Prijfprotokoll Fur F&Fpa: Gebr. Magerle, AG Maschinenfabrik

.'+' .
TB
Gebr. Magerle,AG
Maschinenfabrik PRIJFPROTOKOLL FUR F&FPA
440 volts - 60 c le~ PP-1
I*
Prufkarte fUr Flachenschleifmaschinen mit waape-
i
rechter,in der Hohe veratellbarer Schleifapindel .
r~-~- Gegenstand der Mewing Fig. mar

. FBI. ohl
hl .
Aufspanatisch:
Tisch eben in I .Ingsrichtung is f 0,02 a
mm 0io
Desgl, in Querrichtung : b f 0,02 a O
iooo mm 004
Steigen bzw . Fallen des Tisches a o,o :g auf

I w1hrend seiaer Ungsbewegung iooo mm 0,005
Oberflache des Tisches parallel zu 3 0.01 mm
seiner Querbeweguag auf Tisch 0,00 6
breite
fig. 2
Aufspa.nnuten parallel zur Tisch- 4 10.0 15 auf
bewegung iooo mm 0,00 4
Aufspannuten rechtwinklig zur g 0,03 anf
Querbewegung des Tisches 0 ,012
300 mm
i
Schleifspindel :
Kegel bzw . Zentrierzylinder der 6a o,o : mm
auf Rundlauf OSchleifspnd
Schleifspindel auf axial schiebeade 6b o,ot mm '
Bewegung 0 003
Schleifspindel parallel zum Tisch 7 0,02 auf

0,012
(Prilfung auf Umschlag) 300 mm
Schleifspindel rechtwinklig zu den 8 0,02 suf
Aufspannuten (Prufung auf Um- 30o mm 0, 006
schlag)
I Ibhenbewegung des Schleifspindel- g 0,02 auf
kastens rechtwiaklig zum Tisch 3-- 0,01$
f#3 in Quercbene der Maschine
Genauigkeitsleistung der ar-

beiteaden Maschiae im Lie-
f e r w e r k (gegebeaeafalls vor der
Fertigstelluag der Maschine zu
prtifea)
Die Maqchine achleift das Arbeits-
stilck plaaparallel
Feiaschliff o,0 :5 auf
:ooo mm
0, 0 0 3
Grobschliff 0,03 auf
iooo mm
.F# ,f fiyr 7 Nuten 1~ 114.00 114 .00
KUNOE :
Airesea.rch Mfg . Co .
PHOENIX, Arizona
MASCHINEN-TYPE :
FPA-10-S4 .2
ORDER-NR : MASCHINEN-NR
56068 :941
e 9
MESSUNG : t MM ABNAHME : (BL)

DATUM- VISUM: DATUM- VISUM :
2 .12 .1974 M . Peter 2 .12 j.
1974 A . B1XttlPr
R~~'-~ s~ y° ~~ ~- ~`D X10/DAD
Magerle 5 336
;1141~ 17
``' b" ~ ~ t ~~~,1
BETRIEBSANLEITUNG
CONSIGNES D'UTILISATION
OPERATORS INSTRUCTION BOOK
Type _ FPA - 10 / s 4 .2 !IfD~-~
Order Nr. _ 56068
Maschinen Nr. _ 941
Ausgabe . 1974
Kunde P F G
Client - San Fernando
Customer Airesearch Manuf .
Los - Angeles
Gebr. Magerle AG Maschinenfabrik CH-8610 Uster (Schweiz) / Telefon 01 .8744 41-44 ~ Telex 55 338
Prazisions-Schleifmaschinen
Ma6gerle Machines de precision a rectifier
Precision surface grinding machines
Rettificatrici di precisione
FPAm 10
FPA m 12
* FPA= 15
Flash- and Profil-

Schleifautomat
Machine a rectifier
les surfaces planes
et les profits
Surface and Profile
Grinding Machine
Rettificatrice per
superfici plane e
profili
Gebr. Magerle AG Maschinenfabrik CH-8610 Uster (Schweiz) / Telefon 01 .874441-44 / Telex 55 338
JUMagetie
.: . . . .:-a
14-1
Inhaltsverzeichnis
Index
Index
r
on
M59erle
Inhaltsverzeichnis
Index
Index
Maschinen - Beschreibung
Description de la machine
Description of the machine
Hydraulik - Anlage
Systeme hydraulique
Hydraulic system
Schmiervorschriften
Prescription de lubrification 4,
Lubrication recommendation
Schleiftechnische Angaben
Indications techniques de rectification
Technical grinding- descriptions
Zubehor
Accessoires
Accessories
D
Ersatzteillisten
Pieces de rechange
Spare parts
7
Verschiedenes
Divers
Diverse
Mag=erle
Eg li"t
Maschinen - Beschreibung
Description de la machine
Description of the machine
0
Profilschleifautomat Typ FPA T B
. Magerfe AG. Machine b. rectifier les surfaces planes et les
Maschinenfabri k profils type FPA
B E A
Profile grinding machine t e FPA
Ausgabe : 1 ' Datum : 29 .1 .1971 1 Visum : WQ,(,U,4,,A I Blatt : 1

Profilschleifautomat Typ FPA
Gebr. Magerle AG.
Machine b, rectifier les surfaces
Masch inenfa br i k profils type FPA
planes et les
Profile grinding machine tube FPA F

BE A
f .{ :
Ausaa bo : 1 I Datum 29 .1 .1971 ' yisu m :

wp,CY-4,,A Blatt :
Gebr. Magerle AG . Maschinen-Oberteil Typ FPA TB
Partie sup,6rieure de la machine type FPA
Masch inenfabr i k Upper part of the machine type FPA BEA
Aus9abs : 1 ' Datum : 29 .1 .1971 I Visum : wQ,(a1,t1x I Blatt 2

Iviaschinen-Oberteil Typ FPA TB
Gebr. Magerle AG. Partie aup6rieure de la machine type FPA
Maschinenfabrik Upper part of the machine type FPA BEA
n
U
Ausgabs : 1 I Datum : 29 .1 .1971 1 Visum : siact ; 3

.. . .. , .f . . .. . . . ,
.. . . - ..
Sc hleifspindel-Abstiitzung . ,. TB
Gebr. Magerle I~G, Dispositif dlequilibrage de la pression sur la broch
rMaschinenfabri k Crushing pressure neutralizing support BEA
f
Ausyab~ : 1 Datum : 5 .2 .1971 I Visum : Weyeneth ' Blatt :
TB
Gebr. Magerle AG. Hochdruck-Wasserdiise
Gicleur d'eau ~, haute pression
n Masch inenfa br i k High pressure water nozzle BEA
LJ
Ausgabs : 1 ' Datum 1 .12 .1971 1 Visum Weyeneth Blatt

Crush and Rolldiamaatier-Apparat TB
Gebr. MagerleAG
Maschinenfabrik Special crush roll holder BEA
46
4 6
'I'iechaniache Quermessvorrichtung TB
Gebr. MagerleAG Dispoaitif de meaure de precision du
Maschinenfabrik Precision Transverse Measuring Device BEA
Tqpe:F-23-1Z
0
Gebr. Magerle AG. Betriebsanleitung TB
Maschinenfabrik Consignee d'Utilisation
40 11 Operators instruction book BEA
G Tragsfi.ulen Air Gegenhalte-Einrichtung

G Colonnes de montage de 1'equilibreur de broche
G Carrying arms for crushing pressure neutralizing device
H1 Hydrl . Anschlusae von Steuerventilen m . Diam. App .

and Gegenhalte-Einrichtung
H1 Points de raccordement hydraulique des commendes des
dispositifs de diamantage et d'equilibrage de broche
H1 Hydraulic connections of control valves for truing device
and crushing pressure neutralizing device
H4 GetriebegehAuse Profilrollenhalter
H4 Boi'te de transmission du porte-molette
H4 Gear box for crushing roll
H5 Anschlagschraube Air Prcfilrollenhalter

H5 Vis butte du porte-molette
H5 Positioning screw for crushing roll
H10 Anachlagnippel Hydrl . Steuerungen

H10 Points de raccordement des tuyauteries hydrauliques
H10 Hydraulic connections
H11 Hydraulische Steck-Kupplung

H11 Accouplement hydraulique
H11 Self-actuating clutch
L1 Handrad Air Lang stischverstellung

L1 Volant de commande du mouvement longitudinal de la table
L1 Hand wheel for movement of work table
L2 Anschlagnocken, Ldngstischhubeinstellung
L2 Buttes rigglables limitant la course longitudinale de la table
L2 , Work table reverse dogs
L3 Endanschlagnocken Langstischhubeinstellung
L3 Buttes extremes de fin de course longitudinale de la table
L3 Dogs for max . traverse
L4 Lang stisch-Hubumsteuerung
L4 Inversion du mouvement longitudinal de la table
L4 Work table reverse lever
L5 Ldngstisch-Hubgeschwindigkeitseinstellung
L5 RSglage de la vitesse
L5 Work table speed control
M1 Antriebsmotor Profilroll enhalter
M1 Moteur de molette
M1 Crushing motor
M2 Antriebsmotor Zustellgetriebe Diam . App . + Rollenhalter

M2 Moteur de 1'avance de diamantage ou de crushing
M2 Motor for down-feed of dressing attachments (truing or crushing)
01
Ausgabe : 1 I Datum : 8 .11 .1972 / Visum slalt : 5

Betriebsanleitung TB
Gebr . Magerle AG.
MaSChIClE:11f8b1'Ik Consignee d'Utilisation
Operators instruction book BEA
M3 Antriebsmotor Verstellgetriebe Schleifsupport

M3 Moteur de positionnement de la base porte-meule
M3 Motor for wheel-head down-feed
M4 Elektr . BettLtigungsschalter Diam . App .

M4 Bouton-poussoir commandant le diamantage
M4 Operating switch for truing device
Q1 Quertisch-Umsteuerung shebel vor . /rtick .

Q1 Inversion du mouvement transversal
Q1 Cross-slide reverse lever
Q2 Quertiech Handradverstellung Feineinstellung

Q2 Volant de positionnement transversal fin
Q2 Hand wheel for fine setting of cross-slide
63 Quertisch Sprungschaltung and Durchlauf-Regulierung

Q3 Reglage de 1'avance transversals continue ou par impulsions
Q3 Cross-slide step and power feed control
Q4 Quertisch Umsteuerungs-Anschlagnocken
Q4 Buttes d'inversion du mouvement transversal
Q4 Cross-slide reverse dogs
Q5 Quertisch-Klemmschraube
Q5 Vis de blocage du plateau transversal
Q5 Cross-slide locking screw
Q6 Plexiglasdeckel
Qb Garde en plexiglas
Q6 Plexiglas cover
Q7 Tragbalken Air Endmasse

Q7 Ports-calea
Q7 Carrying slide for slip gauges
08 Messuhr
Q8 Comparateur
Q8 Comparator
09 Rastenschieber-Endmass-Klemmung
Q9 Curseurs ~, crane pour le blocage des Gales talons
29 Ratchet block for clamping gauges
Aus9abe : 1 1 Datum : 8 .11 .1972 1 Visum : Platt : 6

~etriebsanleitung TB
Gebr . Ma erle IA G. Consignes d'Utilisation
MaSChinenfabrik Operators instruction book BEA
I ~r~~y'
Q10 Vorderer Schieber ~t

Q10 Curseur anterieur
Q10 Safety device for over-run of comparator
J`J e _
Q11 Endmasse
Q11 Cale-etalon
Q11 Slip gauges
QI2 Hinterer Endmassanschlag

Q12 Curseur posterieur
QI2 Rear slip-gauge stop
RI Handverstellung Pinole Diam . App, + Rollenhalter

R1 Reglage manuel du porte-diamant ou du porte-molette
R1 Hand-feed to wheel dressing spindle (truing or crushing)
R2 Zustellgetriebe Rollenhalter
R2 Mecanisme d'avance du porte-molette
R2 Down-feed gearing for crushing or truing
R3 Kupplung Rollenantrieb
R3 Prise de mouvement du moteur de rnolette
R3 Clutch for drive to crushing unit
R4 Oelstandglas Zustellgetriebe
R4 Niveau d'huile du mecanisme d1avance
R4 Oil sight for down-feed box
R5 Skalatrommel Tiefenzustellung Rollenhalter

R5 Tambour ~, limbe de 1'avance du porte-molette
R5 Index ring for down-feed of wheel dressing spindle
r R6
R6
Rollenhalter
Porte-molette
R6 Crushing device
R7 Anschlag-Klemmschraube fur Gegenhalte-Einrichtung

R7 Vis de blocage de 1°equilibreur de la broche
R7 Setting and locking screw for crushing pressure neutralising device
R8 Profilrolle
R8 Molette
R8 Crushing roll
R9 Einsetzbolzen in Halter
R9 Bouchons de bout d'arbre de la molette
R9 Removable plug in crushing device
40
Ausgabe : 1 1 Datum : 5 . 2 . 1971 Visum : Slatt

1
Betriebsanleitung TB
Gebr. Magerle AG.
Masch inenfa bYlk Consignee d'Utilisation
BEA
Operators instruction book
L_i
R10 Anschlagschraube fiir Rollenhalter

R10 Vis butte du porte-molette
R10 Positioning screw for crushing roll
R11 Gegenhaltevorrichtung
R 11 Equilibreur de broche
R11 Crushing pressure neutralizing device
R12 Microeinstellung fifr Hohenanstellung Gegenhalter

R12 R4glage micrometrique pour le poaitionnement vertical
de 1'equilibreur de broche
R12 Micro-screw for working height adjustment of neutralizing device
R13 5teuerventile fur Hoheneinstellung

R13 Distributeur hydrauliques de 1'4quilibrage
R13 Control valves for height adjustment
R 14 Klemmschrauben Diamant . App . + Rollenhalter

R14 Vis de blocage du dispositif de diamantage et du porte-molette
R14 Clamping screws for truing and crushing devices
R15 Klemmschrauben Diamant . -App . + Rollenhalter

R15 Vis de blocage du dispositif de diamantage et du porte-molette
R15 Clamping screws for truing and crushing devices
S1 Schaltschrank
S1 Armoire de comma.nde
S1 Switch box
52 Schaltpul t
S2 . Pupitre de commande
S2 Control panel
S3 Spritzschutz
S3 Carter de meule
S3 Wheel guard
S4 Tiefenzustellauslbsung
S4 D6clenchement de 1'avance en plong6e
S4 End switch for down-feed
55 AnschlussfUche fair Wasserfang

S5 Face de montage du collecteur d'eau
S5 Clamping surface for water guard
S6 Schleifscheibe profiliert
S6 Meule dej~. profilee
S6 Profiled grinding wheel
S7 Oelstandschauglas - Schleifspindel
S7 Tube de verre du ni.veau d'huile - broche de rectification
S7 Oil gauge glass - grinding spindle
Ausgabe : 1 1 Datum : 8 .11 . 1972 1 Visum slate : 8

Gebr. Magerle AG. Betriebsanleitung T B
Consignee d'Utilisation
Maschinenfabrik
Operators instruction book B E A
S8 5chleifapindel
S8 Broche de rectification
S8 Grinding wheel spindle
V1 Handradverstellung mit elektr . Steuerschaltung auf/ab Schleifsupport

V1 Volant de commande manuelle ~. aeservissement Llectrique
de la plongge et de la remont4ge de la base porte-meule
V1 Hand and power down-feed of wheel-head
V2 Messuhr Air Tiefenzuatellung der Schleifscheibe

V2 Comparatear de positionnement en hauteur de la meule
V2 Clock for optical down-feed
W1 Hochdruck-Kti.hlwasserhahn
W1 Robinet d'arrosage haute pression
W1 Cock for high-pressure collant
W2 Niederdruck-Kifhlwasserhahn
W2 Robinet d'arrosage basse pression
W2 . Cock for low-pressure coolant
W5 Steuerkolben hydrl . HD WasserdUse

W5 VLrin de commande hydraulique de la base haute pression
W5 Control piston for high-pressure nozzle
W6 Niederdruck-Wasserdiise
W6 Buse d'arrosage basse preseion
W6 Low-pressure nozzle
W73 Geschwindigkeitsdrossel ftir Diam . -Apparat
Robinet de vitesse pour le dispositif de diamantage

r w73
W73 Speed throttle for truing device
W78 Hoohdruckwasserdifse Halter
w7$ Support de buse haute pression
W7$ Support of high-pressure water nozzle
Ausgabo : 1 Datum : 8 .11 .1972 "latt ;

Gebr.Ma9erle IqG . Betriebsanleitung T B
Conaignes d'Utilisation
Maschinenfabrik
Operators instruction book B E A
W8 Strahldtise verstellbar (Profilrollen-Reinigung)

WS Buse d'arrosage a jet reglable de la molette
W8 Adjustable jet for crushing roll
W9 Strahldtise verstellbar (Schleifscheiben-Reinigung)

W9 Buse d'arrosage ~. jet reglable de la meule
W9 Adjustable jet for grinding wheel
Z1 Handpumpe ( s iehe Be s chre ibung Schmie rvor s chrift)

Z1 Pompe manuelle (description daps les prescriptions de lubrif . )
Z1 Manual pump (description in lubrication recommendation)
Z2 Kolbenve rteile r
Z2 Distributeur piston
Z2 Piston distributor
Z3 Oelablassschraube
Z3 Vis de purge pour 1'huile de graissage
Z3 Waste oil screw
Z4 Filzdocht
Z4 Feutre
Z4 Felt wick
~`~~ ~. .
10
Ausgabe 1 Datum : 14 11 .1972 Visum slatt : 10
I
Operators Instruction Book : B
Gebr. Magerle I4G . Combined Profile and Surface Grinding Machi
Maschinenfabrik
611
BEA
The operators instructions contain technical rules and guides

and drawings and may not be copied, either fully or -partially,
or expanded, or used for purposes of competition or passed on
to unauthorised persons . Copying of this manuscript is not allowed
without our written permission .
This machine has been designed and producted with the utmost
care and the materials used have been selected to suit the
requirements . All the machine parts have been carefully adjusted
before leaving the factory, further adjustments by the customer
must only be carried out . in cases of emergency .
The instruction book is part of the machine . It belongs, in the first

place, in the hands of the operator and ought to be studied care-
fully before working the machine . The instructions include useful
guides which are to be followed in order to obtain the maximum
performance with highest precision and a faultless working of
the machine .
The cleanliness and attendance to the machine are necessary for

continuous working .
On querying and ordering spare-parts please state the number of

the machine, the year of manufacture and the number of the spare-
parts, based on the enclosed lists .
We hold the right to alter and expand the machine . We are compelled
to keep this high-duty precision machine up to the latest technical
level and we are always ready to give our customers information
and suggestions on production methods .
Ausgabe : 1 1 Datum Visum Blatt

~ Prazisions-Schleifmaschinen
Ma erie Machines de precision a rectifier
Rettifiche di precisione
Transport, Foundation
F R10 F PA-10
F P-12 F PA-12
F R15 F PAo15
A 00 Gebr. Mcligerle AG Maschinenfabrik CH-8670 Uster (Schweiz) / Telefon 01.874441-44 / Telex 55338
`;
Ma CI IC
Machines de precision a rectifier
TRANSPORT, FOUNDATION
Dispatch of the machine :

y y +
The machine is dispatched in one large case un-
less something else has been arranged .
The machine is assembled for packing ; only the

table way covers, left and right, are removed . The
worktable lies freely in the ways on the cross-slide,
i, e, the piston locking-nut is removed and is fastened
to the worktable with a piece of wire .
The machine is fitted to take the voltage according

to the customer's request . The fixing of the leads to
the main connection terminals in the machine or the
control cabinet is to be carried out carefully. Atten-
tion has to be paid to the direction of rotation (see
paragraph - electric connections -) .
Before any motors are started up the rust preventative

has to be removed from all parts of the machine .
Tools and fixtures The machine is supplied with all necessary spanners
and special keys and fixtures for operation and re-
gulation .
The supplied grease gun with flexible lead must only

be filled with clean ball-bearing grease, see para-
graph "lubricating and servicing instructions" (W 6 .0) .
A1 00 T1 .O
Instructions for lifting and transport by crane :
Affixing of the machine The affixing of the machine is carried through by

at the crane hook means of the 2 steel bars C and D . One steel bar each
is pushed through the hole provided in the machine
column and through the straps on the upper part of the
column . The carrying ropes E and F are tied around
the protruding ends and lead to the ramshorn hook II .
To protect the painting we recommend that a padding
of cleaning rags, foam rubber etc . be used as edge
protection H at the rubbing points of the carrying ropes
at the machine . When tensioning the carrying ropes
care should be taken that the machine hangs squarely .
Description of A Crane
accessories :
B Ramshorn hook
C Front cross bar St . 50 solid material

~ 50 mm, length 2000 mm
D Rear cross bar St . 50 solid material
50 mm, length 900 mm
E Front carrying length ca . 2800mm
rope
F Rear carrying length ca . 1000mm
rope
G Adjusting ring
H Edge protection
A1 30 40 70 T 2.0
I
M 65 " en
Setting up the machine :

If solid ground is not available we recommend to
provide for a concrete foundation, the depth of
which should correspond to the conditions of the
ground whereby depths of 500, respectively 600 mm,
would be appropriate .
The machine can either be concreted in and screwed

down by foundation bolts or set up by means of sui-
table levelling elements which serve as vibration
dampers at the same time . If the machine is set up
by means of levelling elements it is not necessary
to use foundation bolts .
In any case we recommend to examine the place

where the machine is to be located in respect of
outside vibrations . This can simply be done by
consulting a specialist of a firm dealing with
damping elements . Depending on the results the
most appropriate setting-up can be decided upon .
The specialist for damping elements will also be in
a position to give you the best advice with regard
to the levelling elements .
Bearing surface of the machine
~fx:=~z~~~~Bearing surface
Xs
Floor space
30 40
FO 70
r3.o
I
Prilzisions-Schleifmaschinen
n/~' Machines de precision h rectifier
v~ ~ 'Precision surface grinding machines
mRettifiche di precisione
TRANSPORT, FOUNDATION y
Preparing the foundation : ,- :. .. . ..
r
r
Foundation frame
Foundation pit
4
1 . Foundation pit Pit to be filled up with
concrete . Attention is to
I be paid that the surface of
1 the concrete is as horizontal
as possible .
3040
A1 5070 All dimensions in mm . T3.1
I
Ma erie Machines de precision a rectifier

