interpass von 200-250C wird empfohlen.
Electrodo con revestimiento bsico para soldadura en todas las posiciones de aceros 2,25%
Cr 1,0% Mo resistentes a la fluencia. El depsito garantiza una ptima resistencia a la
fisuracin por solidificacin. Se aconseja precalentamiento y entrepasadas entre 200 - 250C.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
PWHT 700C x 1h
630 - 720
540 min
20C 70 min
18 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
0.5-0.9
Si
0.7 max
S
0.03 max
P
0.03 max
Cu
Ni
0.08 max
Mo
0.9-1.2
Cr
2-2.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
65-95
19,4
11,8
54,0
540
10,50
3,25 x 350
90-130
33,3
20,0
68,0
360
12,00
4,00 x 350
125-165
50,6
30,3
78,0
255
12,90
5,00 x 450
170-220
96,7
56,6
97,0
180
17,40
6,00 x 450
240-290
128,0
77,6
112,0
150
19,20
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
85
Classification
AWS A5.5: E 9018-B3
EN
Welding Positions
Approvals
TUV In progress
1599: E CrMo2 B 32 H5
GB
All-position electrode with basic coating for welding creep resisting steels alloyed with 2.25%
Cr 1.0% MoThe chemical composition of the weld metal guarantees a low sensitivity to
solidification cracking. Preheat and interpass temperature 200250C are required.
Elettrodo per la saldatura in tutte le posizioni di acciai resistenti allo scorrimentoa caldo,
contenenti 2.25% Cr, 1.0% Mo. L'eccellente saldabilit e stabilit d'arco. Il deposito
insensibile al fenomeno di fessurazioni di solidificazione. Consigliata la saldatura con arco
corto, preriscaldo ed interpass di 200 250C.
Elektrode fr das Verschweien von Stahl mit 2,25% Cr, 1.0 Mo, bestndig gegen
lamellenfrmiges Abgleiten; fr alle Schweipositionen geeignet. Durch gute Schweibarkeit
und Stabilitt des Lichtbogens ist diese Elektrode auch fr das Verschweien von bereits
installierten Rohren geeignet. Das Schweigut ist rissfest whrend der Verfestigung. Zu
verwenden mit kurzem Lichtbogen bei niedriger Geschwindigkeit. Vorwrmen und Interpass
von 200250C wird empfohlen.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
PWHT 700C x 1h
630 - 720
540 min
-20C 47min
20 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
0.5-0.9
Si
0.2-0.6
S
0.01 max
P
0.01 max
Cu
Ni
0.08 max
Mo
0.9-1.2
Cr
2-2.5
As
Sb
0.01 max
Pb
0.01 max
V
0.03 max
Sn
0.012 max
Nb
0.015 max
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
65-95
19,4
11,5
54,0
495
9,60
3,25 x 350
90-130
37,4
21,5
68,0
345
12,90
4,00 x 350
125-165
53,0
31,0
78,0
240
12,60
5,00 x 450
170-220
106,0
70,0
115,0
150
16,50
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
86
ELECTRODES
ETC PH KV3HR
Classification
AWS A5.5: E 8015-B3L
EN
Welding Positions
Approvals
CONTROLAS
1599: E CrMo2L B 22 H5
RINA
TUV
GB
The ETC PH KV 3 L electrodes are a basic coated low hydrogen electrode for the all position
welding of 2.25% Cr 1% Mo creep resisting steels. The low Carbon content reduce the risk of
cracks. In order to achieve the desired level of heat accected zone properties it is
recamended that a preheat and interpass temperature of between 200-250C be adopted.
Elettrodo per la saldatura in tutte le posizioni di acciai debolmente legati con 2.25% Cr 1% Mo.
Il basso contenuto di carbonio riduce al massimo il rischio di cricche durante la saldatura.
Consigliato preriscaldo ed interpass di 200-250C.
Elektrode fr das Schweien von leicht legiertem Stahl (2,25% Cr, 1% Mo), in allen Positionen.
Durch den niedrigen Kohlenstoffgehalt wir die Gefahr der Rissbildung whrend des
Schweiens auf ein Minimum reduziert. Vorwrmen und Interpass von 200-250C wird
empfohlen.
Electrodo para la soldadura en todas las posiciones de aceros debilmente aleados 2,25% Cr
1,0% Mo. El bajo contenido de C reduce al mximo el riesgo de rotura durante la soldadura.
Aconsejamos precalentamiento y entrepasadas entre 200 - 250 C.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 700C x 1 h
630 - 720
560 min
+20C 70 min
Elongation
(%)
19 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.05 max
Mn
0.9 max
Si
0.1-0.6
S
0.03 max
P
0.03 max
Cu
Ni
0.08 max
Mo
0.9-1.2
Cr
2-2.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
65-95
19,4
11,9
54,0
540
10,50
3,25 x 350
90-130
35,0
21,0
68,0
360
12,60
4,00 x 350
125-165
50,6
30,8
78,0
255
12,90
5,00 x 450
170-220
96,7
56,6
97,0
180
17,40
6,00 x 450
240-290
133,3
80,7
114,0
135
18,00
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
87
ELECTRODES
ETC PH KV3L
ETC PH KV4
EN
Welding Positions
Approvals
CONTROLAS
ELECTRODES
Classification
AWS A5.5: E 8015-B6
1599: E CrMo5 B 22 H5
GB
Basic-coated all-position electrode developed for welding creep resisting steels containing
4-6% Cr and 0.45-0.65% Mo, such as 12 Cr Mo 19 5. These steels are often used in the oil
industry, e.g. parts for high pressure hydrogenation vessels which must have good resistance
against corrosion. Preheat and interpass temperature 250-300C is required.
Elettrodo per la saldatura in tutte le posizioni, messo a punto per la saldatura di acciai
resistenti allo scorrimento a caldo con 4-6% Cr e 0.45 0.65% Mo. Questi acciai sono spesso
impiegati nell'industria petrolifera, ad esempio nei serbatoi di idrogenazione ad alta pressione.
L'elettrodo presenta una buona saldabilit ed un arco stabile anche nella saldatura di tubi in
opera. Eccellente qualit radiografica ed alto grado di insensibilit alle fessurazioni di
solidificazione. Va saldato in arco corto ed a bassa velocit di lavoro. Consigliato preriscaldo
ed interpass di 250-300C.
Elektrode fr das Schweien in allen Positionen, gedacht fr das Verschweien von Stahl mit
4-6% Cr und 0,45-0,65% Mo (resistent gegen Warmabgleiten). Diese Stahlsorten werden
hufig in der Minerall-Industrie verwendet, z.B. bei unter Hochdruck stehenden
Hydrier-Tanks. Die Elektrode zeigt eine gute Schweibarkeit und einen stabilen Lichtbogen
auch beim Schweien an bereits installierten Rohren unter Hochdruck. Sie hat eine
ausgezeichnete Rntgenqualitt und ist unempfindlichen gegen Rissbildung whrend der
Verfestigung. Zu Schweien mit kurzem Lichtbogen und niedriger Geschwindigkeit. Es wird
Vorwrmen und Interpass bei 250-300C empfohlen.
Electrodo para soldadura en todas las posiciones de aceros resistentes a la fluencia con 4 6% Cr y 0,45 - 0,65% Mo. Estos aceros se emplean principalmente en la industria petrolfera,
por ej. En equipos de hidrogenacin y de alta presin. El electrodo presenta una buena
soldabilidad y arco estable incluso en la soldadura de tuberas en montajes. Excelente calidad
radiogrfica y alto grado de insensibilidad a la fisuracin por solidificacin. Se debe soldar
con arco corto y baja velocidad de trabajo. Es aconsejable precalentamiento y entrepasadas
entre 250 - 300C.
F. N.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 840C x 2h
540 - 640
460 min
- 20C 70 min
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
0.5-0.9
Si
0.5 max
S
0.015 max
P
0.012 max
Cu
0.07 max
Ni
0.08 max
Mo
0.4-0.65
Cr
4-6
As
0.02 max
Sb
0.01 max
Pb
0.01 max
V
0.02 max
Sn
0.015 max
Nb
Ti
Fe
Al
N
Nb Ta
-
Elongation
(%)
20 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
65-95
18,3
11,3
62,0
540
9,90
3,25 x 350
90-130
35,8
21,9
69,0
360
12,90
4,00 x 350
125-165
51,8
31,5
80,0
255
13,20
5,00 x 450
170-220
96,7
57,1
97,0
180
17,40
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
88
Classification
AWS A5.5: E 8015-B6L
EN
Welding Positions
Approvals
CONTROLAS
1599: E CrMo5L B 22 H5
TUV
GB
Basic-coated all-position electrode (max. 0.05%C) developed for welding creep resisting
steels containing 4-6% Cr and 0.45-0.65% Mo, such as 12 Cr Mo 19 5. These steels are often
used in the oil industry, e.g. parts for high pressure hydrogenation vessels which must have
good resistance against corrosion. Preheal and interpass temperature 250 to 300C are
required.
Elettrodo basico per la saldatura di acciai con 46% di Cr e 0.5% Mo. Il basso contenuto di
carbonio riduce al massimo i rischi di cricche e fessurazioni durante la saldatura. Si consiglia
un interpass e preriscaldo di 250 300C.
Basische Elektrode fr das Verschweien von Stahl mit 46% Cr und 0,5% Mo. Durch den
niedrigen Kohlenstoffgehalt wird die Gefahr der Rissbildung whrend des Schweiens auf ein
Minimum reduziert. Vorwrmen und Interpass von 250300C wird empfohlen.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
PWHT 840C x 2h
540 - 640
460 min
20C 70 min
20 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.03-0.05
Mn
0.5-1
Si
0.5 max
S
0.015 max
P
0.015 max
Cu
0.07 max
Ni
0.08 max
Mo
0.45-0.65
Cr
4-6
As
0.02 max
Sb
0.01 max
Pb
V
0.02 max
Sn
0.015 max
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
65-95
20,0
12,1
61,0
540
10,80
3,25 x 350
90-130
35,0
22,3
70,0
360
12,60
4,00 x 350
125-165
52,9
31,8
91,0
255
13,50
5,00 x 450
170-220
98,3
59,3
97,0
180
17,70
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
89
ELECTRODES
ETC PH KV4L
ETC PH KV5
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.5: E 8016-B2
1599: E CrMo 1 B 22 H5
GB
All-position electrode with basic coating for welding creep resisting steels alloyed with 1.25%
Cr 0.5% Mo. The ETC PH KV 5 L is also recommended for welding 0.9% Cr 0.5% Mo steel. The
chemical composition of the weld metal guarantees a low sensitivity to solidification cracking.
Preheat and interpass temperature 150200C are required.
Elettrodo per la saldatura in tutte le posizioni di acciai resistenti allo scorrimento lamellare,
contenenti 1.25% Cr, 0.5% Mo. Pu essere usato anche per la saldatura dell'acciaio con 0.9%
Cr 0.5% Mo. Data l'eccellente saldabilit e stabilit d'arco permette la saldatura in opera di
tubi, senza difficolt. Il deposito insensibile al fenomeno di fessurazioni di solidificazione.
Esso va saldato in arco corto ed a bassa velocit di lavoro. Consigliato preriscaldo ed
interpass di 150 200C.
Elektrode fr das Verschweien von Stahl mit 1,25% Cr, 05% Mo, bestndig gegen
lamellenfrmiges Abgleiten; fr alle Schweipositionen geeignet. Auch verwendbar fr das
Verschweien von Stahl mit 0,9% Cr und 0,5% Mo. Durch gute Schweibarkeit und Stabilitt
des Lichtbogens ist diese Elektrode auch fr das Verschweien von bereits installierten
Rohren geeignet. Das Schweigut ist rissfest whrend der Verfestigung. Zu verwenden mit
kurzem Lichtbogen bei niedriger Geschwindigkeit. Vorwrmen und Interpass von 150200C
wird empfohlen.
Electrodo para la soldadura en todas las posiciones de aceros resistentes a la fluencia con
contenido 1,25% Cr y 0,5% Mo. Puede ser usado tambin para soldadura de aceros con 0,9%
Cr y 0,5% Mo. Dada la excelente soldabilidad y estabilidad del arco permite la soldadura de
tubera en montaje sin ninguna dificultad. El depsito es insensible al fenmeno de fisuracin
por solidificacin. Debe ser empleado con arco corto y baja velocidad de trabajo. Es
aconsejable precalentamiento y entrepasadas entre 150 - 200C.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 690C x 1h
470 min
-20C 60 min
Elongation
(%)
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
0.5-0.9
Si
0.6 max
S
0.015 max
P
0.02 max
Cu
0.07 max
Ni
0.08 max
Mo
0.4-0.65
Cr
1-1.5
As
0.02 max
Sb
0.01 max
Pb
0.01 max
V
0.02 max
Sn
0.015 max
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
22 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
65-95
18,9
11,4
54,0
540
10,20
3,25 x 350
90-130
34,2
20,7
69,0
360
12,30
4,00 x 350
125-165
49,4
29,9
77,0
255
12,60
5,00 x 450
170-220
96,7
56,3
96,0
180
17,40
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
90
Classification
AWS A5.5: E 8018-B2
EN
Welding Positions
Approvals
TUV In progress
1599: E CrMo 1 B 32 H5
GB
All-position electrode with basic coating for welding creep resisting steels alloyed with 1.25%
Cr 0.5% Mo. The ETC PH KV 5 is also recommended for welding 0.9% Cr 0.5% Mo steel. The
chemical composition of the weld metal guarantees a low sensitivity to solidification cracking.
Preheat and interpass temperature 150200C are required. The iron-powder electrode with
120% recovery.
Elettrodo per la saldatura in tutte le posizioni di acciai resistenti allo scorrimento lamellare,
contenenti 1.25% Cr, 0.5% Mo. Pu essere usato anche per la saldatura dell'acciaio con 0.9%
Cr 0.5% Mo. L'eccellente saldabilit e stabilit d'arco. Il deposito insensibile al fenomeno di
fessurazioni di solidificazione. Va saldato in arco corto, consigliato preriscaldo ed interpass di
150 200C. Elettrodo con polvere di ferro rendimento pari al 120%.
Elektrode fr das Verschweien von Stahl mit 1,25% Cr, 05% Mo, bestndig gegen
lamellenfrmiges Abgleiten; fr alle Schweipositionen geeignet. Auch verwendbar fr das
Verschweien von Stahl mit 0,9% Cr und 0,5% Mo. Durch gute Schweibarkeit und Stabilitt
des Lichtbogens ist diese Elektrode auch fr das Verschweien von bereits installierten
Rohren geeignet. Das Schweigut ist rissfest whrend der Verfestigung. Zu verwenden mit
kurzem Lichtbogen bei niedriger Geschwindigkeit. Vorwrmen und Interpass von 150-200C
wird empfohlen. Elektrode mit Eisenstaub-Ummantelung, Ausbringung ca. 120%
Electrodo con polvo de hierro para la soldadura en todas las posiciones de aceros resistentes
a la fluencia con contenido 1,25% Cr 0,5% Mo. Puede ser usado tambin para soldadura de
aceros con 0,9% Cr 0,5% Mo. Excelente soldabilidad y estabilidad de arco. El depsito es
insensible al fenmeno de fisuracin por solidificacin. Debe ser empleado con arco corto, es
aconsejable precalentamiento y entrepasadas entre 150 - 200C.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 690C x 1h
470 min
-40C 47 min
Elongation
(%)
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
0.5-0.9
Si
0.2-0.6
S
0.01 max
P
0.012 max
Cu
0.06 max
Ni
0.08 max
Mo
0.4-0.6
Cr
1-1.5
As
Sb
0.052 max
Pb
V
0.02 max
Sn
0.012 max
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
22 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
65 - 95
19,4
12,1
54,0
495
9,60
3,25 x 350
90 - 130
35,7
21,3
68,0
345
12,30
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
4,00 x 350
125 -165
52,5
30,6
77,0
240
12,60
5,00 x 450
170 - 220
106,0
58,0
115,0
150
15,90
91
ELECTRODES
ETC PH KV5HR
Classification
AWS A5.5: E 7015-B2L
EN
Welding Positions
Approvals
CONTROLAS
1599: E CrMo1L B 22 H5
RINA
TUV
GB
All-position electrode (max. 0.05%C) with basic coating for welding creep resisting steels
alloyed with 1.25% Cr 0.5% Mo. Is also recommended for welding 0.9 Cr 0.5 Mo steel. The
chemical composition of the weld metal guarantees a low sensitivity to solidification cracking
Elettrodo per la saldatura in tutte le posizioni, di acciai resistenti allo scorrimento lamellare,
contenenti 1.25% Cr 0.5% Mo. Pu essere usato anche per la saldatura dell'acciaio con 0.9%
Cr 0.5% Mo. Il basso tenore di carbonio riduce al massimo il rischio di cricche durante la
saldatura, soprattutto durante la prima passata.
Elektrode fr das Verschweien von Stahl mit 1,25% Cr, 05% Mo, bestndig gegen
lamellenfrmiges Abgleiten; fr alle Schweipositionen geeignet. Auch verwendbar fr das
Verschweien von Stahl mit 0,9% Cr und 0,5% Mo. Durch niedrigen Kohlenstoffgehalt ist die
Gefahr der Rissbildung whrend des Schweiens, besonders whrend des ersten
Schweiauftrages, auf ein Minimum reduziert.
Electrodo para la soldadura en todas las posiciones, de acero resistente a la fluencia, con
contenido de 1,25% Cr 0,5% Mo. Puede ser tambin usado para la soldadura de aceros con
0,9% Cr 0,5% Mo. Su bajo contenido de C reduce al mximo el riesgo de rotura de la
soldadura, sobre todo en la primera pasada.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 690C x 1h
550 - 650
470 min
-20C 60 min
Elongation
(%)
19 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.05 max
Mn
0.5-0.9
Si
0.45 max
S
0.015 max
P
0.015 max
Cu
Ni
Mo
0.4-0.65
Cr
1-1.4
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
65-95
18,9
11,4
54,0
540
10,20
3,25 x 350
90-130
35,0
21,0
68,0
360
12,60
4,00 x 350
125-165
49,4
30,0
77,0
255
12,60
5,00 x 450
170-220
96,7
58,3
96,0
180
17,40
6,00 x 450
240-290
131,1
106,4
112,0
135
17,70
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
92
ELECTRODES
ETC PH KV5L
ETC PH KV7
EN
Welding Positions
Approvals
1599: E CrMo9 B 22 H5
GB
The ETC PH KV 7 is a basic coated, low hydrogen electrode developed for the welding of
creep resistant steels containing 9% Cr - 1% Mo. During welding the preheat and interpass
temperature controls should be between 250 - 300C.
Elettrodo basico per la saldatura in tutte le posizioni, di acciai resistenti allo scorrimento a
caldo, legati al 9% di Cr e 1% Mo. Questo tipo di acciaio impiegato soprattutto nell'industria
petrolifera per temperature di esercizio fino a +625C, ma a pressioni relativamente basse,
dove si richieda particolare resistenza alla corrosione in presenza di idrogeno. La saldatura va
eseguita in arco corto ed a bassa velocit di lavoro. Consigliato preriscaldo ed interpass di
250-300 C.
Basische Elektrode fr das Verschweien von warmfesten Stahl mit 9% Cr, 1% Mo; fr alle
Schweipositionen geeignet. Dieser Stahl wird vorwiegend in der Minerall-Industrie
verwendet, bei Betriebstemperaturen bis +625C und relativ geringem Druck. Besonders
geeignet wo Korrosionswiderstand bei hoher Feuchtigkeit notwendig ist. Das Schweien
erfolgt mit kurzem Lichtbogen und niedriger Geschwindigkeit. Vorwrmen und Interpass von
250300C wird empfohlen.
Electrodo bsico para la soldadura en todas las posiciones de aceros resistentes a la fluencia,
aleado al 9% Cr 1,0% Mo. Este tipo de acero viene siendo empleado sobre todo en industria
petrolfera con temperatura de ejercicio hasta +625C con presiones relativamente bajas,
donde se requiera particularmente resistencia a la corrosin en presencia de H2. La
soldadura debe ser ejecutada con arco corto y baja velocidad de trabajo. Es aconsejable
precalentamiento y entrepasadas entre 250 - 300C.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
PWHT 750C x 1h
560 min
460 min
20C 40 min
20 min
All-weld metal
Chemical
Composition (%)
C
0.04-0.1
Mn
0.5-0.9
Si
0.6 max
S
0.025 max
P
0.025 max
Cu
0.05 max
Ni
0.4 max
Mo
0.85-1.2
Cr
8-10
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
65-95
20,0
12,2
56,0
540
10,80
3,25 x 350
90-130
35,8
21,8
74,0
360
12,90
4,00 x 350
125-165
51,8
31,3
90,0
255
13,20
5,00 x 450
170-220
93,9
56,7
111,0
195
18,30
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
93
ELECTRODES
Classification
AWS A5.5: E 8015-B8
ETC PH KV7M
EN
Welding Positions
Approvals
1599: E CrMo 91 B 32 H5
GB
The ETC PH KV7M is a basic coated, suited for creep resistance for temperatures up to 500 C,
developed for the welding of creep resistant steels containing 9% Cr, 1% Mo and V, types T91.
Used in petrochemical applications and power generation industry. Excellent weldability in all
positions except vertical down.
ETC PH KV7 M un elettrodo a rivestimento basico, impiegato per applicazioni resistenti allo
scorrimento a caldo, con temperature superiori ai 500 C e su acciai quali 9% Cr 1% Mo con o
senza V, tipo T 91. Usato nei settori quali petrolchimico e di generazione della corrente
elettrica. Eccellente saldabilit in tutte le posizioni eccetto la verticale discendente.
ETC PH KV7 M ist eine Elektrode mit basischer Ummantelung, fr das Verschweien von
hitzebestndigen Bausthlen, bei ber 500 C und Bausthlen des Typs 9% Cr, 1% Mo, V und
T 91. Sie findet Einsatz auf dem Sektor der Minerallindustrie und der Energieerzeugung.
Auer fr das Fallnahtschweien, fr alle Schweipositionen geeignet.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 750C x 2h
640 min
480 min
-20C 50 min
Elongation
(%)
20 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100gr of weld metal, dry at 350- 370Cx1h,
max 5 times. To obtain lessthan 5 ml H2/100gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.13 max
Mn
1 max
Si
0.3 max
S
0.01 max
P
0.01 max
Cu
0.1 max
Ni
1 max
Mo
0.85-1.2
Cr
8-9.5
As
Sb
Pb
V
0.15-0.25
Sn
0.01 max
Nb
0.03-0.1
Ti
Fe
Al
0.04 max
N
0.03-0.07
Nb Ta
F. N.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 350
70-95
20,5
12,0
61,0
630
12,90
3,25 x 350
90-120
35,0
22,0
72,0
360
12,60
4,00 x 350
135-165
52,0
31,0
91,0
225
11,70
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
94
ELECTRODES
Classification
AWS A5.5: E 9018-B9
Classification
AWS A5.5: E 9015-B3
Welding Positions
Approvals
CONTROLAS In
TUV
GB
Low-hydrogen electrodes suitable for welding of 2.25% Cr, 1.00% Mo steels after step cooling
applications. Controlled X and J factor. Suitable for welding of steels type: 10 Cr Mo 910, A 182
Cr F22 and F22a.
Elettrodo basico per la saldatura di acciai 2.25% Cr e 1.00% Mo per applicazioni dopo step
cooling. X e J factor controllati. Adatto per la saldatura di acciai tipo: 10 Cr Mo 910, A 182 Cr
F22 e F22a.
Basische Elektrode fr das Verschweien von Stahl mit 2,25% Cr und 1,00% Mo; Fr den
Einsatz nach step cooling gedacht. Kontrollierte X- und J-Faktoren. Geeignet fr das
Verschweien von folgenden Stahlsorten: 10 Cr Mo 910, A 182 Cr F22 und F22a.
Electrodo bsico para la soldadura de aceros 2,25% Cr 1,0%Mo para aplicaciones despus de
step cooling. Factores X y J controlados. Desarrollado para la soldaura de aceros tipo: 10 Cr
Mo 910, A 182 Cr F22 y F22a.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 690C x 8h
620 - 750
400 min
-29C 54 min
Current Conditions DC +
Elongation
(%)
20 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of
weld metal, dry at 400-420Cx1h, max
1 times. Keep dry and store at room temperature. Once
opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.12 max
Mn
1 max
Si
0.3 max
S
0.01 max
P
0.01 max
Cu
Ni
0.2 max
Mo
0.9-1.1
Cr
2.2-2.5
As
0.01 max
Sb
0.01 max
Pb
V
0.02 max
Sn
0.01 max
Nb
0.01 max
Ti
Fe
Al
N
0.15-0.2
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
3,25 x 350
85 - 130
33,3
19,5
0,0
360
12,00
4,00 x 450
130 - 170
60,0
37,8
0,0
270
16,20
5,00 x 450
170 - 220
94,6
58,2
0,0
165
15,60
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
95
ELECTRODES
Approvals
GB
Low-hydrogen electrodes suitable for welding of 2.25% Cr, 1.00% Mo, V steels after step
cooling applications. Controlled X and J factor. Suitable for welding of steels type: l0 Cr Mo 9
l0, A 182 Cr F22 and F22a.
Elettrodo basico per la saldatura di acciai 2.25% Cr, 1.00% Mo, V per applicazioni dopo step
cooling. X e J factor controllati. Adatto per la saldatura di acciai tipo: l0 Cr Mo 9l0, A 182 Cr F22
e F22a.
Basische Elektrode fr das Verschweien von Stahl mit 2,25% Cr und 1,00% Mo, V; auch nach
dem step cooling einzusetzen. Geeignet fr das Verschweien von folgenden Stahlsorten: 10
Cr Mo 910, A 182 Cr F22 und F22a.
Electrodo bsico para la soldadura de aceros 2,25% Cr 1,0%Mo, V para aplicaciones despus
de step cooling. Factores X y J controlados. Desarrollado para la soldaura de aceros tipo: 10
Cr Mo 910, A 182 Cr F22 y F22a.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 710C x 8h
560 - 750
400 min
-18C 54 min
Current Conditions DC +
Elongation
(%)
18 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of
weld metal, dry at 400-420Cx1h, max
1 times. Keep dry and store at room temperature. Once
opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.08-0.13
Mn
1 max
Si
0.3 max
S
0.01 max
P
0.01 max
Cu
0.2 max
Ni
0.2 max
Mo
0.9-1.1
Cr
2.2-2.5
As
0.01 max
Sb
0.01 max
Pb
V
0.2-0.25
Sn
0.01 max
Nb
0.01-0.025
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
3,25 x 350
85 - 130
33,3
19,5
0,0
360
12,00
4,00 x 450
130 - 170
61,1
37,8
0,0
270
16,50
5,00 x 450
170 - 220
92,7
58,2
0,0
165
15,30
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
96
ELECTRODES
Classification
AWS A5.5: E 9015-G
Approvals
GB
Low-hydrogen electrodes for welding of low-alloyed steels 3.00% Cr, 1.00% Mo, V. Suitable for
welding of steels type: 12 Cr Mo 910, A 182 Cr F21 and T21, A 335 Cr 821, A 336 Cr F21 and 21a.
Applications: chemical industry i.e. hydrocracking and synthesis of Ammonia. Controlled X
and J factors. Suitable for after step cooling applications
Elettrodo basico per la saldatura di acciai debolmente legati 3.00% Cr, 1.00% Mo, V. Adatto per
la saldatura di acciai tipo: 12 Cr Mo 910, A 182 Cr F21 and T21, A 335 Cr 821, A 336 Cr F21 e 21a.
Applicazioni nella saldatura di reattori per la sintesi dell'ammoniaca o del petrolchimico. X e J
factor controllati. Adatto a trattamenti di step cooling.
Basische Elektrode fr das Verschweien von leicht legiertem Stahl (3,00% Cr und 1,00% Mo,
V). Geeignet fr folgende Stahlsorten: 12 Cr Mo 910, A 182 Cr F21 und T21, A 335 Cr 821, A 336
Cr F21 und 21a. Eingesetzt fr das Schweien an Reaktoren und der Ammoniak- oder
minerallchemische Synthese. Kontrollierter X und J-Faktor. Auch nach step cooling
geeignet.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 710C x 8h
550 - 750
400 min
-29C 54 min
Current Conditions DC +
Elongation
(%)
18 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.12 max
Mn
1 max
Si
0.3 max
S
0.01 max
P
0.012 max
Cu
0.2 max
Ni
0.2 max
Mo
0.9-1.1
Cr
2.75-3.25
As
0.01 max
Sb
0.01 max
Pb
V
0.24-0.3
Sn
0.01 max
Nb
0.01-0.025
Ti
Fe
Al
N
Nb Ta
F. N.
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350370Cx1h, max 5 times. To obtain less than 5 ml H2/100 gr of
weld metal, dry at 400-420Cx1h, max
1 times. Keep dry and store at room temperature. Once
opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
3,25 x 350
85 - 130
33,3
19,5
0,0
360
12,00
4,00 x 450
140 - 170
62,2
37,5
0,0
270
16,80
5,00 x 450
180 - 230
109,1
58,2
0,0
165
18,00
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
97
ELECTRODES
Classification
AWS A5.5: E 9015-G
ETC PH GO
Welding Positions
Approvals
ELECTRODES
Classification
GB
Cutting, gouging or chamfering of mild and low-alloy steels, cast iron, Nickel-based alloys, etc.
Also removing defects in castings or risers and gates, gouging out defective welds,
back-gouging root runs and removing rivets.
Elektrode fr das Schneiden, die Nahtvorbereitung und das Brennputzen von leicht legiertem
Kohlenstoff-Stahl, sowie fr Gueisen und Nickel-Legierungen etc. Geeignet fr die
Beseitigung von Schmelzdefekten, Abnahme des Angusses, Brennputzen von defekten
Schweinhten, Schweien der Wurzelseite und das Entfernen von Nieten.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Efficiency (%)
(%)
Hardness
All-weld metal
Chemical
Composition (%)
C
Mn
Si
S
P
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
3,25 x 350
130-150
35,3
0,0
0,0
285
10,20
4,00 x 350
200-230
56,1
0,0
0,0
180
10,20
5,00 x 350
220-280
82,5
0,0
0,0
120
9,90
CUTTING ELECTRODES
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
98
GB
ELECTRODES FOR WELDING CRYOGENIC AND LOW TEMPERATURE RESISTING STEELS
The great development in the cryogenic industry, with the resulting savings in stocking and transport cost of liquified gas, have
taken up considerable research resources in the search for sufficiently malleable and tough steels that can be used at low and
extremely low working temperatures. Such research has resulted in the production of particularly treated, extremely fine grained
steels and nickel steels that can be subdivided as follows:
- fine grained steels for working temperatures up to about -50C
- fine grained steels or those with a 2.25% Ni content for working temperatures up to about -60C
- fine grained steels or those with a 3.50% Ni content for working temperatures up to about -101C
- fine grained steels or those with a 9% Ni content for working temperatures up to about -196C
The following pages give a list of the ETC electrodes that have been specially developed for each of the above types of steel.
I
ELETTRODI PER LA SALDATURA DI ACCIAI RESISTENTI ALLA BASSA TEMPERATURA E CRIOGENICI
Il grande sviluppo dell'industria criogenica, con la possibilit di realizzazione di grandissime economie nello stoccaggio e
trasporto dei gas liquefatti, ha notevolmente impegnato i metallurgisti con la ricerca di acciai sufficientemente duttili e tenaci a
basse ed estremamente basse temperature di esercizio. Tali ricerche hanno portato alla messa a punto di acciai a grano fine
particolarmente trattati e di acciai al nichel che possono essere cos suddivisi:
- acciai a grana fine, per temperature di esercizio fino a circa -50C
- acciai a grana fine o al 2.25% di Ni per temperature di esercizio fino a circa -60C
- acciai a grana fine o al 3.50%o di Ni per temperature di esercizio fino a circa -101C
- acciai a grana fine o al 9% di Ni per temperature di esercizio fino a circa -196C.
Nelle pagine seguenti si possono trovare gli elettrodi di ETC appositamente studiati e messi a punto per ognuno di questi tipi di
acciaio.
D
ELEKTRODEN FR DAS VERSCHWEIEN KRYOGENISCHEN UND KLTEBESTNDIGEM STAHL
Die explandierende Entwicklung der kryogenischen Industrie und des Wirtschaftszweiges fr die Lagerung und den Transport von
Flssiggas, hat die Metallindustrie zur Ausarbeitung einer dehnbaren, aber ausreichend festen Stahlsortel fr den Einsatz bei
niedrigen und extrem niedrigen Temperaturen veranlat. Das Resultat ist ein feinkrniger und speziell behandelter Stahl, sowie
ein Nickel-Stahl, der wie folgt klassifiziert werden kann:
- Feinkornbaustahl fr Betriebstemperaturen bis ca. -50 C;
- Feinkornbaustahl oder 2,25% Ni-Gehalt fr Betriebstemperaturen bis ca. -60C;
- Feinkornbaustahl oder 3,50% Ni-Gehalt fr Betriebstemperaturen bis ca. -101C;
- Feinkornbaustahl oder 9% Ni-Gehalt fr Betriebstemperaturen bis ca. -196C.
Nachfolgend finden Sie ETC Elektroden, die fr diese Stahlsorten geplant und ausgearbeitet wurden.
E
ELECTRODOS PARA SOLDADURA CRIOGENICA Y ACEROS RESISTENTES A BAJAS TEMPERATURAS
El gran desarrollo de la industria criognica, apoyado por la posibilidad de grandes ahorros econmicos en el almacenamiento y
transporte de gases licuados, ha motivado una investigacin y desarrollo por parte de los metalurgistas para conseguir unos
aceros lo suficientemente dctiles y tenaces a bajas e incluso extremadamente bajas temperaturas de ejercicio. Estos requisitos
han llevado a la puesta a punto de aceros de grano fino particularmente tratados y de aceros al nquel que se pueden subdividir
en:
- aceros de grano fino, para temperaturas de ejercicio hasta aproximadamente 50C
- aceros de grano fino al 2.25% Ni, para temperaturas de ejercicio prximas a 60C
- aceros de grano fino al 3.50% Ni, para temperaturas de ejercicio prximas a 101C
- aceros de grano fino al 9.00% Ni, para temperaturas de ejercicio prximas a 196C
En las pginas siguientes podrn encontrar los electrodos que ETC ha desarrollado para aplicaciones en este tipo de aceros.
99
ETC PH NiCrFe7
Welding Positions
Approvals
GB
Electrode for all-position welding of nickel alloy steels type INCONEL 690. Good mechanical
test.
Elettrodo per la saldatura in tutte le posizioni di acciai al nichel tipo INCONEL 690. Ottime
propriet meccaniche.
Electrodo para la soldadura en todas las posiciones de aceros al Ni, tipo INCONEL 690.
Utilizado normalmente en la industria nuclear. Optimas propiedades mecnicas.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
550 min
340 min
-196C 60 min
Elongation
(%)
31 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.05 max
Mn
5 max
Si
0.75 max
S
0.01 max
P
0.015 max
Cu
Ni
Mo
Cr
28-31
As
Sb
Pb
V
Sn
Nb
Ti
Fe
7-12
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
4,00 x 350
Electrode
average weight
(gr)
Fusion time
50,8
0,0
0,0
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
255
12,90
100
ELECTRODES
Classification
AWS A5.11: E NiCrFe-7
ETC PH 75H
EN
Welding Positions
Approvals
DNV
499: E 42 6 2Ni B 32 H5
ELECTRODES
Classification
AWS A5.5: E 7018-C1L
RINA
GB
Low hydrogen Ni alloyed electrodes. High impact value even in case of temperature below
zero. ETC PH 75H is used for the construction of tanks, etc. Use short arc and low travel
speed. Efficiency about 120%.
Elettrodo basico con deposito legato al nichel. La presenza del nichel migliora i valori di
resilienza a basse temperature anche nel caso di saldature in posizione, e dopo trattamento
termico. L'ETC PH 75H viene impiegato nella costruzione di serbatoi, contenitori, etc. Come
tutti gli elettrodi basici la saldatura va eseguita in arco corto ed a bassa velocit di lavoro.
Rendimento pari al 120% circa.
Basische Elektrode mit Nickel-Schweigut. Durch den Nickelgehalt verbessert sich der
kerbfreie bergang bei niedrigen Temperaturen, auch beim Positionsschweien und nach
einer Wrmebehandlung.
Die Elektrode ETC PH 75H wird beim Bau von Tanks, Behltern etc. eingesetzt. Das
Schweien erfolgt mit kurzem Lichtbogen und niedriger Geschwindigkeit. Ausbringung ca.
120%.
Electrodo bsico con depsito aleado al Ni. La presencia del Ni mejora los valores de
resiliencia a baja temperatura tambin en el caso de soldadura en posicin, y despus de
tratamieto trmico. ETC PH 75H viene siendo empleado en la construccin de depsitos,
contenedores qumicos etc. Como todos los electrodos bsicos la soldadura debe ser ralizada
con arco corto y baja velocidad de trabajo. Rendimiento 120%.
Yield Strength
2
N/mm
PWHT 620C x 1h
510 min
420 min
-60C 60 min
26 min
As Welded
510 - 660
440 min
-60C 60 min
26 min
Heat Treatment
Elongation
(%)
All-weld metal
Chemical
Composition (%)
C
0.05 max
Mn
0.3-0.7
Si
0.2-0.5
S
0.015 max
P
0.015 max
Cu
0.07 max
Ni
2-2.75
Mo
0.01 max
Cr
0.05 max
As
Sb
Pb
V
0.02 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
60-120
16,7
10,0
40,0
645
10,80
3,25 x 450
100-140
47,0
29,5
63,0
360
16,80
4,00 x 450
120-190
66,2
44,4
72,0
240
15,90
5,00 x 450
180-250
101,8
66,7
90,0
165
16,80
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
101
ETC PH 85
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.5: E 8016 - C3
499: E 46 5 1 Ni B 12 H 5
GB
Electrodes suitable to weld fine grain steels having 1% Ni and all kind of steels operating at
excise temperatures down to -50C, as ASTM A333-67, A334-67, gr. 1/6 a. Use short arc and
low travel speed.
Elettrodo messo a punto per la saldatura di acciai a grano fine, all' 1% di nichel e per tutti i tipi
di acciai con temperatura di esercizio di circa -50C, come il tipo ASTM A333-67, A334-67, gr.
1/6 a. Saldatura in arco corto ed a bassa velocit di lavoro.
Electrodo desarrollado para la soldadura de aceros de grano fino al 1% Ni y para todo tipo de
aceros con temperatura de ejercicio a -50, segn los tipos ASTM A333-67 A334-67 Gr1/6 a.
Soldadura con arco corto y baja velocidad de trabajo.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
560 min
470 - 550
- 50C 54 min
Current Conditions DC +; AC
Elongation
(%)
24 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
0.4-1.2
Si
0.6 max
S
0.02 max
P
0.02 max
Cu
Ni
0.8-1.1
Mo
0.35 max
Cr
0.15 max
As
Sb
Pb
V
0.05 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
60 - 90
19,4
11,9
57,0
540
10,50
3,25 x 350
80 - 130
34,2
21,2
62,0
360
12,30
4,00 x 350
120 - 165
51,2
31,2
88,0
255
13,20
5,00 x 450
170 - 220
104,0
62,7
107,0
150
15,60
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
102
ETC PH 87
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.5: E 7016 C2L
499: E 42 6 3 Ni B 12 H5
GB
Electrodes suitable to weld fine grain steels, 3.5% Ni alloyed. Employed for welding of steels
operating at temperatures down to -73C. Excellent resulls are been obtained also at -101C.
Suitable to weld steel pipes, tanks, containers, etc. type ASTM A203-67, gr. B; A333-67,
A334-67 gr. 3, etc.
Elettrodo per la saldatura di acciai a grano fine, legati al 3.5% di nichel. Impiegato per la
saldatura di acciai con temperature di esercizio fino a -73C. Ottimi risultati sono stati ottenuti
anche a -101C. Impiegato nella saldatura di tubi, serbatoi, contenitori, etc. in acciaio del tipo
ASTM A203-67, gr. B: A333-67, A334-67, gr. 3: etc.
Elektrode fr das Schweien von Feinkorbaustahl, 3,5% Nickel; geeignet fr alle Stahlsorten,
die bei einer Betriebstemperatur bis ca. -73C eingesetzt werden; sehr gute Resultate
wurden auch bei -101C erzielt. Die Elektrode wird eingesetzt fr das Verschweien von
Rohren, Tanks, Behlter etc. aus Stahl des Typs ASTM A203-67, gr. B; A333-67; A334-67, gr. 3
etc.
Electrodo para la soldadura de acero de grano fino, aleado al 3,5% Ni. Empleado para la
soldadura de aceros con temperatura de ejercicio hasta -73C. Optimos resultados
conseguidos tambien a -101C. Empleado en la soldadura de tubera, equipos, depsitos, etc.
En acero del tipo ASTM A 203 - 67 GrB: A333-67, A334-67 Gr3: etc
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
PWHT 620C x 1h
510 min
440 min
-101C 27 min
25 min
As Welded
510 min
440 min
-101C 27 min
25 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.05 max
Mn
0.3-0.6
Si
0.5 max
S
0.015 max
P
0.02 max
Cu
0.07 max
Ni
3.3-3.75
Mo
0.03 max
Cr
0.05 max
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
60-90
17,5
10,8
46,0
600
10,50
3,25 x 350
90-140
34,2
18,6
70,0
360
12,30
4,00 x 350
120-180
53,8
27,7
75,0
240
12,90
5,00 x 450
190-250
93,3
53,4
100,0
180
16,80
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
103
Classification
AWS A5.11: E NiCrFe-3
Wr.
Welding Positions
Approvals
CONTROLAS
2.4807
GB
Elektrode fr das Schweien von Stahl mit 9% Nickel und Stahlsorten fr eine
Betriebstemperatur bis minus196C, wie ASTM A333-64, gr. 8, A553-68, gr. A und B etc
Geeignet auch fr das Verschweien von unterschiedlichen, hitzefesten und schwer
schweibaren Stahlsorten.
Electrodo para la soldadura de aceros al 9%Ni y aceros con temperatura de ejercicio hasta
-196, segn ASTM A333-64 Gr8, A553 58 Gr A y B. Es especialmente idoneo para soldadura de
aceros disimilares, refractarios y dificilmente soldables.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
550 min
390 min
-196C 47 min
Elongation
(%)
30 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.1 max
Mn
5-9.5
Si
1 max
S
0.015 max
P
0.02 max
Cu
0.5 max
Ni
59 min
Mo
Cr
13-17
As
Sb
Pb
V
Sn
Nb
1-2.5
Ti
1 max
Fe
10 max
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
50-70
18,5
11,1
46,0
600
11,10
3,25 x 350
75-95
36,0
21,6
62,0
375
13,50
4,00 x 350
100-130
52,9
32,1
64,0
255
13,50
5,00 x 350
140-170
80,0
48,0
72,0
180
14,40
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
104
ELECTRODES
ETC PH CN182
ETC PH 625
Welding Positions
Approvals
GB
A low hydrogen electrode for welding in all position for Ni steel series, alloys 625 and 825. It
can also be used for welding cryogenic unions with 9% Ni, other different steels with working
temperatures up to 196C. The deposited material can resist inter-granular corrosion, pitting
and oxidation at high temperatures (max. 1200).
Elettrodo basico per la saldatura in tutte le posizioni di acciai al Ni serie alloy 625 e 825. E pure
impiegato per la saldatura di giunti criogenici al 9% di Ni, acciai dissimili con temperatura di
esercizio fino a 196C. Il materiale di deposito riesce a resistere alla corrosione
intergranulare, pitting e alla ossidazione ad alte temperature (max. 1200).
Basische Elektrode zum Verschweien von Ni-Sthlen der Serie 625 oder 825 in allen Lagen.
Sie wird auch fr kryogenische Schweinhte bei 9% Ni, unhnlicher Sthle bei einer
Betriebstemperatur bis zu 196C zum Einsatz gebracht. Das Auftragsmaterial hlt der
Pitting-Korrosion der Zwischenkrnung sowie der Oxidation bei hohen temperaturen stand
(max. 1200C).
Electrodo bsico para la soldadura en todas las posiciones de aceros al Ni serie alloy 625 y
825. indicado para soldadura de aceros criognicos al 9% de Ni, aceros disimilares con
temperaturas de ejercicio de hasta -196C. El material de depsito es resistente a la corrosin
intergranular, picaduras y a la oxidacin a altas temperaturas ( mx. 1200C.)
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
760 min
440 min
-196C 30 min
Elongation
(%)
30 min
Hardness
All-weld metal
Chemical
Composition (%)
C
0.1 max
Mn
1 max
Si
0.75 max
S
0.015 max
P
0.015 max
Cu
0.1 max
Ni
55 min
Mo
8-10
Cr
20-23
As
Sb
Pb
V
Sn
Nb
3.2 max
Ti
Fe
7 max
Al
0.4 max
N
Nb Ta 3.15-4.15
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
50-70
18,5
11,1
46,0
600
11,10
3,25 x 350
75-95
36,0
21,6
62,0
375
13,50
4,00 x 350
100-130
51,8
32,1
64,0
255
13,20
5,00 x 350
140 - 170
90,0
43,0
72,0
150
13,50
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
105
ELECTRODES
Classification
AWS A5.11: E NiCrMo-3
GB
ELECTRODES FOR WELDING HIGH TENSILE STEELS
Steels with a minimum yield point of 500 N/mm2 are generally highly resistant steels. Most of these are low alloy steels and,
because of their chemical composition, may be subject to hydrogen induced flaws.
Therefore, before welding, the elements which cause the release of hydrogen, such as dirt, grease, oxides etc., must be removed.
Welding these quality steels needs the PH 88, 98, 108, 118 or 128 types of electrodes. These electrodes are supplied in hermetically
sealed packs to prevent the absorption of humidity during transport and stocking. Generally, however the electrodes should be
furnace dried at a temperature of about 160C, before being used.
As soon as the electrodes have reached this temperature, they can be utilized. It is advisable not to take too many electrodes to
the welding station, but rather, only the number that can be used over a period of 2 hours and these should be put in damp proof
containers or portable furnaces.
Electrodes that have not been kept under such conditions should be reconditioned at a temperature of +420C for 2 hours and then
stored in a furnace at +160C.
In the event of welding high tensile steels, the joints must be more carefully checked than those required for a no alloy Carbon
steel.
Any configuration that has considerable changes in the joint section can not be accepted whenever the joint is subject to great
stress. Therefore, square edged joints are better than V shaped ones. The square edged joints should be welded on both sides to
avoid stress at the top of the weld. Moreover, joints of this type can be easily inspected.
The spot welding and the root run must be carried out with an electrode, that has a yeld point which is lower than the electrode
used for filling the joint. After having filled, or partially filled one side of the joint, the other side should be welded after the flaws
have been removed from the penetration run. After the flaws have been removed with carbon electrodes, it is necessary to grind
and remove at least 1 mm of material. It is also common practice to carry out vertical V welds, using an electrode with a yield
point that is inferior to the electrode used for making the flat, square edged joint.
In order to ensure that the area subjected to a change of heat is sufficiently impact resistant, the steel supplier's
recommendations about the preheating and interpass temperature must be followed. Such advice should also be followed for spot
welding and penetration runs.
I
ELETTRODI PER LA SALDATURA DI ACCIAI AD ALTA RESISTENZA
Gli acciai con uno snervamento minimo di 500 N/mm2 in genere rientrano nella categoria degli acciai ad alta resistenza. La
maggior parte di questi acciai sono debolmente legati e, a causa della loro composizione chimica, possono diventare sensibili alla
fessurazione da idrogeno.
Pertanto, prima della saldatura, si dovranno eliminare le cause che provocano lo sviluppo di idrogeno, come lo sporco, il grasso,
gli ossidi, etc.
La saldatura di questi acciai di qualit prevede l'impiego di elettrodi come i tipi ETC PH 88, 89, 108, 118 e 128 . Questi elettrodi
vengono forniti in confezioni ermeticamente chiuse per prevenire l'assorbimento di umidit durante il trasporto ed il
magazzinaggio. Tuttavia, in generale, si raccomanda di essicare gli elettrodi.
Nel caso di saldatura di acciai ad alta resistenza i controlli dei giunti devono essere pi accurati che non quelli richiesti per un
acciaio al carbonio non legato.
Una configurazione che presenti grossi cambiamenti di sezione del giunto non pu essere accettata, qualora il giunto sia
sottoposto ad alti sforzi. Pertanto si dovranno preferire dei giunti a lembi quadrati a quelli con preparazione a V. I giunti a lembi
quadrati vanno saldati da entrambi i lati, per evitare l'insorgere di tensioni al vertice della saldatura. Inoltre i giunti di questo tipo
possono venire pi facilmente ispezionati.
La puntatura e la passata di fondo devono essere eseguite con un elettrodo che abbia il limite di snervamento inferiore a quello
dell'elettrodo impiegato per il riempimento del giunto. Dopo aver riempito, o parzialmente riempito, un lato del giunto, I'altro lato
andr saldato dopo scriccatura della passata di penetrazione. Dopo scriccatura con elettrodi di carbone sar necessario molare
e togliere almeno 1 mm di materiale. pratica comune, anche, eseguire i giunti verticali con preparazione a V con un elettrodo
che abbia un limite di snervamento inferiore a quello di un elettrodo usato per l'esecuzione di un giunto piano a lembi quadrati.
107
D
ELEKTRODEN FR DAS VERSCHWEIEN VON STAHL MIT HOHER BESTNDIGKEIT
Stahl mit einem Mindest-Erlahmungswert von 500 N/mm2 gehrt in der Regel zu der Klasse der Stahlsorten mit hoher
Bestndigkeit. Meistens sind diese Stahltypen nur schwach legiert und auf Grund ihrer chemischen Zusammensetzung
empfindlich gegen Rissbildung durch Wasserstoff.
Aus diesem Grund mssen vor dem Schweien mssen alle Ursachen beseitigt werden, die zur Bildung von Wasserstoff
beitragen knnen, wie z.B. Schmutz, Fett, Oxyde usw.
Das Verschweien dieser Stahlsorten verlangt den Einsatz von Elektroden des Typs ETC PH 88, 89, 108, 118 und 128. Diese
Elektroden werden in einer Vakuumverpackung geliefert, um eine Feuchtigkeitsaufnahme whrend des Transportes oder der
Lagerung zu vermeiden. Es wird auf jeden Fall empfohlen die Elektroden vor dem Gebrauch zu trocknen.
Beim Verschweien von hochfestem Stahl, mssen die Schweinhte sorgfltiger kontrolliert werden, als es bei einem
unlegierten Stahl erforderlich ist.
Auch bei groer Belastung darf die Naht ihre Eigenschaften nicht verlieren. Bei groer Schweinahtbelastung ist eine
Kantennaht vorzuziehen. Kantennhte werden beidseitig verschweit, um Spannungen am Nahtanfang und Nahtende zu
vermeiden. Diese Art von Schweinaht ist leicht zu kontrollieren.
Heftarbeiten und die Basisschweinaht mssen mit einer Elektrode ausfhrt werden, deren Erlahmungslimit niedriger ist als jenes
der Elektrode fr das Ausfllen der Naht. Nachdem die eine Seite der Naht ganz oder teilweise gefllt wurde, wird die andere
Seite nach dem Brennputzen der Basisschweinaht geschweit.
Nach dem Brennputzen mit Kohlenstoffelektroden, mu mindestens 1 mm Material gelockert und abgetragen werden. Vertikal VNhte werden einfachshalber mit einer Elektrode ausgefhrt, deren Erlahmungslimit unter dem Limit der Elektrode fr die flache
Kantennaht liegt.
E
ELECTRODOS PARA LA SOLDADURA DE ACEROS DE ALTO LIMITE ELSTICO
Los aceros con un lmite elstico mnimo de 500 N/mm2 entran en general en la categora de aceros de alta resistencia. La mayor
parte de estos aceros son dbilmente aleados y a causa de su composicin qumica son susceptibles de sufrir fisuraciones por
hidrgeno.
As pues, antes de la ejecucin de la soldadura, deberemos eliminar las causas que provocan el desarrollo del hidrgeno, como
la suciedad, la grasa, los xidos, etc.
La soldadura de los aceros de esta calidad, est prevista con los electrodos del tipo ETC PH 88, 98, 108, 118 y 128. Estos electrodos
se presentan en cajas hermticamente cerradas para prevenir la absorcin de humedad durante el transporte y su
almacenamiento. Es recomendable no obstante, el secado de los electrodos antes de ser usados.
En el caso de soldadura de aceros de alta resistencia, el control de las juntas deber ser ms meticuloso que en el de los aceros
al carbono. Una presentacin de juntas irregulares y de distinta seccin no es aceptable ya que estaran expuestas a altos
esfuerzos. As pues, es preferible la preparacin de juntas con talones o bordes cuadrados en vez de en V. Las juntas con bordes
cuadrados pueden ser soldadas por ambos lados, para evitar la aparicin de excesivas tensiones en el vrtice de la soldadura.
Adems las juntas de este tipo se inspeccionan de manera ms fcil.
Tanto las pasadas de raiz como los punteados, se deben ejecutar con un electrodo que tenga un lmite elstico inferior al del
electrodo a utilizar en la fase de relleno de la junta. Una vez terminado total o parcialmente este relleno de un lado, se proceder
a eliminar el cordn de penetracin, comenzando la soldadura de la otra cara ya con el consumible adecuado. Tambin es una
prctica comn ejecutar la soldadura en juntas en vertical, con una preparacin de bordes en V, utilizando un electrodo que tenga
un lmite elstico inferior al utilizado normalmente para la soldadura en plano con juntas con bordes cuadrados.
Para asegurar que la zona afectada trmicamente mantiene una suficiente resistencia al impacto, se deben seguir las
recomendaciones de los fabricantes de los aceros en cuanto a tratamientos de precalentamiento y temperaturas entre pasadas
a aplicar.
108
ETC PH 98
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.5: E 9018-M
757: E 55 5 Z B 32 H 5
GB
The ETC PH 98 ia a basic coated electrode depositing low hydrogen weld metal with an
efficiency of 110-120%. It is generally applied for the welding of high strength steels with
tensile, properties of 600 N/mm2 min. It has also been applied for the welding of root runs and
standing fillets in higher strength steels.
Elettrodo basico per la saldatura di acciai debolmente legati aventi carichi di rottura compresi
tra 600-700 N/mm2. Deposito di eccezionale tenuta anche a bassa temperatura. Si
raccomanda l'impiego ad arco corto.
Basische Elektrode fr das Schweien von leicht legiertem Stahl mit einer Bruchfestigkeit
zwischen 600-700 N/mm2. Zhes Schweigut, auch bei niedrigen Temperaturen. Es wird ein
kurzer Lichtbogen empfohlen.
Electrodo bsico para la soldadura de aceros debilmente aleados con craga de rotura
comprendida entre 600-700 N/mm2. Depsito de excepcionales propiedades incluso a bajas
temperaturas. Se recomienda el empleo de arco corto.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
620 min
540 - 620
-51C 70 min
Elongation
(%)
24 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
0.7-1.25
Si
0.2-0.5
S
0.02 max
P
0.02 max
Cu
0.05 max
Ni
1.4-1.8
Mo
0.15-0.35
Cr
0.05 max
As
Sb
Pb
V
0.05 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,50 x 300
55-105
15,8
9,6
45,0
645
10,20
3,25 x 350
90-140
35,7
21,6
66,0
345
12,30
4,00 x 350
110-180
52,5
31,8
96,0
240
12,60
5,00 x 450
170-240
110,0
66,4
103,0
150
16,50
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
109
ETC PH 118
EN
Welding Positions
Approvals
ABS
757: E 69 5 Z B 32 H5
ELECTRODES
Classification
AWS A5.5: E 11018-M
DNV
GB
Elettrodo basico per la saldatura di acciai debolmente legati con resistenza alla trazione di
760-870 N/mm2, come il T-1, HY 80, etc. Elettrodo con rendimento di circa 110-120%,
caratterizzato da un'alta velocit di deposito con ottime qualit del giunto saldato. La
composizione chimica ben bilanciata del metallo depositato garantisce delle buone propriet
di resilienza a temperature sotto zero. Inoltre, dato il basso contenuto di idrogeno, il rischio di
cricche praticamente inesistente. Si dovr porre particolare cura durante l'impiego di questi
elettrodi affinch l'assorbimento di idrogeno sia ridotto al minimo. La saldatura va eseguita in
arco corto ed a bassa velocit di lavoro.
Basische Elektrode fr das Schweien von leicht legiertem Stahl mit einer Bruchgrenze von
760-870 N/mm2, wie T-1, HY 80 etc., geeignet fr alle Schweipositionen; Ausbringung ca.
110-120% mit flssigem Schweigut und ausgezeichnetem Nahtergebnis. Die chemische
Zusammensetzung des Schweigutes garantiert einen kerbfreien bergang bei
Temperaturen unter Null und durch einen niedrigen Wasserstoffgehalt ist eine Bildung von
Rissen praktisch ausgeschlossen. Es ist darauf zu achten, da die Feuchtigkeitsaufnahme
whrend des Einsatzes so gering wie mglich ist. Das Schweien erfolgt mit kurzem
Lichtbogen und niedriger Geschwindigkeit.
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
1.3-1.8
Si
0.2-0.5
S
0.02 max
P
0.02 max
Cu
0.1 max
Ni
1.5-2.5
Mo
0.25-0.5
Cr
0.35 max
As
Sb
Pb
V
0.05 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
760 min
680 - 760
-60C 70 min
Elongation
(%)
20 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350- 370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
55-105
16,3
10,1
44,0
645
10,50
3,25 x 350
90-140
34,2
22,2
66,0
360
12,30
4,00 x 350
110-180
52,5
32,4
88,0
240
12,60
5,00 x 450
170-240
108,0
66,0
108,0
150
16,20
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
110
ETC PH 128
Welding Positions
Approvals
GB
Elettrodo basico per la saldatura di acciai debolmente legati con resistenza alla trazione
superiore a 850 N/mm2. Elettrodo con rendimento di circa 110-120%, caratterizzato da un'alta
velocit di deposito con ottime qualit del giunto saldato. La composizione chimica ben
bilanciata del metallo depositato garantisce delle buone propriet di resilienza a temperature
sotto zero. Inoltre, dato il basso contenuto di idrogeno, il rischio di cricche praticamente
inesistente. Si dovr porre particolare cura durante l'impiego di questi elettrodi affinch
l'assorbimento di idrogeno sia ridotto al minimo. La saldatura va eseguita in arco corto ed a
bassa velocit di lavoro.
Basische Elektrode fr das Schweien von leicht legiertem Stahl mit einer Bruchgrenze von
850 N/mm2, geeignet fr alle Schweipositionen; Ausbringung ca. 110-120% mit flssigem
Schweigut und ausgezeichnetem Nahtergebnis. Die chemische Zusammensetzung des
Schweigutes garantiert einen kerbfreien bergang bei Temperaturen unter Null und durch
einen niedrigen Wasserstoffgehalt ist eine Bildung von Rissen praktisch ausgeschlossen. Es
ist darauf zu achten, da die Feuchtigkeitsaufnahme whrend des Einsatzes so gering wie
mglich ist. Das Schweien erfolgt mit kurzem Lichtbogen und niedriger Geschwindigkeit.
All-weld metal
Chemical
Composition (%)
C
0.05-0.1
Mn
1.3-1.9
Si
0.2-0.35
S
0.01 max
P
0.01 max
Cu
0.06 max
Ni
1.75-2.2
Mo
0.3-0.55
Cr
0.3-0.5
As
0.006 max
Sb
0.005 max
Pb
V
0.02 max
Sn
0.006 max
Nb
0.01 max
Ti
Fe
Al
N
Nb Ta
F. N.
Heat Treatment
Yield Strength
2
N/mm
Elongation
(%)
PWHT 580C x 4 h
800 min
740 min
-51C 45 min
19 min
As Welded
830 min
745 min
-51C 45 min
18 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 460C for 1,5
hour, max 3 times. To obtain less than 5 ml H2/100 gr of weld
metal, dry at 400-420C for one hour, max 1 times. Keep dry and
store at room temperature.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
55 - 105
16,7
10,1
44,0
690
11,40
3,25 x 350
90 - 140
34,3
22,2
66,0
360
12,60
4,00 x 350
110 - 180
51,7
32,4
88,0
240
12,60
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
111
ELECTRODES
Classification
AWS A5.5: E 12018 M
GB
ELECTRODES FOR WELDING COR-TEN STEELS
Round about 1936, the UNITED STATES STEEL Co. introduced onto the market a new type of low alloy steel but which was also
highly resistant to corrosion.
This type of steel, called COR-TEN gives:
CORrosion resistance
TENsile strength.
The COR-TEN steel arrived in Europe, in considerable quantities, around 1958 and is actually produced in some European steel
works under licence from UNITED STATES STEEL. In Italy, this type of steel is produced by Italsider, in three different versions, A
- B - C. Each type has different mechanical properties and resistance to atmospheric corrosion and weak acids. Because of the
architectural beauty obtained, A type is used by lhe building industry; because of the good mechanical properties type B and C
are used for various structural works.
ETC has, for many years, been working on these types of COR-TEN steels and has, consequently, considerable experience in the
field. The Company has developed electrodes which, because of the weld metal, exactly reflect the characteristics of the
respective base materials.
I
ELETTRODI PER LA SALDATURA DELL'ACCIAIO COR-TEN
Attorno al 1936 la UNITED STATES STEEL present sul mercato americano un tipo di acciaio debolmente legato avente una elevata
resistenza alla corrosione atmosferica. Tale tipo di acciaio fu denominato COR-TEN, da:
CORrosion resistance - resistenza alla corrosione. TENsile strenght - resistenza meccanica.
L'acciaio COR-TEN apparve in Europa, in misura apprezzabile, soltanto attorno al 1958: viene attualmente prodotto da alcune
acciaierie Europee su licenza della UNITED STATES STEEL e in Italia, dalla Italsider in tre versioni diverse A - B - C, differenziate
dalle rispettive caratteristiche meccaniche e di resistenza alla corrosione atmosferica e da acidi deboli; vengono impiegati normalmente allo stato non trattato - nei campi pi diversi che vanno dall'edilizia, per gli effetti architettonici di particolare bellezza
del tipo A, ai pi disparati campi della carpenteria generale dove vengono applicati per le buone caratteristiche meccaniche dei
tipi B e C.
L'ETC Elettrotermochimica s.r.l. che lavora da anni sull'acciaio COR-TEN ha acquistato una notevole esperienza nel campo, ed
giunta alla messa a punto di elettrodi il cui metallo d'apporto risponde alle caratteristiche dei rispettivi materiali di base.
D
ELEKTRODEN FR DAS VERSCHWEIEN VON COR-TEN STAHL
Um das Jahr 1936 hat die UNITED STATES STEEL einen schwach legierten Stahl in Amerika auf den Markt gebracht, der sich als
extrem witterungsbestndig erwiesen hat.
Dieser Stahl wurde COR-TEN genannt, d.h.:
CORrosion resistance - korrosionsbestndig
TENsile strenght - Zerreifestigkeit
Der Stahl COR-TEN erlangt in Europa erst 1958 eine Bedeutung. Er wird heute in einigen Stahlwerken Europas, unter Lizenz der
UNITED STATES STEEL produziert. In Italien stellt die Italsider diesen Stahl in drei verschiedenen Ausfhrungen, A - B - und C, her.
Sie unterscheiden sich vom schwachen Stahl durch unterschiedliche Eigenschaften, hhere Festigkeit und grere
Witterungsbestndigkeit. Sie werden, in den verschiedensten Bereichen normalerweise unbehandelt eingesetzt: im Bauwesen
der Typ A wegen seines ueren Aspektes bei der architektonischen Gestaltung und auf breiter Ebene im Handwerk, wo die Typen
B und C wegen ihrer groen Festigkeit sehr geschtzt sind.
E
ELECTRODOS PARA LA SOLDADURA DE ACEROS COR-TEN
Entorno a 1936 la UNITED STATES STEEL Co. Introdujo en el mercado americano un tipo de acero dbilmente aleado con una
elevada resistencia a la corrosin atmosfrica. Tal tipo de acero fue denominado COR-TEN (CORrosion resistance / TENsile
strenght).
El acero COR-TEN aparece en Europa, de manera apreciable, alrededor de 1958, siendo producido actualmente por algunas
aceras europeas bajo licencia de la UNITED STATES STEEL y en Italia particularmente por ITALSIDER en tres versiones
diferentes: A-B-C, segn las distintas caractersticas mecnicas y de resistencia a la corrosin atmosfrica o a cidos dbiles.
Vienen siendo aplicados, normalmente sin tratamientos trmicos, en campos como la arquitectura de edificios por sus bellos
resultados (tipo A), o en las ms diversas estructuras industriales por sus buenas propiedades mecnicas (tipos B y C).
ETC Elettrotermochimica S.r.l. que trabaja desde hace aos sobre el acero COR-TEN, ha adquirido una notable experiencia en este
campo, desarrollando unos electrodos adecuados a los requisitos exigidos por estos aceros.
113
ETC PH 85CP
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.5: E 8016-G
499: E 46 2 B 12 H10
GB
Low Hydrogen electrodes suitable for welding of steels having high atmospheric corrosion
resistance and high content of P and Cu. Ideal for Cor-Ten A steel welding. Due to its
characteristics of high atmospheric corrosion resistance and also mechanical resistance,
comparing to a simple Carbon steel, Cor-Ten is particularly suitable to build movable
structures, as lorries, trailers, etc. Cor-Ten is also used by building industries because of the
particular colour of its surface which does not need any further painting. The deposit made
with ETC PH 85CP has the very same appearance as Cor-Ten A steel.
Elettrodo basico per la saldatura di acciai resistenti alla corrosione atmosferica, contenenti
percentuali relativamente alto di fosforo rame. Idoneo per la saldatura dell'acciaio Cor-Ten A.
L'alta resistenza alla corrosione ed alla abrasione atmosferica, e l'alta resistenza meccanica,
confrontate a quelle di un acciaio al carbonio normale, rendono il Cor-Ten idoneo alla
costruzione di strutture mobili, come autocarri, rimorchi, macchine movimento terra, etc.
Esso viene impiegato pure nelle costruzioni edili, poich la particolare colorazione della
superficie fa s che non vi sia bisogno di vernice. Il deposito dello ETC PH 85CP ha le stesse
caratteristiche dell'acciaio Cor-Ten A.
Basische Elektrode fr das Verschweien von witterungsbestndigem Stahl mit einem hohen
Gehalt an Phosphor/Kupfer. Geeignet fr Cor-Ten A-Stahl. Im Gegensatz zu normalen,
unlegierten Stahlsorten ist der Cor-Ten A-Stahl mit seiner hohen Witterungs- und
Korrosionsbestndigkeit, sowie dem hohen Festigkeitsgrad besonders geeignet fr mobile
Konstruktionen, wie Lastwagen, Anhnger, Bagger etc. Dieser Stahl wird auch im Bauwesen
eingesetzt, da seine besondere Oberflchenfrbung keinen zustzlichen Anstrich verlangt.
Das Schweigut der ETC PH 85CP hat die gleichen Eigenschaften des Cor-Ten A-Stahls.
All-weld metal
Chemical
Composition (%)
C
0.03-0.08
Mn
0.6-0.9
Si
0.5-1
S
0.02 max
P
0.02 max
Cu
0.2-0.5
Ni
0.3-0.5
Mo
0.1 max
Cr
0.3-0.7
As
Sb
Pb
V
0.05 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 620C x 1h
535 min
629 min
-20C 35 min
Elongation
(%)
27 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
60-90
18,3
11,2
46,0
540
9,90
3,25 x 450
80-140
44,2
26,8
82,0
360
15,90
4,00 x 450
110-180
64,7
39,0
96,0
255
16,50
5,00 x 450
160-240
96,7
58,6
105,0
180
17,40
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
114
GB
ELECTRODES FOR WELDING IN OFFSHORE APPLICATIONS
For some time, the large petrol companies intensified their search to extract petrol from the sea bottom. In order to do so, it is
necessary to construct platforms that the rest on the sea bottom and rise many tens of metres out of the sea. These gigantic steel
structures are mostly made of a series of tubes welded together.
The particular dynamic stresses to which they are subjected and the critical working conditions found in this type of environment
have severely tested the manufacturers of the various materials used on the platforms. ETC has over many years, developed a
complete range of products for off shore welding. Many of these have already been successfully used, attesting to their worth.
We would remind you that our Technical Commercial Staff is at your complete disposal and can give you any information that you
may require.
