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L Protection – ATEX

Explosion Protection Catalogue | Version 05

K.A. Schmersal GmbH


3.000 / L.D. / 04.2010 / Teile-Nr.1187792 / Ausgabe 04
*1187792#

Industrielle Sicherheitsschaltsysteme Elan Schaltelemente GmbH & Co. KG

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Content
Introduction The basics of explosion protection..................................................................... 4

Safety-monitoring modules PROTECT SRB 101EXi........................................................................................ 16


PROTECT SRB 200EXi........................................................................................ 18

Safety switch EX-AZ 16-…-3D.................................................................................................. 22


EX-AZ 335-…-3D................................................................................................ 25
EX-AZ 355-…-3D................................................................................................ 26
EX-AZ 415-…-3D................................................................................................ 28
EX-AZ 3350-…-3D.............................................................................................. 30

Solenoid interlocks EX-AZM 170-…-3G/D......................................................................................... 36


EX-AZM 161-…-3D............................................................................................. 38
EX-AZM 415-…-3D............................................................................................. 42

Position switches EX-Z/T 235-…-3D............................................................................................... 44


EX-Z/T 335-…-3G/D........................................................................................... 54
EX-Z/T 355-…-3G/D........................................................................................... 55
EX-MAF 330-…-3D............................................................................................. 60
EX-T 335-…......................................................................................................... 62
EX-T/M 441-….................................................................................................... 68
EX-T/M 250-….................................................................................................... 69
EX-TS 064-…...................................................................................................... 70
EX-MS 064-…..................................................................................................... 71
EX-T. 064-…........................................................................................................ 73
EX-M. 064 R........................................................................................................ 74
EX-M. 064 L 75

Safety switch for hinged guards EX-TV.S 335......................................................................................................... 78

Belt alignment switches / Slack-wire switch EX-T/M 441-….................................................................................................... 82


EX-T/M 250-….................................................................................................... 83

Pull-wire emergency-stop switches EX-ZQ 900-3D..................................................................................................... 86


EX-T3Z 068-….................................................................................................... 88

Safety sensors EX-BNS 250-…-3G/D......................................................................................... 92


EX-BNS 250-…-3G/D......................................................................................... 94
EX-BNS 250-…-3G/D......................................................................................... 96
EX-BNS 180-…-3G/D......................................................................................... 98
EX-BNS 303-…-3G/D ........................................................................................ 100
EX-CSS 180-…-3G/D ........................................................................................ 102

Magnetic reed switches EX-BN 20-…-3G/D . ........................................................................................... 106

Control devices and indicator lights EX-RDT................................................................................................................ 114


EX-RDT................................................................................................................ 114
EX-RDL................................................................................................................ 115
EX-RDLM............................................................................................................. 115
EX-RMLH............................................................................................................. 116
EX-RMLH............................................................................................................. 117
EX-RDRZ45......................................................................................................... 118
EX-RDRZ45rt....................................................................................................... 119
EX-RW...21/32..................................................................................................... 120
EX-RW...21.1/32.1............................................................................................... 120
EX-RS.................................................................................................................. 122
EX-RF10.............................................................................................................. 124
EX-RF10.............................................................................................................. 124
EX-RF10.............................................................................................................. 125
EX-EBG 331.O..................................................................................................... 126
EX-EBG 633.O..................................................................................................... 126
EX-EBG 665.O..................................................................................................... 126

Trapped key system EX-SHGV-…-3G/D (selector switch; key-operated selector switch) ................ 134
EX-SVM1-…-2G/D (interlocking device) ........................................................... 135
EX-SHGV-…-2G/D (guard locking device) ........................................................ 136

3
The basics of explosion protection
Explosion protection
The implementation of the ATEX Directives by the European Standards series EN 60079.
(ATEX: ATmosphères EXplosibles) in Europe Hybrid mixtures from gas and dust are included
has changed the way of thinking with regard in the standardisation work as well. The mecha-
to the explosion protection. The manufacturers nical explosion protection required by the ATEX
must follow the directive 94/4/EC to fulfill the Directives however still is in its “infancy”.
harmonised standars in Europe. The directive is The comprehensive product portfolio from
obligatory in all Member States and transposed Schmersal and Elan Schaltelemente complies
into national law. This was carried out until with the requirements of the standards and
2003. On the other side the users have to fulfill directives. Our existing products and our inno-
the directive 1999/92/EC regarding the basic vations are consistently developed and refined
safety and health requirements for operation. on the basis of the current standards as well as
Both Directives are based upon the standards the amendments, which are in the transitional
listed in the Official Journal (OJ) of the Euro- stage. In this way, both the standard require-
pean Commission. Not only the gas explosive ments and safety technology are integrated in
protection is now standardised, but also the the potentially explosive areas.
protection for dust atmospheres. In a few coun-
tries, e.g. in Germany, explosion protection
regulations existed already at national level,
however not harmonised.
Due to the internationalisation and the standar-
disation on EN basis, the standards defining the
requirements on equipment to be used in ex-
plosive atmospheres will gradually be replaced