Preparing the foundation :
w,'a.<v;,:;;0 ~
Put frame on foun- Machine to be set up

dation and level out carefully by means of
accurately . crane .
Checking the hori- Providing for an absolutely

zontal position by horizontal position by under-
means of an air level laying thin iron pieces at
on the longitudinal 3 points .
table .
LA
;i i
._ :
Screwing down Foundation frame to be

machine . let into concrete .
3040
70 T3.2
M aw* He Machines de precision A rectifier
MASCHINEN - ZUBEHOER
Elektroschrank :
.--- --,
- - -J
v
v
a b
Mas stabelle Schranktype
40 a b c
1120 450 1290 A

1200 450 1500 B
1200 500 1600 C
1350 450 1600 D
1350 450 1700 E
1350 500 1700 F
1800 G
1400 500 1800 H
1400 500 1900 I
1400 520 1900
1400 520 2000
Masse in mm Konstruktions- and Massanderungen vorbehalten:

Al 00 ALO
I
Prazisions-Schieifmaschinen
A
M600 erie Machines de precision a rectifier
MASCHINEN - ZUBEHOER
Elektroschrank :
Elektroschrank fur
Maschinentype : Spindel- Steuerung
Antrieb
F-R/ F-LR/ F-VR/ F-VLR (kW) - S1 S2 S3 S4 S5 S6
FD-R/ FD - LR 3,7 A A D D D D
F- 100R / F- 120R 5,9 A A D D D D
FP-R/ FP-LR 8,8 B B D D D D
FRT - R 11,8 C C F F F F G*
F-100 R / F-120 R
Elektroschrank fur
Maschinentype : Spindel- Steuerung
Antrieb
(kW) - S1 S2 S3 S4 S5 S6
FPA- / FPA - IL
FPK- ~ FPK - L 5,9 D D D D E

8,8 D D D D E
11,8 F F F F G
17,6 F F F F G
Elektr os chrank fur

Spindel- Steuerung
Maschinentype :
Antrieb
(k W ) - S1 S2 S3 S4 S5 S6
FPA- (USA)
FPA-L (USA) 5,9 H H H H I
FPK- (USA) 8,8 H H H H I
FPK-L (USA) 11,8 K K K K L
17,6 K K K K L
A7 00 Daten- and Konstruktionsanderung en vorbehalten: z9.1

Operators Instruction Book T B
Gebr. Wgerle AG. Combined Profile and Surface Grinding Machine
Maschinenfabrik B E A
Delivery and installation of the machine
The machine is normally delivered in one large case . The machine

is completely assembled in the factory and only the guideway covers
on the R . H, and L, H, of the worktable are removed for packing .
The worktable lies freely in its guideways i, e . the piston rod
clamping nut is removed and is fastened to the worktable with a
piece of wires
Lifting the machine
The machine is lifted by using two steel bars of 30 mm Dia, and

of required length . These bars are to be passed through the special
holes in the machine body, which are normally covered up, and the
40 rope attached to the projecting ends and to the crane hook . To
protect the paintwork place sacking between the rope and the rubbing
point on the machine . During lifting ensure that the machine is
square .
Installation
We recommend that a concrete foundation be provided as shown in

the foundation drawing . The depth should correspond to the nature of
the subsoil . The machine should then be set up on the three marked
points and carefully levelled up using the wedges, and checking
with a spirit level on the worktable in all directions . Finally concrete
should be poured under the body as shown on the foundation drawing .
Before starting any motors all parts must be carefully cleaned of

rust preventative .
General points
The combined profile and surface grinder model FPA is a heavy

duty and precision machine . This machine is a development of the
well known and trusted MAEGERLE Surface Grinder F Model and
incorporates all the advantages of this machine in a Profile Grinder
working on the crushing principle .
Ausgabe : 1 1 Datum : 5 .2 . 1971 Visum Blatt : 30

Operators Instruction Book T B
Gebr. Magerle I4G. Combined Profile and Surface Grinding Machine
Masch inenfa br i k
BEA
oil
In the design of this machine great importance has been attached

to the positioning of the crushing and truing devices . After many
years of research into crushing comes the present fully developed
design . The complete crushing and truing units can be attached to
the wheelhead . Because of this the machine retains all the
advantages of a Surface Grinder :
1/ Automatic downfeed compensation of the set finished size

independant of reduction in diameter of grinding wheel due
to crushing or truing .
2/ Resulting from that, a completely free workpiece range over

the whole working surface .
" 3/ Short setting-up and changing time due to crushing position

being positively set .
4/ Cutting-out of the automatic downfeed on reaching finished size .
The change-over from one grinding job to the next needs very little
time so that the machine can be used for individual high-precision
pieces in the tool-room or for mass production .
The automatic, i, e . the automatic downfeed and cut-out at the

finished size together with the compensation for size owing to
wear of wheel following crushing or truing and the simple machine
control levers enable the machine to be operated by unskilled personell .
Because of the automatic the amount of scrapped work is reduced .
The machine also possesses an automatically variable speed unit, thus

giving apparent advantages . The infinitely variable speed can be set
" between 1980 - 6900 ft/min, and will be kept constant during the
whole range of wear of the grinding wheel by means of a potentiometer
attached to the crushing and truing devices . The advantages of this
method become clear when considering the importance of surface
speed in grinding workpieces having complicated profiles .
The whole make-up of the machine ensures minimum loss of time

in obtaining very accurate work.
CJ
Ausgabe : 1 I Datum : 5 . 2 . 1971 1 Visum Blatt

Prdzisions-Schleifmaschinen
Machines de precision A rectifier
w ~ 'Precision surface grinding machines .
° Rettifiche di precisione
:~~~!!1 ~~-,
.I .: K
N
OPERATING INSTRUCTIONS ~ ~ ~ .~ 4"i
err ~, .
Starting up the machine
After the machine has been set up according to our
instructions the following is to be done before starting
up the machine :
1/ Thorough cleaning of the machine ; remove rust

preventative .
2/ Clean out hydraulic oil tank and rinse with approx .

10 1 of petrol . Check tank for possible foreign
bodies such as cleaning rags etc . Check the filter
caps and see that they are reliably sealed .
3/ Fill oil tank with hydraulic oil (for details with
" regard to type of oil and quantity see lubricating
instructions) . Check quantity of oil in oil sight
glass at rear of machine . Fill up to upper oil sight
glass .
4/ Check oil level for grinding spindle at oil sight
glasses ; fill up, if necessary . Operation of the
spindle lubrication by means of screw at the top
of the wheel-head .
5/ Check oil level at the central lubrication unit and
fill up, if necessary, through inlet . Pull lever
forward 2 to 3 times (see lubricating instructions .
Check oil level at sight glass at the front of cross-
slide . Fill up, if necessary .
7/ Connect electric wiring as shown in the diagram
and in accordance with the following special
,~ directions :
- For the purpose of inspecting the polarity within
the control circuit and the exciter current for the
moving direction of the motors, the procedure of
connecting the machine is as follows :
a/ The mains connection in the control cabinet is at
the terminals R/S/T/Mp . A tag is attached to the
terminals indicating the voltage at which the machine
is set . For circuits with earthed neutral wire NO
the four-polar connection as mentioned before is
sufficient. In the case of circuits with separate
earthing this should be connected to the special
earth terminal and the bridge between the Mp and
earth terminal should be removed .
A1 00 AyA
Prdzisions-Schleifmaschinen
w 1~ Precision surface grinding machines
OPERATING INSTRUCTIONS
Starting up the machine :

b/ 25 Amp . wire is to be used in the main fuse of the
machine . If other consumers are in the same
circuit, then the main fuse can be increased,
c/ The control cabinet and the machine are connected
by a multiple-plug .
d/ Direction of rotation to be checked as follows :
By means of the two black push-buttons at the

downfeed arm the feed can be started . If, upon
pressing the top button the wheel-head rises and
with the bottom button lowers, then the direction
is correct . Otherwise, 2 phases have to be changed
over .
ATTENTION
If the direction of rotation is incorrect, the hydraulic

pump becomes defective as soon as the machine is
started up; this happens also when the pump runs
without oil .
A1 00 A1 .1
Operators instruction book T B
Gebr. Magerle AG. Combined Profile & Surface Grinding Machine
Maschinenfabrik
BEA
The machine is built-up basically from the following main sections :
I/ Body and column

2/ Cross-slide
3/ Worktable
4/ Wheelhead and built-in crushing and truing device s
5/ Hydraulic system
6! Electrical equipment
7/ High pressure coolant-equipment .
1 / Body and column
The body and column are cast in first grade machine-tool iron having
a high brinell hardness . These basic parts are box-like and are well
ribbed giving a rigid and distortion-free construction. The body which
has the large ways for the cross-slide, carries the column, and con-
tains also the hydraulic oil reservoir . Because of the large cooling
surface the 360 ltr, of oil can be kept at a relatively low temperature .
Because of the symmetrical construction of the body uneven expansion
is obviated s o that the precision of the machine is not affected.
The rectifier for the magnetic chuck is built-into the body but is still
easily accessible .
2 / Cross-slide
This is also made of special machine-tool cast-iron and the ribbing

makes it extraordinarily rigid. It slides in two parallel Vee ways
which have been scraped in the body to give the most exact running
at working temperature . The Vee and flat ways for the worktable are
on the top of the cross - slide. Onto the cross-slide are built :
The hydraulic cylinder and piston for the worktable traverse the
control valves for the cross-slide and worktable are contained together
in one central block .
Ausgabe 1 / Datum 20 .3 .71 Visum : Blatt :

Operators instruction book j B
Gebr. Magerle 14G . Combined Profile & Surface Grinding Machine
Maschinenfabrik BEA
E
011
The different traversing methods of the cross-slide are all controlled

by one lever Q3 . The cross-feed can be operated to give a step-feed
(impulse with each traverse of worktable) which can be set between
0-15 mm; or to give a power feed, also infinitely adjustable, between
0-23 ft/min.
This power feed is intended primarily for use when setting-up or

measuring the workpiece .
The desired grinding width is set by adjusting the dogs Q4 which in

turning, operate the reverse lever Q1 .
There is also a hand cross-feed which is effected by handwheel Q2

in conjunction with a scale which is for use when grinding side-faces .
The cross-slide can be locked in any position with the clamping fixture
Q5,
3/ Worktable .
The worktable is likewise built rigidly with diagonal and cross ribbing .
The slide-ways, Vee and flat, have been accurately scraped at the
working temperature . The well tried cappiliary lubrication is found
in use here . The working surface has three ground T-Slots which are
used for the precise positioning and clamping of fixtures, the magnetic
chuck and the workpiece itself.
In the fixing of the piston rod, allowance has made for possible future
adjustment of the slide-ways .
The rack under the table together with the handwheel L1 provides a
hand traverse . Two limit dogs are fixed to a rack on the front side
of the table and control the maximum traverse of the worktable .
Two reverse dogs are also on this rack and are used to set the required
length of traverse . These actuate a lever which smoothly reverses the
table even at maximum speed.
Aus9abe : 1 Datum : 20 .3 . 1971 1 Visum Blstt

Gebr. Magerle IAG . Combined Profile & Surface Grinding Machine
Maschinenfabril< BEA
u
By means of one control lever L4 the longitudinal traverse can be

stopped and started as well as infinitely regulated with a speed from
3 to 100 ft/min .
Both ends of the worktable are fitted with guards which effectively
protect the slideways from dust and coolant,
4/ Wheelhead
The wheelhead slides in accurately scraped flat-ways in the column .

The permissible sliding play can be adjusted on the slide strips and
fixed with one screw .
The slide-ways are protected by telescopic guards from dust and

c oolant .
The lubrication of the ways is effected by the central lubrication

system which is built into the body (see page lubrication recommen-
dation) .
The following assemblies are built onto the wheelhead :
a/ Grinding wheel spindle
The hardened and ground spindle out of special steel is carried in

high-precision ball bearings, with axial play adjustment, in the
wheelhead . The (V-Belt) by 16 PS drive without belt drive comes
direct from the variable speed motor which is built into the column.
The belt tension can be regulated by means of four screws on the
motor baseplate which is easily accesible after removing the cover
on the back of the column . The whole wheelhead is counter balanced
by means of weights attached to the motor baseplate so that the
grinding pressure doesn't affect the accuracy of job .
The lubrication of the wheelhead spindle is a separate unit. The oil-

level is visible in the oil-sight 57 and can be balanced when necessary
by turning the regulating screw in the oil reservoir in the wheelhead,
b/ Automatic downfeed and compensation of el wear through crus

or truing
The apparatus and units which achieve these functions are fitted like-
wise to the wheelhead . The starting of the automatic downfeed is by a
switch on the control panel and is signalled by a red lamp.
Ausgabe : 1 I Datum : 20 .3 .1971 1 Visum Blatt :

Gebr . Magerle AG . Combined Profile & Surface Grinding Machine
Maschinenfabrilc BEA
The desired finished size is set with the micro-screw on the measuring
head, which is clamped to a vertical slide on the column, so that the
red control light switches off, cutting out the down£eed. The clock can
be set to zero at the-finished size. The feed may be regulated in steps
from . 00001" to , 001" .
The accuracy o£ size lies between 0, 000025" and 0 . 00025" depending

on magnitude of feed.
The feed impulse, the magnitude of which governs the geared motor
on the wheelhead, is brought in by lifting up the lever on the cross-
slide and is given with each table traverse or cross movement.
The finished size, once set, will remain constant and doesn't require
" any further adjustment despite repeated crushing or truing operations
as the wear on the wheel is automatically compensated on a lever
principle.
The feed arm on the wheelhead, with handwheel and scale V1

(1 Div . _ : 0001 feed) is only necessary when bringing the wheel on
to the job, when setting-up or when working without the automatic .
The two push-buttons behind the handwheel are for power feed; the
top button being for upward movement and the bottom button for
downward. The movement stops on releasing the button. This power
feed has over-run safety switches at both extremes of traverse .
c/ Compensation of the Surface speed of the Grinding wheel
The control elements for the compensation of the peripheral speed

are likewise contained in the wheelhead and the speed set on the
control panel remains constant despite crushing or truing of the
" wheel .
Ausgabe : 1 1 Datum : 20 .3 . 1971 1 Visum Blatt :

SB
Gebr . Magerle AG . Combined Profile & Surface Grinding Machine
Maschinenfabrik
BEA
d/ Profile crushing and truing devices
The whole apparatus for crush or diamond forming a wheel is

rigidly mounted on the wheelhead . A spindle of large section
which takes either the crushing device or the truing device,
maintains the necessary accuracy required when re-crushing or
re-truing the wheel.
1/ Diamond truing the wheel (see page SP-115-1Z)
r~
L
Ausgabe : 1 I Datum : 20 .3 . 1971 1 V isum Blatt :

Gebr. Magerle AG. HORIZONTAL- DIAMANTIERAPPARAT TB
DISPOSITIF DE DIAMANTAGE HORIZONTAL
Maschinenfabrik HORIZONTAL TRUING DEVICE BEA
TYPE SP-115
B P
A
M E
S
c
. ., .Y
.~ 7
., . .
Diamantiernup or-115-ice/t max, tsu mm

... Course du diamant SP-115-1Z/II " 165 mm
. . ... Truing length
Diam antierhubeinsfi.tze verstellbar

Po sitionnement du diamant, variable 12 mm / 42 mm
" Diamond inserts adjustable
Diamantiergeschwindigkeit stufenlos regulierbar

Vitesse du diamant reglage contenue entre 0 - 3 m/min.
Truing speed infinitely variable
P Pinolenhalter in Maschine / Support du dispos de 1 a machine

Guide way in machine
A Anschlag fur Diamantierapparat / Arrft pour 1'appareil b, diamanter
Limit stop for device
E Exzenterwelle fair Parallelitatseinstellung / Arbre de d¬doublement pour
1'adjustage du parall6lisme / eccentric shaft for adjustment of parallelism
B Befestigungsschrauben / Vis de fixation / fixing screws
M Mitnehmerbolzen / broche d'entrafnement / tappet
S Schutzblech / garde-boue ~ guard-plate
D Diamanteinsatz / Diamant ~ Diamond insert
1,2 Hydraulikanschliisse in Schutzhaube (1 = R(icklauf) / Connections hydrau-
" liques dans la couvre-meule (1 = recul) / Hydraulic connections in
wheelguard (1 = return)
Auspabe : 1 1 Datum : 22 .10 .1970 1 Visum : Al I Blatt :

Gebr . Magerle AG. Combined Profile & Surface Grinding Machine
1 Maschinenfabrik
BEA
01
The desired feed of the diamond is effected by the handwheel on top

of the downfeed spindles and can be read-off exactly on the clock.
On the models FPA the downfeed of the diamond takes place automati-
cally in the programme .
When using this device for the first time run it at top speed in full
traverse until all air locks disappear .
II/ Crushing a profile into the wheel
Successful crushing of profiles is dependent on observing a few im-

portant details, so care must be taken in reading the instructions for
crushing and re-crushing profiles . A guide to the actual crushing
01 process is dealt with in a separate paragraph .
The following describes the setting-up, its functioning and its

sequence .
In order to profile a wheel, the crushing roll in its holder is slid into
the serrated ways and locked with screw R 14. The drive to the roll
is arranged by coupling-up the motor M1 on the front of the wheelhead
through the sliding sleeve (R3), When the grinding wheel is mounted
the selection switch is turned to "Crushing" . The crushing roll is
brought down carefully to just touch the wheel, using the power down-
feed. By pressing the upper button the roll travels away from the wheel
and by pressing the lower button the roll feeds into the wheel. On the
panel are fouxia the various controls for the crushing process :
Selection Switches, Crushing, Truing, Regrind Roll

Switches : Coolant and Filter
Push-Buttons : Lifting the roll
" Downfeed of roll.
Ausgabe : 1 1 Datum : 20 .3 . 1971 1 Visum : I 81att

Gebr . Magerle AG. Combined Profile & Surface Grinding Machine
L
Maschinenfabrik BE
E
Take notice of the instructions for mounting the crushing pressure

neutralizing device (F-64-3Z/-4Z),
The crushing process is as follows :
a/ Turn selection switch to crushing

b/ Switch on coolant and filter
c/ Fully open water tap .
d/ Feed roll in by hand to required profile depth using handwheel and
observing the scale
e/ lift roll off- with exactly one turn of the hand wheel (1 mm)
" If, before crushing, the clock was reading "0" then the crushing depth
can be read-off directly .
The friction clutch in the handwheel is adjustable (R1) . It should be so

set that the motor isn't overloaded during crushing .
It is important to maintain the exact return movement so that the

correct compensation for finished size is carried out after each
crushing operation .
Attention
If, for any reason, the crushing roll comes in contact with the
grinding wheel, it is impossible to start the wheel. This is im-
portant, as otherwise the roll would be ground . The roll must first
be returned by a certain amount before this interlocking is released
and the wheel can be started by pressing the usual switch on the
" control panel.
This interlocking of the grinding wheel motor isn't required during

truing and this is arranged by simply setting the selection switch
to "truing" or "regrind roll" .
r
Ausgabe : 1 ' Datum : 20 .3 .1971 ' V isum : ' Blatt
Operators instruction book j g
Gebr. Magerle AG . Combined Profile & Surface Grinding Machine
Masch inenfa br i k IBEA
Regrinding of crushing roll
The setting of the machine for regrinding of the crushing roll is

similar to that of crushing . The work of regrinding can commence
after the normal grinding wheel has been replaced by the master
wheel or when the old wheel has been re-crushed with a master
roll. The selection switch on the control panel is set to "regrind
roll" and the' grinding wheel motor is switched on. Using the hand-
wheel the roll is brought down carefully till it sparks on the wheel .
The indicator clock is set to "Q" and the roll is ground-up . The
clock shows the downfeed or reduction in size of the roll. This
value is important as the finished size (switching-off of downfeed)
has to be re-set using the micro-screw on the measuring head.
On changing crushing rolls the finished size for the automatic down-
feed must always be re-set .
The crushing device is built around a holder H4 the actual design

is visible in the drawing SP-95-1Z . The manufacture is carried out
with great care as the axial alignment of the roll and the tolerances
on the spindle are of extreme importance for obtaining and trans-
ferring profiles accurately.
Care must be taken in fitting the crushing device, as well as the

truing devices, that the multi-Vee ways in the downfeed spindle
and on the attachments are kept clean . After sliding in, the screws
R 14 must be tightened-up . The crushing roll holder must be pushed
in right up to the stop screw, so as to avoid any mis-alignment of
roll and wheel . On the latest type of crushing device it is possible
to adjust the setting screw to .correct small errors in profile align-
ment. The roll spindle can be removed by unscrewing the rear cover
nut G, Stripping down the front end is not necessary and is therefore
not advisable . The driving gears (spiral bevels) have been fitted in-
dividually and require no further attention.
40
Ausgabe : , 1 I Datum : 20 .3 . 1971 1 Visum Blatt