I
ELETTRODI PER LA SALDATURA OFFSHORE
Da tempo le pi grandi case petrolifere intensificano le ricerche per estrarre il petrolio perforando il fondo del mare. Per fare
questo bisogna erigere delle piattaforme che poggiando sul fondo del mare arrivando ad emergere di molte decine di metri.
Queste gigantesche strutture di acciaio sono per lo pi composte da tubi saldati tra loro.
Le particolari sollecitazioni dinamiche a cui sono sottoposte queste strutture e le critiche condizioni ambientali di lavoro hanno
messo a dura prova le case fornitrici di materiale. L'ETC Elettrotermochimica s.r.l. da anni dispone di una completa gamma di
consumabili per la saldatura di offshore. Molti di questi sono gi stati impiegati con successo e ne testimoniano la validit.
Ricordiamo che il nostro Servizio Tecnico Commerciale a vostra completa disposizione per fornirvi qualsiasi informazione.
D
ELEKTRODEN FR DAS OFFSHORE-SCHWEIEN
Seit einiger Zeit haben die groen Erdlfrderungsgesellschaften ihre Forschungen fr die Gewinnung von Erdl durch das
Anbohren des Meeresgrund erweitert. Zu diesem Zweck werden Plattformen bentigt, deren Struktur mehrere Meter aus dem
Wasser ragt und wo die Fundamente auf dem Meeresboden verankert sind.
Diese riesigen Stahlkonstruktionen bestehen vorwiegend aus verschweiten Rohrgestellen. Die hohe dynamische Belastung und
die kritischen Witterungsverhltnisse, denen diese Konstruktionen ausgesetzt sind, haben die Hersteller von Schweimaterial vor
eine groe Aufgabe gestellt. Die ETC Elettrotermochimica verfgt seit Jahren ber eine komplette Auswahl von Zusatzwerkstoffen
fr das Offshore-Schweien. Viele dieser Werkstoffe sind bereits zum Einsatz gekommen und konnten ihre Tauglichkeit unter
Beweis stellen.
Unser technisches Bro steht Ihnen jederzeit fr weitere Ausknfte gern zur Verfgung.
E
ELECTRODOS PARA LA SOLDADURA OFFSHORE
Desde hace tiempo las grandes compaas petrolferas han intensificado su bsqueda para extraer petrleo del fondo del mar.
Para realizar esto, es necesario la construccin de plataformas marinas que queden ancladas al fondo marino y emerjan muchas
decenas de metros sobre el nivel del agua. Estas gigantescas estructuras de acero estn principalmente construidas con tubos,
uno soldado tras otro.
Las particulares solicitaciones mecnicas a que son expuestas estas estructuras, sumadas a las crticas condiciones
ambientales de trabajo, han exigido unas duras pruebas a los materiales utilizados en las plataformas. ETC Elettrotermochimica
Srl dispone desde hace aos de una completa gama de consumibles para la soldadura de offshore, que han sido y lo son en la
actualidad, utilizados en estas aplicaciones, siendo testimonio de su validez. Les recordamos que nuestro Servicio Tcnico
Comercial est a su disposicin para ampliarles cualquier informacin al respecto.
115
ETC PH 56S
EN
Welding Positions
Approvals
ABS
499: E 42 5 B 12 H5
BV
CONTROLAS
DB
GB
The ETC PH 56 S is a basic coated low hydrogen electrode with a very thin coating to improve
joint access and make the electrode suitable for root pass welding. The principal applications
are related to all positional welding of materials to BS 4360-50D or equivalent. The electrode is
ideally suited for pipe welding using the vertical-up technique. The main related industries are
offshore, petrochemical and power engineering.
Elettrodo a rivestimento basico con ottima saldabilit in tutte le posizioni. Deposita un cordone
di saldatura a bassissimo tenore di idrogeno con elevate caratteristiche meccaniche.
Particolarmente indicato per la saldatura di off-shore e piattaforme marine. Ottimi risultati di
C.O.D.. Arco molto protetto, ottima qualit radiografica.
Elektrode mit basischer Ummantelung und optimaler Schweibarkeit in allen Positionen. Das
Schweigut enthlt nur geringe Mengen Wasserstoff und besitzt hohe mechanischen
Eigenschaften. Besonders geeignet fr das Offshore-Schweien und den Bau von
Bohrplattformen. Ausgezeichnete C.O.D. Resultate; geschtzter Lichtbogen und optimale
Rntgenqualitt.
Electrodo de revestimiento bsico con ptima soldabilidad en todas las posiciones. Deposita
un cordn de soldadura con bajsimo contenido de hidrgeno y elevadas caractersticas
mecnicas. Particularmente indicado para la soldadura de OFF-SHORE y plataformas
marinas. Optimos resultados C.O.D. Arco muy protegido y excelentes resultados
radiogrficos.
Yield Strength
2
N/mm
PWHT 620C x 1h
510 min
390 min
-50C 47 min
28 min
As Welded
510 - 590
420 min
-50C 47 min
26 min
Heat Treatment
ELECTRODES
Classification
AWS A5.1: E 7016.1-H4
Elongation
(%)
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 5 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 390-420C x 1h, max 1 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
DNV
GL
LRS
MMI
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.04-0.09
Mn
0.8-1.4
Si
0.3-0.6
S
0.015 max
P
0.02 max
Cu
0.08 max
Ni
0.07 max
Mo
0.02 max
Cr
0.05 max
As
Sb
Pb
V
0.02 max
Sn
Nb
0.05 max
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,00 x 300
60-75
10,3
6,3
45,0
960
9,90
2,50 x 300
60-90
16,3
10,0
48,0
645
10,50
2,50 x 350
60-90
19,5
11,7
51,0
645
12,60
3,25 x 350
80-130
30,7
18,7
53,0
420
12,90
3,25 x 450
80-120
39,3
23,8
73,0
420
16,50
4,00 x 350
125-170
45,3
27,6
62,0
285
12,90
4,00 x 450
125-170
57,9
35,0
83,0
285
16,50
5,00 x 450
170-240
87,7
53,4
90,0
195
17,10
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
116
ETC PH 75S
EN
Welding Positions
Approvals
ABS
499: E 50 6 2Ni B 32 H5
ELECTRODES
Classification
AWS A5.5: E 8018-C1
DNV
LRS
GB
Low Hydrogen electrodes suitable for all-position welding of offshore platforms. Deposit with
a 2,5% Ni content; excellent mechanical properties and C.O.D. tests. To be used also in
combination with ETC PH 88S or ETC PH 88S HR.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
PWHT 620C x 1h
560 - 640
490 min
-60C 60 min
26 min
As Welded
520 - 640
490 min
-60C 60 min
26 min
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 250-300C for
one hour, max 5 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.035-0.075
Mn
0.7-1.2
Si
0.2-0.5
S
0.015 max
P
0.015 max
Cu
0.07 max
Ni
2.3-2.75
Mo
0.03 max
Cr
0.05 max
As
Sb
Pb
V
0.02 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 350
50-100
19,5
11,7
50,0
645
12,60
3,25 x 350
90-140
35,7
21,9
53,0
345
12,30
3,25 x 450
100-140
47,0
28,5
58,0
345
16,20
4,00 x 350
120-180
51,3
31,4
66,0
240
12,30
4,00 x 450
120-190
66,2
42,1
68,0
240
15,90
5,00 x 450
180-270
100,0
60,9
80,0
165
16,50
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
117
ETC PH 76S
EN
Welding Positions
Approvals
ABS
499: E 46 6 1Ni B 32 H5
BV
CONTROLAS
DNV
GB
ETC PH 76S is well suited for welding BS 4360 50D and similar grades used for offshore
contructions. Satisfactory C.T.O.D. results avoid stress relieving for joints in plates up to
approx. 50 mm thick. Many approved welding procedures for offshore and construction
industries exist for this electrode. Very good properties are obtained even when no heat
treatment is carried out. This electrode is of major importance for offshore work; it enables
higher yield steels to be welded with absolute confidence.
Elettrodo ideato per la saldatura di acciai corrispondenti alle classificazioni BS 4360 50D e
similari. Ottime caratteristiche di tenacit a bassa temperatura e ottimi valori di C.O.D. test.
Ottime caratteristiche anche senza trattamento termico. Trova maggior applicazione in
offshore, per la saldatura di strutture di primaria importanza dove assolutamente importante
avere un prodotto di sicura affidabilit
Elektrode fr das Verschweien von Stahl der Klasse BS 4360 50D oder artverwandte
Stahlsorten. Ausgezeichneter Festigkeitsgrad bei niedrigen Temperaturen und optimaler
C.O.D.-Test. Ideal fr den Offshore-Einsatz. Sehr gute Eigenschaften auch ohne
Wrmebehandlung. Wird vorwiegend bei Offshore-Schweiarbeiten eingesetzt und bei
Strukturen, wo absolute Zuverlssigkeit erforderlich ist
ELECTRODES
Classification
AWS A5.5: E 7018-G
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
PWHT 620C x 1h
490 - 560
390 min
-60C 60 min
28 min
As Welded
510 - 620
460 min
-60C 60 min
26 min
GL
LRS
RINA
All-weld metal
Chemical
Composition (%)
C
0.03-0.07
Mn
1.3-1.7
Si
0.4 max
S
0.01 max
P
0.015 max
Cu
0.03 max
Ni
0.6-1
Mo
0.01 max
Cr
0.2 max
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 3 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 3 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
80-100
18,1
10,9
56,0
645
11,70
2,50 x 350
80-100
20,9
12,8
59,0
645
13,50
3,25 x 350
100-140
36,5
21,3
60,0
345
12,60
3,25 x 450
100-130
47,0
27,4
96,0
345
16,20
4,00 x 450
120-180
67,1
40,4
100,0
255
17,10
5,00 x 450
180-270
101,8
63,6
106,0
165
16,80
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
118
ETC PH 88S
EN
Welding Positions
Approvals
ABS
499: E 50 6 Mn 1 Ni B 12
ELECTRODES
Classification
AWS A5.5: E 8016 G
DNV
LRS
GB
The ETC PH 88S electrode is a low-alloyed developed for welding higher yield steels (min.
450/mm2), usually BS 4360-55 E/F and E 450 EMZ, introduced for topside facilities of production
platforms. This electrode provides high impact and fracture (C.O.D.) toughness in as-welded
and stress relieved conditions. Offshore yards report very favourable results with this
electrode in all welding positions. This electrode is of major importance for offshore work; it
enablcs higher yield steels to be welded with absolute confidence. Yards have reported low
repair rates even when welds are subject to very intensive inspections.
ETC PH 88S un elettrodo basico debolmente legato sviluppato per la saldatura di acciai ad
elevato limite elastico (min. 450/mm2) tipo BS 4360-55 E/F e E 450EMZ, normalmente utilizzati
nella costruzione offshore. Il deposito di questo elettrodo garantisce elevati valori di tenacit e
ottimi C.T.O.D., sia allo stato come saldato che dopo trattamento termico.
Die ETC PH 88S ist eine basische Elektrode mit geringem Gehalt und fr das Verschweien
von hochelastischemStahl mind. (450/mm2) der Klasse BS 4360-55 E/F und E 450EMZ, gedacht.
Sie findet Einsatz bei Offshore-Konstruktionen. Schweigut mit sehr hoher Festigkeit und
ausgezeichneten C.T.O.D.-Werten im verschweiten Zustand und nach Wrmebehandlung.
Sie wird vorwiegend bei Offshore-Schweiarbeiten eingesetzt und bei Strukturen, wo
absolute Zuverlssigkeit erforderlich ist.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 620C x 1h
570 - 640
460 min
-60C 60 min
26 min
As Welded
600 - 660
500 min
-60C 60 min
24 min
Current Conditions DC +; AC
Elongation
(%)
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
1.6-1.9
Si
0.2-0.5
S
0.015 max
P
0.015 max
Cu
0.07 max
Ni
0.06-1
Mo
0.03 max
Cr
0.05 max
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 3 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 3 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 350
55-85
19,1
11,7
50,0
645
12,30
3,25 x 350
80-140
30,7
18,4
54,0
420
12,90
3,25 x 450
80-130
39,3
23,7
58,0
420
16,50
4,00 x 450
110-180
59,0
35,4
82,0
255
16,80
5,00 x 450
180-230
90,8
54,7
89,0
195
17,70
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
119
ETC PH 88S HR
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.5: E 8018-G
499: E 50 6 Mn 1Ni B 32
GB
The ETC PH 88S HR iron-powder electrode is a low-alloyed Mn/Ni developed for welding
higher yield steels (min. 450/mm2), usually BS 4360-55 E/F and E 450EMZ, introduced for
topside facilities of production platforms. This electrode provides high impact and fracture
(C.O.D.) toughness in as-welded and stress relieved conditions. This electrode is of major
importance for offshore work; it enables higher yield steels to be welded with absolute
confidence.
L'ETC PH 88 HR un elettrodo basico con polvere di ferro nel rivestimento, debolmente legato
Mn/Ni sviluppato per la saldatura di acciai ad elevato limite elastico (min. 450/mm2) tipo BS
4360-55 E/F e E 450 EMZ, normalmente utilizzati nella costruzione offshore. Il deposito di
questo elettrodo garantisce elevati valori di tenacit e ottimi C.T.O.D., sia allo stato come
saldato che dopo trattamento termico
Die ETC PH 88HR ist eine basische Elektrode mit eisenstaub-Ummantelung, mit geringem
C/Mn/Ni-Gehalt und fr das Verschweien von hochelastischem Stahl (mind. 450/mm2) der
Klasse BS 4360-55 E/F und E 450EMZ, gedacht. Sie findet Einsatz bei Offshore-Konstruktionen.
Schweigut von sehr hoher Festigkeit und ausgezeichneten C.T.O.D.-Werten im
verschweiten Zustand und nach Wrmebehandlung. Eine Ausbringung von 120% verleiht der
Elektrode ETC PH 88S HR eine optimale Schweibarkeit und einen leichten Lichtbogen in allen
Positionen.
ETC PH 88S HR es un electrodo bsico con polvo de hierro debilmente aleado al Mn/Ni ideado
para la soldadura de aceros de elevado lmite elstico (mn. 450 N/mm2) tipo BS 4360-55 E/F y
E450 EMZ, normalmente utilizado en la construccin OFF-SHORE. El depsito de este
electrodo garantiza elevados valores de tenacidad y ptimos valores en ensayos C.T.O.D.
tanto sin o con tratamiento trmico.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 620C x 1h
570 - 640
460 min
-60C 60 min
26 min
As Welded
600 - 680
500 min
-60C 60 min
24 min
Elongation
(%)
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
1.1-1.6
Si
0.2-0.5
S
0.015 max
P
0.015 max
Cu
0.07 max
Ni
0.6-1
Mo
0.1-0.3
Cr
0.05 max
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying To obtain 5-10 ml H2/100 gr of weld metal, dry at 350-370Cx1h,
max 3 times. To obtain less than 5 ml H2/100 gr of weld metal,
dry at 400-420C x 1h, max 3 times. Keep dry and store at room
temperature. Once opened, store at 90-150C until use.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
60-100
18,9
11,7
60,0
540
10,20
3,25 x 350
80-140
34,8
21,3
62,0
345
12,00
3,25 x 450
80-140
47,0
27,4
97,0
345
16,20
4,00 x 450
120-180
67,1
40,4
102,0
255
17,10
5,00 x 450
180-270
101,8
63,6
106,0
165
16,80
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
120
GB
ELECTRODES FOR WELDING OF CHROME-NICKEL AUSTENITIC STAINLESS STEELS
General characteristics
The term stainless steel indicates any steel which contains sufficient Cr to make it corrosion resistant in an aggresive
environment. The minimum quantity of Cr required is about 11-12%.
Another important characteristic derives from the presence of austenitic elements such as nickel, which should be sufficient to
render the matrix austenitic at all temperatures.
Stainless steels are generally used because of their excellent mechanical resistance and oxidation at high temperatures.
Low temperature resilience
Austenitic stainless steels are highly resilient and are so malleable that they can not easily be fractured at low temperatures.
Because of this intrinsic characteristic, they are often used to produce equipement designed to function at low temperatures, also
very much below 0C. When welded, the metal deposited normally contains a certain amount of delta ferrite which can change in
the sigma phase, as a result of stress relieving by heat or stabilization of the weld at temperatures between 650C and 925C. This
phase generally leads to a reduction in the malleability and toughness.
Ferrite and sigma phase
Even completely austenitic compositions in the semifinished state may contain small islands of delta ferrite in an austenitic matrix
in the casting phase or molten metal due to welding. The presence of ferrite in the structure of the deposited metal depends mainly
on the chemical composition. Many stainless steels that are corrosion resistant have in fact, a highly critical field of stability in
the various phases and their totally austenitic partially ferritic field depends on the balance of the chemical composition.
Given that the completely austenitic deposits may be, in certain cases, subject to hot cracks, the presence of ferrite prevents this
tendency. It can, therefore, be said that in this phase, as oportunely balanced percentage is beneficial, as well as being a
"lubrificant" for the crystaline grain which makes the reticular structure more malleable.
The presence of this phase can be found by means of magnetic systems. Heat treatme after welding can reduce or even eliminate
the ferrite in a weld deposit. In an austenitic structure ferrite and carbides may be found as well as an intermetalic chrome and
iron compound called "sigma phase". This compound is normally formed when the ferrite is transformed as a result of keeping the
steel at temperature between, 650C and 925Cfor a long time. This temperature depends on the chemical composition and
structure of the steel. The sigma phasecan, however, also arise in austenitic matrices.
The sigma phase can bring about the reduction in the corrosion resistance, but above all, there is a loss of malleabily and
resilience. Given the high temperature reached by the electrical arc, it is possible to find this phase in the deposited metal on
welding. It should be remembered that the sigma phase is very harmful, it may be dissoluted in the austenite on trasformed into
delta ferrite by heating the steel above maximum stability temperature of the phase.
ETC Elettrotermochimica check every type of austenitic electrode and each production lot, for ferrite in the deposit.
The values are analysed and may be certified in accordance with: Schaffler; De Long; Espy; WRC; Permascope.
121
I
ELETTRODI PER LA SALDATURA DEGLI ACCIAI INOSSIDABILI AUSTENITICI AL CROMO-NICHEL
Caratteristiche generali
Con il nome di acciaio inossidabile si suole indicare qualsiasi acciaio nel quale sia presente l'elemento Cr in quanto tale da
renderlo resistente alla corrosione in ambiente aggressivo. Il tenore minimo di Cr si aggira intorno all' 11-12%.
Altra caratteristica importante costituita da quella conseguente alla presenza di elementi austenitici, di solito nichel, in quantit
tale da creare una matrice austenitica a tutte le temperature.
Gli acciai inossidabili sono sovente impiegati per l'eccellente resistenza meccanica ed all'ossidazione ad elevate temperature.
Resilienza alle basse temperature
Gli acciai inossidabili austenitici danno elevati valori di resilienza ed un'alta percentuale di duttilit alla rottura alle basse
temperature. Per tale loro intrinseca caratteristica sono molto usati in apparecchiature destinate a lavorare a temperature anche
molto al di sotto di OC. Allo stato saldato il metallo depositato contiene normalmente una certa quantit di ferrite delta, la quale
pu trasformarsi in fase sigma a seguito di un eventuale trattamento termico di distensione o di stabilizzazione delle saldature nel
campo tra 650C e 925C. La presenza di tale fase porta generalmente ad una diminuzione della duttilit e della tenacit.
Fase sigma e ferrite
Anche composizioni completamente austenictiche allo stato semi-lavorato possono presentare, allo stato di getto o di metallo
fuso di saldatura, piccole isole di ferrite delta in una matrice austenitica. La presenza o l'assenza di ferrite nella struttura del
metallo depositato dipende principalmente dalla composizione chimica. Infatti molti acciai inossidabili resistenti alla corrosione
hanno un campo altamente critico di stabilit delle varie fasi ed il loro campo totalmente austenitico o parzialmente ferritico
dipende dal bilanciamento della composizione chimica.
Poich i depositi completamente austenitici possono essere in certi casi soggetti a cricche a caldo, la presenza di ferrite inibisce
tale tendenza. Si pu pertanto dire che la presenza di tale fase, in percentuale opportunamente bilanciata, benefica oltre a
costituire un "lubrificante" del grano cristallino, che conferisce alla struttura reticolare maggiore duttilit.
La presenza di questa fase pu essere rilevata con sistemi magnetici. I trattamenti termici dopo la saldatura possono diminuire o
addiruttura eliminare la ferrite in un deposito di saldatura. possibile trovare in una struttura costituita da austenite, ferrite e
carburi un composto intermetallico di cromo e ferro detto "fase sigma". Questo composto si forma normalmente per trasformazione
della ferrite a seguito di un mantenimento prolungato dell'acciaio a temperature tra 650 e 925C; tale temperatura funzione della
composizione chimica e strutturale dell'acciaio. La fase pu tuttavia originarsi anche in matrici austenitiche.
La fase sigma pu provocare una diminuzione della resistenza alla corrosione, ma soprattutto si manifesta con una perdita di
duttilit e resilienza. Date le alte temperature raggiunte dall'arco elettrico possibile riscontrare la presenza di tale fase in metallo
depositato allo stato saldato. Poich la presenza di fase sigma molto dannosa, si pu ottenere la sua dissoluzione nell'austenite,
o la trasformazione in ferrite delta, mediante riscaldamento dell'acciaio al di sopra della temperatura massima di stabilit della
fase.
Il controllo della ferrite nel deposito viene da ETC Elettrotermochimica fatto per ogni tipo di elettrodo austenitico e per ogni lotto
di produzione. I valori vengono analizzati e possono essere certificati in accordo a: Schaffler; De Long; Espy; WRC; Permascope.
122
D
ELEKTRODEN FR DAS VERSCHWEIEN VON AUSTENITISCHEM, ROSTFREIEM CHROM-NICKEL-STAHL
Allgemeine Eigenschaften
Als rostfreier Stahl gelten allgemein alle Stahlsorten, die auf Grund ihres Chrom-Gehaltes, unter aggressiven Bedingungen,
korrosionsbestndig sind.
Dieser Stahl mu Mindestgehalt an Chrom (11-12%) aufweisen.
Eine weitere wichtige Eigenschaft ist ein Gehalt an austenitischen Elementen (normalerweise Nickel), der ausreichend ist, um bei
allen Temperaturen eine austenitische Matrize zu bilden.
Die rostfreien Stahlsorten sind bewhrt wegen ihrer auergewhnlichen mechanischen Bestndigkeit und dem Widerstand
gegen Oxydation bei hohen Temperaturen.
Kerbschlagzhigkeit bei niedrigen Temperaturen
Die rostfreien, austenitischen Stahlsorten zeigen bei Bruch durch niedrigen Temperaturen eine groe Kerbschlagzhigkeit und
hohen Dehnbarkeitsgrad. Auf Grund dieser besonderen Eigenschaften finden sie Einsatz bei Gerten, die bei Temperaturen auch
weit unter 0C eingesetzt werden. Im verschweiten Zustand enthlt das Metall normalerweise eine bestimmte Menge an DeltaFerrit, das sich bei einer eventuellen Wrmebehandlung (Entspannung oder Stabilisierung der Schweinaht zwischen 650 und
925C) in eine Sigma-Phase umwandeln kann. Eine derartige Umformung fhrt im allgemeinen zu einer Verringerung der
Dehnbarkeit und der Festigkeit.
Sigma-Phase und Ferrit
Auch voll austenitische, halbfertige Zusammensetzungen knnen in Form von Gu oder flssigem Metall fr das Schweien,
kleine Inseln von Delta-Ferrit in einer austenitischen Matrize bilden. Der Anteil, oder das Fehlen von Ferrit in dem aufgetragenen
Metallgefge, hngt vorwiegend von der chemischen Zusammensetzung ab. Viele rostfreie, korrosionsbestndige Stahlsorten
haben ein sehr kritisches Stabilittsfeld bei den verschiedenen Phasen und ein voll austenitisches oder teilweise ferritisches Feld
hngt von einer ausgewogen chemischen Zusammensetzung ab. Voll austenitische Lagen unterliegen in einigen Fllen einer
Rissbildung durch Wrme; ein Vorhandensein von Ferriten hemmt diese Tendenz. Eine solche Phase kann also bei einem
ausgeglichenen Verhltnis nur von Vorteil sein und auerdem eine Schmierung der Kristallkrnung veranlassen,, wodurch der
Netzstruktur eine hhere Dehnbarkeit verliehen wird.
Diese Phase kann mit magnetischen Systemen gemessen werden. Eine Wrmebehandlung nach dem Schweien kann das Ferrit
in dem Schweigut reduzieren oder sogar ganz entfernen. In einem Schweigefge aus Austenit, Ferrit und Karbid kann eine
intermetallische Verbindung aus Chrom und Eisen, eine sogenannte Sigma-Phase entstehen. Diese Verbindung entsteht
normalerweise durch Umwandlung des Ferrits, infolge einer andauernden Erhitzung des Stahls bei 650 und 925C. Bei dieser
Temperatur erfolgt die chemische und strukturelle Zusammensetzung des Stahls. Diese Phase kann auch in der austenitischen
Matrize
seinen Ursprung haben.
Die Sigma-Phase kann den Widerstand gegen Korrosion verringern, aber vorallem fhrt sie zu einem Verlust der Dehnbarkeit und
der Kerbschlagzhigkeit. Durch die hohen Temperaturen des elektrischen Lichtbogens kann sich diese Phase in verschweitem
Metall bilden.
Die Bildung einer Sigma-Phase ist auf jeden Fall nicht von Vorteil; sie kann durch die Erwrmung des Stahls auf eine Temperatur
ber der max. Temperatur der Phasenstabilitt im Austenit entfernt oder in Delta-Ferrit umgewandelt werden.
Eine Ferritkontrolle des Schweiguts erfolgt seitens der ETC Elettrotermochimica fr alle austenitischen Elektrodentypen und fr
jede Produktenserie. Die Werte werden analysiert und knnen nach Schaffler, De Long, Espy, WRC oder Permascope im Zertifikat
dargestellt werden.
123
E
ELECTRODOS PARA LA SOLDADURA DE ACEROS INOXIDABLES AUSTENITICOS AL CROMO-NIQUEL
Caractersticas generales
Con el nombre de acero inoxidable se suele indicar cualquier acero que presenta el elemento del Cr de tal manera que consiga
una resistencia a la corrosin en ambientes agresivos. El contenido mnimo de Cr oscila entre el 11-12%.
Otra caracterstica importante es la presencia de elementos austenticos, en general el Ni, con una cantidad tal que sea capaz
de crear una matriz austentica a todas las temperaturas.
Los aceros inoxidables son muy utilizados por su excelente resistencia mecnica, a la oxidacin y a temperaturas elevadas.
Resiliencia a bajas temperaturas
Los aceros inoxidables austenticos dan elevados valores de resiliencia y un alto porcentaje de resistencia a la rotura a baja
temperatura. Por tal caracterstica intrnseca, son muy usados en la fabricacin de equipos destinados a trabajar a temperaturas
bajo cero. Cuando es soldado, el material depositado contiene normalmente una cierta cantidad de ferrita delta, la cual puede
transformase en la fase sigma cuando procedemos por ejemplo a un tratamiento trmico de distensionado de la soldadura en
rangos comprendidos entre 650C y 925C. La presencia de tal fase viene acompaada generalmente de una disminucin de la
ductilidad y de la tenacidad.
Ferrita y fase sigma
Algunas composiciones completamente austenticas en un estado semiterminado pueden presentar, en estado de colada o de
metal fundido de soldadura, pequeas islas de ferrita delta, en una matriz austentica. La presencia o ausencia de ferrita en la
estructura del metal depositado depende de la composicin qumica . En efecto, muchos aceros inoxidables resistentes a la
corrosin poseen un campo altamente crtico de estabilidad en las distintas fases y en los campos totalmente austenticos o
parcialmente ferrticos depende del equilibrado de la composicin qumica.
Ya que los depsitos completamente austenticos pueden estar en ciertos casos sujetos a fisuraciones en caliente, la presencia
de ferrita inhibe tal tendencia. Por lo tanto se puede decir que la presencia de tal fase, oportunamente equilibrada y porcentuada
es beneficioso al constituir un lubrificante del grano cristalino, que confiere a la estructura reticular mayor ductilidad.
La presencia de esta fase puede ser detectada con sistemas magnticos; los tratamientos trmicos despus de la soldadura
pueden disminuir o prcticamente eliminar la ferrita de un depsito de soldadura. Es posible encontrar en una estructura
constituida de austenita, ferrita y carburos como un compuesto intermetlico de hierro y cromo, denominada fase sigma. Este
compuesto se forma normalmente por la transformacin de la ferrita a continuacin de un mantenimiento prolongado del acero
a temperaturas entre 650 y 925C; esta temperatura esta en funcin de la composicin qumica y de la estructura del acero. Esta
fase incluso se puede originar en matrices austenticas.
La fase sigma puede provocar un disminucin de la resistencia a la corrosin, pero sobre todo se manifiesta con una prdida
dctil y de resiliencia . Dadas las altas temperaturas dentro del arco elctrico, es posible reencontrar la presencia de tal fase en
el metal depositado una vez soldado. Ya que la presencia de la fase sigma es muy perjudicial, se puede obtener su dilucin en la
austenita, o en su transformacin en ferrita delta, mediante tratamiento trmico del acero por encima de la temperatura mxima
de estabilidad de la fase.
El control de la ferrita en el depsito es verificado por ETC Elettrotermochimica para cada tipo de electrodo austentico y para
cada lote de produccin. Los valores analizados son certificados de acuerdo a Schaffler; De Long; Espy; WRC; Permascope.
124
ETC PH RSP
Welding Positions
Approvals
GB
All-weld metal
Chemical
Composition (%)
C
0.05 max
Mn
1 max
Si
1 max
S
0.02 max
P
0.025 max
Cu
0.15 max
Ni
9-12
Mo
3-4
Cr
17.5-20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
680 - 780
580 - 680
20C 60 min
26 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,00 x 300
30-50
11,3
6,9
39,0
930
10,50
2,50 x 300
45-75
18,4
10,6
52,0
570
10,50
3,25 x 350
60-120
35,0
19,5
58,0
360
12,60
4,00 x 350
90-140
51,3
28,8
61,0
240
12,30
5,00 x 350
130-180
84,0
50,8
75,0
150
12,60
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
125
ELECTRODES
Classification
Classification
Welding Positions
Approvals
CONTROLAS
GB
Basic version of the electrode ETC PH RSP, depositing an austenitic-ferritic weld metal which
has extremely high resistance to cracking. ETC PH RSP-B is particularly suitable for welding
dissimilar metals (i.e. for joining stainless steel to mild steel). This electrode is also applied for
depositing buffer layers before hardfacing, to absorb stresses resulting from the deposition of
a hard top layer, or to compensate the incompatibility of the chemical compositions of parent
metal and surfacing material.
Versione basica dell'elettrodo ETC PH RSP con deposito austenitico-ferritico di alta resistenza
alla criccabilit. ETC PH RSP-B particolarmente indicato per la saldatura di acciai dissimili
(ad esempio inox con acciaio dolce). Utilizzato anche come strato intermedio nei riporti duri
per assorbire le tensioni tra il metallo base ed il riporto.
Versin bsica del electrodo ETC PH RSP con depsito austentico-ferrtico de alta resistencia
a la rotura. ETC PH RSP-B est particularmente indicado para la soldadura de aceros
disimilares ( inoxidable con Carbono). Utilizado como capa intermedia en los recargues duros
para absorver buena parte de las tensiones del metal base y del recargue.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
680 - 780
580 - 680
20C 80 min
29 min
All-weld metal
Chemical
Composition (%)
C
0.05 max
Mn
2 max
Si
0.5 max
S
0.02 max
P
0.025 max
Cu
0.15 max
Ni
9-12
Mo
3-4
Cr
17.5-20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
40-75
17,0
10,3
52,0
600
10,20
3,25 x 350
60-120
32,6
19,6
58,0
405
13,20
4,00 x 350
90-140
48,9
29,5
61,0
270
13,20
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
126
ELECTRODES
ETC PH RSP-B
ETC PH BS 307
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E 307-15
1600: E 18 9 MnMo B 12
1.4370
GB
Basic-coated electrode suitable for dissimilar steels welding, quenched and tempered steels
and also steels having 13% Mn and Cr steels. Good corrosion and wear resistance. Excellent
mechanical properties and high crack resistance.
Elettrodo a rivestimento basico, adatto alla saldatura di acciai dissimili, acciai da bonifica
acciai al 13% Mn, acciai al Cr, ecc. Il deposito resistente all'usura e all'ossidazione.
Elettrodo con notevoli caratteristiche meccaniche e dall'alta resistenza alla fessurazione.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
590 min
320 min
20C 80 min
30 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.04-0.1
Mn
3.3-4.75
Si
0.9 max
S
0.025 max
P
0.025 max
Cu
0.16 max
Ni
9-10.5
Mo
0.5-1.5
Cr
18-20.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
50-75
18,0
10,8
41,0
600
10,80
3,25 x 350
70-120
34,4
21,0
50,0
375
12,90
4,00 x 350
90-120
49,4
29,7
62,0
255
12,60
5,00 x 350
110-115
73,9
45,0
64,0
195
14,40
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
127
ETC PH BS 308L
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E 308L-15
1600: E 19 9 L B 12
1.4316
GB
The ETC PH BS 308L is a basic coated all position stainless steel welding electrode ideally
suited for pipe welding applications. The arc characteristics are such that a root bead of
positive penetration can be easily achieved. Max service temperature +350C. The electrode
ETC PH BS 308 having C 0.08% max is available on request.
ETC PH BS 308L un elettrodo a rivestimento basico per tutte le posizioni ideali per
applicazioni su tubi. Le caratteristiche dell'arco consentono di avere in prima passata
penetrazione al vertice. Massima temperatura di esercizio +350C. Su richiesta disponibile
l'elettrodo ETC PH BS 308 con C max 0.08%.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
520 min
350 min
-46C 40 min
Elongation
(%)
35 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.04 max
Mn
1-1.7
Si
0.4 max
S
0.025 max
P
0.025 max
Cu
0.1 max
Ni
9-11
Mo
0.2 max
Cr
18-21
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
(mm.)
2,00 x 300
2,50 x 300
30-55
10,0
6,0
39,0
960
9,60
45-70
17,0
10,5
47,0
600
10,20
3,25 x 350
65-120
32,6
19,6
68,0
405
13,20
4,00 x 350
100-140
48,9
29,7
75,0
270
13,20
5,00 x 350
130-170
70,8
43,2
81,0
195
13,80
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
128
ETC PH BS 308L VU
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E308L-15
1600: E 19 9 L B 12
GB
Low hydrogen electrode suitable for welding of austenitic stainless steels like AISI 304L or
308L. The special coating allows vertical up welding and makes ETC PH 308L-VU particularly
suitable for welding on yards. The heavily basic coating allows the excellent protection of the
weld pool from oxide. The electrode ETC PH BS 308 VU having C 0.08% max is available on
request.
Elettrodo basico per la saldatura di acciai inossidabili austenitici tipo AISI 304L o 308L. Lo
speciale rivestimento consente di saldare in posizione verticale ascendente e rende
l'elettrodo ETC PH BS 308 L-VU ideale per applicazioni in opera. Il rivestimento altamente
basico consente una eccezionale protezione del bagno dalla ossidazione. Su richiesta
disponibile l'elettrodo ETC PH BS 308 VU con C max 0.08%.
Basische Elektrode fr das Verschweien von rostfreiem, austenitischem Stahl, Typ AISI 304L
oder 308L. Durch die Spezial-Ummantelung ist Fallnahtschweien mglich und macht die
Elektrode ETC PH BS 308L-VU besonders geeignet fr bereits bestehende Konstruktionen. Die
hoch basische Ummantelung schtzt das Schmelzbad vor der Oxydation. Auf Anfrage ist die
Elektrode ETC PH BS 308 VU mit max. C 0,08% erhltlich.
Electrodo bsico para la soldadura de aceros inoxidables austenticos tipo AISI 304L 308L.
Su especial revestimiento permite sbre todo la soldadura en vertical ascendente, muy
indicado para soldadura en montaje. El revestimiento altamente bsico le da una alta
proteccin al bao protegindole de oxidaciones. Bajo pedido se puede confeccionar ETC PH
BS 308L VU con C mx. 0,08%.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
550 min
380 min
20C 60 min
Elongation
(%)
All-weld metal
Chemical
Composition (%)
C
0.04 max
Mn
1.3-1.7
Si
-0.5
S
0.03 max
P
0.03 max
Cu
0.1 max
Ni
9-11
Mo
0.2 max
Cr
18-21
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
-
35
F. N.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
60 - 90
17,4
10,4
42,0
570
9,90
3,25 x 350
80 - 110
31,2
18,9
61,0
375
11,70
4,00 x 350
100 - 130
49,4
29,7
67,0
255
12,60
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
129
ETC PH BS 308LT
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E 308L-15
1600: E 19 9L B 22
GB
Low hydrogen electrodes suitable for austenitic stainless steels welding. Low carbon content
and very good mechanical properties at -196C.
Elettrodo basico per la saldatura di acciai inox austenitici. Basso tenore di carbonio e ottime
caratteristiche meccaniche a -196C.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
520 min
350 min
-196C 47 min
Elongation
(%)
35 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.04 max
Mn
1-1.7
Si
0.4 max
S
0.025 max
P
0.025 max
Cu
0.1 max
Ni
9-11
Mo
0.2 max
Cr
18-21
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,50 x 300
45-70
15,7
9,5
40,0
690
10,80
3,25 x 350
65-120
31,9
19,2
61,0
405
12,90
4,00 x 350
100-140
47,1
28,6
66,0
255
12,00
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
130
ETC PH RS 308L
EN
Welding Positions
Approvals
ABS
1600: E 19 9L R 12
ELECTRODES
Classification
AWS A5.4: E 308L-16
CONTROLAS
MMI
Wr.
TUV
1.4316
GB
Semi-basic electrode suitable for welding of austenitic steels having 16-20% Cr and 8-12% Ni
(i.e. AISI 308 and 308L). Deposit with a Carbon content max 0.04%. Particularly suitable for
nuclear, chemical and alimentary fields. Excellent weldability with a spatter tree arc;
self-releasing slag combined with a very smooth bead appearance. Max service temperature
+300C. The electrode ETC PH RS 308 having C 0.08% max is available on request.
Elettrodo semi-basico per la saldatura di acciai inossidabili austenitici contenenti dal 16 al 20%
di Cr e dall'8 al 12% di Ni (ad es. AISI 308 e 308L). Deposito con contenuto di carbonio massimo
dello 0.04%. Impiegato negli impianti nucleari, alimentari e chimici. Eccellente saldabilit con
un arco completamente privo di proiezioni; scoria facilmente asportabile e cordone
dall'aspetto piano e perfettamente raccordato. Temperatura massima di esercizio +300C. Su
richiesta disponibile l'elettrodo ETC PH RS 308 con C max 0.08%.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
520 min
350 min
20C 60 min
Elongation
(%)
All-weld metal
Chemical
Composition (%)
C
0.035 max
Mn
0.5-1
Si
0.6-0.9
S
0.025 max
P
0.025 max
Cu
0.1 max
Ni
9-11
Mo
0.2 max
Cr
19-21
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
35
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
(mm.)
1,50 x 250
2,00 x 300
20-30
5,4
3,2
23,0
1290
6,90
30-60
11,0
6,7
27,0
930
10,20
2,50 x 300
50-80
18,4
11,2
39,0
570
10,50
3,25 x 350
60-120
35,0
21,0
61,0
360
12,60
4,00 x 350
100-140
52,8
31,6
68,0
240
12,60
5,00 x 350
130-180
80,0
48,9
78,0
150
12,00
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
131
ETC PH RS 308L VD
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E308L-16
1600: E 19 9 LR 12
1.4316
GB
The ETC PH RS 308L VD is an electrode developed for welding of AISI 304L and 308L stainless
steels. Excellent weldability with a spatter free arc; self-releasing slag combined with a very
smooth bead appearance.
ETC PH RS 308L VD ist eine Elektrode fr das Fallnahtschweien bei rostfreiem Stahlblech,
Typ AISI 304L oder 308L. Die spezielle Ummantelung garantiert ausgezeichnete Qualitt beim
Schweien, leicht zu entfernende Schlacke, geringer Spritzverlust und sehr schnes
Nahtbild.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
520 min
350 min
20C 60 min
Elongation
(%)
35
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.03 max
Mn
0.5-1.5
Si
0.6-0.9
S
0.025 max
P
0.025 max
Cu
0.1 max
Ni
9-11
Mo
0.2 max
Cr
18-21
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
50 - 80
16,0
11,2
3,25 x 350
39,0
600
9,60
60 - 100
30,4
21,0
61,0
405
12,30
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
132
ETC PH BS 309Cb
EN
Welding Positions
Approvals
TUV
ELECTRODES
Classification
AWS A5.4: E 309Cb-15
1600: E 23 12 Nb B 12
GB
Low hydrogen electrode suitable for welding of stainless steels AISI 309. The Nb presence
improves the intergranular corrosion resistance and also the mechanical properties when
working at high service temperature. Used for welding of buffer layers of AISI 347 clad steels
and dissimilar steels. Max service temperature +1000C.
Elettrodo basico per la saldatura di acciai inossidabili AISI 309. La presenza del niobio assicura
un'azione stabilizzante agli effetti della corrosione intergranulare e migliora le caratteristiche
meccaniche ad alte temperature di esercizio. Usato come strato intermedio per la placcatura
dell'acciaio AISI 347 e per la saldatura degli acciai dissimili. Massima temperatura di
esercizio +1000C.
Basische Elektrode fr das Verschweien von rostfreiem Stahl AISI 309. Der Gehalt von
Noibium garantiert eine Stabilisierung der Krnung-Korrosion und verbessert die
mechanischen Eigenschaften bei hohen Betriebstemperaturen.
Verwendet als Zwischenlage fr die Plattierung bei Stahl AISI 347 und fr das Verschweien
von unterschiedlichen Stahlsorten. Max. Betriebstemperatur + 1000C.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
550 min
400 min
20C 60 min
30 min
All-weld metal
Chemical
Composition (%)
C
0.06 max
Mn
1.2-1.7
Si
0.4-0.9
S
0.025 max
P
0.025 max
Cu
0.1 max
Ni
12-14
Mo
0.1 max
Cr
22-25
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
0.7-1
F. N.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
45-70
18,0
11,0
43,0
600
10,80
3,25 x 350
65-120
36,0
21,8
61,0
375
13,50
4,00 x 350
115-140
50,0
30,6
67,0
270
13,50
5,00 x 350
130-180
76,9
46,4
67,0
195
15,00
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
133
ETC PH BS 309L
EN
Welding Positions
Approvals
MMI
ELECTRODES
Classification
AWS A5.4:E 309L-15
1600: E 23 12 L B 22
1.4332
GB
Low-hydrogen electrode suitable for welding of austenitic stainless steels having 22-25% Cr
and 12-14% Mo (AISI 309). Deposit with a Carbon content max of 0.04%. Suitable for welding
of dissimilar steels (i.e. Carbon steel with stainless steel) and for buffer layers cladding.
Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth
bead appearance. Good corrosion resistance.
Elettrodo basico per la saldatura di acciai inox del tipo austenitico contenenti 22-25% Cr e
12-14% Mo (AISI 309). Deposito con contenuto di carbonio massimo 0.04%. Indicato per la
saldatura di acciai dissimili, come acciaio al carbonio con acciaio inox e sottostrato di
placcatura.
Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilmente
asportabile e cordone dall'aspetto piano e perfettamente raccordato. Buona resistenza alla
corrosione.
Electrodo bsico para la soldadura de acero inoxidable tipo austentico con 22-25% Cr y
12-14% Mo (AISI 309). Depsito con contenido de Carbono mximo 0,04%. Indicado para la
soldadura de aceros disimilares, como acero al carbono con acero inoxidable o plaqueados.
Excelente soldabilidad con un arco con prctica ausencia de proyecciones; fcil eliminacin
de la escoria, cordn con excelente aspecto. Buena resistencia a la corrosin.
All-weld metal
Chemical
Composition (%)
C
0.04 max
Mn
0.5-1.5
Si
0.2-0.6
S
0.025 max
P
0.03 max
Cu
0.5 max
Ni
12-14
Mo
0.5 max
Cr
22-25
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
-
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
520 min
350 min
20C 40 min
30 min
F. N.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
45-70
17,0
11,1
47,0
600
10,20
3,25 x 350
65-120
34,4
21,4
73,0
375
12,90
4,00 x 350
115-140
48,9
29,7
65,0
270
13,20
5,00 x 350
130-180
73,9
45,0
78,0
195
14,40
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
134
ETC PH BS 309Mo
EN
1600: E 23 12 2L B 12
Wr.
1.4459
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E 309Mo-15
GB
Low hydrogen electrode suitable for welding of stainless steels AISI 309. Particularly suitable
for welding of dissimilar steels (stainless steels with Carbon steels). Service temperature up
to +1000C. In this case the content of Mo improves the creep properties.
Elettrodo basico per la saldatura di acciai inossidabili AISI 309. particolarmente indicato per
la saldatura di acciai dissimili (acciaio inossidabile con acciaio al carbonio). indicato per
temperature di esercizio fino a +1000C. In tale caso la presenza di Mo migliora la resistenza
allo scorrimento lamellare.
Basische Elektrode fr das Verschweien von rostfreiem Stahl AISI 309. Besonders geeignet
fr das Verschweien von unterschiedlichen Stahlsorten (rostfreier Stahl mit unlegiertem
Stahl). Max. Betriebstemperatur + 1000C. In diesem Fall verbessert das Mo den Widerstand
gegen das lamellenfrmige Abflieen.
Electrodo bsico para la solsdaura de aceros inoxidables AISI 309. Est particularmente
indicado para la soldadura de aceros disimilares (acero inoxidable con acero al carbono).
Est indicado para temperaturas de ejercicio hasta +1000C. En tal caso la presencia de Mo
mejora la resistencia a la fatiga laminar.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
550 min
400 min
20C 60 min
30 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.08 max
Mn
1-1.5
Si
0.2-0.5
S
0.02 max
P
0.025 max
Cu
0.1 max
Ni
12-14
Mo
2-3
Cr
22-25
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
45-70
18,5
11,1
42,0
600
11,10
3,25 x 350
65-120
36,0
22,0
60,0
375
13,50
4,00 x 350
115-140
51,8
31,6
62,0
255
13,20
5,00 x 350
130-180
78,2
46,5
66,0
165
12,90
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
135
ETC PH RS 309L
EN
Welding Positions
Approvals
CONTROLAS
1600: E 23 12L R 12
ELECTRODES
Classification
AWS A5.4: E 309L-16
TUV
1.4332
GB
Semi-basic electrode suitable for welding of stainless steels having 22-25% Cr and 12-14% Ni
(AISI 309). Particularly suitable for dissimilar steels welding. Service temperature +1000C.
Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth
bead appearance. The electrode ETC PH RS 309 having C 0.08% max is available an request.
Halbbasische Elektrode fr das Verschweien von rostfreiem Stahl mit 22-25% Cr und 12-14%
Ni (AISI 309). Besonders geeignet fr das Verschweien von unterschiedlichen Stahlsorten.
Betriebstemperatur + 1000C. Sehr gute Schweibarkeit mit einem spritzfreien Lichtbogen;
leicht zu entfernende Schlacke. Flache und perfekte Naht und einwandfreie
Schweiverbindungen. Auf Anfrage ist die Elektrode ETC PH RS 309 mit max. C 0,08%
erhltlich.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
520 min
400 min
20C 60 min
30 min
All-weld metal
Chemical
Composition (%)
C
0.04 max
Mn
0.5-1
Si
0.5-0.9
S
0.03 max
P
0.025 max
Cu
0.1 max
Ni
12-14
Mo
0.1 max
Cr
22.5-24.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
(mm.)
2,00 x 300
30-50
11,6
7,0
34,0
930
10,80
2,50 x 300
45-70
19,0
11,6
40,0
570
10,80
3,25 x 350
65-120
35,8
21,6
58,0
360
12,90
4,00 x 350
115-140
53,8
32,4
62,0
240
12,90
5,00 x 350
130-180
86,0
52,0
71,0
150
12,90
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
136
ETC PH RS 309Mo
EN
Welding Positions
Approvals
RINA
ELECTRODES
Classification
AWS A5.4: E 309Mo-16
1600: E 23 12 2L R 12
1.4459
GB
Rutile electrode suitable for welding of steels type AISI 309. Also suitable for welding of
dissimilar steels and buffer layers cladding. Excellent weldability with a spatter free arc;
self-releasing slag combined with a very smooth bead appearance.
Elettrodo rutile per la saldatura di acciai di tipo AISI 309. Indicato per la saldatura di acciai
dissimili e sottostrati per placcature. Eccellente saldabilit con un arco completamente privo
di proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente
raccordato.
Rutil-Elektrode fr das Verschweien von Stahl des Typs AISI 309. Geeignet fr das
Verschweien von unterschiedlichen Stahlsorten und als Unterlage bei Plattierung.
Sehr gute Schweibarkeit mit einem spritzfreien Lichtbogen; leicht zu entfernende Schlacke.
Flache und perfekte Naht und einwandfreie Schweiverbindungen.
Electrodo rutilo para la soldadura de aceros inoxidables tipo AISI 309. Indicado para la
soldadura de aceros inoxidables y plaqueado. Excelente soldabilidad con un arco
practicamente exento de proyecciones; escoria facilmente eliminable y cordn de aspecto
plano y homogeneo.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
550 min
400 min
20C 60 min
30 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.08 max
Mn
1.5 max
Si
0.9 max
S
0.02 max
P
0.02 max
Cu
0.1 max
Ni
12-14
Mo
2-3
Cr
22-25
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
(mm.)
2,00 x 300
30-50
11,9
7,1
38,0
930
11,10
2,50 x 300
45-70
19,0
11,9
42,0
570
10,80
3,25 x 350
65-120
36,7
22,0
55,0
360
13,20
4,00 x 350
115-140
55,0
33,1
54,0
240
13,20
5,00 x 350
130-180
86,0
52,3
64,0
150
12,90
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
137
ETC PH BS 310
Welding Positions
EN
1600: E 25 20 B 12
Wr.
1.4842
Approvals
MMI
ELECTRODES
Classification
AWS A5.4: E 310-15
GB
Full austenitic basic electrodes suitable to weld heat resisting alloys (up to 1150C) containing
25% Cr and 20% Ni (AISI 310).
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
550 min
400 min
-196C 27 min
Elongation
(%)
30 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.08-0.15
Mn
1.5-2.5
Si
0.3-0.75
S
0.02 max
P
0.03 max
Cu
0.2 max
Ni
20-22
Mo
0.1 max
Cr
25-28
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
45-70
18,4
11,2
43,0
570
10,50
3,25 x 350
70-120
34,4
20,7
69,0
375
12,90
4,00 x 350
110-140
50,6
30,9
78,0
255
12,90
5,00 x 350
140-170
76,4
46,5
81,0
165
12,60
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
138
ETC PH BS 310Mo
Welding Positions
Approvals
GB
Full austenitic deposit basic electrode suitable for heat resisting alloys welding (up to +1150C)
containing 25% Cr and 20% Ni (AISI 310). Used to weld buffer layers of AISI 316 clad steels and
dissimilar steels.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
550 min
400 min
-196C 27 min
Elongation
(%)
30 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.08-0.12
Mn
0.5-1.5
Si
0.5-0.9
S
0.02 max
P
0.03 max
Cu
0.1 max
Ni
20-22
Mo
2-3
Cr
25-28
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
45-70
18,0
10,9
45,0
600
10,80
3,25 x 350
70-120
32,6
19,8
64,0
405
13,20
4,00 x 350
110-140
50,0
30,0
64,0
270
13,50
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
139
ELECTRODES
Classification
AWS A5.4: E 310Mo-15
ETC PH RS 310
Welding Positions
EN
1600: E 25 20 R 12
Wr.
1.4842
Approvals
ELECTRODES
Classification
AWS A5.4: E 310-16
GB
Rutile electrode having full austenitic structure suitable for welding of AISI 310 and of heat
resistant alloys (up to 1150C) containing 25% Cr and 20% Ni.
Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth
bead appearance
Elettrodo semibasico con struttura completamente austenitica per la saldatura di AISI 310 e
per leghe resistenti al calore (fino a 1150C) contenenti 25% Cr e 20% Ni. Eccellente saldabilit
con un arco completamente privo di proiezioni; scoria facilmente asportabile e cordone
dall'aspetto piano e perfettamente raccordato.
Rutil-Elektrode mit komplett austenitischer Struktur fr das Verschweien von AISI 310 und
fr warmfeste Legierungen (bis 1150C) mit 25% Cr und 20% Ni.
Sehr gute Stabilitt mit einem spritzfreien Lichtbogen; leicht zu entfernende Schlacke. Flache
und perfekte Naht und einwandfreie Schweiverbindungen.
Electrodo rutilo con estructura completamente austentica para soldadura de AISI 310 y para
aleaciones resistentes al calor (hasta 1150C.) con 25% Cr y 20% Ni. Excelente soldabilidad con
un arco practicamente exento de proyecciones, escoria facilmene eliminable y cordn de
aspecto plano y homogeno.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
550 min
400 min
20C 60 min
30 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.08-0.12
Mn
1.9-2.5
Si
0.8-1.25
S
0.02 max
P
0.03 max
Cu
0.2 max
Ni
20-22
Mo
0.75 max
Cr
25-28
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
45-70
17,9
10,9
40,0
570
10,20
3,25 x 350
70-120
34,2
20,7
57,0
360
12,30
4,00 x 350
110-140
52,5
32,1
62,0
240
12,60
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
140
ETC PH BS 311 Cu LC H
EN
Welding Positions
Approvals
1600: E Z 20 25 5 CuL B
GB
Electrode suitable for welding of Ni-Cr-Mo stainless steel; low Carbon content. Very good
resistance to intergranular and pitting corrosion. It is particularly suitable for steels URANUS
B6 - NSCD - HU7 - HU9.
Electrodo para la soldadura de aceros inox. Ni-Cr-Mo con bajo contenido de Carbono.
Optima resistencia a la corrosin por mezclas sufurosas calientes y clorhdricas fras. Buena
resistencia intergranular sobre aceros URANUS B6 - NSCD - HU7 - HU9.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
460 min
320 min
20C 40 min
35 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.03 max
Mn
1-2.5
Si
0.75 max
S
0.03 max
P
0.03 max
Cu
1.2-2
Ni
24-26
Mo
4.2-5.2
Cr
19.5-21.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
65-80
25,7
15,4
40,0
420
10,80
3,25 x 350
95-120
50,0
30,0
61,0
240
12,00
4,00 x 350
130-160
72,6
46,0
70,0
165
12,00
5,00 x 350
165-200
112,5
54,1
72,0
105
11,70
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
141
ELECTRODES
Classification
AWS A5.4: E 385-15
ETC PH RS 312
Welding Positions
EN
1600: E 29 9 R 12
Wr.
1.4337
Approvals
ELECTRODES
Classification
AWS A5.4: E 312-16
GB
Semi-basic coated electrodes suitable for welding and hard-facing of armour steels having
13% Mn. Used to weld buffer layers. The excellent mechanical properties and the high crack
resistance make this electrode suitable to a general use. Excellent weldability with a spatter
free arc; self-releasing slag combined with a very smooth bead appearance.
Elektrode mit halb basischer Ummantelung fr das Verschweien und Auftragschweien von
schwer schweibarem Stahl, z.B. Panzerstahl mit 13% Mn. Geeignet fr die Zwischenlage bei
der Hartmetallauftragung. Die guten mechanischen Eigenschaften und der groe
Risswiderstand machen diese Elektrode zu einer Universal-Elektrode.
Sehr gute Schweibarkeit bei spritzfreiem Lichtbogen; leicht zu entfernende Schlacke.
Flache und perfekte Naht und einwandfreie Schweiverbindungen.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
660 min
450 min
20C 60 min
22 min
All-weld metal
Chemical
Composition (%)
C
0.15 max
Mn
0.5-1.5
Si
0.9 max
S
0.02 max
P
0.025 max
Cu
0.2 max
Ni
8.5-10.5
Mo
0.2 max
Cr
27-30
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
50-70
17,4
10,5
3,25 x 350
36,0
570
9,90
70-120
32,5
19,8
58,0
360
11,70
4,00 x 350
90-120
50,0
30,3
60,0
240
12,00
5,00 x 350
110-155
76,0
42,0
76,0
150
11,40
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
142
ETC PH BM 316L N
Welding Positions
Approvals
GB
Electrode suitable for welding of steel containing 19%Cr 12%Ni 2%Mo. The weld metal has an
excellent resistance to very aggressive corrosive environments, such as urea. Good impact
value at 196C.
Elettrodo adatto per la saldatura di acciai 19%Cr 12%Ni 2%Mo. Il metallo depositato ha
uneccellente resistenza in ambienti estremamente corrosivi, come lurea. Il deposito
garantisce unottimo valore di tenacit a 196C.
Elektrode fr das Verschweien von austenitischem, rostfreiem von Stahl mit 19% Cr, 12% Ni
2%Mo.Schweigut mit guten mechanischen Eigenschaften und hohem Widerstand gegen
chemische Korrosion. bergang bei -196C garantiert.
Electrodo para la soldadura de aceros 19% Cr 12% Ni 2% Mo. El metal depositado tiene una
excelente resistencia en ambientes extremadamente corrosivos, como la urea. El depsito
garantiza unos ptimos valores de tenacidad a -196C.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
550 min
420 min
-196C 30 min
Elongation
(%)
30 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.035 max
Mn
6-7.2
Si
0.2-0.35
S
P
Cu
Ni
15-17
Mo
2.7-3.5
Cr
18-20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
0.15-0.2
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,50 x 300
45-70
14,8
10,48
44,0
690
10,20
3,25 x 350
65-120
30,1
19,9
61,0
420
12,60
4,00 x 350
115-140
46,7
28,5
67,0
270
12,60
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
143
ELECTRODES
Classification
Wr.
1.4455
ETC PH BS 316L
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E 316L-15
1600: E 19 12 2L B 12
GOST 10052-75:?02X20N14G2 M 2B
Wr.
1.4430
GB
Suitable for welding of austenitic stainless steels AISI 316 and 316L. Excellent mechanical
properties of the deposit and good chemical corrosion resistance. Max service temperature
+400C.The electrode ETC PH BS 316 having C 0.08% max is available on request.
Elettrodo per la saldatura di acciai inossidabili austenitici AISI 316 e 316L. Deposito di ottime
propriet meccaniche e di grande resistenza alla corrosione chimica. Massima temperatura
di esercizio +400C.Su richiesta disponibile l'elettrodo ETC PH BS 316 con C max 0.08%.
Elektrode fr das Verschweien von austenitischem, rostfreiem Stahl (AISI 316 und
316L).Schweigut mit guten mechanischen Eigenschaften und hohem Widerstand gegen
chemische Korrosion. Max. Betriebstemperatur +400C.Auf Anfrage ist die Elektrode ETC PH
BS 316 mit max. C 0,08% erhltlich.
Electrodo para la soldadura de aceros inoxidables austenticos AISI 316 y 316L. Depsito con
ptimas propiedades mecnicas y de gran resistencia a la corrosin qumica. Mxima
temperatura de ejercicio +400C.Bajo pedido es posible confeccionar este electrodo con C
mx. 0,08%
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
490 min
350 min
20C 60 min
30 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.035 max
Mn
0.5-1.5
Si
0.5 max
S
0.02 max
P
0.025 max
Cu
0.15 max
Ni
11-14
Mo
2-3
Cr
17-20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
45-70
16,5
10,48
45,0
600
9,90
3,25 x 350
65-120
32,6
19,9
60,0
405
13,20
4,00 x 350
115-140
46,7
28,5
65,0
270
12,60
5,00 x 350
130-170
70,8
42,7
73,0
195
13,80
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
144
ETC PH BS 316L VU
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E 316L-15
1600: E 19 12 3L B 12
1.4430
GB
Low hydrogen electrodes suitable for welding of stainless steels type AISI 316 and 316L.
Excellent performance in vertical-up position. The low carbon content allows a better
resistance to corrosion.
Elettrodo basico, per la saldatura di acciai inossidabili tipo AISI 316 e 316L. Ottima la saldabilit
in posizione verticale ascendente. Il basso contenuto di C favorisce la resistenza alla
corrosione.
Basische Elektrode fr das Verschweien von rostfreiem Stahl, Typ AISI 316 und 316L.
Optimale Schweibarkeit bei Fallnahtschweien. Der niedrige Kohlenstoffgehalt erhht den
Korrosionswiderstand.
Electrodo bsico, para la soldadura de aceros inoxidables tipo AISI 316 y 316L. Optima
soldabilidad en posicin vertical ascendente. El bajo contenido de Carbono favorece la
resistencia a la corrosin.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
490 min
350 min
20C 60 min
30 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.035 max
Mn
0.5-1.5
Si
0.5 max
S
0.02 max
P
0.025 max
Cu
0.15 max
Ni
11-14
Mo
2-3
Cr
17-20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
45-70
18,4
11,1
43,0
570
10,50
3,25 x 350
65-120
32,8
19,9
62,0
375
12,60
4,00 x 350
115-140
51,8
31,2
68,0
255
13,20
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
145
ETC PH BS 316LT
DIN
Welding Positions
Approvals
1600: E 19 12 2L B 12
GB
Low hydrogen electrodes suitable for welding of stainless steels AISI 316 and 316L. Excellent
mechanical properties of the deposit up to -196C.
Elettrodo basico pcr la saldatura degli acciai inossidabili tipo AISI 316 e 316L. Ottime
caratteristiche meccaniche di deposito fino a -196C.
Basische Elektrode fr das Verschweien von rostfreiem Stahl, Typ AISI 316 und 316L. Gute
mechanische Eigenschaften und geeignet bis minus 196C.
Electrodo bsico para la soldadura de aceros inoxidables AISI 316 y 316L. Excelentes valores
mecnicos y de resiliencia a -196C.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
520 min
350 min
-196C 47 min
Elongation
(%)
35 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.035 max
Mn
1.2-1.5
Si
0.4 max
S
0.02 max
P
0.025 max
Cu
0.1 max
Ni
11-14
Mo
2-2.5
Cr
17-20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,50 x 300
45-70
16,1
9,6
48,0
690
11,10
3,25 x 350
65-120
31,1
18,9
58,0
405
12,60
4,00 x 350
115-140
47,1
28,8
63,0
255
12,00
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
146
ELECTRODES
Classification
AWS A5.4: E 316L-15
ETC PH RS 316L
EN
Welding Positions
Approvals
ABS
1600: E 19 12 3L R12
CONTROLAS
ELECTRODES
Classification
AWS A5.4: E 316L-16
MMI
1.4430
RINA
TUV
GB
Semi-basic electrodes suitable for welding of austenitic stainless steels containing 16-20% Cr,
10-14% Ni and 2-3% Mo (AISI 316 and 316 L). Good chemical corrosion resistance. The low
Carbon content of the deposit guarantees a free-of-cracking welding. Max service
temperature +400C. Excellent weldability with a spatter free arc; self-releasing slag
combined with a very smooth bead appearance.
Elettrodo semi-basico per la saldatura di acciai inossidabili austenitici contenenti 16-20% Cr,
10-14% Ni e 2-3% Mo (AISI 316 e 316 L). Ottima resistenza alla corrosione chimica. Il basso
contenuto di carbonio del deposito assicura una saldatura esente da cricche. Massima
temperatura di esercizio +400C. Eccellente saldabilit con un arco complelamente privo di
proiezioni; scoria facilmente asportabile e cordone dall'aspetto piano e perfettamente
raccordato.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
490 min
350 min
20C 60 min
30 min
All-weld metal
Chemical
Composition (%)
C
0.035 max
Mn
0.5-1
Si
0.6-1
S
0.02 max
P
0.025 max
Cu
0.15 max
Ni
11-13
Mo
2-3
Cr
17.5-19.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
(mm.)
1,50 x 250
2,00 x 300
20-30
5,4
3,2
31,0
1290
6,90
30-60
11,5
6,9
38,0
930
10,80
2,50 x 300
50-80
18,1
11,3
42,0
570
10,20
3,25 x 350
60-120
35,7
21,4
60,0
360
12,90
4,00 x 350
100-140
52,3
31,3
68,0
240
12,60
5,00 x 350
130-190
84,0
50,8
70,0
150
12,60
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
147
ETC PH RS 317
Welding Positions
Approvals
GB
Semi-basic electrode suitable for austenitic stainless steels welding having 16-20% Cr, 10-14%
Ni and 3-4% Mo (AISI 317). The use of this kind of steels, and consequently of electrodes, is
limited to strict corrosion conditions in the presence of sulphuric, and sulphurous acids and
their salts. Excellent weldability with a spatter free arc; self-releasing slag combined with a
very smooth bead appearance.
Elettrodo semi-basico per la saldatura di acciai austenitici contenenti 16-20% Cr, 10-14% Ni e
3-4% Mo (AISI 317). L'uso di tali acciai, e di conseguenza degli elettrodi, limitato ad
applicazioni in severe condizioni di corrosione, in presenza di acido solforico e solforoso e dei
loro sali. Eccellente saldabilit con un arco completamente privo di proiezioni; scoria
facilrnente asportabile e cordone dall'aspetto piano e perfettamente raccordato.
Halb-basische Elektrode fr das Verschweien von austenitischem Stahl mit 16-20% Cr.,
10-14% Ni und 3-4% Mo (AISI 317). Diese Elektrode wird fr das Verschweien von Stahl mit
extremer Belastung durch Korrosion, Schwefelsure und schwefelhaltigen Suren, sowie
Salzen eingesetzt.
Sehr gute Schweibarkeit bei spritzfreiem Lichtbogen; leicht zu entfernende Schlacke.
Flache und perfekte Naht und einwandfreie Schweiverbindungen.
Electrodo semi-bsico para la soldadura de aceros austenticos con 16-20% Cr, 10-14% Ni. y
3-4% Mo (AISI317). El uso de tales aceros, y como consecuencia de los electrodos, esta
limitado a aplicaciones con severas condiciones de corrosin, en presencia de cido sulfrico
o sulfuroso o de otras sales. Excelente soldabilidad con un arco practicamente exento de
proyecciones, escoria facilmene eliminable y cordn de aspecto plano y homogeno.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
550 min
400 min
20C 28 min
30 min
All-weld metal
Chemical
Composition (%)
C
0.08 max
Mn
0.5-1.5
Si
0.5-0.9
S
0.03 max
P
0.03 max
Cu
0.15 max
Ni
12-14
Mo
3-4
Cr
18-21
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
50-80
18,4
11,2
43,0
570
10,50
3,25 x 350
70-120
35,0
21,4
62,0
360
12,60
4,00 x 350
110-140
55,0
33,0
68,0
240
13,20
5,00 x 350
120-170
78,0
42,1
74,0
150
11,70
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
148
ELECTRODES
Classification
AWS A5.4: E 317-16
ETC PH BS 318
EN
Welding Positions
Approvals
1600: E 19 12 3Nb R 12
GB
Basic electrode suitable for stabilized austenitic stainless AISI 318. The Niobium content
allows a stabilizing effect with regard to the intergranural corrosion caused by the carbides
precipitation. Mainly used for welding of steels having the same chemical composition. Max
service temperature 450C.
Elettrodo basico per la saldatura degli acciai inossidabili austenitici stabilizzati AISI 318. La
presenza del Niobio assicura un'azione stabilizzante agli effetti della corrosione
intergranulare dovuta alla precipitazione di carburi. Impiegato soprattutto per la saldatura di
acciai della stessa composizione chimica. Massima temperatura di esercizio +450C.
Electrodo bsico para la soldadura de acero inoxidable austentico estabilizado AISI 318. La
presencia del Nb asegura una accin estabilizante a efecto de la corrosin intergranular
debida a la precipitacin de carburos. Empleado principalmente para la soldadura de aceros
de similar composicin qumica. Mxima temperatura de ejercicio +450C.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
550 min
400 min
20C 50 min
25 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.06 max
Mn
0.5-1.5
Si
0.5 max
S
0.02 max
P
0.025 max
Cu
0.15 max
Ni
11-14
Mo
2-3
Cr
17-20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
1 max
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
50-80
17,4
11,3
37,0
600
10,50
3,25 x 350
70-120
33,6
21,4
50,0
405
13,50
4,00 x 350
110-140
49,1
31,3
66,0
270
13,20
5,00 x 350
120-170
71,1
50,8
87,0
195
13,80
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
149
ELECTRODES
Classification
AWS A5.4: E 318-15
ETC PH RS 318
EN
Welding Positions
Approvals
TUV
ELECTRODES
Classification
AWS A5.4: E 318-16
1600: E 19 12 3Nb R 12
GOST 10052-75:?08X19H10G 2 M 2B
Wr.