Sources of ignition
Source of ignition Examples of the cause

Sparks Mechanically generated sparks (e.g. by friction, stroke or


cutting removal operations), electric sparks
Electric arcs/flashovers Short-circuit, switching operations
Hot surfaces Current in electrical installations, heaters and radiators, ma-
chining, heating during operation
Flames and hot gases
By combustion reactions, spark projection during welding

Electrical installations
Even extra-low voltages (U < 50 V) still can generate suffici-
ent energy to ignite an explosive atmosphere.
Opening/closing of contacts, loose or defective contacts

Static electricity Separately arranged conductive parts, many plastics


Equalizing currents Reverse current from generators, earth connection in case
of faults, induction
Electromagnetic waves in the 3 x Laser beam for range finding, especially in case of beam
1011 ... 3 x 1015 Hz range focusing
Radio signals, industrial high-frequency generators for hea-
High frequency 104 ... 3 x 1012 Hz
ting, drying, cutting, etc.
Lightning Atmospheric disturbances
Ionizing radiation X-ray device, radioactive substances, energy absorption
leads to heating
Ultrasonic
Energy absorption in solid/liquid substances leads to heating

Adiabatic compression and shock


Strokewise opening of valves
waves
Exothermal reactions Chemical reaction

4
The basic physic and technical principles Potentially explosive substance mospheres and the selection of the appropriate
Complete combustion Any flammable substance in the form of gas, safety measures are evaluated by means of
Combustion or burning is a complex sequence mist, vapour or dust is considered as potentially the safety characteristics of the substances
of exothermic chemical reactions. A fire starts explosive substance. For mists and dusts, a concerned. To this end, dusts are classified in
when a flammable and/or combustible material potentially explosive atmosphere occurs when accordance with two of their substance-specific
with an adequate supply of oxygen is exother- the drop or the particle size is smaller than 1 properties:
mically disintegrated. Depending on the speed mm. Frequently-used mists, aerosols and dusts • Conductivity
of combustion, we speak of deflagration, explo- have a particle size between 0.001 mm and Dusts are considered to be conductive when
sion or detonation. 0.1 mm. Dusts with larger particle sizes are not they have a specific electric resistance of up
A complete combustion causes significant combustible. to 103 ohmmeters.
damages, which various with the combustion Deposits of dust can be compared to porous • Combustibility
speed. elements and have hollow portion of up to 90%. Combustible dusts are characterised by the
Order of magnitude of the speed of combustion The increase of temperature of dust deposits fact that they can burn or smoulder when
Deflagration cm/s can cause the spontaneous ignition of the dust- mixed with air and that they form explosive
Explosion m/s like flammable substance. If a deposit of dust mixtures along with oxygen under atmosphe-
Detonation km/s with small particle size is swirled up, the dust, ric pressure and at temperatures ranging from
along with the oxygen in the air, forms a com- – 20°C to + 60°C.
Explosion bustible dust/air mix. The bigger the size re- The safety characteristics of swirled up dusts
An explosion can only occur, when three factors duction, the higher the explosion danger, since are for instance the minimum ignition energy
come together: flammable material in ignitable the surface of the hollow space increases. and the ignition temperature, whereas for
quantities, oxygen and an ignition source. If one Dust explosions are often the consequence of deposits of dust the smouldering temperature is
component is missing, no exothermic reaction smouldering dust layers which become stirred a characteristic feature.
will occur. up and already carry the ignition initiation.
The potential danger of explosive dust at-
Oxygen
When a flammable substance is mixed with
oxygen, a potentially explosive mixture is
created.
For gases, the concentration ratio determines
whether an explosion is possible. The mixture
can only be ignited if the concentration of the
substance in air is within the lower and upper
explosive limits. Mixtures with concentrations
smaller or greater these limits will not explode.
A few chemically unstable substances (e.g.
acetylene, ethylene oxide) have self-decom-
posing properties and therefore can also pro-
duce exothermal reactions without oxygen. In
these cases, the upper explosion limit (UEL) is
100 vol. %. For pressurised gases, the explosi-
on ranges change. Dusts are also classified by
a lower explosion limit (approx. at 20…60 g/m³)
Flammable
and an upper explosion limit (approx. at 2…6
substance Oxygen
kg/m³).