I
" CRUSH POLL WrIulfI 1p5 J 3.25 l 140 ~ 3.Uo

CHM SP-95
F~
B
k
Fd " ++~V Airu .p~d1.e1L -7 :,111ir1,i vF V<<UoR LVJ.LAw7
Slide the cl-ash roll. R (bow s,tA faces st be clean) into the holdpr gr_d. rnIqh
in. spindle H ~'rom tea r~erar .Screw ~p the- bush '~ from the fraYxt ",:r.~il the
e2ush :a"l.1Ak is held bj the' two paper .roller 'Ex6atirigs so tYat' they rftt:` 'he turned,
tree of pldysbF har3d.*~"4ck.
at.d. bar .n~s~ns of s~#~R.Sr~ ort tc+n~a~ [~Z:xb?ax~ ~.tt.it+.`
carer GZ t.ha, xpar netie beki~3.ng is . to -be lubricated trot=h 'balf hen-ring greage
'the front bearfpgs : a3.tz'br~ ez~ed vi+~''~~ a
The bevel. gearing anWdrive'_à'Nft were 'dt cam. kssethb~y 'And Tbqizi- no
further ;+.~iritenaftae:ha drive 'Ls ~aeccmi~'shbd by -couP3S~x~ the' tim -e~merr~s IM
(crush roll c'lx ive~ ) -dnd. X ( eitixsh ra'~l holder c otipling °~ - F -
ihe .axial . se~ttir~ o±' .tle x ~ol7.o
,i gMrn3irig vPt~e1 is Yaith adjvating .
_. ~'~% ~'~'f1t~ "takdY1" that- V* a{Da CSI' I? dote' ~tW v

,,~
~s ~~,~
. a °~[:;. =a`f!: _ ~`, " '= "a A .
i~KM~~ i~ : -- ~#~ rd' .. - - -
_ e a~
~-,
.v ~
T 7.:_~'u._Xi~.ii '~u' ~~y ;
- . ' . . : ~ - . ... vi~[.~Y~~fR.1~s_s . .4~ .~:3fiS~.'t,7'hs4+l. .~ . s . !ts',"a':L~~n~'iL"i
ALL !.,
.. .
}~_~
i :. , . 1
aEA
MAGERLE
TER-SCHWEIZ
PROFIL - ROLLS FPA
no
F
U S!R q FOR ROLL CARRIER TYP SP- 95 - 1Z
C (AMOND COATED ROL
0
The desired profile is executed according to the customer's drawing .
Steel quality : according to customer's specification and demand with

Rc values of at least 63 .
Our FPA-Machines are produced with 4 different profile roll widths,
i, e . 105 125 140 160 mm, depending on the demand of the work piece .
Great care has to be taken to assure that the crush rolls run with high
concentricity when the profile is ground into the hardened blank because
the correct transmission of the profile from roll to grinding wheel depends
to a large degree on that concentricity .
Designation of profile rolls without profile hardened or not hardened

available from stock:
DE51 GNATION DESIGNATION
CRUSH ROLLS DIAMOND COATED ROLLS

L I D I& 1 TYP I L I D7&
SP - 95 - 54 l05 35 SP - 95 - 50 l05 35
55 125 35 - 51 125 35
56 140 35 - 52 140 35
- 57 160 35 - 53 160 35
- 62 l05 22 - 58 l05 22
- 63 125 22 - 59 125 22
64 140 22 - 60 140 22
" 65 160 22 - 61 160 22
TB
M~4GERLE
USTER-SCHWEIZ
Arrangement of working methods
of_ Rrofile grinding
Guides~
EXT
In determining the width of profile on

A the crushing roll MR an allowance must
I be left on both sides . It follows then
that tine profile on the crushing roll
m,,.wt be wider than the nrof i3e that
10 io to be produced on the warkp:~.Gcc,
this applies also to the grinding
wheels . The length of profile c~ the
meter roll MR is nauc3.1y t1he saw
as the work roll AR .
2 . yVi lk;h deed profiles and high precision

it i0 advantageous to rough-,grind Une
w
form into t:ao wer?t roll AR with a
profile grinding machine, so that the
master grinding vvheo7. can ire pre-
lIL crushed vi tia this roll AR. Thia,
thorabye, saves the master roll MR,
fhua extending its life .
3 . The maater wheel ES is then crushed
using the master roll 30 . The mater
wheel has the see width as, tihe Ai3.1
AIR craacS.ziflg roll MR which, as a rule,
corresponds to X + S mm.
4 . The work roll is built into the holder
once again (it is advantageous to
have a oeparall;e holder far each of
the crushing r0 11o , M R and A.Ry, s o
that tie prceialnn icy increased in
AF changing aver) . The form is then
ground into the prepared work roll AR
with the master wheel MS .
5 . The master wheel NIS Is exchanged with

the work wheel 1S and the pre£i1e in
thon crucIzed . The work grinding wheel
ia, acj a. mule, 6-8 mm, narrower than
the master whe a 1 MS g o?' appL"o x . 1-2 mm
wider than the profile that 3s to be
produced . Tbi+s wheel as stands-out
over the wori"Piece profile o:iay Vie
required amount for safety . 2he work
wheal can, whatsmore, plt :1ge-grind
the full pro ~i J. .Le into 41ho workpieco kilo
WERKST(JCK The grinding wheel cart be worn down
from X00 t0 Daa. With profile
200 =
AIAl Worltpiece aeptho of ieso thall 5 = . Che crushing

MR rolls MR, and 12 can be corn dowry to
Master roll
u AR Work roll a minimum of 75 mm D3.a .
NHS Master wheel
As 'S ork cvhee 1
M~GERI~ ., 'methods of prof TB
USTCR-SCtMIE~Z " /""1~ lam 9 (1 R1i IA "~J. i
.~ .a
.. . . . .. , :xa
Workpieoe profile In determining the laying;

neutral *axis out of the profile on the
roll it is extremely impor-
tant that the difference 3n
diameter be kept as small
as possible . For this pur- I
pose a neutral axis is drawn
through the profile to be
ground, and this should then
be parallel to the axis of
the roll . The wear of the
w heel will be decreased, the
` ` . ~ Workpieceprofil working tolerance will be
maintained over a loner
neutral axis period . Furthermore tale
oatushing rolls DAR and AR as
è well as the grinding wheels
MS and AS can be worn down
to a smaller diameter .
Figs . VII and I .T shod the

workpiece profile, Figs . VII
and X the crushing rolls
produced with the proifile
based on a neutral axis .
Profiles with vertical con-
toura can only be ground by
rr ~o
~~3 MIN
/ the crushing process up to
a certain degree . Up to i
depths of o .5 - 1 mm the pro
duction of vertical contours
is still to be used on eco-
nomic grounds, by bigger
depths an approach an ~e
Fig . ~I of at least ~ ~g
.Profile produced by worn to be recommended in order
to avoid boo much vear and
z'°l~' theoretical foxm tear of the wheel . These
conditions are to be applied
in the design of the work-
, ; . ., pieces which are to be crush
ground .
i , "ii /
Finn . XIV/RV/AV'I show the
wearing conditions of the
by different profiles .
.Profile produced by worn rfliel
It is possible, through
suitable correction of the
master roll, to maintain
the tolerance on the com-
plate forms
oretical form
Operators instruction book TB
Gebr. Magerle I4G . Combined Profile & Surface Grinding Machine
Maschinenfabrik BEA
Automatic hydraulic device far neutralizing crushing pressure

T-6. 3 + F-64-3Z (300 0) - 4Z (400 0)
Depending on the depth and shape of the profile, very high pressure
occurs, when crushing, between the roll and the grinding wheel which
leads to overloading of the front spindle bearing and possible deforma-
tion of the spindle itself . This device is fully hydraulic in operation
and is composed basically of the holder with the piston K3, which
acts on a key mechanism K1 and K2 pushing the sliding portion with
the bearing upwards, i, e, the inside ring of the roller - Bearing onto
the spindle nose . A micro-screw is provided to adjust the upward
movement . The vertical alignment of the bearing and spindle nose
is of extreme importance requiring two packing strips D1 and D2
(E1 and E2),
40 When stripping down the bearing the relative positions of the strips
must be observed so as to avoid mixing them up .
The device is pushed onto the carrying arms G and H, the stop screws
S1 and S2 are for setting and screws M1 and M2 for clamping . Hydraulic
hose connection see picture T-6 .3,
The automatic cycle operates the device at the same time as the
crushing process .
Please notice, that the adjustment of the micro-screw is to be done

carefully. It is advantageous to place a clock on the spindle-nose so
that when the hydraulic is switched on the clock shows a movement
of not more than 0, 02 mm, . without any crushing pressure, in certain
cases it might be necessary to correct the profile by moving the axis
of the profile relative to the grinding wheel.
Ausgabe : 1 1 Datum : 20 . 3 . 1971 1 Visum : I 81att

Natomatie:, iiy31:aulic Crushing P .ressuz '~ TH
MaGERLE
((`
~A
/4Z ~\ .7Woot/
vrw-
'i4u4.YL~~~1sz.T .~ ;
uSrER-scMWEa T-6 .
'~1
I
2
3
4
5
ME
H2
f~oV~ .Ce.~
For c: ~.~, .c?' ::1 fU= :t:'~:3.C?~: Of the crus'n.i.~3y pressure
sp]" :1GlF,'
Ctlt :i ;. bC t0 ensure that 1Jht'-..la Co1l.t,Z."G:s
first, use, Z'CMo-r
. :'L1j.};)Qr'C. ? .i.xti',.r~3) are 3 .I7 Z"fE.'Ct JIlit3Y2tiie :Cll:e k:esr.'orC
an' . .
~G~~~sl3.ec"j In the ~:o~.lcx~
wv~ i~~~. -:- ~;2~ set .the c~~~.~c;L 3~:~5h a ~~~.~~~ .
.~ es i;i7e SpaqE?u
s-1-'aft . 1;y :i1C'c3nS of ssip-gat3
.)G'ei:i ;ty and :~Jrc.'r the up .l.l3dlu'
t.0
.] :Crj .vt~ :~.y .'C.. D~. 1' D2 are
ti .~A. L~~~ i;~tYi. fit: rJ.e''~°.~:v"Ìi1~ .Li^ti^d. and ~'.~L:E~: ;,~aC~ .Z .
.?.YI:;5 these u~ . .7^j,.yJS .
1L':i^ C3,G%3 1-ma . f"i:.B3; .C1.:.'.'t
giCc':il'td to G.it_" 3C: Gi :1.l: .C:ns],.oi:S f - . .
v 1',.L .i.a.. . ;.'..U :~e 'LS ready Eor 'W'DX.a'io
,»,:.~c u= :F% 4 is Ear thE: ff.;n-rura c: :2 - the Un
~.mrsc:,~ La: i~. 3 Tie ..
,",<y- tile hydraulic st.rake.". 6Pnr. rec" : :
124,û- :=his .:'" ~ car' }fin ~adJU~'~3tc ~
` ~'a~f? :~~V ~i2
a,--c soy the - axia3. ..
horlZCy.:t:al " ~1~G
"~1~G
ucJ77G~IilC r?,i :
Laeans ~~ l.he ,~i.ca.:osc.tev : :~o :'Z .c: ~tiMew~ ~l+-_62 of .

tr.~. -t" tJ.a are f.0- t?:Ie clawping ,.
.1 usLi .:cnt u~ ciic~ 1 . t.4~. .i°(A1.U~
.U~CC::1 i.y1(~ ...4,L-C.yC!`w
.. .
.. 1. .. . '} i . ., .'i a . .
Gebr . Magerle AG . Combined Profile & Surface Grinding Machine .
Masch inenfa br i k BEA
Automatic high-pressure water nozzle T-6 . 1 or F-69-

A coolant pressure of approx . 8 ats, is brought into use when crushing
whereby the water is directed onto the roll and the wheel inside the
wheelguard. This is required in order to produce a perfect form. The
coolant is forced through slits 0, 3 mm wide . It is of foremost importance
that these slits be kept clean in order to produce an exact and even
profile .
In order to make sure of this, the cleaning of the slits is arranged

in the automatic cycle of the machine. The two inserts R2 are firmly
fixed in the housing H, The flat being set at 45° to the jet opening .
The two inserts R1 are turnable in the housing and are swivelled
through approx, 45° by the two arms at the rear of the nozzle, during
the cleaning operation, so that the slit opening widens to approx .
2, 3 mm, allowing any metallic or A12 03 particles which may have
been in the collant, to be swept away. The high pressure nozzle is
with holder GE and G, directly fixed to the vertical attachment spindle.
The length of jet opening can be milled to suit the width of the grinding
wheel or workpiece .
It - i
-tP4'Ptr11
I l -VIED
MAGERLE
High-$ressure water nozzle
w
.Ia'" 69
-
TB
nr .~+rr r ii.rr..r rrrr~r
. ., . with semi- or fully automatic cleaning cycle

USTER-SCHWEII
4,
for machine 'models r^PH + FPA
HY`
Hydraulic pressure
approx . Z0 ats .
. . Piston pressure
appzox . 130 kg .
FPH with hand valve control
to the piston
FPA with automatic solenoid
-~~ cont'rol
FE,
ROLL
LE
10 .
GRINDING WHEEL
Operators instruction book TB
Gebr. Magerle AG . Combined Profile & Surface Grinding Machine
Maschinenfabril<
BEA
Further equipment on the machine

Machine Lamp
Part of the standard equipment of the machine is a socket for the machine
lamp . This is positioned on the side of the column under the socket for
the automatic downfeed.
Rectifier for the magnetic chuck

A rectifier is already built into the machine for connecting-up a mag~etic
chuck and is found in either the electric box or body, depending on the
particular model of machine . The on-off switch is on the control panel .
A socket for the cable from the chuck is built into the body and the on-
off and demagnetising switch is on the 1, h, side of the cross-slide .
The magnetic chuck works on 110 V. D . C, A built-in safety devices

ensures the immediate lifting of the wheel if the current fails .
Cross-feed measuring device

As a useful aid when grinding side faces or when form-grinding is the
cross-feed measuring device with indicator clock . With this device
the table can be traversed and brought back to exactly the same position.
The device is so constructed that the use of slip gauges ensures an

absolutely exact movement of the table . A 0, 0005" clock is included
as standard equipment .
40
Ausyabs : Z I Datum : 20 .3 . 1971 1 Visum Blatt

p Operators instruction book T 8
Gebr. Magerle~ AG. Combined Profile & Surface Grinding Machine
aschinenfabrik BEA
Optical cross-feed measuring device
For the most precise work in moving the cross-slide an optical cross-
feed measuring device with an accuracy of reading of 0, 00005" can be
supplied . See separate description .
In working with the mechanical or optical crass-feed measuring devices

the table is always moved by hand.
Setting gauges
Like the measuring device so are the setting gauges a practical aid
for the . exact positioning of the cross-slide when grinding side faces .
These gauges placed between the column and the cross-slide .
When using these gauges the slide should be moved hydraulically

as opposed to hand-motion when using the measuring devices . It
is important that the slide is moved by the, smallest amount and
left in that position until the particular j ob.,is finished .
Slip gauges are . placed between the gauges to suit the work being
g r ound. . . '
Ausgabe : 1 Datum : 20 .3 .1971 . 1 V isum Blatt

RLt
HWEIZ
'
"U.L A L.= W.LKZ
Upon installation and after long periods out of use the worktable should be
traversed hydraulically, a number of times, using its max. travel. .
When grinding work which only requires a short length of travel, the worktable
should be traversed its full length 2 ox 3 times daily .
The oil level in sight No .28 (gee also diagram CiEA35)is to periodically checked
and ought not to fall below the mark.
Top-up with oil at filler-sstw No *12 ( Mo3IL vACTaA OIL Nr. Z) and after filling
tighten-up securely .
ATTENTION the fall from the filler srew to the oil pockets is only slight .
It tales a little time t3.11 the oil is distributed evenly in the pockets . Tyre oil
Li
sinks very slowly in the filler hole .
%5MANTLING THE WORKTABLE IN ORDER TO CLEAN THE WAYS
Normally the table is to be lifted every months but in works :Nets the
atmosphere is very dusky this should be carried-out monthly . The procedure
is as follows
a) Remove water guards A at each end and dust cover B
b) Loosen piston-rod connection G and push worktable back until the piston-rod
is clear,
c) Fift table . It is recommended that 2 lifting brackets be made and fitted onto
the table by means of dusk cover sz°ews at each end of table .
d) The ways on the worktable and cross-slide are to be cleaned using clean
cloth. Na cleaning-agent is to be used .
ca
...
z
O.
W
4 .7
BEA
M~GERIE
USTER-SCHUYEIZ
MAINTAINENCE 0
~~±~w
'.~.~"T h: W(R'FA~i 34
.i =-'7
` u ' ~ r ~ ~rr
It is extremely import to see that no dirt comes onto the

lubrication pads or else the oil flow will be affected or
even hindered .
e, The felt lubrication pads are to be checked for dirtyness
and hardness . If neccessary replace them according to the
diagram below . They should be renewed at least once a year .
f . Lubricate the guideways fully with MOBIL VACTRA OIL N0 .2

using on oil can .
g . Replace the worktable carefully
h . Pull the piston rod into position in the table and screw-up .
The nut on the piston rod should only be tightened lightly
or else distortion of the cylinder may result . The water
guards and dustcovers can now be refitted . The table is them
to be run a number of times over its full travel .
Cross-Slide
Upon installation of after a long period out of use the cross_
slide ought to be fully traversed back and forth at top speed .
The lubrication of the cross slide is incorporated in the
entral lubrication system .
MOBIL VACTRA OIL N0 .2
The cross slide is to be lifted every 2 years for cleaning
purposes and for renewal of the lubrication pads .
In order to lift the cross-slide the all the manual controls
to it, on the front of the machine are to be dis connected
and the piston is to be pushed to its rearmost position .
All hydraulic connections to the control block under the
cross-slide are to be removed as well as all electrical con-
nections . The cross slide can them be pulled forward and
lifted by means of a crane .
i
47
CHF~-
trJ a
~a~
bbro
a~~
cu
IMSPIERL Cutting-speed-diagram
QEA
45
ff
USTMER-:SCHIq!EIZ
W R. P . M . Range for D. C . Motors
is
~ -60 Grinding-wheel dia . //V "M
000
000
r
roc
)ID
Do
70
00
~.
c Do 'a
00
G
3
c
00 'd
co
no
a, COMPENSATION 50mrriio-I'/,33 4>400-30D .

COMPENSAT/ON 50mm~ f,54300-2'00 .
1 40 The compensation for both wheel ranges (300 - 200 mm) + (400 - 300 mm)
amounts to 50 mm .
IL
e
I
SCHLEIFSPINDEL TB
Geb~. Magerle AG GRINDING SPINDLE
Maschitienfabrik BROCHE DE RECTIFICATION BEA
030010400
16 . 11 .72 i/~Blatt 48
T8
MAgerle AG OPERATORS INSTRUCTIONS
Surface Grinding Machine
as&kwnfabrik
=mm Profile Grinding Machine BEA
Grinding spindle ~rv~,~d LD

The grinding spindle is made from high-quality steel, hardened and ground
with highest precision . The complete spindle is accurately balanced, the
front bearings of highest precision are paired and axially gripped and protected
against outside impurity .
The rear spindle bearings are paired as well and gripped to each other ;
however, together they are axially movable so that an enlargement of the
spindle due to the influence of heat can be balanced and a perfect operation
absolutely free of vibration is guaranteed .
Assembly and dismantling of grinding spindle (illustration BEA 46)
" After the removal of the grinding wheel with flange OA by means of the
supplied ulling-off device (thread M 38 x 1, 5 to the left) release covering
flange B~ and pull it off by means of 2 forcing screws in the available tap
hole . Remove coupling flange CO and flange o D , Upon releasing the
locking screw turn out thread ring EO (thread M 32 x 1, 5 to the left) . Pull
off taper dapter OF and remove flange OG . After releasing the 4 locking
screws H turn out grooved nut OI (thread M 55 x 2 to the right) . Now
spindle including the 2 front bearings L can be pulled out forward .
The rear step bearings can be dismantled backwards . If the front bearings
0
are to be dismantled as well, release the 4 locking screws ON and turn out
the setting nut @0 (thread M 65 x 2 to the left . The distance ring OP
is accurately surface-ground and has to be protected against damage . The
3 cup springs QO are for a reliable adjustment of the bearing backlash of the
2 front bearings . The locking ring OR is fitted. in the spindle box and should
not be removed . The front face of this ring must not be damaged as the perfect
bearing position and precision of the spindle depends from this . When assembling
the spindle proceed in the reverse order .
" The 2 front bearings OL are to be fitted on the spindle shoulder against
shoulder . Mount distance ring P and 3 cup springs @ between the two
bearings . Tighten setting nut until ring OP can be moved by hand with
some difficulty only . Now the spindle can be pushed in the box from the face
until the front bearings touch the locking ring OR . Then press the 2 rear
bearings ~ on the spindle as well shoulder against shoulder and in the bore,
tighten and lock thread ring OI
Tighten locking screws OH stepwise across . Mount flange OG and taper

adapter OF , tighten and lock capstan nut OE
16 .11, 72 page : 46a

TB
Gebr . Magerle AG OPERATORS INSTRUCTIONS
Surface Grinding Machine
Maschwnfabrik Profile Grinding Machine BEA
Check at the face true running and axial backlash of the spindle ; adjust
at the setting nut OO if necessary .
Then tighten setting nut stepwise across by means of locking screws ON