1.4576
GB
Semi-basic electrode suitable for stabilized austenitic stainless steels AISI 318. The Niobium
content allows a stabilizing effect with regard to the intergranular corrosion caused by the
carbides precipitation. Mainly used for welding of steels having the same chemical
composition. Max service temperature +450C. Excellent weldability with a spatter free arc;
self-releasing slag combined with a very smooth bead appearance. The electrode ETC PH RS
318L having C 0.04% max is available on request.
Elettrodo semi-basico per la saldatura degli acciai inossidabili austenitici stabilizzati AISI 318.
La presenza del Niobio assicura un'azione stabilizzante agli effetti della corrosione
intergranulare dovuta alla precipitazione di carburi. Impiegato soprattutto per la saldatura di
acciai della stessa composizione chimica. Massima temperatura di esercizio +450C.
Eccellente saldabilit con un arco completamente privo di proiezioni; scoria facilmente
asportabile e cordone dall'aspetto piano e perfettamente raccordato. Su richiesta
disponibile l'elettrodo ETC PH RS 318L con C max 0.04%.
Electrodo semi-bsico para la soldadura de acero inoxidable austentico estabilizado AISI 318.
La presencia del Nb asegura una accin estabilizante a efectos de la corrosin intergranular
debida a la precipitacin de carburos. Empleado sobre todo para soldadura de aceros de la
misma composicin qumica. Mxima temperatura de ejercicio +400C. Excelente soldabilidad
con un arco practicamente exento de proyecciones, escoria facilmene eliminable y cordn de
aspecto plano y homogeno. Bajo pedido puede suministrarse el electrodo ETC PH RS318 con
C mx. 0,08%.
All-weld metal
Chemical
Composition (%)
C
0.025
Mn
0.5-1
Si
0.5-0.9
S
0.02 max
P
0.025 max
Cu
0.15 max
Ni
11-13
Mo
2-3
Cr
17.5-19.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
0.36
F. N.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
550 min
400 min
20C 50 min
24 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
(mm.)
2,00 x 300
30-50
11,3
6,9
33,0
930
10,50
2,50 x 300
50-80
18,4
11,3
37,0
570
10,50
3,25 x 350
70-120
35,0
21,4
50,0
360
12,60
4,00 x 350
110-140
51,3
31,3
66,0
240
12,30
5,00 x 350
120-170
78,6
50,8
87,0
150
11,70
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
150
ETC PH BS 347
EN
Welding Positions
Approvals
TUV
ELECTRODES
Classification
AWS A5.4: E 347-15
1600: E 19 9Nb B 12
1.4551
GB
Low hydrogen electrode suitable for stabilized austenitic stainless steels AISI 321 and AISI
347. In comparison with the semi-basic type, the general properties have been considerably
improved.
Elettrodo basico per la saldatura degli acciai inossidahili austenitici stabilizzati AISI 321 e AISI
347. Le propriet generali presentano un miglioramento rispetto alla versione semi-basica.
Electrodo bsico para la soldadura de aceros inoxidables austenticos estabilizados AISI 321 y
AISI 347. Las propiedades generales presentan una mejora respecto a la versin semibsica.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
550 min
400 min
20C 48 min
30 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.08 max
Mn
1-1.7
Si
0.5 max
S
0.02 max
P
0.025 max
Cu
0.15 max
Ni
9-11
Mo
0.75 max
Cr
18-21
As
Sb
Pb
V
Sn
Nb
1 max
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
Fusion time
(ampere)
Electrode
average weight
(gr)
(mm.)
2,50 x 300
45-70
17,5
10,6
49,0
600
10,50
3,25 x 350
65-120
32,6
19,9
59,0
405
13,20
4,00 x 350
115-140
47,8
28,9
65,0
270
12,90
5,00 x 350
130-170
75,4
45,6
76,0
195
14,70
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
151
ETC PH RS 347
EN
Welding Positions
Approvals
CONTROLAS
1600: E 19 9Nb R 12
MMI
GOST 10052-75:?08X20H10G2Bsimilar
TUV
Wr.
ELECTRODES
Classification
AWS A5.4: E 347-16
1.4551
GB
Semi-basic electrode suitable for stabilized austenitic stainless steels AISI 321 and AISI 347.
The Nb+Ta presence in the weld metal is due to the Ti sublimation at the liquidus temperature
of the weld pool. The general properties are considerably improved at high temperatures.
Max service temperature +400C. Excellent weldability with a spatter free arc; self-releasing
slag combined with a very smooth bead appearance.
Elettrodo semi-basico per la saldatura degli acciai inossidabili austenitici stabilizzati AISI 321 e
AISI 347, solitamente stabilizzati al titanio. La presenza del Nb+Ta nel metallo d'apporto
giustificata dal fatto che il Ti, alla temperatura di fusione del bagno di saldatura, sublimerebbe,
compromettendo cos l'azione stabilizzante nel deposito. Si ha un miglioramento delle
propriet generali alle alte temperature. Max temperatura di esercizio +400C. Eccellente
saldabilit con un arco completamente privo di proiezioni; scoria facilmente asportabile e
cordone dall'aspetto piano e perfettamente raccordato.
F. N.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
550 min
400 min
20C 48 min
30 min
All-weld metal
Chemical
Composition (%)
C
0.035 max
Mn
0.5-1
Si
0.5-0.9
S
0.02 max
P
0.025 max
Cu
0.15 max
Ni
9-11
Mo
0.75 max
Cr
19-21
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
0.25-1
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
(mm.)
2,00 x 300
30-60
11,1
6,6
37,0
930
10,50
2,50 x 300
50-80
18,7
11,2
39,0
570
10,80
3,25 x 350
60-120
35,0
21,0
54,0
360
12,60
4,00 x 350
100-140
52,5
31,5
57,0
240
12,60
5,00 x 350
130-180
82,6
49,5
63,0
150
12,30
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
152
Welding Positions
Approvals
1.4351
GB
Low hydrogen electrode suitable for welding of ASTM CA6NM steels or similar. Weld metal
free of micro-structural ferrite and obtained by balancing the Ni and Mo content.
Elettrodo basico per la saldatura di acciai ASTM CA6NM o analoghi. Deposito esente da
ferrite microstrutturale ottenuto bilanciando il contenuto di Ni e Mo.
Basische Elektrode fr das Verschweien von ASTM CA6NM Stahl oder artverwandten
Stahlsorten. Ein optimales Gleichgewicht des Ni und Mo Gehaltes ermglicht ein Schweigut
ohne mikrostrukturellem Ferrit.
Electrodo bsico para la soldadura de aceros ASTM CA6NM o anlogos. Depsito carente de
ferrita microestructural obtenido del equilibrio en el contenido de Ni y Mo.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
PWHT 600C x 1h
850
700
20C 65
Elongation
(%)
22
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use.
All-weld metal
Chemical
Composition (%)
C
0.06 max
Mn
1 max
Si
0.9 max
S
0.03 max
P
0.03 max
Cu
0.5 max
Ni
4-5
Mo
0.4-0.7
Cr
11-12.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,50 x 300
65-95
18,5
11,12
60,0
600
11,10
3,25 x 350
85-140
38,3
23,0
68,0
360
13,80
4,00 x 350
120-190
56,3
34,0
81,0
240
13,50
5,00 x 350
190-240
86,0
52,5
86,0
150
12,90
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
153
ELECTRODES
Classification
AWS A5.4: E 410 NiMo
ETC PH BS 410S
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E 410-15
1600: E 13 B 12
GB
Low hydrogen electrode suitable for welding of 15-17% Cr steels (AISI 430). This kind of steel
has been developed for air hardening and need therefore pre-heating and stress relieving
treatments in order to obtain a suitable ductility to allow mechanical working.
Elettrodo basico per la saldatura di acciai al 15-17% Cr (AISI 430). Tali tipi di acciaio sono
previsti per la tempra in aria e richiedono pertanto dei trattamenti di preriscaldo e di
distensione al fine di ottenere delle saldature di sufficiente duttilit per la lavorazione
meccanica.
Basische Elektrode fr das Verschweien von Stahl mit 15-17% Cr (AISI 430). Diese
Stahlsorten sind fr das Lufthrten vorgesehen und verlangen daher ein Vorwrmen und eine
Vordehnung, um eine ausreichend flexible Naht fr die nachfolgende mechanische
Bearbeitung zu schaffen.
Electrodo bsico para la soldadura de aceros 12% Cr (AISI 410). Tales tipos de aceros estn
previstos para su temple en aire y requiere por lo tanto de tratamiento de precalentamiento y
de distensionado a fin de obtener la suficiente ductibilidad para su posterior mecanizado.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
PWHT 780C x 2h
620
450 min
40 min 20C
20 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.08 max
Mn
1 max
Si
0.9 max
S
0.03 max
P
0.03 max
Cu
0.5 max
Ni
0.6 max
Mo
0.5 max
Cr
11-13.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
65-95
18,0
10,9
46,0
600
10,80
3,25 x 350
85-140
38,2
23,2
65,0
330
12,60
4,00 x 350
120-190
55,0
33,8
67,0
240
13,20
5,00 x 350
190-240
86,0
52,9
80,0
150
12,90
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
154
ETC PH BS 430S
EN
1600: E 17 B 12
Wr.
1.4016
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E 430-15
GB
Low hydrogen electrode suitable for welding of 15-17% Cr steels (AISI 430). This kind of steel
has been developed for air hardening and need therefore pre-heating and stress relieving
treatments in order to obtain a suitable ductility to allow mechanical working.
Elettrodo basico per la saldatura di acciai al 15-17% Cr (AISI 430). Tali tipi di acciaio sono
previsti per la tempra in aria e richiedono pertanto dei trattamenti di preriscaldo e di
distensione al fine di ottenere delle saldature di sufficiente duttilit per la lavorazione
meccanica.
Basische Elektrode fr das Verschweien von Stahl mit 15-17% Cr (AISI 430). Diese
Stahlsorten sind fr das Lufthrten vorgesehen und verlangen daher ein Vorwrmen und eine
Vordehnung, um eine ausreichend flexible Naht fr die nachfolgende mechanische
Bearbeitung zu schaffen.
Electrodo bsico para la soldadura de aceros 15-17% Cr (AISI 430). Tales tipos de aceros
estn previstos para su temple en aire y requiere por lo tanto de tratamiento de
precalentamiento y de distensionado a fin de obtener la suficiente ductibilidad para su
posterior mecanizado.
Tensile Strength
2
N/mm
PWHT 760C x 2h
450 min
Yield Strength
2
N/mm
Elongation
(%)
20 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.08 max
Mn
1 max
Si
0.9 max
S
0.03 max
P
0.03 max
Cu
0.5 max
Ni
0.6 max
Mo
0.5 max
Cr
15-18
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
3,25 x 350
85-140
40,0
24,1
65,0
330
13,20
4,00 x 350
120-190
55,0
33,0
67,0
240
13,20
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
155
ETC PH RS 22.9.3L
EN
Welding Positions
Approvals
BV
1600: E 22 9 3 NL R 12
Wr.
ELECTRODES
Classification
AWS A5.4: E 2209-16
DNV
1.4462
RINA
GB
Electrodes particularly suitable for welding of Duplex steels having 22% Cr, 9% Ni and 3% Mo.
Excellent resistance to intergranular corrosion. Low carbon content.
Excellent weldability with a spatter free arc; self-releasing slag combined with a very smooth
bead appearance
Elettrodo particolarmente adatto per la saldatura di acciai Duplex con 22% Cr 9% di Ni 3% Mo.
Ottima resistenza alla corrosione intergranulare. Basso contenuto di Carbonio. Eccellente
saldabilit con un arco completamente privo di proiezioni; scoria facilmente asportabile e
cordone dall'aspetto piano e perfettamente raccordato.
Austenitisch-ferritische elektrode mit einem Ferritgehalt von 25-30% zum Schweien von
korrosionsbestndigen, ferritisch-austenitischen Sthlen (Duplex-sthle). Das schweigut der
inox 1.4462hat eine hohe sichertheit gegenber Spannungsrikorrosion und Lochfrakorrosion
in chlorund schwefelwasserstoffhaltigen Meddien bei Betriebstemperaturen bis 300C.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
700 min
600 min
20C 60
Elongation
(%)
25 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.03 max
Mn
0.5-2.5
Si
0.85
S
0.03 max
P
0.03 max
Cu
Ni
8-10.5
Mo
2.5-3.7
Cr
21-23
As
Sb
Pb
V
0.17
Sn
Nb
Ti
Fe
Al
N
0.13
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
35-70
18,4
11,3
38,0
570
10,50
3,25 x 350
60-120
37,5
22,5
56,0
360
13,50
4,00 x 350
90-140
55,0
33,4
53,0
240
13,20
5,00 x 350
140-210
82,0
50,3
67,0
150
12,30
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
156
ETC PH RS 308L EW
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E 308 L-17
EN 1600: E 19 9 L R 12
1.4316
GB
ETC PH RS 308L EW is an 17 version electrode, suitable in all positions except in vertical down.
Used for stainless steels structures as 19%Cr, 10%Ni. Good weldability with a spatter free arc;
self releasing slag combined with a very smooth bead appearance. Available in all standard
diameters, the type 4.00 and 5.00 mm with efficency about 120% is available in vacuum
packing.
ETC PH RS 308L EW ist eine Elektrode in Ausfhrung 17. Sie ist besonders geeignet fr das
Verschweien von austenitischen, rostfreien Bausthlen des Typs 19% Cr und 10% Ni. Sehr
gute Schweibarkeit, leicht zu entfernende Schlacke und sehr schnes Nahtbild. In den
Standard-Gren fr alle Durchmesser lieferbar. Die Gren 4.00 und 5.00 mm mit einer
Lnge von 450 und einer Ausbringung von 120%, werden Vakuum verpackt ausgeliefert.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
520 min
350 min
20C 60 min
35 min
All-weld metal
Chemical
Composition (%)
C
0.04 max
Mn
0.5-1
Si
0.6-0.9
S
0.03 max
P
0.03 max
Cu
0.1 max
Ni
9-11
Mo
0.2 max
Cr
18-21
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
(mm.)
2,00 x 300
30-60
11,2
6,7
27,0
960
2,50 x 300
50-80
17,9
11,3
39,0
540
9,60
3,25 x 350
60-120
34,7
21,0
61,0
330
11,40
4,00 x 450
100-140
90,1
58,0
85,0
180
16,20
5,00 x 450
130-180
134,0
90,0
90,0
108
14,40
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
10,80
157
ETC PH RS 309L EW
EN
Welding Positions
Approvals
EN 1600: E 23 12 L R 12
GB
ETC PH RS 309L EW is an 17 version electrode, suitable in all positions except in vertical down.
Used for stainless steels structures as 23%Cr, 12%Ni. Good weldability with a spatter free arc;
self releasing slag combined with a very smooth bead appearance. Available in all standard
diameters, the type 4.00 and 5.00 mm with efficency about 120% is available in vacuum
packing.
ETC PH RS 309L EW ist eine Elektrode in Ausfhrung 17. Sie ist besonders geeignet fr das
Verschweien von austenitischen, rostfreien Bausthlen des Typs 23% Cr und 12% Ni. Sehr
gute Schweibarkeit, leicht zu entfernende Schlacke und sehr schnes Nahtbild. In den
Standard-Gren fr alle Durchmesser lieferbar. Die Gren 4.00 und 5.00 mm mit einer
Lnge von 450 und einer Ausbringung von 120%, werden Vakuum verpackt ausgeliefert.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
550 min
450 min
20C 60 min
30 min
All-weld metal
Chemical
Composition (%)
C
0.04 max
Mn
0.5-1
Si
0.5-0.9
S
0.025 max
P
0.03 max
Cu
0.1 max
Ni
12-14
Mo
0.1 max
Cr
22.4-24.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,00 x 300
30-50
11,8
7,0
40,0
960
10,80
2,50 x 300
45-70
19,3
11,1
47,0
540
10,80
3,25 x 350
65-100
36,2
21,4
73,0
330
12,00
4,00 x 350
115-140
54,1
29,7
65,0
240
13,20
5,00 x 350
130-180
86,6
45,0
78,0
120
10,20
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
158
ELECTRODES
Classification
AWS A5.4: E 309 L-17
ETC PH RS 316L EW
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E 316L-17
1600: E19 12 3 LR 12
1.4430
GB
The ETC PH RS 316L EW is an 17 version electrode, suitable in all positions ecept in vertical
down. Used for stainless steels structures as 18%Cr, 12%Ni, 2.5%Mo. Good weldability with a
spatter free arc; self releasing slag combined with a very smooth bead appearance. Available
in all standard diameters, the 4.00 and 5.00 mm have an efficency about 120% and are available
in vacuum packing.
ETC PH RS 316L EW un elettrodo versione-17, impiegato in tutte le posizioni tranne che per la
verticale discendente. Usato su strutture in acciaio inox austenitico del tipo 18%Cr, 12%Ni,
2.5%Mo. Ottima operabilit, scoria facilmente rimovibile, pochi spruzzi e cordoni di buon
aspetto. Disponibile su formato standard per tutti i diametri, i tipi 4.00 e 5.00 nelle lunghezze 450
con rendimento 120% sono disponibili su imballi vacuum packing.
ETC PH RS 316L EW ist eine Elektrode in Ausfhrung 17. Sie kann in allen Positionen
eingesetzt werden, nicht geeignet fr Fallnahtschweien. Geeignet fr das Verschweien von
austenitischen, rostfreien Bausthlen der Zusammensetzung: 18% Cr., 12% Ni und 2,5% Mo.
Sehr gute Schweibarkeit; leicht zu entfernende Schlacke, geringer Spritzverlust und sehr
schnes Nahtbild. In den Standard-Gren fr alle Durchmesser lieferbar. Die Gren 4.00
und 5.00, Lnge 450, mit einer Ausbringung von 120%, werden Vakuum verpackt ausgeliefert.
ETC PH RS316L EW es un electrodo en versin -17, empleado en todas las posiciones incluida
la vertical descendente. Usado en trabajos de acero inoxidable austentio del tipo 18% Cr, 12%
Ni y 2,5% Mo. Optima operatividad, escoria facilmente eliminable, pocas proyecciones y
cordn de buen aspecto. Disponible en empaquetado standard para todos los dimetros.
Dimetros 4,00 y 5,00 mm. con longitud de 450 mm. con rendimiento 120%. estn envasados al
vaco V.P.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
550 min
400 min
20C 60 min
30 min
All-weld metal
Chemical
Composition (%)
C
0.03 max
Mn
0.5-1.5
Si
0.6-0.9
S
0.02 max
P
0.025 max
Cu
0.5 max
Ni
11-13
Mo
2-3
Cr
17.5-19.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
(mm.)
2,00 x 300
30-60
11,2
6,9
38,0
960
2,50 x 300
50-80
18,1
11,3
42,0
540
9,60
3,25 x 350
60-120
34,2
21,2
60,0
330
11,40
4,00 x 450
150-200
90,1
54,0
90,0
180
16,20
5,00 x 450
220-270
129,5
80,5
110,0
108
13,80
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
10,80
159
ETC PH RS 308H
EN
Welding Positions
Approvals
ELECTRODES
Classification
AWS A5.4: E 308H-16
1600: E 19 9 R 12
GB
Semi-basic electrode for welding type AISI 304 or 308 high carbon content steels. NOTE:
Basic electrode available on request.
Elettrodo semibasico per la saldatura di acciai ad alto tenore di carbonio serie AISI 304 o AISI
308. Su richiesta disponibile l'elettrodo basico.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
Elongation
(%)
As Welded
520 min
350 min
20C 60 min
35 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Once opened, store
at 90-150C until use. Redrying time 1 h 350C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
0.5-1.5
Si
0.6-0.9
S
0.03 max
P
0.03 max
Cu
0.75 max
Ni
9-11
Mo
0.75 max
Cr
18-21
As
Sb
Pb
V
0.1 max
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
50-80
18,4
11,2
39,0
570
10,50
3,25 x 350
60-120
35,0
21,0
61,0
360
12,60
4,00 x 350
100-140
52,5
31,6
68,0
240
12,60
5,00 x 350
130-180
80,0
48,9
78,0
150
12,00
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
160
GB
ELECTRODES FOR WELDING CAST IRON
The welding of cast iron is widely used as a solution for fusion defects, repairing machines or restoring surfaces. This type of work
has become more and more important in the manufacture of structures with cast iron parts, or those where steel and cast iron
welded together.
Cast iron a 3 - 5% carbide content and small quantities of silicon and manganese, while phosphorous and, in particular, sulpher
are present as impurities. Nickel, molybdenum chrome or copper are generally added to cast iron to compose the alloy. Tn the
normal grey iron, carbide is found in the form of free graphite flakes, which greatly reduces its resistance to tensile stress.
Cast iron products with improved mechanical properties can be produced because of special metallurgic techniques. These are
obtained by transforrning the graphite flakes, which weaken the tensile resistance, into nodules. This type of cast iron (nodular,
spheroidal cast iron etc.) is more malleable and the tensile resistance is two or three times greater than the grey iron. Both this
type and the malleable one can be welded. As can be imagined, the malleable cast iron can be welded more easily than the rigid
cast iron which tends to favour the formation of flaws in the base metal. However, in terms of mechanical properties, the cast iron
welded joints are subject to less severe checks, given that they are mainly subjected to compressive stress.
Cast iron should be welded by suitable means and with suitable weld material. The greater part of the cast iron welds are carried
out with nickel containing electrodes welding with a heat imput as low as possible. This heat, when it is contained, reduces the
contraction and expansion stress which, because of the low degree of plasticity of the base material can easily give rise to faults.
Moreover, the area adjacent to the weld, under the influence of heat and fast cooling speeds, gives rise to a hard, fragile structure
which endangers the resistance of the joints. The depth of this area depends directly on the heat introduced.
Elements based on nickel are the most satisfactory in the welding of cast iron. This is due to their malleability and the grain
resistance as well as their ability to precipate the carbide, from the base metal, in the form of free graphite.
I
ELETTRODI PER LA SALDATURA DELLA GHISA
La saldatura della ghisa viene applicata su larga scala per ovviare a difetti di fusione, per la riparazione di macchine o per la
rigenerazione di superfici. Questo tipo di lavoro venuto assumendo una sempre maggiore importanza nella fabbricazione di
strutture con componenti in ghisa, o in ghisa e acciaio uniti tra loro per mezzo della saldatura.
Le ghise contengono carbonio al 3-5% e piccole quantit di silicio e manganese; il fosforo e specialmente lo zolfo sono presenti
come impurit. Le ghise legate possono presentare aggiunte di nichel, molibdeno, cromo o rame. Nella ghisa grigia normale il
carbonio presente sotto forma di fiocchi di grafite libera, la quale responsabile della scarsa resistenza sotto uno sforzo di
trazione.
Per mezzo di tecniche metallurgiche speciali possono venire prodotte delle ghise con propriet meccaniche migliorate. Il che si
ottiene trasformando i fiocchi di grafite, che indeboliscono la resistenza alla trazione, in noduli. Queste ghise (ghise nodulari,
sferoidale, etc.) sono pi duttili ed hanno una resistenza alla trazione da due a tre volte quella della ghisa grigia. Sia questa che
la duttile sono saldabili. Come si pu immaginare, la ghisa duttile pi facilmente saldabile della ghisa rigida, la quale ha pi
tendenza a favorire la formazione di cricche nel metallo base. Tuttavia, in terrnini di propriet meccaniche, i giunti saldati in ghisa
sono soggetti a controlli meno severi in questo senso, poich essi sono sottoposti principalmente a sollecitazioni di compressione.
La ghisa va saldata per mezzo di tecniche appropriate e con appositi materiali d'apporto. La maggior parte delle saldature in ghisa
vengono eseguire con elettrodi a base di nichel studiati in modo da apportare una bassa energia termica. Questa energia, quando
sia contenuta, riduce gli sforzi di espansione e di contrazione, i quali, a causa del basso grado di plasticit del materiale base,
possono facilmente dar luogo a cricche. Inoltre, la zona adiacente alla saldatura d luogo, sotto l'influenza del calore e dei
raffreddamenti veloci, a strutture dure e fragili, dannose alla resistenza dei giunti. La profondit di questa zona funzione diretta
del calore introdotto.
Gli elementi a base di nichel si sono dimostrati essere i pi soddisfacenti per la saldatura della ghisa. Questo data la loro duttilit
e resistenza del grano, nonch la loro capacit di precipitare in carbonio proveniente dal metallo base sotto forma di grafite libera.
161
D
ELEKTRODEN FR DAS SCHWEIEN VON GUTEILEN
Elektroden fr das Schweien von Guteilen finden groen Einsatz, um Defekte bei dem Gievorgang zu korrigieren, bei der
Reparatur von Maschinen oder fr Oberflchenverhrtung. Dieses Verfahren gewinnt immer mehr an Bedeutung bei dem Bau
von Strukturen und Guteilen, oder beim Verschweien von Gu mit Stahl.
Guteile enthalten 3-5% Kohlenstoff und geringe Mengen an Silizium und Mangan. Phosphor und besonders Schwefel sind nur
als Spuren enthalten. In legiertem Gu knnen Nickel, Molybdn, Chrom und Kupfer als Zusatzstoffe enthalten sein. Im normalen
grauen Graphit ist der Kohlenstoff in Form von freie Graphitkristallen vorhanden, durch die ein geringer Widerstand bei der
Ziehbelastung entsteht.
Durch spezielle Stahlverarbeitungstechniken entstehen Gsse mit besseren mechanischen Eigenschaften. Diese Verbesserung
erfolgt durch die Umwandlung der Graphitkristallen (durch die geringer Dehnbarkeit entsteht) in Kugeln. Diese Gsse (
Sphroguss usw.) sind elastischer und haben eine zwei- bis dreimal hhere Dehnbarkeit als der Grauguss. Diese Gsse sind
schweibar. Es ist eindeutig, da ein Gu mit groer Dehnbarkeit einfacher zu verschweien ist als ein harter Gu, bei dem die
Gefahr von Rissbildung im Grundmetall deutlich hher ist. Unter mechanischem Aspekt bentigen Guschweinhte keine
besonders aufmerksame Kontrolle, wenn sie vorwiegend Druckbelastungen ausgesetzt sind.
Guteile werden durch besondere Schweitechniken und mit geeignetem Zusatzwerkstoff verschweit. Das Verschweien von
Gu erfolgt vorallem mit Elektroden mit einem niedrigen Nickel-Gehalt, die nur eine geringe Wrmezufuhr erzeugen. Eine niedrige
Wrmezufuhr reduziert die Dehnungs- und Schrumpfungskapazitt und erhht die Gefahr der Rissbildung.
Durch Erwrmung und eine anschlieende, schnelle Abkhlung werden die Bereiche um die Schweinaht hart und brchig, was
die Bestndigkeit der Naht beeinflussen kann. Die Tiefenwirkung hngt von der Erwrmungsdauer ab.
Durch gute Dehnbarkeit und Krnungswiderstand, sowie durch Bildung von Kohlenstoff aus dem Grundmetall in Form von freiem
Graphit, erweisen sich Elektroden mit Nickel fr das Verschweien von Gueisen als besonders geeignet.
E
ELECTRODOS PARA LA SOLDADURA DE LA FUNDICIN
La soldadura de la fundicin es un procedimiento largamente utilizado para remediar algunos defectos de fusin, para la
reparacin de mquinas o para la restauracin de superficies. Este tipo de trabajos han ido adquiriendo cada vez ms, una gran
importancia en la fabricacin de estructuras con componentes de fundicin, o en la soldadura mixta entre fundicin y acero.
La fundicin contiene un carbono entre 3-5% y pequeas cantidades de silicio y manganeso; el fsforo y especialmente el azufre
son considerados impurezas. El nquel, molibdeno, cromo o cobre pueden ser utilizados como elementos aleantes. En la fundicin
gris, el carbono est presente bajo forma cristalizada, lo cual reduce la resistencia a la traccin.
Mediante tcnicas metalrgicas especiales se viene produciendo en la actualidad fundicin con propiedades mecnicas
mejoradas, consistente en transformar las perlas de grafito, que como ya sabemos reducen la resistencia a la traccin, en
ndulos. En la fundicin gris nodular, esferoidal, etc, obtenemos una mejor ductilidad y una resistencia a la traccin hasta tres
veces mayor que la de la fundicin gris y conseguimos adems una notable mejora en su soldabilidad, frente a los problemas de
la fundicin dura que tiene tendencia a producir fisuraciones en el metal base. Adems, en trminos de propiedades mecnicas,
las juntas soldadas, estn sujetas a controles menos severos, debido a que soportan principalmente solicitaciones de
compresin.
La fundicin viene siendo soldada mediante tcnicas apropiadas y consumibles especficos. La mayor parte de la soldadura se
realiza con electrodos de base nquel, desarrollados para conseguir el menor aporte trmico posible. Cuanto menor es esta
energa aportada, menores son los esfuerzos de expansin y de contraccin, los cuales, debido al bajo grado de plasticidad del
material de base, pueden fcilmente dar lugar a rotura. Tambin, la zona adyacente a la soldadura puede dar lugar, bajo la
influencia del calor y de un enfriamiento rpido, a estructuras duras y frgiles que pueden poner en peligro la resistencia de las
juntas. La extensin de esta zona va en funcin directa del calor aportado.
Los elementos con base nquel son los ms satisfactorios en la soldadura de la fundicin, dando una maleabilidad y gran
resistencia de grano que le confiere una buena capacidad en la precipitacin de carburos procedentes del metal de base bajo
forma de grafito liberado.
162
ETC PH 801
Welding Positions
Approvals
GB
For welding of cast irons, particularly malleable and nodular types, normally without
preheating. Also joining these cast irons to steel. It deposits nearly pure nickel which is fully
machinable. Narrow fusion zone, thus heat affected areas are minimal. Smooth quiet arc
suitable for deep cracks and cavities. Typical applications are repair of castings, usually
without need for preheating during production. Also for cracks or fractures of machine bases,
engine blocks, gear and pump housings and correcting machining errors.
Elettrodo con deposito di nichel quasi puro. Il metallo d'apporto ha una zona di fusione molto
ristretta e, pertanto, anche quando si prendano particolari precauzioni, le zone alterate
termicamente sono molto contenute. Questo tipo di elettrodo lavora a tensione bassa, con
arco molto dolce, e ci necessario per introdurre il minimo calore richiesto dalla ghisa. Si
pu saldare la ghisa grigia con l'acciaio. Impiegato anche nella costruzione di ingranaggi,
camme, blocchi motore, in bronzo d'alluminio, etc.
Elektrode mit fast reinem Nickelschweigut. Der Werkstoff hat eine begrenzte Schmelzzone
und auch bei besonders sorgfltigem Schweien sind Wrmeeinfluzonen sehr gering. Die
Elektrode arbeitet mit niedriger Spannung und sehr leichtem Lichtbogen. Diese Eigenschaften
sind notwendig, um die Erwrmung bei Gueisen so gering wie mglich zu halten. Graugu
kann mit Stahl verschweit werden. Verwendet beim Bau von Zahnrdern, Nocken,
Motorblcke aus Aluminiumbronze etc.
Electrodo con depsito de Ni casi puro. El material de aporte afecta a una zona de fusin muy
reducida y por tanto, siempre que se tenga una particular precaucin, la zona alterada
trmicamente es mnima. Este tipo de electrodo trabaja con baja tensin, con arco suave y es
necesario introducir el mnimo aporte trmico posible al material base. Se puede soldar
fundicin con acero. Empleado en la construccin y mantenimiento de engranajes, bloques y
bases de motores, tambin en bronce aluminio, etc.
All-weld metal
Chemical
Composition (%)
C
2 max
Mn
0.7 max
Si
2.5 max
S
0.03 max
P
0.03 max
Cu
2.5 max
Ni
92 min
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
0.4
Al
1 max
N
Nb Ta
-
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
F. N.
(%)
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
180C, max 5 times.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,50 x 300
30-80
16,0
9,9
50,0
900
14,40
3,25 x 350
50-100
30,6
18,1
51,0
510
15,60
4,00 x 350
80-130
45,8
27,9
50,0
360
16,50
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
163
ELECTRODES
Classification
AWS A5.15: E Ni CI
ETC PH 802
Welding Positions
Approvals
GB
It deposits a nickel-iron alloy of relatively high strenght and ductility, particularly suitable for all
kind of cast irons, included those having a high phosphorus content. Deposited weld metal is
machinable and resistant to cracking. Easy detachable slag. ETC PH 802 is suitable for welding
mild steel to all grades of cast iron. Ideal for repairs to production castings and damaged
castings Particularly suitable for ordinary grey irons, modern spheroidal cast irons, type
"Ductile", "Meehanite", etc.
Elettrodo con deposito in lega ferro-nichel. Adatto per tutti i tipi saldabili di ghisa, incluse
quelle con un alto contenuto di fosforo. Il deposito privo di cricche e pori e si pu lavorare.
Estrema facilit di saldatura e deposito piano di bell'aspetto. Facilit di rimozione della scoria.
Impiegato per la saldatura di grossi pezzi o laddove ci sia presenza di alte sollecitazioni. L'ETC
PH 802 adatto per la saldatura di ghise ferritiche o perlitiche, grafitosferoidali, come il tipo
"Ductile", "Meehanite", etc. e per la saldatura di queste all'acciaio.
Electrodo con depsito de aleacin Ferro - Niquel. Adaptado para todos los tipos de fundicin
soldable, incluso aquella con un alto contenido de fosforo. El depsito es mecanizable y
resistente a la fisuracin. Extrema facilidad de soldadura y cordn plano con buen aspecto.
Escoria facilmente eliminable. Empleado para la soldadura de piezas gruesas con presencia
de altas solicitaciones. ETC PH 802 est ideado para la soladura de fundicin ferrtica o
perltica,graftica esferoidal, como el tipo "Ductile", "Meehanite", etc.
Tensile Strength
2
N/mm
All-weld metal
Chemical
Composition (%)
C
1.5
Mn
0.7 max
Si
0.6 max
S
0.03 max
P
0.03 max
Cu
0.1
Ni
48
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
47
Al
1 max
N
Nb Ta
F. N.
Yield Strength
2
N/mm
(%)
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
180C, max 5 times.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,50 x 300
30-80
15,1
9,2
38,0
795
12,00
3,25 x 350
50-100
30,0
17,5
71,0
480
14,40
4,00 x 350
80-130
48,0
29,1
72,0
300
14,40
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
164
ELECTRODES
Classification
AWS A 5.15: E NiFe CI
ETC PH 803
Welding Positions
Approvals
GB
It deposits a Monel alloy of relatively high strength and ductility and having a low fusion point.
Particularly suitable for reparing of production castings and damaged casting.
Elettrodo che deposita una lega tipo Monel. Tale lega ha un punto basso di fusione e
garantisce una completa lavorabilit ed elasticit del deposito. Indicato per la riparazione di
fusioni e getti.
Elektrode mit Monel-Schweigut. Diese Legierung hat einen niedrigen Schmelzpunkt und
garantiert Bearbeitbarkeit und Elastizitt des Schweigutes. Geeignet fr die Reparatur von
Gueisen und Gustcken.
Electrodo que deposita una aleacin tipo MONEL. Tal aleacin tiene un punto bajo de fusin
que garantiza una buena soldabilidad y esttica del depsito. Indicado para la reparacin de
fundicin gris mediante relleno de las zonas defectuosas. Facilmente mecanizable.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
(%)
As Welded
Current Conditions D.C. +; A.C.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
180C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.35-0.55
Mn
2.3 max
Si
0.75 max
S
0.025 max
P
Cu
30-35
Ni
65-70
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
3-6
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
2,50 x 300
45-80
16,0
9,7
51,0
900
14,40
3,25 x 350
90-120
31,2
18,9
70,0
510
15,90
4,00 x 350
120-140
45,8
27,9
71,0
360
16,50
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
165
ELECTRODES
Classification
AWS A5.15: E NiCu B
GB
HARDFACING ELECTRODES
Hardfacing means applying an alloy which is corrosion proof to a metal surface in order to increase the resistance of components
subject to abrasion, knocks, heat and corrosion, or a combination of these.
The main purpose of a facing is to increase the working life of any given component in order to improve the service time. Moreover,
and this is often overlooked, production quantity and quality are concepts that are rarely directly dependent on each other.
The alloys used are generally classified according to their function, both in the construction of machine parts or facing. Generally,
the worn parts are restored, first by a soft facing which is less resistant to wear than the final one. This intermediate facing must
be such that is can not be easily deformed in order to constitute a good base for the final one. This latter is designed to provide
the maximum protection against a certain type of corrosion or a combination of corrosive agents.
The corrosion resistance of the facing depends on the carbide percentage (of chrome, tungsten, molybdenum, etc.) and the matrix
which, together with elements such as nickel, manganese, silicon and cobalt, form optimum alloys in particular working
conditions. Even though the alloy is often subject to abrasion, under some circumstances the alloy must also be highly resistant
to knocks. Whenever the dominant stress is due to wearing of metal against metal and severe impacts, austenitic manganese
steel should be used for the facing material.
Electrodes with a 13% manganese deposit are often used to restore steels having the same chemical composition, but they are
also used for facing on carbon steel.
It should be remembered that the facing properties indicated by the manufactured generally refer to the pure deposited metal .
Howerer, the hardness and crystalline structure can be considerably modified wen the deposit is fused with the base metal.
Usually, the effects are minimized after the third pass. The cooling time can also modify the structure, as well as the corrosion
resistance of certain allovs used for facing (e. g. self-tempering ones).
The choice of a facing must be made after having carefully analysed the working conditions. The main data relating to the
mechanical and physical properties of the base metal must be determined before the correct welding procedure can be
established.
Considerable time and material can be saved if the opportune evaluations are carried out first
167
I
ELETTRODI PER RIPORTI
Riporto significa applicare una lega resistente alla corrosione su una superficie metallica, al fine di aumentare la resistenza di
componenti soggetti ad abrasione, urto, calore e corrosione, o ad una combinazione di questi.
Lo scopo principale di un riporto quello di aumentare la durata di esercizio di un certo componente, in modo da limitare i tempi
morti. Inoltre, e questo viene spesso trascurato, la quantit e la qualit di produzione sono dei concetti che raramente sono
funzione diretta uno dell'altro.
Le leghe usate vengono generalmente classificate a seconda che la loro funzione sia di costruzione di parti di macchina o di
riporto. Secondo la pratica generale i componenti usurati vengono rigenerati, dapprima per mezzo di un riporto dolce e meno
resistente all'usura di quello finale. Tale riporto intermedio deve avere una buona resistenza alla deformazione in modo da
costituire un buon rapporto per il riporto finale. Quest'ultimo viene studiato per dare la massima resistenza ad un certo tipo di
corrosione o ad una combinazione di agenti corrosivi.
La resistenza alla corrosione del riporto dipende dalla percentuale di carburi (di cromo, tungsteno, molibdeno, etc.) e dalla matrice
che, facendo lega con elementi quali il nichel, il manganese, il silicio ed il cobalto, pu dare delle ottime prestazioni in particolari
condizioni di lavoro. Sebbene l'abrasione sia presente in molti casi, in talune condizioni si richiede una grande resistenza all'urto.
Qualora le sollecitazioni dominanti siano l'attrito metallo su metallo e dei forti urti, il materiale prescelto per i riporti l'acciaio
austenitico al manganese.
Sono spesso impiegati gli elettrodi con deposito al 13% di manganese per rigenerare gli acciai della stessa composizione chimica,
ma sono impiegati per riporti su acciai al carbonio.
E' buona norma ricordare che la propriet del riporto indicate dal fabbricante, generalmente sono relative al metallo puro
depositato. Tuttavia, la durezza e la struttura cristallina possono venire notevolmente modificate dalla diluizione del deposito con
il metallo base. Di regola, gli effetti vengono minimizzati dopo la terza passata. Anche la velocit di raffreddamento pu modificare
la struttura, nonch la resistenza alla corrosione di certe leghe per riporti (ad es. autotempranti).
La scelta di un riporto dev'essere fatta dopo un'attenta analisi delle condizioni di lavoro. Si dovrebbero rilevare i dati principali
relativi alle propriet meccaniche e fisiche del metallo base e stabilire di conseguenza una corretta procedura di saldatura.
Opportune valutazioni in questo senso si traducono in notevoli risparmi di tempo e di materiale.
168
D
ELEKTRODEN FR DEN OBERFLCHENAUFTRAG
Unter Oberflchenauftrag versteht man das Auftragen einer korrosionsbestndigen Legierung auf eine Metalloberflche, um
Bauteile widerstandsfhiger gegen Abrieb, Ste, Wrme und Korrosion, oder ein Zusammenspiel dieser Belastungen, zu
machen.
Ziel eines Oberflchenauftrages ist eine lngere Betriebsdauer des Bauteils und die Reduzierung der Totzeit. Nur selten lassen
sich Produktionsquantitt und -qualitt miteinander vereinbaren.
Die Legierung wird je nach ihrem Verwendungszweck gewhlt: fr die Erstellung von Maschinen-Bauteilen oder fr den
Oberflchenauftrag. Normalerweise werden verschleite Bauteile erst leicht verstrkt und bekommen erst spter einen
Oberflchenauftrag. Die erste Verstrkung sollte unbedingt formbestndig sein, um eine gute Grundlage fr den endgltigen
Oberflchenauftrag zu bilden. Die Legierung fr den Oberflchenauftrag wird fr aximale Widerstandsfhigkeit gegen eine
bestimmte Art von Korrosion oder eine Kombination von Korrosionsfaktoren erstellt.
Die Widerstandsfhigkeit des Schweigutes gegen Korrosion hngt vom Anteil der Karbide (Chrom, Tungsten, Molybdn etc.),
bzw. von der Matrize ab, durch den in Verbindung mit Nickel, Mangan, Silizium und Kobalt, optimale Leistungen unter besonders
schwierigen Bedingungen mglich sind. Abriebfaktoren sind zwar ein hufiges Problem, aber auch der Einflu von
Stoeinwirkung sollte nicht unterschtzt werden. Fr Maschinenbauteile, die einem Verschlei durch aneinander reibende
Metallteile oder einer starken Stoeinwirkung ausgesetzt sind, beweist sich der austenitische Mangan-Stahl als das ideale
Schweigut.
Oft werden Elektroden mit 13% Mangan fr die Regenerierung von Stahl mit gleicher chemischen Zusammensetzung verwendet;
sie werden aber auch fr den Auftrag auf unlegierten Stahl verwendet.
Es mu bedacht werden, da sich der Hersteller bei den Angaben zum Schweigut , normalerweise auf das reine Metall bezieht.
Die Festigkeit und das Kristallingefge knnen nennenswert durch eine Verdnnung des Schweigutes mit dem Grundstoff
modifiziert werden. Die Auswirkungen werden in der Regel nach dem dritten Durchzug minimiert. Auch die Khlzeit kann zur
Vernderung der Struktur beitragen, sowie den Korrosionswiderstand bestimmter Legierungen fr das Schweigut (z.B.
selbsthrtende) beeinflussen.
Die Materialauswahl fr das Schweigut mu nach dem jeweiligen Verwendungszweck erfolgen. Es sollten die Grundwerte
bezglich der mechanischen und physischen Eigenschaften des Basismetalls bercksichtigt und eine entsprechende Schweiart
festgelegt werden.
Eine korrekten Bewertung bringt Zeit- und Materialersparnis.
169
E
ELECTRODOS PARA RECARGUE
Recargue significa aplicar una aleacin resistente a la corrosin y al desgaste sobre una superficie metlica, a fin de aumentar
la resistencia de componentes sujetos a abrasin, golpe, calor y corrosin, o una combinacin de estos.
Lo que perseguimos principalmente en un recargue, es aumentar la duracin de ciertos componentes cuando estn en servicio
eliminando los tiempos muertos. Adems, hay que tener en cuenta que la cantidad y la calidad de produccin, son dos conceptos
que raramente van en funcin el uno del otro.
La aleacin usada vendr generalmente clasificada segn si la funcin es construir o reparar una mquina. Como prctica
general, los elementos desgastados sern regenerados, primeramente por un recargue dulce y menos resistente al desgaste que
la aportacin final. Este recargue intermedio (tampn) deber tener una buena resistencia a la deformacin de manera que sirva
de colchn al recargue final. Siendo este ltimo el estudiado para cada tipo de corrosin o combinacin de agentes corrosivos.
La resistencia a la corrosin y al desgaste del recargue depende del tanto por ciento de carburos (de cromo, tungsteno,
molibdeno, etc) y de la matriz que, haciendo aleacin con elementos como el nquel, el manganeso, el silicio y el cobalto,
consiguen las mejores prestaciones segn las particulares condiciones de cada trabajo. Si bien la abrasin est presente en casi
todos los casos, tambin se requiere en muchos casos una resistencia al impacto. En el caso de grandes solicitaciones en
fricciones de metal contra metal y choques importantes, el consumible seleccionado ser del tipo austentico al manganeso.
Los electrodos con 13% manganeso, son utilizados para la restauracin de los aceros con similar composicin qumica y aceros
al carbono en general.
Es conveniente indicar que los datos aportados por el fabricante sobre el recargue, siempre se refieren al metal puro depositado.
La dureza y la estructura cristalina pueden variar segn el grado de dilucin del material depositado con el de base. Como norma,
el material puro depositado se consigue a partir de la tercera pasada. La velocidad de enfriamiento puede modificar tambin la
estructura, as como la resistencia a la corrosin y desgaste de ciertas aleaciones usadas para el recargue (ej. aceros
autotemplantes).
La ejecucin del recargue debe hacerse previo un atento anlisis de las condiciones de trabajo.
170
ETC PH HCM
Welding Positions
Approvals
GB
ETC PH HMC deposits a weld metal of martensitic structure. The weld metal harness is ~ 500
HV, no heat treatment required. Thin runs are suggested. Particularly suitable when
resistance to abrasion and corrosion is required.
Elektrode mit martensistischer Struktur. Das Schweigut erreicht ein Hrtegrad von ca. 500
HV, ohne Wrmebehandlung.
Das Schweigut zeigt einen sehr hohen Verschlei- und Abriebwiderstand.
Geeignet fr die Regenerierung von Mischern, Baggerschaufeln etc. Es werden dnne
Auftrge empfohlen.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
(%)
As Welded
Current Conditions D.C. +; A.C.
Hardness 250-350 HV
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
350C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
1.7 max
Mn
1.7 max
Si
5 max
S
P
Cu
Ni
Mo
2.5
Cr
6.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
3,25 x 450
75-105
42,9
25,7
93,0
420
18,00
4,00 x 450
100-135
64,2
39,0
110,0
285
18,30
5,00 x 450
150-185
96,7
58,4
140,0
180
17,40
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
171
ELECTRODES
Classification
DIN
8555: E 6-500
ETC PH MN
DIN
Welding Positions
Approvals
8555: E7-250K
GB
Elettrodo basico per leghe al 14% di Mn. La struttura austenitica. Si raccomanda di riportare
in arco corto ed a bassa intensit di corrente. La martellatura dopo deposito migliora la
durezza e la resistenza alla criccatura. E' consigliabile eseguire un deposito con un elettrodo
basico classico (come l'ETC PH 35S) prima di depositare l'ETC PH MN.
Basische Elektrode mit austenitischer Struktur. Es wird ein kurzer Lichtbogen und niedrige
Stromzufuhr empfohlen. Das Nachhmmern erhht den Hrtegrad und den Riwiderstand.
Es wird ein erster Auftrag mit einer basischen Elektrode (z.B. ETC PH 35S) vor dem
endgltigen Auftrag mit der ETC PH MN empfohlen.
Electrodo bsico de estrucutra austentica (14% Mn). Se recomienda soldar con arco corto y
a baja intensidad de corriente. El martilleo sobre el material depositado mejora la dureza y la
resistencia al agrietamiento. Es aconsejable establecer un depsito intermedio en el material
base con un electrodo bsico clsico ( como ETC PH 35S) antes de depositar el ETC PH MN.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
(%)
As Welded
Current Conditions D.C. +; A.C.
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
350C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.5-0.9
Mn
11-16
Si
0.3-1.3
S
P
0.03 max
Cu
Ni
Mo
0.6-1.4
Cr
0.5 max
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
3,25 x 450
90-130
53,7
32,4
119,0
285
15,30
4,00 x 450
125-170
71,4
43,7
156,0
210
15,00
5,00 x 450
190-230
113,3
69,3
152,0
135
15,30
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
172
ELECTRODES
Classification
AWS A5.13: E FeMn B
ETC PH 250
Welding Positions
Approvals
GB
The ETC PH 250 electrode is designed to deposit an air hardening deposit. Thanks to its basic
coating there is no risk of cracking. Downhand or vertical down application. The deposited
weld metal hardness is between 250-350 HV but can be increased by quenching in water or oil
from a temperature of 900C.
Elettrodo per riporti duri con deposito resistente all'usura e con notevole resistenza all'urto.
Pu essere saldato in piano o in verticale ascendente. Grazie al rivestimento basico il rischio
di cricche praticamente escluso. La durezza del deposito funzione della velocit di
raffreddamento. In genere essa di 250-350 HV circa; pertanto il deposito lavorabile.
Raffreddando il deposito in acqua o olio da 900C si pu raggiungere una durezza di circa 500
HV.
Electrodo para recargue duro con depsito resistente a la abrasin y con notable resistencia
al impacto. Puede ser empleado en soldadua en plano o vertical ascendente. Gracias a su
recubrimiento bsico el riesgo de fisuracin est practicamente excluido. La dureza del
depsito viene en funcin de la velocidad de enfriamiento. En general la dureza alcanzada
oscila entre 250 - 350 Hv, por lo tanto su depsito es mecanizable. Enfriando el depsito con
agua o aceite a 900C. se pueden conseguir durezas de hasta 500 Hv.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
(%)
F. N.
As Welded
Current Conditions D.C. +; A.C.
All-weld metal
Chemical
Composition (%)
C
0.3
Mn
0.8-1.2
Si
0.6-1
S
P
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
-
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
350C, max 5 times.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
3,25 x 450
85-130
43,1
25,9
72,0
390
16,80
4,00 x 450
100-165
63,3
38,2
105,0
270
17,10
5,00 x 450
170-210
95,4
57,7
108,0
195
18,60
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
173
ELECTRODES
Classification
DIN
8555: E 1-250
ETC PH 450
Welding Positions
Approvals
GB
ETC PH 450 is a basic-coated hardfacing electrode. The hardness of the metal is approx 450
HV wheather heat treatment is applied or not.
Fields of application include workpieces which have to undergo a heat treatment (forging)
following hardfacing, or components in respect of which, owing to their shape or size, the
cooling-rate cannot be controlled properly.
Elettrodo per riporti duri. Il metallo depositato raggiunge la durezza di 450 HV ~ senza
necessit di trattamento termico. Il campo di applicazione include sia materiali che devono
essere sottoposti a trattamento termico (forgiati) e a riporti duri, sia materiali la cui velocit di
raffreddamento non facilmente controllabile di particolari forme o misure.
Elektrode fr die Hartmetallauftragung. Das Schweigut erreicht einen Hrtegrad von ca. 450
HV und bedarf keiner Wrmebehandlung. Das Anwendungsgebiet umfat Material fr eine
Hartmetallauftragung mit Wrmebehandlung (geschmiedet), sowie Material, dessen
Abkhlungsgeschwindigkeit auf Grund seiner Form oder Ausmae nur schwer kontrollierbar
ist.
Electrodo para recargue duro. El metal depositado consigue durezas de hasta 450Hv sin
necesidad de tratamiento trmico. El campo de aplicacin incluye piezas con o sin necesidad
de tratamiento trmico (forja) y de recargues duros.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
(%)
As Welded
Current Conditions D.C. + ; A.C.
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
350C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.1-0.2
Mn
3.5-4.5
Si
0.5-0.9
S
P
Cu
Ni
Mo
Cr
0.2-0.4
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
3,25 x 450
75-130
43,2
26,6
84,0
375
16,20
4,00 x 450
100-180
63,5
39,3
101,0
255
16,20
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
174
ELECTRODES
Classification
DIN
8555: E 1-450
ETC PH 600
Welding Positions
Approvals
GB
This electrode deposits a weld metal of martensitic structure with finely disperced
chrome-carbides. The deposit has to be ground and is ideally suited to applications where
resistance to abrasion, shock and friction is required
Elettrodo per riporti duri con deposito a struttura martensitica con carburi di cromo finemente
distribuiti. Alta resistenza all'azione abrasiva nei casi di attrito radente e volvente. Non ne
raccomandato l'impiego in presenza di forti urti. Il deposito lavorabile. La durezza di questo
funzione della velocit di raffreddamento e dell'uso di preriscaldi. Impiegato per il recupero
di trapani, pale, utensili per escavatori, ecc.
Electrodo para recargue duro con depsito de estructura martenstica con carburos de Cr
finamente distribuidos. Alta resistencia a la accin abrasiva. No es recomendado su empleo
en presencia de fuertes golpes. Depsito mecanizable. La dureza alcanzada est en funcin
de la velocidad de enfriamiento y del suo de precalentamiento. Empleado en la recuperacin
de trpanos, palas, coronas, etc.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
(%)
As Welded
Current Conditions D.C. +; A.C.
All-weld metal
Chemical
Composition (%)
C
0.5-0.8
Mn
0.6-1
Si
0.5-1
S
P
Cu
Ni
Mo
Cr
2-2.9
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Al
N
Nb Ta
F. N.
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
350C, max 5 times.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
50-100
17,5
10,5
30,0
600
10,50
3,25 x 450
85-130
42,1
26,1
83,0
420
17,70
4,00 x 450
100-165
62,1
37,5
105,0
285
17,70
5,00 x 450
170-210
100,0
60,3
127,0
195
19,50
6,00 x 450
200-290
133,3
81,0
150,0
135
18,00
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
175
ELECTRODES
Classification
DIN
8555: E 2-55
GB
ELECTRODES FOR WELDING CuNi AND NiCu ALLOYS
Copper-nickel and nickel-copper alloys, especially normal or cladded sheet metal, have, for some years, been widely used in
environments subject to corrosion, for example, erosion by sea water, evaporators, condensers and desalination plants in general.
ETC has a wide range of electrodes for seam welding - continuous wire - TIG, in this sector too.
The Technical Commercial staff is at your complete disposal and can give any information you may need helping to make the
choice of the most suitable product for your application.
I
ELETTRODI PER LA SALDATURA DI LEGHE CuNi E NiCu
Le leghe rame-nichel e nichel-rame, soprattutto in forma di lamiere normali o placcate, trovano ormai larga applicazione da anni
negli ambienti interessati da problemi di corrosione: erosione causate da acqua di mare, evaporatori, condensatori, ed impianti di
dissalazione in genere.
Anche in questo settore l'ETC Elettrotermochimica s.r.l. ha una gamma di prodotti per la saldatura completa nei procedimenti ad
elettrodo - filo continuo - TIG.
Per la scelta del prodotto pi idoneo al vostro lavoro, il Servizio Tecnico Commerciale a vostra completa disposizione per fornirvi
qualsiasi informazione.
D
ELEKTRODEN FR DAS VERSCHWEIEN VON LEGIERUNGEN CuNi UND NiCu
Nickel-Kupfer, und Kupfer-Nickel-Legierungen finden groen Einsatz, vorallem in Form von normalem oder doubliertem Blech, bei
Korrosionsproblemen: Erosion durch Meerwasser, Verdampfer, Kondensatoren und Entsalzungsanlagen.
Auch fr diesen Bereich hat die ETC Srl eine Reihe von Produkten fr das Elektrodenschweien -Rollenelektroden- TIG, erstellt.
Bei der Auswahl des richtigen Produktes, steht Ihnen unsere technische Beratung jederzeit gern zur Verfgung.
E
ELECTRODOS PARA SOLDADURA DE ALEACIONES CuNi y NiCu
Las aleaciones cobre-nquel y nquel-cobre, sobre todo en chapas normales o plaqueadas, estn siendo desde hace aos usadas
en trabajos sujetos a condiciones medioambientales de corrosin, como por ejemplo las producidas por, agua de mar,
evaporadores, condensadores y plantas desalinizadoras en general.
ETC tiene para aplicar en este sector, una gama de consumibles para los distintos procesos de soldadura: electrodos, hilos slidos
y varillas TIG.
Nuestro Departamento Tcnico Comercial est a su completa disposicin para darles mayor informacin con respecto a este tipo
de consumibles.
177
Classification
AWS A5.6: E CuNi
Welding Positions
Approvals
MMI
GB
Electrodes suitable for welding or facing alloys having the same chemical composition. Weld
metal with excellent mechanical properties. High chemical corrosion resistance in saline
environments. Typical application in desalination plants.
Elettrodo studiato per la saldatura o ricarica di leghe con uguale composizione chimica.
Ottime carattetistiche meccaniche del deposito. Elevata resistenza alla corrosione chimica in
ambiente salino. Campo di applicazione nei dissalatori.
Elektrode fr das Verschweien oder das Auftragschweien von Legierungen mit gleicher,
chemischer Zusammensetzung.
Sehr gute mechanische Eigenschaften des Schweigutes.
Hoher Korrosionswiderstand gegen chemische Substanzen in salzhaltiger Umgebung. Sie
findet Einsatz in Entsalzungsanlagen.
Tensile Strength
2
N/mm
As Welded
350 min
Yield Strength
2
N/mm
Elongation
(%)
20 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.05 max
Mn
1-2.5
Si
0.5 max
S
P
0.02 max
Cu
remaining
Ni
29-33
Mo
Cr
As
Sb
Pb
0.02 max
V
Sn
Nb
Ti
0.5 max
Fe
0.4-0.7
Al
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(ampere)
Electrode
average weight
(gr)
Fusion time
(mm.)
2,50 x 300
50-70
17,5
10,6
0,0
600
10,50
3,25 x 350
75-100
35,2
21,2
0,0
375
13,20
4,00 x 350
90-130
52,9
32,1
0,0
255
13,50
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
178
ELECTRODES
Classification
AWS A5.11: E NiCu-7
Welding Positions
Approvals
MMI
GB
Electrodes suitable for welding or facing alloys having the same chemical composition or for
cladding. Excellent mechanical properties and chemical corrosion resistance. Typical
application in desalination plants for MONEL type alloy.
Elettrodo con deposito indicato per la saldatura o ricarica di leghe aventi uguale composizione
chimica o per sottostrati di placcature. Ottime caratteristiche meccaniche e resistenza
chimica. Applicazione negli impianti di dissalazione per acciai tipo MONEL.
Elektrode fr das Verschweien oder das Auftragschweien von Legierungen mit gleicher,
chemischer Zusammensetzung oder als Unterlage bei Plattierungen. Sehr gute mechanische
Eigenschaften und chemischer Widerstand. Sie findet Einsatz in Entsalzungsanlagen.
Tensile Strength
2
N/mm
As Welded
480 min
Yield Strength
2
N/mm
Elongation
(%)
30 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
280C, max 5 times.
All-weld metal
Chemical
Composition (%)
C
0.05 max
Mn
2-4
Si
1 max
S
0.015 max
P
0.02 max
Cu
28
Ni
-1
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
1 max
Fe
2.5
Al
0.75 max
N
Nb Ta
F. N.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
2,50 x 300
50-70
3,25 x 350
75-100
16,3
9,8
0,0
720
11,70
31,0
18,9
0,0
435
4,00 x 350
90-130
13,50
47,4
28,8
0,0
285
13,50
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
179
ELECTRODES
GB
ALUMINIUM ELECTRODES
ETC Elettrotermochimica, with regard to Aluminium welding, has three different types of electrodes:
ETC PH Al, suitable for welding of pure Aluminium and its alloys up to 1.2% Mn, type ALLUMAN etc.;
ETC PH Al 12 Si, suitable for welding of Aluminium with 7-12% Si;
ETC PH Al 5 Si, suitable for welding of ANTICORODAL alloys 163 and 11.
We remind you that, for welding of Aluminium a particular care should be taken of preparation of joints, which must be completely
clean.
I
ELETTRODI PER ALLUMINIO
La ETC Elettrotermochimica nel campo della saldatura dell'alluminio presente con tre tipi di elettrodi:
ETC PH Al, indicato per la saldatura dell'alluminio puro e sue leghe fino a 1.2% di Mn, tipo ALLUMAN ecc.
ETC PH Al 12 Si, indicato per la saldatura di alluminio con 7-12% Si;
ETC PH Al 5 Si, indicato per la saldatura di leghe ANTICORODAL 163 e 11.
Va ricordato che nella saldatura dell'alluminio particolare cura deve essere adottata per la preparazione dei lembi, che devono
essere esenti da tracce di sporco.
D
ELEKTRODEN FR ALUMINIUM
Das Programm der ETC Elettrotermochimica umfat fr das Verschweien von Aluminium drei Typen von Elektroden:
ETC PH A1, geeignet fr das Verschweien von reinem Aluminium und Aluminium-Legierungen bis 1,2% Mn, Typ ALLUMAN etc;
ETC PH A1 12 Si, geeignet fr das Verschweien von Aluminium mit 7-12% Si;
ETC PH Al 5 Si, geeignet fr das Verschweien von Legierungen ANTICORODAL 163 und 11.
Bei dem Verschweien von Aluminium mssen die Schweikanten mit besonderer Sorgfalt vorbereitet werden und drfen keine
Schmutzspuren aufweisen.
E
ELECTRODOS PARA ALUMINIO
ETC Elettrotermochimica, en el campo de la soldadura del aluminio presenta tres tipos de electrodos:
ETC PH Al, indicado para la soldadura de aluminio puro y aleaciones hasta 1.20% Mn, tipo ALLUMAN, etc.
ETC PH Al 12 Si, indicado para la soldadura de aluminio con 7-12% Si.
ETC PH Al 5 Si, indicado para la soldadura de aleaciones tipo ANTICORODAL 163 y 11.
Es muy importante en la ejecucin de este tipo de soldadura, la preparacin adecuada de las juntas que deben presentar un
excelente estado de limpieza, libres de ptinas o suciedad.
181
ETC PH Al
Welding Positions
Approvals
GB
ETC PH Al stick electrodes are designed for welding the majority of grades of commercially
pure aluminium. The electrode deposits a high purity weld metal. The special flux coating
provides good arc stability and slag fluidity and ensures the removal of surface oxide during
the welding operation. Particular attention should be paid to joint region which must be clean
and free from any contamination. The electrode should be preferably welded in the downhand
position. Preheat in the range 100-300C and use short arc to avoid excessive spattering.
ETC PH Al indicato per la saldatura di tutti i tipi di materiale in alluminio puro al 99.5% tipo Al
99.9-Mg 0.5. Lo speciale rivestimento garantisce stabilit d'arco e fluidit della scoria e
assicura la rimozione dell'ossido di superficie durante la saldatura. L'elettrodo da utilizzarsi
preferibilmente in posizione piana. Preriscaldo tra i 100-300C; si consiglia arco corto per
evitare spruzzi eccessivi.
Die Elektrode ETC PH A1 ist fr das Verschweien von reinem Aluminium ( 99,5%), Typ A1
99.9-Mg 0.5 geeignet. Die Spezial-Ummantelung garantiert Stabilitt des Lichtbogens, flssige
Schlacke, baut das sich whrend des Schweiens bildende Oxyd ab. Diese Elektrode eignet
sich vorwiegend fr das Flchenschweien. Vorwrmung zwischen 100-300C. Es wird ein
kurzer Lichtbogen empfohlen, um bermige Spritzverluste zu vermeiden.
ETC PH Al est indicado para todos los tipos de materiales con aluminio puro al 99,5%( Al 99,9
- Mg 0,5). Su recubrimiento especial garantiza una estabilidad de arco y fluidez de la escoria y
asegura el desprendimiento de xido de la superficie durante la soldadura. Este electrodo
debe utilizarse preferiblemente en posicin plana. Precalentamiento entre 100 - 300C.; se
aconseja arco corto para evitar proyecciones excesivas.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
80 min
30 min
Elongation
(%)
30 min
All-weld metal
Chemical
Composition (%)
C
0.3
Mn
0.05
Si
0.3
S
P
Cu
0.1
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
0.4 max
Al
remaining
N
Nb Ta
F. N.
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
280C, max 5 times.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
2,50 x 350
40-70
8,0
5,5
0,0
600
4,80
3,25 x 350
60-90
13,3
8,2
0,0
450
6,00
182
ELECTRODES
Classification
AWS A5.3: E 1100
ETC PH Al 5Si
Welding Positions
Approvals
GB
ETC PH Al Si5 is aluminium 5% silicon stick electrode for the fabrication and repair of
aluminium silicon alloys. The special flux coating provides good arc stability and slag fluidity
and ensures the removal of surface oxide during welding operation. Particular attention
should be paid to the joint region which must be free from any contamination. The electrode
should be preferably welded in the downhand position.
Preheat in the range 100-300C and use short arc to avoid excessive spattering.
Die Elektrode ETC PH l Si5 ist fr das Verschweien von Aluminium mit 5% Silizium geeignet.
Die Spezial-Ummantelung garantiert Stabilitt des Lichtbogens, flssige Schlacke, baut das
sich whrend des Schweiens bildende Oxyd ab. Es wird eine akkurate Suberung der
Schweiflchen vor dem Schweien empfohlen. Diese Elektrode eignet sich vorwiegend fr
das Flchenschweien. Vorwrmung zwischen 100-300C. Es wird ein kurzer Lichtbogen
empfohlen, um bermige Spritzverluste zu vermeiden.
ETC PH AL Si5 est indicado para soldadura de aluminio al 5% de silicio. Las caractersticas
de su recubrimiento garantizan un arco estable y una escoria fluida que asegura el
desprendimiento del xido de la superficie durante la operacin de soldadura. Aconsejamos
un particular cuidado en la limpieza de las juntas antes de la soldadura. El electrodo ha de
utilizarse preferiblemente en posicin plana. Precalentamiento entre 100 - 300C.; se aconseja
arco corto para evitar excesivas proyecciones.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
160 min
90 min
Elongation
(%)
All-weld metal
Chemical
Composition (%)
C
Mn
0.05 max
Si
4.5-6
S
P
Cu
0.3 max
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.2 max
Fe
Al
remaining
N
Nb Ta
F. N.
15 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
280C, max 5 times.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
2,50 x 350
40-70
8,0
5,5
0,0
600
4,80
3,25 x 350
60-90
13,3
8,2
0,0
450
6,00
183
ELECTRODES
Classification
AWS A5.3: E4043
ETC PH Al 12Si
Welding Positions
Approvals
GB
ETC PH Al 12Si in an aluminium 12% silicon stick electrode for the fabrication and repair of
aluminium silicon alloys. The special flux coating provides good arc stability and slag fluidity
and ensures the removal of surface oxide during welding operation. Particular attention
should be paid to the joint region which must be free from any contamination. The electrode
should be preferably welded in the downhand position. Preheat in the range 100-300C and
use short arc avoid excessive spattering.
ETC PH Al 12Si indicato per la saldatura di alluminio con il 12% di silicio. Lo speciale
rivestimento garantisce stabilit d'arco e fluidit della scoria e assicura la rimozione
dell'ossido di superficie durante la saldatura. Consigliamo una particolare cura nella pulizia
del giunto pre-saldatura. L'elettrodo da utilizzarsi preferibilmente in posizione piana.
Preriscaldo tra i 100-300C; si consiglia arco corto per evitare spruzzi eccessivi.
Die Elektrode ETC PH A1 12Si ist fr das Verschweien von Aluminium mit 12% Silizium
geeignet. Die Spezial-Ummantelung garantiert Stabilitt des Lichtbogens, flssige Schlacke,
baut das sich whrend des Schweiens bildende Oxyd ab. Es wird eine akkurate Suberung
der Schweiflchen vor dem Schweien empfohlen. Diese Elektrode eignet sich vorwiegend
fr das Flchenschweien. Vorwrmung zwischen 100-300C. Es wird ein kurzer Lichtbogen
empfohlen, um bermige Spritzverluste zu vermeiden.
ETC PH AL 12 Si est indicado para soldadura de aluminio al 12% de silicio. Las caractersticas
de su recubrimiento garantizan un arco estable y una escoria fluida que asegura el
desprendimiento del xido de la superficie durante la operacin de soldadura. Aconsejamos
un particular cuidado en la limpieza de las juntas antes de la soldadura. El electrodo ha de
utilizarse preferiblemente en posicin plana. Precalentamiento entre 100 - 300C.; se aconseja
arco corto para evitar excesivas proyecciones.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
As Welded
180 min
80 min
Elongation
(%)
All-weld metal
Chemical
Composition (%)
C
Mn
0.3 max
Si
11-13.5
S
P
Cu
0.05 min
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.05 max
Fe
0.4 max
Al
remaining
N
Nb Ta
F. N.
5 min
Hardness
Storage, preservation, redrying Keep dry and store at room temperature. Redrying time 1 h
280C, max 5 times.