EX

Source of
ignition

5
The basics of explosion protection

Classification of zones and selection of Documentation of the explosion protection


equipment The documentation is essential to ensure a
Setting-up installations in potentially explosive safe operation of the installation in the poten-
tially explosive area. It is drawn up prior to the
EN 60079-10/14
areas involves a great deal of precautions to
be taken. For instance, the equipment, the re- set-up and must always be kept up-to-date.
sources, the cables and conductors as well as In case of changes to the installation, all the
the construction have to meet special require- described influences data must be taken into
ments. In case of doubt, the consultation of ex- account.
perts during the planning is recommended.
Example of an explosion protection docu-
Risk assessment ment
It is the responsibility and duty of the user to Object responsible
perform a risk analysis prior to installing new Called by name in the documentation
facilities. Description of the structural/constructional and
He must verify where there is a risk of explo- geographic conditions
sion and then divide areas into zones accor- Layout plan, building map, plant ventilation
dingly. Every plant must be examined for its system
particularities. Description of the procedure, description of the
If nonetheless an explosion would be caused, plant with regard to explosion protection
the possible hazard scenario must be taken Substance characteristics, list of all data inclu-
into consideration in the forefront. Can chain ding explosion-relevant parameters
reaction occur, are damages to the building to Risk analysis, refer to checklist below
be expected and which are the impacts of the Protection concept, zone classification, explosi-
explosion of subsequent plant components and on protection types used
parts? Organisational measures
Potential interactions with adjacent plants can Instructions, prescriptions in written, work au-
occur, which cannot be produced on the indivi- thorisations
dual plant.
The risk analysis requires a great deal of expe-
rience as well as a correct assessment.
In case of doubt, consulting experts on this
matter is highly recommended, considering that
the risk analysis builds the basis of all further
measures to be taken before the installation
can be put into operation.

Analysis of the explosion protection risk


The user of a machine or installation has to
perform an accurate analysis according to the
standards EN 60079-10, EN 60079-14 and EN
1127-1. On the basis of this analysis, he has to
classify the areas in which explosive atmosphe-
res may be present into zones. These observa-
tions must be documented.

6
Classification of the potentially explosive • Example: areas surrounding zone 0 or 1, spe- Dust Ex: selection according to the smoul-
areas into zones cific storage plants dering temperature and the ignition tem-
To determine the necessary protective measu- Zone 20 is an area, in which an explosive perature
res to be taken and to select appropriate equip- atmosphere in the form of a cloud of combustib- When selecting electrical apparatus for use in
ment, the potentially explosive areas have to be le dust in air is present continuously or for long dust explosion risk areas, the smouldering tem-
classified into zones. This classification of the periods or frequently. perature of the deposited dust and the ignition
potentially explosive areas into zones is based • Example: these conditions are usually found temperature of the potentially explosive dust/air
upon the frequency and the duration of the pre- only inside containers, pipes, apparatus, e.g. mixture must be known, regardless of the zone.
sence of the dangerous explosive atmosphere. mills and grinders, dryers, mixers, feed pipes, The smouldering temperature is the lowest
These framework conditions (frequency, durati- silos etc. temperature of a hot surface on which a dust
on) determine the classification and identificati- Zone 21 is an area, in which an explosive at- deposit of a defined thickness is ignited.
on of gas explosion risk areas as zone 0, 1 or 2 mosphere in the form of a cloud of combustible The ignition temperature of a dust cloud is
as well as the required measures to be taken in dust in air is likely to occur occasionally in nor- the lowest temperature of a heated wall of an
order to avoid active sources of ignition. mal operation. oven that ignites the dust/air mixture upon brief
Dust explosion risk areas are accordingly clas- • Example: also areas in the vicinity of inlets contact.
sified as zone 20, 21 or 22. or work stations where dust is poured into Combustible dusts are not divided into
The EN 60079-10 standard can provide help containers, as well as areas where there are temperature classes like gases. The maximum
with the classification of gas explosion risk dust deposits and where a combustible dust/ surface temperature must be mentioned on
areas into zones. The zone definition is inclu- air mixture could form in the course of normal the electrical equipment.
ded in all common documentation, i.e. in the operation. The table below summarizes the explosion
ATEX Directive 1999/92/EC as well. Zone 22 is an area, in which an explosive at- parameters (ignition temperature, smouldering
Zone 0 is an area, in which an explosive at- mosphere in the form of combustible dust in air temperature and minimum ignition energy) of a
mosphere consisting of a mixture with air of is not likely to occur in normal operation but, if it few dusts.
flammable substances in the form of gas, va- does occur, will persist for a short period only.
pour or mist is present continuously or for long • Example: this could also include areas in the Please note that for flammable substances a
periods or frequently. vicinity of devices containing dust, protection collective name, e.g. mill dust, designates diffe-
• Example: these conditions are usually found systems or components from which dust leaks rent kinds of that product, each of them with di-
only inside containers, pipes, apparatus (eva- and forms deposits (e.g. milling/grinding faci- verging safety characteristics and parameters.
porators, reaction chambers etc.). lities, from which dust leaks and forms layers) Wheat flour for instance has other parameters
Zone 1 is an area, in which an explosive than rye flour.
atmosphere consisting of a mixture with air The specific parameters of the dust, which is
of flammable substances in the form of gas, permanent in each dust explosive area, must
vapour or mist is likely to occur occasionally in be determinated. When the parameters of
normal operation. collective names are used, miscalculations can
• Example: areas in the immediate surroun- occur.
dings of zone 0, of intakes and inlets, the
areas around filling units and discharging
equipment, the immediate surroundings of
highly fragile apparatus or conductors in
glass, ceramics etc., the area around insuf-
ficiently sealing gaskets, e.g. on pumps and
dampers, the interior of apparatus such as
evaporators and reaction chambers.
Zone 2 is an area, in which an explosive
atmosphere consisting of a mixture with air
of flammable substances in the form of gas,
vapour or mist is not likely to occur in normal
operation but, if it does occur, will persist for a
short period only.