Mount covering flange @B (with inserted round string packing S ).
Tighten screws as well stepwise across and fill spindle oil up to the middle
of the of level sight glass O via valve TO . Fill oil reservoir at filling
screw ~V until oil level sight glass Q is completely covered . The
grinding spindle is now ready for operation .
ATTENTION
Do not set grinding spindle running without oil filling , not even for a short
while, as this can cause damage of the ball bearings . Recommended spindle
oil: 2, 8° E / 20° C = 1, 55° E / 50° C MOBIL VELOCITE OIL No. 6.
Do not use grease when assembling the spindle as thereby the oil ways get
blocked up and consequently a perfect oil lubrication of the bearings would
be made impossible .
Grinding spindle bearings :
Front : Precision grinding spindle ball bearings

paired SRO 519007
Rear : Precision grinding spindle ball bearings

paired SRO 519007
16 .11 .72 page : 46b

Ma6ge:He Machines de precision a rectifier

Technical Data
i
F P=10 F PA-10
F P=12 F PA-12
F R15 F PA-15
a2 00 Gebr. M&jerle AG Maschinenfabrik CH -ss1o uster (Schweiz) / Telefon 01. 87 aa 4 i-aa / Telex 55 338
a
0 " ". i.
0 JA
Type of machine : FP/FPA-10 FP-/FPA-12 FP-/FPA- 15
n
tLI
K x
Longitudinal table -Length of loading surface mm 1050 1250 1540
a. n
- Width of loading surface mm 240 240 240 w
r
Range of operation -Usable grinding length mm 1000 1200 1500 °,

y
w
n
- Grinding width max . mm 320 320 320 x
r"
(incl . 50 mm width of
grinding wheel)
- Longitudinal stroke of
table xnax, mm 1130 1330 1630
nn N
- Transverse stroke of IA ? N
n-3 ~
table ma,x. mm 270 270 270 ~= H ~
ay
c a~'
CD tn
- Height between loading sur-
face and grinding spindle : c%~~s
00
a/ standard design mm min . 130 max. 600 in . 130 max. 600 in . 130 max. 600 y.mw3
mm min . 130 max. 800 in. 130 max . 800 in . 130 max. 800 ~=" Om
b/ with SP-98*
c/ with 11, 8kW-motor mm min . 137 max. 557 in. 137 max . 557 in . 137 max. 557
1
d/ with SP-98* and
11, 8kW-motor mm min . 137 max. 75? in. 237 max. 75? in . 13? max . 757
e/ with SP-98* and
17, 7kW-motor mm min . 140 max. 700 in. 140 max . 700 in . 140 max. 700
- Vertical movement of
wheel-head mm 470 470 470
a/ with SP-98^ mm 670 670 670
- Vertical adjustment of
wheel-head :
a/ with rapid speed mm/min . 212 212 212
b/ downfeed and re-
surmounted upper traction with
part of the column program mm/min . 51 51 51
0
D
o
AO
~ s s.
H
Type of machine : FP,~FPA - 10 FP-/ FPA-12 FR/FPA - 15 n
K x
Range of operation - Feed of wheel-head: z
(continued) rough infinitely . mm 0,003 - 0,03 0,003 - 0,03 0,003 - 0,03
fine variable mm 0, 0003 - 0, 003 0, 0003 - 0, 003 . 0, 0003 - 0, 003 w
w r
Grinding wheels - Diameter of grinding wheel : o d
standard design mm 300 300 300
y
special design mm 400 400 400 a
n
- Width of grinding wheel ;
standard design mm 100 100 100
special design up to mm 160 160 160
(gang of wheels) -0 ac '9
A
. - Bore of grinding wheel mm/ N~
127 5" 1275" 1275" H~ ?
inch n N
-
30 O
!D ~ fn
- Wear of grinding wheels CL
(of the radius nominal mm 50 50 50 '~ N N
without depth of profile vd.o
- Type of grinding spindle separate separate separate y

Grinding spindle
o=~om
Grinding spindle - Motor of grinding spindle
drive power upon request kW 5,9 5,9 5,9 m~3
~ 93
(Power at nominal speed
of appr. 2000 min . 1) kW 8,8 8,8 8,8 Sir
kW 11,8 11,8 11,8
kW 17,6 17,6 17,6
- Cutting speed
infinitely variable m/sec 10-35 10-35 10-35
- Cutting . speed
with A. C, motor m/sec 32 32 32
upon request m/sec 28, or 35 28 or 35 28 oder 35
(with new wheel)
- Technical data I separate ( separate I separate
Hydraulics
v
0 w
A
O
rn
Type of machine : FP- /FPA - 10 FP-/ FPA -12 FP/FPA - 15
x
- Lubricating and servicing
z
Lubrication H
separate separate separate

instructions w
w t~
Coolant filtering
separate separate separate
equipment - Type and data of capacity
Recooling units - Type and data of capacity separate separate separate

n
y
Accessories - depending on the machine
separate separate c~
equipment separate
upon request upon request upon request

Total power - Supply voltage
consumption
=9 =r
Power - Power input :
determining factor, depen- 300
~n~tn~
ding on the compl, equipment : a U) a ~'
c CD
kVA 17 17 17 13 .0
TYPE FP- a/ with 3, 7kw-motor m 3
kVA 19 19 19
b/ with 5, 91zW-motor .00 =w
22,5 ''j -40013

~ 3 p n~
a/ with 5, 9kW-motor kVA 22, 5 22,5
TYPE FP-R
27 ~"''.~~." ~ a= n
b/ with 8, 8kW-motor kVA 27 27
kVA 31,5 31,5 31,5
c/ with 11, 8kW-motor ._~
24, 5 Z4,5 24,5 3m 1% ~
3
TYPE FPA- a/ with 5, 9kW-motor kVA
kVA 29 29 24
b/ with 8, 8kW-motor
kVA 33,5 33,5 33,5
c/ with 11, 8kW-motor
kVA 51,5 51,5 51,5
d with 17, bkW-motor r
F . ,.. ._a
Weight - Weight of machine
kp 3400 400 4100
without accessories
- Weight of control
kp 650 650 650
cabinet
1 ' d
Right for design and dimensional alterations reserved :
N
Prgzisions-Schleifmaschinen
moo Precision surface grinding machines
TECHNICAL DATA
Position and dimensions of T-slots in the lon gitudinal table :
240
re e)
14-147
102030 All dimensions in mm .

A' 40 70 The dimensions may be subject to alteration! D1,3
Ma" ed e Machines de precision a rectifier
E6 Precision surface grinding machines

TECHNICAL DATA
Dimensional illustration of machine : FP- / FPA- ~ -10 ~ - 12 ~ - 15

e
FP-FPA-10 FP-/FPA-12 FP-/FPA-15
0 A 1050 A 1250 A 1540

B 3400 B 3500 B 3820
C 1650 rc 1650 rc 1900
The dimensions mentioned below apply to ; FP-10/12~~15, FPA-10/12/15
Normal SP-98* and SP-98* and

SP-98* 11, 8kW-motor
11, 8kW-motor 17, 6kW-motor
min max min, max . min max min max, min, max .
D1 130 600 D2 130 800 D3 137 557 D4 137 757 D5 140 700
E 2367 2573 E2 2642 2973
5, 9kW-/8, 8kW-motor 11, 8kW-motor 17, 6kW-motor
F1 100 F2 375 F3 530
* surmounted upper part of the column
A1 30 40 All dimensions in mm . The dimensions may be subject to alteration . p2,o

E
z Rettifiche di precisione
TECHNICAL DATA
Space required with full longitudinal and transversal stroke : FP-/F'PA-/ - 10/ - 12/ - 15
FP-/FPA-10 FP- / FPA-12 FP- / FPA-15
A 4530 A 4830 A 5450
B 565 B 665 B 815
The dimensions mentioned below apply to : FP-10/12/15, FPA-10/12/15
5, 9kW- 8, 8kW-motor 11, 8kW-motor 17, 6kW-motor
C 1855 C 2130 C 2285
D 880 D 1155 D 1310
Minimum distance between machine and wall for the dismantling of the motor .
5 9kW-motor 8 8kW-motor 11, 8kW-motor 17, 6kW-motor
_ E 500 E 600 E 700 E 800
a, 30 40 All dimensions in mm. The dimensions may be subject to alteration: p

M'a" r I e Machines de precision a rectifier
E6Z Precision surface grinding machines

TECHNICAL DATA
Dimensions for the erection of; FV- / FP- / FPA- / FPK- / -10/-12/-15
-r soo
B External hydraulic tank
C Coolant filtering BARNSDRIL INTECLON

equipment
A1 200 A2 500
D Sedimentation carriage (only with INTECLON equipment)
E Electro-cabinet
The precise dimensions and the appropriate data of the above-mentioned

` members can be found under the chapter "MACHINE ACCESSORIES" so
_ far as they are part of the machine equipment .
ltvt2v 15v
All dimensions in mm . The dimensions may be subject to alteration!
A1 30 40 70 D2 .2
..
Ma eke
Hydraulik-Anlage
Systeme hydraulique
Hydraulic system
L
U
Nb erie Machines de precision h rectifier
r Rettifiche di precisione
HYDRAULIC SYSTEM
1. Technical data;
Screw pump -Nominal delivery at 18 bar

and 2900 r, p. m . 36 1/min.
-Nominal delivery at 18 bar
and 970 r, p, m . 12 l/min.
-Minimum delivery at 18 bar
and 2 900 r, p, m . 32 l/min .
(viscosity 30E/500C)
Motors -for F- / FD- / FRT- 2, 2 kW

machines with a number
_ of revolutions of 2900 x, p . m .
-for F- / FD- / F.RT **
FV- / FP- / FPA- / FPK
machines and machines 1, 1/3, 0 kW
from S3 control onward
with a number of
revolutions of 9002900 r . p. m .
*'k on request only
Filter (suction filter) -Fineness 25 Fm

-max, rate of flow 100 1/min .
-decrease of pressure
(low pressure)
(with 100 l/min. ) 0, 14 bar
-indicator of dirt mechanic, dependent on the
accumulation low pressure in the filter
-main by-pass opens at 0, 18 bar, ad-
justable up to 0, 25* bar
-safety by-pass opens at 0, 20 bar, ad-
justable up to 0, 30* bar
'the basic setting is
done in the works
Cleaning of the filter -Intervals see lubricating and

servicing instructions
-allowable low pressure
max . 0, 2 - 0, 25 bar
(measured at the exit to
the pump
Pressure limitation -Opening pressure min . 5 bar

(hydraulically pre-
controlled) max. 50 or 70 bar
-setting pressure normal 18 bar
-for exclusive creep-feed

operations 22 - 25 bar
Al 00 H1.0
Prgzisions-Schleifmaschinen
M50 erle Machines de precision a rectifier

HYDRAULIC SYSTEM
2. Capacity and speed data

Longitudinal table -max. speed approx . 30 m/min.
(Feed speeds -min. speed approx, 3 m/min.

infinitely variable (without jerks
with creep-feed control
-max, speed approx . 3 m/min.
-min, speed approx . 15 mm/min .
Longitudinal cylinder -effective piston 8, 0 cm 2

(differential cylinder surface (D=45 mm d=32 mm)
-absorption capacity at
v = 30 m/min . 24 1/min .
v = 3 m/min . 2, 4 l/min.
v = 15 mm/min, 12 cm 3/min.
a
Feed power at the
x 2s Friction and acceleration
longitudinal table reap .
at the differential 20 losses are not taken into
cylinder 15 account . For the guide-
o~ 1o ways of the table the follo-
wing approximate values
rd
apply :
w 0 5 10 15 20 25 30 0=0,15 ~z=0,10
system pressure
in bar
Weight of the table (without load) :

Type : -7 -10 -12 -15
approx . 200kg 240kg 260kg 300kg
Transverse table -max, speed

continuous 6 m/min .
(Feed speeds -min. speed

infinitely variable continuous 0, 2 m/min .
-max, size of impulse 15 mm
-min . size of impulse 1 mm
(infintely variable)
Transverse cylinder -effective piston 19, 2 cm 2

" surface (D=60 mm d=34 mm)
v = 7 m/min, 13, 4 l/min.
v = 0, 2 m/min . 0, 38 l/min.
fQ 2030
I A1 40 70 HI .1
a
Ma erle
r

HYDRAULIC SYSTEM
2. Capacity and speed data (continued)
Feed power at the

x soo
transverse table resp . Friction and acceleration
400 -- 1 1 L/
at the transverse .~ losses ar_e not taken into
cylinder ~ 300 account . For the guide-
0 200 ways of the table the follo-
R" 100 wing approximate values
apply
0 5 10 15202530
=0,15 )Z =U,10
system pressure
in bar
Weight in motion (without load of the longitudinal table) :
" Type : -? -10 -12 -15

approx . 650kg 910kg 930kg 970kg
3. Diamond dressing devices :
for F- / FR- ~ FRT- -max, speed 10 m/min .

machines -min, speed 100 mm/min,
(type : F-4/5 - 1Z) (infinitely variable
(type : F-4/5 - 2Z)
for FD machines -max, speed 1 C in/min .

(type : SP-88-2Z) -min . speed lUU mm/min,
(infinitely variable
for FV-,FP+FPA -max . speed 10 m/min .

machines
(type : SP-115-1Z) -min . speed 40 mm/min .
for FPK machines -max . speed 10 m/ min .
(type : SP-118-1Z) -min, speed 100 mm/min .

10 20 30
Al AO 70
I
Ma erle
w

Rettitiche di precisione
HYDRAULIC SYSTEM
4. General data
Hydraulic oil -Viscosity max . 11°E at 200 C
-Viscosity min . 2, 5°E at 50°C
-Pour point below -60 C
-Flash point over 200°C
-Viscosity index min . 95
-Preferential hydraulic MOBIL DTE light or

oil MOBIL DTE 24
" Quantity of hydraulic oil -for the types : 230 litres

(tank in the machine F-7/10/1Z/15
column) FD-7/10/12/15
FRT-6
-for the types : 360 litres

FPA-10/-12/-15
FPK-10/-12/-15
FP-10/-12/-15
FV-10/-12/-15
F- 15L / F-15VL ~ FD-15L
FP-15L / FPA-15L / FPK
FPK-15L
F-100 F-120
Quantity of hydraulic oil -for all types : 235 litres

(with separate tank
" Hydraulic oil

Oil temperature -without cooling device 36 - 45°C
(Operating temperature) at a room temperature
of 20°C
' -with cooling device 28 - 320C
Cooling devices -for F / FD machines min . 2000 kcal . /h
-for FP /FPA /FPK

machines min, 2500 kcal . /h
A1 00 N1.3
F -
Y
_., r ..
-
Geb t"_n- g-
.- e
.-- wa - i --3E RIEF3SANLEITUti~ '
i
~h~nfabc-ik_ NT
X ., t
.-~ - - --_
~r-
HYDRAULIK- ANLAGE
SYSTEME HYDRAULIQUE
HYDRAULIC SYSTEM
.-
. Auaga'be : T Datum : Zo . .69 Visum : 13 latt ; 0

.~ . . . . _~ _
.. .
GeV Mdgerle AG M
I Maschmenfabrik Systtme hydraulique
Hydraulic-s, stejR
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. . .. . -- ._ . ...- _ _ : .. .. . . . :.. : _.Y .~._.- . . .___ . . _
". Jed~. ..lkAasc.3uzju wi.rd_im Werk griindlich getestet

.~~ . ._
uud eiinreg uliert

IM Z .aufe dgr Zs.ix. k_ ''.x.?~,--~-~-:±~'~- .. ~~ ~ -- -:~~ --- ---- -- ---- - -- - - .--------
. --- ----
hers-eri=cc~er :- _ ..~ . ...
SteSrungen irrj ~..Xd
_ ~ ? . . .~raulis
: . .ch~u _~s__ .-.t,reten,
texn~el~he ihse ~3rsache -- - - - --r .
tnetst :ixi. ."~ers~~~:=, .s~~r_"er .:auch in VersclYmutzungser-
ec4einungen hab .0=a,. Yti.XX ,9A1~-=.lhucn .deshalb mit den
folgenden
vcr,_qh_tig-5teaa-B.eatandt eite uncf _
Steue rungs Qi~gane kexize"ulerne-damit _Sie
°. . .-wicrr-in Falls--einiar ..
SttSxung weitgehend
.. _. _:.a 4.d.bat helfen_
.u]a6rbzi~ - - - - -
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r
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-- ' - -- - - --- -- - -
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x~ al _. .. : .. .. .
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- :--. :: . .. . . .- _ ~ .-: .: .. Y--s
-- t . :....r
.r..: ..- . . .wt . . - mat
. . ., .. _ -
Chaque machine sera verifi6e eL .ajustee exactennent
Bans noire uaine.
Au couxs du, :.tg4}pr .ils .se pre :senteut.~~Q~ah~
.erne.t~t~c~s-~a~iatsns ou -- --_-_ . . .
d6g2tts ausyst*6me hYdrau2ique,._ re.~~.iltant_¬
ventuellenie~~E d'uae usure
vu dtune souillure .. Nous uous donnons
dons la,. .g-ossj,bi.lite, d Iiaide
des documents suivant.a,, de vous
.faxai,tiariser aveC lea pieces ies
plus importantes. et . les orgax;eo de c.cuxuxiaude.
. . ~ pour qua vous puissiez
a.icier vows-mtmes au ~aq_ d!t ;A _ - -
(
.T
7d" . . :Y ...... :. :5: S^F~ :
777-
GCS3.I'111~T.
_:_ . . .
. Every machine is .tharQ.ughly .tested and adjusted at-cur
works. ~- - ---- ---- -- -------
Depending on the appiication pure ) s.e, the re might
be some trouble i
shooting in the hydraulic s_vatern .irx th.~..~stitr~ of timed the
cause
fir such symptoms- would usually be wea,x .
;or-dirt . . We therefore i
supply you with the following documentation thereby
enabling you
to know the most important -parts and contr_al,
.devices far correction
of the trouble shooting . .: . . . ~ _
. . . e. . . .. . . .. ~ . . . ~- . ~~: -
.. .. .
.. a . .~_ . . .. .. . _a~. s . D .
:4:
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. ... . . . . .. .. . .~. . "t . :.r_ . ...a . -.Y..~ . :I ; :. ~ cR.~ . _ a. _
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w ._ ~W
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rf- .ti
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.-
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DatLLiTl : 10 .10 .69 I V1S11I21 ; $latta 0

J~
M35ChitlE'flf8t3t'k S^yst'bme hydraulique '
Hydraulic system B EA
..;
Drogselventile fiir Bewegungs-Einstellungen

Soupa.pes d'4tranglement pour le r4glage des rn.ouvements
Variable flow control valves for the regulation of the movements
Verdeck
A Carter
Oil sump
Quer schlit ten-Eilgang

Mouve meat rapid de la table transversals
Rapid movement of the transverse table
Que rschlitten-Sprungschaltung
2 Mòuvement par Maps de la table transversals
Step movement of the transverse table
Ldngsschlitten-UmBteuerung .
Renversement de la table Iongitudinale
~, Reversal of the longitudinal fable
Ausgabc : I Datum : 25 .7 .1969 Visum : Blatt : 3

1v _ j . .._ ~ .
;&d- Ag
Hydraulik-System : Maschine mit 84/,SG TB

Gebr. Ma erte ,7 Systbme hydraulique : Machine aver S4/,S6
Maschinenfabrik Hydraulic system : Machine with S4 /S 6 I3 EA
Beschreibung - Description :
Hydraulik-Filter
fi 1 .2 - Filtre hydraulique
Hydraulic filter
- Pumpe
P1, 1 _ P ompe
Pump
M 1, 1 ' Motor
M1~ 2 - Moteur
- Motor
- Kupplung
ku 1 .1 tlccouplement
G oupling
- Druckbegrenzungsventil
dv 1, 1 - Lixniteur de pression
Pressure relief valve
- 3/2-Wege-Manometer-Ventil
sv lql - Distributeur 3/2 pour le manomZtre
3/2 Directional control valve for the pressure gauge
Manometer
ma 1 . 1 - Manombtre
Pressure gauge
Steuexbloclc fiir Langsschlitten '

STB1 - Appareil de contrale pour la table longitudinale
- Control unit for the longitudinal table
Drosselventil
drl, 1 - Soupape etranglement _ r
Variable flow control valve
Haupt-Steuervantil
sv 1 . 1 - Distributeur principal
Main control valve '
i
Vorsteuerventil (Ti sch- Umeteuerung)
sv 2.1 - Distributeur-pilote (Inverseur de mouvement)
Pilot valve (Movement reverse valve)
Steuerblock fiir Querschlitten i

STB2 - Appareil de contr3le pour la table transversale j
Control urrit for the transverse table
Steuerventil fiir Impuls- oiler Eilgangschaltung

sv 3.1 - Distributeur pour le mouvament rapid ou par etape
Control valve for the rapid or step movement
_
. .
. . ..
Hydraulik"System : Maschine mit 54/56 TB
. . i
Gebr. Magerte AG
Systgme hydraulique : Machine avec 54156
Maschinenfabr-ik HYdraulic system
: ~Iachixse- with S4/S6 SEA
-; _ _ ~~ -
..
Impuls-Vents 1
sv 4.1 - Distributeur pour la mvuvernent par erap
Control valve for the sto p movement
- Haupt"Stauerventil
sv 5, 1 " Distributeur principal
Main control valve
Quarzylinder
z 2, 1 " Wrin pour le mouvemsnt tranavoreal
Cylinder for the transverse movement
Lang s zylinde r
z 1, 1 - Wrin pour le xnouvement longitudinal
z 1 .2 - Cylinder for the longitudinal movement
2/2-Wegeventil .(Stop-Ventil)
vc 13, 1 - Distributeur 2/2 pour ferret de la table longitudina.la
- 2/2 Control valve for stopping the worktable
3/2-Wegeventil fur TieCha.ualauf (each rechte)

ve 14, 1 - Distributeur 312 pour Xe retour de la table ('d droite)
3/2 Control valve for the run-out of the worktable (RFi ciirectiaoi)
2/2-Wegeventi .l fiir Kriechgang

ve 15, 1 - Dietributeur 2/2 pour la vft4sae lame
2/2 Control valve far the creep food
Dross el "Rtickachlag-Ventil (Kriechgang)

dr 2, 2 - Soupape dIftarrglement avec clapet anti-retouz {vitosse lente)
Variable flow control valve with check valve (creep-feed)
Schlauch
al 1, 1 - Tuyau
40 Flexible hose
Schlauch
8l 1 . 2 - Tuyau
.. Flexible hose
Schlauch
al 1 .3 - Tuyau
- Flexible hose
Schlauch
s1 1 .4 - Tuyau
Flexible hose
"" Schlauch
e1 1. 5 - Tuyau
Flexible hose
_'
_. . . (.
f
Hydreulik-System : Ersatzteile T3
Geb~-. Magerle AG Systbme hydraulique : Pisces de recharge
Maschinenfabrk Hydraulic system: Spars parts BcA
12/
Gergteliete emu :
Nomenclature pour : ~ E ~ ~ I
Bart list for . i
Z'eil-Xr . Sttickz . Gegenstand uezeichnung Hetstel.ler