Packaging
Diam. x Length
Current
(mm.)
(ampere)
Electrode
average weight
(gr)
Fusion time
(second)
Number of pieces
Guaranteed
per outerbox
minimum weight
per outerbox
2,50 x 350
40-70
8,0
5,5
0,0
600
4,80
3,25 x 350
60-90
13,3
8,2
0,0
450
6,00
184
ELECTRODES
Classification
DIN
1732: EL-AlSi12
STANDARD PACKING
IMBALLO STANDARD / STANDARD-VERPACKUNGEN / EMBALAJE STANDARD
1 cardboard outer box (210x70 mm) containing:
1 scatola esterna (210x70 mm) contenente:
1 uere Verpackung (210x70mm) enthlt:
1 caja externa (210x70 mm) contiene:
3 inner carton boxes (65x65 mm) wrapped in heatshrinkable polythene film.
3 scatole interne (65x65 mm) avvolte in polietilene termoretraibile.
3 Schachteln (65x65mm) in verschweiter Hlle.
3 paquetes internos (65x65 mm) protegidos por un film de polietileno
termoretrctil.
"TIN" PACKING
TUBO DL ALLUMINIO / ALUMINIUM-ROHR / EMBALAJE EN TUBO DE ALUMINIO
1 cardboard outer box (240x85 mm) containing:
1 scatola esterna (240x85 mm) contenente:
uere Verpackung (240x85mm) enthlt:
1 caja externa (240x85 mm) contiene:
3 sealed tins with plastic cover (diam. 75 mm).
3 tubi sigillati ermeticamente con coperchio in plastica.
3 luftdicht verschlossene Rohre mit Plastikdeckel.
3 tubos sellados hermticamente con tapa en plstico
Groups of electrodes packed with tin packing:
Elettrodi confezionati in tubi di alluminio:
Elektroden mit Alurohrverpackung:
Electrodos confeccionados con este embalaje:
- Cast iron / Ghisa / Fr Schmiedeeisen / Fundicin
- Stainless steels / Acciai inossidabili / Fr rostfreien Stahl / Inoxidables
- High alloyed / Alto legati / Fr stark legierte Stahlsorten / Altamente aleados
- Aluminium / Alluminio / Fr Aluminium / Aluminio
ELECTRODES
185
VACUUM PACKING-STANDARD
IMBALLO SOTTOVUOTO / VAKUUM-VERPACKUNG / EMBALAJE AL VACIO (V.P.)
LARGE PACK
3 inner boxes under vacuum.
3 confezioni di elettrodi sotto vuoto.
3 Vakuum-Einzelverpackungen.
3 paquetes internos envasados al vaco
Outer box (cm):
Scatola esterna (cm):
uere Verpackung (cm):
Caja externa (cm):
230 x 70 x 340
230 x 70 x 390
230 x 70 x 490
SMALL PACK
6 inner boxes under vacuum.
6 confezioni di elettrodi sotto vuoto.
6 Vakuum-Einzelverpackungen.
6 paquetes internos envasados al vaco
Outer box (cm):
Scatola esterna (cm):
uere Verpackung (cm):
Caja externa (cm):
230 x 70 x 340
230 x 70 x 390
230 x 70 x 490
MICRO PACK
12 inner boxes under vacuum.
12 confezioni di elettrodi sotto vuoto.
12 Vakuum-Einzelverpackungen.
12 paquetes internos envasados al vaco
Outer box (cm):
Scatola esterna (cm):
uere Verpackung (cm):
Caja externa (cm):
230 x 70 x 340
230 x 70 x 390
230 x 70 x 490
ELECTRODES
186
LENGTH OF ELECTRODES
LUNGHEZZA ELETTRODI
LNGE ELEKTRODE
LONGITUD DE LOS ELECTRODOS
250cm
98
300 cm
77
350 cm
56
450 cm
49
LENGTH OF ELECTRODES
LUNGGIEZZA ELETTRODI
LNGE ELEKTRODE
LONGITUD DE LOS ELECTRODOS
300 cm
70
350 cm
54
ELECTRODES
187
GB
NEW ETC VACUUM PACKING
ETC Elettrotermochimica s.r.l.
The highest requirements for Welding applications require weld deposits with extremely low levels of diffusible hydrogen, with the
aim of ensuring defects-free weld metal and satisfactory mechanical integrity at low temperatures in low alloyed and non-alloyed
ferritic steels.
In order to minimise the hydrogen which is derived mostly from the residual moisture of the electrode coating, it is necessary to
establish optimum procedures and equipment for the storage, re-conditioning and handling of welding electrodes.
ETC Elettrotermochimica s.r.l., always mindful of clients' quality requirements, have carried out a project into vacuum packing
which can be applied to basic low hydrogen, non-alloyed and low/high alloyed electrodes.
This packing is consisting of a multilayers flexible rolled section which is resistant to handling abuse and which forms a barrier
against moisture. The electrodes are packed inside the container to which a total vacuum is applied. Once the vacuum operation
has been carried out, the rolled section is thermo-sealed so that the vacuum effect is complete to the end of the wrapper thus
enabling the container to be easily opened and also to provide a visual effect if the vacuum pack has been damaged.
This packing system has the following advantages:
- The guarantee of being able to use eletrodes at the welding site with the residual moisture level of the electrode coating equal
to that at the moment of packing at the production plant. At the moment of opening undamaged packing, guarantees a level of
diffusible hydrogen in the deposited metal, lower or equal to the minimum values indicated on the packing itself.
- The possibility of continuously verifying that the seal of the container is unbroken.
- The possibility of eliminating the need for equipment and procedures for the optimum storage and re-conditioning of electrodes,
which represents an unquestionable and definitive saving for the end-user, with a minimum increase in the product cost.
- A greater protection against damage due to transport and handling.
ELECTRODES
188
I
I NUOVI IMBALLI SOTTO VUOTO ETC
ETC Elettrotermochimica s.r.l.
sempre pi sentita l'esigenza, da parte della clientela pi sofisticata, di ottenere depositi di saldatura con valori di idrogeno
diffusibile estremamente bassi al fine di garantire caratteristiche meccaniche soddisfacenti a bassa temperatura negli acciai non
legati e debolmente legati.
Al fine di minimizzare l'azione dell'idrogeno, proveniente in massima parte dall'umidit residua del rivestimento degli elettrodi,
necessario predisporre procedure ed attrezzature per la conservazione, il ricondizionamento e la manipolazione degli elettrodi
stessi.
La ETC Elettrotermochimica s.r.l., attenta e sensibile alle richieste qualitative della clientela, ha realizzato un progetto di
imballaggio sotto vuoto applicabile ugli elettrodi basici non legati e debolmente legati.
Tale imballaggio viene realizzato utilizzando un laminato flessibile multistrato, resistente an'azione meccanica, costituente una
barriera di protezione totale contro l'umidit. Gli elettrodi vengono posti all'interno di tale protezione nella quale viene praticato
un vuoto estremamente spinto. Una volta realizzato il vuoto il laminato viene termosaldato al fine di garantirne l'effetto fino ad
apertura dell'involucro per l'utilizzo degli elettrodi.
Tale sistema di imballaggio offre i seguenti vantaggi:
- La garanzia di poter disporre sul posto di saldatura di elettrodi con percentuale di umidit residua del rivestimenlv puri a quella
che essi avevano all 'epoca dell 'imballaggio presso lo stabilimento di produzione. La ETC garantisce, all'atto dell'apertura, il
tenore di idrogeno diffusibile, inferiore o uguale ai valori indicati sulla confezione stessa.
- La possibilit di poter verificare in ogni momento la perfetta tenuta dell'involucro.
- La possibilit di eliminare attrezzature e procedure per la conservazione ed il ricondizionamento degli elettrodi, ci che
rappresenta una indiscutibile e quantificabile economia per l'utilizzatore, a fronte di un limitato incremento del costo
dell'imballaggio.
- Una maggiore protezione contro l'azione meccanica dovuta al trasporto ed alla manipolazione.
ELECTRODES
189
D
DIE NEUEN ETC-VAKUUMVERPACKUNGEN
ETC Elettrotermochimica Srl
Es besteht eine stndig wachsende Nachfrage seitens der Kundschaft, nach einem Schweigut mit extrem niedrigem Gehalt an
diffusiblem Wasserstoff, um auch bei niedrigen Temperaturen zufriedenstellende Schweiergebnisse beim Verschweien von
nicht legiertem und leicht legiertem Stahl zu erzielen.
Um die Wirkung des Wasserstoffs - aus der Restfeuchtigkeit der Ummantelung - auf ein Minimum zu reduzieren, bedarf es
bestimmter Arbeitsablufe und -gerte fr die Konservierung, die Aufbereitung und die Handhabung der Elektroden.
Um den Bedrfnissen der Kundschaft zu entsprechen hat die ETC Elettrotermochimica Srl eine Vakuumverpackung fr legierte
oder leicht legierte, basische Elektroden geschaffen.
Fr diese Verpackung wird ein flexibler Schichtstoff verwendet, der gegen mechanische Einflsse resistent ist und einen
absoluten Schutz gegen Feuchtigkeit bildet. Die Elektroden befinden sich in einer kantenverschweiten Vakuum-Schutzhlle, die
einen einwandfreien Zustand bis zum Gebrauch der Elektroden garantiert.
Diese Verpackungsart bietet folgende Vorteile:
- Die Garantie einer Elektrode mit einem, unvernderten Feuchtigkeitsgehalt in der Ummantelung. Die ETC garantiert, bis zum
ffnen der Packung, den auf der Konfektion angegebenen (oder geringeren) diffusiblen Wasserstoffgehalt.
- Die absolute Dichtheit der Vakuum-Verpackung kann zu jeder Zeit berprft werden.
- Gerte und Arbeitsvorgnge, die bisher fr die Aufbereitung der Elektrode notwendig waren, entfallen. Die Kosten fr die
bisherige Aufbereitung sind entschieden hher, als der geringe Aufpreis fr die Vakuumverpackung.
- Ein guter Schutz gegen eventuelle mechanische Einflsse whrend des Transportes oder der Handhabung.
ELECTRODES
190
E
NUEVO EMBALAJE AL VACIO ETC
ETC Elettrotermochimica s.r.l.
Los altos requisitos en aplicaciones para la soldadura requieren un material depositado con valores extremadamente bajos de
hidrgeno difusible a fin de garantizar unas caractersticas mecnicas satisfactorias a baja temperatura en los aceros no aleados
y en los dbilmente aleados.
A fin de minimizar la accin del hidrgeno, que proviene principalmente de la humedad residual en el recubrimiento de los
electrodos, es necesario preparar procedimientos y mtodos para la conservacin., reacondicionamiento y manipulacin de los
mismos electrodos.
ETC Elettrotermochimica s.r.l. pendiente y sensible ante la demanda de calidad de sus clientes, ha realizado un proyecto de
preparacin de embalajes al vaco aplicables a los electrodos bsicos no aleados y a los dbilmente aleados.
Este embalaje se realiza utilizando un laminado flexible multiestrato, resistente a la accin mecnica, consistente en una barrera
de proteccin total contra la humedad. Los electrodos se disponen en el interior de esta proteccin a la que se le practica un
vaco extremadamente severo. Una vez realizado este vaco se termosuelda el laminado con el objeto de garantizar este efecto
hasta la apertura del paquete para la utilizacin de los electrodos.
Este sistema de embalaje ofrece las siguientes ventajas:
- La garanta de poder disponer en el puesto de soldadura de electrodos con un porcentaje de humedad residual de su
revestimiento equivalente a la del momento de su embalaje en fbrica. ETC garantiza, que en el momento de su apertura, el
contenido de hidrgeno difusible, ser inferior o igual a los valores impresos sobre el mismo paquete.
- La posibilidad de poder verificar en todo momento el perfecto estado del envoltorio.
- La posibilidad de eliminar los equipos y procesos para la conservacin y reacondicionamiento de los electrodos, lo que
representa una indiscutible y cuantificable economa para el usuario, frente a un limitado incremento en el coste del embalaje.
- Una mejor proteccin contra la accin mecnica debida al transporte y su manipulacin.
ELECTRODES
191
Diam. Lenght
(mm) (mm)
large
Trade denomination
Code
large
small
micro
2,50
2,50
3,25
4,00
5,00
300
350
450
450
450
540
540
330
240
150
10610012
10610212
10610015
10610016
10610018
ETC PH 37
2,00
2,50
3,25
4,00
2,00
2,5
300
350
350
450
300
350
900
495
330
240
10605209
10605212
10605215
10605216
ETC PH 56ST
3,25
4,00
450
450
330
240
ETC PH 77
2,00
2,50
2,50
3,25
3,25
4,00
4,00
5,00
300
300
350
350
450
350
450
450
ETC PH 55H
2,50
3,25
4,00
5,00
ETC PH 36S
960
540
10606515
10606516
750
540
540
330
330
240
240
150
720
480
480
240
240
216
216
156
300
450
450
450
540
330
270
180
540
3,25
3,25
4,00
2,50
3,25
4,00
5,00
2,50
450
350
350
350
450
350
450
350
330
350
540
330
240
150
ETC PH 35S
2,5
2,5
3,25
4,00
5,00
300
350
450
450
450
540
540
330
240
150
ETC PH 58S
2,5
350
ELECTRODES
840
540
540
360
360
255
255
180
001060510
001060511
10603009
10603012
10603212
10603215
10603015
10603216
10603016
10603018
10603509
10603512
10603712
10603715
10603515
10603716
10603516
10603518
10604009
10604012
10604212
10604215
10604015
10604216
10604016
10604018
10605512
10605515
10605516
10605518
10605412
240
10607015
10604515
10604516
10605012
10605015
10605016
10605018
540
108
240
001060431
10602012
10602312
10602015
10602016
10602018
10610512
1068512
193
Diam. Lenght
(mm) (mm)
large
Trade denomination
Code
large
small
micro
2,5
3,25
4,00
300
350
350
540
420
300
12102012
12102015
12102016
4,00
5,00
450
450
120
90
11106016
11106018
ETC PH C6
3,25
4,00
5,00
450
450
450
150
108
11106515
11106516
11106518
2,50
3,25
4,00
300
350
350
480
330
240
13103512
13103515
13103516
13103712
ETC PH KV3L
2,50
3,25
4,00
300
350
350
480
330
240
480
13107512
13107515
13107516
13107712
ETC PH KV4L
2,50
3,25
4,00
300
350
350
480
330
240
480
13108512
13108515
13108516
13108712
ETC PH KV5L
2,50
3,25
4,00
300
350
350
480
330
240
480
13109012
13109015
13109016
13109212
ETC PH KV5HR
2,50
3,25
4,00
5,00
300
350
350
450
330
240
120
480
13124512
13124515
13124516
13124518
ELECTRODES
2,50
3,25
4,00
5,00
300
350
350
350
660
360
270
240
12109012
12109015
12109016
12109018
194
Diam. Lenght
(mm) (mm)
large
Trade denomination
Code
large
small
micro
2,50
3,25
4,00
300
350
350
690
360
240
ETC PH 118
2,50
3,25
4,00
5,00
300
350
350
450
330
240
120
2,50
3,25
4,00
5,00
300
350
350
450
330
240
120
ETC PH 98
12107112
12107115
12107116
540
12107512
12107515
12107516
12107518
540
12116012
12116015
12116016
12116018
350
450
350
450
450
350
330
330
240
240
150
540
2,50
3,25
2,00
4,00
4,00
5,00
6,00
3,25
300
450
300
350
450
450
450
350
540
390
2,50
3,25
4,00
5,00
3,25
300
350
450
450
450
330
240
150
330
ETC PH 75S
2,50
3,25
4,00
5,00
350
350
450
450
540
330
210
150
540
240
216
12102512
12102515
12102516
12102518
12111512
12111515
12111516
ETC PH 88S
2,5
3,25
3,25
4,00
5,00
350
350
450
450
450
600
390
390
270
150
540
12105012
12105015
12105315
12105016
12105018
12113512
ETC PH 76S
ETC PH 56S
ETC PH 88S HR
ELECTRODES
270
180
180
120
390
240
216
156
540
540
240
960
216
216
180
240
12102915
12102715
12102916
12102716
12102718
12102912
10606012
10606015
10606316
10606016
10606018
10606020
10606315
480
12112015
12112016
12112018
12112012
10606412
10608015
10606409
10608316
10608016
10608018
10608315
12105712
12105815
12105716
12105718
12105715
240
240
12113015
12113016
195
Diam. Lenght
(mm) (mm)
large
Trade denomination
Code
large
small
micro
2,5
3,25
300
350
540
330
540
12611012
12611015
12612012
ETC PH RS 309L
2,50
3,25
4,00
300
350
350
540
330
240
540
12613012
12613015
12613016
12614012
ETC PH RS 316L
2,5
3,25
4,00
300
350
350
540
330
240
540
12618012
12618015
12618016
12619012
ETC PH RS 347
2,50
3,25
4,00
300
350
350
540
330
240
540
1261012
12621512
12621015
12621016
ETC PH RS 309L EW
ETC PH RS 316L EW
2,00
2,50
3,25
4,00
5,00
300
300
350
450
450
960
540
12611509
12611512
330
180
108
2,50
3,25
300
350
330
2,00
2,50
3,25
4,00
5,00
300
300
350
450
450
330
180
108
12618515
12618516
12618518
350
350
150
108
001401201
001401201
12611515
12611516
12611518
540
12613512
12613515
960
540
12618509
12618512
ELECTRODES
4,00
5,00
196
GB
RECOMMENDATIONS FOR STORAGE AND REDRYING
OF ETC PH LOW HYDROGEN COATED ELECTRODES
Since basic type electrode coatings are more or less sensitive to moisture absorption, care must be taken during storage and
handling to prevent excessive moisture absorption resulting in an unacceptable hydrogen content in the weld metal.
STORAGE
The room in which the electrodes are stored shall have:
- a minimum temperature of 15C:
- a relative humidity of maximum 50%.
HOLDING OVEN
The holding oven is used for intermediate storage before electrode distribution to the welders.
Electrodes stored in the holding oven are electrodes which:
- are considered in good condition and transferred directly from storage after unpacking;
- have been removed from their hermetically sealed containers (these electrodes need not be redried);
- have been redried.
Conditions of the holding oven shall be:
a) Tempetature: 90-150C;
b) Total period of storage: max. 6 weeks.
REDRYING
Redrying of the electrodes before use is necessary where it is suspected thet they will not meet the application required for the
weld metal hydrogen content (usually less than 10 ml H2 or 5 ml H2 per 100 g of weld deposit).
Redrying data of each type of ETC PH electrodes are described in this catalogue.
PRECAUTION AT THE SITE
At the site electrodes must be held in electrically heated quivers having a temperature of min. 70 C.
The remaining electrodes at the end of the working day must be returned to the holding oven. The holding period of electrodes in
these quivers should not exceed 8 hrs.
VACUUM PACKED ELECTRODES
These electrodes can also be stored in different conditions from standard electrodes requirements, provided the boxes are
unbroken.
From the time of opening pay attention to the above mentioned recommendations or to those written on the boxes.
ELECTRODES
197
I
CONDIZIONI PER LA CONSERVAZIONE ED IL RICONDIZIONAMENTO
DEGLI ELETTRODI RIVESTIVI ETC PH
Poich il rivestimento degli elettrodi, soprattutto per il tipo basico, pi o meno sensibile al riassorbimento di umidit, si dovr
porre particolare cura durante la conservazione e manipolazione allo scopo di evitare un eccessivo riassorbimento di umidit, il
quale avrebbe come conseguenza un contenuto di idrogeno inaccettabile nel deposito di saldatura.
CONSERVAZIONE
L'ambiente nel quale gli elettrodi vengono immagazzinati dovr avere:
- temperatura minima di 15C;
- umidit relativa massima del 50%.
FORNI DI MANTENIMENTO
I forni di mantenimento vengono usati per una conservazione intermedia prima della distribuzione degli elettrodi ai saldatori.
Gli elettrodi posti nei forni di mantenimento sono elettrodi che:
- sono considerati in buone condizioni e trasferiti direttamente dal magazzino dopo sballaggio;
- sono stati tolti dai loro contenitori sigillati (tali elettrodi non hanno bisogno di essere ricondizionati);
- sono stati ricondizionati.
I parametri dei forni di mantenimento dovranno essere:
a) temperatura: 90C -150C;
b) durata totale di mantenimento: max 6 settimane.
RICONDIZIONAMENTO
Il ricondizionamento degli elettrodi prima dell'uso necessario qualora vi sia il sospetto che essi non soddisfino i requisiti di
contenuto di idrogeno nel deposito di saldatura (normalmente inferiore a 10 ml di H2 o 5 ml di H2 per 100 gr di metallo depositato).
I parametri per il ricondizionamento sono descritti all'interno di questo catalogo per ogni tipo di elettrodo ETC PH.
PRECAUZIONI SUL POSTO DI SALDATURA
Sul posto di saldatura gli elettrodi devono essere mantenuti in stufette con temperature min. di 70C, per un max 8 ore.
Gli elettrodi rimanenti alla fine della giornata lavorativa devono essere riportati nelforno di mantenimento.
ELETTRODI IN IMBALLO VP.
Tali elettrodi possono essere stoccati in condizioni al di fuori di quanto previsto per gli standard, purch mantenuti nelle confezioni
integre.
Dal momento dell'apertura della confezione valgono le raccomandazioni di cui sopra e/o quelle riportate sulla confezione stessa.
ELECTRODES
198
D
VORSCHRIFTEN FR DIE AUFBEWAHRUNG UND DIE AUFBEREITUNG
DER ELEKTRODEN MIT ETC PH UMMANTELUNG
Da besonders die Ummantelung der basischen Elektroden empfindlich auf Feuchtigkeit reagiert, mu darauf geachtet werden,
da whrend der Lagerung oder der Handhabung eine bermige Feuchtigkeitsaufnahme vermieden wird. Ein zu hoher
Feuchtigkeitsgehalt fhrt zu einem zu hohen Gehalt an Wasserstoff im Schweigut.
LAGERUNG
Folgende Lagervoraussetzungen sollten gegeben sein:
- Mindesttemperatur von 15C;
- Relative Feuchtigkeit max. 50%
LAGERUNG IN FEN
Die Lagerung im fen ist eine Zwischenlagerung, bevor die Elektroden an die Schweier ausgegeben werden.
FOLGENDE ELEKTRODEN WERDEN IN FEN GELAGERT:
- Elektroden in einwandfreiem Zustand und die sofort nach der Entfernung der Verpackung im Ofen gelagert werden.
- Elektroden direkt aus einer verschweiten Packung ( Aufbereitung nicht erforderlich)
- aufbereitete Elektroden.
Der Ofen mu folgende Voraussetzungen aufweisen:
a) Temperatur: 90C - 150C
b) Dauer der Aufbewahrung: max. 6 Wochen
AUFBEREITUNG
Eine Aufbereitung vor dem Einsatz der Elektrode wird notwendig, wenn der Verdacht besteht, da der Wasserstoffgehalt in dem
Schweigut nicht den erforderlichen Werten entspricht. (normalerweise unter 10 ml H2 o 5 ml H2 pro 100gr. Schweigut.
Die Angaben fr die Aufbereitung sind in diesem Katalog fr jede ETC PH-Elektrode beschrieben.
VORSICHTSMANAHMEN AM SCHWEIORT
Die Elektroden mssen am Schweiort in kleinen fchen bei einer Mindesttemperatur von 70C und fr maximal 8 Stunden
aufbewahrt werden.
Die nicht gebrauchten Elektroden mssen am Ende Arbeitstages wieder in den Aufbereitungsofen zurckgelegt werden.
ELEKTRODEN IN DER VAKUUMVERPACKUNG
Elektroden in der Vakuumverpackung bedrfen keiner besonderen Lagervoraussetzung. Die Vakuumverpackung darf jedoch nicht
beschdigt sein.
Nach ffnen der Vakuumverpackung gelten die aufgedruckten Hinweise und/oder die Anweisungen auf der Verpackung.
ELECTRODES
199
E
CONDICIONES PARA LA CONSERVACION Y REACONDICIONAMIENTO
DE LOS ELECTRODOS REVESTIDOS ETC PH
Ya que el revestimiento de los electrodos, sobre todo los de tipo bsico, es ms o menos sensible a la reabsorcin de humedad,
se ha de poner un especial cuidado durante su conservacin y manipulado, a fin de evitar este fenmeno que producira un
contenido de hidrgeno inaceptable en el depsito de la soldadura.
CONSERVACIN
El ambiente en que los electrodos deben almacenarse deber tener:
- una temperatura mnima de 15C
- una humedad relativa mxima del 50%
HORNOS DE MANTENIMIENTO
Los hornos de mantenimiento sern utilizados para una conservacin intermedia antes de la distribucin de los electrodos entre
los soldadores.
Los electrodos introducidos en los hornos son electrodos que:
- se consideran en buenas condiciones y estn transferidos directamente del almacn sin haber estado abiertos los paquetes.
- Han sido trasladados desde contenedores sellados hermticamente (estos electrodos no necesitan ser secados)
- Han sido secados
Los parmetros para el mantenimiento en los hornos son los siguientes:
a) Temperatura: 90 150C
b) Duracin mxima del mantenimiento: 6 semanas mximo.
SECADO Y REACONDICIONAMIENTO
El reacondicionamiento de los electrodos antes de su uso es necesario si existe la sospecha de que no satisfacen los requisitos
de contenido de hidrgeno difusible en el material depositado (normalmente inferior a 10 ml / H2 5 ml / H2 por cada 100 gr de
material depositado).
Los parmetros de reacondicionamiento se encuentran descritos en el interior de este catlogo para cada tipo de electrodo.
PRECAUCIONES EN EL PUESTO DE SOLDADURA (ESTUFAS DE MANTENIMIENTO)
En el puesto de soldadura los electrodos debern ser mantenidos en estufas con temperatura mnima de 70, durante un mximo
de 8 horas.
Los electrodos sobrantes al final de la jornada de trabajo debern retornarse al horno de mantenimiento.
ELECTRODOS ENVASADOS AL VACIO (V.P.)
Estos electrodos pueden ser almacenados en condiciones distintas a las de los electrodos con embalajes normales, debido a la
integridad de este tipo de paquetes.
En el momento de la apertura de los paquetes, se debe prestar atencin a las recomendaciones escritas por el fabricante sobre
los paquetes.
ELECTRODES
200
Solid Wires
Fili Pieni
Massivdrhte
Hilos Solidos
G.M.A.W
Gas
Metal
Arc
Welding
GB
ETC SOLID WIRES
ETC Elettrotermochimica has developed a full range of products, suitable to meet the widest requirements in MIG MAG welding.
Wires to weld Carbon, high resistance, stainless and low alloy steels, Alluminium and Nickel alloys. Before being placed on the
market, these wires were submitted to strict quality testing procedures in our laboratories and passed all the tests inposed by the
most important Certification Bodies.
I
ETC FILI PIENI
La ETC Elettrotermochimica ha messo a punto, per la saldatura di acciai al Carbonio, elevata resistenza, inox, debolmente legati,
Alluminio e leghe Nichel, una gamma di prodotti in grado di soddisfare le maggiori esigenze nel campo della saldatura MIG-MAG.
Questi fili, prima di essere messi sul mercato, sono stati sottoposti ad un attento esame qualitativo, eseguito nei nostri laboratori,
ed hanno superato le prove imposte dai pi importanti Enti di omologazione.
D
ETC MASSIVDRAHT
La ETC Elettrotermochimica hat fr das Verschweien von hochfestem Kohlenstoffstahl, leicht legierte Edelstahsorten, sowie fr
Aluminium und Nickellegierungen eine Reihe von Werkstoffen ausgearbeitet, die den Bedrfnissen des MIG-MAGSchweiverfahrens gerecht werden.
Vor ihrer Einfhrung auf den Markt, wurden diese Drhte sorgfltig auf Qualitt geprft und in unseren Werksttten zahlreichen,
strengen Tests der Prfungsvorschriften unterzogen.
E
ETC HILOS SOLIDOS
ETC Elettrotermochimica s.r.l. ha desarrollado, para la soldadura de aceros al carbono, elevada resistencia, inoxidables,
dbilmente aleados, aluminio, bases nquel, recargue, etc, una gama de productos que puedan satisfacer las mayores exigencias
en el campo de la soldadura MIG-MAG. Estos hilos, antes de ser lanzados al mercado, son sometidos a un exigente examen de
calidad en nuestros laboratorios, habiendo superado siempre las pruebas impuestas por las entidades de homologacin ms
importantes.
GMAW
203
ETC SG1
Classification
AWS A5.18: ER 70S-3
EN
Welding Positions
Approvals
440: G3Si1
GB
Solid wire suitable to weld in CO2 or Mix conditions. Excellent mechanical properties.
ETC SG1 is indicated to weld fabrication, no-alloyed and carbon steels. Good x-ray quality and
excellent coating appearance.
Filo pieno dalle ottime propriet meccaniche usato per la saldatura in atmosfera di CO2 o
miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio. Buona
qualit radiografica ottimo aspetto della ramatura.
Hilo slido de ptimas propeidades mecnicas utilizado para soldadura con atmsfera de CO2
o mezcla. Indicado para la unin de aceros no aleados y al Carbono. Buena calidad
radiogrfica y ptimo aspecto del cobrizado.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
0.87
Si
0.63
S
0.035 max
P
0.025 max
Cu
0.5 max
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
0.025 max
Nb Ta
F. N.
Tensile Strength
2
N/mm
480 min
Yield Strength
2
N/mm
420 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
22 min
0C
90 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
204
GMAW
ETC SG2
EN
Welding Positions
Approvals
DB
440: G 42 2 M G3 Si1
LRS
RINA
GB
Solid wire suitable to weld in CO2 or 80% Ar-20% CO2 conditions. Excellent mechanical
properties.
ETC SG2 is indicated to weld fabrication, non-alloyed and carbon steels. Good x-ray quality
and excellent coating appearance.
Filo pieno dalle ottime propriet meccaniche usato per la saldatura in atmosfera di CO2 o
miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio. Buona
qualit radiografica ottimo aspetto della ramatura
Hilo slido de ptimas propeidades mecnicas utilizado para soldadura con atmsfera de CO2
o mezcla. Indicado para la unin de aceros no aleados y al Carbono. Buena calidad
radiogrfica y ptimo aspecto del cobrizado.
Suitable For
TUV
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
1.45
Si
0.8
S
0.01
P
0.01
Cu
0.04
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
Classification
AWS A5.18: ER 70S-6
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
510 min
Yield Strength
2
N/mm
430 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
24 min
-29C
27 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
205
ETC SG3
Classification
AWS A5.18: ER 70S-6
EN
Welding Positions
Approvals
DB
440: G4 Si1
RINA
GB
Use with CO2 or mixed Ar/CO2 shielding gas. Suited for metal structural work, earthmoving
and construction site work. Suitable for high strength carbon-managese steels types Fe 490 Fe
510.
Da utilizzarsi con protezione di gas CO2 o miscele Ar/CO2. Adatto per lavori di carpenteria,
movimento terra e costruzione. Indicato per acciai al carbonio-manganese ad alta resistenza
tipo Fe 490 Fe 510.
Debe utilizarse con proteccin de gas CO2 o mezcla. Indicado para trabajos de la industria,
movimiento de tierra y construccin en general. Idoneo para aceros al carbono - manganeso
y de alta resistencia tpo Fe 490 Fe 510.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.08 max
Mn
1.7
Si
1
S
0.03 max
P
0.02 max
Cu
0.25 max
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
550 min
Yield Strength
2
N/mm
440 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
24
-29C
27 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
206
GMAW
ETC 6000
Classification
AWS A5.18: ER 70S-6
Approvals
ABS
440: G3 Si1
CONTROLAS
DNV
GB
GL
Solid wire suitable to weld in CO2 or 80% Ar-20% CO2 conditions. Excellent mechanical
properties.
ETC 6000 is indicated to weld fabrication, non-alloyed and carbon steels. Good x-ray quality
and excellent coating appearance.
Filo pieno dalle ottime propriet meccaniche usato per la saldatura in atmosfera di CO2 o
miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio. Buona
qualit radiografica ottimo aspetto della ramatura.
Hilo slido de ptimas propiedades mecnicas usado para soldadura en atmsfera de CO2 o
mezcla. Indicado en la unin de aceros no aleados y al Carbono. Buena calidad radiogrfica.
Optimo aspecto del cobrizado.
Suitable For
LRS
TUV
All-weld metal
Chemical
Composition (%)
C
0.06-0.13
Mn
1.3-1.6
Si
0.7-1
S
0.025 max
P
0.025 max
Cu
0.3 max
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
500 min
Yield Strength
2
N/mm
420 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
24
-29C
27 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
207
GMAW
EN
Welding Positions
ETC 6000 CF
Classification
AWS A5.18: ER 70S-6
EN
Welding Positions
Approvals
GB
Copper free solid wire, suitable to weld in CO2 or 80% Ar-20% CO2 conditions. Excellent
mechanical properties.
ETC 6000CF is indicated to weld fabrication, non-alloyed and carbon steels.
Filo pieno non ramato dalle ottime propriet meccaniche usato per la saldatura in atmosfera
di CO2 o miscela. Indicato nelle carpenterie per l'unione di acciai non legati ed al carbonio.
Buona qualit radiografica.
Hilo slido no cobrizado con ptimas propiedades mecnicas usado para soldadura en
atmsfera de CO2 o mezcla. Indicado para uniones de aceros no aleados y al carbono, buena
calidad radiogrfica.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.06-0.12
Mn
1.4-1.7
Si
0.75-1.1
S
0.03 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
510 min
Yield Strength
2
N/mm
430 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
24 min
- 29C
27 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
208
GMAW
ETC 6010 TP
EN
Welding Positions
Approvals
ABS
440: G 42 3 M G3 Si1
DB
DNV
GB
Use with CO2 or mixed Ar/CO2 shielding gas. Suited for metal structural work, earthmoving
and construction site work. Suitable for high strength carbon-managese steels types Fe 490 Fe
510.
* DEVELOPED FOR TIME PROCESS WELDING.
Da utilizzarsi con protezione di gas CO2 o miscele Ar/CO2. Adatto per lavori di carpenteria,
movimento terra e costruzione. Indicato per acciai al carbonio-manganese ad alta resistenza
tipo Fe 490 Fe 510.
* SVILUPPATO PER APPLICAZIONI TIME PROCESS.
Zum Einsatz unter CO2- oder Mischgasatmosphre Ar/CO2. Geeignet fr das Schweien von
Bausthlen, im Stahlbau, Bauteile fr Maschinen fr die Erdreichbewegung. Geeignet fr
hochfeste Kohlenstoff-Mangan-Sthle, z.B. Fe 490 Fe 510.
* GEDACHT FR TIME PROCESS-VERFAHREN.
De utilizacin con proteccin de gas CO2 o mezcla e indicado para trabajos industriales,
construccin y movimiento de tierras. Indicado para aceros al carbono - manganeso y de alta
resistencia tipo Fe 490 Fe 510.
* DESARROLLADO PARA APLICACIN "TIME PROCES".
Suitable For
St 33, St 37, St 44, St 52-3, St E 255, St E 285, St E 315, St E 355, W St E 255, W St E 285,
W St E 315, W St E 355, T St E 255, T St E 285, T St E 315, T St E 355,
St 45.8, St E 210.7, St E 240.7, St E 290.7, St E 320.7, St E 360.7
H I, H II, 17 Mn 4,
U St 37.0, St 37.0, St 37.4, St 44.0, St 44.4, St 52.0, St 52.4, St 35.8,
LRS
TUV
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.65
Si
0.9
S
0.015
P
0.015
Cu
0.04
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
Classification
AWS A5.18: ER 70S-6
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
560 min
Yield Strength
2
N/mm
450 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
24 min
-29C
47
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
209
ETC CU
Classification
AWS A5.28: ER 80S-G
EN
Welding Positions
Approvals
440: G 46 2 MC G0
GB
Solid wire suitable to weld carbon steels like COR-TEN. ETC Cu mechanical properties allow
its use on high yield strength steels.
Filo per la saldatura sotto protezione gassosa di acciai al carbonio tipo Cor Ten. Le sue
caratteristiche meccaniche consentono l' impiego anche su acciai ad elevato limite elastico.
Acciai tipo Cor Ten A.B.C. Resco 36, Patinox, Tenaspo ecc.
Hilo slido para soldadura bajo proteccin gaseosa de aceros al carbono tipo COR-TEN. Sus
caractersticas mecnicas admiten su empleo incluso sobre aceros de elevado lmite elstico.
Aplicaciones: aceros tipo Cor-Ten A.B.C. Ensacor, Resco 36, Patinox, Tenaspo, etc.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1.4
Si
0.8
S
0.03 max
P
0.02 max
Cu
0.4
Ni
0.6
Mo
Cr
As
Sb
Pb
V
0.04
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
550 min
Yield Strength
2
N/mm
460 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
24 min
-20C
60
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
210
GMAW
ETC 116
Classification
AWS A5.28: ER 100S-G
EN
Welding Positions
Approvals
12534: G 55 2 M Mn 3 Ni
Filo pieno legato Cr-Ni-Mo impiegato nella saldatura MAG di acciai ad elevata resistenza e
del tipo T1-HY80. Ottime propriet meccaniche del materiale deposilato. Si consiglia di
lavorare con bassi apporti termici al fine di ottenere migliori caratteristiche.
Hilo slido aleado Cr-Ni-Mo indicado para soldadura MAG de aceros de elevada resistencia y
del tipo T1 - HY80. Optimas propiedades mecnicas del material depositado. Se aconseja
trabajar con baja aportacin trmica con el fin de obtener mejores caractersticas.
Suitable For
T1 - HY80, NAXTRA 70
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.4
Si
0.7
S
0.03
P
0.02
Cu
0.25
Ni
0.54
Mo
0.2
Cr
0.52
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
690 min
Yield Strength
2
N/mm
610 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
16 min
-20C
70 J
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
211
ETC 116S
EN
Welding Positions
Approvals
CONTROLAS
12534: G 62 3 M Mn 3 Ni
DB
TUV
GB
Alloyed solid wire Cr-Ni-Mo used for MAG welding of high tensile strength steels and type
Tl-HY80. Excellent mechanical properties. Low heat inputs are suggested to obtain a good
performance.
Filo pieno legato al Cr-Ni-Mo impiegato nella saldatura MAG di acciai ad elevata resistenza
tipo T1-HY80. Ottime propriet meccaniche del materiale depositato. Si consiglia di lavorare
con bassi apporti termici al fine di ottenere migliori caratteristiche.
Hilo slido aleado Cr-Ni-Mo indicado para soldadura MAG de aceros de elevada resistencia y
del tipo T1 - HY80. Optimas propiedades mecnicas del material depositado. Se aconseja
trabajar con baja aportacin trmica con el fin de obtener mejores caractersticas.
Suitable For
T1 - HY80, NAXTRA 70
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
1.55
Si
0.6
S
0.008
P
0.008
Cu
0.15
Ni
1.5
Mo
0.25
Cr
0.3
As
Sb
Pb
V
0.05
Sn
Nb
Ti
Fe
Mg
Al
0.005
N
Nb Ta
-
GMAW
Classification
AWS A5.28: ER 100 SG
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
770 - 890
Yield Strength
2
N/mm
690 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
16 min
-40C
50 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
212
ETC 120
Classification
AWS A5.28: ER 110S-1(approx)
EN
Welding Positions
Approvals
12534: G 89 2 M Mw 4 Ni
GB
Solid wire suitable to weld Cr-Ni-Mo low alloyed steels and high yield strength. Excellent
mechanical properties yield strength 900 N/mm2 and tensile strength = 950 N/mm2.
Filo pieno per la saldatura di acciai debolmente legati al Cr-Ni-Mo ed acciai ad elevato limite
elastico. Ottime caratteristiche meccaniche del metallo depositato con limite elastico = 900
N/mm2 carico di rottura = 950 N/mm2.
Hilo slido para la soldadura de aceros debilmente aleados al Cr-Ni-Mo y aceros de alto lmite
elstico. Optimas caractersticas mecmicas del metal depositado con lmite elstico = 900
N/mm2 carga de rotura = 950 N/mm2.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1.7
Si
0.75
S
0.02 max
P
0.02 max
Cu
Ni
2
Mo
0.55
Cr
0.3
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
900 min
Yield Strength
2
N/mm
850 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
16 min
-20C
70
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
213
GMAW
ETC 1Ni
Classification
AWS A5.28: ER 80S-Ni1
EN
Welding Positions
Approvals
Filo pieno per la saldatura di acciai debolmente legati al 1% Ni e a grano fine per applicazione
a bassa temperatura.
Hilo slido para soldadura de aceros debilmente aleados al 1% Ni y con grano fino para
aplicaciones a baja temperatura.
Suitable For
ASTM
A 333-67
A 334-67
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.4
Si
0.6
S
0.02
P
0.02
Cu
Ni
1.15
Mo
0.3
Cr
0.15
As
Sb
Pb
V
0.05
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
640 min
Yield Strength
2
N/mm
540 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
20 min
-60C
35 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
214
ETC 2Ni
Classification
AWS A5.28: ER 80S-Ni2
EN
Welding Positions
Approvals
Filo pieno per la saldatura di acciai debolmente legati al 2% Ni e per applicazioni a bassa
temperatura. Ottime caratteristiche meccaniche sia in condizioni as-welded che dopo
trattamento termico di distensione.
Hilo slido para soldadura de acero debilmente aleado al 2% Ni y para aplicaciones a baja
temperatura. Optimas caractersticas mecnicas tanto sin tratamiento trmico como con
tratamiento trmico de distensionado.
Suitable For
14 Ni 6, l0 Ni 14, 16 Ni 14, TT SE 35 N
E SE E 380
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.1
Si
0.5
S
0.02
P
0.02
Cu
Ni
2.8
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
620 min
Yield Strength
2
N/mm
510 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
25 min
-60C
40 J
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
215
ETC KV2
Classification
AWS A5.28: ER 80S-D2
EN
Welding Positions
Approvals
440: G 46 A M G4Mo
Filo pieno per la saldatura di acciai 0,5 Mo, usato anche per la saldatura di acciai ad alta
resistenza. Il metallo depositato presenta una alta insensibilit alla fessurazione.
Massivdrahtelektrode fr das Verschweien von Stahl mit 0,5 Mo-Gehalt. Geeignet auch fr
hochfeste Sthle. Das Schweigut besitzt hohe Riunempfindlichkeit.
Hilo slido para soldadura de aceros con 0,5 Mo, usado para la soldadura de acero de alta
resistencia. El metal depositado presenta una alta insensibilidad a la fisuracin.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.09
Mn
1.9
Si
0.6
S
0.02
P
0.02
Cu
0.3
Ni
0.15
Mo
0.5
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 690C x 1h
Tensile Strength
2
N/mm
560 min
Yield Strength
2
N/mm
470 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
22 min
-20C
80 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
216
ETC KV3
Classification
AWS A5.28: ER 90S-B3
EN
Welding Positions
Approvals
Filo adatto per la saldatura dell'acciaio debolmente legato con 2,25% Cr o del tipo 10 Cr Mo
910-G5 o 10 Cr Mo 910. Ottime caratteristiche meccaniche e deposito insensibile alle
fessurazioni. Buone qualit radiografiche.
Hilo slido indicado para la soldadura de aceros debilmente aleados con 2,25% de Cr o del tipo
10 Cr Mo 910-G5 10 Cr Mo 910. Optimas caractersticas mecnicas y depsito insensible a la
fisuracin. Buena calidad radiogrfica.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
0.5
Si
0.5
S
0.02
P
0.02
Cu
0.21
Ni
0.2
Mo
0.98
Cr
2.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 690C x 1h
Tensile Strength
2
N/mm
620 min
Yield Strength
2
N/mm
540 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
20 min
-20C
70 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
217
ETC KV4
Classification
AWS A5.28: ER 80S-B6
EN
Welding Positions
Approvals
Filo pieno per la saldatura di acciai resistenti allo scorrimento a caldo con 5,5% Cr 0,5% Mo.
Impiegato nell'industria chimica e nei processi di sintesi dell'ammoniaca. Si consiglia
preriscaldo ed interpass di 250-300C.
Hilo slido para soldadura de aceros resistentes a la fluencia con 5,5% Cr 0,5% Mo. Empleado
en la industria qumica y en procesos de sntesis del amoniaco. Se aconseja precalentamiento
y temperatura entre pasadas de 250 - 350C.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
0.5
Si
0.5
S
0.02
P
0.02
Cu
Ni
0.6
Mo
0.6
Cr
5.7
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 750C x 2h
Tensile Strength
2
N/mm
630 min
Yield Strength
2
N/mm
480 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
20 min
-20C
47 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
218
ETC KV5
Classification
AWS A5.28: ER 80S-B2
Welding Positions
Approvals
RINA
Filo impiegato per la saldatura di acciai con 1,25% Cr e 0,5% Mo. Ottime caratteristiche
meccaniche. Pu essere anche usato per la saldatura dall'acciaio con 0,9% Cr e 0.5% Mo. Il
deposito insensibile alle fessurazioni di solidificazione.
Massivdrahtelektrode fr das Verschweien von Stahl mit 1,25% Cr und 0,5% Mo. Gute
mechanische Eigenschaften. Kann auch fr das Verschweien von Stahl mit 0,9% Cr und 0,5%
Mo eingesetzt werden. Das Schweigut ist riunempfindlich whrend der Verfestigung.
Hilo slido para soldadura de aceros con 1,25% de Cr y 0,5% Mo. Optimas caractersticas
mecnicas. Igualmente puede ser usado para la soldadura de aceros con 0,9% Cr y 0,5% Mo.
El depsito es insensible a la fisuracin por solidificacin.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.09
Mn
0.6
Si
0.6
S
0.02
P
0.02
Cu
Ni
0.2
Mo
0.5
Cr
1.3
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 620C x 1h
Tensile Strength
2
N/mm
560 min
Yield Strength
2
N/mm
470 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
22 min
-20C
70 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
219
ETC KV7
Classification
AWS A5.28: ER 80S-B8
Welding Positions
Approvals
GB
ETC KV7 is a solid wire developed for the welding of creep resistant steels containing 9%Cr
and 1%Mo.
During welding the preheat and interpass temperature controls should be between
250-300C.
Filo pieno per la saldatura di acciai resistenti allo scorrimento a caldo, legati al 9%Cr e 1%Mo.
Questo tipo di acciaio impiegato soprattutto nell'industria petrolifera per temperature di
esercizio fino a +625C, ma a pressioni relativamente basse, dove si richieda particolare
resistenza alla corrosione in presenza di idrogeno. Consigliato preriscaldo ed interpass di
250-300C.
Draht fr das Verschweien von warmfesten Stahl mit 9%Cr, 1%Mo; fr alle
Schweipositionen geeignet. Dieser Stahl wird vorwiegend in der Minerall-Industrie
verwendet, bei Betriebstemperaturen bis +625C und relativ geringem Druck. Besonders
geeignet wo Korrosionswiderstand bei hoher Feuchtigkeit notwendig ist. Vorwrmen und
Interpass von 250-300C wird empfohlen.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.04-0.1
Mn
0.7-1
Si
0.5
S
0.025 max
P
0.025 max
Cu
0.35 max
Ni
0.2 max
Mo
0.98
Cr
8.78
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
560 min
Yield Strength
2
N/mm
470 min
Elongation 5d
(%)
22 min
Test
Temperature (C)
KV (J)
70 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
220
GMAW
ETC 307
Classification
AWS A5.9: ER 307 (approx)
EN
Welding Positions
Approvals
12070: G 18 8Mn
Filo inox per la saldatura di acciai dissimili, acciai da bonifica, al 13% Mn, acciai al Cr, acciai
da corazza a balistici. Deposito con notevoli caratteristiche meccaniche e di resistenza all
usura. Indicato anche per l'esecuzione di strati cuscinetto e strati intermedi di placcature.
Hilo slido inoxidable para soldadura de aceros disimilares, aceros bonificados, al 13% Mn,
aceros al Cr, aceros de blindaje. Depsito con notables caractersticas mecnicas y de
resistencia al desgaste. Indicado para la ejecucin como capa tampn capa intermedia en
plaqueados.
Suitable For
1.4301 - X 5 Cr Ni 18 10
1.4541 - X 6 Cr Ni Ti 18 10
1.4303 - X 5 Cr Ni 18 12
1.4306 - X 2 Cr Ni 19 11
1.4543 - X 5 Cr Ni Nb 18 9
1.4550 - X 6 Cr Ni Nb 18 10
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
7.15
Si
0.8
S
0.03
P
0.03
Cu
0.7
Ni
9.15
Mo
0.75
Cr
19.45
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
590
Yield Strength
2
N/mm
420 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
30 min
20C
47J
Hardness HB
Shielding Gas
Mix of 98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
221
ETC 308H
Classification
AWS A5.9: ER 308H
EN
Welding Positions
Approvals
12070: G 19 9H
Filo inox del tipo ER 308H indicato per la saldatura di acciai inox austenici del tipo AISI 304H e
308H. Ottima resistenza meccanica e alla corrosione. Elevata resistenza alla fessurazione.
Hilo slido inoxidable ER 308H indicado para la soldadura de acero inoxidable austentico del
tipo AISI 304H y 308H. Excelente resistencia a la corrosin y buenas propiedades mecnicas.
Elevada resistencia a la fisuracin.
Suitable For
1.4301 - X 5 Cr Ni 18 10 1.4303 - X 5 Cr Ni 18 12
1.4541 - X 6 Cr Ni Ti 18 10
1.4306 - X 2 Cr Ni 19 11
1.4543 - X 5 Cr Ni Nb 18 9
1.4550 - X 6 Cr Ni Nb 18 10
All-weld metal
Chemical
Composition (%)
C
0.06
Mn
1.9
Si
0.45
S
0.02
P
0.03
Cu
0.3
Ni
10.4
Mo
0.5
Cr
20.85
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
520 min
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
35 min
20C
47J
Hardness HB
Shielding Gas
Mix of 98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
222
ETC 308L
Classification
AWS A5.9: ER 308L
Welding Positions
EN
12072: G 19 9L
Wr.
1.4316
Approvals
Filo inox del tipo ER 308L indicato per la saldatura di acciai inox austenici del tipo AISI 304 e
308. Ottima resistenza meccanica e alla corrosione. Elevata resistenza alla fessurazione.
Hilo slido inoxidable del tipo ER308L indicado para la soldadura de aceros inoxidables
austenticos del tipo AISI304 y 308. Optima resistencia mecnica y a la corrosin. Elevada
resistencia a la fisuracin.
Suitable For
AISI 308
1.4301 - X 5 Cr Ni 18 10
1.4303 - X 5 Cr Ni 18 12
1.4541 - X 6 Cr Ni Ti 18 10
1.4306 - X 2 Cr Ni 19 11
1.4543 - X 5 Cr Ni Nb 18 9
1.4550 - X 6 Cr Ni Nb 18 10
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.8
Si
0.45
S
0.02
P
0.025
Cu
0.2
Ni
10
Mo
0.2
Cr
20.2
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
540 min
Yield Strength
2
N/mm
350 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
35 min
20C
47J
Hardness HB
Shielding Gas
Mix of 98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
223
ETC 308L Si
Classification
AWS A5.9: ER 308L Si
EN
12072: G 19 9 Lsi
Wr.
1.4316
Welding Positions
Approvals
TUV
Filo inox del tipo ER 308L indicato per la saldatura di acciai inox austenici del tipo AISI 304 e
308L. Ottima resistenza meccanica e alla corrosione. Il contenuto Si = 0,85% conferisce una
migliore caratteristica di saldabilit ed estetica.
Hilo slido inoxidable tipo ER308L indicado para soldadura de aceros inoxidables austenticos
del tipo AISI 304 y 308L. Optima resistencia mecnica y a la corrosin. El contenido de Si =
0,085% le confiere unas mejores caractersticas de soldabilidad y esttica.
Suitable For
AISI 308
1.4301 - X 5 Cr Ni 18 10
1.4303 - X 5 Cr Ni 18 12
1.4306 - X 2 Cr Ni 19 11
1.4541 - X 6 Cr Ni Ti 18 10 1.4543 - X 5 Cr Ni Nb 18 9
1.4550 - X 6 Cr Ni Nb 18 10
All-weld metal
Chemical
Composition (%)
C
0.025
Mn
1.8
Si
0.85
S
0.02
P
0.025
Cu
0.2
Ni
10.2
Mo
0.2
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
520 min
Yield Strength
2
N/mm
350 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
35 min
20C
47J
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
224
ETC 309L
Classification
AWS A5.9: ER 309L
Welding Positions
EN
12072: G 23 12L
Wr.
1.4332
Approvals
Filo inox per la saldatura di acciai austeno-ferritici con 25% Cr e 12% Ni. Massima
temperatura di esercizio + 300C. Il filo pieno ETC 309 con C 0.12% max, disponibile su
richiesta.
Hilo slido inoxidable para la soldadura de aceros austenticos-ferrticos, con 25% Cr y 12% Ni.
Temperatura mxima de ejercicio 300C. Este hilo con C mx. 0,12% est disponible bajo
pedido.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.8
Si
0.45
S
0.03
P
0.03
Cu
0.2
Ni
13.45
Mo
0.3
Cr
24.2
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
520 min
Yield Strength
2
N/mm
350 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
30 min
20C
47J
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
225
ETC 309L Mo
Classification
AWS A5.9: ER 309L Mo
EN
Welding Positions
Approvals
12070: G 23 12 2L
Filo inox del tipo 25Cr 12Ni con basso contenuto di C e alto contenuto di Mo. E' indicato per la
saldatura di acciai inox austenitici del tipo AISI 309. Viene impiegato per la saldatura di acciai
dissimili.
Hilo slido inoxidable del tipo 25% Cr 12% Ni con bajo contenido en C y alto contenido de Mo.
Est indicado para la soldadura de aceros inoxidables austenticos del tpo AIS I309. Es muy
empleado para la soldadura de aceros disimilares.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.6
Si
0.45
S
0.03
P
0.03
Cu
0.5
Ni
15
Mo
2.7
Cr
22
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
520 min
Yield Strength
2
N/mm
350 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
30 min
20C
47J
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
226
ETC 309L Si
Classification
AWS A5.9: ER 309L Si
EN
Welding Positions
Approvals
12072: G 23 12 L Si
Filo inox del tipo 25Cr 12Ni con basso contenuto di C. La pi alta percentuale di Si conferisce al
filo un'ottima saldabilit. E' indicato per la saldatura di acciai inox austenitici del tipo AISI 309.
Viene impiegato per la saldatura di acciai dissimili e per strati cuscinetto.
Rostfreie Massivdrahtelektrode des Typs 25Cr und 12Ni mit niedrigem Kohlenstoffgehalt. Der
hhere Si-Gehalt verleiht dem Draht eine gute Schweibarkeit. Geeignet fr das
Verschweien von rostfreiem, austenitischem Stahl des Typs AISI 309. Es wird eingesetzt fr
das Verschweien von unterschiedlichen Bausthlen und die Bildung von Pufferlagen.
Hilo slido inoxidable tipo 25Cr 12%Ni con bajo contenidoo en C. El alto porcentaje de Si le
confiere una ptima soldablidad. Est indicado para la soldadura de aceros inoxidables
austenticos del tipo AISI 309. Muy empleado en la soldadura de aceros disimilares y
plaqueados.
Suitable For
AISI 309
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.5
Si
0.85
S
0.03
P
0.03
Cu
0.3
Ni
13.1
Mo
0.3
Cr
24.1
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
550 min
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
30 min
20C
47J
Hardness HB
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
227
ETC 310
Classification
AWS A5.9: ER 310
EN
Welding Positions
Approvals
12070: G 25 20
Filo inox del tipo ER310 con 25%Cr e 20%Ni indicato per la saldatura di acciai aventi la stessa
composizione chimica o per acciai dissimili. Deposito completamente austenico. Ottima
resistenza alla corrosione anche a caldo.Filo inox del tipo ER310 con 25%Cr e 20%Ni indicato
per la saldatura di acciai aventi la stessa composizione chimica o per acciai dissimili.
Deposito completamente austenico. Ottima resistenza alla corrosione anche a caldo.
Rostfreie Massivdrahtelektrode des Typs ER 310 mit 25% Cr und 20% Ni. Geeignet fr das
Verschweien von Bausthlen mit gleicher chemischer Zusammensetzung oder
unterschiedlichen Stahlsorten. Voll austenitisches Schweigut. Gute Korrosionsfestigkeit
auch im Warmzustand.
Hilo slido inoxidable del tipo ER 310 con 25%Cr y 20%Ni indicado para la soldadura de aceros
con la misma composicin qumica o para aceros disimilares. Depsito completamente
austentico. Optima resistencia a la corrosin incluso en caliente.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.12
Mn
1.8
Si
0.6
S
0.03
P
0.03
Cu
0.3
Ni
21
Mo
0.3
Cr
26
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
550
Yield Strength
2
N/mm
390 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
30 min
20C
47J
Hardness HB
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
228
Welding Positions
Approvals
GB
Solid wire for welding of stainless steels type 904L; low carbon content. Very good resistance
to intergranular and pitting corrosion.
Filo pieno per la saldatura di acciai tipo AISI 904L altamente legati, con basso contenuto di
carbonio. Ottima resistenza alla corrosione in miscele solforose e cloridriche. Buona
resistenza alla corrosione intergranulare.
Rostfreie Massivdrahtelektrode zum Verschweien von hochlegiertem Stahl des Typs AISI
904L mit niedrigem Kohlenstoffgehalt. Optimale Korrosionsbestndigkeit in Schwefeldioxidund Salzsure- Mischungen. Gute Korrosionsbestndigkeit der Zwischenkrnung.
Hilo slido para la soldadura de aceros tipo AISI 904L altamente aleado, con bajo contenido de
C. Optima resistencia a la corrosin en mezclas sulfurosas y clorhdricas. Buena resistencia a
la corrosin intergranular.
Suitable For
AISI 904L.
All-weld metal
Chemical
Composition (%)
C
0.025
Mn
1.9
Si
0.4
S
0.025
P
0.02
Cu
1.5
Ni
25
Mo
4.5
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
0.1-0.15
Nb Ta
F. N.
Tensile Strength
2
N/mm
560
Yield Strength
2
N/mm
410
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
35 min
-70C
100 J min
Hardness HB
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
229
GMAW
ETC 312
Classification
AWS A5.9: ER 312
EN
12072: G 29 9
Wr.
1.4337
Welding Positions
Approvals
Filo inox per la saldatura e la ricarica di acciai difficilmente saldabili. Adatto per l'esecuzione
di strati intermedi di riporti duri. Le elevate caratteristiche meccaniche e la grande resistenza
alla fessurazione rendono questo filo di impiego universale.
Hilo slido inoxidable para la soldadura y recargue de aceros dificilmente soldables. Indicado
para la ejecucin de capas intermedias en recargues duros. Sus elevadas caractersticas
mecnicas y la gran resistencia a la fisuracin hacen que este hilo sea de empleo universal.
Suitable For
AISI 312
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1.8
Si
0.4
S
0.03
P
0.03
Cu
0.25
Ni
9.3
Mo
0.2
Cr
29-30
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
650 min
Yield Strength
2
N/mm
450 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
22 min
20C
47J
Hardness HB
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
230
ETC 316L
Classification
AWS A5.9: ER 316L
Welding Positions
EN
12072: G 19 12 3L
Wr.
1.4430
Approvals
Filo inox tipo ER 316L con C 0,03% max. Ottima resistenza meccanica e chimica, indicato nella
saldatura o ricarica di acciai inox con uguale composizione chimica. Ottima estetica. Il filo
pieno ETC 316H con C 0.08% max, disponibile su richiesta (AWS A5.9: ER 316H)
Hilo slido inoxidable tipo ER 316L con C. mx. 0,03%. Excelentes caractersticas mecnicas y
qumicas. Indicado en la soldadura y recargue de aceros inoxidables con igual composicin
qumica. Excelente esttica del cordn. El hilo ETC 316L con C mx. 0,08% est disponible bajo
pedido. (AWS A5.9: ER 316H)
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.4
Si
0.45
S
0.02
P
0.025
Cu
0.2
Ni
12.3
Mo
2.6
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
550 min
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
30 min
20C
47J
Hardness HB
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
231
ETC 316L N
Classification
DIN
8556: 20 16 3 Mn L
Welding Positions
Approvals
RINA
GB
Stainless steel solid wire like ER 316L with N. Good mechanical and chemical resistance,
suitable for welding or hardfacing stainless steels and 5% Ni steels.
Filo inox tipo ER 316L con aggiunta di azoto. Ottima resistenza meccanica e chimica, indicato
nella saldatura o ricarica di acciai inox e acciai al 5% di Ni.
Hilo slido inoxidable tipo ER 316L con aadido de N. Optima resistencia mecnica y qumica,
indicado en la soldadura o recargue de aceros inoxidables con igual composicin qumica.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
7
Si
0.9
S
0.02 max
P
0.02 max
Cu
Ni
17
Mo
3
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
0.15
Nb Ta
F. N.
Tensile Strength
2
N/mm
580
Yield Strength
2
N/mm
450
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
38
-120C
47
Hardness HB
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
232
GMAW
ETC 316L Si
Classification
AWS A5.9: ER 316L Si
EN
12072: G 19 12 3L Si
Wr.
1.4430
Welding Positions
Approvals
TUV
Filo inox tipo ER 316L con C 0,03%max con Si 0,85%. Ottima resistenza meccanica e chimica,
indicato nella saldatura o ricarica di acciai inox con uguale composizione chimica. Ottima
estetica.
Rostfreie Massivdrahtelektrode, Typ ER 316L mit 0,03%max C und 0,85% Si. Optimale
mechanische und chemische Bestndigkeit. Geeignet fr das Verschweien oder das
Auftragschweien von rostfreiem Stahl mit gleicher chemischer Zusammensetzung. Gutes
Nahtergebnis.
Hilo slido inoxidable tipo ER 316L con C mx. 0,03% y 0,85% de Si. Optima resistencia
mecnica y qumica, indicado para soldadura o recargue de aceros inoxidables con igual
composicin qumica. Excelente esttica del cordn.
Suitable For
AISI 316
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.8
Si
0.85
S
0.02
P
0.025
Cu
0.2
Ni
12
Mo
2.7
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
510
Yield Strength
2
N/mm
350
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
30
20C
47
Hardness HB
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
233
ETC 318 Si
Classification
EN
12072: 19 12 3 Nb Si
Wr.
Welding Positions
Approvals
1.4576
Filo inox per la saldatura di degli acciai austenitici stabilizzati del tipo AISI 318. La presenza di
stabilizzanti migliora la resistenza allossidazione del deposito.
Hilo slido inoxidable para la soldadura de aceros austenticos estabilizados del tipo AISI 318.
La presencia de estabilizantes mejora la resistencia a la oxidacin del depsito.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
1.75
Si
0.85
S
0.015
P
0.02
Cu
0.25
Ni
12.6
Mo
2.6
Cr
19.13
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
0.7
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
550 min
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
30 min
20C
47 min
Hardness HB
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
234
ETC 347
Classification
AWS A5.9: ER 347
Welding Positions
EN
12072: G 19 9Nb
Wr.
1.4551
Approvals
Filo inox per la saldatura degli acciai austenici stabilizzati, del tipo AISI 321 e 347. La presenza
dello stabilizzante migliora notevolmente la resistenza all'ossidazione del deposito.
Hilo slido inoxidable para soldadura de aceros austenticos estabilizados del tipo AISI 321 y
347. La presencia de estabilizantes mejora notablemente la resistencia a la oxidacin del
depsito.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.6
Si
0.45
S
0.03
P
0.03
Cu
Ni
10
Mo
0.75
Cr
19.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
0.4
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As welded
Tensile Strength
2
N/mm
550 min
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
30 min
20C
47 min
Hardness HB
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
235
Welding Positions
Approvals
12072: W 13 4
Filo pieno per la saldatura di acciai serie AISI 410 Ni Mo. Tali acciai sono del tipo
autotemprante e pertanto richiedono trattamenti di preriscaldo e di distensione al fine di
ottenere delle saldature con sufficiente duttilit.
Rostfreie Massivdrahtelektrode fr das Verschweien von Sthlen mit AISI 410 Ni Mo. Diese
Stahlsorten sind selbsthrtend und mssen daher fr eine ausreichende Dehnbarkeit der
Naht, vorgewrmt und vorgestreckt werden.
Hilo slido para la soldadura de aceros serie AISI 410 Ni Mo. Tales aceros son del tipo
autotemplados y por tanto requieren tratamientos de precalentamiento y distensionado a fin
de obtener una soldadura con suficiente ductilidad.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.06
Mn
0.6
Si
0.5
S
0.03
P
0.03
Cu
0.7
Ni
5
Mo
0.7
Cr
12.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
760 min
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
20 min
20C
47J
Hardness HB
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
236
ETC 410L
Classification
AWS A5.9: ER 410
EN
12070: G 13L
Wr.
1.4009
Welding Positions
Approvals
GB
Solid wire to weld 12%Cr steels (AISI 410). These are self- hardening steels and usually
require pre-heating and stress relieved treatments in order to obtain ductile metals. Upon
request we can supply ETC 410 solid wire with max C 0,08%.
Filo pieno per la saldatura di acciai al 12% Cr (AISI 410).Tali acciai sono del tipo autotemprante
e pertanto richiedono trattamenti di preriscaldo e di distensione al fine di ottenere delle
saldature con sufficiente duttilit. Il filo pieno ETC 410 con C 0,08% max, disponibile su
richiesta.
Rostfreie Massivdrahtelektrode fr das Verschweien von Sthlen mit 12% Cr (AISI 410).
Diese Stahlsorten sind selbsthrtend und mssen daher fr eine ausreichende Dehnbarkeit
der Naht, vorgewrmt und vorgestreckt werden. Auf Anfrage ist der Massivdraht ETC 410 mit
max C 0,08%.
Hilo slido para soldadura de aceros al 12% Cr (AISI410).Tales aceros son del tipo
autotemplados y por tanto requiere tratamiento de precalentamiento y de distensionado a fin
de obtener una soldadura con suficiente ductilidad. El hilo ETC 410 con C mx.0,08% est
disponible bajo pedido.
Suitable For
AISI 410, X 12 Cr 13
All-weld metal
Chemical
Composition (%)
C
0.03 max
Mn
0.4 max
Si
0.5 max
S
0.03 max
P
0.03 max
Cu
0.2 max
Ni
0.6 max
Mo
0.7 max
Cr
13.5 max
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
450 min
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
20 min
20C
47 min
Hardness HB
Shielding Gas
Mix of 98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
237
GMAW
ETC 420
Classification
AWS A5.9: ER 420
EN
Welding Positions
Approvals
12072: G 13L
GB
Solid wire to weld steels AISI 420. These are self- hardening steels and usually require
pre-heating and stress relieved treatments in order to obtain ductile metals.
Filo pieno per la saldatura di acciai serie AISI 420. Tali acciai sono del tipo autotemprante e
pertanto richiedono trattamenti di preriscaldo e di distensione al fine di ottenere delle
saldature con sufficiente duttilit.
Rostfreie Massivdrahtelektrode fr das Verschweien von Sthlen mit AISI 420. Diese
Stahlsorten sind selbsthrtend und mssen daher fr eine ausreichende Dehnbarkeit der
Naht, vorgewrmt und vorgestreckt werden.
Hilo slido para la soldadura de aceros de la serie AISI 420, que son del tipo autotemplante,
por lo que requieren tratamiento de precalentamiento y de distensionado, a fin de obtener una
soldadura con la suficiente ductilidad.
Suitable For
AISI 410, X 12 Cr 13
All-weld metal
Chemical
Composition (%)
C
0.3 max
Mn
0.45
Si
0.4
S
0.025
P
0.03
Cu
0.2
Ni
0.45
Mo
0.2
Cr
13.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
450 min
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
20 min
20C
47 min
Hardness HB
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
238
GMAW
ETC 430
Classification
AWS A5.9: ER 430
EN
Welding Positions
Approvals
12072: G 17
GB
Solid wire suitable for welding of 15-17% Cr steels (AISI 430). This kind of steel has been
developed for air hardening and need therefore pre-heating and stress relieving treatments in
order to obtain a suitable ductility to allow mechanical working.
Filo pieno per la saldatura di acciai al 15-17% Cr (AISI 430). Tali tipi di acciaio sono previsti per
la tempra in aria e richiedono pertanto dei trattamenti di preriscaldo e di distensione al fine di
ottenere delle saldature di sufficiente duttilit per la lavorazione meccanica.
Rostfreie Massivdrahtelektrode fr das Verschweien von Stahl mit 15-17% Cr (AISI 430).