Ignition temperature Smouldering tempe- ø Minimum energy


Substance
Ti [°C] rature Ts [°C] ø Emin [mJ]

Flour ≥ 380 ≥ 300 ≥ 30


Wood ≥ 410 ≥ 200 ≥ 100
Brown coal ≥ 380 ≥ 225 –
Coal ≥ 500 ≥ 240 ≥ 1000
PVC ≥ 530 ≥ 340 ≥5
Aluminium ≥ 560 ≥ 270 ≥5
Sulphur ≥ 240 ≥ 250 10

7
The basics of explosion protection

Types of protection Type of protection „n“ EN 60079-15


General overview The type of protection “n” originally was used
Essential requirements as stand-alone standard for use in ATEX ca-
The EN 60079-0 describes the essential re- tegory 3G respectively was defined as zone 2
quirements, which apply to all types of explosi- standard in IECEx. This standard has been de-
on protection. signed for normal operation. The fault analysis,
which is performed for the other types of pro-
Mechanical protection tection, is not executed, considering that the ex-
Mechanical tests are carried out in accordance plosive atmosphere and the ignition spark are
with EN 60079-0. The enclosures or the exterior very unlikely to occur simultaneously in zone
part of the enclosure, pushbuttons must with- 2; in other words: electrical apparatus cannot
stand highimpact energy. ignite an explosive atmosphere surrounding
them in normal operation and under defined
abnormal operating conditions.
EN 60079

Meanwhile, the EN 60079-15 has been re-


written, so that the essential requirements are
now described in the EN 60079-0.
This reflects for instance in the following way:
The type of protection Ex nL has been replaced
with the Ex ic type of protection relative to in-
trinsic safety. The sub-group is transferred from
the EN 60079-15 into the EN 60079-11. This
leads to changes, which could require a more
accurate analysis.
Temperature classes for gases (EN 60079-0):
Classification of the maximum surface temperature into classes for electrical appara-
tus belonging to Equipment Group II

T1 T2 T2 T4 T5 T6
450ºC 300ºC 200ºC 135ºC 100ºC 85ºC

Ignition protection type and the main characteristics


Ignition protection type Basic principle, main application

Oil immersion „o“ The source of ignition is permanently immersed in oil. Application:
switchgear and transformers
Pressurized enclosures „p“ The formation of a potentially explosive atmosphere inside an enclos-
ure is prevented by maintaining a positive internal pressure of protec-
tive gas in relation to the surrounding atmosphere. Application: ma-
chinery, commutation motors, control cabinets, monitors, keyboards,
analysers
Powder filling „q“ A fine granular packing material surrounds the ignition source, thus
making it impossible for an electric arc created in the enclosure under
certain operating conditions to ignite a potentially explosive atmosphe-
re surrounding the enclosure. Application: capacitors, condensers,
electronic ballast, sensors
Flameproof enclosures „d“ Parts which can ignite a potentially explosive atmosphere are surroun-
ded by an enclosure which withstands the pressure of an explosive
mixture exploding inside the enclosure and prevents the transmission
of the explosion to the atmosphere surrounding the enclosure. Appli-
cation: switchgear, spark-generating parts, power engineering, heavy-
current engineering
Increased safety „e“ Additional measures are applied to increase the level of safety, thus
preventing the possibility of excessive temperatures and the oc-
currence of sparks or electric arcs within the enclosure or on exposed
parts of electrical apparatus, where such ignition sources would not
occur in normal service. Application: terminal and connection boxes
(engines)
Encapsulation „m“ Parts that are capable of igniting an explosive atmosphere by either
sparking or heating are enclosed in a compound in such way as to
avoid ignition of an explosive atmosphere. Application: sensors, va-
riable speed drives
Intrinsic safety „i“ An electric circuit is intrinsically safe if no sparks or thermal effects
produced under specified test conditions are not capable of causing
ignition of a given explosive atmosphere. Application: measurement
and control technology
Intrinsically safe systems The entirety of interlinked and interconnected electrical apparatus, do-
„i-SYST“ cumented by a system description. Circuits used completely or partly
inside hazardous areas are intrinsic safe.