R.°. de pitce Nombre Objet Spdcific::tion Fabricart
Part Nr . Number Object Specific-anion Manufacturer
f1 1 .2 1 - Hydrattlik-Filter F-1-26Z :.~.~igerle

- Fi1Cre trydraulique FS 70/25 Yawcetc
- Hydraulic filter
1 .1 1 " Pumps F-1-?7? ~igerle

- pompe MF 32-3H SIG
Pump
:t 1 .1 1 - Motor 1-atufig F-1-277. -ligesle

- MoCeur D100- :.28-IBS-2R Li~iB
- Motor 2880 L'/min .
oder - ou - 4r
M 1 .2 1 - Motor 2-stufig F-1-27Z .ragerle

Moteur D112-M28-KS-612.1 l::
- Motor
ku 1 .1 1 - Kupplung zu M 1 .1 F-1-172 "Ziger2e

Accouplement pour M 1 .1 Gr . B 95 Eupet:
- Cupling for M 1 .1 ;P7.
dv 1 .1 ! - Bruckbegrensnngsveatil SUIt 70 +.cngen

l Limiteur de preaeion odtr - ou - or
- Pressure relief valve SIJK 50
e
By 10.1. 1 - 3/2-EJege-Manometer-'ventil Af 6 EA 1 ':exrath

- bistributeur 3/2 pour le
manamA-tre
3/2 Directional control valve
for pressure gauge
ma 1 .1 1 - Manometer Fig . 644 1/4" t1gerle

- SPanombtre
- Pressure gauge
Ausgabe: 1 . ~ Datum : . 13 .2 .74 ' Viauaa : E . Maag ~ B1atC: 1/4

-. : " ."x7~ ":i.e~K~ ""
----
--
---
.. .;.. . ... .: :. . . -. ::. u. ...
Hydraulik-System Ersatr,teile T~3 '

Gebr. Ma aria AG Syat6me hydratilique : P3bces de rechaiige
Maschinenfabrik Hydraulic system : Spare parts
BL A
2/1
Ger,%telister zu~ '
" -- - Nomenclature pour : . . SE-1
- P art list for :
.'. : TV1-Nr . Sttickz . Gegenstand Bezeichnung Flersteller
N- de gibc Nombr Objet Sp6cificatien Fabrica!!t
-Part qtr. Number Objet Specification N'Iarzufacuire
STB1 1 - SteuerLlock !`tir Longs- F-3/3-1Z : Iagcrle

s chlitten
- Appareil de contr8le pour i
la table langitudinale
Control unit for the longi-
tudinal table
i
dr 1, 1 2 - Drosselventil F-3/3-2Z Magerle i
Soupape etranglement
r - Variable flow control valve
sv 1, 1 1 - Haupteteuerventil F-313-1Z :tfa~erle

- Diatrtbuteur principal j
Main control valve
j
ev 2, 1 1 - Vorsteuerventil F-3/3-1Z Nidgerle j

Distributeur-pilote
Pilot valve
V
ST}32 1 - Steuerblock filr Quer- F-3/4-1Z Aiagerle
s chlitten
Appareil de contr3le pour
la, table tranaversale
" Control unit fox the traps-
verse table
sv 3, I 1 - Steuerschieber ftir Impule- F-3/4-1Z :VI~.~erle

" and Eilgang s chaltung
- Distributeur pour le snouve-
ment rapid ou par tape
Control valve for the rapid
or step movement
sv 4 . 1 1 - Impuleventil F-3/4-1Z N-iagerle

Distributeur pour le mouve-
ment par tape
-. Control valve for the stop
movement
I
sv 5 . 1 1 - Hauptateuerventi.l F-3/4-1Z :~Z~.gerle
Distributeur principal i
- Main control valve
z 2, i 1 - Querzylinder F-3/6-1Z :Vtdgerle

V6rin pour le mouvement
" transversal i
Cylinder for the transverse
movement ,:
-- Auegabe : 1 Datum : 7, 1, 1971 Visu.xt-1 . ~' ilatt : 2/4 '

f-
Mia
1
~A ~:: Y . .
Gebr. Magerie AC7 Hydraul.ik-System :
SYgt~me hydrati3ique :
Ersatzteile
Pibces de reclianbe
- Maschinenfabrik Hydraulic syeterxa : Spare parts L3E .3
Gardteli$te zu: -.
Nomenclature pour :
Fart list fox : ~i..- f ~/ f
T.eil-Nr . Stiickz . Gegenstand Bezeichnung Hersteller

N° de pibLe Nambre Objet Specification Fabrica :it
Part Nr, Number Object Specification Manufacoirer
z 1. 1 ~ 1 ~ - ULngszylinder F-3/8-1Z Miigerle ; ,

- Wra.n pour le mouvement
longitudinal
Cylinder for the longitudinal
movement
ode r - ou - or
s 1 .2 1 - LbLn,gszylinder F-3/8-3Z Mdgerle
Wrin pour le mouvement
longitudinal (Type F-1U0/7,20)
Cylinder for the longitudinal
movement
Ye 1s . i i - 2/z-W egeventil (Stop-Ventil) 2LMF 15 FP2B/ Rexroth

Distributeur 2/2 pour 24 G
1'arrete de la table longi-
tudinale
- 2/2 Control valve for
stopping the work table
ve 14 . 1 1 3/2-Weg.eventi], far Tfach- 3V6 / 24G Wandfiuh

aus].auf
Distributeur 3/2 pour le
retour de 1a table
3/2 Control valve for the
Sl 1 . ~. 1 Schlauch fit NW 19/20 Fiydroflex

- Tuyau AXri"-11Xr1" APZ
Flexible hose L = 1100 mm
al 1 . 2 1 - Schlauch III BE-BE 22 ERMETO

- Tuyau
- Flexible hose L = 320 uim
al 1 .3 1 - Schlauch H2 NW 16 Fiydroflex
- T uya u AXr3/4"-AXr3/4" APL
Flexible hose L = lUUO min
al 1 .4 1 - Schlauch 1-I2 NW8 Fiydrofle :c

- Tuya.u AXr3/8"-AXr3/8" APZ
Flexible hose L = 640 mm
e1 1 .5 i - Schlauch H2 N W 8 I Iydr oflex

- Tuyau .~1.Xr3/8"-AXr3/8r'
01 - Flexible hose L = 640 tzi .m,
~. _ A.uegabet _.1 ._. .: ._._., Datum : 7 .3. .1971 - - -- Vii ~- Lalatt : 3/4
Hydraulik-System : Ersatzteile TI3
Gebr. Magerte A G Syst~me hydraxilique : Pisces de recliange
Maschinenfabrik __ Hydraulic systeni : Spare parts
.. BEA
. Gexatellate -ZU: JA .
Nomenclature pour :. .
P art list of: I
Tail-Nr . Sttickz Gegenetand Bezeichnung Fzersteller

? de piece Nombr Objet Specification Fahrica^.t
Part I`r . Numbs r Object Specification Manufact-irer
ve x5, 1 1 - 2/2-Wege-Yentil 2LMF 15FP 2A/ Rexrotii

- Distributeux 2/2 24G
- 2/2 Control valve
- dr 2, 2 2 - Drosselriickschlagventil Colorflovc= FS-6U0 Manatrol

Soupape d'etranglerr:ent (f lydrel)
avec clapet anti-retour
with check valve
r
Auagabe : 1 Datum : 7 .1 .1971 Visum : B1att : 4/4
. . ...- :g ..._.~--..y.~: _. . . . . ..;_ ..
. -- - _ `.7.m . ~l. -
. . . R~ _ ._-- - y . .
a schTin?~
~7~r. Magerte AG tii aschin? ''B
Maschimnfabrjk_ SYstibme hydraulique :

Hy~~aulic dye tens.:
,. . ~
if?.cine
tiiachine
.. .- _ _ _ SEA
----=--- - .. ~;1~
il~zq'~
-Beachreibung - Description ~( h
LXngsschlitten - Umeteuerung
1 - Commande de la table longituc3inale
. '~ - Reverse valve for longitudinal table control
LAngsschlitten - Geschwincligkeitsdrossel
Soupape etranglen-:ent pour la table longitudinale
- Variable flow control valve for the longitudinal table
Impels- and Eilgang ftir Querschlitten

O3 - Soupape 'd regler la vitesse de la table transversale
- Speed control valve for the transverse table
- Handrad fair Querschlittenverstellung

O - Roue ~i main pour le mouvement de la table transversale
Handwheel for the movement of the transverse table
Querschlztten-Ursisteuerung
O - Commande de la table transversale
- Reverse lever for the transverse table
Anschliisse fiir Zubehdr

O6 - Raccordernents pour les accesaoires
- Accesory junctions
---- --j .
sE-1ai+ii
SE-11/1+11
5E-12/1+11
ZU SE-13A+11
5E-14/1+11
SE-
SE-
SE-
Auaga'be : I . . Datum : 19 .5 .70 Visual : Biatt : Q
. . .. . . . . . .. . . . ..`
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3G..t.. .~. ..a .... .~.~.
.~~~.~
._ -l
. ..
. . . . . .. ... . . ., .. . . . .
. . . - .. '---- .. . - -. .
TB
~b~ . Magerle A('7 Hydraulik-System : Iubelit~r Aggregate
Maschinenfabrik SYBtame hydraulique : Accessoires FPA
8EA
Hydraulic system ; Accessories
Beachreibuxg - Descriptions
Hochdruck-'Sti'aeserditse (autom, Reinivung)

1~ - Gicleur 'd haute preseion (nettoyage automatique)
High pressure coolant nozzle (automatic cleaning cycle)
Autom . Spindel-Absttitzung zum Crushieren

" Equ.ia.ibreur de la pression du moletage (Crushing)
0
Automatic pressure compensating device (Crushing)
Diamantiergertit
~3 - Appareil b, diamanter
Diamond dressing unit
Steuerblock
STB4 - .tlppareil de contr8la
Control unit
- 4/2-Wegeventil fur Diamantiergerat

ve 10, 1 - Diatributeur 4/2 pour l1appareil X di.amanter
4/2 Control valve for the diamond dre s sing unit
4/2-Wegeventil £iir die 11D-WasaerdUae

ve 11, 1 - Distrfbuteur 4/2 pour le gicleur b. haute pre9sion
4/2 Control valve for the high pressure coolant nozzle
4/2-Wegevantil fiir die Spindel-Abstittzung

ve 12, 1 - Distributeur 4/2 pour l~,6-quilibreur de la pression
4/2 Control valve for the pressure compensating device
Drosselventil fur Diamantiergertit

dr 3, 1 - Soupape d'6tranglement pour l1appareil b. diamanter
Variable flow control valve fox the diamond dressing
Bewegungs-Zylinder ftir HD" Wasserdiiae

X7 .1 " Verin de mouvemant pour le gicleur & haute presaion
- Cylinder for the movement of the high pressure nozzle
Stell-Zylindex far die Spindel"Abstiitzung

z8 . 1 - Verin pour l1equilibreur de la pression
Cylinder for the pressure compensating device
- F3ewegungs-Zylinder fttr DiamantiargartEt

z9 . Z - Wrin de mouvement pour l1appareil 'd diaxnanter
Cylinder for the movement of the diamond dressing unit
E-18/I
l
i
.. . Ausgabe : 1 Datum ; 17 .11 .1970 1 Visum ; Iilatt : 1/2 i
7:77 77'
.77
Gebr. Magerle AG ~~Ydxaulik-System : Zut~eIx~ir- .-.eg regat e ~r~

Syetbme hydraulique : Accessoires FPA
Maschinenfabrik Hydraulic system: Accessories FiEA
Schlauch
e1 3. Y - Tuyau
- Flexible boas
Schlauch
s1 3 .2 - Tuyau
Flexible hope
- Schlauch
al 3.3 " Tuyau
Flexible hose
- Schlauch
s1 3 .4 - Tuyau
Flexible hose
Schlauch
s1 4, 1 - Tuyau
- Flexible hose
Schlauch
al 4. 2 " Tuyau
Flexible hose
- Schlauch
al 5.1 - Tuyau
Flexible hose
i
SE-18A
_ AuegabeB i Datum : 17, 11 . 1970 `Tisia.m¢ blutt : L/ Z
.. , .., .. . . - -
MW
Gebr. Magerte AC
IIydraulik-System :
5~,.$tbme hyc3rauliqi~e :
Ersatzteile
Pisces de rechange
TB
Nlaschinenfabrik Hydraulic systetii : Spare parts BEA
Ger9toliste zu: -
Nomenclature pour ;
dart list for:
Tail-Nr . Sttlckz . Gegenatand Bezeichn«ng } [ere teller

N-° de piece Nombr Objet Specification Fabricant
Part Nr . Number Object Specification Manufacturer
STBl 3 - Steuerblock SP-109-2Z M~igerle

Appareil de contr8le
Control unit
ve 10, 1 1 - 4/2-Wege-Ventil. A4Z7 (JIC) Wandfluh

- Distributeux 4/2 24 G
4/2 Control valve
ve 1I . 1 1 - 4f 2-Vti'ege-Vantil A4Z7 (JIG) N'v'andfluh

Distributeur 4/2 24 Cr
- 4/2 Control valve .
ve 12, 1 1 - 4/2-Wege-Ventil A4Z7 (JIG) Wandfluil

- Distributeur 4/2 24 G
- 4/2 Control valve
dr 3, 1 1 - Drosselveiitii SP-109-3Z MGigerle

Soupape dletranglement
L 7. 1 1 - Zylinder F-60/-17 xtitn .;erle

Cylindre (F-69-37 & 38)
- Cylinder
z 8, 1 1 - Zylinder F-64-3Z/4Z '~.i,'iocrle

Cylindre (F-64-46 & 47)
- Cylinder
z g. l 1 - Zylinder SP-115-1Z :.<<ioe rle

Cylindre (SP-115-? & 8)
- Cylinder
s1 3.,l 1 - Schlauch H2 NW6 Flydroflex

- Tuyau B12 - B 12 AP Z
- Flexible hose L = 75U min
al 3.2 1 - Sch.lauch H2 NW 6 Hydroflex '

Tuyau -' B12 - 2312 ~%P Z
- Flexible hose L = 75U rnm i
e1 3.3 1 - Schlauch 1-I2 N W b t iy" droflex

- Tuyau k312 - .E312 ~~,P G
Flexible hose L = 750 mrn
i
al 3 .4 1 - Schlauch H2 NWb liydroflex !

Tuyau F312 - B12 AP Z
Flexible dose L = 750 mm
Auegabs : i IIatan~i 9,.1._1q71. Visum : _- Blatt : 1/2

-- --- ..
. . - ----
Hydraul.ik-System .Ersatzteile T13
Magerle AC
C-*b1' . Syetbme hydraulique : Pisces do rechange
Maschinenfabrik Hydraulic system: spare parts BEA
" Gerttteliste zu :
Nomenclature pour ;
P art List fox : SE-18 / 1
Teil-1r . Stiickz . Gegenstand Be7eichnund Hersteller
N~ de pit6c Noinbr Obi at Specification Fabricai+t
Part Nr, Number Object Specification hlanufact-~rer
s1 4 .1 i - Sclilauch 112 NW6 Fiydroflex

Tuyau X312-1312 APZ
Flexible hose L = 75U mm
s1 4 .2 1 - Schlauch 112 `dWb Elydroflex

- 'I'uyau F312-1312 APZ
- Flexible hose L = 75U mm
s1 5.1 1 - Schlauch fit NVV6 Hydrcflex j

Tuyau Gm14x1, 5-B12 APZ j
Flexible hose L = 11UU min
I
i
i
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Ii
.ins abeg 1 Datum : 9 .1 .1971 Visi.urz : .. -' BlaLta Z/ 2

... , .- :. .'- .:. . .
7
Ic
GELS
YELLOW
4 7-1
IAUM
JAUNE
YELL
.T pp
-
ROT
RED 4
ROUGE I--
2
BLAU -3
BLUE
z
4 -4-
BLEU
z8
6
14,
M
RRIN;DMItHEEt6LIARO
UBE
tAlMrE VE W
let" .
RROTkrrE VE
A V2 VIO
Fin] 0
i4
5CHLEIFSCHEISE
ck i-+a >1
mr
R NO NG AU
S11 s12 stO MEULE
HYPE
T, f
Gebr. Mggerle AT Hydraulische Zusatzsteuerung f. FPA-Masch.
Supplementary Hydraulic for FPA-Machines
Maschinenfabrik Elements hydrauliques supplement, pour FPA B E A
LL
LEGENDE : LEGEND :
. .
P = Druckleitung
Incoming Pressure
rA,
Tuyau b. pression.
T = Rii.cklaufleitung
Return
Tuyau du retour
v10 = 2/4-Wege-Ventil NW 7 (JIC-Norm)

4 Way Valve 1/4" (JIC-Standard)
Soupape ~. 4 chemins 1/4" (JIC-Norme)
vll = 2/4-Wege-Ventil NW? (JIC-Norm)

5oupape It 4 chemins 1/411 (JIC-Norxne)
v12 = 2/4-Wege-Ventil NW7 (JIC-Norm)

Soupape L 4 chemins 1/411 (JIC-Norme)
s lo = Magnet zu v 10 (24 Volt =)

Magnet for v 10 (24 Volt =)
Magnet pour v 10 (24 Volt =)
sll = Magnet zu vll (24 Volt =~

Magnet for vll (24 Volt =)
Magnet pour v11 (24 Volt =)
s12 = Magnet zu v12 (24 Volt =)

Magnet for v12 (24 Volt =)
Magnet pour v12 (24 Volt =~
z 7 = HD-Wasserdtise (Autom . Reinigung)

High Pressure Coolant Nozzle (Automatic cleaning cycle)
Gicleur '. haute pression (Nettoyage automatique)
z 8 = Autom. Spindel-Abstutzung zum Crushieren

Automatic Pressure Compensating Device
Equilibreur de la pression du moletage
z 9 - Diamantiergerat
Diamond Trueing Device
Appareil de diamantage
d 8 . - Geschwindigkeits-Drossel fur Diamantiergerat

Speed Regulating Valve for Diamond Trueing Device
Soupape It regulariser la vitesse de l1appareil de diamant .
Ausgaba : 1 1 Datum : 31 .3 .70 1 Visum : Butt : 41 . 2a

:.
HYDRAULIK ~h F+FPA 8zA
GER~E t~,~ l~ .
- SCHEMA
~
USTER-SCHWEIZ
!rte mwehB l puOhe
40
_mdWNMIWO"MO__
IUMLIUMIG F PA
USTER-SCIMM Circuit - Diagram
92
`J
KEY to T " 10.1, + 2 Red Pressure Lines

Yellow Return Lines
1 Sump
2 Hydraulic Pump
3 Relief valve
4 Cock for manometer 5
5 Manometer
6 Speed control valve to worktable cylinder 9
? Reverse valve for worktable cylinder 9
8 Pilot valve for worktable reverse 9
9 Worktable cylinder
10 Piston rod on worktable 9
11 Worktable with stop dogs
12 Step-feed control valve for cross-slide 15
13 Speed control to cross-slide (V 60 control
14 Reverse valve fox cross-slide
15 Cross-slide cylinder
16 Cross-slide piston rod
17 Cross-slide reverse lever
1$ Cross-slide
19 Handwheel and spindle (cross-slide movement)
20 Throttles for control of V 60, worktable
V 60, cross slide
_--
Step feed of cross-slide
21 Coupling in wheelguard
22 Needle valve for dresser
23 Diamond Dressing Device
24 Supporting Device
25 Solenoid for dresser
26 Soldenoid for supporting device
27 High-Pressure coolant cleaner
28 Solenoid for coolant cleaner
Remove cover V to adjust throttles
Throttle 20 A regulates worktable reversing
Throttle 20 B regulates power feed to cross-slide
Throttle 20 C regulates step-feed to cross-slide
20A
C~
1
1t.~ ...~ ~. .._ ~ ~. . .~. . ../
20B
20C
IiYDRAULISCHE VETTILE AN F-hiASCHINEN
USTER-S
g CHWE!I
F IZ REGULIERVEIVTILE C1Qf
ID 0 O
V ~~------------ C
Verdeck V abnehmen
VENTIL A reguliert die Langsschlitten-Umstenerung
VENTIZ B reguliert den Querschlitten-Eilgang
VENTIL C reguliert die Querschlitten-Sprungschaltun.g
Ventilschraube um 3 - 4 Drehungen bei Verstopfun.g der
Sprun,gschaltung losen and erneut einstellen . Regulie-
run.g auf 18 - 20 Hizbe pro Ruertisch-Durchlauf .
Remove oil sump V

Valve A regulates longitudinal table
Valve B regulates transverse table rapid feed
Valve U regulates transverse table step feed
0 Enlever le tarter V
Soupape A pour regler le renversement de 1a table loneitudinale
Soupape B pour r6gler le mouvement rapide de la table transvers .
Soupape C pour regler le mouvement par etape de la table trans-
versale
11
MEN
adgerle
0
Schmiervorschriften
Prescription de lubrification
Lubrication recommendation
40
0
an Fla"chen - and Profilschleifmaschine
Ma:g=e& Rectifieuse pour surfaces planes et profits
Eci Surface and Profile-Grinding Machine
Lubricating and servicing

instructions
FPA-10
F PA - 12
F PA - 15
r
Gefx Ntayerle AG Maschinenfabrik CH-8810 Uster (ScFwwiz) / Tilefon 01.874 41-44 / T.i.x 55 s3s
Flachen - and Prof! lschleifmaschine
Magerle Rectifieuse pour surfaces planes et profits
Surface and Profile-Grinding Machine
LUBRICATING AND SERVICING INSTRUCTIONS
CAUTION Our lubrication recommendations are based on severe

testing . If other lubricants are used, the responsibility
for highest accuracy and troublefree operation of the
machine must be accepted by the respective lubricant
supplier .
OUR GUARANTEE IS VALID ONLY IF THE
FOLLOWING LUBRICANTS ARE USED .
16
A2 30 40 yy
an Fla"chen - und Prof! Ischle ifrna sch ine
M ge r&
=ad :% Rectifieuse pour surfaces planes et profits
0
, .. r---
LUBRICATING AND SERVILQj'~-;4JS~Utn"
- jj, L
Grinding spindl e
A separate oil lubrication is installed for t~.e~ ~h"

grinding spindle .
An oil reservoir is cast in the grinding wheel-head
;
by means of a regulating screw the oil
quantity for the
grinding spindle can be compensated if required .
At one oil sight glass each the oil level in the

reservoir
and for the spindle can be seen.
The oil level for the grinding spindle should not
be
above the red limitation mark . The oil above this
mark flows off across an overflow bore .
0
LUBRICANT : MOBIL VELOCITE OIL No . 6