Diese Stahlsorten sind fr das Lufthrten vorgesehen und verlangen daher ein Vorwrmen
und eine Vordehnung, um eine ausreichend flexible Naht fr die nachfolgende mechanische
Bearbeitung zu schaffen.
Hilo slido para la soldadura de aceros al 15-17% Cr (AISI 430). Tales tipos de aceros estn
previstos para su temple al aire y requieren por tanto de tratamiento de precalentamiento y
de distensionado a fin de obtener la suficiente ductilidad para su mecanizado.
Suitable For
AISI 430.
All-weld metal
Chemical
Composition (%)
C
0.055 max
Mn
0.6
Si
0.4
S
0.03 max
P
0.03 max
Cu
0.45 max
Ni
0.45
Mo
0.64
Cr
17
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
450
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
20 min
20C
47 min
Hardness HB
Shielding Gas
98% Ar 2% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
239
GMAW
ETC 22 9 3L
Classification
AWS A5.9: ER 2209
Welding Positions
EN
12072: G 22 9 3NL
Wr.
1.4462
Approvals
Filo pieno per la saldatura di acciai bifasici tipo Duplex. La ottima resistenza alla corrosione e
le caratteristiche meccaniche del deposito dipendono molto dalla tecnica di saldatura.
Temperatura di esercizio fino a 280C.
Hilo slido para soldadura de aceros tipo Duplex. La ptima resistencia a la corrosin y las
caractersticas mecnicas del depsito dependen mucho de la tcnica de soldadura.
Temperatura de ejercicio hasta 280C.
Suitable For
Duplex 1.4462
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.7
Si
0.5
S
0.012
P
0.025
Cu
Ni
9.15
Mo
3.25
Cr
23
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
0.15
Nb Ta
-
GMAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
800 min
Yield Strength
2
N/mm
600 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
26 min
20C
80 J
Hardness HB
Shielding Gas
Mix of 99% Ar 1% O2
Current Conditions
DC +
Sizes/Packing
99% Ar 1% O2
240
ETC Ni 90
Classification
AWS A5.14: ER Ni-1
Welding Positions
Approvals
GB
Solid wire suitable to weld alloys with equal chemical analysis. Good appearance and
excellent chemical resistance.
Filo pieno indicato per la saldatura o ricarica di leghe con uguale composizione chimica.
Buona estetica e ottima resistenza agli agenti chimici.
Hilo slido indicado para la soldadura o recargue de aleaciones con igual composicin
qumica. Buena estetica y ptima resistencia a agentes qumicos.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1
Si
0.7
S
0.015
P
0.03
Cu
0.25 max
Ni
93
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
3
Fe
0.15
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
380 min
Yield Strength
2
N/mm
509
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
38
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
241
GMAW
Welding Positions
Approvals
GB
Solid wire suitable to weld alloys with equal chemical analysis. Good appearance and
excellent weld deposit properties. Excellent corrosion resistance in saline solutions.
Filo indicato per la saldatura o ricarica di leghe con uguale composizione chimica. Buona
estetica e ottima resistenza agli agenti chimici e marini (es. dissalatori).
Hilo slido para soldadura o recargue de aleaciones con iguales composiciones qumicas.
Buena esttica y ptima resistencia a agentes qumicos y marinos. (Ej:desalinizadoras).
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1
Si
1
S
P
Cu
remaining
Ni
30
Mo
Cr
As
Sb
Pb
0.02 max
V
Sn
Nb
Ti
0.3
Fe
0.5
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
345 min
Yield Strength
2
N/mm
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
20 min
Hardness HB
Shielding Gas
99% Ar 1% O2
Current Conditions
DC +
Sizes/Packing
242
GMAW
ETC NiCu70-30
Classification
AWS A5.14: ER NiCu7
Welding Positions
Approvals
GB
Solid wire suitable to weld alloys with equal chemical analysis. Good appearance and
excellent corrosion resistance in saline solutions. Suitable for desalination plant construction,
MONEL type alloy.
Filo pieno indicato per la saldatura o ricarica di leghe con uguale composizione estetica e
ottima resistenza alla corrosione in presenza di ambienti salini. Applicazione tipo dissalatori
per leghe tipo MONEL.
Hilo slido indicado para soldadura de recargue de aleaciones de igual composicin. Optima
esttica y excelente resistencia a la ocrrosin en presencia de ambientes salinos.
Aplicaciones en plantas desalinizadoras para aceros tipo MONEL.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
4
Si
1
S
P
Cu
30
Ni
65
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
0.4
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
480 min
Yield Strength
2
N/mm
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
30 min
Hardness HB
Shielding Gas
99% Ar 1% O2
Current Conditions
DC +
Sizes/Packing
243
GMAW
Welding Positions
Approvals
GB
Solid wire suitable to weld alloys with equal chemical analysis. Good appearance and
excellent weld deposit properties. Excellent corrosion resistance in saline solutions.
Filo indicato per la saldatura o ricarica di leghe con uguale composizione chimica. Buona
estetica e ottima resistenza agli agenti chimici e marini (es. dissalatori).
Hilo slido indicado para la soldadura o recargues con igual composicin qumica. Buena
esttica y ptima resistencia a los agentes qumicos o marinos ( ej. Desalinizadoras).
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1
Si
0.2 max
S
0.015 max
P
0.02 max
Cu
remaining
Ni
9-11
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
1.5 min
Fe
1.5 max
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
380
Yield Strength
2
N/mm
(%)
Test
Temperature (C)
KV (J)
Hardness HB
Shielding Gas
99% Ar 1% O2
Current Conditions
DC +
Sizes/Packing
244
GMAW
ETC 82
Classification
AWS A5.14: ER NiCr-3
Wr.
Welding Positions
Approvals
2.4806
GB
Solid wire for inconel 600 or incoloy 800 alloys welding. ETC 82 is also suitable to weld
dissimilar or hardly weldable steels. Excellent mechanical properties and corrosion
resistance.Up to 1100C high temperature.
Filo pieno per la saldatura o ricarica di leghe inconel 600 o incoloy 800. ETC 82 anche indicato
nel caso di saldature di acciai dissimili o difficilmente saldabili. Ottime caratteristiche
meccaniche e resistenza alla corrosione.
Hilo slido para la soldadura o recargues de aleaciones inconel 600 o incoloy 800. ETC 82 est
tambin indicado en los casos de soldaduras de aceros disimilares o dificilmente soldables.
Optimas caractersticas mecnicas y a la corrosin.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.01 max
Mn
2.5-3.5
Si
0.5 max
S
0.015 max
P
0.03 max
Cu
0.5 max
Ni
67 min
Mo
Cr
18-22
As
Sb
Pb
V
Sn
Nb
Ti
0.75 max
Fe
3 max
Mg
Al
N
Nb Ta
2-3
F. N.
Tensile Strength
2
N/mm
550 min
Yield Strength
2
N/mm
380 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
25 min
-196C
55 min
Hardness HB
Shielding Gas
99% Ar + 1% O2 or 98% He + 2% Ar
Current Conditions
DC +
Sizes/Packing
245
GMAW
ETC 625
Classification
AWS A5.14: ER NiCrMo-3
EN
12072: W 19 9 Nb
Wr.
2.4831
Welding Positions
Approvals
GB
Austentic solid wire, for use in cryogenic welding and 9% Ni steel welding, thanks to the good
resistance to high temperatures(1100C) it can be used for any parts which will undergo heat
treatments. Good resistance to intercrystalline corrosion.
Filo pieno a struttura austenitica, pu essere utilizzato per saldature criogeniche e acciai al
9% Ni, grazie alla sua buona tenuta alle alte temperature(1100C) pu essere utilizzato su tutte
le installazioni soggette a trattamento termico. Buona resistenza alla corrosione
intercristallina.
Hilo slido con estrucutra austentica que puede ser usado para soldadura criognica de
aceros al 9% Ni, gracias a su buena capacidad a la alta temperatura(1100C) puede ser
utilizado sobre todas las instalaciones sometidas a tratamiento trmico. Buena resistencia a
la corrosin intercristalina.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1 max
Mn
0.5 max
Si
0.5 max
S
0.012 max
P
0.02 max
Cu
0.5 max
Ni
58 min
Mo
8-10
Cr
20-23
As
Sb
Pb
V
Sn
Nb
4
Ti
0.4 max
Fe
5 max
Mg
Al
0.4 max
N
Nb Ta 3.15-2.15
F. N.
Tensile Strength
2
N/mm
750 min
Yield Strength
2
N/mm
440 min
Elongation A5
(%)
Test
Temperature (C)
KV (J)
35 min
-196C
55 min
Hardness HB
Shielding Gas
Ar + 2-3%CO2 - Ar + 1-3% O2 Ar + He
Current Conditions
DC +
Sizes/Packing
246
GMAW
ETC Al
Classification
AWS A5.10: ER 1100
Wr.
Welding Positions
Approvals
3.0259
GB
Solid wire that deposits 99,5% pure Al. Suitable to weld Al and pure Al alloys. Good
mechanical properties and magnetic permeability. Excellent chemical corrosion resistance.
Filo pieno che deposita alluminio al 99,55. Adatto per la saldatura di leghe d'alluminio e
alluminio puro. Buone caratteristiche meccaniche e buona permeabilit magnetica. Ottima
resistenza alla corrosione chimica.
Massivdrahtelektrode mit einem Schweigut von 99,55 Al. Geeignet fr das Verschweien
von Aluminiumlegierungen und Reinaluminium. Gute mechanische Eigenschaften und gute
magnetische Durchlssigkeit. Hohe Bestndigkeit gegen chemische Korrosion.
Hilo slido con depsito 99,5% de Al puro. Indicado para la soldadura de aleaciones de
aluminio puro. Buenas caractersticas mecnicas y buena permeabilidad magntica. Optima
resistencia a la corrosisin qumica.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
0.3
Si
0.3
S
P
Cu
0.2
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.05
Fe
0.4
Mg
Al
remaining
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
180 - 230
Yield Strength
2
N/mm
150 - 200
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
19 min
Hardness HB
Shielding Gas
Ar
Current Conditions
DC +
Sizes/Packing
247
GMAW
ETC Al Mg 4,5Mn
Classification
AWS A5.10: ER 5183
Wr.
Welding Positions
Approvals
DB
3.0259
GB
Filo pieno che deposita una lega con 4,5% di Mg. Ottime caratteristiche meccaniche.
Massivdrahtelektrode mit einem Schweigut von 4,5% Mg. Gute mechanische Eigenschaften.
Hilo slido que deposita una aleacin con 4,5Mg. Optimas caractersticas mecnicas.
Suitable For
Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1;
G-Al Mg 3Si; G-Al Mg 5Si, G-AlMg10;
Al Mg 1SiCu, Al Mg Si 0.7;
All-weld metal
Chemical
Composition (%)
C
Mn
0.8
Si
0.25 max
S
P
Cu
0.1 max
Ni
Mo
Cr
0.1
As
Sb
Pb
V
Sn
Nb
Ti
0.15 max
Fe
0.4 max
Mg
4.5
Al
remaining
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
240
Yield Strength
2
N/mm
110 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
17
Hardness HB
Shielding Gas
Ar
Current Conditions
DC +
Sizes/Packing
248
GMAW
ETC Al Mg 5
Classification
AWS A5.10: ER 5356
Approvals
DB
3.3556
LRS
RINA
GB
Filo pieno che deposita una lega con 5% di Magnesio. Ottime caratteristiche meccaniche.
Hilo slido que deposita una aleacin con 5% Mg. Optimas caractersticas mecnicas.
Suitable For
Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1;
G-Al Mg 3Si; G-Al Mg 5Si, G-AlMg10;
Al Mg 1SiCu, Al Mg Si 0.7;
All-weld metal
Chemical
Composition (%)
C
Mn
0.1
Si
0.2
S
P
Cu
0.1
Ni
Mo
Cr
0.1
As
Sb
Pb
V
Sn
Nb
Ti
0.1
Fe
0.3
Mg
5
Al
remaining
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
240
Yield Strength
2
N/mm
110 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
17
Hardness HB
Shielding Gas
Ar
Current Conditions
DC +
Sizes/Packing
249
GMAW
Wr.
Welding Positions
ETC Al Si 5
Classification
AWS A5.10: ER 4043
Wr.
Welding Positions
Approvals
3.2245
GB
Solid wire that deposits a 5% Si alloy. Excellent welding characteristics and good mechanical
properties.
Filo pieno che deposita una lega con 5% di Si. Ottima saldabilit e buone caratteristiche
meccaniche.
Massivdrahtelektrode mit einem Gehalt mit 5% Si. Gute Schweibarkeit und gute
mechanische Eigenschaften.
Hilo slido que deposita una aleacin con 5% de Si. Optima soldabilidad y buenas
carctersticas mecncias.
Suitable For
All-weld metal
Chemical
Composition (%)
C
Mn
0.05
Si
5
S
P
Cu
0.3
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.2
Fe
0.8
Mg
0.05
Al
remaining
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
120 min
Yield Strength
2
N/mm
40 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
8 min
Hardness HB
Shielding Gas
Ar
Current Conditions
DC +
Sizes/Packing
250
GMAW
ETC 350
Classification
Welding Positions
Approvals
GB
Solid wire for hardfacing suitable to restore surfaces to be subjected to abrasive wear.
320-380 Hb is obtained in all weld metal conditions. In some cases the use of a buffer layer is
suggested.
Fili pieni per riporti antiusura indicati per pristinare superfici che devono essere sottoposte ad
abrasioni. Le caratteristiche di durezza si ottengono in condizioni di solo materiale d'apporto.
Si consiglia in alcuni casi uno strato cuscinetto.
Hilo slido para recargue antidesgaste indicado para recargar superficies que deben ser
expuestas a la abrasin. Las caractersticas de dureza se obtienen en condiciones de material
de aporte puro. Se aconseja en algunos casos el uso de capa tampn.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.15
Mn
1.1
Si
0.8
S
P
Cu
Ni
Mo
1
Cr
6
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
(%)
Test
Temperature (C)
KV (J)
As Welded
Hardness HB
320-380
Shielding Gas
Current Conditions
DC +
Sizes/Packing
251
GMAW
ETC 650
Classification
Welding Positions
Approvals
GB
Solid wire for hardfacing suitable to restore surfaces to be subjected to abrasive wear.
570-660 Hb is obtained in all weld metal conditions. In some cases the use of a buffer layer is
suggested.
Fili pieni per riporti antiusura indicati per ripristinare superfici che devono essere sottoposte
ad abrasione. Le caratteristiche di durezza si ottengono in condizioni di solo materiale
d'apporto. Si consiglia in alcuni casi uno strato cuscinetto.
Hilo slido para recargue antidesgaste indicado para el plaqueado superficial que debe ser
expuesto a la abrasin. Las caractersticas de dureza se obtienen cuando se consigue un
aporte de material puro.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.35
Mn
0.4
Si
1.1
S
P
Cu
Ni
Mo
1.4
Cr
5.2
As
Sb
Pb
V
0.4
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
(%)
Test
Temperature (C)
KV (J)
As Welded
Hardness HB
570-660
Shielding Gas
Current Conditions
DC +
Sizes/Packing
252
GMAW
LW
LW
D 300
Plastic
K 300
Basket
BS 300
Basket 52
Daytona
System
LW
LW
LW
Kg 15
Kg 15
Kg 16
Kg 16
Kg 16
Kg 250
Kg 15
Kg 15
Kg 16
Kg 16
Kg 16
Kg 250
ETC SG3
Kg 15
Kg 15
Kg 16
Kg 16
Kg 16
Kg 250
ETC 6000
Kg 15
Kg 15
Kg 16
Kg 16
Kg 16
Kg 250
ETC 6000 CF
Kg 15
Kg 15
Kg 16
Kg 16
Kg 16
Kg 250
ETC 6010 TP
Kg 15
Kg 15
Kg 16
Kg 16
Kg 16
Kg 250
Kg 15
Kg 16
Kg 16
ETC 116S
Kg 16
ETC 120
Kg 16
Kg 15
ETC 2Ni
Kg 15
ETC KV2
Kg 15
ETC KV3
Kg 15
ETC KV4
Kg 15
ETC KV5
Kg 15
ETC KV7
Kg 15
SOLID WIRES
Kg 15
253
LW
LW
D 300
Plastic
LW
K 300
Basket
LW
ETC 308H
ETC 308L
BS 300
Basket 52
Daytona
System
LW
Kg 15
Kg 15
Kg 15
ETC 308L Si
Kg 15
ETC 309L
Kg 15
ETC 309L Mo
Kg 15
ETC 309L Si
Kg 15
ETC 310
Kg 15
Kg 15
ETC 312
Kg 15
ETC 316L
Kg 15
ETC 316L N
Kg 15
Kg 15
ETC 316L Si
Kg 15
ETC 318 Si
Kg 15
ETC 347
Kg 15
Kg 15
ETC 410L
Kg 15
ETC 420
Kg 15
ETC 430
Kg 15
ETC 22 9 3L
Kg 200
Kg 15
Kg 16
Kg 16
ETC NiCu70-30
Kg 16
Kg 16
SOLID WIRES
254
LW
LW
D 300
Plastic
LW
K 300
Basket
LW
BS 300
Basket 52
Daytona
System
LW
Kg 15
ETC 625
Kg 15
Kg 6
Kg 6
Kg 7
ETC Al Mg 4,5Mn
Kg 6
Kg 6
Kg 7
ETC Al Mg 5
Kg 6
Kg 6
Kg 7
Kg 6
Kg 7
ETC Al Si 5
Kg 15
ETC 650
Kg 15
SOLID WIRES
255
F.C.A.W
Flux
Cored
Arc
Welding
GB
ETC TUBOLAR FLUX CORED WIRES
The flux cored wires, manufactured by ETC Elettrotermochimica, are obtained with a particular patented process and therefore
they distinguish themselves from all the other flux cored wires. The wire section is tubular. The wire is originated from the bending
and the following welding of a metallic strip, then filled up with flux and drawn. In this way the wire is waterproof. The last
operation is the coppering. The waterproof wire inhibits completely the pick-up of humidity from the surrounding area so that the
welded metal will have an extremely low content of diffusible hydrogen: 1-3 ml/100 gr. The coppering confers a good protection to
the wire against oxidation and assures firmly a perfect electric contact between the feeding pipe and the wire: this leads to a
longer life of the feeding pipe and a reduction of losses.
I
ETC FILI ANIMATI TUBOLARI
I fili animati prodotti da ETC Elettrotermochimica sono ottenuti con un particolare procedimento brevettato e per questo si
distinguono da tutti gli altri fili animati. La sezione del filo tubolare. Il filo viene originato dalla piegatura e successiva saldatura
di un nastro metallico, poi viene riempito di flusso e quindi trafilato. In questo modo costituita la tenuta stagna del filo. L'ultima
operazione quella di ramatura. La tenuta stagna del filo inibisce completamente l'ingresso dell'umidit da parte dell'ambiente
esterno: il metallo depositato si presenter cos con un contenuto di idrogeno diffusibile estremamente basso: 1-3 ml/100 gr. La
ramatura conferisce al filo un'ottima protezione contro l'ossidazione e garantisce costantemente un perfetto contatto elettrico tra
tubetto portacorrente e filo stesso: ci porta ad una durata maggiore del tubetto porta corrente e ad una diminuzione delle perdite.
D
ETC FLLDRAHT
Der Flldraht der ETC-Elettrotermochimica wird durch ein patentiertes Verfahren hergestellt und unterscheidet sich dadurch von
anderen Flldrahtsorten.
Er entsteht durch Biegung und anschlieendes Verschweien eines Metallbandes. Dieses geschweite Rohr wird mit
Schweipulver ausgefllt und gezogen. Durch dieses Verfahren wird absolute Dichte des Drahtes erreicht. Als letzter Vorgang
erfolgt die Verkupferung.
Durch die absolute Dichte des Drahtes wird eine sptere Feuchtigkeitsaufnahme verhindert; das Schweigut enthlt daher einen
sehr niedrigen Gehalt an diffusiblem Wasserstoff: 1-3 ml/100 gr. Die Verkupferung schtzt den Draht vor Oxydation und garantiert
einen konstanten elektrischen Kontakt zwischen Lichtbogen und Draht. Dies fhrt zu einer lngeren Lebensdauer des
Kontaktrohres und reduziert Spritzer.
E
ETC HILOS TUBULARES
Los hilos tubulares producidos por ETC Elettrotermochimica se consiguen a partir de un peculiar procedimiento patentado que los
distingue respecto de otros hilos tubulares. La seccin del hilo es tubular, consiguindolo mediante el plegado y soldadura
continua de una pletina metlica, que es rellenada con flux y posteriormente trefilada hasta el dimetro deseado. De este modo
se obtiene un hilo estanco que posteriormente pasa a la fase final de cobrizado. La total estanqueidad del hilo inhibe
completamente el paso de la humedad del ambiente externo, por lo tanto, el material depositado, presentar unos niveles de
hidrgeno difusible extremadamente bajos: 1-3 ml/100 gr. El cobreado le confiere al hilo una ptima proteccin contra la oxidacin
y garantiza un constante y perfecto contacto elctrico entre el tubo portacorriente de la antorcha y el propio hilo: esto aporta una
mayor duracin del tubo portacorrientes y una disminucin de las prdidas.
FCAW
259
ETC 6103
EN
Welding Positions
Approvals
ABS
758 : T 42 3 M M1 H5
BV
CONTROLAS
GB
DNV
Metal cored flux cored wire with excellent welding properties with short and spray arc.
Almost spatter free in the spray-arc range. Good restricting characteristic even with cold
wire and, consequently suitable for robotic applications. Characteristic features are: good
edge wetting, finely rippled welds, notch-free weld transition, little oxide formation on the
weld surface - multipass welding possible without cleaning between runs. Because of the
easily controllable weld profile, this wire is well suited for gap bridging and positional welding.
Weld with wire pointing towards the weld pool.
LRS
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.3
Si
0.6
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
Filo animato metal cored con ottima saldabilit sia in short arc che in spray arc. Cordone
senza spruzzi e con maglia regolare. Il deposito senza scoria rende ideale il filo animato metal
cored ETC 6103 in applicazioni automatiche ed in isole robotizzate. E' possibile eseguire pi
cordoni di saldatura senza dover eliminare la scoria tra una passata e l'altra. Ottima qualit
radiografica anche in fondo cianfrino. Buone caratteristiche meccaniche fino a -30C.
Suitable For
F. N.
Tensile Strength
2
N/mm
580
Yield Strength
2
N/mm
420 min
Elongation A5
(%)
Test
Temperature (C)
KV (J)
24 min
-30C
60 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
260
FCAW
Classification
AWS A5.18: E 70C-6MH4
ETC 6104
EN
Welding Positions
Approvals
DNV
758 : T 46 2 M M1 H5
GL
LRS
GB
Metal cored flux cored wire with excellent welding properties with short and spray arc.
Almost spatter free in the spray-arc range. Good restricting characteristic even with cold
wire and, consequently suitable for robotic applications. Characteristic features are: good
edge wetting, finely rippled welds, notch-free weld transition, little oxide formation on the
weld surface - multipass welding possible without cleaning between runs. Because of the
easily controllable weld profile, this wire is well suited for gap bridging and positional welding.
Weld with wire pointing towards the weld pool. Good wetting also on oxided points.
Filo animato metal cored con ottima saldabilit sia in short arc che in spray arc. Cordone
senza spruzzi e con maglia regolare. Il deposito senza scoria rende ideale il filo animato metal
cored ETC 6104 in applicazioni automatiche ed in isole robotizzate. E' possibile eseguire pi
cordoni di saldatura senza dover eliminare la scoria tra una passata e l'altra. Ottima qualit
radiografica anche in fondo cianfrino. Ottima bagnabilit anche su giunti con presenza di
ossidi superficiali.
Optima soldabilidad tanto en arco corto como en arco spray. Cordn exento de proyecciones
y aspecto uniforme. El depsito sin escoria da un rendimiento ideal a este hilo tubular con
polvo de hierro, ETC 6104, para el uso en aplicciones automticas o de robtica. Es posible
depositar ms cordones de soldadura sin tener que eliminar la escoria entre una pasada y
otra. Optima soldabilidad incluso sobre juntas con presencia de xidos superficiales.
Suitable For
TUV
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.1-1.6
Si
0.55-0.85
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
PWHT 620C x 1h
Tensile Strength
2
N/mm
510
27
-20C
50 min
As Welded
540
460
24
-20C
60 min
Heat Treatment
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
261
FCAW
Classification
AWS A5.18: E 70C-6MH4
ETC 6105
AWS
A5.18: E 70C-6MH4
EN
758 : T 46 4 M M 1 H5
Welding Positions
Approvals
ABS
BV
CONTROLAS
DNV
GB
LRS
Metal cored flux cored wire with excellent welding properties with short and spray arc.
Almost spatter free in the spray-arc range. Good restricting characteristic even with cold
wire and, consequently suitable for robotic applications. Characteristic features are: good
edge wetting, finely reppled welds, notch-free weld transition, little oxide formation on the
weld surface - multipass welding possible without cleaning between runs. Because of the
easily controllable weld profile, this wire is well suited for gap bridging and positional welding.
Weld with wire pointing towards the weld pool.
Filo animato metal cored con ottima saldabilit sia in short arc che in spray arc. Cordone
senza spruzzi e con maglia regolare. Il deposito senza scoria rende ideale il filo animato metal
cored ETC 6105 in applicazioni automatiche ed in isole robotizzate. E' possibile eseguire pi
cordoni di saldatura senza dover eliminare la scoria tra una passata e l'altra. Ottima qualit
radiografica anche in fondo cianfrino. Buone caratteristiche meccaniche fino a -40C.
Optima soldabilidad tanto en arco corto como en arco spray. Cordn exento de proyecciones
y aspecto uniforme. El depsito sin escoria da un rendimiento ideal a este hilo tubular con
polvo de hierro ETC 6105 para el uso en aplicciones automticas o de robtica. Es posible
depositar mas cordones de soldadura sin tener que eliminar la escoria entre una pasada y
otra. Optima calidad raiogrfica incluso en pasada de raiz. Buenas caractersticas mecnicas
hasta -40C.
Suitable For
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
1.5
Si
0.45
S
0.025
P
0.025
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
FCAW
Classification
AWS A5.20: E71T-1MJH4
F. N.
X 42 to X 70
Shipbuilding steels A, B, D, E, AH 32 bis EH 36
Fine-grain structural steels St E 255 to St E 460
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
400
Elongation 5d
(%)
PWHT 620C x 1h
Tensile Strength
2
N/mm
520-620
As Welded
530 -650
460
Heat Treatment
Test
Temperature (C)
KV (J)
27
-40C
100
24
-40C
60
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
262
ETC 6111
Classification
AWS A5.20: E 71T-1 MH4
EN
758: T 42 2 PM 1 H5
EN
758: T 42 0 PC 1 H5
Welding Positions
Approvals
ABS
LRS
GB
Rutil flux cored wire, excellent bead appearence, easy slag removal, stable, pratically
spatter-free arc. For structures subject to low temperature: down to - 20C, welded under
Ar/CO2 shielding mix.
Filo animato tubolare a caratteristica rutile. Deposita un cordone di ottimo aspetto e con
scoria facilmente eliminabile. Arco elettrico stabile in qualsiasi condizione di impiego ed
esente da proiezioni di spruzzi. Indicato per la saldatura sia in miscela che in CO2. Utilizzato
per acciai al C-Mn ed a grana fine.
Rutil- Flldraht. Bildet eine schne Schweinaht mit leicht zu entfernender Schlacke.
Spritzfreier, stabiler Lichtbogen unter allen Arbeitsbedingungen. Fr das Schweien unter
CO2 -Atmosphre oder Mischung geeignet. Eingesetzt fr das Verschweien von C-Mn
Feinkornbaustahl.
Hilo tubular con caractersticas de rutilo. Deposita un cordn de ptimo aspecto y con escoria
facilmente eliminable. Arco elctrico muy estable en cualquier condicin de empleo y exento
de proyecciones. Indicado para soldadura con proteccin tanto de mezcla como CO2.
Utilizado para soldaduras de aceros al C - Mn y de grano fino.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.4
Si
0.6
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
Carbon steel
H I, H II, 17 Mn 4,
St E 290.7 TM to St E 480.7 TM
X 42 to X 70
Fine-grain structural steels St E 255 to St E 460
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
430 min
Elongation 5d
(%)
Test
Temperature (C)
As Welded Mix
Tensile Strength
2
N/mm
510 - 560
24 min
-20C
50 min
As Welded CO2
500 - 550
420 min
26 min
0C
70 min
Heat Treatment
KV (J)
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
263
FCAW
ETC 6112
EN
Welding Positions
Approvals
ABS
758: T 46 2 PC1H5
GL
LRS
GB
The easily controllable weld pool means that excellent welding properties are obtained in all
position when high currents are used, thus increasing the deposition rate. Also suited to
welding in the transverse position e.g. vertical storage tanks. Little formation of spatter, good
slag detachability, fine bead appearance and excellent x-ray quality.
Filo animato rutile con scoria a rapida solidificazione. Indicato per la saldatura in tutte le
posizioni anche nel caso vengano impiegate elevate correnti di saldatura. Indicato per la
saldatura di serbatoi di stoccaggio. Minima formazione di spruzzi, scoria facilmente
eliminabile. Ottima qualit radiografica.
Rutil- Flldraht mit schneller Schlackenverfestigung. Geeignet fr alle Positionen, auch im Fall
von erhhter Stromzufuhr. Geeignet fr das Verschweien von Lagerbehltern. In vertikaler
Position mit einem Durchmesser von 1,2 ist Fallnahtschweien mglich. Geringe
Spritzverluste; leicht zu entfernende Schlacke. Gute Roentgenqualitt.
Hilo tubular rutilo con escoria de rpida solidificacin. Indicado para soldadura en todas las
posiciones donde se puede emplear elevada corriente de soldadura. Utilizado en la soldadura
de tanques. Mnima formacin de proyecciones, escoria facilmente eliminable, ptima
calidad radiogrfica.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05 max
Mn
1.25
Si
0.55
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
X 42 to X 70
Carbon Steel
St E 290.7 TM to St E 480.7 TM
H I,H II, 17 Mn 1,
Fine-grain structural steels St E 255 to St E 460
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
530 - 600
Yield Strength
2
N/mm
460 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
23 min
-20C
47 min
Hardness HB
Shielding Gas
Only CO2
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
264
FCAW
Classification
AWS A5.20: E 71T-1 H5
ETC 6114
EN
Welding Positions
Approvals
ABS
758: T 46 2 PM 1 H5
BV
CONTROLAS
GB
DNV
Easily controllable weld profile, excellent welding properties in all positions. This allows
all-position welding with high currents, consequently giving a high deposition rate. Partly and
fully mechanised circumferential pipe welding is a particular strengh of this wire. When
carrying out orbital welding the best results are to be achieved in the 6 oclock position with
wire dia. 1.2-1.4 mm. Low spatter losses, good slag detatchability, fine bead appearance,
porosity-free welds, notch-free interface.
Filo animato rutile con scoria a rapida solidificazione. Indicato per la saldatura in tutte le
posizioni anche nel caso vengano impiegate elevate correnti di saldatura. Indicato per la
saldatura di serbatoi di stoccaggio. Minima formazione di spruzzi, scoria facilmente
eliminabile. Ottima qualit radiografica.
Rutil- Flldraht, geeignet fr das Schweien unter Mischgas-Atmosphre. Erlaubt auch den
Einsatz bei erhhter Stromzufuhr. In diesem Fall garantiert das ETC Massivdraht 6114 erhhte
Schweigeschwindigkeit. Geeignet fr das Verschweien von Pipeline in Verbindung mit
Orbital-Automation. Stabiler und spritzfreier Lichtbogen.
Hilo tubular rutilo con escoria de rpida solidificacin. Indicado para soldadura en todas las
posiciones donde se puede emplear elevada corriente de soldadura. Utilizado en la soldadura
de tanques. Mnima formacin de proyecciones, escoria facilmente eliminable, ptima
calidad radiogrfica.
Suitable For
GL
LRS
TUV
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.2
Si
0.5
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
X 42 to X 70
Fine-grain structural steels St E 255 to St E 460
H I, H II, 17 Mn 4,
St E 290.7 TM to St E 480.7 TM
St 33, St 37-2, St 44-2, St 52-3
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
530
Yield Strength
2
N/mm
460 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
23 min
-20C
50 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
265
FCAW
Classification
AWS A5.20: E 71T-1MJH4
ETC 6114 CF
Classification
AWS A5.20: E 71T-1 MH4
EN
Welding Positions
Approvals
758: T 46 2 PM 1 H5
GB
Copper free flux cored wire, for welding in single or multipass technique. Ideal for shipbuilding
application, storage tanks and general applications. Shielding gas Mix.
Filo animato tubolare non ramato per saldatura in multipass di strutture metalliche. Indicato
per carpenteria, caldareria e cantieristica navale. Utilizzo in miscela.
Hilo tubular no cobreado para soldadura con multipasadas de estructuras metlicas. Indicado
para carpintera, calderera y construccin naval. Gas de proteccin mezcla.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.04-0.08
Mn
1.2-1.7
Si
0.35-0.7
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
St e 290.7 TM to St E 480.7 TM
X 42 to x 70
St 33, St 37-2, St 44-2, St 52-3
Fine grain structural steels St E 255 to St E 460
H I, H II, 17 Mn 4,
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
550 - 680
Yield Strength
2
N/mm
460 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
23 min
-20C
70 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
266
FCAW
ETC 6114E
EN
Welding Positions
Approvals
ABS
758: T 46 2 PM 1 H5
BV
CONTROLAS
GB
DNV
Easily controllable weld profile, excellent welding properties in all positions. This allows
all-position welding with high currents, consequently giving a high deposition rate. Partly and
fully mechanised circumferential pipe welding is a particular strengh of this wire. When
carrying out orbital welding the best results are to be achieved in the 6 oclock position with
wire dia. 1.2-1.4 mm. Low spatter losses, good slag detatchability, fine bead appearance,
porosity-free welds, notch-free interface.
Filo animato rutile con scoria a rapida solidificazione. Indicato per la saldatura in tutte le
posizioni anche nel caso vengano impiegate elevate correnti di saldatura. Indicato per la
saldatura di serbatoi di stoccaggio. Minima formazione di spruzzi, scoria facilmente
eliminabile. Ottima qualit radiografica.
Rutil- Flldraht, geeignet fr das Schweien unter Mischgas-Atmosphre. Erlaubt auch den
Einsatz bei erhhter Stromzufuhr. In diesem Fall garantiert das ETC Massivdraht 6114E
erhhte Schweigeschwindigkeit. Geeignet fr das Verschweien von Pipeline in Verbindung
mit Orbital-Automation. Stabiler und spritzfreier Lichtbogen.
Hilo tubular rutilo con escoria de rpida solidificacin. Indicado para la soldadura en todas las
posiciones donde se puede utilizar elevada corriente de soldadura. Utilizado en la soldadura
de tanques y equipos. Mnima formacin de proyecciones, escoria facilmente eliminable y
ptima calidad radiogrfica.
Suitable For
GL
LRS
TUV
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.2
Si
0.5 max
S
0.03 max
P
0.03 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
500 - 630
Yield Strength
2
N/mm
450 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
23 min
-20C
47 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
267
FCAW
Classification
AWS A5.20: E 71T1 MH4
ETC 6119
EN
Welding Positions
Approvals
ABS
758: T 46 2 P C 1 H5
BV
DNV
GB
GL
Rutile seamless copper coated cored wire, for welding metal constructions in single or
multipass technique. Excellent welding properties in all positions. This allows all-position
welding with high currents, consequently giving a high deposition rate. Particularly designed
for shipbuilding application, especially for vertical up welding, even without waving the torch
in order to obtain small size beads. Shielding gas: CO2.
Filo animato tubolare ramato per saldatura in passata singola o multipass di strutture
metalliche. Permette di realizzare alte velocit di deposito, con arco stabile, assenza di
spruzzi, facile rimozione della scoria. Particolarmente indicato per impieghi in cantieristica
navale soprattutto nella saldatura in posizione verticale discendente. Impiego sotto protezione
gassosa di CO2.
Hilo tubular para la soldadura de una sola pasada o multipasadas en estrucutras metlicas.
Permite realizar una alta velocidad de depsito con arco estable exento de proyecciones, fcil
eliminacin de la escoria. Particularmente indicado para su empleo en astilleros, sobre todo
en soldadura en vertical descendente. Proteccin gaseosa de CO2.
Suitable For
LRS
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.45
Si
0.5
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
H I, H II, 17 Mn 4,
X 42 to X 70
St E 290.7 TM to St E 480.7 TM
Fine-grain structural steels St E 255 to St E 460
St 33, St 37-2, St 44-2, St 52-3
Shipbuilding steels A,B,D,E,AH 32 bis EH 36
F. N.
Tensile Strength
2
N/mm
530 - 650
Yield Strength
2
N/mm
460 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
22 min
-20C
70 min
Hardness HB
Shielding Gas
CO2
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
268
FCAW
Classification
AWS A5.20: E 71T-1H4
ETC 6123
EN
Welding Positions
Approvals
ABS
GL
LRS
GB
Rutile copper coated flux cored wire, for welding in all position of carbon and low alloy steels
with approximately 1%Ni. Designed for CO2 shielding gas especially for vertical up welding,
even without weaving the torch in order to obtain small sized beads. Low spatters, easy slag
removal and good bead aspect.
Filo animato tubolare rutile per la saldatura in tutte le posizioni di acciai al carbonio e basso
legati con circa 1% Ni. Da utilizzare sotto protezione gassosa in CO2 pura, in particolare per
saldature in posizione verticale ascendente, consentendo la realizzazione di cordoni di piccolo
calibro. Pochi spruzzi, facile distacco della scoria, ottima estetica del cordone e totale
assenza di porosit.
Hilo tubular cobreado de tipo rutilo, para la soldadura en todas las posiciones de aceros al
carbono y de baja aleacin con 1% Ni. Debe utilizarse bajo proteccin gaseosa de CO2,
especialmente en soldadura en posicin vertical ascendente, admitiendo la realizacin de
cordones finos incluso sin balanceo de la antorcha. Mnimas proyecciones, fcil
desprendimiento de la escoria y ptima esttica del cordn.
Suitable For
RINA
All-weld metal
Chemical
Composition (%)
C
0.04-0.07
Mn
1.1-1.5
Si
0.3-0.7
S
0.015 max
P
0.015 max
Cu
Ni
0.8-1
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
550-650
Yield Strength
2
N/mm
470 min
Elongation A5
(%)
Test
Temperature (C)
KV (J)
24 min
-40C
60 min
Hardness HB
Shielding Gas
CO2
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
<= 4
269
FCAW
Classification
AWS A 5.29. E 81 T1-1Ni
ETC 6130
Classification
AWS A5.20: E 70-T5 JH4
Welding Positions
Approvals
ABS
EN
758: T 42 4 BM 3 H5
LRS
EN
758: T 42 4 BC 3 H5
TUV
GB
Basic flux cored wire. The properties obtained with this wire are to be compared to those
obtained with low hydrogen coated electrodes. Suitable for crack resistant and tough welds.
Quiet and smooth running with low spatter loss. Easy deslagging. Fine bead apperance.
Excellent x-ray quality. Low convexity bead profile, therefore suitable for fillet welds.
Filo animato a caratteristica basica. Le caratteristiche del deposito ottenute con questo filo si
possono assimilare alle caratteristiche ottenute con elettrodi rivestiti basici. quindi indicato
per saldature fortemente sollecitate e per acciai ad elevato contenuto di carbonio
equivalente. Bassissimo contenuto di H2 nel deposito, ottima qualit radiografica e facile
rimozione della scoria.
Basisches Flldraht. Die Eigenschaften des Auftrages entsprechen dem Schweigut einer
Elektrode mit basischer Ummantelung. Es ist daher fr Schweinhte mit besonderer
Belastung und Sthlen mit hohem, quivalenten Kohlenstoffgehalt geeignet. Sehr niedriger
H-Gehalt im Auftrag; gute Roentgenqualitt und leicht zu entfernende Schlacke.
Hilo tubular bsico. Las caractersticas del depsito de este hilo son similares a las obtenidas
con electrodos de revestimiento bsico. Est indicado para soldaduras con fuertes
solicitaciones y para aceros de elevado contenido de C equivalente. Bajsimo contenido de H2
en el depsito, ptima calidad radiogrfica y fcil eliminacin de la escoria.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.4
Si
0.4
S
0.025 max
P
0.025 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
F. N.
Elongation A5
(%)
PWHT 580C x 2h
Tensile Strength
2
N/mm
490 - 560
26
-40C
60 min
As Welded
500 - 590
420 min
26
-40C
50 min
Heat Treatment
Test
Temperature (C)
KV (J)
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
270
FCAW
ETC 6131
Classification
AWS A5.20: E 71T-5MJH4
Approvals
ABS
758: T 42 4 M1H5
BV
CONTROLAS
GB
DNV
Basic flux cored wire. The properties obtained with this wire are to be compared to those
obtained with low hydrogen coated electrodes. Suitable for crack resistant and tough welds.
Quiet and smooth running with low spatter loss. Easy deslagging. Fine bead appearance.
Excellent x-ray quality. Low convexity bead profile therefore suitable for fillet welds. Good
weldability, vertical- up position.
Filo animato a caratteristica basica. Le caratteristiche del deposito ottenute con questo filo si
possono assimilare alle caratteristiche ottenute con elettrodi rivestiti basici. E' quindi indicato
per saldature fortemente sollecitate e per acciai ad elevato contenuto di carbonio
equivalente. Bassissimo contenuto di H2 nel deposito, ottima qualit radiografica e facile
rimozione della scoria. Ottima saldabilit anche in posizione verticale ascendente.
Basisches Flldraht. Die Eigenschaften des Auftrages entsprechen dem Schweigut einer
Elektrode mit basischer Ummantelung. Es ist daher fr Schweinhte mit besonderer
Belastung und Sthlen mit hohem, quivalentem Kohlenstoffgehalt geeignet. Sehr niedriger
H-Gehalt im Auftrag; gute Roentgenqualitt und leicht zu entfernende Schlacke. Gute
Schweibarkeit auch beim Fallnahtschweien.
Hilo tubular bsico. Las caractersticas del depsito obtenidas con este hilo son similares a las
obtenidas con electrodos de revestimiento bsico. Est indicado para soldaduras con fuertes
solicitaciones y para aceros de elevado contenido de C equivalente. Bajsimo contenido de H2
en el depsito, ptima calidad radiogrfica y fcil eliminacin de la escoria. Adaptado para la
soldadura en todas las posiciones.
Suitable For
GL
LRS
TUV
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
0.9-1.4
Si
0.3-0.45
S
0.03 max
P
0.03 max
Cu
Ni
0.15 max
Mo
0.15 max
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
F. N.
Elongation A5
(%)
PWHT 580C x 2h
Tensile Strength
2
N/mm
500 - 600
25 min
-40C
65 min
As Welded
510 - 560
420 min
24 min
-40C
80 min
Heat Treatment
Test
Temperature (C)
KV (J)
Hardness HB
Shielding Gas
Current Conditions
DC -
Sizes/Packing
Diffusible H2 (ml/100g)
271
FCAW
EN
Welding Positions
ETC 6149B
Classification
AWS A5.29: E80T5-G
EN
Welding Positions
Approvals
GB
Basic flux cored wire, suitable for welding weather proof and fine-grain stuctural steels. Low
spatter loss. Easy slag removal, regular bead appearance.
Filo animato basico per la saldatura di acciai resistenti alla corrosione atmosferica. Ottima
penetrazione ed eccellenti caratteristiche del metallo depositato. Buona rimozione della
scoria, cordone di bell'aspetto.
Suitable For
T St E 420, T St E 460
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.4
Si
0.35
S
0.03 max
P
0.03 max
Cu
0.5 max
Ni
1.2
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
E St E 420, E St E 460
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
550 - 600
Yield Strength
2
N/mm
470 min
Elongation A5
(%)
Test
Temperature (C)
KV (J)
24 min
-60C
50 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
272
FCAW
ETC 6149R
Classification
AWS A5.29: E81T1-W
Welding Positions
Approvals
GB
Rutile flux cored wire, suitable for welding weatherproof steels. ETC 6149B is better suited for
thick work-pieces and for use under conditions of high restraint. Particularly suitable for fillet
welds. Fine bead appearance. Pore-free weld seams.
Versione rutile del filo animato ETC 6149B. Indicato per la saldatura di acciai resistenti alla
corrosione atmosferica, ottima saldabilit ed estetica del deposito.
Versin rutilo del hilo tubular ETC 6149B. Indicado para la soldadura de aceros resistentes a la
corrosin atmosfrica, ptima soldabilidad y esttica del depsito.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.2
Si
0.6
S
0.02 max
P
0.02 max
Cu
0.6 max
Ni
0.6
Mo
Cr
0.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
COR-TEN A, B, C
Hoesch Resista, Patinax 37, RBH 35
Weatherproof steels WT St 37-2, WT St 37-3, WT St 52-3,
e.g. Acor 37, Acor 50, Acor 50 Super,
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
570 - 690
Yield Strength
2
N/mm
470 min
Elongation A5
(%)
Test
Temperature (C)
KV (J)
20 min
-30C
27 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
273
FCAW
ETC 6154
Classification
DIN
8555: MSG 6-60
Welding Positions
Approvals
GB
Medium-alloy basic type-cored wire for tough and abrasion resistant overlaying of
component parts subjected to high wear and tear. Weld metal is crack and pore-free and
resistant to load and impact conditions. Machining is possihle only by grinding. A buffer layer
(with ETC 6130) is required only on base materials which are difficult to weld.
Filo animato basico indicato per riporti resistenti all'abrasione. Deposito resistente alla
criccalura ed esente da porosit. La lavorazione meccanica possibile solo mediante
molatura. Si consiglia: per riporti di spessore elevato una imburatura con filo animato ETC
6130, per materiali ad elevato contenuto di carbonio equivalente un filo austenitico.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.5
Mn
1.5
Si
0.6
S
0.03 max
P
0.03 max
Cu
Ni
Mo
0.6
Cr
5.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
F. N.
All-weld metal Mechanical Properties
Heat Treatment
Tensile Strength
2
N/mm
Yield Strength
2
N/mm
(%)
Test
Temperature (C)
KV (J)
Hard. In as-welded
d
Hardness HB
57 -62 HRC
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
274
FCAW
ETC 6121
Classification
AWS A5.29: E 81 T1-Ni1
EN
Welding Positions
Approvals
TUV
758: T 46 4 1 Ni P M 1H5
GB
Rutile flux-cored wire with a rapidly solidifying slag Easily controllable weld pool, excellent
welding properties in all positions. This allows all-position welding with high currents,
consequently giving a high deposition rate. Partly and fully mechanised circumferential pipe
welding is a particular strength of this wire. When carrying out orbital welding the best results
are to be achieved in the 6 o'clock and 12 o'clock positions with wire 1.2-1.4 mm. Low
spatter losses, good slag detachability, fine bead appearance, excellent x-ray quality.
Filo animato rutile a scoria di rapida solidificazione. Arco facilmente controllabile in tutte le
posizioni. Deposito di elevate caratteristiche meccaniche e di ottima resistenza a basse
temperature. Indicato per la saldatura di acciai a grana fine, tubazioni per impieghi in
off-shore.
Hilo tubular rutilo con escoria de rpida solidificcin. Arco de fcil control en todas las
posiciones. Depsito de elevadas caractersticas mecnicas y de ptima resistencia a baja
temperatura. Indicado para la soldadura de grano fino y tubera para empleo en off-shore.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.045
Mn
1.25
Si
0.5
S
0.015 max
P
0.015 max
Cu
Ni
0.9
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
DIN 1628/1630
H I, H II, 17 Mn 4,
DIN 17 155
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
570 - 670
Yield Strength
2
N/mm
490
Elongation
(%)
Test
Temperature (C)
KV (J)
22 min
-40C
47 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
275
FCAW
ETC 6132
Classification
AWS A5.29: E 110 T5-K4
Welding Positions
Approvals
ABS
DNV
GB
Basic flux cored wire, suitable for welding high strength fine-grain stuctural steels. Low
spatter, easy slag removal, regular bead appearance.
Filo animato basico indicato per la saldatura di acciai legati al Cr-Ni-Mo utilizzati per la
costruzione di macchine movimento terra, carri ponte e strutture dove vengono richieste
elevate caratteristiche maccaniche. Deposito esente da spruzzi e con scoria facilmente
eliminabile.
Hilo tubular bsico idnicado para la soldadura de aceros aleados al Cr-Ni-Mo utilizados en la
construccin de maquinaria de movimientos de tierra, gruas y estructuras donde son
requeridas elevadas caractersticas mecnicas. Depsito exento de proyecciones con
escoria facilmente eliminable.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.5
Si
0.5
S
0.025 max
P
0.025 max
Cu
Ni
2.2
Mo
0.4
Cr
0.4
As
Sb
Pb
V
0.05 max
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
760 - 850
Yield Strength
2
N/mm
680 min
Elongation A5
(%)
Test
Temperature (C)
KV (J)
17 min
-51C
30 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
276
FCAW
ETC 6133
Classification
AWS A5.29: E111 T5-G
Welding Positions
Approvals
ABS
GB
Basic seamless cored wire, copper coated, special Cr-Ni-Mo alloyed, for applications
requiring very high yeld points and impacts values at very low temperatures. Suitables for
steels like E 690 (A 517 FCR Creusot-Loire) and similars. Suitable in all positions welding. To be
used with Ar/CO2 mix shielding gas.
Filo animato tubolare ramato basico speciale legato al Cr-Ni-Mo,per applicazioni richiedenti
elevatissimi valori di limite elastico e di resilienza a bassa temperatura. Indicato per acciai
tipo E 690 (A 517 FCR Creusot-Loire) e simili. Utilizzabile in tutte le posizioni di saldatura. Usare
gas di protezione miscela Ar/CO2.
Hilo tubular cobreado, de tipo bsico, para la soldadura de aceros al Cr-Ni-Mo, para
aplicaciones donde son requeridos elevados valores de lmite elstico y de resiliencia a bajas
temperaturas. Indicado en aceros tipo E 690 (A 517 FCR Creusot-Loire) o similares. Admite
soldadura en todas las posiciones. Gas de proteccin, mezcla Ar/CO2.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07-0.1
Mn
1.4-1.8
Si
0.3-0.5
S
0.015 max
P
0.015 max
Cu
Ni
2-2.5
Mo
0.4-0.6
Cr
0.2-0.35
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
OFF-SHORE APPLICATION
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
760-900
Yield Strength
2
N/mm
690
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
15 min
-60
47 min
Hardness HB
Shielding Gas
Current Conditions
DC-
Sizes/Packing
Diffusible H2 (ml/100g)
277
FCAW
ETC 6602
Classification
AWS A5.29: E 80T5-G
EN
Welding Positions
Approvals
758: T46 2 Mo BM 3 H5
Filo animato basico per la saldatura degli acciai 0,5% Mo. Trova il suo campo di impiego
nell'unione di acciai a grana fine con temperature di esercizio fino a 500C. Ottima estetica e
alto tasso di deposito.
Basisches Flldraht fr das Verschweien von Bausthlen mit 0,5% Mo. Zum Verschweien
von Feinkornbausthlen bei Betriebstemperaturen bis 500C. Gutes Nahtergebnis und hohe
Schweigutmenge.
Hilo tubular bsico para la soldadura de aceros al 0,5% Mo. Se utiliza para uniones de acero
de grano fino con temperaturas de ejercicio hasta 500C. Optima esttica y alta tasa de
depsito.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.4
Si
0.35
S
0.015
P
0.012
Cu
Ni
Mo
0.5
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
W St E 355 to W St E 460
T St E 355 to T St E 460
FCAW
GB
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 620C x 1h
Tensile Strength
2
N/mm
550 - 650
Yield Strength
2
N/mm
470 min
Elongation A5
(%)
Test
Temperature (C)
KV (J)
22 min
-30C
70 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
278
ETC 6603
Classification
AWS A5.29: E 90T5-B3
EN
Welding Positions
Approvals
12071: T CrMo 2 BM 3 H5
GB
Medium-alloy highly basic type flux-cored wire. Specially developed for MAG Welding of type
2,25 Cr - 1 Mo creep resistant steels. Weld metal will meet step cooling requirements, i.e.,
when correct welding parameters are used, adequate resistance to in-service
embrittlements is obtained. Field application: chemical plant, e.g. hydrocrackers, ammonia
syntheses, also for coal gasification. Pre-heating and interpass 200-250C are suggested
Filo animato basico per la saldatura degli acciai debolmente legati al 2,25% Cr - 1% Mo.
Deposito altamente insensibile alla fessurazione a caldo. Eccellente qualit radiografica,
ottima saldabilit operativa ed elevati rendimenti. Il basso contenuto di impurezze conferisce
eccezionali caratteristiche di tenacit, a tal proposito si raccomanda di limitare l'apporto
termico a 12 KJ su cm. Consigliato preriscaldo ed interpass a temperatura di 200-250C.
Basisches Flldraht fr leicht legierte Stahle mit 2,25% Cr - 1% Mo. Unempfindlich gegen
Warmribildung. Sehr gute Roentgenqualitt, sehr gute Schweiausfhrbarkeit und hohe
Ausbringung. Durch hohen Reinheitsgrad wird optimale Festigkeit erreicht. Es wird
empfohlen, die Wrmezufuhr auf 12 KJ/cm zu beschrnken. Vorwrmen und Interpass bei
200-250C wird empfohlen.
Hilo tubular bsico para soldadura de aceros debilmente aleados al 2,25% Cr - 1% Mo.
Depsito altamente insensible a la fisuracin en caliente. Excelente calidad radiogrfica,
ptima soldabilidad operativa y elevado rendimiento. Su bajo contenido de impurezas le
confiere unas excepecionales caractersticas de tenacidad, se recomienda limitar el aporte
trmico a 12 Kj/cm. Aconsejamos precalentamiento e interpasadas a temperatura entre
200-250C.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.09
Mn
1
Si
0.4
S
0.02 max
P
0.02 max
Cu
Ni
Mo
1
Cr
2.3
As
0.02 max
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 690C x 1h
Tensile Strength
2
N/mm
550 - 690
Yield Strength
2
N/mm
470 min
Elongation A5
(%)
Test
Temperature (C)
KV (J)
19 min
20C
100 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
279
FCAW
ETC 6605
Classification
AWS A5.29: E 80T5-B2
EN
Welding Positions
Approvals
12071: T CrMo 1 BM 3 H5
GB
Medium-alloy highly basic type flux-cored wire. Suitable for welding high temperature, creep
resistant 1.25% Cr - 0.5% Mo alloy boiler plates and pipe steels up to operating temperatures
of 550C. Quiet and smooth running, low spatter loss. Easy slag removal. Regular bead
appearance, pore-free weld seams.
Filo animato basico per la saldatura degli acciai debolmente legati 1,25% Cr - 0,5% Mo.
Deposita una struttura resistente allo scorrimento a caldo particolarmente indicata per la
saldatura di recipienti a pressione e tubazioni che lavorano a temperature di 550C. Arco
stabile, scoria facilmente asportabile, ottimo rendimento.
Basisches Flldraht fr niedrig-legierte Bausthle mit 1,25% Cr - 0,5% Mo. Der Auftrag ist
bestndig gegen das Warmabgleiten. Besonders geeignet fr das Verschweien von
Druckbehltern und Rohrleitungen bei Betriebstemperaturen von 550C. Stabiler Lichtbogen,
leicht zu entfernende Schlacke. Hohe Ausbringung.
Hilo tubular bsico para la soldadura de aceros debilmente aleados 1,25% Cr - 0,5% Mo.
Deposita una estructura resistente a la fisuracin en caliente, particularmente indicado para
la soldadura de recipientes a presin y tuberas que trabajan a temperaturas de 550C. Arco
estable, escoria facilmente eliminable y ptimo rendimiento.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.06
Mn
1
Si
0.35
S
0.03 max
P
0.03 max
Cu
Ni
Mo
0.5 max
Cr
1.2
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
Boiler plates and pipe steels 13 CrMo 44, 15 CrMo 3, 13 CrMo V 42, H IV L
Cast steels GS-17 CrMo 55, GS 22 CrMo 5, GS-22 CrMo V 32, GS-22 CrMo 54
F. N.
All-weld metal Mechanical Properties
Heat Treatment
PWHT 690C x 1h
Tensile Strength
2
N/mm
550 - 650
Yield Strength
2
N/mm
470 min
Elongation A5
(%)
Test
Temperature (C)
KV (J)
20 min
20C
120
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
280
FCAW
GB
ETC STRIP FLUX CORED WIRES
The flux cored wire welding procedure in protective atmosphere is in its field one of the most technologically advanced methods
of welding.
The common request of increasing productivity together with a steady improvement of quality, causes the welding consumables
fabricators to carry out a constant research of new procedures.
With a view to increasing the properties of this method we have launched a new series of flux cored wires which have been
manufactured with a strip technologic and are suitable for claddings and shipyard and offshore applications.
The strip method allows a very good and balanced filling up, so that to have the possibility to obtain weld deposits with excellent
mechanical properties, easy operative all-position weldability and high deposition rates.
I
FILI ANIMATI ETC A PIATTINA
Il procedimento di saldatura mediante filo animato in atmosfera protettiva costituisce uno dei sistemi tecnologicamente pi
avanzati nel campo della saldatura.
La richiesta generale circa la possibilit di realizzare un aumento della produttivit unitamente al costante miglioramento della
qualit, fa si che anche i fabbricanti di prodotti per la saldatura siano costantemente impegnati nella ricerca di nuovi procedimenti.
Nellintento di accrescere le caratteristiche del metodo in questione stata messa a punto una nuova serie di fili animati prodotti
con tecnologia a piattina per la saldatura e ricarica di acciai non legati, debolmente legati, inox, riporti e per applicazioni in
cantieristica ed offshore.
Il metodo a piattina consente un ottimale e bilanciato riempimento dando la possibilit di ottenere depositi con eccezionali
caratteristiche meccaniche, unendo una facile saldabilit operativa in tutte le posizioni ed alti tassi di deposito.
D
ETC-STRIP-FLLDRAHTE
Der Einsatz von Massivdraht unter Schutzatmosphre gilt als eines der technologisch modernsten Schweiverfahren. Mit dem
Massivdraht knnen im automatischen, aber auch im halb automatischen Verfahren, Bauteile aller Gren unter Optimierung der
Technologie und groer Wirtschaftlichkeit geschweit werden.
Aus diesem Grund steht dieses Verfahren in der Maschinenbauindustrie an erster Stelle, bei stndig wachsender Nachfrage. Der
Wunsch nach Produktionserhhung und gleichzeitig steigender Qualitt, fhrt auch bei den Produzenten von Schweizustzen
zur Entwicklung stndig neuer Schweiverfahren.
Um die Schweieigenschaften bei diesem Verfahren zu verbessern, wurde eine Reihe neuer Massivdrhte mit
Flachdrahttechnologie, fr das Schweien und Auftragschweien von unlegiertem, schwach legiertem und rostfreien Bausthlen
erstellt, sowie fr das Schweien und die Oberflchenverhrtung im Baustellen- und Offshore-Bereich. Die Flachdrahtmethode
gestattet ein optimales und gleichmiges Auffllen mit einem Schweigut von ausgezeichneten mechanischen Eigenschaften.
Optimale Schweiausfhrbarkeit und hohe Ausbringung zeichnen diese Methode aus.
E
ETC HILOS TUBULARES DE PLETINA
El procedimiento de soldadura mediante hilo tubular con atmsfera protectora constituye uno de los sistemas tecnolgicamente
ms avanzados en el campo de la soldadura.
La demanda general para aumentar la productividad unido a la constante mejora de la calidad, hace que tambin los fabricantes
de productos de soldadura estemos constantemente trabajando en el desarrollo de nuevos procedimientos.
En el intento de incrementar las caractersticas del mtodo en cuestin, se ha puesto a punto una nueva serie de hilos tubulares
con tecnologa de pletina, para la soldadura de aceros no aleados, dbilmente aleados, inoxidables, recargues, y para
aplicaciones en astilleros y off-shore. Estos hilos permiten un excelente relleno de juntas con altas tasas de depsito y al mismo
tiempo unas extraordinarias caractersticas mecnicas del material depositado, dando una muy buena soldabilidad operativa en
todas las posiciones.
FCAW
281
ETC 6100
Classification
AWS A5.20: E 71T-1 MJ
758: T 46 2 RM1 H5
EN
758: T 46 2 RC1 H5
Approvals
ABS
BV
CONTROLAS
DNV
GB
LRS
The easily controllable weld profile means that excellent welding properties are obtained in all
position. Also suited to welding in the transverse position e.g. vertical storage tanks, wire
diameter 1,2 mm suitable for vertical down welds. Little formation of spatter, good slag
detachability, fine bead appearance and porosity-free welds, notch-free weld interface.
Filo animato a piattina di tipo rutile con scoria a rapida solidificazione. Indicato per la
saldatura in tutte le posizioni verticale discendente inclusa. Indicato per la saldatura di
serbatoi di stoccaggio. Cantieristica navale, carpenteria in genere. Minima formazione di
spruzzi, scoria facilmente eliminabile. Ottima qualit radiografica.
Hilo tubular rutilo de pletina con escoria de rpida solidificacin. Indicado para la soldadura
en todas las posiciones, incluida la de vertical descendente. Utilizado en la soldadura de
tanques de almacenamiento, construccin naval e industria en general. Mnima formacin de
proyecciones, escoria facilmente eliminable y ptima calidad radiogrfica.
Suitable For
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.3
Si
0.55
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Elongation 5d
(%)
Test
Temperature (C)
As Welded Mix
Tensile Strength
2
N/mm
590
26
- 20 C
90
As Welded CO2
510
470
29
-20 C
100
Heat Treatment
KV (J)
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<5
282
FCAW
EN
Welding Positions
ETC 6100C
EN
Welding Positions
Approvals
DNV
758: T 42 2 PC 1 H5
MMI
RINA
GB
The easily controllable weld profile means that excellent welding properties are obtained in all
position.Also suited to welding in the transverse position e.g. vertical storage tanks, wire
diameter 1,2 mm suitable for vertical down welds. Little formation of spatter, good slag
detachability, fine bead appearance and pore-free welds, notch-free weld interface.
Shielding gas CO2
Filo animato a piattina di tipo rutile con scoria a rapida solidificazione. Indicato per la
saldatura in tutte le posizioni verticale discendente inclusa. Indicato per la saldatura di
serbatoi di stoccaggio. Cantieristica navale, carpenteria in genere. Minima formazione di
spruzzi, scoria facilmente eliminabile. Ottima qualit radiografica.
Gas di protezione solo in CO2.
Rutil-Flldraht mit schnellfestigender Schlacke. Eignet sich zum Schweien in allen Lagen,
einschlielich abfallender Position. Fr das Verschweien von Lagertanks besonders
angezeigt. Schiffbau, Metallbau im allgemeinen. Geringe Spritzentwicklung, leicht zu
entfernende Schlacke. Optimales Rntgenverhalten. Schutzgas nur bei Kohlendioxid.
Hilo tubular rutilo de pletina con escoria de rpida solidificacin. Indicado para la soldadura
en todas las posiciones incluida la vertical descenedente. Desarrollado para la soldadura de
tanques de almacenamiento, construccin naval e industria en general. Mnima formacin de
proyecciones, escoria facilmente liminable y ptima calidad radiogrfica.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.2
Si
0.35
S
0.02 max
P
0.02 max
Cu
Ni
0.4 max
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
Tensile Strength
2
N/mm
550
Yield Strength
2
N/mm
500
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
28 min
-20 C
70
Hardness HB
Shielding Gas
CO2
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<= 5
283
FCAW
Classification
AWS A5.20: E 71T-1
ETC 6100E
EN
Welding Positions
Approvals
ABS
758: T 42 2 PC 1 H5
DNV
LRS
GB
Rutile flux-cored wire. It can be used in any position, easy scale removal, excellent finish to
the welding bead. It is suitable in small and medium metal work, and it can be used with either
thermit mixture or with CO2.
Filo animato a piattina versione rutilica. Impiegato in tutte le posizioni, facile rimozione della
scoria, ottima estetica del cordone di saldatura. Trova applicazione nella piccola e media
carpenteria, con utilizzo dello stesso sia in Miscela che in CO2.
Hilo tubular rutilo de pletina. Empleado en todas las posiciones con fcil eliminacin de
escoria y ptima esttica del cordn de soldadura. Especialmente indicado en pequea y
mediana carpintera metlica, con utilizacin de gas mezcla o CO2.
Suitable For
RINA
All-weld metal
Chemical
Composition (%)
C
0.06 max
Mn
1.35
Si
0.5
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
480 min
Yield Strength
2
N/mm
420 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
20 min
-20 C
60
Hardness HB
Shielding Gas
Only CO2
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<= 5
284
FCAW
Classification
AWS A5.20: E 71T-1
ETC 6100Ni
Classification
AWS A5.29: E 81T1-Ni1
EN
Welding Positions
Approvals
758: T 46 5 1 Ni PC 1H10
GB
Rutile stripflux cored wire with good slag detachability. Suitable for welding in all position, of
carbon steel at -50C. Ideal for application in storage tanks, naval shipyards, and general
fabrication.
Filo animato a piattina di tipo rutile con scoria a rapida solidificazione. Indicato per la
saldatura in tutte le posizioni, su materiali in acciaio al carbonio per temperature a -50C.
Ideale su applicazioni quali serbatoi di stoccaggio, cantieristica navale, carpenteria in genere.
Utizzo con gas di protezione CO2.
Hilo tubular rutilo de pletina con escoria de rpida solidificacin. Indicado para soldadura en
todas posiciones, sobre materiales de acero al carbono para temperaturas a -50C. Ideal para
trabajos en tanques de almacenamiento, construccin naval e industria en general.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.06
Mn
0.9-1.25
Si
0.35
S
0.012 max
P
0.015 max
Cu
Ni
1
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
590
Yield Strength
2
N/mm
540
Elongation A5
(%)
Test
Temperature (C)
KV (J)
23
-40 C
120
590
540
23
-50 C
60
Hardness HB
Shielding Gas
only CO2
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<5
285
FCAW
ETC 6117
Classification
AWS A5.20: E71T-1 M
EN
Welding Positions
Approvals
LRS
758: T 42 2 PM1 H5
RINA
GB
The easily controllable weld profile means that excellent welding properties are obtained in all
position. Also suited to welding in the transverse position e.g. vertical storage tanks, wire
diameter 1,2 mm suitable for vertical down welds. Little formation of spatter, good slag
detachability, fine bead appearance and porosity-free welds, notch-free weld interface.
Filo animato a piattina di tipo rutile con scoria a rapida scolidificazione. Indicato per la
saldatura in tutte le posizioni, verticale discendente inclusa. Indicato per la saldatura di
serbatoi di stoccaggio, cantieristica navale, carpenteria in genere. Minima formazione di
spruzzi, scoria facilmente eliminabile, ottima qualit radiografica.
Hilo tubular rutilo de pletina con escoria de rpida solidificacin. Indicado para la soldadura
en todas las posiciones, incluida la de vertical descendente. Utilizado en la soldadura de
tanques de almacenamiento, construccin naval e industria en general. Mnima formacin de
proyecciones, escoria facilmente eliminable y ptima calidad radiogrfica.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.3
Si
0.55
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
545
Yield Strength
2
N/mm
475
Elongation A5
(%)
Test
Temperature (C)
KV (J)
28
-20C
90
Hardness HB
Shielding Gas
Current Conditions
DC+
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<5
286
FCAW
ETC 6121S
Classification
AWS A5.29: E 81T1 Ni1 H4
EN
Welding Positions
Approvals
DNV
RINA
GB
Strip proceeding flux cored wire with rutile properties. All-position excellent weldability.
Suitable for fine-grain structural steels for low temperature applications. Ideal for offshore
and naval shipyard fields.
Filo animato a piattina a caratteristica rutile. Ottima saldabilit in tutte le posizioni. Indicato
per la saldatura di acciai a grana fine per applicazioni a bassa temperatura. Ideale per
applicazioni offshore e cantieristica navale.
Hilo tubular rutilo de pletina. Optima soldabilidad en todas posiciones. Indicado para
soldadura de grano fino para aplicaciones a baja temperatura. Ideal en trabajos off-shore y
navales.