8
Intrinsic safety zone has limited voltage.
Principle A series-wired resistance limits the current in
The type of protection “intrinsic safety” Ex i is the potentially explosive area.
based on the principle of limitation of current,
voltage and storable energy within an electric Imax = Io =Uo/R
circuit. Intrinsic safety does not reduce the
potentially explosive substance and/or the oxi- With the limitation of voltage and current, the
dizing agent. maximum power is
The ignition of an explosive mixture is avoided,
when neither electric sparks nor the effect of Po = Uo² / 4R
heat can occur. The electrical energy is limited
in order to keep electrical sparks below the The authorised maximum values are taken
ignition limit. from the ignition limit curves, defined in the
The energy limitation avoids the excessive hea- EN 60079-11 standard. For the gas groups I,
ting of the electrical apparatus and its surfaces. IIA, IIB and IIC, there are four ignition limit cur-
This also applies to the sensors integrated in ves. The classification is done according to the
the intrinsically safe electrical circuits. Electrical ignition energy.
energy can be stored in capacities (conden- The ignition limit curves have been calculated
sers) or inductivities (coils) within the intrinsical- by means of a spark tester, as described in the
ly safe electrical circuit. EN 60079-11 standard.
Zener diodes, which are used for limiting volta-
ge, become conductive as of a specific voltage.
The increased voltage is conducted through the
zener diode, i.e. the electrical circuit in the EX

Subdivision of the type of protection „n“ Ex n in Europe

Symbol Meaning Comparable with Method Subdivision

A Non-sparking Ex e Occurrence of electric arcs, sparks or hot None


surfaces is minimised
C Sparking apparatus Partially Ex d, Ex m Enclosed switching device, non-explosive IIA, IIB, IIC
components hermetically closed, sealed or
encapsulated devices
R Vapour-tight enclosure – Penetration of explosive gases is reduced None

L* Energy limitation Ex i Energy limitation, so that neither sparks nor IIA, IIB, IIC
thermal effects can produce an ignition

P Simplified pressurized en- Ex p Penetration of explosive gases is avoided None


closure by overpressure. The monitoring unit will not
switch-off

*different in North-America and Europe

9
The basics of explosion protection

Electrical apparatus and associated appa- for intrinsically safe circuits in zone 0, category
ratus “ia”. For intrinsic safety, a fault analysis is per-
An intrinsically safe electric circuit contains at formed to exclude explosion risks. However,
least one electrical apparatus and one asso- no statement whatsoever is made with regard
ciated apparatus. to the operational safety. This means that a
The electric circuits of the electrical apparatus functional total breakdown is, for the explosion
meet the requirements of the intrinsic safety. protection standpoint, allowed.
EN 600079-11
The electrical apparatus must only be connec- The electrical apparatus may be used in zone
ted to non-intrinsically safe circuits through 0 in accordance with the category. The asso-
associated apparatus. An associated apparatus ciated apparatus are installed in the safe area,
possesses both intrinsically safe and non-in- only the intrinsically safe electric circuits are
trinsically safe circuits. To separate the electric installed in the potentially explosive area in ac-
circuits, a zener diode or galvanic isolators are cordance with the category.
used. The EN 60079-11 describes this separati- Basically it is possible to apply further protec-
on calls as a “safety barrier”. tion measures. So that the associated appara-
Intrinsically safe electrical apparatus and in- tus can be installed in zone 2 or even in zone 1.
trinsically safe components from associated
equipment are classified in different levels of Design of intrinsically safe electric circuits
protection “ia”, “ib” and “ic” according to EN
60079-11. This classification is included as of Ex i [Ex i]
the 5th edition of the IEC Ex version. U i ≥ Uo
The “ia” category basically offers the highest I i ≥ Io
level of protection, “ib” a higher level of protec- Pi ≥ Po
tion and “ic” a high level of protection.
Ci + CK Kabel ≤ Co
The category “ia” or “ib” determines whether the
protective circuit offers a single fault safety or a Li + LK Kabel ≤ Lo
double fault safety. For protection level “ic”, no
fault analysis is performed.
Here the safety for normal operation is suf-
ficient. Therefore, the standard EN 60079-14,
chapter 12.3 recommends galvanic isolation

Design of intrinsically safe electric circuits (typical values)

Resistance (back/forth) 0.5 mm2 72 Ohm/km


0.75 mm2 48 Ohm/km
1.5 mm 2
24 Ohm/km
Capacity 180-200 nF/km
Inductivity 0,8-1 mH/km

Simple electrical apparatus – intrinsic safety


Type Condition Example

Switches, terminal/junction
Passive components None
boxes (modular enclosures),
resistance, simple semi-con-
ductor components