SPECIFIC GRAVITY : 0,855
VISCOSITY : 2,78 °E / 20°C 1,55 E / 50°C
POUR POINT: -4°C
FLASH POINT : 154°C
VISCOSITY INDEX : 75
QUANTITY : 0, 2 litre (per reservoir filling
GO*- A
FIG FIG. 3
A Oil inlet Inlet Regulating screw
B Regulating screw A Cap By turning the knurl knob
C Oil sight glass reservoir B Filter tube A valve B opens and the
D Oil way to the spindle (do not remove oil flows through the oil
E Oil sight glass spindle when refilling) way to the spindle .
F Oil overflow bore C Oil sight glass
so ao
w2.o
Flachen - and Profilschleifmaschine
Imiigetrile Rectifieuse pour surfaces planes et profits
Grinding spindle (continued)

Service life of bearings
In consequence of the high running accuracy of the
spindle bearings the service life of the bearings is
naturally limited. In general the concentricity is
satisfactory for 11/2 to 3 years which corresponds
to approx . 2500 to 5000 operating hours . Naturally,
this can only be said on the condition that the spindle
and the bearings are not submitted to additional
stress by violent wheel fractures and, or other ex-
treme influences of stress like constant rough-
grinding etc, during the mentioned period of time .
ATTENTION Each time when the bearings are changed the oil
change has to be done at the same time!
Wheel-head bearing bore to be cleaned, oil reservoir
and oil way to be washed out .
New oil filling .
Concentricity of grinding spindle
We consider it appropriate to check the concentricity

of the spindle once per month .
Furthermore, the quality of the ground section '~
indicates the condition of the bearings whereby it
might be necessary to change the bearings before
reaching the maximum concentricity error, depending
on the special demand on the grinding result .
Allowable concentricity error of the cone (measured
in centre of cone) : max . 0, 0 1 mm .
'With regard to an explanation of 'ground section'
r please refer to the chapter : 'Details about grinding

practice' .
Temperature of bearings
oC
- In the case of spindles with new bearings the operating
-
Ll~7dl~1 temperature may get up to approx . 38 - 40°C . After
50= =5o a running-in period of approx . 25 hours the tempera-
ture should be approx . 32 - 36°C, allowable upward
40= =a0 deviation : 50C . In the case of a steadily rising
temperature it is absolutely necessary to examine
the spindle and inquire into the cause of the increasing
30= 30 heat .
It cannot always be said that the cause for 'a higher
f='^ temperature of the bearings is a defect in the bearings .
Other influences can also be the cause for the higher
40 temperature . In extreme cases the grinding spindle can also be lubricated with
MOBIL VELOCITE No. 4 instead of MOBIL VELOCITE No . 6 . Thereby a lower
development of heat is obtained; it must, however, be taken into consideration
that the loading capacity of the precision bearings cannot be the same anymore .
Unless this oil is prescribed by us it is advisable to get in contact with us before
a possible change . During the period of guarantee this is absolutely necessary .
A2 30 40 w2.1
~ Flachen - and Prof ilschleifmaschine
Mc~gel'Ie Rectifieuse pour surfaces planes et profits
LUBRICATING AND SERVICING INSTRU IONS
Servicin g.: Grinding spindle

Y~- r ~~ ~7
Y, %3
DAILY
Check oil sight glass A,
fill up reservoir if
required .
Check oil sight glass B,
compensate level by
means of regulating screw
if required .
~---
--
MONTHLY
Check concentricity. Check temperature .
(Allowwable concentricity (by hand)
error : max. 0, 0 1 mm
measured in the centre
of the cone .
Flacheri - and Prof ilschleifmaschine
5g
= 8 Rectifieuse pour surfaces planes et profits
Servicing : Grinding spindle drive
Grinding spindle motors

up to and with 12 HP
drive, the spindle by
means of V-belts .
MONTHLY
Check V-belt tension,
(Motion free from vibrations
EVERY TIME AFTER

5'000
OPERATING HOURS
Exchange V-belts
(Mount only assorted
belt groups of the
same length .
Grinding spindle
motors as from
16 HP are direct-
coupled .
MONTHLY
Check coupling pivot Motor stationary, move
with regard to possible grinding wheel by hand .
backlash . Max, allowable backlash
measured at the grinding
wheel diameter of :
Fla-chen - und Prof! Ischleifma schine
ger&
:1e
so
M Rectifieuse pour surfaces planes et profits
Lubrication of the longitudinal table :

From the oil inlet opening A the lubricant is distributed in the cast - in oil
pockets B underneath the guide - ways . By means of the felt pads C the oil ,
gets to the slide faces ( capillary lubrication) .
The oil level can be seen in the sight glass D . Attention has to be paid that the
oil level does not drop below the red mark .
The used oil is collected in the pockets E cast in at both sides at the end of the
guide - ways (see also Fig . 3 w3 . 1).
For refilling the lubricant screw the filler (see Fig . 1 w3. 1) into the opening A.
REMARK :
Teh fall from the filler to the oil pockets is very low; the oil flows only slowly;
it takes some time until the lubrikant is evenly distributed over all oil pockets .
C
10
A
A2 30 40 w 3.0
.. Flachen - and Prof! lschleifmaschine
Lubrication of the longitudinal table:

LUBRICANT : MOBIL VACTRA OIL No 2
VISKOSITY : 24,3 ° E / 20° C 5,0 ° E / 50° C
POUR POINT : -180 C
FLASH POINT . : 171° C
QUANTITY : 3 litres
40
'7 "w
~ps%
A
~L -v
i-- I
I
C
-B
FIG. FIG .3
A Screw cap for the inlet A Oil sight glass A Oil pocket for used oil
opening B Screw plug for oil outlet
B Filler
C Filler cartridge
A Felt pad ( bevel when fitting

B Threaded pin
C Oil pocket
A2 30 40
w3 o
Flachen - and Prof ilschleifmaschine
Mager~e Rectifieuse pour surfaces planes et profits
Servacin g~. Longitudinal table-lubrication
DAILY
Watch oil sight glass at Fill up if required .
the cross-slide
EVERY TIME AFTER

1' 000 B A
OPERATING HOURS
A Oil chang e Lift longitudinal table,
B Drain uset oil check guide-ways for ex-
treme wear . Check felt
pads for hardness and ex-
change them, if necessary .
Grease hand drive .
of Fla"chen - und Prof! lschleifma sch ine
=c5gedie
M Rectifieuse pour surfaces planes et profits
Central lubrication : F-1-2Z

The system of central lubrication supplies the following parts with oil :
A V-guide-ways of the cross-slide ( see Fig . 5, W4. 1)

B Flat guide-ways of the cross-slide (see Fig . 6, W4. 1)
C Guide-ways of the grinding wheel-head (see Fig . 4.)
D Vertical spindle
From the hand lubricating pump E the oil gets to the above-mentioned lubricating
parts across the piston distributors F,
The V-and flat guide-ways A , B of the cross-slide are lubricated from the oil
pockets across felt pads ( capollary lubrication) .
The guide-ways C of the grinding wheel-head and the vertical spindle D are
lubricated by means of direct ducts (without felt pad) across piston distributors F.
The used oil is collected in the cast-in pockets G and can be drained in front and
at the side H .
i r
30 40 w4.o
.. Flachen - and Prof ilschleifmaschine
u
Central lubrication: F-1-2Z

LUBRICANT : MOBIL VACTRA OIL No . 2
SPECIFIC GRAVITY : 925
VISCOSITY : 24,3 ° E / 20° C 5,0 ° E / 50° C
POUR POINT : -18° C
FLASH POINT : 171° C
VISCOSITY INDEX: 94
QUANTITY : 1, 8 litre (per filling
46
IMPORTANT
Every day, before the machine is started, the pump lever (F, Fig . 2) has
to be pulled through to the front 3 to 4 times . If you notice a distinct re-
sistance when pulling through the lubrication is sufficient .
F
A Oil container B Oil inlet part Piston distributor
C Oil outlet A Case
D Max, oil level (sight glasa)B Oil nozzle
E Min, oil level (sight glass)C Oil retainer ring
F Pump lever D Pressure spring
E Piston with valve
A Guide-way wheel-head Section of V-guide-way Section of flat guide-way

B Oil pipe from piston A Felt pad A Felt pad
7 distributor B Oil pocket B Oil pocket
C Oil nipple C Oil nipple
D Oil pipe from piston D Oil pipe from piston
distributor distributor
A2 30 40 w4.7
Servicing : Central lubrication F-1-2Z
DAILY
Pump lever to be pullet Inspection of oil level;
through to the front refill, if required .
3 to 4 times
EVERY TIME AFTER

21000
OPERARING HOURS
Oil change Lift longitudinal table
Drain used oil and cross-slide, check
guide-ways for wear.
Exchange felt pads .
Wash distributing grooves
end oil pockets .
.. Flachen - and Profilschleifmaschine
Hydraulic system
The oil for the hydraulic systetn has no
lubricating effect .
This paragraph "Lubricating and Servicing
Instructions" includes only a description of the
inspection and servicing intervals .
For a detailed description of the operation of the
hydraulic system, please, refer to paragraph
"Hydraulic System" .
40
OIL ; MOBIL DTE OIL LIGHT

--+ VISCOSITY : 10,15 ° E / 20° C 5,0 ° E / 50° C
POUR POINT ; -7° C
VISCOSITY INDEX : . 95 min.
QUANTITY : 360 litres (in the case of a separate tank 235 litres)
E
_ F
FIG.2
A Filling hole A Filling hole External hydraulic tank
B Oil sight glass E Max, oil level A Filling hole
C Oil outlet F Min, oil level B Oil sight glass
D Oil filter thermometer
C Oil outlet
D Oil filter
A2 30 40 w5.o
0 Flafthen - und Prof ilschleifmaschine
5gg eefle
r:1e Rectifieuse pour surfaces planes et profils
0
Hydraulic Oil - Filter

PRESSURE DIFFERENTIAL INDICATOR
Indicator is colour-coded as follows :
GREEN : ELEMENT CLEAN
ORANGE : CHANGE NOW
RED ; ELEMENT CHANGE

OVERDUE
IMPORTANT
0 The element must be chaned or cleaned when the
indicator shows orange .
When red shows , the filter is by - passing .
FILTER -ELEMENT E
Filter : FAWCETT
P
Fineness . 25 pxn
Order No : ?0 / 25
EXCHANGE (CLEANING) OF FILTER ELEMENT
1, Ensure that the filter is depressurised .
2, Unscrew drain plug and seal "A1"&"A2" and

drain the filter,
3 . ' Support the element case "B" and remove the four
A2 bolts and washers "C 1"& "C2" which secure the
case to the head "D",
A,
4, Remove case , filter element "E" and case heat
0 O' ring seal "F",
5. Extract the filter element from the case .
A2 30 40
w5.1
Flachen - and Profilschleifmaschine
Exchange (cleaning) of filter element , continued

6, Clean filter :
a. Using a suitable solvent and a soft brush,
remove contaminant from the outside of the
element.
b. If ultra-sonic vibration de-greasing equipment

is available, clean for 2 minutes at 1 KHz .
c. If ultra-sonic equipment is not available,

repeat procedure 'a' at least three times .
d. Inspect the cleaned element for damage, to

i the seal and to the filter medium .
7. Clean the element case, using a suitable solvent.
8. . Check that the element support spring "G111 is

retained over the spigot "G2" inside the case .
g, Check the tow 101 ring sealing faces "H", on case

and head, for damage .
10, Inspect 'O' ring seal "F" for cots, distortion or

swelling . Fit 'O' ring over case spigot "J" .
11, Insert new, or cleaned element, into case .
12. Fit case to head, ensuring that the head spigot is

engaged into central hole in element "K",
13. Fit the four bolts and washer "C1"&"C2" to secure

case to head, and tighten to 1 KgM torque
('7 .23 lbs, ft.)
14. Replace drain plug and seal, and tighten to 1 KgM

(? " 23 lbs, ft.)
15 . Check that the pressure differential indicator "L"

has returned to green, showing clean condition .
16, Pressurise and check for leaks .
A2 30 40 w5.2
Flachen -und Prof ilschleifmaschine
Im556gerle Rectifieuse pour surfaces planes et profits
Servicing : Hydraulic system
Check indicator of dirt

accumulation A at the
hydraulic oil filter .
In the case of ORANGE
exchange or clean filter .
min .
WEEKLY
Check level of hydraulic In the case of an external
oil ; refill, if required . hydraulic tank check level ;
refill, if required.
EVERY TIME AFTER

1'000
OPERATING HOURS
Hydraulic system : checking of pressure
Switch on hydraulic pump, operate push-button _ 2
valve A , Manometer B should indicate 20 kpcm
or 20 bar .
Regulate pressure at pressure limitation valve C,
Flachen - and Prof iischleifmaschine
OPERATING AND SERVICI ~Q. ~1VST'~Rr'U~G" IO rS
Servicing_ Hydraulic system 1~ -

D
~~
Hydraulic system : For the cleaning of the

Change hydraulic oil A , reservoir for the hydraulic
Clean tank . oil remove the " M;~igerle "
colophon whit the packing
at the face of the machine .
External hydraulic tank : For the cleaning

Change hydraulic oil . Remove the cover whit the
Clean tank packing .
I
j
I
Check all hydraulic lines Control of the longitudinal
for wear . table and cross - slide :
Tighten screws . Inspection of operation .
.. Flachen - and Profilschleifmaschine
.
LUBRICATING AND SERVI r-1 Sf 4U CTIONS
General oil and grease lubricating parts
GREASE LUBRICATING PARjI'l
Sliding parts have to be cleaned in regular

intervals and to be greased afterwards .
LUBRICANT : MOBILPLEX 47
BASE : Calcium - lead - complex

DROP POINT : 260° C
CLASS NLGI: 1 - 2
COLOUR : brown
OIL LUBRICATING PARTS
Rotary parts (levers, joints, bearings etc .

--F have to be cleaned in regular intervals as well
and to be supplied with some drops of oil afterwards .
LUBRICANT : MOBIL VACTRA OIL No 2
SPECIFIC GRAVITY : 0, 925

VISCOSITY : 24, 3° E / 20° C 5,0 ° E / 50° C
POUR POINT : _10 C
BALL and NEEDLE ROLLER BEARINGS
Ball and needle roller bearings do not require

servicing, only in the case of exchange or repair
they have to be greased again,
ME
LUBRICANT : MOBILPLEX 47
40 BASE : Calcium - lead - complex

DROP POINT : 260° G
CLASS NLGI: 1 - 2
COLOUR : brown
.2 30 40 WG .O
~ Flachen - and Prof ilschleifmaschi ne
MagE:Yle Rectifieuse pour surfaces planes et profits
Servicing_
WEEKLY
Reversing stops of Cross reversing stops
longitudinal table and and lever .
rack rail.
CLEAN THE WHOLE

MACHINE
Supply bearings and

joints with oil after
cleaning .
Switch lever for Hydraulic dressing apparatus
cross-feed . Diamond dressing spindle
sleeve .
Connecting rod cross-cylinder 3-4 drops of oil .

LML
" l'IC Rectifieuse pour surfaces planes et profits
fervicing_
MONTHLY
Grease spiral shaft Grease cross-spindle
slightly . slightly .
Lubricate gear for

vertical adjustment .
EVERY TIME AFTER

11000
OPERATING HOURS U1
Measuring instrument : Check feeding mechanism
Supply dial gauge guide of the wheel-heat for wear,
and polished parts with grease polished parts
oil. slightly .
Flachen - and Profiischleitmascnine
Magerte Rectif'aeuse poursurfaces planes et profits
Servicing_
OVERHAUL OF MACHINE
EVERY TIME AFTER

10,000
OPERATING HOURS
OVERHAUL THE WHOLE MACHINE,
REPLACE WORN PARTS,
SCRAPE GUIDE - WAYS.
Flachen - unc.i Pr~=tit~~ :~!'~i~if,r~ :~~~chine
Magerle ~ Rectifieuse pour aurfaces planes et profits
Adj usting g ear F-71-2Z

The gear for the downfeed o£ the spindle sleeve is
lubricated by a separate oil bath (in the housing) .
The oil level is indicated by a sight glass .
LUBRICANT MOBIL VELOCITE OIL No . 6

SPECIFIC GRAVITY 0,855
0 0
VISCOSITY 2,78 E / 20° C 1,55 E / 500 C
POUR POINT -4° C
FLASH POINT 154° C
VISCOSITY INDEX 75
QUANTITY 0, 25 litre g
i
r
,-
r?71/-
It)
" A = Oil sight glass

A
B = Filling hole
C = Oil outlet
A2 40 W7. 0
Mage1iC: Rectifieuse pour surfaces planes et profits
5ervicinyZ Adjusting gear F-71-2Z
DAILY Fill up, if required .

Check oil level .
,f1 m f~ 7 !1
EVERY TIME AFTER

2'000
OPERATING HOURS
Oil change,
new oil filling .
rMa
ggede Rectifieuse pour surfaces planes et profits
r Surface and Profile-Grinding Machine
Special Roll drive SP-94-1Z

The gear for the profile roll and the diamond
dressing device is lubricated by an oil bath
(in the housing.
The oil level is indicated by an oil sight glass .
LUBRICANT MOBIL VELOCITE OIL No . 6

SPECIFIC GRAVITY 0,855
VISCOSITY 2,78 ° E / 200 C 1,55 ° E / 50° C
POUR POINT -4° C
FLASH POINT 154° C
VISCOSITY INDEX 75
QUANTITY 0, 15 litre
A = Oil sight glass

B = Filling hole
C = Oil outlet
A2 30 40 C WS.O
.. Flachen - and Prof ilschleifmaschine
Servicing : Special roll drive SP-94-1z
i
I DAILY
Check oil sight glass . Fill up, if required .
EVERY TIME AFTER

21000
OPERATING HOURS
Oil change,
new oil filling
Crushing and diamond roller dressing apparatus SP-95-1Z

A thorough servicing at the profile roll holder is
absolutely necessary because it depends very much
on the condition of the roll holder if the transmission
and the production of the profile is perfect .
Furthermore, the metallic and ceramic particles,
which form during the profiling (crushing) of the
grinding wheel, contaminate the profile roll holder
very heavily .
Special attention has to be paid to the cleanness of
the serration A, the carrying shaft B (for the profile
roll, as well as of the bearings C, the bevel wheels D
and the coupling E.
If the crushing and diamond roller dressing procedure is normal, the following
lubricant is to .be applied:
LUBRICANT : MOBI LP LEX 47
BASE : Calcium - lead - complex

DROP POINT : 260° C
CLASS NLGI : 1-2
COLOUR : brown
If this device is only used for diamond roller dressing, we recommend the use
of:
L
LUBRICANT KLUEBER I50FLEX .LDS 18 SPECIAL
A2 30 40 +v9 .o
Ma erle Rectifieuse pour surfaces planes et profits
Servicing : Crushing and diamond roller dressing apparatus SP-95-1Z
WITH EVERY CHANG ED -

OF PROFILE ROLL
Clean carrying shaft
and grease slightly . bearings slightly.
MONTHLY
Grease taper roller Some drops of oil on the
bearings (lubrication felt washer .
nipple . Oil coupling sleeve slightly .
Apply only little
grease : '
.. c'''+ .,^~.. -~ n
41
EVERY TIME AFTER

11000
OPERATING HOURS
grease them again .

Taper roller bearings :
Do not amply more
than 1 cm grease
S
Ma erle
I
Schleiftechrnische Angaben
Indications techniques de rectification
Technical grinding - description
t
Ivil -~ ,
V,7ED
Choice of Grinding Wheel
Gebr. Magerle AG . for Surface Profile Grinding using the Crushin T B
Masch inenfa bYik Process on MAEGERLE Profile and Surface G
Machines BEA
FORWARD
It is well known that the choice of the most suitable wheel for a
particular job is, for the user, extremely difficult . It is the purpose
of this instruction to make the user's choice easier, i, e, to narrow
down the large range of grinding wheels so that choice of the best
wheel lies within close limits .
The many different factors which affect the choice of grinding can
be listed as follows :
1, Grinding process
2, The type of work
3 . The type of work material
4 . Required surface finish
5 . The type of profile, as regards radii .
The following instructions deal with the choice of wheel for the
MAEGERLE Surface and Profile Grinding Machine so the points
1 and 2 are already accounted for . In this particular case we only
have to concern ourselves with points 3 - 5 .
To start with, the wheels are to be formed by the crushing process

so that we can get down the general rules which apply to the properties
of grinding wheels used here, thus making the choice easier .
a/ Vitrified bonded wheels are the primary requirement by crushing .
b/ Crushed wheels have 3 - 5 times the cutting ability of a diamond

trued wheel .
c/ The grain size of the crushed wheel determines the surface finish,
The structure of the wheel plays a corresponding roll in the quality
of surface finish but is however not so outstanding .
TYPES OF ABRASIVES
The common types of abrasives in use today are :-
1, SILICON - CARBIDE (Si . C, )