Suitable For
St E 210.7 to St E 415.7
DIN 17 172
St E 290.7 TM to St 480.7 TM
DIN 17 172
DIN 17 100
DIN 17 155
E St E 255 to E St E 460
DIN 17 102
X 42 to X 80 API-Norm
Shipbuilding steels AH 32 to EH 36,
Fine-grain structural steels St E 255 to St E 460,
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
1.4
Si
0.4
S
0.01 max
P
0.01 max
Cu
Ni
0.9
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
45 max
Nb Ta
F. N.
Tensile Strength
2
N/mm
620
Yield Strength
2
N/mm
550
Elongation
(%)
Test
Temperature (C)
KV (J)
23 min
-50 C
80
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<4
287
FCAW
ETC 6121SR
Classification
AWS A5.29: E81 T1 Ni1 H4
EN
Welding Positions
Approvals
758: T 46 5 1 Ni PM 1 H5
GB
Strip proceeding flux cored wire with rutile properties. All-position excellent weldability.
Suitable for fine-grain structural steels for low temperature applications. Ideal for offshore
and naval shipyard fields.
Filo animato a piattina a caratteristica rutile. Ottima saldabilit in tutte le posizioni. Indicato
per la saldatura di acciai a grana fine per applicazioni a bassa temperatura. Ideale per
applicazioni offshore e cantieristica navale.
Hilo tubular rutilo de pletina. Optima soldabilidad en todas posiciones. Indicado para
soldadura de grano fino para aplicaciones a baja temperatura. Ideal en trabajos off-shore y
navales.
Suitable For
St E 210.7 to St E 415.7
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.25
Si
0.35
S
0.01 max
P
0.01 max
Cu
Ni
0.8
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
DIN 17 172
E St E 255 to E St E 460
DIN 17 102
DIN 17 100
DIN 17 172
X 42 to X 80 API-Norm
Fine-grain structural steels St E 255 to St E 460,
F. N.
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
420
Elongation 5d
(%)
Test
Temperature (C)
PWHT 580C x 2 h
Tensile Strength
2
N/mm
540
26
-60 C
35
As Welded
580
510
24
-60 C
70
Heat Treatment
KV (J)
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
288
FCAW
ETC 6170
Classification
AWS A5.29: E 101T1-G H4
Welding Positions
Approvals
GB
Rutile flux cored wire, low alloyed with Cr-Ni-Mo, especially suitable for welding high
strength fine-grain structural steels. Low spatter, easy slag removal, regular bead appearance
Filo animato rutile indicato per la saldatura di acciai legati al Cr-Ni-Mo utilizzati per la
costruzione di macchine movimento terra, carri ponte e strutture dove vengono richieste
elevate caratteristiche maccaniche. Deposito esente da spruzzi e con scoria facilmente
eliminabile.
Hilo tubular rutilo indicado para la soldadura de aceros aleados al Cr-Ni-Mo, utilizado para la
construccin de mquinas de movimiento de tierras, puentes gruas y estructuras donde son
necesarias elevadas caractersticas mecnicas. Depsito exento de poryeccioens y fcil
eliinacin de escoria.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
1.4
Si
0.4
S
0.015
P
0.015
Cu
0.01 max
Ni
2.5
Mo
0.01 max
Cr
0.03 max
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
F. N.
Tensile Strength
2
N/mm
770
Yield Strength
2
N/mm
680
Elongation
(%)
Test
Temperature (C)
KV (J)
20
- 60C
60
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
289
FCAW
ETC 6200
Classification
AWS A5.18: E 70 C-6 M
Approvals
ABS
758: T 46 4 MM 1H5
BV
CONTROLAS
GB
DB
Excellent welding properties with short and spray arc. Almost spatter free in the spray-arc
range. Metal cored flux wire with high deposition rate. Particularly suitable for robotic
applications. Characteristic feautures are: good edge wetting, finely rippled welds, notch-free
weld transition, little oxide formation on the weld surface - multipass welding possible without
cleaning between runs. Because of the easily controllable weld profile, this wire is well suited
for gap bridging and positional welding.
Filo animato a piattina del tipo Metal Cored con elevato tasso di deposito e ottima stabilit sia
in short arc che in spray arc. Cordone senza spruzzi e con maglia regolare. Il deposito senza
scoria rende ideale il filo animato ETC 6200 in applicazioni automatiche ed in isole robotizzate.
Ottima qualit radiografica anche in fondo cianfrino.
Metallpulver-Flldraht mit hoher Auftragsmenge und guter Schweibarkeit in Short Arc und
Spray Arc. Spritzfreier Auftrag und gleichmige Nahtzeichnung. Durch den schlackenfreien
Auftrag ist das ETC Draht 6200 fr automatische Schweisvorgnge oder Robotertechnik
geeignet. Es ist mglich, mehrere Schweivorgnge ohne Schlackenabtragung auszufhren.
Gute Roentgenqualitt auch bei Wurzelnhten.
Hilo tubular Metal Cored de pletina con elevada tasa de depsito y ptima estabilidad, tanto
en arco corto como en arco spray. Cordn exento de proyecciones y de aspecto regular. El
depsito sin escoria hace del hilo ETC 6200 un producto ideal para aplicaciones automticas o
robotizadas. Optima calidad radiogrfica inluso en pasada de raiz.
Suitable For
DNV
LRS
RINA
TUV
All-weld metal
Chemical
Composition (%)
C
0.04
Mn
1.6
Si
0.5
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Elongation A5
(%)
Test
Temperature (C)
KV (J)
PWHT 620C x 2h
Tensile Strength
2
N/mm
540
24 min
-40C
100
As Welded
580
480
24 min
-40C
80
Heat Treatment
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<=5
290
FCAW
EN
Welding Positions
ETC 6202
Classification
AWS A5.18: E 70 C-G
EN
Welding Positions
Approvals
DNV
758: T 46 6 Mn 1Ni MM 1
GB
Metal cored flux wire with iron powder. No slag bead, suitable for multipass automatic
welding of heavy thickness. Suitable for fine-grain structural quenched and tempered steels.
High deposition rate in all positions.
Diffusible Hydrogen 5 ml/100 g. Main applications: offshore and naval shipyards.
Filo animato con polvere di ferro (Metal cored). Deposito senza scoria, ideale per la saldatura
in automatico in multipass di forti spessori. Utilizzabile su acciai a grana fine temprati e
rinvenuti, per applicazioni a bassa temperatura. Alto tasso di deposito in tutte le posizioni.
Idrogeno diffusibile 5 ml/100 g. Applicazioni principali: offshore e cantieristica navale.
Hilo tubular con polvo de hierro (Metal Cored). Depsito sin escoria ideal para soldadura en
automatismos y en multipasadas en juntas de grandes espesores. Utilizado sobre aceros de
grano fino templados y revenidos, para aplicacioens a baja temperatura. Alta tasa de depsito
en todas las posiciones. Hidrgeno difusible < 5 ml/100 gr. Aplicaciones principales: off-shore
y construccin naval.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.04
Mn
1.7
Si
0.5
S
0.02 max
P
0.02 max
Cu
Ni
0.9
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
DIN 17 155
E St E 255 to E St E 460
DIN 17 102
X 42 to X 80 API-Norm
St E 210.7 to St E 415.7
F. N.
DIN 17 172
DIN 17 100
St E 290.7 TM to St 480.7 TM
DIN 17 172
Elongation
(%)
Test
Temperature (C)
KV (J)
PWHT 580C x 2h
Tensile Strength
2
N/mm
560
27
-60C
60
As Welded
600
530
27
-60C
60
Heat Treatment
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
291
FCAW
ETC 6205
Classification
AWS A5.18: E 70 C-6 M
EN
Welding Positions
Approvals
758: T 46 4 MM 1 H5
GB
Metal cored wire with high deposition rate. No slag bead, suitable for automatic welding on
carbon steel.
Excellent x-ray quality, this wire is well suited for gap bridging and positional welding. ETC
6205 is random packed on spools.
Filo animato metal cored, ad elevato tasso di deposito. Lassenza di scoria lo rende ideale per
impieghi in automatico su acciai al carbonio. Ottima qualit radiografica anche in fondo
cianfrino.
Il filo animato viene confezionato su bobine in random.
Hilo tubular metal cored con elevada tasa de depsito. La ausencia de escoria lo hace ideal
para su empleo automtico sobre aceros al C. Optima calidad radiogrfica incluso en pasada
de raiz. Este hilo viene confeccionado con bobinado tipo random.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.04
Mn
1.6
Si
0.5
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Elongation A5
(%)
Test
Temperature (C)
KV (J)
PWHT 620C x 2h
Tensile Strength
2
N/mm
540
24
-40C
100
As Welded
580
480
24
-40C
80
Heat Treatment
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<=5
292
FCAW
ETC 6206
EN
Welding Positions
Approvals
BV
758: T 46 3 MM 1H 5
CONTROLAS
DNV
GB
Strip proceding metal cored wire. High deposition rate and exellent arc weldability. No slag
bead, suitable for single and multipass automatic welding. Main applications: mechanical
constructions, earth movement machines.
Diffusible hydrogen 5 ml/100g. max.
Filo animato a piattina tipo metal cored, con elevato tasso di deposito e ottima stabilit darco.
Deposito senza scoria, ideale per la saldatura in automatico con una o pi passate. Principali
applicazioni nelle costruzioni di tipo meccanico, macchine movimento terra, ecc..
Idrogeno diffusibile 5 ml/100g. max.
Hilo tubular metal cored de pletina, con elevada tasa de depsito y ptima estabilidad de arco.
Depsito sin escoria, ideal para soldadura en automtico, con una o ms pasadas. Principales
aplicaciones en la construccin de tipo mecnico, mquinas de movimiento de tierras, etc.
Hidrgeno difusible 5 ml/100 gr. mx.
Suitable For
A 33 A 34-1 e 2
E 24-2, 3 e 4 E 28-2, 3 e 4
E 36-3, E 355 R
A 37 CP e AP
A52 CP e AP
A 50-1 e 2
LRS
All-weld metal
Chemical
Composition (%)
C
0.06
Mn
1.6
Si
0.6
S
0.02 max
P
0.02 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
A 42 CP e AP
XC 10 a X 25
F. N.
All-weld metal Mechanical Properties
Heat Treatment
As Welded
Tensile Strength
2
N/mm
560
Yield Strength
2
N/mm
480
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
28
-30C
60
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
293
FCAW
Classification
AWS A5.18: E 70 C3 M
ETC 6212
Classification
AWS A5.29: E 81 T5 B2
EN
Welding Positions
Approvals
12071: T CrMo 1 L
GB
Metal cored wire for chromium molybdenum steels resistant to creep. Main application in
sheet metal works, petroleum chemistry, chemistry, heat exchangers.
NOTE: AVAILABLE IN VACUUM PACK SYSTEM.
Filo animato a piattina tipo metal cored, utilizzato per acciai debolmente legati serie cromo
molibdeno in posizioni piano e piano frontale.
Settori di applicazione petrolchimico, chimico e costruzione di scambiatori di calore.
NOTA: FORNITO SU IMBALLO SOTTO VUOTO.
Metal cored Flldraht zum Schweissen von Chrom-Molibdn legierten Stahl. Besonders
eingesetzt im chemischen und petrochemischen Bereich und in Wrmeaustauscher.
NOTE: IN VAKUUMVERPACKUNG GELIEFERT.
Hilo tubular "metal cored" con tecnologa de pletina, utilizado para la soldadura de aceros
debilmente aleados de la seria Cr-Mo. Sectores tpicos de aplicacin: petroqumico, qumico y
construccon de intercambiadores de calor.
NOTA: ENVASADO AL VACIO (V.P.)
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.12 max
Mn
1.25 max
Si
0.8 max
S
0.03 max
P
0.03 max
Cu
Ni
Mo
0.4-0.65
Cr
1-1.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
580
Yield Strength
2
N/mm
480
Elongation A5
(%)
Test
Temperature (C)
KV (J)
23 min
-20 C
60
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<=5
294
FCAW
ETC 6225
Classification
AWS A5.29: E 91 T5 B3
EN
Welding Positions
Approvals
GB
Metal cored wire for chromium molybdenum steels resistant to creep. Main application in
sheet metal works, petroleum chemistry, chemistry, heat exchangers. Root pass with back
penetration.
NOTE: AVAILABLE IN VACUUM PACK SYSTEM.
Filo animato metal cored per la saldatura di acciai legati cromo molibdeno.
Principali applicazioni nei settori chimici, petrolchimici, scambiatori di calore.i, soprattutto
nelle prime passata.
NOTA: FORNITO SU IMBALLO SOTTO VUOTO.
Hilo tubular metal cored, utilizado para la soldadura de aceros resistentes a la fluencia con
2.25% Cr 1.00 Mo. Desarrollado para la soldadura en todas las posiciones y muy indicado para
primera pasada de penetracin.
Principales aplicaciones: qumico, petroqumico e intercambiadores de calor.
NOTA: ENVASADO AL VACIO (V.P.)
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.12 max
Mn
1.25 max
Si
0.8 max
S
0.03 max
P
0.03 max
Cu
Ni
Mo
0.9-1.2
Cr
2-2.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
690
Yield Strength
2
N/mm
540
Elongation A5
(%)
Test
Temperature (C)
KV (J)
19 min
-20C
47
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<=4
295
FCAW
ETC 6291
Classification
AWS A 5.28: ER90S-B9
EN
Welding Positions
Approvals
12071: TZ MM 1-H5
GB
Metal cored wire for steel resistant to creep (9% Cr, 1%Mo, 0.25% V). Usable in all position.
Main application: petroleum chemistry, incinerators, energy production (boiler).
Filo animato a piattina metal cored. Utilizzato per la saldatura in posizione piano e piano
frontale degli acciai debolmente legati tipo 9%Cr - 1%Mo - 0.25V . Particolarmente indicato in
applicazioni quali chimico, petrolchimico, fonderie, ripristino di fusione.
NOTA: FORNITO SU IMBALLO SOTTO VUOTO.
Metal cored Strip-Flldraht. Geeignet fr das Schweissen in allen Positionen von leicht
legierten Sthlen des Typs 9%Cr - 1%Mo - 0.25 . Findet Einsatz besonders im chemischen und
petrochemischen Bereich.
NOTE: IN VAKUUMVERPACKUNG GELIEFERT.
Hilo tubular metal cored de pletina. Utilizado para soldadura en todas posicioens de aceros
debilmente aleados, tipo 9% Cr - 1% Mo - 0,25% V. Particularmente indicado en aplicaciones
qumicas, petroqumicas.
NOTA: ENVASADO AL VACIO V.P.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07-0.13
Mn
1.25 max
Si
0.15-0.3
S
0.01 max
P
0.01 max
Cu
0.2 max
Ni
1 max
Mo
0.8-1.1
Cr
8-9.5
As
Sb
Pb
V
0.15-0.25
Sn
Nb
0.1 max
Ti
Fe
Mg
Al
0.04 max
N
0.07 max
Nb Ta
F. N.
Tensile Strength
2
N/mm
710
Yield Strength
2
N/mm
540
Elongation A5
(%)
Test
Temperature (C)
KV (J)
22 min
20C
47 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
<4
296
FCAW
ETC 6400
Classification
AWS A5.20: E 71T-5
Approvals
BV
758: T 42 5 BM 1H5
CONTROLAS
DNV
GB
LRS
Strip proceeding low Hydrogen flux cored wire; exellent mechanical properties, high creep
resistance. Suitable for heavy thickness welding. Excellent low temperature impact value and
stess-relieved conditions.
Stable arc, spatter-free both in flat and vertical positions. Depost with a very low Hydrogen
content: 5 ml/100g.
Filo animato basico con tecnologia a piattina: ottime caratteristiche meccaniche, elevata
resistenza alle fessurazioni. Utilizzato per saldatura di strutture molto sollecitate o di elevato
spessore. Ottimi valori di resilienza a bassa temperatura sia allo stato come saldato che dopo
distensione. Arco stabile ed esente da spruzzi sia in posizione piana che verticale. Deposito a
basso contenuto di idrogeno diffusibile 5 ml/100g.
Hilo tubular bsico de pletina con ptimas caractersticas mecnicas y elevada resistencia a
la fisuracin. Utilizado para la soldadura de estructuras con altas solicitaciones o de elevado
espesor. Optimos valores de resiliencia a baja temperatura tanto antes como despus de
tratamiento de distensionado. Arco estable y exento de proyecciones, tanto en posicin plana
como en vertical. Depsito con bajo contenido de hidrgeno difusible <5ml/100 gr.
Suitable For
RINA
All-weld metal
Chemical
Composition (%)
C
0.04-0.07
Mn
1.3-1.7
Si
0.45-0.7
S
0.025 max
P
0.025 max
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
St E 225 to St E 355
W St E 255 to W St E 355
F. N.
T St E 255 to T St E 355
St 45.8, St E 210.7, St E 240.7, St E 290.7,St 320.7, St E 360.7
including the thermomechanical grades
All-weld metal Mechanical Properties
Yield Strength
2
N/mm
440
Elongation
(%)
Test
Temperature (C)
KV (J)
PWHT 580C x 2h
Tensile Strength
2
N/mm
545
27
-50C
60
As Welded
560
450
25
-50C
60
Heat Treatment
Hardness HB
Shielding Gas
Current Conditions
DC -
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
297
FCAW
EN
Welding Positions
ETC 6625
Classification
AWS A5.11: E NiCrMo3
Welding Positions
Approvals
GB
Cored rutile strip wire, used for welding cryogenic steels with 9% Ni, Inconel 625 alloys, other
different steels with a working temperature up to - 196C. The bead is resistant to integranular
corrosion, pitting and oxidation at high tempeartures (max 1200C)
Filo animato rutili a piattina, utilizzato per la saldatura di acciai criogenici al 9% N e leghe
Inconel 625. Grazie alla sua buona tenuta alle alte temperature pu essere utilizzato su tutte le
istallazioni soggette a trattamento termico e per la minore imburratura di acciai dissimili.
Buona resisenza alla corrosione untercristallina.
Hilo tubolar rutilo con tecnologa de pletina, utilizado para la soldadura de aceros criognicos
al 9% Ni. Gracias a su buen comportamiento a altas temperaturas puede ser utilizado sobre
equipos o trabajos sujetos a tratamientos trmicos. Buena resistencia a la corrosin
intercristallina.
Suitable For
Inconel 625
All-weld metal
Chemical
Composition (%)
C
0.01 max
Mn
1 max
Si
0.75 max
S
0.01
P
0.01
Cu
0.5 max
Ni
Mo
8-10
Cr
20-23
As
Sb
Pb
V
Sn
Nb
Ti
Fe
7 max
Mg
Al
N
Nb Ta 3.15-4.15
F. N.
Tensile Strength
2
N/mm
750 min
Yield Strength
2
N/mm
440 min
Elongation A5
(%)
Test
Temperature (C)
KV (J)
35 min
- 196C
55 min
Hardness HB
90-92 HRB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
298
FCAW
ETC ZN
Classification
AWS A5.18: E 70 C GS
EN
Welding Positions
Approvals
GB
Metal cored wire suitable for manual or automatic, single-pass welding of thin zinc-coated or
painted plates (0,8 to 4 mm). Main applications are in the car industry, shipyards, air
conditioning equipments. Low spatter and excellent bead appereance. Limited oxidation zone
around the bead.
Filo metal cored indicato per la saldatura in passata unica, manuale o automatica, di lamiere
zincate con spessore da 0,8 a 4,00 mm. Principali applicazioni nellindustria automobilistica,
cantieri navali impianti di condizionamento, strutture zincate in genere. Bagno con pochissimi
spruzzi, ottima estetica del cordone. Limitata zona di ossidazione su bordo cordone.
Flldraht fr das Schweien im Einzelnahtverfahren von verzinkten Blechen mit Wandstrke
von 0,8 bis 4 mm im manuellen oder automatischen Schweivorgang. Findet vorwiegend
Einsatz in der Autoindustrie, im Schiffsbaubereich beim Bau von Klimaanlagen und beim
allgemeinen Schweien von verzinkten Bauteilen. Geringer Spritzverlust; schnes
Nahtergebnis. Begrenzter Oxydationsbereich an den Nahtkanten.
Hilo tubular metal cored indicado en soldadura de una nica pasada, manual o automtica de
chapas zincadas o galvanizadas en espesores entre 0,8 a 4,00 mm. Se aplica principalmente
en la industria automovilstica, astilleros, maquinaria de refrigeracin y estructuras zincadas
en general. Bao con poqisimas proyecciones, ptima esttica del cordn. La zona de
oxidacin est limitada al borde del cordn.
GB
The wire contains high percentage of Al: it must be used for single-pass welding with dilution
of the parent metal.
Depsito con alto porcentaje de Al, indicado para una sola pasada.
All-weld metal
Chemical
Composition (%)
C
Mn
Si
S
P
Cu
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
GB
Lap-joint weld on A 33-A 37 plate: thickness 3 mm. Typical heat input: 4.2 kj/cm. 330 A - 17 V - 0,8 m/min. Tensile test:
parent metal breaks. Longitudinal bending (25 mm diam. mandrel) external bead: 180 no crack.
Giunti sovrapposti su lamiera A33 - A37, spessore 3 mm. Prova trazione: rottura materiale base. Piega longitudinale (con
mandrino 25 mm diam.) lato esterno 180: senza cricche. Valori di resilianza a temperatura ambiente min. 42 J.
berlappung auf Blech A33 A37 mit 3mm Wandstrke. Streckgrenze-Test: Bruch des Grundmaterials. Lngsfalte (mit
Spindel 25mm), Auenseite 180, ohne Risse. Wert der Kerbschlagzhigkeit bei Raumtemperatur: min. 42J.
Juntas superpuestas en chapas A33 - A37, espesor 3 mm. Prueba de traccin: Rotura de material base. Pliegue
longitudinal (con mandrinado de 25 mm. dimetro). Lado externo 180. Sin rotura. Valores de resiliencia a temperatura
ambiente mnimo 42J
Hardness HB
Shielding Gas
Current Conditions
DC -
Sizes/Packing
Diffusible H2 (ml/100g)
STRIP FLUX CORED WIRES FOR WELDING NON-ALLOY AND LOW-ALLOY STEELS
299
FCAW
ETC 6293V
Classification
AWS A5.22: E 2209 T-1/4
EN
Welding Positions
Approvals
RINA
12073: T 22 9 3 NL P M1
GB
Rutile flux cored wire suitable to weld duplex austenitic-ferritic steels X 2 CrNiMoN 22 5
3/1.4462 e 1.4362 UNS S 31803. Good saldability in all the positions, also vertical-up position.
Excellent bead appereance.
Filo animato rutile utilizzato per la saldatura di acciai della serie duplex austeno-ferritici X2
CrNiMoN 22 5 3/1.4462 e 1.4362 UNS S 31803. Buona la saldabilit nella posizione verticale
ascendente, ottima lestetica del cordone di saldatura.
Suitable For
1.4552 G-X 5 Cr Ni Nb 18 9
All-weld metal
Chemical
Composition (%)
C
0.04 max
Mn
1.1
Si
0.5
S
0.025
P
0.012
Cu
Ni
7.5-9.5
Mo
2.5-3.5
Cr
21.5-23.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
0.1-0.2
Nb Ta
F. N.
Tensile Strength
2
N/mm
700
Yield Strength
2
N/mm
585
Elongation A5
(%)
Test
Temperature (C)
KV (J)
20 min
-30 C
45 min
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
300
FCAW
ETC 6307L
Classification
AWS A5.22: E 307LT1-1/4
Welding Positions
Approvals
GB
Stainless flux cored wire for welding of dissimilar steels, hardening and tempering steels and
12% Mn steels. Excellent bead appearance; particularly suitable for robotic applications.
Filo animato inox, per la saldatura di acciai dissimili, acciai da bonifica e al 12% Mn. Ottima
estetica del cordone di saldatura. Utilizzabile su impianti robotizzati.
Hilo tubular inoxidable, para la soldadura de aceros disimilares, y aceros bonificados al 12%
Mn. Optima esttica del cordn de soldadura. Utilizable sobre equipos robotizados.
Suitable For
1.4552 G-X 5 Cr Ni Nb 18 9
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
6.5
Si
0.7
S
0.03
P
0.03 max
Cu
Ni
8
Mo
Cr
19
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
640
Yield Strength
2
N/mm
440
Elongation A5
(%)
Test
Temperature (C)
KV (J)
35
-20 C
50
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
301
FCAW
ETC 6308H
Classification
AWS A5.22: E308 HT1-4
Welding Positions
Approvals
GB
Cored stainless steel wire, for welding high carbon content stainless steel. It forms a bead of
austenitic Cr-Ni alloy. It is perfect for working at high temperatures, such as in the chemical
and petrocemical industries. Bead with ferrite F.N. 3-10 (WRC)
SUPPLIED IN VACUUM PACKING.
Filo animato inox, adatto per la saldatura di acciai ad alto Carbonio. Deposita una lega
austenitica Cr-Ni. Particolarmente indicato in applicazioni ad alte temperature, quali chimico,
petrolchimico. Deposito con ferrite F.N. 3-10 (WRC)
FORNITO SU IMBALLO VACUUM PACKING.
Hilo tubolar inoxidable, indicado para la soldadura en aceros con alto contenido en Carbono.
Deposita una aleacin austentica Cr-Ni. Particularmenteindicado para aplicaciones a altas
temperaturas en industria qumica, petroqumica.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.04 max
Mn
1.6
Si
0.85
S
0.015 max
P
0.2 max
Cu
0.1 max
Ni
10
Mo
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
550
Yield Strength
2
N/mm
350
Elongation A5
(%)
Test
Temperature (C)
KV (J)
35 min
-20C
30
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
302
FCAW
ETC 6308L
Classification
AWS A5.22: E 308LT1-1/4
EN
Welding Positions
Approvals
CONTROLAS
12073: T 19 9L P M1
TUV
Filo animato che deposita una lega austenitica Cr Ni. lndicato per la saldatura di acciai inox
stabilizzati e non stabilizzati del tipo 19/9. Ottima resistenza alla corrosione intergranulare fino
a temperature di 350C. Ottima estetica del deposito, scoria facilmente asportabile. Il deposito
non necessita di particolari trattamenti di decapaggio. ln caso, comunque, si consiglia di
applicare il prodotto specifico ETC INOXGEL.
Hilo tubular que deposita una aleacin austentica al Cr Ni. Indicado para la soldadura de
aceros inoxidables estabilizados y no estabilizados del tipo 19/9. Optima resistencia a la
corrosin intergranular hasta temperaturas de 350C. Excelente esttica del depsito, escoria
facilmente eliminble. El depsito no necesita de particulares tratamientos de decapado. En
cualquier caso, puede ser aconsejable el uso del decapante ETC INOXGEL.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.4
Si
0.6
S
0.02
P
0.02
Cu
Ni
9.8
Mo
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
8 max
Mg
Al
N
Nb Ta
-
FCAW
GB
Steel grades:
1.4306 X 2 Cr Ni 19 11
1.4550 X 6 Cr Ni Nb 18 10
1.4301 X 5 Cr Ni 18 10
also:
F. N.
1.4541 X 6 Cr Ni Ti 18 10
1.4303 X 5 Cr Ni 18 12
1.4543 X 5 Cr Ni Nb 18 9
1.4311 X 2 Cr Ni N 18 10
1.4552 G-X 5 Cr Ni Nb 18 9
Tensile Strength
2
N/mm
550 - 620
Yield Strength
2
N/mm
350 min
Elongation A5
(%)
Test
Temperature (C)
KV (J)
35 min
-196 C
27
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
303
ETC 6308LF
Classification
AWS A5.22: E 308LT0-1/4
EN
Welding Positions
Approvals
12073: T 19 9 LRM5
GB
This flux cored wire is excellent for welding in flat position. Resistant to grain disintegration at
operating temperatures up to 350C. Slag-detachability is excellent, even in fillets and tight
angles. Particularly fine bead appearance, flat notch-free weld interface. Low pickling costs
as only slight discolouring of welds due to annealing.
Filo animato ottimo per la saldatura in posizione piana. lndicato per la saldatura di acciai inox
stabilizzati e non stabilizzati del tipo 19/9. Ottima resistenza alla corrosione intergranulare fino
a temperature di 350C. Ottima estetica del deposito, scoria facilmente asportabile.
Hilo tubular para soldadura en plano principalmente, que deposita una aleacin austentica al
Cr- Ni. Indicado para la soldadura de aceros inoxidables estabilizados y no estabilizados del
tipo 19/9. Optima resistencia a la corrosin intergranular hasta temperaturas de 350C.
Excelente esttica del depsito, escoria facilmente eliminble. El depsito no necesita de
particulares tratamientos de decapado. En cualquier caso puede ser aconsejable el uso del
decapante ETC INOXGEL.
Suitable For
1.4301 X 5 Cr Ni 18 10
also:
1.4541 X 6 Cr Ni Ti 18 10
Steel grades:
1.4306 X 2 Cr Ni 19 11
1.4550 X 6 Cr Ni Nb 18 10
1.4311 X 2 Cr Ni N 18 10
1.4552 G-X 5 Cr Ni Nb 18 9
1.4303 X 5 Cr Ni 18 12
1.4543 X 5 Cr Ni Nb 18 9
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.6
Si
0.65
S
0.02 max
P
0.02 max
Cu
Ni
10.5
Mo
Cr
19.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
8 max
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
550 - 620
Yield Strength
2
N/mm
350 min
Elongation A5
(%)
Test
Temperature (C)
KV (J)
35 min
-20 C
27
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
304
FCAW
ETC 6309L
Classification
AWS A5.22: E 309LT1-1/4
EN
Welding Positions
Approvals
CONTROLAS
TUV
GB
ETC 6309L is characterised by good, almost spatter-free welding properties. Finely rippled
welds, very good slag detachability. Flat notch-free welds with a clean surface. Special in all
positions.
Filo animato che deposita una struttura austeno-ferritica Cr Ni. Indicato per la saldatura di
acciai dissimili e per strati intermedi su riporti duri. Ottima stabilit darco e scoria facilmente
asportabile. Impiego in tutte le posizioni
Hilo tubular que deposita una estrucutra austeno-ferrtica al Cr- Ni. Indicado para la
soldadura de aceros disimilares y para capas intermedias en plaqueados. Optima estabilidad
de arco y fcil eliminacin de la escoria. Puede ser empleado en todas las posiciones.
Suitable For
1.4826 G-X 40 Cr Ni Si 22 9
1.4837 G-X 40 Cr Ni Si 25 12
1.4713 X 10 Cr A1 7
Dissimilar joints (e.g 1 4583 - H11). Heat resisting steels e.g. material nos.
1.4742 X 10 Cr Al 18
1.4832 G-X 25 Cr Ni Si 20 14
1.4724 X 10 Cr Al 13
1.4828 X 15 Cr Ni Si 20 12
All-weld metal
Chemical
Composition (%)
C
0.3
Mn
1.6
Si
0.6
S
0.02 max
P
0.02 max
Cu
Ni
12.6
Mo
Cr
24
As
Sb
Pb
V
Sn
Nb
Ti
Fe
18
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
610
Yield Strength
2
N/mm
460
Elongation
(%)
Test
Temperature (C)
KV (J)
31
-60 C
30
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
305
FCAW
ETC 6309L Mo
Classification
AWS A5.22: E 309LMo T1-1/4
EN
Welding Positions
Approvals
RINA
12073: T23 12 2L R M5
GB
Stainless flux cored wire with austenitic-ferritic deposit. Suitable for dissimilar steels welding
and buffer layers cladding. Self-removable slag combined with a very smooth bead
appearance.
Filo animato che deposita una struttura austeno-ferritica. Indicato per la saldatura di acciai
eterogenei e sottostrati di placcature. Scoria facilmente asportabile con cordone di saldatura
dallaspetto piano e perfettamente raccordato.
Hilo tubular que deposita una estructura austeno-ferrtica. Indicado para soldadura de
aceros disimilares y capas intermedias en plaqueado. Escoria facilmente eliminable con un
cordn de soldadura de aspecto plano y perfectamente recortado.
Suitable For
Dissimilar joints (e.g 1 4583 - H11). Heat resisting steels e.g. material nos.
1.4742 X 10 Cr Al 18
1.4832 G-X 25 Cr Ni Si 20 14
1.4713 X 10 C r A1 7
1.4826 G-X 40 Cr Ni Si 22 9
1.4724 X 10 Cr Al 13
1.4837 G-X 40 Cr Ni Si 25 12
1.4828 X 15 Cr Ni Si 20 12
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.6
Si
0.7
S
0.02 max
P
0.02 max
Cu
Ni
13
Mo
2.6
Cr
24
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
710
Yield Strength
2
N/mm
530
Elongation
(%)
Test
Temperature (C)
KV (J)
30 min
-40 C
30
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
306
FCAW
ETC 6309LF
Classification
AWS A5.22: E 309LT0-1/4
EN
Welding Positions
Approvals
12073: T 23 12 LRM5
GB
This flux cored wire is excellent for welding in flat position. ETC 6309LF is characterised by
good, almost spatter-free welding properties. Finely rippled welds, very good slag
detachability. Flat notch-free welds with a clean surface.
Filo animato ottimo per la saldatura in posizione piana. ETC 6309LF deposita una struttura
austeno-ferritica Cr Ni. Indicato per la saldatura in posizione piana di acciai dissimili e per
strati intermedi su riporti duri. Ottima stabilit darco e scoria facilmente asportabile.
Hilo tubular que deposita una estrucutra austeno-ferrtica al Cr- Ni. Indicado para la
soldadura de aceros disimilares y para capas intermedias en plaqueados. Optima estabilidad
de arco y fcil eliminacin de la escoria. Indicado para soldadura en plano principalmente.
Suitable For
1.4724 X 10 Cr Al 13
1.4828 X 15 Cr Ni Si 20 12
1.4742 X 10 Cr Al 18
1.4832 G-X 25 Cr Ni Si 20 14
1.4713 X 10 Cr A1 7
1.4826 G-X 40 Cr Ni Si 22 9
1.4837 G-X 40 Cr Ni Si 25 12
Dissimilar joints (e.g 1 4583 - H11). Heat resisting steels e.g. material nos.
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.55
Si
0.7
S
0.02 max
P
0.02 max
Cu
Ni
13
Mo
Cr
24
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
610
Yield Strength
2
N/mm
460
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
31
-60 C
35
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
307
FCAW
ETC 6316L
Classification
AWS A5.22: E 316LT1-1/4
EN
Welding Positions
Approvals
CONTROLAS
TUV
GB
Austenitic CrNiMo-flux cored in extra low carbon (ELC) quality with rutile type slag base.
Suitable for MAG welding unstabilised and stabilised 19/12/3 CrNiMo stainless steels.
Resistant to grain corrosion at operating temperatures up to 400C. Exceptionally pleasant,
almost spatter free welding properties are typical of ETC 6316L. Slag-detachability is excellent,
even in fillets and tight angles. Particularly fine bead appearance, flat, notch-free weld
interface.
Filo animato austenitico per la saldatura di acciai Cr Ni Mo. Indicato per la saldatura degli
acciai tipo 19/12/3 anche se stabilizzati. Resistente alla corrosione intergranulare fino a
temperature di 400C. Ottima qualit radiografica e resistenza alla criccabilit. Deposito di
buona estetica ed arco stabile e senza spruzzi. ll deposito pu essere decapato con prodotto
ETC INOXGEL.
Hilo tubular austentico para la sodadura de aceros Cr- Ni -Mo. Indicado en los aceros tipo
19/12/3 incluso estabilizados. Resistente a la corrosin intergranular hasta temperatura de
+400C. Optima calidad radiogrfica y a la rotura. Depsito de buena esttica y arco estable
sin proyecciones. El cordn de soldadura puede ser decapado con ETC INOXGEL.
Suitable For
1.4436 X 5 Cr Ni Mo 17 13 3
1.4583 X 10 Cr Ni Mo Nb 18 12
1.4406 X 2 Cr Ni Mo N 17 12 2
1.4580 X 10 Cr Ni Mo Nb 18 10
1.4404 X 2 Cr Ni Mo 17 13 2
1.4573 X 10 Cr Ni Mo Ti 18 12
F. N.
Steel grades:
1.4401 X 5 Cr Ni Mo 17 12 2
also:
1.4435 X 2 Cr Ni Mo 18 14 3
1.4581 G-X 5 Cr Ni Mo Nb 18 10
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.6
Si
0.6
S
0.02 max
P
0.02 max
Cu
Ni
12
Mo
2.6
Cr
19.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
8
Mg
Al
N
Nb Ta
-
1.4571 X 6 Cr Ni Mo Ti 17 12 2
Tensile Strength
2
N/mm
580
Yield Strength
2
N/mm
450 min
Elongation
(%)
Test
Temperature (C)
KV (J)
35 min
-110 C
32
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
308
FCAW
ETC 6316LF
Classification
AWS A5.22: E 316LT0-1/4
EN
Welding Positions
Approvals
GB
This flux cored wire is excellent for welding in flat position. Resistant to grain corrosion at
operating temperatures up to 400C. Exceptionally pleasant, almost spatter free welding
properties are typical of ETC 6316LF. Slag-detachability is excellent, even in fillets and tight
angles. Particularly fine bead appearance, flat, notch-free weld interface.
Filo animato ottimo per la saldatura in posizione piana. Resistente alla corrosione
intergranulare fino a temperature di 400C. Ottima qualit radiografica e resistenza alla
criccabilit. Deposito di buona estetica ed arco stabile e senza spruzzi. ll deposito pu essere
decapato con prodotto ETC INOXGEL.
Hilo tubular austentico para sodadura en plano principalmente de aceros Cr- Ni - Mo.
Indicado en los aceros tipo 19/12/3 incluso estabilizados. Resistente a la corrosin
intergranular hasta temperatura de +400C. Optima calidad radiogrfica y a la rotura. Depsito
de buena esttica y arco estable sin proyecciones. El cordn de soldadura puede ser
decapado con ETC INOXGEL.
Suitable For
Steel grades:
1.4406 X 2 Cr Ni Mo N 17 12 2
1.4580 X 10 Cr Ni Mo Nb 18 10
1.4436 X 5 Cr Ni Mo 17 13 3
1.4583 X 10 Cr Ni Mo Nb 18 12
1.4404 X 2 Cr Ni Mo 17 13 2
1.4573 X 10 Cr Ni Mo Ti 18 12
1.4401 X 5 Cr Ni Mo 17 12 2
also:
1.4435 X 2 Cr Ni Mo 18 14 3
1.4581 G-X 5 Cr Ni Mo Nb 18 10
1.4571 X 6 Cr Ni Mo Ti 17 12 2
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.6
Si
0.55
S
0.02 max
P
0.02 max
Cu
Ni
12
Mo
2.6
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
8
Mg
Al
N
Nb Ta
F. N.
Tensile Strength
2
N/mm
570
Yield Strength
2
N/mm
430
Elongation
(%)
Test
Temperature (C)
KV (J)
35
-110
32
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
309
FCAW
ETC 6347
Classification
AWS A5.22: E 347LT1-1/4
EN
Welding Positions
Approvals
12073: T 19 9 Nb PM1
GB
Stainless flux cored wire suitable to weld stabilised austenitic steels like AISI 321 and 347,
Nb+Ta improve the welld deposit oxidation resistance. Excellent x-ray quality and crack
resistance.
Filo animato austenitico per la saldatura degli acciai austenitici stabilizzati del tipo AISI 321 e
347.
La presenza dello stabilizzante migliora la resistenza allossidazione del deposito.Ottima
qualit radiografica e resistenza alla criccabilit.
Austenitischer Flldraht zum Veschweien von stabilisiertem Stahl des Typs AISI 321 und 347.
Der Stabilisator verbessert die Oxidationsfestigkeit des Auftrags. Optimales Rntgenverhalten
und Rifestigkeit.
Hilo tubular austentico para la soldadura de aceros estabilizados del tipo AISI 321 y 347. La
presencia del estabilizante mejora la resistencia a la oxidacin del depsito. Optima calidad
radiogrfica y resistente a la rotura.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
1.6
Si
0.6
S
0.03 max
P
0.03 max
Cu
Ni
10
Mo
0.15
Cr
19
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
0.48
F. N.
Tensile Strength
2
N/mm
580
Yield Strength
2
N/mm
410
Elongation A5
(%)
Test
Temperature (C)
KV (J)
35
20 C
60
Hardness HB
Shielding Gas
Current Conditions
DC +
Sizes/Packing
Diffusible H2 (ml/100g)
310
FCAW
LW
LW
D 300
Plastic
LW
K 300
Basket
LW
BS 300
Basket 52
Daytona
System
LW
Kg 15
ETC 6104
Kg 16
Kg 16
Kg 16
Kg 16
ETC 6105
Kg 15
Kg 16
ETC 6111
Kg 15
Kg 16
ETC 6112
Kg 15
Kg 16
ETC 6114
Kg 15
Kg 16
ETC 6114 CF
Kg 15
Kg 16
ETC 6114E
ETC 6119
Kg 16
Kg 15
ETC 6123
Kg 16
Kg 200
Kg 16
ETC 6130
Kg 15
Kg 16
ETC 6131
Kg 15
Kg 16
Kg 16
Kg 200
Kg 16
ETC 6149R
Kg 16
Kg 16
Kg 16
Kg 15
Kg 16
ETC 6133
Kg 16
ETC 6602
Kg 16
ETC 6603
Kg 16
ETC 6605
Kg 16
Kg 200
311
LW
LW
D 300
Plastic
LW
K 300
Basket
LW
BS 300
Basket 52
Daytona
System
LW
Strip flux cored wires for welding non-alloy and low-alloy steels
ETC 6100
Kg 15
Kg 16
ETC 6100C
Kg 15
Kg 16
ETC 6100E
Kg 13,5
Kg 15
ETC 6100Ni
Kg 15
Kg 16
ETC 6117
Kg 13,5
ETC 6121S
Kg 15
Kg 15
Kg 16
ETC 6121SR
ETC 6170
Kg 15
Kg 16
Kg 15
Kg 16
ETC 6200
Kg 16
ETC 6202
Kg 15
Kg 16
ETC 6205
Kg 15
Kg 16
ETC 6206
Kg 15
Kg 16
ETC 6212
Kg 18
ETC 6225
Kg 18
ETC 6291
Kg 18
ETC 6400
Kg 15
Kg 16
ETC 6625
ETC ZN
Kg 16
Kg 15
Kg 16
Kg 15
ETC 6307L
Kg 15
Kg 15
ETC 6308H
ETC 6308L
ETC 6308LF
Kg 15
Kg 15
Kg 15
Kg 15
312
LW
LW
D 300
Plastic
LW
ETC 6309L
Kg 15
Kg 15
ETC 6309L Mo
Kg 15
Kg 15
ETC 6309LF
Kg 15
ETC 6316L
Kg 15
ETC 6316LF
Kg 15
ETC 6347
Kg 15
K 300
Basket
LW
BS 300
Basket 52
Daytona
System
LW
313
TIG Rods
Barrette TIG
WIG-Schweisstbe
Varillas TIG
G.T.A.W
Gas
Tungsten
Arc
Welding
GB
ETC TIG RODS
Gas Tungsten Arc Welding, also known as TIG Welding, Argon - Arc Welding and Tungsten Arc Welding, is an electric arc welding
process which fuses together the parts to be welded by heating them with an arc between a non consumable tungsten electrode
and the work. Filler may or may not be used. Shielding is obtained from an inert gas or an inert gas mixture. The process is normally
applied manually and is capable of welding steels and nonferrous metal in all positions. The process is commonly used on thin
metals and for the root and hot pass on tubing and pipe. ETC Elettrotermochimica has been working in this field for many years
and has a full range of TIG rods suitable to weld Carbon, low alloy and stainless steels, Nickel alloys, CuNi and NiCu alloys and
Aluminium.
I
ETC BARRETTE TIG
Il procedimento di saldatura Gas Tungsten Arc Welding, conosciuto anche come saldatura TIG, saldatura Argon o saldatura
Tungsten Arc, un procedimento che sfrutta il calore provocato dall'arco elettrico per fondere assieme due materiali conduttori.
L'arco elettrico scocca tra un elettrodo in tungsteno ed il materiale base. La saldatura pu essere fatta con o senza materiale
d'apporto. Il gas di protezione dato da una miscela di gas inerti. un procedimento di saldatura manuale e consente di saldare
in tutte le posizioni materiali ferrosi e non ferrosi. Principalmente utilizzato per la saldatura in prima passata dove necessaria la
massima garanzia in termini di penetrazione. La ETC Elettrotermochimica da anni presente in questo settore con una completa
gamma di barrette per la saldatura di acciai al carbonio, debolmente legati, inox, leghe al nichel, cupro nichel, nichel - cupro ed
alluminio.
D
ETC WIG-SCHWEISSTABE
Das Schweiverfahren "Gas Tungsten Arc Welding", auch als TIG-WIG, Argon oder Tungsten Arc-Verfahren bekannt, nutzt die vom
elektrischen Lichtbogen erzeugte Wrme, um zwei Leitsubstanzen zu verschmelzen. Der elektrische Lichtbogen zndet zwischen
der Tungsten-Elektrode (Wolfram-Elektrode) und dem Grundmaterial. Das Verschweien kann mit oder ohne Zusatzwerkstoff
erfolgen. Das Schutzgas besteht aus einer Edelgasmischung. Es ist ein halbautomatisches Schweiverfahren und kann in allen
Positionen eisenhaltiges und nicht eisenhaltiges Material schweien. Es wird hauptschlich fr den ersten Schweiauftrag
benutzt, wo gute Durchdringlichkeit garantiert werden mu.
Die ETC Elettrotermochimica ist seit Jahren auf diesem Gebiet ttig. Sie hat eine groe Auswahl von Stabelektroden fr das
Verschweien von Kohlenstoffstahl, schwach legierten und rostfreien Bausthlen, sowie fr Nickel-, Cupro-Nickel-, NickelKupfer und Aluminium-Legierungen entwickelt.
E
ETC VARILLAS TIG
El procedimiento de soldadura Gas Tungsten Arc Welding (GTAW), denominado tambin soldadura TIG, soldadura Argn, o
soldadura Tungsten Arc, es un proceso en el que un arco elctrico funde las partes a ser soldadas mediante un electrodo de
tungsteno (no consumible). La soldadura puede realizarse con o sin aporte de material. El gas protector del arco suele ser una
mezcla de gases inertes. Es un proceso de soldadura manual y posibilita la soldadura en todas las posiciones de materiales
frreos o no. Principalmente es utilizado para soldadura en primera pasada, donde se necesitan las mximas garantas en
trminos de penetracin. ETC Elettrotermochimica est presente desde aos en este sector con una amplia gama de varillas para
la soldadura de aceros al carbono, dbilmente aleados, inoxidables, aleaciones de nquel, nquelcobre y aluminio.
GTAW
317
Welding Positions
Approvals
CONTROLAS
1668: W 42 5 W 2Si
DNV
GB
TIG rod suitable to weld mild and carbon steels; ETC TIG SG1 is generally used in root pass
and to support the welding when no back pass is possible. Excellent mechanical and
toughness properties when in low temperature conditions.
* THE TYPE ETC SG1 FF TO 1KG, FOR APPLICATIONS IN COLD WIRE, IS AVAILABLE ON
REQUEST
Barretta TIG per la saldatura di acciai dolci e al carbonio impiegata nelle prime passate e a
fondo cianfrino come passata di supporto o nei casi dove sia impossibile la ripresa a rovescio.
Ottime caratteristiche meccaniche e di tenacit a bassa temperatura.
* SU RICHIESTA DISPONIBILE LA VERSIONE ETC SG1 FF DA KG1, PER APPLICAZIONI A
FILO FREDDO.
Varilla TIG para soldadura de acero dulce y al carbono empleada en la primera pasada como
penetracin o pasada de soporte. Optimas caractersticas mecnicas y de tenacidad a baja
temperatura.
* BAJO PEDIDO SE ENCUENTRA DISPONIBLE LA VERSION TIG SG1 FF DE 1 KG, PARA
APLICACIONES EN " HILO FRIO".
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.25
Si
0.6
S
0.025 max
P
0.025 max
Cu
0.35 max
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
500-640
Shielding Gas
Ar
Current Conditions
DC -
Standard Packing
Tube 5 Kg
Spool 1 Kg
Yield Strength
2
N/mm
420 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
22 min
-50 C
47 min
318
Welding Positions
Approvals
1668: W 42 5 W3Si1
GB
TIG rod suitable to weld mild and carbon steels; ETC TIG SG2 is generally used in root pass
and to support the welding when no back pass is possible. Excellent mechanical and
toughness properties when in low temperature conditions.
Barretta TIG per la saldatura di acciai dolci e al carbonio impiegata nelle prime passate e a
fondo cianfrino come passata di supporto o nei casi dove sia impossibile la ripresa a rovescio.
Ottime caratteristiche meccaniche e di tenacit a bassa temperatura.
Varilla TIG para soldadura de acero dulce y al carbono empleada en la primera pasada como
penetracin o pasada de soporte. Optimas caractersticas mecnicas y de tenacidad a baja
temperatura.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.06-0.1
Mn
1.35-1.5
Si
0.8 max
S
0.025 max
P
0.025 max
Cu
0.35 max
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Shielding Gas
Tensile Strength
2
N/mm
520-640
Yield Strength
2
N/mm
420 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
22 min
-50C
47 min
Ar
Current Conditions
Standard Packing
Tube 5 Kg
319
ETC TIG 1 Ni
Classification
AWS A5.28: ER 80S-Ni1
EN
Welding Positions
Approvals
1668: W3 Ni1
GB
TIG rod suitable for low alloy 1% Ni and fine grain steels for low temperature applications.
Barretta TIG per la saldatura di acciai debolmente legati al 1% Ni e a grana fine per
applicazione a bassa temperatura.
WIG-Schweistab fr das Verschweien von leicht legierten Bausthlen (1% Ni) und
Feinkornbausthlen sowie Schweien bei niedrigen Temperaturen.
Varilla TIG para soldadura de aceros debilmente aleados al 1% Ni y de grano fino para
aplicaciones a baja temperatura.
Suitable For
ASTM
A 333-67
A 334-67
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1-1.6
Si
0.6
S
0.025 max
P
0.025 max
Cu
Ni
0.8-1.3
Mo
0.15
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
640 - 740
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 Kg
Yield Strength
2
N/mm
540 - 640
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
24
-60C
40 min
320
ETC TIG 2 Ni
Classification
AWS A5.28: ER 80S-Ni2
EN
Welding Positions
Approvals
1668: W2 Ni2
GB
TIG rod suitable to weld low alloy steels 2% Ni and low temperature applications. Excellent
mechanical properties both in as-welded and stress relieved conditions.
Barretta TIG per la saldatura di acciai debolmente legati al 2% Ni e per applicazioni a bassa
temperatura. Ottime caratteristiche meccaniche sia in condizione as-welded che dopo
trattamento termico di distensione.
Varilla TIG para soldadura de aceros debilmente aleados al 2% Ni y para aplicaciones a baja
temperatura. Optimas caractersticas mecnicas, tanto en condiciones sin tratamiento
trmico, como despus tratamiento trmico de distensionado.
Suitable For
14 Ni 6, 10 Ni 14, 16 Ni 14, TT SE 35 N
E SE E 380
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
1.4 max
Si
0.5
S
0.02 max
P
0.02 max
Cu
Ni
2.1-2.7
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
620 - 720
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
510 - 610
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
24 min
-60C
47 min
321
Welding Positions
Approvals
CONTROLAS
TUV
GB
TIG rod suitable to weld 0,5 Mo steels and high resistant steels. Cold cracking-free weld
deposit.
*THE TYPE ETC KV2 FF TO 1KG, FOR APPLICATIONS IN COLD WIRE, IS AVAILABLE ON
REQUEST.
Barretta per la saldatura di acciai debolmente legati con 0,5 Mo e per acciai con elevata
resistenza. Il metallo depositato presenta una notevole insensibilit alle cricche e alla
fessurazione da solidificazione.
*SU RICHIESTA DISPONIBILE LA VERSIONE ETC KV2 FF DA KG1, PER APPLICAZIONI A
FILO FREDDO.
Varilla TIG para soldadura de aceros debilmente aleados con 0,05% Mo y para aceros con
elevada resistencia. El metal depositado presenta una notable insensibilidad a la rotura y a la
fisuracin por solidificacin.
* BAJO PEDIDO ES DISPONIBLE LA VERSION ETC TIG KV2 FF DE UN 1 KG PARA
APLICACIONES CON " HILO FRIO".
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07-0.12
Mn
1.6-2.1
Si
0.5-0.8
S
0.025 max
P
0.025 max
Cu
0.5 max
Ni
0.15 max
Mo
0.4-0.6
Cr
0.15 max
As
Sb
Pb
V
0.03 max
Sn
Nb
Ti
Fe
Mg
Al
0.02 max
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
550 min
Shielding Gas
Ar
Current Conditions
DC -
Standard Packing
Tube 5 kg
* Spool 1 Kg
Yield Strength
2
N/mm
470 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
17 min
-29C
27 min
322
Welding Positions
Approvals
12070: W CrMo
GB
TIG rod suitable to weld low alloy 2,25% Cr steels or 10 Cr Mo 910-G5 or 10 Cr Mo 910 steels.
Excellent mechanical properties and notch-free weld deposit. Good x-ray quality.
*THE TYPE ETC KV3 FF TO 1KG, FOR APPLICATIONS IN COLD WIRE, IS AVAILABLE ON
REQUEST.
Barretta adatta per la saldatura di acciai con 2,25% Cr. Indicata anche per la saldatura degli
acciai debolmente legati con 2,25% Cr 1,0% Mo. Ottime caratteristiche meccaniche e
deposito e grande insensibilit alle fessurazioni.
*SU RICHIESTA DISPONIBILE LA VERSIONE ETC KV3 FF DA KG1, PER APPLICAZIONI A
FILO FREDDO.
WIG-Schweistab fr das Verschweien von Bausthlen mit 2.25% Cr. Geeignet fr das
Verschweien von niedriglegierten Bausthlen mit 2,25% Cr 1,0% Mo. Sehr gute
mechanische Eigenschaften; Schweigut unempfindlich gegen Ribildung.
*AUF ANFRAGE STEHT AUCH DIE VERSION ETC KV3 FF DER ELEKTRODE KG1, FR DAS
KALTZNDEN, ZUR VERFGUNG.
Varilla TIG indicada para la soldadura de aceros con 2,25% Cr. Puede ser utilizada igualmente
para soldadura de aceros debilmente aleados con 2,25% Cr - 1,0 % Mo. Optimas
caractersticas mecnicas del depsito y gran insensibilidad a la fisuracin.
* BAJO PEDIDO ES DISPONIBLE LA VERSION ETC TIG KV3 FF DE UN 1 KG, PARA
APLICACIONES CON " HILO FRIO".
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.08
Mn
0.5
Si
0.6
S
0.02 max
P
0.02 max
Cu
0.35 max
Ni
Mo
1.1
Cr
2.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
570 - 680
Shielding Gas
Ar
Current Conditions
DC -
Standard Packing
Tube 5 kg
* Spool 1 Kg
Yield Strength
2
N/mm
470 - 550
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
17 min
-29C
70
323
Welding Positions
Approvals
nearest
AWS A5.28: ER 80S-B6 classification
EN 12070 W CrMo 5Si
GB
TIG rod suitable to weld creep resistant 5% Cr 0,5% Mo steels. Suitable for chemical and
ammonia synthesis applications. Pre- heating and interpass 250-300C are suggested.
Barretta TIG per la saldatura di acciai resistenti allo scorrimento a caldo con 5% Cr 0,5% Mo.
Impiegato nell'industria chimica e nei processi di sintesi dell'ammoniaca. Si consiglia
preriscaldo ed interpass di 250-300C.
Varilla TIG para la soldadura de aceros resistentes a la fluencia con 5% Cr 0,5% Mo. Empleada
en la industria qumica y en los procesos de sntesis del amonaco. Se aconseja
precalentamiento e interpasadas entre 250 - 300C.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.07
Mn
0.5
Si
0.5-0.6
S
0.025 max
P
0.025 max
Cu
0.3 max
Ni
0.6 max
Mo
0.6
Cr
5.7
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
630 - 730
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
480 - 560
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
19 min
-29C
60
324
Welding Positions
Approvals
GB
TIG rod suitable to weld 1,25% Cr 0,5% Mo steels. Excellent mechanical properties. It can also
be used to weld 0,9% Cr 0,5% Mo steels. Cold cracking-free weld deposit.
* THE TYPE ETC KV5 FF TO 1KG, FOR APPLICATIONS IN COLD WIRE, IS AVAILABLE ON
REQUEST.
Barretta TIG per la saldatura di acciai con 1,25% Cr e 0,5% Mo. Ottime caratteristiche
meccaniche. Pu essere impiegato per la saldatura dell'acciaio con 0,9% Cr e 0,5% Mo. Il
deposito insensibile al fenomeno delle fessurazioni.
* SU RICHIESTA DISPONIBILE LA VERSIONE ETC KV5 FF DA KG1, PER APPLICAZIONI A
FILO FREDDO.
WIG-Schweistab fr das Verschweien von Bausthlen mit 1,25% Cr und 0,5% Mo. Sehr
gute mechanische Eigenschaften. Kann auch fr das Verschweien von Bausthlen mit 0,9%
Cr und 0,5% Mo verwendet werden. Das Schweigut ist unempfindlich gegen Rissbildung.
* AUF ANFRAGE STEHT AUCH DIE VERSION ETC KV5 FF DER ELEKTRODE KG1, FR DAS
KALTZNDEN, ZUR VERFGUNG.
Varilla TIG para la soldadura de aceros con 1,25% Cr y 0,5% Mo. Optimas caractersticas
mecnicas. Puede ser empleado para la soldadura del acero con 0,9% Cr y 0,5% Mo. El
depsito es insensible al fennmeno de la fisuracin.
* BAJO PEDIDO ES DISPONIBLE LA VERSION ETC TIG KV5 FF DE 1 KG, PARA
APLICACIONES CON " HILO FRIO".
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.09
Mn
0.6
Si
0.6
S
0.025 max
P
0.025 max
Cu
0.3 max
Ni
0.2 max
Mo
0.5
Cr
1.3
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
560 - 670
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5kg
Yield Strength
2
N/mm
470 - 540
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
20 min
-29C
70
325
Welding Positions
Approvals
12070: W CrMo 9
GB
Tig rod suitable to weld 9.0% Cr 1% Mo steels. Excellent mechanical proprieties. Cold
cracking-free weld deposit.
Barretta TIG per la saldatura di materiali tipo 9.0% Cr 1% Mo. Buone le caratteristiche
meccaniche.
WIG Schweistab fr das Verschweien von Bausthlen mit 9,0% Cr und 1% Mo. Gute
mechanische Eigenschaften.
Varilla TIG para la soldadura de materiales tipo 9,0 % Cr 1% Mo. Buenas caractersticas
mecnicas.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.04-0.1
Mn
0.7
Si
0.5
S
0.025 max
P
0.025 max
Cu
0.35 max
Ni
0.2 max
Mo
0.85-1.2
Cr
8-10.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
530 min
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
450 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
20 min
-29C
60 C
326
Welding Positions
Approvals
GB
TIG rod for welding type P91 low-alloy steels. Excellent mechanical proprieties.
Barretta TIG per la saldatura di acciai debolmente legati tipo P91. Buone le caratteristiche
meccaniche.
WIG Schweistab fr das Verschweien von leicht legierten Bausthlen des typst P91. Gute
mechanische Eigenschaften.
Varilla TIG para la soldadura de aceros resistentes a la fluencia tipo P91. Buenas propiedades
mecnicas.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1.25
Si
0.3
S
P
Cu
0.12
Ni
0.54
Mo
0.91
Cr
8.8
As
Sb
Pb
V
0.21
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
482 min
Yield Strength
2
N/mm
645
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
21 min
-29C
65
Shielding Gas
Current Conditions
Standard Packing
Tube 5 kg
327
Welding Positions
Approvals
GB
TIG welding rods suitable for welding of 2.25% Cr 1% Mo for step cooling applications.
ONLY REQUEST.
Barretta TIG per la saldatura di acciai 2.25% Cr 1% Mo per applicazioni in step cooling.
SU RICHIESTA.
WIG-Schweistab fr das Verschweien von Stahl mit 2,25% Cr und 1% Mo fr den Einsatz
nach Step cooling.
ZUR VERFUGUNG.
Varilla TIG para soldadura de aceros 2,25% Cr 1% Mo para aplicaciones con step cooling.
BAJO PEDIDO
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1-0.12
Mn
0.45-0.6
Si
0.08 max
S
0.003 max
P
0.004 max
Cu
0.05 max
Ni
0.13 max
Mo
0.95-1.1
Cr
2.45-2.65
As
0.01 max
Sb
0.01 max
Pb
0.002 max
V
0.02 max
Sn
0.005 max
Nb
0.01
Ti
0.004 max
Fe
Mg
Al
0.01 max
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
630
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
530
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
22
-20C
54 min
328
Welding Positions
Approvals
GB
TIG welding rods suitable for welding of 2.25% Cr V steels. Very low impurity deposit.
Particulary suitable for applications after step cooling. ONLY REQUEST.
Barretta TIG per la saldatura di acciai 2.25% Cr V. Deposito a bassissime impurezze. Adatto
per applicazioni dopo step cooling. SU RICHIESTA.
WIG-Schweistab fr das Verschweien von Stahlmit 2,25% Cr V. Auftrag mit sehr geringer
Verunreinigung. Geeignet fr einen Einsatz nach Step cooling. ZUR VERFUGUNG.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1-0.12
Mn
0.45-0.6
Si
0.08 max
S
0.003 max
P
0.004 max
Cu
0.05 max
Ni
0.13 max
Mo
0.95-1.1
Cr
2.45-2.65
As
0.01 max
Sb
0.003 max
Pb
0.002 max
V
0.25-0.3
Sn
0.005 max
Nb 0.018-0.023
Ti
0.04 max
Fe
Mg
Al
0.01 max
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
660
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
500
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
18
-29C
54 J
329
Welding Positions
Approvals
GB
TIG welding rods for welding of 3% Cr V steels. Very low impurity deposit. Suitable for step
cooling applications. ONLY REQUEST.
WIG-Schweistab fr das Verschweien von Stahl mit 3% Cr V. Auftrag mit sehr geringer
Verunreinigung. Geeignet fr einen Einsatz nach Step cooling. ZUR VERFUGUNG
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1-0.12
Mn
0.45-0.6
Si
0.08 max
S
0.003 max
P
0.004 max
Cu
0.05 max
Ni
0.13 max
Mo
0.95-1.1
Cr
2.95-3.15
As
0.01 max
Sb
0.003 max
Pb
0.002 max
V
0.25-0.3
Sn
0.005 max
Nb 0.018-0.023
Ti
0.004 max
Fe
Mg
Al
0.01 max
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
550-750
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
400
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
20 min
-29C
54
330
Welding Positions
Approvals
12072: W 19 9 H
GB
Stainless TIG rod like ER 308 H suitable to weld stainless austenitic steels like AISI 304H.
Excellent mechanical resistance.
Barretta TIG per la saldatura di acciai inox austenitici del tipo AISI 304H. Ottima resistenza
meccanica.
Varilla TIG para la soldadura de acero inoxidable austentico tipo AISI 304H. Optima
resistencia mecnica.
Suitable For
1.4543 - X 5 Cr Ni Nb 18 9
1.4550 - X 6 Cr Ni Nb 18 10
1.4301 - X 5 Cr Ni 18 10
1.4303 - X 5 Cr Ni 18 12
l.4306 - X 2 Cr Ni l9 11
l.454l - X 6 Cr Ni Ti l8 l0
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.8
Si
0.4
S
P
Cu
0.4
Ni
9.5
Mo
0.2
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
520 min
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
350 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
35 min
-196C
60 min
331
Welding Positions
Approvals
MMI
12072: W 19 9L
TUV
GB
Stainless TIG rod like ER 308L suitable to weld austenitic stainless steels like AISI 304 and 308.
Excellent corrosion resistance and good mechanical properties. Notch-free weld deposit.
Barretta TIG inox del tipo ER 308L indicata per la saldatura di acciai inox austenitici del tipo
AISI 304 e 308. Ottima reistenza meccanica e alla corrosione. Elevata resistenza alla
fessurazione.
Varilla TIG del tipo ER 308L indicada para la soldadura de aceros inoxidables austenticos del
tipo AISI 304 y 308.
Optima resistencia mecnica y a la corrosin. Elevada resistencia a la fisuracin.
Suitable For
1.4301 - X 5 Cr Ni 18 10
1.4303 - X 5 Cr Ni 18 12
1.4543 - X 5 Cr Ni Nb 18 9 1.4550 - X 6 Cr Ni Nb 18 10
l.4306 - X 2 Cr Ni l9 11
l.454l - X 6 Cr Ni Ti l8 l0
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.7
Si
0.4
S
0.03 min
P
0.03 min
Cu
0.1
Ni
10
Mo
0.2
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
520 min
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
350 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
35 min
-196C
60 min
332
Welding Positions
Approvals
12072: W 23 12L
GB
Stainless TIG rod like ER 309L to weld stainless austenitic steels like AISI 309. It is generally
used to weld dissimilar and hardly weldable steels. ETC 309L is also suitable for buffer layers.
Excellent high temperature oxidation resistance.
Barretta TIG per la saldatura di acciai inox austenitici tipo AISI 309. Per le sue particolari
caratteristiche chimico meccaniche viene impiegata per la saldatura anche di acciai dissimili
inox ferro per sottostrati di riporti. Buone caratteristiche meccaniche di resistenza
all'ossidazione a caldo.
Varilla TIG para la soldadura de acero inoxidables austentico tipo AISI 309. Por sus
particulares caractersticas qumicas y mecnicas se viene empleando para la soldadura de
aceros disimilares y para plaqueado. Buenas caractrersticas mecnicas de resistencia a la
oxidacin en caliente.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.03 max
Mn
1.8
Si
0.5
S
P
Cu
0.4
Ni
13
Mo
0.75
Cr
24
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
520 min
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
350 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
30
20C
47 min
333
Welding Positions
Approvals
1.4842
GB
Stainless TIG rod like ER 310 with 25% Cr and 20% Ni. Suitable for welding steels having the
same chemical compositions or dissimilar steels. The deposit is totally austenitic. Excellent
high temperature corrosion resistance.
Barretta TIG per la saldatura di acciai inox Completamente austenitici del tipo AISI 310 o
similari. Il deposito completamente austenitico conferisce grandi qualit di resistenza alla
corrosione ad alte temperature, pu essere impiegata anche per la saldatura o placcatura di
acciai dissimili o al carbonio.
Varilla TIG para la soldadura de acero inoxidable completamente austentico del tipo AISI 310
o similares. El depsito confiere una gran calidad de resistencia a la corrosin a altas
temperaturas, puede ser empleada tanto para la soldadura, como para el plaqueado de
aceros disimilares o al carbono.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.12
Mn
1.8
Si
0.45
S
P
Cu
0.3
Ni
20.8
Mo
0.3
Cr
26
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
550
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
400
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
30 min
20C
47 min
334
Welding Positions
Approvals
GB
TIG wire for welding of stainless steels type AISI 904L; low carbon content. Very good
resistance to intergranular and pitting corrosion.
Bacchetta TIG per la saldatura di acciai tipo AISI 904L altamente legati, con basso contenuto
di carbonio. Ottima resistenza alla corrosione in miscele solforose e cloridriche. Buona
resistenza alla corrosione intergranulare.
Varilla TIG para soldadura de aceros tipo AISI 904L altamente aleado, con bajo contenido de
carbono. Optima resistencia a la corrosin en ambientes sulfurosos y clorhdricos. Buena
resistencia a la corrosin intergranular.
Suitable For
AISI 904L.
All-weld metal
Chemical
Composition (%)
C
0.025 max
Mn
1.9
Si
0.4
S
0.02 max
P
0.02 max
Cu
1.5
Ni
25
Mo
4.6
Cr
20
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
0.1-0.15
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
560 min
Yield Strength
2
N/mm
430 min
Shielding Gas
Current Conditions
DC +
Standard Packing
Tube 5 kg
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
32 min
-70C
90 min
335
Welding Positions
Approvals
1.4337
GB
Stainless TIG rod suitable for welding or surfacing hardly weldable steels. Suitable to weld
buffer layers of hard depositions. The excellent mechanical properties and the notch
resistance make this rod of general use.
Barretta TIG per la saldatura di acciai inox di eguale composizione chimica e di acciai
difficilmente saldabili quali acciai al C al Mn al Cr acciai da corazza e balistici. La notevole
elasticit del deposito e la grande resistenza alle fessurazioni rendono l'impiego di tale
bacchetta universale.
Varilla TIG para la soldadura de aceros inoxidables de igual composicin qumica y de aceros
dificilmente soldables, aceros al C, al Mn, al Cr y aceros de blindaje. La notable elasticidad del
depsito y la gran resistencia a la fisuracin hace de esta varilla que sea de empleo universal.
Suitable For
AISI 312
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
1.8
Si
0.4
S
0.03 max
P
0.02 max
Cu
0.2
Ni
9.2
Mo
0.2
Cr
30
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
660
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
450
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
22
20C
40 min
336
Welding Positions
EN
12072: W 19 12 3L
Wr.