Energy storage Values must be observed du- Capacitors, coils


ring calculation

Energy source ≤ 1,5 V Thermocouple


≤ 100 mA Photocell
≤ 25 mW

10
Cables for zones 0, 1 and 2 Appropriate cables must be selected for intrin- In the control cabinet, the intrinsically safe
The cables must be laid in such manner that sically safe electric circuits. Furthermore, the electric circuits must be clearly marked. The
they are protected against mechanical dama- following conditions apply to intrinsically safe standard prescribes no uniform procedure and
ges, corrosion, chemical and thermal influ- electric circuits, also when they are installed only points out that for the marking preferably
ences. This is an obligatory requirement for the outside of the potentially explosive area: a light blue colour should be used. However,
type of protection “intrinsic safety”. The accu- • Protection against the ingress of external the neutral conductors of energy cables are
mulation of potentially explosive atmospheres energy. usually also marked with a blue colour. In order
must be prevented in shafts, pits, ducts, con- • Protection against external electric or magne- to avoid confusion, another marking should be
duits and trenches. tic fields. used for the intrinsically safe electric circuits in
The propagation of flammable gases, vapours, Possible cause: overhead highvoltage line or this case. What is important, is a conveniently
liquids or combustible dusts through shafts, 1-phase highvoltage lines. arranged layout and a spatial separation in the
pits, ducts, conduits and trenches must be pre- • The conductors of intrinsically safe and non- control cabinet.
vented as well. intrinsically safe electric circuits must not be
If possible, cables and conductors must be laid laid in the same conduit. Conductive shields must only be earthed at
without interruption in the potentially explosi- • In case of armoured, metal sheathed or places located outside the potentially explosive
ve area. If this is impossible, the connection shielded cables, intrinsically safe and non- atmosphere.
of cables must be realised in an junction box intrinsically safe electric circuits can be laid in
with the appropriate explosion protection type the same conduit.
for that zone. If deviation of this stipulation is
required for installation reasons, the require-
ments of the EN 60079-14 standard must be
observed.

Cable Requirement

Stationary apparatus Enclosure Thermoplastic, duroplast, elastomer or metal insulated with metal enclosure
Mobile, transportable apparatus External enclosure Heavy polychloroprene, synthetic elastomer, heavy rubber hose pipe or similar robust
design
Minimum section surface 1.0 mm2
flexible Design – Light rubber hose pipe with/without polychloroprene enclosure
– Heavy rubber hose pipe with/without polychloroprene enclosure
– Plastic-insulated cable, similar to heavy rubber hose pipe

Selection criteria for cables for the type of protection “intrinsic safety”

Criterion Condition Note

Insulated cables Test voltage ≥ 500 VAC Cable ground, cable shield and shield ground
Diameter of the individual conductors ≥ 0,1 mm Also for flexible conductors
Flexible conductors To be protected against splicing e.g. by using conductor ferrules
Multi-wire cables Acceptable The requirements for the error analysis to EN 60079-14 must be observed

Parameters (Cc and Lc) or (Cc and Lc/Rc) In case of doubt: worst case

11
The basics of explosion protection

Mechanical explosion protection EN 13463-1, clause 5.2 “Evaluation of the


The general requirements can be summarised ignition hazard” requires an assessment of the
as follows: ignition hazards as well as a corresponding re-
• The equipment must meet all stipulated ap- port in tabular form (example: refer to page 13).
plication requirements (e.g. rough operation, The ignition hazard assessment is used for the
humidity effects, ambient temperature and classification into equipment categories:
pressure fluctuations, influence of chemical “If an equipment has been designed and built
agents, corrosion, vibrations) (refer to the in accordance with good engineering practices
operating instructions); and the assessment of the ignition hazards
• Determination and evaluation of the ignition ensures that under normal operation, the equip-
hazards – Apparatus interior (heating due to ment has no potential source of ignition, the
failure capable of causing ignition inside the equipment can be classified into the equipment
device) – Dust deposits (friction between mo- category 3.
ving parts) – Evaluation of the surface tempe- If the ignition hazard assessment ensures that
EN 13463

rature according to the category the equipment has no potential source of igni-
• Documentation of the ignition hazard analysis tion in case of expected or rare malfunctions, it
• Determine the maximum surface temperature can be classified into the equipment category
for internal and external surfaces (for category 2 or 1”.
1 maximum 80 % of T1 ... T6)
• Prevention of mechanically generated sparks Section 5.2.7 of the EN 13463-1 includes an
by friction, stroke and grinding processes assessment report for Group II equipment.
(aluminium, magnesium, titan and zirconium Constructional safety „c“
portion in alloys and coatings to be limited in • Type of protection, in which constructional
accordance with the category); All conductive measures are applied to ensure protection
parts must be grounded and protected against against potential ignition by hot surfaces,
sparks produced by static electricity; disrupti- sparks and adiabatic compressions generated
ve discharge voltage of non-conductive layers by moving parts,
on metallic surfaces smaller than 4 kV; sur- • Using proven technical principles,
face resistance smaller than 109 Ohm • The probability of a dangerous failure is very
• Further detailed requirements depending on low
the equipment category and possible sources • Observations with regard to the lifetime of ball
of ignition. and rolling bearings, distances between mo-
The maximum authorised mass portions for the ving and fixed parts, rotation speeds higher
material used for external parts in case an igni- than 1 m/s, electrostatic problem
tion hazard is present due to friction, stroke or for belt transmissions.
friction sparks according to the ignition hazard Marking
evaluation, amount to: • Basic requirement: the field of application of
• Category M1/M2: not more than 15% alumi- all EX-relevant equipment, protective systems
nium, magnesium, titan and zirconium in total and components must be identified.
as well as not more than 6% magnesium, titan • Marking example: L II 1G c T4
and zirconium in total
• Category 1: not more than 10 % aluminium, Conditions for safe operation
magnesium, titan and zirconium in total as • The special conditions for a safe application
well as not more than 7.5 % magnesium, titan are described in the operating instructions
and zirconium in total manual of the individual Ex safety switchgear.
• Category 2: not more than 7.5 % magnesium,
• Category 3: no special requirements.