This is the hardest synthetic material and is made in the electric
furnace at approx . 2300° C from coke, which supplies the carbon,
and sand, which supplies the silicon .
r
Ausgabe ' Datum : 5 .2 . 1971 ' Visum : Blatt 1
Gebr. Magerle AG. T B
P
Maschinenfabrik ~'r3°
A
It has a good ability to splinter, being very brittle . It is therefore

suitable far working materials not possessing a great degree of
toughness such as cast iron, copper-based alloys, glass,
synthetics etc . , as well as very hard materials .
One refers to black or green silicon-carbide depending on the

purity.
2 . ALU.NDUIuI (A2 OZ)
This is similarly a synthetic material and is made from bauxite

(ore) and carbon by melting in an electric arc . It is graded
according to the amount of impurities in the ore :-
t 1/ PURE CORUNDUM 99,9% A1203
2/ NORMAL CORUNDUM 94-95% A1203
3/ SEMI-PURE CORUNDUM is, as the name implies, a mixture of

pure and normal corundum.
This abrasive is less hard than Si. C, but is noticeably tougher

and cooler cutting and therefore more suitable for working tough
materials such as high alloyed steels .
MARKING OF WHEELS
The marking used in the guide is based on the most accepted and
partly international standards .
a/ ABRASIVES
EK Pure corundum
NK Normal corundum
HK Semi-pure corundum
sic Silicon - carbide
b/ GRAIN SIZES
VERY COARSE 8 10 12
COARSE 14 16 20 24
MEDIUM 30 36 46 50 60
FINE 70 80 90 100 120
VERY FINE 150 180 200 220 240
FLOURS 280 320 400 500 600
The larger sizes of abrasive particles are graded into sizes by

means of sieves and their sizes are denoted by the number of
meshes per inch of the sieve they will just pass through,
Ausgabe : 1 I Datum : 5 . 2 . 1971 I Visum Blatt

TB
Gebr. Wgerle AG.
Masch inenf a bri k BEA
cl THE GRADE OF THE WHEEL

VERY SOFT E F G
SOFT H I J K
MEDIUM L M N O
HARD P Q R S
VERY HARD T U V W
EXTREMELY HARD X Y Z
BONDING
THE SILICATE BOND = K E
STRUCTURE
Or degree of packing
1 - 10 from close spacing to wide spacing
We now have the terminology which is required in describing

a particular wheel and we can now move to the guide .
We would just like to mention a few points on very open

wheels which will be of importance to the operator .
1/ As a' rule no very open wheels are used in profile grinding .
2/ Should it be found necessary, for some technical reason,

to use such porous wheels remember that : -
a/ A wheel 1 - 2 grades harder must be chosen as a

porous wheel acts soft,
b/ The surface finish will not be quite so good so that the

next finer grit should be used .
c/ The life of the wheel (profile life will be shorter

than by closer wheels .
Finally we wish to remind you once more that the following

guide applies only to MA.EGERLE SURFACE AND PROFILE
GRINDING MACHINES and then only to this particular grinding
method . The guide has then no general validity .
For understandable reasons we can give no guarantee that you

will always find the perfect wheel from this guide . The fact
that there are no fully international standards and that the
composition of bonds vary from one manufacturer to the other
makes such a guarantee impossible .
61 If we have narrowed down the large range of grinding wheels

to enable a suitable wheel to be selected from the following
tables, then we have fulfilled our task.
Ausgabe : Datum : 5 .2 .1971 Visum . Blatt

CHOICE OF GRINDING WHEEL T B
i
Gebr. Magerle AG. for Surface Profile Grinding using the crushing
Maschinenfa bYlk process on MAEGERLE Profile- and Surface
Grinding Machines . BEA
I-
Material Abrasive Grit Grade I Bond IStructur
CONSTRUCTION STEELS
St. 00, 1l, St . 00, L2 Semi-pure Corundum M-P Ce 6-8
St. 37 .11, St. 37 .12 " HK M-P Ce 6-8
S .t. 34. 11, St. 34.12 .. m L-N Ce ' 6-8
St. 42 . 11, St. 42.12 .. r
L-N ' Ce 6-8
.. b
St. 44.12 L-N Ce 6-8
St. C . 10 .61 soft .. L-N Ce ' 6-8
St .C . 16.61 soft .. L-N ' Ce 6-8
St.. 50 . 11 Pure Corundum EK H L-N ~ Ce 6-8
0
St. 60, 11 .r U K-M Ce 5-7
St. 70, 11 J-L 'Ce 5-7
St. C . 25.61 annealed .. .r., L-N Ce 5-7
St. C . 25 .61 tempered .. L-N Ce .-5-7
St. C, 35 .61 annealed .. L-N Ce 5-7
St. C, 35 .61 tempered .. 0 K-M Ce 5-7
St. C, 45 .61 annealed. .cs K-M Ce 5-7
St. C . 45 .61 tempered J-L Ce 5-7
St. C, 60 .61 annealed J-L Ce 5-7
St. C . 60 .61 tempered .. J-L Ce 5-?
v
37 Mn Si 5 tempered J-L Ce 5-7
w
34 Cr Mo 4 ,tempered J-L Ce 5-7
42 Cr Mo 4 tempered .. m J-L Ce 5-?
30 Cr Mo 8 G tempered J-L Ce 5-7
.. c~
ti w
30 Cr Mo 8 V tempered Pa J-L Ce 5-7
VCN 35 W tempered K-M Ce 5-7
VCN 35 h tempered tiE K-M Ce 5-7
VCN 45 W tempered .. J-L Ce 5-7
VCN 45 h tempered 0 J-L Ce 5-7
St. C, 10 . 61 hardened .. 4-1 J-K Ce 5-7
St. C . . 16, 61 hardened lid J-K Ce 5-7
v
15 Cr . 3 hardened U r01 H-J Ce 5-?
16 Mn Cr. 5 hardened G-1 Ce 5-7
20 Mn Cr, 5 hardened .. G-H7 Ce 5=?
15 Cr . Ni. 8 (ECN35)
hardened " c'- I Ce 5-7
18 .Cr . Ni. 6 (ECN 35)
hardened " G-H Ce 5-7
15 Cr . Mo. 5 hardened " H-J Ce 5-7
20 Cr . Mo. 5 hardened " G-H Ce 5-7
Nitxiding Steel Pure Corundum EK I Ce 5-7
Stainless Steel
bis 14%a Cr, soft Pure Corundum EK M-N Ce 6-8
hard Silicon Carbide Si . C . L Ce 5-7
Ausgabe : 1 ' Datum 7 .3 .1971 1 Visum : ~ si.tt : y

Gebr . Magerle AG. for Surface Profile Grinding using the crushing
Maschinenfabrik process on MAEGERLE Profile and Surface g E A
Grindin Machines .
Material Abrasive Grit Grade Bond ' Structu
". - .
ALLOY STEELS
--up t o 4 fo C
Si 0, 15 - 1,4 fo ) ~, ~
/o) Pure Corundum EK o ~ J - M Ce ti-8
Mn 0 7 - 1 4
C 0,18 - 0,55 %) Vq El
Si 0, 15 - 0,35
Mn 0,3 - 1,1 %) pure Corundum EK ~ ~ J - K Ce 6-8
C r 0, 9 - 2,3
V up to 0,25 fo ) 4-4
$4 0
Ni up to 0, 8 %
C 0,2 - 0,38 %)
Mn 0, 4 - 1, 5 %)
Cr 0, g - 1, 6 /o) Pure Corundum EK ~ ~ . J - K Ce ;,6-8
MO 0, 10-0, 25 %)
4-3 k
Ni up to 1,8 /o )
40 U
C0,18-0,25 %)
Cr 2, 7 - 3
Mo 0, 35-0,45 %) Pure Corundum EK ~ ~ J - K Ce 6-8
V 0, 7 5 - 0, 85 /o )
W o 0, 3 - 0, 45 /o
HIGH HEAT-RESISTANT
STEELS
Cr up to 25 %) pure Corundum EK K - L Ce ' 7-8
Ni up to 19, 5 fo )
NIMONIC Pure Corundum EK J - K Ce ?-8
TOOL STEEL
Silver Steel soft Pure Corundum EK K - N Ce~ . 6-8
Silver Steel hard Pure Corundum EK J - M Ce 6-8
High Speed Steel hard Pure Corundum EK I - M Ce ' 6-8
Up to5 /o Mo )
Up to 18 /o W ) Silicon Carbide H - L Ce 6-8
Up to 10 fo C )
Ausgabe : Datum : .~ . Visum : Blatt

7- V 1971
r - . . . a
Gebr. Magerfe 14G . for Surface Profile Grinding using the crushing
MaschinenfabYlk process on MAEGERLE Profile and Surface
B E A
Grinding Machines
Material Abrasive Grit Grade Bond Struct e
CUTTING-TOOL STEELS
Komo soft Pure -Corundum EK H-K Ce 6-8
Komo hard Silicon carbide G-H Ce 6-8
CARBON STEEL soft Pure Corundum EK K-N Ce 6-8

hard Pure Corundum J-M Ce 6-8
CAST STEEL
Stg. .40 .97 Semi-Pure Cor . HK L-N Ce 6-8

Stg ." 45-97 Semi-Pure Cor . HK L-M Ce 6-8
Stg . 50 . 97 Pure Corundum EK ~ K-M Ce 6-8
Stg . 55, 97 Pure Corundum EK H K-L Ce 6-8
Stg . 60 .97 Pure Corundum EK ~ J-L Ce 6-8
Mangan Stg, Pure Corundum EK t, H=K. Ce 6-8
0
MALLEABLE IRON o
U
Te W 92 ' Semi-Pure Cor. HK e L-N Ce 5-8
Te .S 92 Semi-Pure Cor. HK ~ L-1V Ce 5-8
.-i
q
CAST IRON
Ge . 15 . 91 Silicon Carbide SiC o J-L Ce 6-8

Ge . 20, 91 " ,.~. J-L Ce 6-8
Ge 25, g1 .~ J-K Ce 6-8
Ge . 30 .,91 " rq J-K Ce 6-8
U
BRONZE AND BRASS
GBz. 20 C6 H-L Ce 7-8

GB1, 14 H-L Ce 7-8
GBz. 10 P Pq
" H-K Ce ?-8
GBz. 6 " o-1 H-K Ce 7-8
GMs, 63 " ~H I-L Ce 7-8
GMs . 63A " ~ 0 I-L Ce 7-8
GMs, 6? ' " ~ ~°, I-L Ce 7-8
GMs . 67A " ~ `H I-L Ce 7-8
Kupfer . " F4 0 H-K ' Ce 7-8
o m
U ri
ALUMINIUM AND AL,

ALLOYS
Al . Si . Mg, ` s oft " K-M Ce 7-8

1/2 hard . " I-N Ce 7-8
hard " H-L Ce 7-8
Ausgabe : x ' Datum : 7 . 3 . 197 . Visum : ~ Blatt

Gebr. Magerle AG . for Surface Profile Grinding using the crushing
Maschinenfa bl'Ik process bn MAEGERLE Profile and Surface B E A
Grindin g Machines
Material Abrasive Grit Grade Bond Structu e
A1 . Mn, soft Silicon Carbide SiC . K-M Cp 7-8

1/2 hard ' K-N Ce 7-8
hard " W K-N . 0e 7 =$
as
Al . 4)
1 Mg . soft " K-M Ce 7-~8
-V2 hard " ~ I-N Ce ?=8
hard " ~ H-L Ce ?-8
0
Al . 3 Mg . soft " ~ H-L Ge 7-8
1/2 hard " ~ H-L Ce 7-8
Al . 5 Mg, soft H-L Ce 7-8

1/2 hard " m H-L Ce .7-8
d
Al . 7 Mg " N. H-L Ce 7-8
Fa'
Al . 3, 5 Cu . 0, 5 Mg . Ir
O
soft " a K-M Ce 7-8
tempered " H-L Ce 7-8
Al . 4 .Cu 1 Mg .
soft " K-M Ce 7-8
tempered 0 H-L Ce 7-8
.ci
m
Al . Zn-Mg-Cu soft K-M Ce 7-8
.r.,
tempered " w J Ce 6-8
0
d
fa
O
O
0
v
J Ausgabe : 1 I Datum : 6 .7 .1971 Visum Slatt : 8
I
CRUSHED - WHEELS SE
.r MAGEKLt Choice of grit size in respect to corner

F
USTIER
0 * SCH"t
LWEIZ 8
radius and depth of roughness R.
o;
o,
o,.
o,
5-7
3-5
c 2-3
d,5-2
4-1,5
e
c
o~s-R8
THE GRIT SIZE OF "L'FiE ViEEL .
EXAMPLES
a/ With a known radius of 0,3 mm, using table

we find a wheel with grit size 150 .
b/ For a required surface finish ofR = 3 - 5 my
a grit size of 220 is chosen .
d/ When the nin .radius and max . depth of roughness ire
known then we--choose the finest grit -givea by' the
above methods,
SEA
1"Ill
USTER-SC
E 1\l..C
T ruing the grinding wheel
50
Q
Cutting edge
i
t6
Direction of table
Truing the grinding wheel

If, using the same grinding wheel, different surface finishes
are to be produced, the following points are to be borne in mind .
A sharp-pointed diamond is to be used for rough grinding,

giving a corresponding poorer finish . The truing speed can be
faster than by finishing grinding .
For fine grinding the diamond must have a face approx . 1/161r
wide as shown in the R. H. Diagram . The diamond must be
traversed slower than by rough grinding.
For the finest possible finish the above data can be used but
the face on the diamond should be wider than 1/1b" and the
diamond is to be traversed slowly 1 or 2 times across the
wheel without giving any downfeed .
For lap-grinding a special wheel (lap-wheel) must be used.

The diamond must possess a very sharp point and should be
traversed slowly and evenly over the lap-wheel .
Truing-Tools
A good diamond of approx . 1 karat should be used . On inserting

in the machine see that the cutting edge is in the traverse direction
of the worktable as shown in the diagram on the left.
In order to avoid undue wear and tear of the diamond a down-

feed of not more than 0 . 001' per traverse should be applied .
Generally a feed of 0 . 0005" will be found to be sufficient and
the amble use of coolant will considerably increase the diamonds
life . The diamond should not be traversed when the wheel is
at rest.
SEA
, .~~1En, Flaws on ground surface and their correction
1"tt1U ICLt
usrFa-scHwea Q
FS
Grinding flaw Cause Correction
- -- -- -- Wheel is too roughly trued . True wheel finer .

Diamond is loose in holder Possible resetting of
_ ~ diamond in holder
Wheel poorly trued True-up more evenly
,;_,.....~. . .., ..~..~....~:~ Corners broken- or rounded True-up until the corners
off, are sharp. By repeated
Wheel wear not trued downfeeding, remove
back enough . approx . 0 . 004". This flaw
's Tapered wheel occurs seldom . Possible
re-setting of truing deirice .
9Ife oppr
Wheel not balancecj or Balance the wheel
not balanced enough-Wheel- exactly as shown on page
collet loose on spindle 122, Tighten-up collet .
Unsuitable abrasive, the Change the wheel, Clean

grit isn't breaking away coolant tank and filter .
properly, Dirt in the coolant . Fill-up with fresh coolant .
0
Wheel unsuitable for the Possible use of softer

material, diamond too blunt wheel . Reduce peripheral
giving a wheel without any speed. Turn diamond in
grip, holder or re-set .
Floor-vibration, spindle Foundations not in order,

s
-vor bearings worn, disturbance in replace spindle bearings,
-C C ",*~~ the hydraulic system overhaul hydraulic equip-
IL ~ -~ ,~ ~ ~ ment .
KM~GERL~
USTER"SCHWEIZ
Balancing...
the grinding wheel
IG .J .
F16 . 6-8
The careful balancing of the wheel before the commencement

of grinding is of the greatest importance in obtaining a flawless
grind with high surface finish and is therefore indispensable .
The optimum method is dynamic balancing . For static balancing
of the wheel with the standard apparatus, we recommend the
use of the following methods .
To start with, the wheel must be carefully set on the collet so

that it slides snugly over the shaft. The paper packing sheets
are to be wet before assembly . The collet locking strews are
to be tightened-up firmly but evenly . Before beginning with
balancingithe wheel must be fully trued .
STATIC BALANCING Fig . 6-8
The wheel and collet, without balance weights, are set on the
arbor (supplied) and laid on the balancing stand . Two balance
weights are fitted opposite the out of balance (on the lightest
part) (Front and rear if the out of balance is great). The heaviest
" point Is found again and the weights are re-positioned until the
wheel is balanced all round, where the weight nearest the lightest
point is moved,
ATTENTION . The wheel must be periodically balanced.
STATIC BALANCING Fig . 1-5

The wheel with collet is set on the balancing stand ; As explained
above and the heaviest point U is found . The first weight is fitted
opposite the point U, the other two correction weights are mounted
at o qual distances from point U . The wheel is then turned through
90 to see whether it is still in balance . If not move the weights
K, round keeping the diagonals from A symmetrical, until the
wheel is balanced in every position, A fourth balance weight might
be required if the out of balance is very great .
ATTEN TION, Porous wheels can show large out of balance if

allowed to stand for lengthy periods so that any coolant flows to
" the bottom of the wheel .
D
1
US=-SCHWEIZ
E Setting of the column on models F and FPA
M D
HINTEN Rear
In order to obtain a flawless grind the wheel spindle

must lie exactly at right - angles to the axis of the
worktable . The angle can be corrected as follows :
The 8 screws S in the column are to be loosened slightly;

by loosening the screw IBS and retightening screw RS
the column is swung round the pin B in the direction Re
and by loosening the screw RS and retightening screw ZS
it is swung in the direction TA . After adjustment the
stews LS and RS are to be carefully tightened similarly
the 8 screws S around the base of the column . These
screws S are accessible by removing the rear cover on
the column .
N
N
e3,s,62 ;c~bust
Magerle
All tt~ `;t,a : w
Zubehor
Accessoires
Accessories
FINE CROSS-PEED FOR STANDARD .3PINDLE 2B
OK~R.1 \LG
USTER-SCMNEI2 3 mm Fit c h
F and FPA - Machines 39
C
EX
Wivchires '. i,h the ~ t

cross-feed spindle from series
marts : Jan . 1963 can be supplied',
with or without fine deed '
without requiring any special
alteration . I t is nassible to
alter the -: :chine from arrange-
ment A ( rji' h . ut fine feed to
arrangement B (Nith iirle Led)
at .~.ny time .
ST
t
ring ' - a. :, built-in ;
in ".t:e arT. ;r::9Me~2t B a eea.r_
;vr;E.~ ~ i s ` .t~ 1 t ant . tp spindle
K :" ;~--himl f~l :, h .rid . :reNl.o "he gear
tr. the . . r, :T': :1 32 .
r3: s :4ve :i t i rrr ICARe ~ yever __{ the
~~ ,rm c~~ n bp b!^ :~ught-into or
taker,- ut of .-:ash . ''hr .'zne
1' ; .e .i i . : then ,per
. :.tF=d b ;; ' file
~:ri'!k'~ ~ » ~~'id CGe :3hi3'1< Fi051t1")ri 0f
;~j! ring r' ~.n- the h . : .nd-

?,f " ~-; .:.e for both
1 :3 s .
,. TH . ZIJRRER & CIE. .,
Birmensdorferstr . 470 8055 ZURICH Switzerland
Instructions
for the maintenance of induction motors
Single-phase or three-phase motors do not require much attention.
1 . The ball bearings should he lubricated with a special ball bearing grease
every 5'000-10'000 operating hours, i. e. according to the method of
operation .
Should the motor, however, already be dismounted, it is recommendable

to replace the bearings ; be sure that exactly the same types are mounted .
2. In case the motors are operating under very dusty conditions, the fan
hood should be removed from time to time and the whole fan cleaned,
induction motors do not require any further maintenance.
Instructions
for the maintenance of the gear
The gear does not need as a rule any maintenance, except oil change.
The oil should be changed every 2'000 to 3'000 operating hours according
to the load and method of operation .
Gear which is equipped with oil filter requires additional washing in gasoline
bath . This should be done from time to time, at least every year, possibly
in shorten intervals under dusty operating conditions .
Gear lubricated with grease requires washing and change of the grease
every 1'000-1'500 working hours.
For change of oil or grease we strongly recommend our proved qualities.