1.4430
Approvals
MMI
TUV
Barretta in acciaio inox del tipo AISI 316L indicato per la saldatura di acciai inox con analoga
composizione chimica. Buone caratteristiche di resistenza alla corrosione trova il suo
naturale campo di applicazione nell'industria chimica e petrolchimica. La barretta TIG 316H
con C max 0,08% disponibile su richiesta.
WIG-Schweistab, rostfrei; Geeignet fr das Verschweien von rostfreiem Stahl mit gleicher
chemischer Zusammensetzung. Hoher Korrosionswiderstand. Findet Einsatz in der
chemischen Industrie und der Minerallindustrie. Auf Anfrage ist auch der TIG-Schweistab
316H mit max C 0,08% erhltlich
Varilla TIG en acero inoxidable del tipo AISI 316L indicado para la soldadura de aceros
inoxidables con anloga composicin qumica. Buenas caractersticas de resistencia a la
corrosin siendo su natural campo de aplicacin la industria qumica y petroqumica. La
varilla ETC TIG 316H con C mx. 0,08% es disponible bajo pedido.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.4
Si
0.45
S
0.01
P
0.018
Cu
0.13
Ni
12.5
Mo
2.6
Cr
19
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
GB
F. N.
Tensile Strength
2
N/mm
490
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
350
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
30
20C
47 min
337
Welding Positions
EN
12072: W 20 10 3
Wr.
1.4576
Approvals
Barretta in acciaio inox del tipo AISI 318. La presenza di stabilizzanti migliora la resistenza
allossidazione del deposito.
Varilla TIG en acero inoxidable del tipo AISI 318. La presencia de estabilizantes mejora la
resistencia a la oxidacin del depsito.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.04
Mn
1.5
Si
0.85
S
P
Cu
Ni
11.5
Mo
2.5
Cr
18.5
As
Sb
Pb
V
Sn
Nb
0.5
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
GB
F. N.
Tensile Strength
2
N/mm
550 min
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
350 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
25 min
20C
47 min
338
Welding Positions
Approvals
1.4551
GB
Stainless TIG rod suitable to weld stabilised austenitic steels like AISI 321 and 347. Nb improve
considerably the weld deposit oxidation resistance.
Barretta TIG per la saldatura di acciai inox stabilizzati. La presenza dello stabilizzante migliora
le caratteristiche di resistenza alla corrosione a temperatura. Trova il suo campo d'impiego
nella saldatura di AISI 347 e 321 in prima passata o ripristini di placcatura.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1.6
Si
0.45
S
0.03 max
P
0.03 max
Cu
0.75 max
Ni
9.8
Mo
0.75
Cr
19.5
As
Sb
Pb
V
Sn
Nb
0.4
Ti
Fe
Mg
Al
N
Nb Ta
0.4
GTAW
F. N.
Tensile Strength
2
N/mm
520
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
400
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
30
20C
47 min
339
Welding Positions
Approvals
GB
TIG rod with high carbon content for welding 12% Cr steels (AISI 410).
Barretta TIG per la saldatura di acciaio con 12%Cr tipo AISI 410.
Rostfreie Massivdrahtelektrode fr das Verschweien von Sthlen mit 12% Cr (AISI 410).
Varilla TIG para la soldadura de aceros con 12% Cr tipo AISI 410.
Suitable For
AISI 410, X 12 Cr 13
All-weld metal
Chemical
Composition (%)
C
0.03
Mn
0.4
Si
0.3
S
P
Cu
0.2
Ni
0.3
Mo
0.2
Cr
13.5
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
400 min
Shielding Gas
Ar
Current Conditions
DC-
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
450 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
20
20C
47 min
340
ETC TIG 22 9 3L
Classification
AWS A5.9: ER 2209
Welding Positions
EN
12072: W 22 9 3NL
Wr.
1.4462
Approvals
Barretta TIG per la saldatura di acciai bifasici tipo Duplex. La ottima resistenza alla corrosione
e le caratteristiche meccaniche del deposito dipendono molto dalla tecnica di saldatura.
Temperatura di esercizio fino a 280C.
Varilla TIG para soldadura de aceros bimetlicos tpo Duplex. La ptima resistencia a la
corrosin y a las caractersticas mecnicas del depsito dependen mucho de la tcnica de
soldadura. Temperatura de ejercicio hasta 280C.
Suitable For
Duplex 1.4462
All-weld metal
Chemical
Composition (%)
C
0.02
Mn
1.6
Si
0.8
S
0.02
P
0.03
Cu
Ni
8.2
Mo
3.2
Cr
23
As
Sb
Pb
V
Sn
Nb
Ti
Fe
Mg
Al
N
0.15
Nb Ta
-
GTAW
GB
F. N.
Tensile Strength
2
N/mm
800
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
600
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
26
-50C
100 min
341
Welding Positions
Approvals
GB
Solid wire suitable to weld alloys with equal chemical analysis. Good appearance amd
excellent weld deposit properties. Excellent corrosion resistance in saline solutions.
Barretta GTAW indicata per la saldatura di leghe con uguale composizione chimica. Buona
estetica ed ottime caratteristiche del deposito. Ottima resistenza alla corrosione agli agenti
chimici e marini.
Varilla TIG para la soldadura de aleaciones con igual composicin qumica. Buena esttica y
ptima resistencia a la corrosin en presencia de ambientes salinos y agentes qumicos.
Aplicacin tpica en desalinizadoras.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.05
Mn
1
Si
0.25
S
P
Cu
65
Ni
30
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.3
Fe
0.5
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
345 min
Shielding Gas
Ar
Current Conditions
DC -
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
20
342
Welding Positions
Approvals
2.4377
GB
TIG rod suitable to weld alloys with equal chemical analysis. Good appearance and excellent
corrosion resistance in saline solutions. Suitable for desalination plant construction for
MONEL type alloy.
Barrette per la saldatura GTAW di leghe con uguale composizione chimica. Buona estetica e
ottima resistenza alla corrosione in presenza di ambienti salini. Applicazione tipo dissalatori
per leghe tipo MONEL.
Varilla TIG para la soldadura de aleaciones con igual composicin qumica. Buena esttica y
ptima resistencia a la corrosin en presencia de ambientes salinos. Aplicacines en plantas
desalinizadoras para aceros tipo MONEL.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1
Mn
4
Si
1.25
S
P
Cu
remaining
Ni
69
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
1.5
Fe
2.2
Mg
Al
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
480 min
Yield Strength
2
N/mm
480
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
30
30
343
ETC TIG 82
Classification
AWS A5.14: ER NiCr 3
Wr.
Welding Positions
Approvals
2.4806
GB
TIG rod for inconel 600 or incoloy 800 alloys welding. ETC 82 is also suitable to weld dissimilar
or hardly weldable steels. Excellent mechanical properties and corrosion resistancc.
Barretta per la saldatura GTAW di leghe inconel 600 o incoloy 800. La barretta ETC TIG 82
anche indicata nel caso di saldature di acciai difficilmente saldabili e dissimili. Ottima
resistenza meccanica ed alla corrosione.
WIG-Schweistab fr das Verschweien von Legierungen Inconel 600 oder Incoloy 800. Der
Schweistab ETC TIG 82 ist auch fr schwer schweibare und artfremde Stahlsorten
geeignet. Hoher mechanischer Widerstand und Korrosisonsbestndigkeit.
Varilla TIG para soldadura de aleaciones inconel 600 o incoloy 800. Indicada en el caso de
soldadura de aceros dificilmente soldables y disimilares. Optima resistencia mecnica y a la
corrosin.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.01 max
Mn
2.5-3.5
Si
0.5 max
S
0.015 max
P
0.03 max
Cu
0.5 max
Ni
67 min
Mo
Cr
18-22
As
Sb
Pb
V
Sn
Nb
Ti
0.75 max
Fe
3 max
Mg
Al
N
Nb Ta
2-3
GTAW
F. N.
Tensile Strength
2
N/mm
550 min
Shielding Gas
Ar
Current Conditions
DC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
360 min
Elongation 4d
(%)
Test
Temperature (C)
KV (J)
25 min
344
12072: W 19 9 Nb
Wr.
2.4831
Welding Positions
Approvals
Barretta TIG a struttura austenitica, impiego per saldature criogeniche e acciai al 9% Ni,
grazie alla sua buona tenuta alle alte temperature pu essere utilizzato su tutte le installazioni
soggette a trattamento termico. Buona resistenza alla corrosione intercristallina.
Suitable For
All-weld metal
Chemical
Composition (%)
C
0.1 max
Mn
0.5 max
Si
0.5 max
S
0.012 max
P
0.02 max
Cu
0.5 max
Ni
58 min
Mo
8-10
Cr
20-23
As
Sb
Pb
V
Sn
Nb
Ti
0.4 max
Fe
5 max
Mg
Al
0.4 max
N
Nb Ta 3.15-4.15
GTAW
GB
F. N.
Tensile Strength
2
N/mm
750 min
Yield Strength
2
N/mm
440 min
Shielding Gas
Ar + 2-3%CO2 - Ar + 1-3% O2 Ar + He
Current Conditions
DC +
Standard Packing
Tube 5 kg
Elongation A5
(%)
Test
Temperature (C)
KV (J)
35 min
-196C
55 min
345
ETC TIG Al
Classification
AWS A5.10: ER 1100
Wr.
Welding Positions
Approvals
3.0259
GB
TIG rod that deposits 99,5% pure Al. Suitable to weld Al and pure Al alloys. Good mechanical
properties and magnetic permeability. Excellent chemical corrosion resistance.
Barretta che deposita alluminio puro al 99,5%. Adatto per la saldatura con procedimento TIG
alluminio al 99,5-99,8%. Buone caratteristiche di saldabilit e permeabilit magnetica. Ottima
resistenza alla corrosione.
Varilla TIG que deposita aluminio puro al 99,5%. Desarrollada para la soldura con
procedimiento TIG de alumino al 99,5-99,8%. Buenas caractersticas de sodabilidad y
pearmibilidad magntica. Optima resistencia a la corrosin.
Suitable For
P-ALP 99 UNi 3567, P-ALP 99,5 UNi 4507, P-ALP 99.8 UNi 4509
All-weld metal
Chemical
Composition (%)
C
Mn
0.04
Si
0.3
S
P
Cu
0.05
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.05
Fe
0.4
Mg
Al
remaining
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
65 min
Shielding Gas
Ar
Current Conditions
DC-
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
20 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
35 min
346
Welding Positions
Approvals
3.3556
GB
TIG rod that deposits a 5% Mg alloy. Suitable to weld alloys like Peraluman 3,5 and 5 and
Anticorodal 11.
Barretta che deposita una lega di alluminio al 5% di Magnesio. Indicato per la saldatura di
leghe tipo Peraluman ed Anticoral. Ottime caratteristiche meccaniche.
Varilla TIG que deposita una aleacin de aluminio al 5% Mg. Indicado para la soldadura de
aleaciones tipo Peraluman y Anticoral. Optimas caractersticas mecnicas.
Suitable For
P-Al Mg 1,2 UNi 3568, P-Al Mg 2,5 UNi 3574, P-Al Mg 3,5 UNi 3575,
P-Al Mg 4,4 UNi 5452, P-Al Mg 5 UNi 3576,
Peraluman 3.5 - Peraluman 5 - Anticorodal 11
All-weld metal
Chemical
Composition (%)
C
Mn
0.1
Si
0.2
S
P
Cu
0.15
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.1
Fe
0.3
Mg
5
Al
remaining
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
240
Shielding Gas
Ar
Current Conditions
AC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
110 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
17
347
Welding Positions
Approvals
3.2245
GB
TIG rod that deposits a 5% Si aluminum alloy. Suitable for welding Anticorodal 163 and 11
alloys.
Barretta TIG che deposita una lega di alluminio al 5%Si. E' adatto per la saldatura di leghe
Anticorodal 163 e 11.
WIG -Schweissstab mit Auftrag einer Aluminium Legierung mit 5% Si Gehalt. Geeignet fr
das Verschweissen von Legierungen des Typs Anticorodal 163 und 11.
Varilla TIG que deposita una aleacin de aluminio al 5% Si. Adaptada para la soldadura de
aleaciones ANTICORODAL 163 y 11.
Suitable For
All-weld metal
Chemical
Composition (%)
C
Mn
0.05 max
Si
5 max
S
P
Cu
0.3
Ni
Mo
Cr
As
Sb
Pb
V
Sn
Nb
Ti
0.2
Fe
0.8
Mg
0.05
Al
remaining
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
255
Shielding Gas
Ar
Current Conditions
AC
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
110 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
18
348
Welding Positions
Approvals
3.3548
GB
Barretta TIG che deposita una lega con 4,5 %Mg. Ottime caratteristiche meccaniche.
WIG-Schweistab mit einem Schweigut von 4,5% Mg. Gute mechanische Eigenschaften.
Varilla TIG que deposita una aleacin con 4,5% Mg. Optimas caractersticas mecnicas.
Suitable For
Al Mg 3, Al Mg 5, Al Mg Mn, Al Zn Mg 1;
G-Al Mg 3Si; G-Al Mg 5Si, G-AlMg10;
Al Mg 1SiCu, Al Mg Si 0.7;
All-weld metal
Chemical
Composition (%)
C
Mn
0.8
Si
0.25 max
S
P
Cu
Ni
Mo
Cr
0.1
As
Sb
Pb
V
Sn
Nb
Ti
0.1
Fe
0.4 max
Mg
4.5
Al
remaining
N
Nb Ta
-
GTAW
F. N.
Tensile Strength
2
N/mm
240
Shielding Gas
Ar
Current Conditions
DC-
Standard Packing
Tube 5 kg
Yield Strength
2
N/mm
110 min
Elongation 5d
(%)
Test
Temperature (C)
KV (J)
17
349
S.A.W
Submerged
Arc
Welding
GB
ETC SUBMERGED ARC FLUXES
The fluxes are arranged in the following groups and are classified according to their flux analysis:
Manganese-Silicate-Type:
Calcium-Silicate-Type:
Aluminate Rutile-Type:
Aluminate Basic-Type:
Basic Fluoride-Type:
The mechanical property values indicated in the following reference sheets are values resulting from all-weld metal. The all-weld
deposit is produced using the following conditions:
Inter Pass Temperature:
a) for non-alloyed and alloyed steels: 150-200C;
b) for Cr-Ni-steels: 100-150C
Welding Parameters:
a) non alloyed and alloyed steels as well as creep resisting steels: - Wire: dia. 4 mm, Current: 600 A, Voltage: 30 V, Welding speed:
60 cm/min.
b) Cr-Ni steels: - Wire: dia. 4 mm, Current: 550 A, Voltage: 30 V, Welding speed: 70 cm/min.
Different mechanical properties may occur in a welded joint according to the quality of the plate, edge preparation, welding
parameters and cooling conditions. For example, it is possible in a square butt joint for the proportion of base material contained
in the weld metal to be as high as 75%. In such a weld, the mechanical properties are most certainly going to vary from those
quoted in the catalogue. On the other hand, the technological properties of the all-weld metal of the wire/flux combination involved
is the decisive factor in multipass welds. For the above reasons it is advisable to carry out test welding on the parent metals
involved and under the appropriate welding conditions. This is also essential, if the welded joint is to be heat-treated.
Functions of Submerged-Arc Flux:
Fluxes are granular, fusible mineral materials which play a similar role in submerged-arc welding to that of the stick electrode
coating in MMAW, namely
1) Improving the conductivity of the arc gap by facilitating striking and stabilising the arc.
2) Formation of slag which shields both the droplet transfer and the molten weld pool and also shapes the seam and reduces the
rate of cooling.
3) Influencing the metalurgical properties of the weld metal in the gaseous sector of the arc cavity via the reaction of the molten
flux and the weld metal.
4) Dexidation any alloying by the addition of deoxidising agents and in some instance of alloying elements (e. g. Cr, Mo, Ni).
Production of Submarged-Arc Fluxes:
Agglomerated fluxes consist of a granular mixture of various finely ground components bound with silicate. After granulation they
are baked at between 600 and 800C. As agglomerated fluxes are produced at temperatures below the reactivity of the raw
materials, it is possible to introduce metallic, deoxidising and alloying elements into the weld metal thereby improving both the
mechanical properties and the welding characteristics. Although these fluxes are expensive to manufacture, they have a low
consumption rate on account of their bulk density.
Flux Recovery and Recycling:
Flux which remains unmelted during submerged-arc welding can be reintroduced into the welding process. Unused flux can be
recycled a number of times, provided the recovery and transport system respect the characteristics of submerged-arc fluxes, i.e.
the recycling speed should not be too high, the distance travelled by the flux should be as short as possible and without any sharp
turns. During recycling it is almost inevitable that some change in the grain-size distribution will occur. Consequently, when the
flux quantity in the circulation system has been reduced by 50-60%, the flux supply should be topped up with dry, fresh flux. This
ensures that the flux in circulation is regularly mixed with new flux.
353
I
ETC FLUSSI PER ARCO SOMMERSO
I flussi si possono suddividere in cinque principali gruppi sulla base delle loro analisi chimiche:
Manganese-Silicio:
Calcio-Silicio:
Rutilo-Alluminato:
Basico-Alluminato:
Basico-Fluoridrico:
Le caratteristiche meccaniche e i valori di analisi chimica riportati in questo catalogo sono riferiti a tutto materiale d'apporto ed
utilizzando i seguenti parametri operativi:
Inter Pass:
a) 150-200C per acciai non legati e debolmente legati;
b) 100-150C per acciai al Cr Ni.
Parametri di saldatura:
a) per acciai non legati o debolmente legati: - filo diam. 4.00 mm, corrente 600 A, tensione 30 V, velocit di saldatura 60 cm/min.;
b) per acciai Cr Ni: - filo diam. 4.00 mm, corrente 550 A, tensione 30 V, velocit di saldatura 70 cm/min
Differenti parametri operativi possono influenzare in modo considerevole le caratteristiche meccaniche del deposito. Si
raccomanda inoltre di tenere sempre presente la eventuale diluizione con il materiale base che pu essere determinante al fine
di riprodurre le esatte caratteristiche del metallo depositato.
Funzioni del flusso:
I flussi sono principalmente minerali granulari fondenti e svolgono un'azione per certi versi simile a quella del rivestimento per gli
elettrodi, quindi:
1) Favoriscono l'innesco e la stabilit dell'arco.
2) Proteggono il materiale fuso dall'ossidazione atmosferica.
3) Intervengono bilanciando l'analisi del metallo depositato ottimizzandone i valori.
4) Forniscono un'azione compensante o riducente per gli elementi Cr Ni Mo.
Produzione di flussi agglomerati.
I flussi agglomerati sono una miscela di minerali portati alla granulometria desiderata e trattati termicamente a temperature
comprese tra i 600 e gli 800C. Il loro procedimento di fabbricazione consente l'introduzione di elementi che possono conferire
un'azione disossidante sul metallo base migliorandone quindi le caratteristiche meccaniche. Sono flussi caratterizzati da una
notevole versatilit di impiego e che abbracciano tutta la gamma di tipologia di saldatura.
Recupero e riciclaggio:
I flussi agglomerati possono essere riciclati pi volte. Si raccomanda di setacciare il flusso da riciclare per separare eventuali
scorie. Durante l'operazione di riciclaggio si deve evitare di esporre i flussi in ambiente umido per lungo tempo al fine di evitare
l'assorbimento di acqua. In tale fase consigliamo di addizionare al flusso riciclato almeno un 60% di flusso nuovo al fine di non
alterare eccessivamente le caratteristiche del deposito.
Explanation of abbreviation
Heat treatments
U as welded / come saldato
S stress relieved / disteso
N normalized / normalizzato
A tempered / temprato
N+A normalized and tempered / normalizzato e temprato
V hardened and tempered / bonificato
L solution treated / solubilizzato
354
D
ETC SCHWEIPULVER
Das Schweipulver wird, je nach seiner chemischen Zusammensetzung, in 5 Hauptgruppen aufgeteilt:
Mangan-Silikat:
MnO + SiO2 > 50%
Kalzium-Silikat:
Aluminat-Rutil:
Aluminatbasisch:
Fluoridbasisch:
Die in diesem Katalog aufgefhrten Werte der chemischen Analyse beziehen sich auf Schweizustze mit den folgenden
Einsatzparametern:
Interpass:
a) 150-200C fr unlegierte und schwach legierte Bausthle;
b) 100-150C fr CrNi Bausthle.
Schweiparameter
a) fr unlegierte und schwach legierte Bausthle:- Draht 4.00 mm Durchm., Strom 600 A, Spannung 30 V, Schweigeschwindigkeit
60 cm/min.
b) fr CrNi Stahl: - Draht 4.00 mm Durchm., Strom 550 A, Spannung 30 V, Schweigeschwindigkeit 70cm/min.
Abweichende Parameter knnen die mechanischen Eigenschaften des Schweiauftrages in bedeutendem Mae beeinflussen.
Eine weitere Abweichung der hier angegebenen Werte, kann sich durch eine eventuelle Verdnnung mit dem Auftragsmaterial
durch das Grundmaterial ergeben.
Funktion des Schweipulvers:
Das Schweipulver besteht meistens aus einer geschmolzenen Mineralkrnung und hat im gewissen Sinne die gleiche Aufgabe
wie die Ummantelung bei der Elektrode, d.h.:
1) es untersttzt die Zndung und die Stabilitt des Lichtbogens;
2) es schtzt das Schmelzbad von der witterungsbedingten Oxydierung;
3) es dient zur Konzentrationsbestimmung des Schweiauftrages und optimiert die Werte;
4) es bewirkt einen Zu- oder Abbrand des Cr-, Ni- und Mo-Gehaltes.
Agglomerierte Schweipulver
Sind mit Hilfe eines Bindemittels (Wasserglas) zusammengefgte Krner aus einem Gemisch von feingemahlenen
Einzelkomponenten, die nach dem Granulieren bei einer Temperatur zwischen 600 und 800 C geglht werden. Durch das
besondere Produktionsverfahren knnen auch metallische Desoxidations- und Legierungsbestandteile ins Schweigut
eingebracht werden und den Schweieigenschaften sowie den mechanischen Gtewerten nutzbar gemacht werden. Es ist ein
Schweizusatz von vielseitiger Verwendbarkeit, der fr alle Schweiarten eingesetzt werden kann.
Regenerierung und Wiederaufarbeitung:
Das agglomerierte Schweipulver kann mehrmals wieder aufgearbeitet und benutzt werden. Es wird ein Aussieben des
aufzuarbeitenden Schweipulvers empfohlen, um eventuelle Schlacke abzutrennen. Whrend der Wiederaufarbeitung darf das
Schweipulver nicht fr lngeren Zeit in feuchter Umgebung gehalten werden, um eine Feuchtigkeitsaufnahme zu verhindern. In
dieser Phase wird eine Zugabe von mindestens 60% neuen Schweipulvers empfohlen, damit die ursprnglichen Eigenschaften
des Materials weitgehend erhalten bleiben.
Erklrung der Abkrzungen
Wrmebehandlung
U unbehandelt
S spannungsarmgeglht
N normalisiert
A gehrtet
N+A normalisiert und gehrtet
V vergtet
L lsungsgeglht
355
E
ETC FLUXES PARA ARCO SUMERGIDO
Los fluxes pueden ser subdivididos en cinco grupos principales segn la base de sus anlisis qumicos:
Manganeso-Silicio:
Calcio-Silicio:
Rutilo-Aluminato:
Bsico-Aluminato:
Bsico-Fluorhdrico:
Las caractersticas mecnicas y los valores de anlisis qumico indicados en este catlogo se refieren siempre al material
aportado y utilizando los siguientes parmetros operativos:
Inter Pass:
a) 150-200C para aceros no aleados y dbilmente aleados.
b) 100-150C para aceros al Cr Ni.
Parmetros de soldadura:
a) Para aceros no aleados o dbilmente aleados:
- hilo dia. 4.00 mm, corriente 600A, tensin 30V, velocidad de soldadura 60cm/min.
b) Para aceros Cr Ni:
- hilo diam. 4.00 m, corriene 550, tensin 30 V, velocidad de soldadura 70 cm/min.
Diferentes parmetros operativos pueden influenciar de modo considerable las caractersticas mecnicas del depsito. Se
recomienda adems, tener siempre en cuenta las posibles diluciones con el material de base, ya que puede ser determinante en
la consecucin de las exactas caractersticas del metal depositado.
Funcin del flux:
Los fluxes son principalmente minerales granulados fundentes que confieren una accin en cierta manea similar a la del
revestimiento de los electrodos, ya que:
1) Favorecen el cebado y la estabilidad de arco.
2) Protegen el material fundido de la oxidacin atmosfrica.
3) Intervienen en el equilibrio qumico del metal depositado optimizando los valores.
4) Produce una accin compensadora o reductora para los elementos Cr Ni Mo.
Produccin de flux aglomerado
Los fluxes aglomerados son una mezcla de minerales con la granulometra deseada y tratados trmicamente a temperaturas
comprendidas entre 600-800C. El procedimiento de fabricacin consiste en la introduccin de elementos que confieran una
accin desoxidante sobre el metal base mejorando las caractersticas mecnicas. Son fluxes caracterizados por su notable
versatilidad de empleo y que abarcan toda la gama de tipos de soldadura.
Recuperacin y reciclaje:
Los fluxes aglomerados pueden ser reciclados varias veces. Se recomienda tamizar el flux para separar la escoria producida.
Durante esta operacin se debe evitar exponer el flux a ambientes hmedos durante largo tiempo a fin de evitar el absorbimiento
de agua. Es aconsejable adicionar flux nuevo sobre el usado en un 60%, a fin de no alterar excesivamente las caractersticas del
depsito.
Abreviaturas utilizadas:
Tratamientos trmicos
U
S
N
A
N+A
V
L
segn soldado
distensionado
normalizado
templado
normalizado y revenido
bonificado
solubilizado
356
ETC FX 28R
Classification
AWS
A5.17:F7A0 - EL12
ETC AS1
Approvals
AWS
A5.17:F7A0 - EM12K
ETC AS2
EN
760: SA AR 1 97 AC
XXXXXXXX
GB
ETC FX 28R is an agglomerated aluminate rutile type flux for welding general structural steels, pressure vessel steels as
well as fine-grain steels with a yield strength of up to 355 N/mm. On account of its good slag detachability ETC FX 28R is
very commonly used when welding fillets. The weld metal is not susceptible to porosity when welding on workpiece
surfaces contaminated by rust, scale, etc.
ETC FX 28R can be welded on DC or AC at up to 1000 A (with the single-wire process).
Damp flux should be redried at 300-350C. Grain size in accordance with DIN 32 522: 2-16.
Il flusso ETC FX 28R un flusso agglomerato di tipo alluminato-rutile, adatto per saldare acciai da costruzione, serbatoi e
carpenteria in generale. Pu essere utilizzato anche su acciai a grana fine, con limite elastico fino a 355 N/mm.
Questo flusso ha una scoria facilmente asportabile. Il metallo saldato non suscettibile di porosit, quando si fanno
saldature su superfici in opera contaminate da ruggine, scorie, ecc.
ETC FX 28R pu essere saldato con AC o DC fino a 1000 A (nellambito di un procedimento ad un solo filo).
Il flusso umido dovrebe essere ritrattato a 300-350C. La granulometria secondo DIN 32 522: 2-16.
ETC FX 28R ist ein agglomeriertes Schweipulver des Typs Aluminat-Rutil fr das Verschweien von allgemeinen
Bausthlen, Kesselbausthlen und das Schweien im Stahlbau. Es kann auch zum Schweien an Feinkornbausthlen bis
zu einer Streckgrenze von 355 N/mm2 eingesetzt werden.
ETC FX 28R ist fr das Schweien an Gleich- und Wechselstrom bis 1000 A geeignet (im Einzeldraht-Verfahren).
Feuchtes Pulver mu bei 300-350C nachgetrocknet werden. Krnung gem DIN 32 522:2-16.
El flux ETC FX 28R es un flux aglomerado de tipo alumino-rutilo, indicado para la soldadura de aceros de construccin,
equipos industriales e industria en general. Puede ser utilizado en aceros de grano fino con lmite elstico hasta 355
N/mm2. Este flux tiene una escoria de fcil eliminacin. El metal depositado no es susceptible de porosidad, incluso
cuando se trabaja sobre superficies sucias o mal preparadas. Admite tanto corriente continua como alterna hasta 1000
A (en procesos de sodadura con un solo hilo). El flux hmedo debe ser reacondicionado a 300-350C. Su granulometra se
correspode con DIN 32 522: 2-16
Main Constituents
SiO2 + TiO2
30 %
Al2O3 + MnO
55 %
CaF2
Basicity to Boniszewski
0,4
Metallurgical Behaviour
5 %
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS1
0.04-0.08
0.9-1.3
0.5-0.8
ETC AS2
0.04-0.08
1.2-1.6
0.5-0.8
ETC AS2 Mo
0.04-0.08
1.2-1.6
0.5-0.8
0.5
With wire
Mechanical Properties
With Wire
Heat Treatment
Tensile Strength
2
N/mm
450 - 550
Yield Strength
2
N/mm
360 min
Elongation 4d
(%)
22 min
ETC AS1
As Welded
ETC AS2
As Welded
500 - 600
400 min
22 min
ETC AS2 Mo
As Welded
580 - 680
450 min
18 min
357
ETC FX 28R
Charpy Notch
With Wire
+ 20
ETC AS1
60 min
ETC AS2
50 min
ETC AS2 Mo
50 min
- 80
- 101
Application
For multipass joint welds, typical
values for as-welded condition
Material
Boiler steels
H I, H II
ETC AS1
ETC AS1
ETC AS2
Boiler steels
17 Mn 4, 19 Mn 5
ETC AS2
ETC AS1
ETC AS2
Boiler steels
15 Mo 3
ETC AS2 Mo
ETC AS1
ETC AS2
Boiler steels
13 Cr Mo 44
ETC AS2 Mo
General structural
steels
ETC AS1
General structural
steels
ETC AS1
ETC AS1
ETC AS2
Pipe steels
ETC AS1
ETC AS1
ETC AS2
ETC AS2 Si
Pipe steels
St E 320.7, St E 360.7
ETC AS2
ETC AS1
ETC AS2
ETC AS2 Si
Pipe steels
ETC AS1
ETC AS1
ETC AS2
ETC AS2 Si
Pipe steels
ETC AS1
ETC AS1
ETC AS2
ETC AS2 Si
Pipe steels
St 52, St 52.4
ETC AS1
ETC AS1
ETC AS2
ETC AS2 Si
Standard Packing
ETC AS2
25 Kg PLASTIC BAGS
358
ETC AS2
Approvals
AWS
ETC AS48
A 5.23: F8 AZ - EG-G
AWS
A5.17: F7A0 EL 12
ETC AS1
EN
756: S 4T 0 AR S2
ETC AS2
EN
760: SA AR 1 87 AC
EN
756: S 4T A AR S1
XXXXXXXX
ETC AS1
GB
ETC FXA 28R is an agglomerated rutile type flux for welding general structural steels. It can also be used for welding
fine-grain steels with a yield strength of up to 355 N/mm2. Relatively high silicon pick-up is achieved with the flux and
when used in conjunction with ETC AS1, ETC AS2 wire electrodes manganese pick-up also results. ETC FXA 28R is
particularly well-suited to twin-wire, tandem and multi-wire welding at high speeds. It can also be used with the
two-run technique especially when welding Ihin-walled spiral tubes. On account of its good slag detachability ETC FXA
28R is very commonly used when welding fillets. ETC FXA 28R can be welded on DC or AC at up to 1000 A.
Il flusso ETC FXA 28R del tipo agglomerato rutile indicato per la saldatura di normale carpenteria. Pu essere anche
utilizzato su acciai a grano fine con limite elastico non superiore a 355 N/mm2. Ha un comportamento attivo in Mn e Si
che lo rende idoneo alla saldatura fino a tre passate. Pu essere impiegato anche a filo doppio ed in tandem. Ottimo
distacco della scoria anche in fondo a cianfrini particolarmente stretti. Indicato per la saldatura sia in corrente continua
che in corrente alternata.
ETC FXA 28R ist ein agglomeriertes Schweispulver der Rutil-Typengruppe geeignet fr den allgemeinen Stahlbau. Es
kann auch zum Schweien an Feinkornbausthlen mit Strecklimit von 355 n/mm2 eingesetzt werden. Das Pulver hat ein
Mn- und Si-aktives Verhalten, wodurch es bis zu drei Nahtgngen eingesetzt werden kann. Auch geeignet fr das
Doppeldraht- oder Tandemverfahren. Gute Schlackenlslichkeit, auch bei besonders engen Wurzelnhten. Geeignet fr
Gleich- und Wechselstrom.
El flux ETC FXA 28R es del tipo aglomerado rutilo, indicado para la soldadura de estructuras en general. Tambin puede
ser usado en aceros de grano fino con lmite elstico no superior a 355 N/mm2. Tiene un comportamiento activo con el
Mn y el Si que le hace idoneo para la soldadura hasta tres pasadas. Puede ser empleado con hilo doble o en tandem.
Excelente desprendimiento de la escoria incluso en pasadas de penetracin en juntas estrechas. Admite tanto corriente
continua como alterna hasta 1000 A.
SiO2
19 %
17 %
52 %
Mo + FeO
17 %
Basicity to Boniszewski
0,4
Metallurgical Behaviour
Main Constituents
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS1
0.03-0.05
0.9-1.4
0.6-1
ETC AS2
0.025-0.05
1.1-1.5
0.5-1.1
ETC AS48
0.03-0.05
1.2-1.6
0.6-1
0.6-0.9
0.4
With wire
Mechanical Properties
With Wire
Heat Treatment
Tensile Strength
2
N/mm
510 - 650
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
22 min
ETC AS1
As Welded
ETC AS2
As Welded
520 - 650
400 min
22 min
ETC AS48
As Welded
550 - 690
470 min
22 min
359
+ 20
ETC AS1
- 80
- 101
27 min
ETC AS2
27 min
ETC AS48
30 min
Application
Material
General structural
steels
ETC AS1
ETC AS1
ETC AS2
General structural
steels
ETC AS1
ETC AS1
ETC AS2
Pipe steels
ETC AS1
ETC AS1
ETC AS2
Pipe steels
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St E 320.7, St E 360.7
ETC AS2
ETC AS1
ETC AS2
Pipe steels
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St 52, St 52.4
ETC AS1
ETC AS1
ETC AS2
Standard Packing
ETC AS2
360
ETC FX 42R
Classification
AWS
A5.17: F7AZ-F7PZ EL 12
ETC AS1
Approvals
AWS
ETC AS2
EN
760: AR 1 88 AC
XXXXXXXX
GB
FX 42R is an agglomerated aluminate-rutile type flux for welding general structural steels, pressure vessel steels and
pipe steels as well as fine-grain steels with a yield strength of up to 355 N/mm. High silicon and manganese pick-up is
obtained with this flux and it can therefore be combined with wire electrodes ETC AS1, ETC AS2 and ETC AS 2Si. ETC FX
42R is well suited to high-speed welding with the twin-wire process, as well as to tandem and multi-wire welding. The
metallurgical behaviour of this flux mean that it can be used to good effect when welding with the two-run tecnique, e.g.
longitudinal pipeline welds or spiral tubes in thin materials.
A further application is the welding of pipe-web-pipe joints or membrane wall welds. On account of the goods slag
detachability ETC FX 42R is particularly suitable for fllet welding applications.
ETC FX 42R can be welded with DC or AC at up to 1000 A. When using DC the wire electrode should be connected to the
+pole.
Damp flux should be redried at 300-350C.
Grain size in accordance with DIN 32 522: 2-16.
ETC FX 42R un flusso agglomerato rutil-alluminio indicato per la saldatura di acciai non legati e a grano fine con limite
elastico max. 355 N/mm2.Il deposito additivato con Silicio e Manganese ed particolarmente bilanciato per limpiego
con fili del tipo ETC AS1, ETC AS2, ETC AS2Si. Lelevata conducibilit elettrica consente alte velocit di saldatura sia con
procedimento a monofilo che a doppio filo in tandem o twin-arc.
Indicato per saldatura dangolo o testa a testa a passate contrapposte. Il distacco della scoria estremamente facile,
tale da consentire limpiego anche su cianfrini molto stretti. Si pu utilizzare sia in corrente continua che in corrente
alternata con amperaggi massimi di 1000 A. Ottima resistenza al campo magnetico.
In caso di umidit il flusso deve essere ricondizionato ad una temperatura di 300-350 C.
Grano di dimensioni conformi alle DIN 32522: 2-16.
ETC FX 42R ist ein agglomeriertes Schweipulver der Rutil-Aluminat-Typengruppe und geeignet fr das Verschweien
von unlegierten Bausthlen und Feinkornbausthlen mit einer Streckgrenze 355N/mm2. Der Auftrag bewirkt einen
Silizium- und Manganzubrand und eignet sich besonders fr den Einsatz mit einer Elektrode des Typs ETC AS1 und AS2.
Die hohe elektrische Leitfhigkeit erlaubt eine hohe Schweigeschwindigkeit im Einzeldraht-, Doppeldraht-, Tandemoder Twin-Arc-Verfahren. Geeignet fr das Winkel- bzw. Stirnflchenschweien in Lage-Gegenlage. Die leichte
Schlackenlslichkeit erlaubt einen Einsatz auch bei sehr engen Wurzelnhten. Geeignet fr Gleich- und Wechselstrom
bis 1000 A.
Guter Magnetfeldwiderstand. Bei Feuchtigkeit wird ein Nachtrocknen bei 300-350C empfohlen.
Krnung laut DIN 32 522:2-16.
ETC FX 42R es un flux aglomerado de alumino-rutilo indicado para la soldadura de aceros no aleados y de grano fino con
lmite elstico hasta 355 N/mm2. El depsito tiene aditivos de Si y Mn y est particularmente equilibrado, siendo su
empleo con hilos del tipo ETC AS1, ETC AS2, ETC AS2SI. La elevada conductividad elctrica conlleva una alta velocidad
de soldadura tanto con procedimiento monohilo como con doble hilo, en tandem o twin-arc. Indicado para la soldadura
en ngulo o a tope con multipasada. Se destaca que su escoria es extremadamente fcil de eliminar, lo cual permite su
utilizacin en juntas muy estrechas. Puede ser utilizado tanto en c.c. como en c.a., con un amperaje mx. de 1000A.
Optima resistencia al campo magntico. En caso de humedad en el flux debe ser reacondicionado a una temperatura de
300-350C. Talla del grano conforme a DIN 32522: 2-16.
Main Constituents
CaF2
10 %
SiO2 + TiO2
30 %
Al2O3 + MnO
50 %
Basicity to Boniszewski
0,4
Metallurgical Behaviour
361
ETC FX 42R
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS1
0.03-0.08
1.1-1.5
0.6-0.9
ETC AS2
0.04-0.08
1.3-1.7
0.6-0.9
ETC AS2 Mo
0.04-0.08
1.3-1.7
0.6-0.9
0.5
With wire
Mechanical Properties
Tensile Strength
2
N/mm
520 - 620
Heat Treatment
With Wire
Yield Strength
2
N/mm
420 min
Elongation 4d
(%)
22 min
ETC AS1
As Welded
ETC AS2
As Welded
560 - 660
450 min
22 min
ETC AS2 Mo
As Welded
610 - 710
490 min
18 min
Charpy Notch
With Wire
+ 20
ETC AS1
50 min
ETC AS2
50 min
ETC AS2 Mo
50 min
- 80
- 101
Application
For multipass joint welds, typical
values for as-welded condition
Material
Boiler steels
17 Mn 4, 19 Mn 5
ETC AS2
ETC AS1
Boiler steels
15 Mo 3
ETC AS2 Mo
ETC AS2 Mo
Boiler steels
H I, H II
ETC AS1
ETC AS2
ETC AS1
ETC AS2
ETC AS2
Fine-grain
structural steels
ETC AS2
ETC AS2
St E 225 - St E 335
ETC AS1
General structural
steels
ETC AS1
ETC AS1
ETC AS2
General structural
steels
ETC AS1
ETC AS1
ETC AS2
Pipe steels
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St 52, St 52.4
ETC AS1
ETC AS1
ETC AS2
Pipe steels
St E 320.7, St E 360.7
ETC AS2
ETC AS1
ETC AS2
Pipe steels
ETC AS1
ETC AS1
ETC AS2
Pipe steels
ETC AS1
ETC AS1
ETC AS2
Standard Packing
ETC AS2
25 Kg PLASTIC BAGS
362
ETC FX 46R
Classification
AWS
A5.17: F7A0 EM 12K
ETC AS2
Approvals
ABS
ETC AS2
AWS
A5.17: F7AZ EL 12
ETC AS1
LRS
ETC AS2
EN
760: SA CS 1 77 AC
RINA
ETC AS2
XXXXXXXX
Applications and Caratteristics
GB
ETC FX 46R is an agglomerated calcium-silicate type flux, most suited to welding low alloy steels and fine-grain steels.
Its particularly indicated for welding multi-wire and high-speed.
Damp flux should be redried at 300-350C. Grain size in accordance with DIN 32 522: 2-16.
ETC FX 46R un flusso agglomerato calcio-silicato indicato per la saldatura di acciai non legati e a grano fine.
particolarmente indicato per la saldatura in multifilo e ad alte velocit.
In caso di umidit il flusso il flusso deve essere ricondizionato ad un atemperatura di 300-350C. Grano di dimensioni
conforme alle DIN 32 522: 2-16.
ETC FX 46R ist ein agglomeriertes Schweipulver des Typs Kalzium-Silikat, geeignet fr das Verschweien von
unlegierten Bausthlen und Feinkornbausthlen. Es ist besonders fr das Mehrdrahtverfahren bei hoher
Geschwindigkeit geeignet. Feuchtes Pulver mu bei 300-350 C nachgetrocknet werden. Krnung laut DIN 32 522:2-16.
ETC FX 46R es un flux aglomerado calcio-silicato indicado para soldadura de aceros no aleados y de grano fino.
Particularmente indicado en la soldadura multihilo y de alta velocidad. En caso de humedad en el flux, este debe ser
reacondicionado a una temperatura de 300-350C. Talla del grano conforme a DIN 32 522: 2-16.
Main Constituents
Al2O3 + MnO
25 %
CaF2
10 %
SiO2 + TiO2
40 %
CaO + MgO
20 %
Basicity to Boniszewski
Metallurgical Behaviour
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS1
0.04-0.08
0.8-1.3
0.3-0.7
ETC AS2
0.04-0.08
1.1-1.7
0.3-0.7
With wire
Mechanical Properties
ETC AS1
As Welded
Tensile Strength
2
N/mm
420 - 520
ETC AS2
As Welded
520 - 620
Heat Treatment
With Wire
Yield Strength
2
N/mm
360 min
Elongation 4d
(%)
24 min
400 min
24 min
Charpy Notch
With Wire
+ 20
ETC AS1
30 min
ETC AS2
50 min
- 80
- 101
363
ETC FX 46R
Application
For multipass joint welds, typical
values for as-welded condition
Material
Boiler steels
17 Mn 4, 19 Mn 5
ETC AS2
ETC AS2
Boiler steels
H I, H II
ETC AS1
ETC AS2
General structural
steels
ETC AS2
ETC AS2
General structural
steels
ETC AS1
ETC AS1
Pipe steels
St 52, St 52.4
ETC AS2
ETC AS2
Pipe steels
St E 320.7, St E 360.7
ETC AS2
ETC AS2
Pipe steels
X 42
ETC AS1
ETC AS2
Pipe steels
ETC AS1
ETC AS1
Pipe steels
ETC AS2
ETC AS2
Pipe steels
X 46, X 52, X 56
ETC AS2
ETC AS2
Pipe steels
ETC AS1
ETC AS1
Standard Packing
ETC AS2
ETC AS2
ETC AS2
364
ETC FX 27SB
Classification
AWS
A5.17: F7A5-F6P5 EM 12K
ETC AS2
Approvals
AWS
ETC AS2 Mo
A5.23: F7 A2 - EA2 A2
AWS
ETC ASH3
AWS
ETC AS1
EN
760: SA FB 1 65 AC H5
XXXXXXXX
GB
ETC FX 27 SB is an agglomerated fluoride-basic type flux for joint welding general structural steels, pressure vessel
steels, pipe steels and fine-grain steels. ETC FX 27 SB has a high current-carrying capacity and is therefore also suited to
welding fillets with a large throat thickness in steel constructions. The flux has an easily detechable slag. As the bulk
density is low, so is the consumption rate. ETC FX 27 SB can be welded on DC + pole and AC at up to 1200 A. The special
production method ensures that the flux has low moisture pick-up and the weld metal a low hydrogen content. Damp
flux should be redried at 300-350C. Grain size in accordance with DIN 32 522: 2-20.
ETC FX 27 SB un flusso agglomerato di tipo fluor-basico adatto per la saldatura di acciai al carbonio, contenitori a
pressione, carpenteria in acciai e acciai a grano fine.
ETC FX 27 SB un elevato conduttore di corrente, ed perci adatto per la saldatura di cordoni sovrapposti. La scoria di
questo flusso facilmente asportabile, pu essere saldato sia in DC polo +, che in AC fino a 1200 A. Lo speciale metodo di
produzione garantisce un basso contenuto di umidit, ed un basso contenuto di idrogeno nel deposito. Il flusso umido
dovrebbe essere ricondizionato a 300-350C. La granulometria secondo DIN 32 522: 2-20.
ETC FX 27 SB ist ein agglomeriertes Schweipulver der fluoridbasischen Typengruppe und geeignet fr das
Verschweien von Kohlenstoffsthlen, Druckbehltern, Feinkornbausthlen und das Schweien im Stahlbau. ETC FX 27
SB kann in DC Pol +, wie auch in AC bis 1200 A verschweit werden. Das besondere Herstellungsverfahren garantiert
einen niedrigen Feuchtigkeitsgehalt und einen geringen Wasserstoffgehalt im Auftrag. Feuchtes Schweipulver mu bei
300-350C nachgetrocknet werden. Die Krnung ist nach DIN 32 522:2-20.
ETC FX 27 SB es un flux aglomerado del tipo flor-bsico adaptado para la soldadura de aceros al C en recipientes a
presin y trabajos en aceros y aceros de grano fino. ETC FX 27SB tiene una elevada conduccin de corriente y est muy
indicado para la soldadura de multipasadas. Tiene una escoria facilmente eliminable, admite c.c y c.a hasta 1200 A. Su
especial mtodo de produccin garantiza un bajo contenido de humedad y por lo tanto bajo contenido de H2 en el
depsito. El flux hmedo deber ser reacondicionado a 300-350C. Su granulometra es conforme a DIN 32 522: 2 - 20.
CaO + MgO
30 %
Al2O3 + MnO
25 %
CaF2
20 %
SiO2 + TiO2
20 %
Basicity to Boniszewski
1,7
Metallurgical Behaviour
Main Constituents
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS1
0.04-0.08
0.9-1.3
0.5-0.8
ETC AS2
0.04-0.08
0.8-1.2 0.15-0.25
0.5 max
ETC AS2 Mo
0.04-0.08
0.8-1.2
0.5 min
0.3 max
ETC ASH3
0.04-0.08
1.3-1.6 0.15-0.25
With wire
0.1-0.2
365
ETC FX 27SB
Mechanical Properties
Heat Treatment
With Wire
Tensile Strength
2
N/mm
450 - 550
Yield Strength
2
N/mm
360 min
Elongation 4d
(%)
24 min
ETC AS1
As Welded
ETC AS2
As Welded
500 - 600
400 min
24 min
ETC AS2 Mo
As Welded
580 - 680
450 min
20 min
ETC ASH3
As Welded
500 - 600
400 min
24 min
Charpy Notch
With Wire
+ 20
ETC AS1
110 min
95 min
85 min
ETC AS2
90 min
ETC AS2 Mo
90 min
70 min
40 min
ETC ASH3
100 min
- 80
- 101
70 min
366
ETC FX 27SB
Application
For joint welds with two run tech,
typical values for as-welded cond.
Boiler steels
15 Mo 3
ETC ASH3
ETC ASH3
ETC AS2 Mo
Boiler steels
17 Mn 4, 19 Mn 5
ETC AS2
ETC AS2
ETC AS2 Mo
Boiler steels
H I, H II
ETC AS2
ETC AS2
ETC AS2 Mo
Boiler steels
13 Cr Mo 44
ETC AS2 Mo
ETC AS2 Mo
Fine-grain
structural steels
St E 420, W St E 420
ETC AS2 Mo
ETC AS2 Mo
Fine-grain
structural steels
St E 225, W St E 255
ETC AS2
ETC AS2
ETC AS2 Mo
Fine-grain
structural steels
T St E 380
ETC ASH3
Fine-grain
structural steels
St E 315, W St E 315
ETC AS2
ETC AS2
ETC AS2 Mo
Fine-grain
structural steels
St E 380, W St E 380
ETC ASH3
ETC ASH3
ETC AS2 Mo
Fine-grain
structural steels
T St E 315, T St E 355
ETC ASH3
Fine-grain
structural steels
St E 285, W St E 285
ETC AS2
ETC AS2
ETC AS2 Mo
Fine-grain
structural steels
St E 355, W St E 355
ETC ASH3
ETC ASH3
ETC AS2 Mo
Fine-grain
structural steels
ETC AS2
ETC AS2 Mo
ETC AS2
ETC AS2 Mo
ETC ASH3
ETC AS2 Mo
T St E 255, T St E 285
ETC ASH3
General structural
steels
ETC AS1
General structural
steels
ETC AS2
General structural
steels
St 52-3
ETC AS2
Pipe steels
X 60, X 65, X 70
ETC AS2 Mo
ETC AS2 Mo
Pipe steels
St 52, St 52.4
ETC ASH3
ETC ASH3
ETC AS2 Mo
Pipe steels
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
X 42
ETC AS2 Mo
ETC AS2
Pipe steels
ETC AS2 Mo
ETC AS2 Mo
Pipe steels
ETC ASH3
ETC ASH3
Pipe steels
X46, X 52, X 56
ETC AS2 Mo
ETC AS2 Mo
Pipe steels
ETC AS2
ETC AS2
Standard Packing
ETC AS2
ETC ASH3
Material
ETC AS2 Mo
ETC AS2 Mo
367
ETC AS2
Approvals
ABS
AWS
ETC ASH3
GL
ETC AS2
AWS
ETC AS2 Mo
LRS
ETC AS2
AWS
A5.23:F8A2 - EA4 - A4
ETC AS3 Mo
RINA
AWS
A5.23:F7A2 - EG
ETC AS48
TUV
ETC AS2
EN
760: S A AB 1 67 AC H5
XXXXXXXX
GB
ETC FXA 27 SB is an agglomerated semi basic type flux for joint welding general structural steels, pressure vessel steels,
pipe steels and fine-grain steels. The flux behaviour in terms of manganese is neutral, the use of wires with a relatively
high manganese content is therefore required (ETC AS1 - ETC ASH3) ETC FXA 27 SB is suitable for submerged- arc
twin-wire, tandem and multi-wire welding a well as for welding with the two-run techinique, e.g. in the production of
large pipes. ETC FXA 27 SB can be welded on DC and AC.
Il flusso ETC FXA 27 SB un flusso basico per la saldatura di strutture sollecitate meccanicamente, recipienti a
pressione, tubazioni ed accia a grana fine. Ha un comportamento metallurgico neutro con l'impiego di fili del tipo ETC
AS1 - ETC AS2 - ETC ASH3. Pu essere utilizzato in twin-arc tandem e multipass anche con elevata velocit di deposito.
Ideale per la saldatura di pipe dove si ottengono degli ottimi risultati in termini d produttivit. Pu essere utilizzato sia in
corrente continua che in corrente alternata.
ETC FXA 27 SB ist ein basisches Schweipulver fr das Verschweien von Strukturen mit mechanischer Belastung,
Druckbehltern, Rohrleitungen und Feinkornbausthlen. Bei Einsatz von Draht des typs ETC AS1, ETC AS2 und ETC
ASH3 bewirkt es ein neutrales metallurgisches Verhalten. Es kann in Twin-Arc-, Tandem- und Multipassverfahren auch
mit hoher Schweigeschwindigkeit eingesetzt werden. Besonders geeignet fr das Schweien an Pipeline, wo hohe
Ausbringung bewirkt wird. Kann mit Gleich- und Wechselstrom eingesetzt werden.
ETC FXA 27 SB es un flux bsico para la soldadura de estructuras con elevadas propiedas mecnicas, recipientes a
presin, tubera y acero de grano fino. Tiene un comportamiento metalrgico neutro con el empleo de hilos del tipo ETC
AS1, ETC AS2, ETC ASH3. Puede ser utilizado en twin-arc o tandem y en multipasadas con un elevada velocidad de
depsito. Ideal para soldadura de tubera donde deben ser obtenidos los mejores resultados en trminos de
productividad. Puede ser utilizado en c.c o c.a.
MnO + FeO
9 %
39 %
30 %
SiO2
20 %
Basicity to Boniszewski
1,3
Metallurgical Behaviour
Main Constituents
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS1
0.03-0.06
0.6-1
0.1-0.5
ETC AS2
0.03-0.05
1-1.6
0.2-0.6
0.5 max
ETC AS2 Mo
0.04-0.08
1.1-1.4
0.2-0.6
0.4-0.65
0.3 max
ETC AS3 Mo
0.04-0.08
1.3-1.7
0.2-0.6
0.4-0.65
ETC AS48
0.04-0.08
1.4-1.6
0.2-0.3
0.7
0.4 max
ETC ASH3
0.04-0.08
1.3-1.6
0.1-0.2
With wire
368
As Welded
Tensile Strength
2
N/mm
560-680
ETC AS1
As Welded
450 - 550
360 min
ETC AS2
As Welded
520 - 620
430 min
24 min
ETC AS2 Mo
As Welded
560 - 680
500 min
22 min
Heat Treatment
With Wire
ETC AS 3 Mo
Yield Strength
2
N/mm
490 min
Elongation 4d
(%)
22 min
24 min
ETC AS48
As Welded
500 - 600
450 min
25 min
ETC ASH3
As Welded
500 - 600
400 min
24 min
Charpy Notch
With Wire
+ 20
ETC AS 3 Mo
- 80
- 101
80
ETC AS1
90 min
ETC AS2
40 min
ETC AS2 Mo
90 min
70 min
ETC AS48
100 min
90 min
60 min
70 min
ETC ASH3
90 min
70 min
40 min
50 min
70 min
369
Material
Boiler steels
17 Mn 4
ETC AS2
ETC AS1
ETC AS2
Boiler steels
19 Mn 5
ETC ASH3
ETC ASH3
ETC AS2 Mo
Boiler steels
15 Mo 3
ETC AS2 Mo
ETC AS2 Mo
Boiler steels
H I, H II
ETC AS2
ETC AS1
ETC AS2
Fine-grain
structural steels
St E 285, W St E 285
ETC AS2
ETC AS2
ETC AS2 Mo
Fine-grain
structural steels
St E 315, W St E 315
ETC AS2
ETC AS2
ETC AS2 Mo
Fine-grain
structural steels
T St E 315, T St E 355
ETC ASH3
Fine-grain
structural steels
T St E 380
ETC ASH3
Fine-grain
structural steels
St E 225, W St E 255
ETC AS2
ETC AS2
ETC AS2 Mo
Fine-grain
structural steels
T St E 255, T St E 285
ETC ASH3
Fine-grain
structural steels
St E 355, W St E 355
ETC ASH3
ETC ASH3
ETC AS2 Mo
Fine-grain
structural steels
St E 420, W St E 420
ETC AS2 Mo
ETC AS2 Mo
Fine-grain
structural steels
St E 380, W St E 380
ETC ASH3
ETC ASH3
ETC AS2 Mo
General structural
steels
St 52-3
ETC AS2
ETC ASH3
ETC AS2 Mo
General structural
steels
ETC AS2
ETC AS2
ETC AS2 Mo
General structural
steels
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
ETC ASH3
ETC ASH3
ETC AS2 Mo
Pipe steels
X 42
ETC AS2 Mo
ETC AS2 Mo
Pipe steels
ETC AS2
ETC AS2
Pipe steels
X 60, X 65, X 70
ETC AS2 Mo
ETC AS2 Mo
Pipe steels
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
St 52, St 52.4
ETC ASH3
ETC ASH3
ETC AS2 Mo
Pipe steels
ETC AS2 Mo
ETC AS2 Mo
Pipe steels
X 46, X52, X 56
ETC AS2 Mo
ETC AS2 Mo
Standard Packing
ETC AS2 Mo
25 kg PLASTIC BAGS
370
ETC FX 35B
Classification
AWS
A5.23: F8A8-F6P5 EA2
ETC AS2 Mo
Approvals
AWS
ETC ASH3
AWS
ETC AS2 Ni 1
EN
760: SA FB 1 53 DC H5
XXXXXXXX
GB
ETC FX 35B is an agglomerated fluoride-basic type flux for welding high-tensile finegrain steels as well as heat-resistant
structural steels. In the nuclear sector it can be used for many applications when combined with different wires. It is
best used for joint welding components such as reactor pressure vessels, steam generators, pressurizer, reactor safety
tanks and pipes in the primary and secondary circuits as well as the auxiliary units. ETC FX 35B should be welded on DC+
pole at up to approximately 800 A. Damp flux should be redried at 300-350C. Grain size accordance with DIN 32 522: 2-20.
ETC FX 35B un flusso agglomerato di tipo fluor-basico adatto per la saldatura di acciai a grano fine ed elevato carico di
rottura. E anche adatto per la saldatura di acciai resistenti allo scorrimento a caldo. Nel campo nucleare p essere
usato in molte applicazioni, abbinandolo a diversi fili. E particolarmente adatto per la saldatura di componenti, come
recipienti a pressione per reattori, generatori a vapore,compressori, serbatoi di sicurezza per reattori, nei circuiti primari
e secondari, come pure negli elementi ausiliari. ETC FX 35B deve essere saldato in DC polo + , fino ad un massimo di 800
A circa. Il flusso umido deve essere ricondizionato a 300 - 350C. La granulometria secondo DIN 32 522: 2-20.
ETC FX 35B ist ein agglomeriertes Schweipulver der fluoridbasischen-Typengruppe fr das Verschweien von
Feinkornbausthlen mit hoher Streckgrenze. Es kann auch fr warmfesten Bausthle eingesetzt werden. Im
Nuklearbereich findet es zahlreiche Anwendungsmglichkeiten in Kombination mit verschiedenen Schweidrhten. Es
ist besonders geeignet fr das Verschweien von Bauteilen, z.B. Druckbehlter fr Reaktoren, Dampfkessel,
Kompressoren, Sicherheitsbehlter fr Reaktoren, Rohrleitungen im Primr- und Sekundrbereich sowie
Nebenanlagen. ETC FX 35B ist an Gleichstrom +Pol bis etwa 800 A verschweibar. Feuchtes Pulver ist bei 300-350C
nachzutrocknen. Krnung gem DIN 32 522:2-20.
ETC FX 35B es un flux aglomerado del tipo flor-bsico. Indicado para soldadura de acero de grano fino y elevada carga
de rotura. Est muy indicado para soldadura de aceros resistentes a la fisuracin en caliente. En el campo nuclear puede
ser usado en distintas aplicaciones, suministrando diversos hilos. Est particularmente desarrollado para soldadura de
recipientes a presin para reactores, generadores de vapor, compresores, equipos de seguridad para reactores, en el
circuito primario y secundario, asi como para los elementos auxiliares. ETC FX 35B debe ser soldado en DC+, hasta un
mx. de 800 A. El flux hmedo debe ser reacondicionado a 300-350C. La granulometra es conforme a DIN 32 522: 2 - 20.
Main Constituents
CaO + MgO
35 %
CaF2
30 %
SiO2
10 %
Al2O3 + MnO
20 %
Basicity to Boniszewski
3,1
Metallurgical Behaviour
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS1 Cr Mo 2
0.05-0.08
2.2
0.4-0.6
0.1-0.2
ETC AS1 Cr Mo 5
0.05-0.08
0.4-0.6
0.2-0.3
0.6
ETC AS2 Cr Mo 1
0.05-0.08
0.7-0.9
0.1-0.2
0.5
ETC AS2 Mo
0.04-0.08
0.7-0.9
0.1-0.2
0.5
ETC AS2 Ni 1
0.05-0.08
0.15
0.9-1.2
0.2-0.3
1.15
0.3
ETC ASH3
0.05-0.08
1.2
0.2-0.3
With wire
371
ETC FX 35B
Mechanical Properties
Heat Treatment
With Wire
Tensile Strength
2
N/mm
530-630
Yield Strength
2
N/mm
380 min
Elongation 4d
(%)
24 min
ETC AS1 Cr Mo 1
PWHT
ETC AS1 Cr Mo 1
PWHT
430-530
310 min
30 min
ETC AS1 Cr Mo 2
PWHT
520 - 620
400 min
22 min
ETC AS1 Cr Mo 2
PWHT
550 - 650
450 min
22 min
ETC AS2 Cr Mo 5
PWHT
550-650
450 min
20 min
20 min
PWHT
550 - 650
450 min
ETC AS2 Mo
ETC AS2 Cr Mo 5
As Welded
570 - 670
490 min
20 min
ETC AS2 Ni 1
PWHT
480 - 500
380 min
26 min
ETC AS2 Ni 1
As Welded
500-600
420 min
24 min
ETC ASH3
As Welded
530 - 630
450 min
24 min
Charpy Notch
With Wire
+ 20
ETC AS2 Mo
100 min
70 min
50 min
ETC AS2 Ni 1
100 min
70 min
50 min
ETC ASH3
120 min
70 min
40 min
ETC AS1 Cr Mo 1
ETC AS1 Cr Mo 2
ETC AS2 Cr Mo 5
120 min
ETC AS2 Ni 1
110 min
90 min
70 min
- 80
- 101
90 min
372
ETC FX 35B
Application
For multipass joint welds, typical
values for as-welded condition
ETC ASH3
ETC AS2 Ni 1
ETC ASH3
ETC AS2 Ni 1
ETC ASH3
ETC ASH3
ETC AS2 Ni 1
ETC ASH3
ETC AS2 Ni 1
ETC ASH3
ETC AS2 Ni 1
ETC ASH3
ETC ASH3
ETC ASH3 Ni Mo 1
Heat-resistant steels
13 CrMo44
ETC AS2 Cr Mo 1
Heat-resistant steels
12 Cr Mo 19 5
ETC AS1 Cr Mo 5
Heat-resistant steels
10 Cr Mo 9 10
ETC AS1 Cr Mo 2
TT St 35 N, TT St 35 V
ETC AS2 Ni 2
10 Ni 14
ETC AS2 Ni 2
TT St 41 N, TT St 41 V
ETC AS2 Ni 2
Nuclear steels
15 Mn Ni 63
ETC AS2 Ni 1
Nuclear steels
22 Ni Mo Cr 37
ETC ASH3 Ni Mo 1
Nuclear steels
15 Ni Cu Mo Nb 5
ETC ASH3 Ni Mo 1
Nuclear steels
20 Mn Mo Ni 55
ETC ASH3 Ni Mo 1
Standard Packing
ETC AS2 Ni 1
Material
25 kg PLASTIC BAGS
373
ETC FX 76B
Classification
AWS
A5.23:F7P2-EB3-B3
Approvals
C O N T R O L ETC ASH3
AS
DNV
ETC ASH3
ETC AS1 Cr Mo 2
AWS
A5.23:F7P4-EB2-B2
ETC AS2 Cr Mo 1
AWS
A5.17:F7A6-F7P6 EH12K
ETC ASH3
RINA
AWS
A5.23:F8A6-F8P6 EA2
ETC AS2 Mo
TUV
ETC AS3NiMo1
AWS
A5.23:F7A8-F7P8 ENi1
ETC AS2 Ni 1
TUV
ETC ASH3
AWS
ETC AS2
XXXXXXXX
GB
ETC FX 76B is an agglomerated basic type flux most suited to welded joints on high-tensile, fine-grain steels as well as
steels which are tough at sub-zero temperatures and resistant to ageing. The neutral behaviour of ETC FX 76B in terms of
silicon and manganese pick-up and burn-out implies that it should be welded with wires like ETC ASH3.
The flux is particularly well- suited to welding with tandem and multi-wire processes. As a result of the COD test carricd
out with wire electrode ETC ASH3, ETC FX 76B is widely used for welding offshore components. The weld metal
deposited when ETC FX 76B is used in combination with suitable wire electrodes, satisfies high requirements at sub-zero
temperatures. The resulting slag is short allowing circumferantial welding on small-diameter parts without the risk of
uncontrolled slag. Regularly shaped welds are deposited without reduction of area or interface notches.
The flux can be welded on DC-pole and AC at up to approximately 1000 A. Damp flux should be redried at 300 - 350C.
Grain size in accordance with DIN 32 522: 2-20.
Il flusso ETC FX 76B del tipo agglomerato di tipo fluor basico indicato per la saldatura di strutture altamente
sollecitate,acciai a grano fine, applicazioni a bassa temperatura e acciai debolmente legati
L'ETC FX 76B ha un comportamento neutro per quanto riguarda lapporto di silicio e manganese, per cui necessario
saldare con fili contenenti manganese e silicio in quantit relativamente elevate. Questo flusso particolarmente adatto
per la saldatura in tandem e multi filo.
Indicato per la saldatura in off-shore anche quando viene richiesto il C.T.O.D. Si possono fare saldature circoferenziali
su elementi di diametro sottile, senza correre il rischio di avere problemi di scorificazione.Adatto sia per corrente
continua che per corrente alternata. Il flusso pu essere ricondizionato a 300 - 350C. La granulometria secondo DIN
32522:2-20.
ETC FX76 ist ein agglomeriertes Schweipulver der fluoridbasischen Typengruppe und besonders geeignet fr das
Verbindungsschweien von Komponenten mit groer mechanischer Belastung, Feinkornbausthle, fr das
Verschweien bei niedrigen Temperaturen sowie fr schwach legierte Bausthlen. Das Schweipulver verhlt sich
hinsichtlich Silizium und Mangan neutral, d.h. es erfolgt weder Zu- noch Abbrand, so da Drahtelektroden mit hheren
Mangan- und Siliziumgehalt verwendet werden mssen. Dieses Schweipulver ist besonders fr das Tandem- und
Mehrdrahtschweiverfahren geeignet.
ETC FX 76B wird auf Grund seiner erfolgreichen COD-Prfung bevorzugt im Offshorebereich eingesetzt. Es kann fr das
Schweien von Rundnhten an Bauteilen mit kleinerem Durchmesser eingesetzt werden ohne da die Schlacke
abfliet. Das Schweipulver kann in Gleichstrom Pol+ und Wechselstrom bis 1000 A geschweit werden. Feuchtes
Schweipulver mu bei 300-350C nachgetrocknet werden. Krnung laut DIN 32 522:2-20
ETC FX 76B es un flux aglomerado del tipo flor-bsico para soldadura de estructuras con altas solicitaciones, aceros de
grano fino, apliciones a baja temperatura y aceros debilmente aleados. ETC FX 76B tiene un comportamiento neutro
debido al aporte de Si y Mn, por esto es necesario soldar con hilos con contenidos de Mn y Si relativamente altos. Este
flux est especialmente indicado para la soldadura en tandem o multihilo.
Indicado para la soldadura de off-shore incluso cuando tiene requerimientos de C.T.O.D. Se pueden realizar soldaduras
circunferenciales sobre elementos de dimetro pequeo sin correr riesgos por problemas de escorificacin. Admite
tanto c.c como c.a. El flux puede ser reacondicionado a 300-350C. Su granulometra es conforme a DIN 32 522: 2 - 20.