12
Assessment of the ignition hazard for equipment of Group II (EN 13463-1), gas

Potential ignition source Measures applied to pre-


(1) Ignition protection used
vent the source becoming
(3)
Normal operation Expected malfunction Rare malfunction effective
(1b) (1b) (1c) (2)

Columns (1b) and (1c) are only required, when the definition of the equipment category of Group II requires that they must be protected in case of specific malfunctions,
e.g. for equipment category 2 or 1.
The manufacturer of the equipment performs and documents the risk analysis of the ignition hazard. The user must also perform a risk analysis for the equipment, which
was integrated in the machine at the time when it had to meet the requirements of the ATEX 1999/92/EC.

Product designation

1 2 3 4

Ignition hazard

a b a b c d e a b c a b c d e f

No. Potential Reasons for Description Descripti- Proof (inclu-


ignition assessment on of the ding relevant

Resulting equipment category in respect of this ignition


source protective Ex features
measure- listed in co-
ment (stan- lumn 1)
dards, tech-
nical rules,
experimental
results)
During expected malfunction

During expected malfunction


During normal operation

During normal operation


During rare malfunction

During rare malfunction

Necessary restrictions
Not to be observed

Not to be observed

hazard
1

Resulting equipment category including all existing ignition hazards

13
The basics of explosion protection

14
Safety relay modules

The safety relay modules of the Content


PROTECT series SRB 101Exi (one SRB 101EXi-... 16
safety release) and SRB 200Exi (two SRB 200EXi-... 18
safety releases) are suitable for use
in potentially explosive atmospheres
or Ex zones. There are variants with
monitored reset function (trailing edge)
as well as with automatic or manual
reset function. All these versions have
a stop 0 safety release and optionally
can be supplied with cross-wire short
detection.
SRB-EXi safety relay module

PROTECT SRB 101EXi-... Technical data


Equipment category, explosion protection type: Gas: L II 3 G Ex nAnC IIC T5 (SRB in zone 2)
Gas/dust: L II (2) GD [Ex ib] IIC/[Ex ibD]
Inputs (S11-S12, S21-S22, X1-X2/X3): [Ex ib] IIC/[Ex ibD]
Temperature class: T5
Voltage Uo: 33,6 V
Current Io: 57,0 mA
Capacity Po: 478,8 mW (linear characteristic)
Maximum safety voltage Um: 253 VAC
Isolation: safe separation to EN 60079-11: Amplitude of the voltage 375 V
Rated operating voltage: 24 VDC –15%/+20%, residual ripple max. 10%
Recommended fuse for the operating voltage: internal fuse F1: T 50 mA/250 V internal fuse
F2: T 100 mA/250 V
• 1 or 2 channel control Protection class: enclosure: IP 40
• 1 safety enabling circuit Terminals: IP 20
• Suitable for signal processing of emergency Wiring compartment: IP 54
stop control devices, interlocking equip- Power consumption: max. 3,0 W
ment, etc. Switching capacity of the enabling paths: 230 V; 3 A ohmic (inductive with suitable protective
• 1 additional signalling contact (auxiliary circuit) AC-15: 230 VAC/3 A DC-13: 24 VDC/3 A
contacts must not be used in safety cir- Recommended fuse for the enabling paths: 3,15 A slow blow
cuits) Min. switching capacity: min. 10 V/10 mA
• Trailing edge (version -1R) Contact resistance: max. 100 mΩ in new state
• Automatic reset function (version -1A) Contact material/contacts: AgSnO, self-cleaning, positive drive
Gas zone (1), 2 / Dust zone (21), (22)