If not available, an adhesive gear grease may be used . As gear oil we
recommend such with HID-addition .
Grease or oil should never be used in excess .
0
`.=_C
..~~L .
20-3 *-;-- 38 -3*
AMID, MDF, MDE 20-4"=38-4 "
_ _ _. _ . -------------=-- ----------------44--- .w.-- ----

IVDE , MDE
_- .=1 .: .~ .
~'.
. .
a. - -------- ----- ----- --. . - ~ -- -
.. ~
.. .: --- : . '~4 ~. . .
-. .
_77.7-,-- -- -- - -----
-- - -- ~r :. ; - -- -- -- ? R
:a- 201
: : ... . ..- r :. ~ . . . . . . -- . ..- .- . . . '- . . -r--'.__------ --- -- - - --- -- _- '~-- - - - - ' - ------- ---- ---- - - . .. . .- -'------'
. ., . . ,;,
.. . .. . . 16
. ..
--
...
- - :, . - , ~~- -----N_QF--,_MDF
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... -.. . . y.".,r .r. . . Z
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. . .- . . ..
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... . ~ "1~~ ~
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P,4 7-
Zusammenstellungs-Zeichnung . Rubrik Auftrags-Nr.
s -- --- . . .- - ------- ------ ~----- ----- - -- - --- - -- --- -- - - - -- - -- -. .
--
--------- ----
-. . -. . : - .T
.. ifi
Bei Ersatzteillbestellung ausfUllen
A remp
/4 re e comrnw7d&
. ._..~~.:.~. .w. :: _ To fill in when ordering spares
--- -
--
.... ~
. . . ... . . . . .... .... ..._._.____ w.._._....__ .___..___._.. .._.. .... . . .____ ._._._..._.. _,__._..__ .~ . . ... .._~_ . . ..,_ ... ..... ..r . . .
. .. .-..~ . . .
. a. . .~a - -_---
. .: SlMqKzahl
Zeichnungs-Nr. Stuckpreis O ~6re de places Zeichnungs-Nr. I Stuckpreis
.~ .. . .. t . . .. s Fr numbers of pieces s Fr
--_
_ _
,.. .. - . .
M .. O
q, ~;.~~s~_ 15
. .
_. a __..- .._ --- - ---.?
- .-r~-~~ ~s . . . . . _-
-_-- ._
- -- - -
_ o - -__-- .-_-- q7 _
.. Kfelner . Satz
Empiohtene Raservetaife . Ae3R-je~ ------ ----~- i4
small set
.. . pieces de rechange recommandc~es Grosser Satz
large set
.K, .*..1~ -.,-k.~ ... .. .
---
---- ---Schweizerlsche Industrie-GeaetlschefE 8212 Neuhausen am Rhalnfall
-- --- schwelz - suisse - Switzerland ~ 43700170
a53 8 15 65 - 7'elegr. : ,SiG Neuhausenamrheinfa(1 Telex : 5 6156
-:== Schraubenpumpen
Serie -3H
Einbaupumpe
" Type NDE
Fusspumpe
Type ND
---
Flanschpumpe
Type NDF
_-
-
.T . ...
--- _.-. --
l
Fiachen - and Prof ilschleifmaschine
Accessories for the machine
r
e
Gebr. Magerle AG Maschinenfabrik CH -ss1o usce. (Schweiz) / Telefon o,. 87 aa 4 1 -aa / Telex 55 338
M5agearle
n0
ACCESSORIES FOR THE MACHINE
Creep_±eed SP-104-2Z
A B
A Variable flow control valve for creep feed for table
movement to the left (synchronised grinding)
0 - approx . 5 m/ min .
B Variable flow control valve for individual table
return speed up to max . 5 m/ min .
A2 00 40 11 Z2 .O
M5=errile
0
Ed
Creep feed SP- 104-2Z
Diagram
A Variable flow control valve for creep feed (table to

the left)
B Variable flow control valve for the return motion
(table to the right)
C 2/2-way magnet valve for changing over from rapid
to creep feed in the automatic program
D Longitudinal cylinder
E Longitudinal table
A2 00 40 II z2 .1
I
Magerle
Creep feed SP-104-2Z

General description
By means of creep feed the longitudinal table speed, which is usually approx .
3 - 30 m per minute, can be transferred into the range of 0 to approx . 5 m per
minute . Thereby it is possible to grind any profile in one pass at full pie heral
speed of the g rinding wheel and with very small table feed. It depends entirely on
the given conditions if a profile is to be rough-ground or finish-ground and it has to
be found out by suitable tests as the case may be. Furthermore, the choice of the
wheel is of greatest importance in order to achieve satisfactory results . The
maximum grinding depth or the size of the downfeed step depends very much on the
form of the profile so that it is impossible to indicate generally valid values . In
order to avoid burn scars at the component special attention must be paid to the
cooling of the work piece . The distance of the water throttle to the component and
the wheel should be as small as possible in order to achieve the best possible
cooling effect. In the case of a suitable throttle form a low-pressure pump is
sufficient in most cases . In order to bring the coolant between the component and
the wheel it is necessary to apply the synchronised grinding procedure .
In the case of creep feed grinding the stress on the grinding wheel is very high and
therefore special attention has to be paid that the wheel is always well diamond-
dressed, respectively profiled and that the pores of the wheel are not clogged .
Otherwise inadmissible grinding pressures develop which would surely cause
damage to the wheel and the machine . Furthermore, the surface of the
component would also be affected .
A safe and perfect fixture of the parts to be ground must be absolutely guaranteed.
This is best done by an additional support or by chucking the work pieces in a
vice . The clamping of components with a small surface or set on edge on the
" magnetic chuck without any additional support is not allowed and also dangerous :
During creep feed grinding it is important to watch ground section and a

possible discolration of the ground surace. After the pass of the grinding wheel
the ground surface should remain metallic-bright . As soon as tempering
colours are noticed this is a distinct indication of excessive stress on the
grinding wheel, excessive table feed or insufficient cooling:
AT TENTION '.
During the creep feed process it is not allowed to return into the starting position
with full table speed unless the wheel-head be retracted before so that the wheel
does not come into contact with the component:
A2 00 40 11 Z2,2
an
Mc5gerril:e
Li

Operating Instructions :
Fiefor the first component

is loaded and ground with
creep feed the longitudinal
cylinder should be perfectly
de-aerated for safety
reasons .
The two table reversing dogs are put into the very end
position . Then the longitudinal table is carefully moved
several times into both end positions . Thereby the longi-
tudinal cylinder of the hydraulic oil is fully de-aerated.
Study the description for

the automatic program
cycle thoroughly and carry
out all the adjustments .
Switch off the automatic Close main variable flow

program, control valve for the longi-
i
tudinal table .
0 I
Retraction of wheel-head Put creep feed switch at the

in order to avoid that the selection panel on "0" .
component or the fixture
collides with the wheel.
A2 00 40 9 Z`1 .3
Ma5gerMe
as
t

Start motion of the table carefully with reduced speed

and move .it towards the grinding wheel ; set length of
stroke appropriately by means of the table reversing
dogs (minimum table storke approx, 160 mm ) .
Check storke at reduced main speed .
0 0 I
Put variable flow control Start creep feed switch at

valve for creep feed and the cross-table .
variable flow control valve
for the return motion into
zero position (turn to the
rig ht) .
0
Open main variable flow Open variable flow con-
control valve for the longi- trol valve for creep feed
tudinal table fully, slowly .
I A2 00 40 II
z2 .4
MaiZeir:ile
on
Ec
Creep_Leed SP-104-2Z
Once the advance and return

speed for a certain job is de-
termined and adjusted it can
be kept in that way . The mo-
tion is then only controlled
by the main variable flow
control valve for the longi-
tudinal table .
Open variable flow control After the operatin of the
valve for the return motion creep feed has been checked
slowly so that the return the table can be moved into
movement is a little faster starting position to the
than the creep feed . right .
-- 0 I
Put creep feed switch at Operate downfeed of wheel-

the cross-table on "O" head (heck dial indicator) .
Align cooling water throttle accurately (throttle to be

40 put as nearly to the component and the wheel as possible) .
A2 00 40 11 Z2 .5
Ma erle
Creep feed SP- 104-2Z

Operatin Instructions :
0 I
2
Start the automatic program .
Put creep feed switch at
the selection panel on "1"
U
-----
0 ~I
it
f (((
Press puton START .
Start cooling water pump.
(low pressure) .
U
- Watch grinding process closely and correct creep feed speed at the variable
flow control valve for creep feed, if necessary, also the speed of return motion .
- Write down the set values at the variable flow control valve for creep feed and
for the return motion .
For rational reasons the speed of the return motion is generally as high as
the situation at the time allows . If the speed of the return motion is too high
the grinding wheel can leave chatter marks on the surface of the component.
Depending on the program the longitudinal table returns in the zero pass or the
retraction of the wheel-head takes place automatically after creep feed
grinding .
- If the table movement must be interrupted for some reason this is done by
closing the main variable flow control valve .
- Upon completion of the grinding process the table moves automatically into
a2 00 40 11 starting position (position of change o£ components) to the right. z 2.e
Magerte
P~ii r r%
IvLqCHINE - EQUIPMENT
Creep-feed device SP-104-2Z

Up-grinding (grinding wheel moves against work piece
travel) :
The automatic program for creep-feed grinding is
generally adjusted for synchronised grinding (work
piece travels in the same direction as the grinding
wheel .
Should it be necessary for economical reasons to apply
up-grinding, this would, of course, also be possible .
The supplied "yellow" switch cams would have to be
exchanged against the fitted cams .
By fitting the "yellow" switch cams it is possible to
utilise the automatic creep-feed program fully for
up-grinding operations as well.
A Table stop
B Switch cam
A2 00 40 If
Z2 .7
59er:le
0
MACHINE - EQUIPMENT
Creep-feed device SP-104-2Z

Up-grinding 00 0
.. ...
. . . . ..:
. .. . ..
r>.. ,.,..
Cams ~on the right

A Cam for synchronised grinding
B "yellow" cam for up-grinding
0
A
~~~Fxdt,>:e ~ .
.s°: ~SOa'w,'
.~'.s. .. "5~
.. ... .
B
Cams on the left
A Cam for synchronised grinding
B "yellow" cam for up-grinding
A2 00 40 11
Z,2.8
Ma erle
i
A~i i
Ersatzteiliisten
Pieces de rechange
Spare parts
Gel-. Magerle aG TB
.:, . _ Maschmenfabrik ERSATZTEILLiSTE
. . = _.s. En
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Z~ IZ Dichtung zw. Rohrbogen-u, Flansch (AP2) 2 F-Z-15?
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33 .01 Sckieber rechts (GEMU) 1 F-3/1-11 :r

33 .02 Sckieber'I inks (GEMU) I F-3/2-i2
33 .03 Spec . Schraube (GEMU) 2 F-3/1-500
33 .04 Hebel Brit V6rzahnung (GLNU) 2 F-3/1-502

33 .05 ., Taste tJ
(GEMU) Z F-3/}.-503
33 .06 Anschlagplatte (links u . rechts) (GEMU) 2 F-311-sog . 1~
33 .07 Anschlagbalzen GLMU ) 2 F-3/1-510
33 .08 ' BIk . 6 fit . Mutter (GAIL') 2 F-3/1-522
33 .09 seder (cr.,MLJ) 2 r-3/Z-S22

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BEST.- SCHEMA-
NR . BEZ. GEGENSTAND STK .! BEZEICHNUNG
--
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7 .04 êiber (C U-10 1 e-}f3-j3i c
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.-
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:`-~] DATUM : 8 .1 .73 I Y1SlJM : S c1,~i~.: I BLATT: 7

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Gebr. MagerLe AG
_ Maschinenfabrik < TEIL
. LISTE T~
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10 .01 Klinkcn (Gemu) 2 F-3/7-58Z
Hebel (Gemu) 2 F-3/7-587
10 .03 DrucRknopf (Gernu) 2 F-3/7-590
10 .04 Slattfeder (Gemu) Z F-3/7-595
10 .05 *Endschalter (Honeywell) 1 Typ BZ 2R W$ZZ
A2
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8 .1 .73 1
Gebr . Magerle AG ERSATZTEILLISTE -.
Maschaenfabrik
-~ =T 7
Langs zylind.er F-3 f 8-1 Z F + FPA

BAUGRUPP£ :
BEST- SCHEMA- STK . BEZEfCHNl3NG

GEGENSTAND
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11, z 1, 1 Langszylinder (Gemu) 1 F»3/8-IZ

11 .05 Dichtung . (Gemu) 1 F-318-4I0
11 .06 Dichtung (Gemu) 2 F-3/8-411 .
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Glyd-Ring S 34Q59/ F 45 H8 (r~ 45) Rube}.i 2

O- Ring 22I-83070 Rubeli 2
GACO-Ring OR 2062 APZ 1
Dichtung U 200125 AP Z 2 . . +
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Maschinenfabr~k EfL
Handantrfeb fir, Lgngstis,ch F-3f 9 " IZ _ .F +_FPAv-

BAUGRUPPE : ,
BEST.- SCHEMA- STK . BEZEICHNUNG

BEZ . GEGENSTAND
NR .
12 Hanctaratrieb (Gerrzu) 1 F" 319-1Z

12 .02 Ind~'~d. (Gcmu) 1 F-3/9-58
Lagerbdchse 1 F-3/9-6Q
Radial.kugellager Nr . 6205 (SRO) 2
Ritze2 (Gemu) 1 F-3/9-612
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OBCHDRUCK " WASSERD~SE HIGH-PRESSURE-WATER-NOZZLE BUSEDIARROSAGE HAUTE PRESSIoN
ut o mA t i s e h ader H a 1 b a u t o m. With semi or fully automatic cleaning cycle Cycle de debouchage automatique ou semi autoQn.
Die EinsUtze R 2 sind starr eingebaut im Geh1duse H, die Fl14che weist einen Anstell-
winkel von 45° zur Dtisenoffnung auf .Die Einsatzstabe R 1 sand drorbar eingebaut wtid
warden im Reinigungszyklus um 45° durch die hinter der Diise eingebauten Segments
gedreh'u,
A " Normalstellung in Hetrieb ' Dtisenoffxmng 0,3 mn
FA-] B " Rcinigungsstellung " Msenoffrnmg ca. 2 .,3 u¢n

Die ZUnge L ( Spa1t 0,3 ) ist nach der Schleifscheibenbrcite einzuschleifen in
oberen Stab R 2 .
Die kompl . Druckwasser8use H wird in FUhrung HA gchalten and durch Btigel G vertika7.
mit dem Rollenhalter verstellt . Die Oeffrnzng des Dtisenspal.tes erfolgt hydr. durch
die Kolbeneinheit HYq die Riickfiihrung in die Arbeitsstellung durch die Feder FE.
n Die Demontage der Diiseneinhei.t von der Druckwasserleitung erfolgt durch ldsen der
Schr2uben SA, Das Leitblech LE bezweckt die gleichtnilssige Klihlwxsserverteilung suf
obere and untere Msenbffnung . Der Abstand von Unterkant Dtisengehduse H bia Schleif-
scheibe soll ca. ].0 pan betragen, wenn Schleifscheibe noch neu ist .
The inserts R 2 an fixed in the housing H., the flit being set at 45° to the bet
opening . The inserts R 1 axe turnable in the housing and an swivelledthroug approx
45° by the two arm at the rear of the nozzle, during the cleaning cycleo
A s Working position M Jet opening o,,3 mm
B ' Cleaning position " Jet opening approx 2 .,3 mm
The length L( 0,3 mm opening ) is to be ground to correspond with the width of the
grinding wheel, in inserts R 2.
FB
The complete Pressure-Water-Nozzle H is held in the elide H 1 end is moved vertically
with tie crushing apparatus by plate Go The lpening of the jet apace is controlled
hydraul.ikalJ.y try the piston-unit H Yq the return movement to the working position
by the spring F E . The removal of the nozzle unit from the pressure pipe is effected
by loosening the screw S A . The guideplate L E enables the even distribution of the
cf coolant to the upper and lower jets . The distance from the underside of the nozzle H
n to the grinding-wheel ought to be about to mm ( new wheel 30o mm dig ) .
Las barre2ux R 2 sont fixes i 1'int6rieur du corps de base H, Le m6pltt d'amont fait
avec ;e m6plat de sortie un angle de 450" Lea bArreaux R 1 peuvent tourney et pivoten
de 45 pendent le cycle de nettoyzge de la base soua 1'impulsion de deux leviers de
manoeuvre se trouvant A1'uxi6re do cette derni3ra .
=iUi IMancA A ' En position de travail 1'ouverture de la base est de o,93 mn
5t¢¢lbanol B " En position de d6bouchage 1'ouverture de la base eat d'environ 2,3 m
La lagueur L de la fente r6alisbe par rectification eat fonction de 1a largeur de
Dpnd¢ of aci¢r meule . Elle est ega].e pour les barreaux fixes at pivotants .
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. . .' . Gebf . Magerl
Maschinenfabr-ik PRUFPROTOKOLL FUR F&FPA PP- 1
Pritk.rce for Ftrd~a~d~lt~n .rte wn41e-

rodeter, h der Ililw mets~sraP !d!etfW"ei .
Ga=eostand dsr limno= Fig. rrlia. F dd .
Autsptantlscn :
Tixh ebea is I.lnprkhtang is f 0,02
,ooo ma, 0,01
DeW . !n Querrtchtaag ib f o~os
Sam mm 0,004
bsw . FaHea du ?ischer s .etS en!

~ne se ;ner Laejsbe..e;noi iooo mm 0 ,007
~hs d~i~ehe~ parallel sa 3 v,o~
0,006
f~cs besits
MbpaannLea pwalW =nr ?bch- ` ,ois au
bewegun :ooo mm 0,005
Aafopsnuntea nehtwinlrlia cur s o,os aaf
Querbo+"'Knsi du Tirchm boo nom 0,01
5chIellspindel :
~el bsw . Zeutrkrsylinder der 6& ooz 0,002
14 rx-hkifspindel anti RnndLnf
Seh3eitspiadel ate! axial rchtebeade bb 0.01
HeaeBuni 0,002
Schleilspindd paxalld mm Tiuh I o,oi wt
(PrUfung ant Uwsc&4 3w ma 01015
Schleiisplndel rechtwialcllj ~ 8 0.02 sr!
Aut~s~~nnuten (PeYtunB w! Um- &W a~aa 0,01
1lbhenbewegury¢a 5cA~piodel- q 0.02 aof

kastens r~1~c min rlsc6 oo010 15
fed in QuereUens d" NawIdm
_ . .t s - ~.~ ..e...aa
Gensuigteitsleistuag der ar-

beitenden Mascbiae im Lie-
f e r w e r k (gegebeneafalla vor der
Fertigstellung der Mssehine su
prilfea)
Die Maxhine schleilt das Arbeits-
stiick parallel
Feinxhliif 0,013 svf
1000 mm
Grobscbliii ap) anf 0,003
ivoo mm
fq 6 14.0 14,00
Nuten
KUNDE ;
,Daval Carbide Tool Co .
Indianapolis / U .S .A .
MASCHfNEN-TYPE :'
FPA-10 S2
o
ORDER-NR : 56397 MASCHINEN-NRi
117
9
y ' .
MESSUNG :(MM) ABNAHME : (BL)
HISUM
, V15UMw . Frei
'DATUM : DATUM ;
:} . . s .2 .1979 6 .2 .79 A . S1&ttl.er

Prijfprotokoll Fur F&Fpa: Gebr. Magerle, AG Maschinenfabrik

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Prijfprotokoll Fur F&Fpa: Gebr. Magerle, AG Maschinenfabrik

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.'+' .

r~-~- Gegenstand der Mewing Fig. mar

Steigen bzw . Fallen des Tisches a o,o :g auf

Schleifspindel parallel zum Tisch 7 0,02 auf

Genauigkeitsleistung der ar-

.F# ,f fiyr 7 Nuten 1~ 114.00 114 .00

MESSUNG : t MM ABNAHME : (BL)

Type _ FPA - 10 / s 4 .2 !IfD~-~

Order Nr. _ 56068

Maschinen Nr. _ 941

Flash- and Profil-

Ausgabe : 1 ' Datum : 29 .1 .1971 1 Visum : WQ,(,U,4,,A I Blatt : 1

Profile grinding machine tube FPA F

Ausaa bo : 1 I Datum 29 .1 .1971 ' yisu m :

Aus9abs : 1 ' Datum : 29 .1 .1971 I Visum : wQ,(a1,t1x I Blatt 2

Ausgabs : 1 I Datum : 29 .1 .1971 1 Visum : siact ; 3

Ausgabs : 1 ' Datum 1 .12 .1971 1 Visum Weyeneth Blatt

G Tragsfi.ulen Air Gegenhalte-Einrichtung

H1 Hydrl . Anschlusae von Steuerventilen m . Diam. App .

H5 Anschlagschraube Air Prcfilrollenhalter

H10 Anachlagnippel Hydrl . Steuerungen

H11 Hydraulische Steck-Kupplung

L1 Handrad Air Lang stischverstellung

M2 Antriebsmotor Zustellgetriebe Diam . App . + Rollenhalter

Ausgabe : 1 I Datum : 8 .11 .1972 / Visum slalt : 5

M3 Antriebsmotor Verstellgetriebe Schleifsupport

M4 Elektr . BettLtigungsschalter Diam . App .

Q1 Quertisch-Umsteuerung shebel vor . /rtick .

Q2 Quertiech Handradverstellung Feineinstellung

63 Quertisch Sprungschaltung and Durchlauf-Regulierung

Q7 Tragbalken Air Endmasse

Aus9abe : 1 1 Datum : 8 .11 .1972 1 Visum : Platt : 6

Q10 Vorderer Schieber ~t

QI2 Hinterer Endmassanschlag

RI Handverstellung Pinole Diam . App, + Rollenhalter

R5 Skalatrommel Tiefenzustellung Rollenhalter

R7 Anschlag-Klemmschraube fur Gegenhalte-Einrichtung

Ausgabe : 1 1 Datum : 5 . 2 . 1971 Visum : Slatt

R10 Anschlagschraube fiir Rollenhalter

R12 Microeinstellung fifr Hohenanstellung Gegenhalter

R13 5teuerventile fur Hoheneinstellung

R 14 Klemmschrauben Diamant . App . + Rollenhalter

R15 Klemmschrauben Diamant . -App . + Rollenhalter

55 AnschlussfUche fair Wasserfang

Ausgabe : 1 1 Datum : 8 .11 . 1972 1 Visum slate : 8

V1 Handradverstellung mit elektr . Steuerschaltung auf/ab Schleifsupport

V2 Messuhr Air Tiefenzuatellung der Schleifscheibe

W5 Steuerkolben hydrl . HD WasserdUse

W73 Geschwindigkeitsdrossel ftir Diam . -Apparat

Robinet de vitesse pour le dispositif de diamantage

W78 Hoohdruckwasserdifse Halter

w7$ Support de buse haute pression

W7$ Support of high-pressure water nozzle

Ausgabo : 1 Datum : 8 .11 .1972 "latt ;

W8 Strahldtise verstellbar (Profilrollen-Reinigung)

W9 Strahldtise verstellbar (Schleifscheiben-Reinigung)

Z1 Handpumpe ( s iehe Be s chre ibung Schmie rvor s chrift)

Ausgabe 1 Datum : 14 11 .1972 Visum slatt : 10

The operators instructions contain technical rules and guides

The instruction book is part of the machine . It belongs, in the first

The cleanliness and attendance to the machine are necessary for

On querying and ordering spare-parts please state the number of

Ausgabe : 1 1 Datum Visum Blatt