Main Constituents
SiO2 + TiO2
15 %
CaO + MgO
40 %
Al2O3 + MnO
20 %
CaF2
25 %
Basicity to Boniszewski
3,1
Metallurgical Behaviour
374
ETC FX 76B
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS1CrMo2
0.05-0.08
2.2
0.5-0.8
0.2-0.3
ETC AS1CrMo5
0.05-0.08
0.5-0.8
0.2-0.4
0.6
ETC AS2
0.05-0.08
0.7-1
0.25-0.3
ETC AS2 Mo
0.05-0.08
0.7-1
0.15-0.25
0.5
ETC AS2 Ni 1
0.05-0.08
1-1.3
0.25-0.4
1.2
0.6-1.2 0.05-0.3
With wire
ETC AS2 Ni 3
0.13
3.5
0.15
ETC AS2CrMo1
0.05-0.08
0.7-1
0.2-0.3
0.5
ETC AS3 Mo
0.05-0.08
1-1.4
0.15-0.25
0.5
ETC AS3NiMo1
0.05-0.08
1.3-1.6
0.2-0.4
0.6
ETC AS4
0.05-0.08
1.5-2
0.15-0.25
ETC ASH3
0.05-0.08
1.3-1.5 0.25-0.4
Mechanical Properties
Heat Treatment
Tensile Strength
2
N/mm
550 - 650
Yield Strength
2
N/mm
450 min
Elongation 4d
(%)
22 min
ETC AS1CrMo2
PWHT
ETC AS1CrMo2
PWHT
520 - 620
400 min
22 min
ETC AS1CrMo5
PWHT
550 - 650
450 min
20 min
ETC AS1CrMo5
PWHT
550 - 650
450 min
20 min
ETC AS2
As Welded
450 - 550
360 min
28 min
ETC AS2 Mo
As Welded
580-680
500 min
20 min
ETC AS2 Ni 1
PWHT
480 - 580
380 min
26 min
ETC AS2 Ni 1
As Welded
500 - 600
420 min
24 min
ETC AS2 Ni 3
PWHT
500 - 610
430 min
26 min
ETC AS2 Ni 3
As Welded
565 - 645
460 min
24 min
ETC AS2 Si
As Welded
480 - 560
330 min
24 min
ETC AS2CrMo1
PWHT
530 - 630
380 min
24 min
ETC AS2CrMo1
PWHT
430 - 530
310 min
30 min
As Welded
600 - 700
530 min
18 min
22 min
ETC AS3 Mo
ETC AS3NiMo1
PWHT
630 - 730
540 min
ETC AS3NiMo1
As Welded
650 - 750
540 min
20 min
ETC AS4
As Welded
540-630
470 min
24 min
ETC ASH3
As Welded
540 - 640
450 min
25 min
With Wire
375
ETC FX 76B
Charpy Notch
With Wire
+ 20
ETC AS2
160 min
100 min
ETC AS2 Mo
120 min
100 min
70 min
ETC AS2 Ni 1
130 min
100 min
70 min
50 min
ETC AS2 Ni 3
140 min
120 min
100 min
70 min
ETC AS2 Si
100 min
80 min
ETC AS3 Mo
120 min
100 min
70 min
50
ETC AS3NiMo1
120 min
90 min
70 min
50 min
ETC AS4
130 min
100 min
60 min
ETC ASH3
160 min
140 min
100 min
70 min
ETC AS1CrMo2
100 min
140 min
120 min
90 min
120 min
90 min
70 min
ETC AS1CrMo5
90 min
ETC AS2 Ni 1
110 min
ETC AS2 Ni 3
160 min
ETC AS2CrMo1
150 min
ETC AS3NiMo1
140 min
- 80
- 101
50 min
50 min
70 min
60 min
50 min
376
ETC FX 76B
Application
A St 35, A St 41
ETC ASH3
A St 45. A St 52
ETC ASH3
St E 255. W St E 255
ETC ASH3
St E 285, W St E 285
ETC ASH3
St E 315, W St E 315
ETC ASH3
St E 355, W St E 355
ETC ASH3
St E 380, W St E 380
ETC ASH3
St E 420, W St E 420
ETC ASH3
St E 460, W St E 460
ETC ASH3
St E 500, W St E 500
ETC ASH3
T St E 255
ETC ASH3
ETC AS2 Ni 1
T St E 285
ETC ASH3
ETC AS2 Ni 1
T St E 315
ETC ASH3
ETC AS2 Ni 1
T St E 355
ETC ASH3
ETC AS2 Ni 1
T St E 380
ETC ASH3
ETC AS2 Ni 1
T St E 420
ETC ASH3
ETC AS2 Ni 1
T St E 460
ETC ASH3
T St E 500
ETC ASH3
Heat-resistant steels
15 Mo 3
ETC AS2 Mo
Heat-resistant steels
13 Cr Mo 44
ETC AS2 Cr Mo 1
Heat-resistant steels
10 Cr Mo 9 10
ETC AS1 Cr Mo 2
Heat-resistant steels
12 Cr Mo 19 5
ETC AS1 Cr Mo 5
10 Ni 14
ETC AS2 Ni 2
TT St 35 N, TT St 35 V
ETC AS2 Ni 2
TT St 41 N, TT St 41 V
ETC AS2 Ni 2
Standard Packing
Material
ETC ASH3 Ni Mo 1
377
ETC AS2 Mo
AWS
ETC AS2
AWS
ETC ASH3
EN
760: S A FB 1 55 AC H5
EN
756: S 50 4 FB S2Mo
ETC AS2 Mo
EN
756: S46 6 FB S3 Si
ETC ASH3
Approvals
DNV
ETC ASH3
XXXXXXXX
GB
ETC FXA 76B is an agglomerated basic type flux most suited to welded joints on high-tensile, fine-grain steels as well as
steels which are tough at sub-zero temperatures and resistant to ageing.
The neutral behaviour of ETC FXA 76B in terms of silicon and manganese pick-up and burn-out implies that it should be
welded with wires like ETC ASH3. The flux is particularly well- suited to welding with tandem and multi-wire processes.
As a result of the C.T.O.D. test carried out with wire electrode ETC ASH3, ETC FXA 76B is widely used for welding
offshore components. The flux can be welded on DC and AC. Damp flux should be redried at 300 - 350C.
Il flusso ETC FXA 76B del tipo agglomerato di tipo basico indicato per la saldatura di strutture altamente sollecitate,
anche a bassa temperatura. Ideale per lunione di acciai a grana fine e debolmente legati.
L'ETC FXA 76B ha un comportamento neutro per quanto riguarda lapporto di silicio e manganese, anche nel caso di
utilizzo di fili del tipo ETC ASH3. Tale abbinamento pu soddisfare le pi selettive richieste meccaniche sia in tandem che
in multipass.
Adatto sia per corrente continua che per corrente alternata. Il flusso pu essere ricondizionato a 300 - 350C.
ETC FXA 76B ist ein agglomeriertes Schweipulver der basischen Typengruppe fr das Verschweien von Bauteilen mit
hoher mechanischer Belastung, auch bei niedrigen Temperaturen. Geeignet fr das Verbindungsschweien von
Feinkornbausthlen und schwach legierten Bausthlen. Auch unter Einsatz einer Drahtelektrode des Typs ETC ASH3
bewirkt das Schweipulver ETC FXA 76B hinsichtlich Si und Mn ein neutrales Verhalten.
Dieses Verhalten wird auch sehr hohen mechanischen Ansprchen beim Tandem- und Multipassverfahren gerecht.
Geeignet fr das Offshorebereich, auch von ein C.T.O.D.-Test erforderlich wird. Mit Gleichstrom und Wechselstrom zu
verschweien. Das Schweipulver kann bei 300 - 350C nachgetrocknet werden.
ETC FXA 76B es un flux de tipo aglomerado-bsico, indicado para la soldadura de estructuras con altas solicitaciones,
incluso a baja temperatura. Ideal para la unin de aceros de grano fino y debilmente aleados.
ETC FXA 76B tiene un comportamiento neutro debido al aporte del Si y Mn, incluso en el caso de utilizacin de hilos del
tipo ETC ASH3.Tal combinacin puede satisfacer las mas elevadas propiedades mecnicas, tanto en tandem como en
multipasadas. Puede ser utilizado tanto en c.c. como en c.a. Puede ser reacondicionado a 300 - 350C.
Main Constituents
MgO
28 %
SiO2
15 %
Mn
4 %
CaO
18 %
Basicity to Boniszewski
2,7
Metallurgical Behaviour
378
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS1 Cr Mo 2
0.05-0.08
2.2
0.5-0.8
0.2-0.3
ETC AS1 Cr Mo 5
0.05-0.08
0.5-0.8
0.2-0.4
0.6
ETC AS2
0.05-0.08
0.7-1
0.2-0.3
ETC AS2 Cr Mo 1
0.05-0.08
0.7-1
0.2-0.3
0.5
ETC AS2 Mo
0.05-0.12
0.7-1
0.1-0.2
0.5
ETC AS2 Ni 1
0.05-0.08
1-1.3
0.25-0.4
1.2
ETC AS2 Ni 2
0.05-0.08
0.7-1
0.2-0.3
ETC AS3 Mo
0.05-0.08
1-1.4
0.15-0.25
0.5
ETC AS3 Ni Mo 1
0.05-0.08
1.3-1.6
0.2-0.4
0.6
ETC ASH3
0.05-0.08
1.3-1.5 0.25-0.4
With wire
Mechanical Properties
Heat Treatment
Tensile Strength
2
N/mm
520 - 620
Yield Strength
2
N/mm
400 min
Elongation 4d
(%)
22 min
ETC AS1 Cr Mo 2
PWHT
ETC AS1 Cr Mo 2
PWHT
550 - 650
450 min
22 min
ETC AS1 Cr Mo 5
PWHT
550 - 650
450 min
20 min
ETC AS1 Cr Mo 5
ETC AS2
PWHT
550 - 650
450 min
20 min
As Welded
450 - 550
330 min
28 min
24 min
ETC AS2 Cr Mo 1
PWHT
530 - 630
380 min
ETC AS2 Cr Mo 1
PWHT
430 - 530
310 min
30 min
ETC AS2 Mo
PWHT
550 - 650
480 min
20 min
ETC AS2 Mo
As Welded
550 - 650
480 min
20 min
ETC AS2 Ni 1
PWHT
480 - 580
380 min
26 min
ETC AS2 Ni 1
As Welded
500 - 600
420 min
24 min
ETC AS2 Ni 2
PWHT
500 - 600
430 min
26 min
ETC AS2 Ni 2
As Welded
550 - 650
450 min
24 min
ETC AS3 Mo
As Welded
600 - 700
530 min
18 min
ETC AS3 Ni Mo 1
PWHT
630 - 730
540 min
22 min
ETC AS3 Ni Mo 1
As Welded
650 - 750
540 min
20 min
ETC ASH3
As Welded
540 - 640
450 min
25 min
With Wire
379
ETC AS2
+ 20
100 min
ETC AS2 Ni 1
100 min
70 min
50 min
ETC AS2 Ni 2
120 min
100 min
70 min
ETC AS3 Mo
100 min
70 min
50 min
ETC AS3 Ni Mo 1
120 min
90 min
70 min
ETC ASH3
140 min
100 min
70 min
ETC AS1 Cr Mo 2
ETC AS1 Cr Mo 5
120 min
ETC AS2 Cr Mo 1
ETC AS2 Mo
- 80
- 101
60 min
50 min
90 min
ETC AS2 Mo
30 min
ETC AS2 Ni 1
110 min
90 min
70
ETC AS2 Ni 2
140 min
120 min
90 min
ETC AS3 Ni Mo 1
120 min
90 min
70 min
70 min
380
A St 45. A St 52
ETC ASH3
A St 35, A St 41
ETC ASH3
St E 380, W St E 380
ETC ASH3
T St E 380
ETC ASH3
St E 315, W St E 315
ETC ASH3
St E 420, W St E 420
ETC ASH3
St E 500, W St E 500
ETC ASH3
ETC AS3 Ni Mo 1
T St E 255
ETC ASH3
ETC AS2 Ni 1
St E 285, W St E 285
ETC ASH3
T St E 315
ETC ASH3
ETC AS2 Ni 1
T St E 500
ETC ASH3
ETC AS3 Ni Mo 1
T St E 420
ETC ASH3
ETC AS2 Ni 1
St E 255. W St E 255
ETC ASH3
St E 355, W St E 355
ETC ASH3
T St E 355
ETC ASH3
St E 460, W St E 460
ETC ASH3
T St E 460
ETC ASH3
T St E 285
ETC ASH3
Heat-resistant steels
13 Cr Mo 44
ETC AS2 Cr Mo 1
Heat-resistant steels
12 Cr Mo 19 5
ETC AS1 Cr Mo 5
Heat-resistant steels
15 Mo 3
ETC AS2 Mo
Heat-resistant steels
10 Cr Mo 9 10
ETC AS1 Cr Mo 2
TT St 41 N, TT St 41 V
ETC AS2 Ni 2
TT St 35 N, TT St 35 V
ETC AS2 Ni 2
10 Ni 14
ETC AS2 Ni 2
Standard Packing
ETC AS2 Ni 1
ETC AS2 Ni 1
Material
ETC AS2 Ni 1
25 kg PLASTIC BAGS
381
ETC FX 77SB
Classification
AWS
A5.17:F7AZ-F7PZ EM 12K
ETC AS2
Approvals
AWS
A5.17:F7AZ-F7PZ EL 12
ETC AS1
EN
760: SA AB 1 67 AC
XXXXXXXX
GB
ETC FX 77SB is an agglomerated aluminate-basic type for welding general structural steels, pipe steels, pressure vessel
steels as well as fine-grain steels. Slight silicon pick-up and average manganese pick-up and
average manganese pick-up occur. On account of its metallurgical behaviour, ETC FX 77SB can be used with ETC AS1,
ETC AS2, ETC AS2 Mo wire electrodes.
It is suitable for submerged-arc single-wire, tandem and multi-wire welding as well as when using the two-run
technique, e.g. in the production of large pipes.
ETC FX 77SB has a short slag i.e. circumferantial welding can be carried out on small-diameter workpieces, without the
ride of uncontrollable slag. ETC FX 77SB can be welded on DC and AC at up to 1000A. Damp flux should be redried at 300 350C. Grain size in accordance with DIN 32 522: 2-20.
Il flusso ETC FX 77SB del tipo agglomerato di tipo basico-alluminato, adatto per la saldatura di acciai al carbonio, ed
acciai a grana fine. La riduzione di manganese che si verifica nella media, mentre la riduzione di silicio lieve.
Il flusso indicato pu essere adatto in abbinamento con i fili ETC AS1, ETC AS2 oppure ETC AS2Mo.
ETC FX 77SB ha una buona scorificazione, che lorende adatto alla saldatura circonferenziale su pezzi in opera di piccolo
diametro. Adatto sia per corrente continua che per corrente alternata fino a 1000A. Il flusso umido pu essere
ricondizionato a 300 - 350C. La granulometria secondo DIN 32522:2-20.
ETC FX 77SB ist ein aluminate-basisches Schweipulver fr das Verschweien von Strukturen mit mechanischer
Belastung, Druckbehltern, Rohrleitungen und Feinkornbausthlen. Bei Einsatz von Draht des Typs ETC AS1, ETC AS2
und ETC ASH3 bewirkt es ein neutrales metallurgisches Verhalten. Es kann in Twin-Arc-, Tandem- und
Multipassverfahren auch mit hoher Schweigeschwindigkeit eingesetzt werden. Besonders geeignet fr das
Schweien an Pipeline, wo hohe Ausbringung bewirkt wird. Kann mit Gleich- und Wechselstrom eingesetzt werden.
ETC FX 77 SB es un flux aglomerado del tipo alumino-bsico, desarrollado para soldadura de aceros al C y soldadura de
aceros de grano fino. La reduccin de Mn verificada esta en la media, mientras que la reduccin de Si es leve.
Este flux puede ser combinado con los hilos ETC AS1 ETC AS2 o ETC AS2MO.
ETC FX 77SB tiene una buena solidificcin de escoria, que confiere una buena adaptacin para la soldadura
circunferencial de piezas de poco dimetro. Adpatado tanto para c.c como para c.a hasta 1000A. El flux hmedo puede
ser reacondicionado a 300-3501C. Granulometra conforme a DIN 32 522: 2 - 20.
Main Constituents
Al2O3 + MnO
45 %
SiO2 + TiO2
20 %
CaF2
10 %
CaO + MgO
20 %
Basicity to Boniszewski
1,0
Metallurgical Behaviour
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS1
0.05-0.08
0.7-1.1
0.2-0.4
ETC AS2
0.05-0.08
1.2-1.6
0.2-0.4
ETC AS2 Mo
0.05-0.08
1.2-1.6
0.2-0.4
0.5
With wire
382
ETC FX 77SB
Mechanical Properties
Tensile Strength
2
N/mm
420 - 520
Heat Treatment
With Wire
Yield Strength
2
N/mm
360 min
Elongation 4d
(%)
24 min
ETC AS1
As Welded
ETC AS2
As Welded
500 - 600
400 min
22 min
ETC AS2 Mo
As Welded
600 - 700
450 min
18 min
Charpy Notch
With Wire
ETC AS1
+ 20
90 min
50 min
35 min
ETC AS2
90 min
50 min
35 min
ETC AS2 Mo
65 min
50 min
35 min
- 80
- 101
Application
For joint welds with two run tech,
typical values for as-welded cond.
Boiler steels
13 Cr Mo 44
ETC AS2 Mo
ETC AS2 Mo
Boiler steels
17 Mn 4, 19 Mn 5
ETC AS2
ETC AS2
ETC AS2 Mo
Boiler steels
15 Mo 3
ETC ASH3
ETC ASH3
ETC AS2 Mo
Boiler steels
H I, H II
ETC AS2
ETC AS2
ETC AS2 Mo
General structural
steels
ETC ASH3
ETC AS2
ETC AS2 Mo
General structural
steels
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
X46, X 52, X 56
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
X 42
ETC AS1
ETC AS2
ETC AS2 Mo
Pipe steels
ETC AS1
ETC AS2
ETC AS2 Mo
Pipe steels
X 60, X 65, X 70
ETC AS2 Mo
ETC AS2
ETC AS2 Mo
Pipe steels
St 52, St 52.4
ETC AS2
ETC AS2
ETC AS2 Mo
Pipe steels
St E 210.7, St E 240.7
ETC AS1
ETC AS2
ETC AS2 Mo
Standard Packing
Material
383
AWS
EN
760: SA FB 1 55 AC H5
Approvals
TUV
XXXXXXXX
GB
ETC AL CROMO F 537 is a special agglomerated fluoride-basic type flux best suited to welding heat-resistant steels after
step cooling. Exceptionally low silicon pick-up and neutral behaviour in terms of manganese are typical of the
metallurgical properties of this flux. It can be welded on D.C. and A.C. at up to 800 A. As the bulk density of this flux is low,
so is the rate of consumption. The flux can be welded with the twin-wire process and can also be used for tandem
welding with two or more wire electrodes. Damp flux should de redried at 300-350C. Grain size in accordancc with DIN
32 522: 2-20.
ETC AL CROMO F 537 un flusso speciale agglomerato fluor basico studiato principalmente per la saldatura di acciai
resistenti allo scorrimento a caldo per applicazioni dopo step cooling. Estremamente basso l'apporto di Si e neutro in
termini di Mn, pu essere utilizzato in A.C./D.C. con amperaggi fino a 800 A. Flusso a bassa densit e a basso tasso di
consumo. Il flusso pu essere utilizzato con procedimenti twin-arc o tandem. Il flusso pu essere ricondizionato a
300-350C, le dimensioni del grano sono in accordo con le DIN 32 522: 2-20.
ETC AL CROMO F 537 ist ein agglomeriertes Spezialschweipulver der fluoridbasischen Typengruppe, besonders
geeignet fr das Verschweien von hitzebestndigen Bausthlen und nach Einsatz von Step Cooling. Hinsichtlich Si
erfolgt ein geringer Zubrand, wahrend fr Mn ein neutrales Verhalten erfolgt. Es kann in Gleich- und Wechselstrom bis
800 A verschweit werden. Das Schweisspulver hat ein geringes Schttgewicht mit entsprechend niedrigem
Verbrauch. Es kann fr das Twin-Arc- oder Tandemverfahren eingesetzt werden. Nachtrocknen bei 300-350C. Krnung
laut DIN 32 522:2-20.
ETC AL CROMO F 537 es un flux especial aglomerado tipo flor-bsico, estudiado principalmente para soldadura de
aceros resistentes a la fluencia despus de tratamiento de step-cooling. Tiene un bajsimo aporte de Si y neutro en Mn,
puede ser utilizado en A.C./ D.C con amperajes hasta 800A. Es un flux con baja densidad y una baja tasa de consumo.
Este flux puede ser utilizado con procedimientos twin-arc o tandem. Puede ser reacondicionado a 300-350C.
Granulometra conforme a DIN 32 522: 2 - 20.
CaO + MgO
40 %
CaF2
25 %
Al2O3 + MnO
20 %
SiO2 + TiO2
15 %
Basicity to Boniszewski
~ 2,6
Metallurgical Behaviour
Main Constituents
% Weight
Ni
Mo
Nb
Cu
1 max 0.05-0.25
2.4
1 max 0.05-0.25
0.01-0.025
1 max 0.05-0.25
0.01-0.025
Cr
0.05-0.08
2.2
factor
Mn
Si
<15
<150
384
PWHT
Tensile Strength
2
N/mm
520 - 620
PWHT
500 - 600
400 min
PWHT
660
550 min
20
PWHT
700
570 min
20
Heat Treatment
With Wire
Yield Strength
2
N/mm
420 min
Elongation 4d
(%)
25
25
Charpy Notch
With Wire
+ 20
100 min
100 min
50 min
100 min
50 min
100 min
50 min
- 80
- 101
Application
Material
Creep resistant
steels
10 Cr Mo 9 10
ETC AL CROMO
S 225
Creep resistant
steels
12 Cr Mo 9 10
ETC AL CROMO
S 225
Standard Packing
385
ETC FX 300 IR
Classification
EN
760: SA AF 2 54 DC
Approvals
RINA
ETC AS 22.9.3L
RINA
ETC AS 309L Mo
RINA
ETC AS 316LN
TUV
ETC AS 316L
XXXXXXXX
GB
ETC FX 300 IR is a special semi-basic welding flux used for welding stainless and heat resistant steels in combination
with the wire electrodes of DIN 8556. In respect to the carbon content of the weld metal, ETC FX 300 IR is neutral.
The welds are smooth and have a fine ripple without undercuts at the toe of base metal and without slag residues. Also,
slag detachability is superb, therefore this flux is ideal for fillet welding. It is used on DC with up to 800 A.
Damp flux should be redried at 300-350C. Particle size distribution according to DIN 32 522:2-16.
Il tipo ETC FX 300IR un flusso semi basico, speciale per la saldatura di acciai inossidabili e resistenti al calore in
combinazione a filo conforme a DIN 8556.
I cordoni di saldatura si prestano piani e regolari senza tracce di ossidazione in zona di transizione e senza residui di
scoria.
Il flusso si evidenzia grazie anche alla sua eccellente propriet di rimozione della scoria ed pertanto particolarmente
appropriato per la saldatura in angoli stretti. Adatta per D.C. fino a 800A.
Il flusso umido deve essere ricondizionato a 300 - 350C. Granulometria in base a norma DIN 32 522: 2-16.
ETC FX300 IR ist ein Sonderschweipulver der basischen Typengruppe fr das Verschweien von rostfreien und
hitzebestndigen Bausthlen, in Kombination mit einer Drahtelektrode nach DIN 8556. Hinsichtlich des
Kohlenstoffgehaltes im Schweigut verhalt sich das Schweipulver ETC FX 300 IR neutral. Das Pulver zeichnet sich
durch eine gute Schlackenentfernbarkeit aus und eignet sich daher besonders fr das Schweien von engen Winkeln.
Geeignet fr das Schweien an Gleichstrom +Pol bis 800 A. Feuchtes Schweisspulver mu bei 300-350 C
nachgetrocknet werden. Krnung laut DIN 32 522:2-16.
ETC FX 300IR es un flux semi bsico, especial para la soldadura de de aceros inoxidables y resistentes al calor que se usa
en combinacin con hilos conforme a DIN 8556.
El cordn de soldadra es plano y de aspecto muy regular sin trazas de oxidacin en la zona de transicin y sin residuos
producidos por la escoria, que adems es de fcil eliminacin, lo que le confiere una gran adaptacin a la soldadura de
raiz en juntas de ngulo estrecho. Indicado para C.C. Reacondicionamiento a 300-350C.
Main Constituents
SiO2 + TiO2
10 %
Al2O3 + MnO
35 %
CaF2
50 %
Basicity to Boniszewski
1,8
Metallurgical Behaviour
386
ETC FX 300 IR
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS 22 9 3L
0.03 max
23 min
9 min
3 min
ETC AS 308 H
0.06 max
18 min
9 min
ETC AS 308 L
0.03 max
18 min
9 min
ETC AS 309LMo
0.03 max
21 min
15 min
3 min
With wire
0.025 max
19 min
22 min
4 min
1.5
ETC AS 316
0.06 max
18 min
10 min
2.5 min
ETC AS 316 L
0.03 max
18 min
10 min
2.5 min
ETC AS 318
0.07 max
18 min
10 min
2.5 min
0.07 max
18 min
9 min
0.015 max
18.8
0.6
15
2.75
0.025
0.15
ETC AS 347
ETC AS316 LN
Mechanical Properties
Heat Treatment
Tensile Strength
2
N/mm
550 min
Yield Strength
2
N/mm
350 min
Elongation 4d
(%)
35 min
35 min
ETC AS 308 H
As Welded
ETC AS 308 L
As Welded
500 min
350 min
ETC AS 316
As Welded
550 min
350 min
30 min
ETC AS 316L
As Welded
525 min
350 min
30 min
ETC AS 316LN
As Welded
570 min
390 min
35 min
ETC AS 318
As Welded
600 min
370 min
30 min
ETC AS 347
As Welded
575 min
370 min
30 min
ETC AS311CuL
As Welded
560 min
370 min
35 min
ETCAS2293L
As Welded
680 min
500 min
25 min
ETCAS309LMo
As Welded
600 min
420 min
25 min
With Wire
387
ETC FX 300 IR
Application
Material
Material no.
With wire
Material no.
X 2 Cr Ni Mo N 22 5
1.4462
ETC AS 22 9 3 L
1.4462
X 2 Cr Ni 18 9
1.4306
ETC AS 308 H
1.4316
X 2 Cr Ni 18 8
1.4300
ETC AS 308 L
1.4302
X 5 Cr Ni 18 8
1.4301
ETC AS 308 L
X S Cr Ni Mo 18 10
1.4401
ETC AS 316
1.4403
X 2 Cr Ni Mo 18 10
1.4404
1.4430
X 2 Cr Ni Mo 18 12
1.4435
X 10 Cr Ni Mo Ti 18 10
1.4571
ETC AS 318
X 10 Cr Ni Mo Ti 18 12
1.4573
ETC AS 318
X 10 Cr Ni Mo Nb 18 l0
1.4580
ETC AS 318
X 10 Cr Ni Mo Nb 18 12
1.4583
ETC AS 318
X 10 Cr Ni Ti 18 9
1.4541
ETC AS 347
X S Cr Ni Nb 18 9
1.4543
ETC AS 347
X 10 Cr Ni Nb 18 9
1.4550
X 12 Cr Ni Ti 18 9
1.4870
Standard Packing
1.4576
1.4551
25 Kg PLASTIC BAGS
388
Approvals
ETC AS 309LMo
RINA
ETC AS 22 9 3L
TUV
ETC AS 316L
XXXXXXXX
Applications and Caratteristics
GB
ETC FXA 300IR is a special agglomerated flux used to weld austenitic stainless steels even when stabilised. ETC FXA
300IR has a chromium compensation. The flux is particularly well-suited to welding with single wire and multiwire.
Suitable to weld thin plate at high travel speed. Excellent slag detachability also on hot plates.
I1 flusso ETC FXA 300IR del tipo agglomerato indicato per la saldatura di acciai inox austenitici anche se stabilizzati. E'
compensante per quanto riguarda il contenuto di Cr. Indicato sia per la saldatura a filo singolo che a pi fili. Adatto per la
saldatura di spessori sottili ad alte velocit di lavoro. Ottima rimozione della scoria anche su lamiere calde.
ETC FXA 300IR ist ein agglomeriertes Schweisspulver fr das Verschweien von rostfreien, austenitischen, auch
stabilisierten Bausthlen. Es verhlt sich neutral hinsichtlich des Kohlenstoffgehaltes. Eignet fr das Einzeldraht- und
Mehrdrahtverfahren. Es knnen auch Bauteilen mit kleinerem Durchmesser bei hoher Geschwindigkeit verschweit
werden. Gute Schlackenentfernbarkeit auch bei warmen Blechen.
ETC FXA 300IR es del tipo aglomerado indicado para la soldadura de aceros inoxidables austenticos incluso
estabilizados. Esta compensado considerando su contenido de Cr. Indicado para la soldadura con un solo hilo o
multihilos. Desarrollado para soldadura de espesores pequeos y con alta velocidad de trabajo. Excelente eliminacin de
la escoria incluso con metal base caliente.
Main Constituents
SiO2
7 %
54 %
Al2O3
37 %
Basicity to Boniszewski
2,2
Metallurgical Behaviour
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS 22 9 3L
0.03 max
21.5 min
8 min
3 min
0.12-0.18
ETC AS 308H
0.06 max
18 min
9 min
ETC AS 308L
0.03 max
18 min
9 min
0.35 max
ETC AS 309LMo
0.03 max
21 min
15 min
3 min
0.025 max
19 min
24 min
4 min
1.5
ETC AS 316
0.06 max
18 min
11 min
2.5 min
0.04-0.06
0.35 max
ETC AS 316L
0.03 max
18 min
10 min
2.5 min
ETC AS 318
0.07 max
18 min
10 min
2.5 min
ETC AS 347
0.07 max
18 min
9 min
0.04-0.06
0.35 max
With wire
389
With Wire
Tensile Strength
2
N/mm
540 min
Yield Strength
2
N/mm
350 min
Elongation 4d
(%)
25 min
ETC AS 22 9 3L
As Welded
ETC AS 308H
As Welded
550 min
350 min
35 min
ETC AS 308L
As Welded
500 min
350 min
35 min
ETC AS 309LMo
As Welded
600 min
370min
25 min
As Welded
570 min
420 min
30 min
ETC AS 316
As Welded
550 min
370 min
30 min
ETC AS 316L
As Welded
525 min
350 min
30 min
ETC AS 318
As Welded
600 min
390 min
30 min
ETC AS 347
As Welded
575 min
500 min
30 min
Application
Material
Material no.
With wire
Material no.
X 2 Cr Ni Mo N 22 5
1.4462
ETC AS 22 9 3 L
~ 1.4462
X 2 Cr Ni 18 9
1.4306
ETC AS 308H
1.4316
X 5 Cr Ni 18 8
1.4301
ETC AS 308L
X 2 Cr Ni 18 8
1.4300
ETC AS 308L
1.4302
X S Cr Ni Mo 18 10
1.4401
ETC AS 316
1.4403
X 2 Cr Ni Mo 18 10
1.4404
1.4430
X 2 Cr Ni Mo 18 12
1.4435
X 10 Cr Ni Mo Nb 18 l0
1.4580
ETC AS 318
X 10 Cr Ni Mo Ti 18 10
1.4571
ETC AS 318
X 10 Cr Ni Mo Ti 18 12
1.4573
ETC AS 318
X 10 Cr Ni Mo Nb 18 12
1.4583
ETC AS 318
X 10 Cr Ni Ti 18 9
1.4541
ETC AS 347
X S Cr Ni Nb 18 9
1.4543
ETC AS 347
X 12 Cr Ni Ti 18 9
1.4870
X 10 Cr Ni Nb 18 9
1.4550
Standard Packing
1.4576
l.4551
390
ETC FX 300B
Classification
AWS
A5.23: F 62PZ EB9-B9
EN
Approvals
ETC AS KV7M
XXXXXXXX
760: SA FB 2 55 AC H5
GB
ETC FX 300 B is a special agglomerated, fluoride-basic type flux welding stainless and heat-resistant steels when used in
conjunction with wire electrodes to DIN 8556. In terms of weld metal C content, the behaviour of ETC FX 300 B can be
described as neutral, thus if suitable wires are used, ELC quality steels may be welded.
In terms of silicon and manganese, the metallurgical behaviour is neutral, i.e. there is neither pick-up nor burn-out.
Manganese burn-out only occurs when wires with a high manganese content are used.
ETC FX 300 B is intended for joint welding large cross-sections. It is one of the range of controlled-hydrogen fluxes,
which deposit a weld metal with a low diffusible hydrogen content.
ETC FX 300 B is particularly suited to tandem and multi-wire welding. Smooth welds with a good finish and free from
notches in the transition zone are a further advantage of this flux.
It is equally suited to welding on DC+ and AC at up to 800A.
Damp flux should be redried at 300-350C. Grain size in accordance with DIN 32 522: 2-20.
ETC FX 300 B un flusso basico per la saldatura degli acciai inossidabili a struttura austenitica e austeno-ferritica,
nonch stabilizzati. Da un punto di vista metallurgico ha un comportamento moderatamente compensante per quanto
riguarda il Cromo. E indicato per la saldatura di acciai austenitici anche del tipo E.L.C.
In termini di Manganese ha unazione compensante nel caso di fili con contenuti normali di Manganese e riducente solo
nel caso si utilizzino fili alto legati in Manganese. LETC FX 300 B indicato per la saldatura di grossi spessori anche in
multipass. Il deposito a bassissimo contenuto di Idrogeno ed ha una grande resistenza alle fessurazioni. Indicato per la
saldatura sia in corrente alternata che in corrente continua. Il flusso pu essere ricondizionato a temperature comprese
tra i 300 ed i 350C. La granulometria conforme alle DIN 32 522: 2-20.
ETC FX 300 B ist ein basisches Schweisspulver fr das Verschweien von rostfreien, austenitischen und
austeno-ferritischen, auch stabilisierten Bausthlen. Es hat ein Chromabbrand ausgleichendes Verhalten und ist fr das
Verschweien von austenitischen Bausthlen (auch des Typs E.L.C.) geeignet. Beim Einsatz von Drahtelektroden mit
einem normalen Mangangehalt hat es hinsichtlich des Mangans ein ausgleichendes Verhalten. Ein Abbrand erfolgt nur
beim Einsatz von Elektroden mit einem hohen Mangangehalt. ETC FX 300 B ist geeignet fr das Verschweien von dicken
Werkstcken, auch im Multipassverfahren. Der Auftrag hat einen sehr geringen Wasserstoffgehalt und hohe
Ribestndigkeit. Fr das Schweien in Gleich- oder Wechselstrom geeignet. Das Schweisspulver kann bei 300-350C
nachgetrocknet werden. Krnung nach DIN 32 522:2-20.
ETC FX 300B es un flux bsico para la soldadura de aceros inoxidables de estructura austentica y austentica-ferrtica no
estabilizadas. Desde un punto de vista metalrgico tiene un comportamiento moderamente compensatorio por su
relacin con el Cr. Est indicado para la soldadura de aceros austenticos y tambin del tipo ELC . El Mn tiene una accin
equilibrante en el caso de utilizar hilos con contenidos normales de este elemento y de reduccin solo en el caso de
utilizar hilos con alta aleacin de Mn. ETC FX 300 B est indicado para soldadura de grandes espesores o multipasada. El
depsito posee un bajsimo contenido de H2 que le confiere una gran resistencia a la fisuracin. Indicado para la
soldaura tanto en c.a como en c.c. El flux puede ser reacondicionado a temperaturas comprendidas entre 300 y 350C.
Granulometra conforme a DIN 32 522: 2 - 20.
Main Constituents
Basicity to Boniszewski
CaO + MgO
40 %
CaF2
25 %
SiO2 + TiO2
15 %
Al2O3 + MnO
20 %
~ 2,7
Metallurgical Behaviour
391
ETC FX 300B
All Weld Metal Chemical Analysis Values (typical values)
C
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS 22 9 3L
0.03 max
23
0.1
ETC AS 308L
0.03 max
18 min
9 min
0.025 max
20
25
4.6
0.13
1.5
ETC AS 316L
0.03 max
18 min
10 min
2.5 min
ETC AS 316N
0.03 max
20
16
0.15
ETC AS 318
0.07 max
18 min
10 min
2.5 min
ETC AS 347
0.07 max
18 min
9 min
ETC AS 625
0.03 max
20-23
60 min
8-10
3.5
ETC AS 82
0.03 max
19-22
74 min
2.5
ETC AS KV7M
0.07 max
8.1
0.65
0.38
0.38-0.39
0.93
0.09
335 max
0.35
With wire
Mechanical Properties
Heat Treatment
With Wire
Tensile Strength
2
N/mm
650 min
Yield Strength
2
N/mm
350min
Elongation 4d
(%)
25 min
ETC AS 22 9 3 L
As Welded
ETC AS 308 L
As Welded
550 min
350 min
35 min
ETC AS 311 Cu L
As Welded
560 min
380 min
35 min
ETC AS 316 L
As Welded
550 min
370 min
30 min
ETC AS 316 N
As Welded
600 min
410 min
30 min
30 min
ETC AS 318
As Welded
600 min
370 min
ETC AS 347
As Welded
575 min
370min
30 min
ETC AS 625
As Welded
760 min
450 min
23 min
PWHT
680 min
550 min
22 min
ETC AS KV7M
Charpy Notch
With Wire
+ 20
ETC AS 22 9 3 L
100 min
ETC AS 308 L
75 min
ETC AS 311 Cu L
60 min
ETC AS 316 L
75 min
ETC AS 316 N
120 min
ETC AS 318
65 min
ETC AS 347
65 min
ETC AS 625
60 min
- 80
- 101
70 min
392
ETC FX 300B
Application
Material no.
With wire
Material no.
X 2 Cr Ni Mo N 22 5
1.4462
ETC AS 22 9 3 L
~ 1.4462
X 5 Cr Ni 18 8
1.4301
ETC AS 308
X 5 Cr Ni 18 8
1.4301
ETC AS 308
X 2 Cr Ni 18 9
1.4306
ETC AS 308
X 2 Cr Ni 19 11
1.4306
ETC AS 308 L
X 5 Cr Ni Mo 18 10
1.4401
ETC AS 316
X 2 Cr Ni Mo 18 12
1.4435
ETC AS 316 L
X 2 Cr Ni Mo 18 10
1.4404
ETC AS 316 L
1.4455
X 2 Cr Ni Mo 18 10
1.4404
ETC AS 316 L
1.4430
X 2 Cr Ni Mo 18 12
1.4435
ETC AS 316 L
12 Ni 19
1.5680
ETC AS 316 N
X 8 Ni 9
1.5662
ETC AS 316 N
10 Ni 14
1.5637
ETC AS 316 N
X 10 Cr Ni Mo Nb 18 12
1.4583
ETC AS 318
X 10 Cr Ni Mo Nb 18 12
1.4583
ETC AS 318
X 10 Cr Ni Mo Ti 18 10
1.4571
ETC AS 318
X 10 Cr Ni Mo Ti 18 12
1.4573
ETC AS 318
X 10 Cr Ni Mo Nb 18 10
1.4580
ETC AS 318
X 10 Cr Ni Mo Ti 18 10
1.4571
ETC AS 318
X 10 Cr Ni Mo Nb 18 l0
1.4580
ETC AS 318
X 10 Cr Ni Mo Ti 18 12
1.4573
ETC AS 318
X 10 Cr Ni Ti 18 9
1.4541
ETC AS 347
X 10 Cr Ni Nb 18 9
1.4550
ETC AS 347
X 12 Cr Ni Ti 18 9
1.4878
ETC AS 347
X 12 Cr Ni Ti 18 9
1.4878
ETC AS 347
X 5 Cr Ni Nb 18 9
1.4543
ETC AS 347
Standard Packing
1.4302
1.4316
1.4455
1.4576
Material
25 kg PLASTIC BAGS
393
ETC FX 350 B
Classification
EN
760: SA CS 3 97 CrMo AC
Approvals
XXXXXXXX
Applications and Caratteristics
GB
ETC FX 350 B is an agglomerated, alloy-fortified surfacing flux intended for use with a low-alloy wire. The alloying effect
is greatly dependent on the welding data chosen. The optimum parameters when welding with wires 4 mm in diameter
are DC and AC. It should be stored in a dry condition.
Damp flux should be redried at 300C.
ETC FX 350 B un flusso agglomerato speciale per riporti anti usura bilanciato per avere un deposito di 350 Hb nel caso
venga abbinato a fili del tipo ETC AS1. Si consiglia lutilizzo con filo di diametro 4,00 mm, 600 A, 32 V e velocit di 50
cm/min. Indicato per la saldatura sia in corrente continua che in corrente alternata. Il flusso pu essere ricondizionato a
300C.
ETC FX 350B ist ein agglomeriertes Spezialschweipulver fr auflegiertes, verschleifestes Auftragschweien, fr einen
Auftrag 350 Hb bei eventueller Kombination mit Schweidraht des Typs ETC AS1. Es wird ein Draht mit Durchmesser
4.00mm, 600 A, 32 V und einer Geschwindigkeit von 50 cm/Min. empfohlen. Geeignet fr das Schweien an Gleich- und
Wechselstrom. Das Schweisspulver kann bei 300C nachgetrocknet werden.
ETC FX 350 B es un flux aglomerado especial para recargues antidesgaste equilibrado para conseguir un depsito de 350
Hb en caso de ser combinado con un hilo del tipo ETC AS1. Se aconseja la utilizacin con hilo de dimetro 4,00 mm , 600
A 32 V y velocidad de 50 cm/min. Indicado para soldadura tanto en c.c como en c.a. El flux puede ser reacondicionado a
300C.
ETC AS1
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
0.25
1.7
0.5
0.4
Mechanical Properties
With Wire
Flux
ETC AS1
350-450
For alloy welding of coupling parts, piston rods ends and excavator parts.
Applications
Hardness * HB 30
ETC FX 350 B
Standard Packing
394
ETC FX IRC
Classification
EN
760: SA CS 2 99 Cr AC
Approvals
XXXXXXXX
GB
ETC FX IRC is an agglomerated flux for joint welding and strip cladding with chrome, chrome nickel, and chrome nickel
molybdenum consumables. It is also suitable when cladding with nickel-based alloys. The flux has a bulk density of
approx. 1 kg/dm3. Flux consumption is aproximately 650g per kg weld metal. ETC FX IRC has chrome compensation. This
flux may be welded on either AC or DC. When used for cladding, however, the best results are abtained on DC (+pole).
The flux can be supplied in metal drums to prevent moisture pick-up.
Damp flux should be redried at 300-350C. Grain size in accordance with DIN 32 522: 2-20.
ETC FX IRC un flusso agglomerato specifico per la placcatura a nastro. Indicato per essere utilizzato con nastri
austenitici Cr Ni, Cr Ni Mo. Pu essere impiegato anche per leghe alto legate in Nichel. Il flusso caratterizzato da una
bassa densit e ne consegue un limitato consumo per kg di materiale depositato. Si pu saldare sia in corrente continua
che in corrente alternata. Il flusso pu essere ricondizionato a 300-350C. La granulometria conforme alle normative
DIN 32 522: 2-20.
ETC FX IRC ist ein agglomeriertes Spezialschweipulver fr das Bandplattieren. Geeignet fr das Schweien mit
austenitischen Cr-Ni-, Cr-Ni-Mo-Zustzen. Es kann auch fr Legierungen mit einem hohen Nickelgehalt eingesetzt
werden. Das Schweisspulver hat ein geringes Schttgewicht mit entsprechend niedrigem Verbrauch. Fr das
Schweien an Gleich- oder Wechselstrom geeignet. Das Schweisspulver kann bei 300-350C nachgetrocknet werden.
Die Krnung entspricht DIN 32 522:2-20.
ETC FX IRC es un flux aglomerado especfico para el plaqueado mediante banda. Indicado para ser utilizado con fleje
austentico Cr Ni, Cr Ni Mo. Puede ser empleado tambin para aleaciones de alto contenido en Ni. El flux est
caracterizado por tener una baja densidad y conseguir una limitacin de consumo por kg de material depsitado. Se
puede soldar tanto en c.c como en c.a. El flux puede ser reacondicionado a 300 - 350C. Granulometra acorde con DIN 32
522: 2 - 20.
Main Constituents
Basicity to Boniszewski
CaO + MgO
20 %
CaF2
10 %
Al2O3 + MnO
25 %
SiO2 + TiO2
35 %
1,0
Cr
Mn
Si
% Weight
Ni
Mo
Nb
Cu
ETC AS 308L
0.03 max
18 min
9 min
ETC AS 316L
0.03 max
18 min
10 min
2.5 min
ETC AS 318
0.07 max
18 min
10 min
2.5 min
ETC AS 347
0.07 max
18 min
9 min
With wire
Mechanical Properties
With Wire
Heat Treatment
Tensile Strength
2
N/mm
550 min
Yield Strength
2
N/mm
350 min
Elongation 4d
(%)
35 min
ETC AS 308L
As Welded
ETC AS 316L
As Welded
550 min
370 min
30 min
ETC AS 318
As Welded
600 min
370 min
30 min
ETC AS 347
As Welded
575 min
350 min
30 min
395
ETC FX IRC
Charpy Notch
With Wire
+ 20
ETC AS 308L
55 min
ETC AS 316L
55 min
ETC AS 318
45 min
ETC AS 347
45 min
- 80
- 101
Application
Material
Material no.
With wire
Material no.
X 2 Cr Ni 19 11
1.4306
ETC AS 308L
1.4316
X 2 Cr Ni Mo 18 12
1.4435
ETC AS 316 L
X 2 Cr Ni Mo 18 10
1.4404
ETC AS 316L
X 10 Cr Ni Mo Ti 18 10
1.4571
ETC AS 318
X 10 Cr Ni Mo Ti 18 12
1.4573
ETC AS 318
X 10 Cr Ni Mo Nb 18 l0
1.4580
ETC AS 318
X 10 Cr Ni Mo Nb 18 12
1.4583
ETC AS 318
X 10 Cr Ni Ti 18 9
1.4541
ETC AS 347
X 12 Cr Ni Ti 18 9
1.4878
ETC AS 347
X 10 Cr Ni Nb 18 9
1.4550
ETC AS 347
X 5 Cr Ni Nb 18 9
1.4543
ETC AS 347
Standard Packing
1.4430
1.4576
l.4551
396
ETC FX 300P
Approvals
Classification
XXXXXXXX
GB
Agglomerated flux for submerged arc cladding of inox materials AISI 300 Cr-Ni stabilizing and not.
Flusso agglomerato per placcatura in arco sommerso di materiali serie inox AISI 300 Cr Ni stabilizzati e non.
Agglomeriertes Schweipulver fr Plattierung im UP-Verfahren bei rostfreien Bausthlen des Typs AISI 300 Cr-Ni,
stabilisiert und nicht stabilisiert.
Flux aglomerado para plaqueado mediante arco sumergido de materiales serie inoxidables AISI 300 Cr - Ni
estabilizados o no.
Basicity to Boniszewski
~ 1,0
Current Condition
DC +
Grain Size
0,4 - 1,2
2h x 300C
Standard Packing
DRUM 30kG
Redrying
397
ETC FX 400P
Classification
Approvals
XXXXXXXX
GB
Agglomerated flux for submerged arc cladding of inox materials AISI 400 Cr
Flusso agglomerato per placcatura in arco sommerso di materiali serie inox AISI 400 Cr.
Agglomeriertes Schweipulver fr Plattierungen im UP-Verfahren bei rostfreien Bausthlen des Typs AISI 400 Cr.
Flux aglomerado para plaqueado mediante arco sumergido de materiales serie inox AISI 400 Cr.
Basicity to Boniszewski
~ 1,0
Current Condition
DC +
Grain Size
0,4 - 1,2
Redrying
2h x 300C
Standard Packing
DRUM 30kG
398
Classification
AWS
A5.17: EL 12
EN
756: S1
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1
0.1
0.5
0.02
0.02
Standard Packaging
Diameter (mm)
2.50
3.20
Spool
Weight
Kg
1.60
2.00
2.40
K 415
27
36505506
36505509
36505511
36505514
ETC AS2
4.00
4.75
5.00
36505516
36505543
Classification
AWS
A5.17: EM 12K
EN
756: S2
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1
0.1
0.07
0.01
0.01
Standard Packaging
Diameter (mm)
2.50
3.20
Spool
Weight
Kg
1.60
2.00
2.40
K 415
27
36506006
36506009
36506011
36506014
ETC ASH3
4.00
4.75
5.00
36506016
36506043
Classification
AWS
A5.17: EH 12K
EN
756: S3 Si
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1
0.3
1.7
0.04
0.01
0.006
Spool
Weight
Kg
1.60
2.00
2.40
K 415
27
36507509
36507511
Diameter (mm)
2.50
3.20
36507514
ETC AS48
4.00
4.75
5.00
36507516
36507543
Standard Packaging
Classification
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1
0.25
0,25
0,7
0.4
0.02
0.02
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K 415
27
36508006
36508009
36508011
Diameter (mm)
2.50
3.20
36508014
4.00
4.75
5.00
36508016
36508043
399
Classification
AWS
A5.23: EA2
EN
756: S2 Mo
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1
0.2
0.5
Standard Packaging
Diameter (mm)
2.50
3.20
Spool
Weight
Kg
1.60
2.00
2.40
K415
27
37012009
37012012
37012014
ETC AS KV7M
4.00
4.75
5.00
37012016
Classification
AWS
A.23: EB9
Si
Mn
Mo
Cr
Ni
Cu
0.07-0.13
1.1 max
0.8-1.2
8-9.5
0.4-1
0.1 max
Nb
0.03-0.1
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37017809
Diameter (mm)
2.50
3.20
37017812
ETC AS1 Cr Mo 2
4.00
4.75
5.00
Classification
AWS
A5.23: EB3
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.12
0.2
0.5
2.5
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
Diameter (mm)
2.50
3.20
37017012
37017013
ETC AS1 Cr Mo 5
4.00
4.75
5.00
37017016
Classification
AWS
A5.23: EB6
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1 max
0.3
0.5
0.6
5.5
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
Diameter (mm)
2.50
3.20
37017512
37017513
4.00
4.75
5.00
37017516
400
Classification
AWS
A5.23: EB2
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.12
0.2
0.5
1.2
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
27
37016811
Diameter (mm)
2.50
3.20
37016814
ETC AS2 Ni 1
4.00
4.75
5.00
37016816
Classification
AWS
A5.23: E Ni1
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1
0.15
1.1
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K 415
25
Diameter (mm)
2.50
3.20
37014012
37014013
ETC AS3 Ni Mo 1
4.00
4.75
5.00
37014016
Classification
AWS
A5.23: EM2
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.045
0.3
1.4
0.3
0.1
1.5
0.06
0.007
0.006
Standard Packaging
Weight
Kg
1.60
2.00
2.40
K415
25
37015511
Diameter (mm)
2.50
3.20
37015514
4.00
4.75
5.00
37015516
Spool
401
Classification
AWS
A5.23: EB3
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1
0.1
0.5
2.5
0.15
0.032
0.004
0.001
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
27
Diameter (mm)
2.50
3.20
37018214
4.00
4.75
5.00
37018216
37018218
Classification
AWS
A5.23: EG
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1
0.7
2.5
0.25
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
27
Diameter (mm)
2.50
3.20
37018414
4.00
4.75
5.00
37018416
37018418
Classification
AWS
A5.23: EG
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1
0.7
0.25
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
27
Diameter (mm)
2.50
3.20
37018514
4.00
4.75
5.00
37018516
37018518
402
Classification
AWS
A5.9: ER 308H
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.05
0.4
1.8
0.2
20
9.5
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
Diameter (mm)
2.50
3.20
37510212
37510215
ETC AS 308L
4.00
4.75
5.00
Classification
AWS
A5.9:ER 308L
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.02
0.2
1.8
0.1
20
10.2
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37510009
Diameter (mm)
2.50
3.20
37510012
37510015
ETC AS 309L
4.00
4.75
5.00
37510016
Classification
AWS
A5.9: ER 309L
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.02
0.45
1.8
0.2
24
13.5
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37510509
Diameter (mm)
2.50
3.20
37510512
37510515
ETC AS 309LMo
4.00
4.75
5.00
37510516
Classification
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.02
0.4
1.5
2.7
21.5
12.5
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37510709
Diameter (mm)
2.50
3.20
37510712
37510715
4.00
4.75
5.00
37510716
403
Standard Packaging
Classification
AWS
A5.9: ER310
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.12
0.45
1.8
0.3
26
20.8
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37511009
Diameter (mm)
2.50
3.20
37511012
37511015
4.00
4.75
5.00
37511016
Classification
AWS
A5.9: ER 385
Si
Mn
Mo
Cr
Ni
Cu
-0.025
0.4
1.9
4.6
20
25
0.1-0.15
Nb
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
Diameter (mm)
2.50
3.20
37511212
37511215
ETC AS 312
4.00
4.75
5.00
Classification
AWS
A5.9: ER 312
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1
0.4
1.8
0.2
30
9.2
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37511309
Diameter (mm)
2.50
3.20
37511312
37511315
ETC AS 316H
4.00
4.75
5.00
37511316
Classification
AWS
A5.9: ER 316H
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.05
0.4
1.8
2.2
19.5
11.5
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
Diameter (mm)
2.50
3.20
37511412
37511415
4.00
4.75
5.00
404
Classification
AWS
A5.9: ER 316L
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.01
0.4
1.6
2.6
18.2
12.2
0.1
0.015
0.01
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37511509
Diameter (mm)
2.50
3.20
37511512
37511515
ETC AS 318
4.00
4.75
5.00
37511516
Classification
AWS
A5.9: ER 318
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.04
0.85
1.4
2.6
19
11.5
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37511909
Diameter (mm)
2.50
3.20
37511912
37511915
ETC AS 347
4.00
4.75
5.00
37511916
Classification
AWS
A5.9: ER 347
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.05
0.45
1.6
19.5
9.8
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37512009
Diameter (mm)
2.50
3.20
37512012
37512015
ETC AS 410
4.00
4.75
5.00
37512016
Classification
AWS
A5.9: ER 410
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.12 max
0.5 max
0.4 max
0.75 max
13
0.6 max
0.75 max
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37512308
Diameter (mm)
2.50
3.20
37512312
37512315
4.00
4.75
5.00
37512316
405
Standard Packaging
Classification
AWS
A5.9: ER 410
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.03
0.3
0.4
0.2
12.5
0.3
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37512509
Diameter (mm)
2.50
3.20
37512512
37512515
ETC AS 420
4.00
4.75
5.00
37512516
Classification
AWS
A5.9: ER 420
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.3 max
0.5 max
0.1 max
0.75 max
13
0.6 max
0.75 max
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37512708
Diameter (mm)
2.50
3.20
37512712
37512715
ETC AS 430
4.00
4.75
5.00
Classification
AWS
A5.9: ER 430
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1 max
0.5 max
0.6 max
0.75 max
16
0.6 max
0.75 max
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37512809
Diameter (mm)
2.50
3.20
37512812
37512815
ETC AS 22 9 3L
4.00
4.75
5.00
37512816
Classification
AWS
A5.9: ER 2209
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.025
0.2
23
0.1
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K415
25
37515009
Diameter (mm)
2.50
3.20
37515012
37515015
4.00
4.75
5.00
37515016
406
Classification
AWS
A5.14: ER NiCr-3
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.02
0.1
20
74
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K 415
25
37513009
Diameter (mm)
2.50
3.20
37513012
37513015
ETC AS 625
4.00
4.75
5.00
37513016
Classification
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.05 max
0.5 max
0.05 max
8-10
20-23
60 min
Standard Packaging
Weight
Kg
1.60
2.00
2.40
K 415
25
Diameter (mm)
2.50
3.20
37514012
37514015
4.00
4.75
5.00
37514016
Spool
407
Classification
AWS
A5.23: E Ni3
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.1
0.1
0.1
3.5
0.35
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K 415
25
Diameter (mm)
2.50
3.20
37014811
37014814
4.00
4.75
5.00
37014816
Classification
AWS
A5.23: EG-G
Si
Mn
Mo
Cr
Ni
Cu
Nb
0.12
0.15
1.7
0.25
Standard Packaging
Spool
Weight
Kg
1.60
2.00
2.40
K 415
27
37016211
Diameter (mm)
2.50
3.20
37016214
4.00
4.75
5.00
37016216
408
RANDOM
There is not a precious way to spools the wire into the basket,
for this reason this spooling system is called random;
D1
mm
mm
mm
180
300
100
(A)
Weight kg
16
(D1)
(D)
For this kind of spool you have to use the adaptor with the inner
diameter 52. This is necessary to install the spool into the machine.
Groups of wire spooled with this basket:
- Solid Wires for CO2, COR-TEN, High Tensile Strength Steels like T1-HY80
The correspondent ETC series are: 6000, SG2, CU, 116 and 116S
- Flux Cored Wire
WIRE SPOOLS
409
D1
mm
mm
mm
52
300
100
Weight kg
16
(A)
PLASTIC SPOOL
D
D1
mm
mm
mm
52
300
100
Weight kg
15
mm
mm
52
200
55
Weight kg
(D)
D1
mm
(D1)
WIRE SPOOLS
410
cm
cm
300
415
Net Weight kg
27 / 25
This big spool is dedicated only for Submerged Arc Welding Wire.
The weight could change from 27 Kg. to 25 Kg. depending by the item.
The stainless steel wire is always supplied in 25 Kg. spools.
Groups of wire spooled with this drums:
- Solid Wires for CO2
- Stainless Steel Wire
- Submerged Arc Welding Wire
cm
cm
52
82
Net Weight kg
250
WIRE SPOOLS
411
Backing Strips
Supporti Ceramici
Keramikvorrichtung
Respaldos Ceramicos
GB
ETC KERAWELD
The ETC KERAWELD welding backup systems are based on a very high fusion point ceramic material.It is totally passive against
the fused metal and provides high quality weld joints, while making the procedure easier.
Using this backup will guarantee consistent high quality backside welds with any commonly used arc welding processes applied
in the most unusual positions. Costs saving
semplification in joint preparation
one side welding avoids parts turn over
allows high deposition welding processes to perform the first layer
eliminates backgouging and root pass weld repairs.
Principle
The ETC KERAWELD welding backup system is designed to fit on the back side of any assembly weld joint of steel plates, to
maintain and protect the backbead during a one-side arc welding process operation.
Construction
The backups are made of a high refractary ceramic material, designed to match with all fit-up types.
ETC Elettrotermochimica through its Marketing Dept. can project different ceramic backup types following specific requests from
the customers.
The backups are assembled through concave/convex knukle joint, and stuck on an adhesive foil made of aluminium for flexible
strips, or on an iron streep.
Phisical and chemical properties
The ceramic material used can withstand high energies.
It has no chemical reaction with the welding characteristics of the weld joint.
The backup has no humidity absorption due to the use of watertight ceramic material.
Applications
The set-up of the ETC KERAWELD backup doesn't require any special preparation. The mounting surfaces receiving the adhesive
aluminium foil have only to be well cleaned.
The backups are convenient for the in-line or circular welds, performed in any position. lt is advisable to prepare the joint with a
distance between the borders from 4mm to 8mm.
OTHER PRODUCTS
Method of use
The ETC KERAWELD welding backup system is designed for the one-side welding of metals through high energy processes such
as GMAW - FCAW - SAW in semi or fully automatic mode.
CERAMIC BACKING
415
I
ETC KERAWELD
L'utilizzo dei supporti ceramici ETC KERAWELD ad alto punto di fusione e neutri nei confronti del metallo fuso, permette di ottenere
ottimi risultati per quanto riguarda la saldabilit e la qualit del giunto saldato. Le forme particolari dei supporti ceramici a contatto
con il bagno di fusione, permettono di realizzare dei cordoni di saldatura in tutte le posizioni.
Risparmio economico
semplificazione della preparazione dei cianfrini;
saldatura da un solo lato evitando la ripresa al rovescio;
processi ad alto amperaggio, in modo da garantire un alto tasso di deposito in prima passata;
eliminazione delle operazioni di molatura e ripresa;
Principio
Il sistema di sostegno progettato per essere collocato sul lato sottostante di ogni giunto da assemblare per mantenere e
proteggere il bagno di fusione durante tutto il processo di saldatura.
Costituzione
I supporti sono fatti con un materiale ceramico altamente refrattario, il profilo si pu adattare a seconda dei giunti da saldare.
Si ricorda inoltre che su richieste specifiche da parte della clientela, ETC Elettrotermochimica tramite il Servizio Marketing, pu
studiare e progettare diverse tipologie di supporto ceramico.
I supporti ceramici ETC KERAWELD sono dotati di pellicola adesiva in alluminio, oppure montati su canalina in ferro.
Propriet fisiche e chimiche
La composizione chimico fisica del materiale ceramico permette la tenuta di forti energie, non ha reazioni chimiche con il
materiale depositato.
Il sostegno non assorbe umidit grazie all'uso di materiale ceramico impermeabile.
E' un composto idrofugo.
Applicazioni
L'applicazione di questi sistemi, non esige delle preparazioni particolari, richiesta una buona pulizia lungo tutto il giunto dove si
applica il supporto adesivo. I sistemi di sostegno sono indicati per saldature lineari o circolari, in tutte le posizioni.
E' consigliabile una preparazione dei giunti con distacco tra i lembi da 4mm a 8mm.
Utilizzo
Il sistema di sostegno ETC KERAWELD applicabile in tutti quei procedimenti, che utilizzano forti apporti termici tipo: GMAW FCAW - SAW in modo semi o totalmente automatico.
CERAMIC BACKING
416
D
ETC KERAWELD
Durch den Einsatz der Keramikvorrichtung ETC KERAWELD, mit hohem Schmelzpunkt und neutralem Verhalten gegenber dem
geschmolzenen Metall, knnen Schweiqualitt und Schweinahtergebnis erheblich verbessert werden. Durch ihre besondere
Form kann sie fr alle Schweilagen eingesetzt werden.
Wirtschaftlichkeit
- Vereinfachte Vorbereitung der Wurzelnaht;
- Das Schweien in Gegenlage entfllt; es wird nur noch eine Seite geschweit;
- Schweien bei hoher Voltzahl mglich, um eine groe Auftragsmenge schon beim ersten Durchgang zu garantieren;
- Das Brennputzen und Nachschweien entfllt;
Zweck
Die Vorrichtung wird an der unteren Seite der auszufhrenden Schweinaht angebracht, um das Schmelzbad whrend des
gesamten Schweivorganges warm zu halten und zu schtzen.
Zusammensetzung
Diese Vorrichtung besteht aus einer extrem hitzebestndigen Keramikzusammensetzung und kann der jeweiligen Nahtform
angepat werden.
Auf Anfrage werden vom Marketing Service der ETC Elettrotermochimica Sonderausfhrungen, je nach Kundenwunsch
angefertigt. Die Vorrichtung ETC KERAWELD ist mit einer Klebefolie versehen oder auf einer Fhrungsschiene aus Eisen
montiert.
Besonderheiten und chemische Eigenschaften
Die physisch chemische Eigenschaft des Materials erlaubt die Speicherung groer Energien, ohne eine chemische Reaktion mit
dem Schweiauftrag zu bewirken. Das Material dieser Vorrichtung ist wasserundurchlssig und nimmt daher keine
Feuchtigkeit auf. Das Material ist absolut wasserabweisend.
Anwendung
Der Einsatz dieser Vorrichtung bedarf keiner besonderen Vorbereitungen. Die Oberflche fr die Anbringung der Vorrichtung
sollte aber sauber und trocken sein. Sie ist fr gerade Schweiverlufe und fr Rundstrecken in allen Schweipositionen
geeignet. Der Abstand zwischen den zu verschweienden Teile sollte 4 mm bis 8 mm betragen.
OTHER PRODUCTS
Einsatz
Die Vorrichtung ETC KERAWELD ist fr alle Schweivorgnge mit hoher Wrmezufuhr geeignet, z.B. GMAW - FCAW und SAW,
im teil- oder vollautomatischen Verfahren.
CERAMIC BACKING
417
E
ETC KERAWELD (RESPALDOS CERAMICOS)
ETC KERALWELD es un sistema de respaldo para la soldadura, basado en el alto punto de fusin del material cermico. Su
comportamiento inalterable ante el metal fundido, permite obtener ptimos resultados desde el punto de vista de la soldabilidad
y de calidad de las juntas soldadas. La forma particular de los soportes cermicos en contacto con el bao de fusin, permite
realizar los cordones de soldadura en todas las posiciones.
Reduccin de costes
- simplificacin de la preparacin de chaflanes.
- soldadura por un solo lado, evitando voltear la pieza a soldar.
- soldadura con elevadas intensidades, que ofrecen altas tasas de depsito en primera pasada.
- eliminacin de operaciones de amolado y manipulacin.
Principio
El sistema est desarrollado para ser colocado bajo la junta a soldar para mantener y proteger el bao de fusin durante todo el
proceso de soldadura.
Caractersticas
Los respaldos son fabricados con materiales cermicos altamente refractarios, su perfil se adapta al de las juntas a soldar.
Se recuerda que bajo pedido especfico, ETC Elettrotermochimica puede tramitar a su departamento de marketing, el desarrollo
de distintas tipologas segn la necesidad del cliente.
Propiedades fsicas y qumicas
La composicin qumico fsica del material cermico le permite soportar fuertes energas sin sufrir reacciones qumicas con el
material depositado.
Gracias a su impermeabilidad, no se producen absorciones de humedad.
Aplicaciones
Las aplicaciones de este sistema, no exigen preparaciones particulares pero es necesario una limpieza a lo largo de toda la junta
donde ser aplicado el adhesivo. Est indicado en soldaduras tanto lineales como circulares y en todas la posiciones.
Es aconsejable una preparacin de juntas con separacin entre talones de 4 a 8 mm.
Utilizacin
El sistema ETC KERAWELD es aplicable en todos los procedimientos, que utilicen fuertes aportes trmicos como: GMAW FCAW
SAW, de manera semi o totalmente automtica.
CERAMIC BACKING
418
16
1,4
9
35
14
1,5
25
26
12,5
3
1,3
CERAMIC BACKING
27
10
3
7
1,3
OTHER PRODUCTS
7,5
419
10
12
15
20
CERAMIC BACKING
420
Pickling Paste
Pasta Decapante
Beizpaste
Pasta Decapante
D
PICKLING PASTE
The pickling operation is adopted to remove oxides from welding layer. Pickling operations can be done both mechanically (e.g.
sand-blasting) and chemically using highly aggressive solution.
ETC Elettrotermochimica has developed ETC INOXGEL, a pickling paste for stainless steel free from hydrofluoric acid, in order to
offer to the operators a product with excellent characteristics and, at the same time, taking care of their safaty.
I
PASTA DECAPANTE
Il decapaggio unoperazione destinata a rimuovere gli ossidi che si formano lungo i cordoni di saldatura. Il decapaggio pu
avvenire sia meccanicamente (es. sabbiatura) che chimicamente usando soluzioni fortemente aggressive.
ETC Elettrotermochimica ha sviluppato ETC INOXGEL, una pasta per il decapaggio dellacciaio inossidabile priva di acido
fluoridrico, cos da offrire agli utilizzatori un prodotto dalle caratteristiche eccellenti e , allo stesso tempo, pi sicuro per chi opera.
D
BEIZPASTE
Das Abbeizen ist ein Vorgang, der dazu bestimmt ist, die Oxide zu entfernen, welche sich entlang der Schweinhte bilden.
Dekapiert werden kann entweder mechanisch (z.Bsp. durch Sandstrahlen)oder chemisch, indem man hochaggressive Lsungen
zum Einsatz bringt.
ETC Elettrotermochimica hat ETC INOXGEL, eine Paste zum Beizen von Edelstahl ohne Fluorwasserstoffsure, entwickelt, soda
den Anwendern ein Produkt mit ausgezeichneten Eigenschaften geboten wird, das jedoch auch mehr Arbeitssicherheit
gewhrleistet.
E
PASTA DECAPANTE
El decapado es una operacin destinada a eliminar los xidos que se forman a lo largo del cordn de soldadura. Se puede realizar
de manera automtica (ej. chorreado) o qumicamente, usando soluciones fuertemente agresivas.
ETC Elettrotermochimica, ha desarrollado ETC INOXGEL, una pasta para el decapado del acero inoxidable sin cido fluorhdrico,
que ofrece al operario un producto de caractersticas excelentes y al mismo tiempo, ms seguro en su utilizacin.
ETC INOXGEL KG 3
ETC INOXGEL KG 6
ETC INOXGEL KG 25
Cod. 40005000
Cod. 40005500
Cod. 40006000
OTHER PRODUCTS
Each packing is equipped with a leaflet explanning instructions for use and a special acid resisting paint-brush.
Ogni confezione corredata da depliant illustrativo e uno speciale pennello resistente allacido.
Anschauungsmaterial sowie ein spezieller, surefester Pinsel sind beigepackt.
Cada caja contiene un modo de empleo.
PICKLING PASTE
423
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
The features, descriptions and illustration are purely indicative and are not binding. They may be modified without prior notice.
Le caratteristiche, descrizioni e illustrazioni sono a titolo indicativo e non impegnano lazienda. Possono essere modificate
senza preavviso.
Die in diesem Katalog angegebenen Eigenschaften, Beschreibungen und Darstellungen sind nicht verbindlich und knnen von
der ETC jederzeit ohne vorherige Ankndigung gendert werden.
Las caractersticas, descripciones e ilustraciones son a ttulo indicativo y no comprometen al fabricante. Puede ser modificado
sin previo aviso.
ITALY 2002