• Optionally cross-wire short detection Switching capacity of the auxiliary contacts (21-22): 24 VDC, 2 A
(through switch) Recommended fuse for the auxiliary contacts: 2 A slow blow
• Current and voltage limitation of the input Current and voltage at S11-S12, S21-S22: 24 VDC, 5 mA
circuits (intrinsically safe) Current limitation at S11-S12, S21-S22: 15 mA
• Green LED indications for relays K1, K2, UB, Pull-in delay: approx. 300 ms (Version -1A)
Ui and UEXi approx. 20 ms (Version -1R)
• DIN rail mounting to DIN EN 60 715:2001 Drop-out delay: in case of emergency stop: approx. 20 ms
• Thermoplastic enclosure to UL-94-V-0, gra- in case of voltage drop: approx. 20 ms
phite black RAL 9011 bridging in case of voltage drops: approx. 15 ms
• Certification to DIN EN ISO 13 849-1:2007 Air clearances and creepage distances: EN 60664-1:2003 (DIN VDE 0110-1), 4 kV/2 EN 60079-
• Certification to ATEX 94/9/EG 11:2007 (VDE 0170/0171 Part 7)
• Electric circuits up to zone 1/21 Max. total line resistance: 30 Ohm
• Installation in zone 2 possible Ambient operating: –25 °C ... +60 °C
EMV: EN 61000-6-2:2005
Vibrations: EN 60068-2-6:1996
Frequency: 10 … 55 Hz
Amplitude: 0,35 mm
Climatic resistance: EN 60068-2-3:1986
Storage temperature: –40 °C ... +85 °C
Mechanical life: 107 operations
Weight: 230 g
Dimensions: 22.5 x 100 x 121 mm

Approvals

Ordering details Note


SRB 101EXi-1➀ • Cable connections:
single strand: rigid or flexible (with or without conductor ferrules) 0.25 … 2.5 mm2 multi-
No. Insert Description
strand with identical section: rigid or flexible (with conductor ferrules without plastic) 0.25
➀ R trailing edge … 2.5 mm2; flexible (without or with TWIN conductor ferrules) 0.5 … 1.5 mm2

A Automatic reset function

16
SRB-EXi safety relay module

Note Wiring example


• 2-channel control, shown for a guard door
monitor with two position switches where
one has a positive break contact; with ex- J
KB
ternal reset button J.
• Relay outputs: 2-channel control, suitable S
for contact reinforcement or multiplication KA
by means of contactors or relays with posi-
tive-drive contacts. S = feedback circuits
• S = Feedback circuit Sensor: Installation in zone 1/21
• The control recognizes cable break, cross- L1
wire shorts (switch in position “QS”) and +24VDC
earth leakages in the monitoring circuit.
• The safety function is defined as the ope-
ning of release 13-14 when the inputs S11-
S12 or S21-S22 are opened.
• The safety-relevant current path with output
contact 13-14 meets the following require- A1 0V S12 S11 S21 S22 X1 X3 13 21
ments under observation of a B10d value
assessment (also refer to “Requirements of F1
DIN EN ISO 13 849-1“): nQS KA
– Category 4 – PL “e” to DIN EN ISO 13 QS
849-1:2007 U Exi

Gas zone (1), 2 / Dust zone (21), (22)


– SIL 3 to DIN EN 61 508-2:2002 F2
– SILCL 3 to DIN EN 62 061:2005 (meets the
Control circuit K1 KB
requirements of control category 4 to DIN
EN 954-1:1997). UB Ui K2
• To determine the Performance Level (PL) of K1 K2
the entire safety function (e.g. sensor, logic,
actuator) to DIN EN ISO 13 849-1:2007,
an analysis of all relevant components is
A2 PA PA 14 22
required. SRB Exi: Installation in zone 2
KA KB Control
N

17
SRB-EXi safety relay module

PROTECT SRB 200EXi-... Technical data


Equipment category, explosion protection type: Gas: L II 3 G Ex nAnC IIC T5 (SRB in zone 2)
Gas/dust: L II (2) GD [Ex ib] IIC/[Ex ibD]
Inputs (S11-S12, S21-S22, X1-X2/X3): [Ex ib] IIC/[Ex ibD]
Temperature class: T5
Voltage Uo: 33,6 V
Current Io: 57,0 mA
Capacity Po: 478,8 mW (linear characteristic)
Maximum safety voltage Um: 253 VAC
Isolation: safe separation to EN 60079-11:2007, Amplitude of the voltage 375 V
Rated operating voltage
Ue: 24 VDC –15%/+20%, residual ripple max. 10%
Recommended fuse for the operating voltage: internal fuse F1: T 50 mA/250 V internal fuse
F2: T 100 mA/250 V
• 1 or 2 channel control Protection class: enclosure: IP 40
• 2 safety releases Terminals: IP 20
• Suitable for signal processing of emergency Wiring compartment: IP 54
stop control devices, interlocking equip- Power consumption: max. 3,0 W
ment, etc. Switching capacity of the enabling paths: 230 V; 3 A ohmic (inductive with suitable protective
• Trailing edge (version -1R) circuit) AC-15: 230 VAC/3 A DC-13: 24 VDC/3 A
• Automatic reset function (version -1A) Recommended fuse for the enabling paths: 3,15 A slow blow
• Optionally cross-wire short detection Min. switching capacity: min. 10 V/10 mA
(through switch) Contact resistance: max. 100 mΩ in new state
• Current and voltage limitation of the input Contact material/contacts: AgSnO, self-cleaning, positive drive
Gas zone (1), 2 / Dust zone (21), (22)

circuits (intrinsically safe) Current and voltage at S11-S12, S21-S22: 24 VDC, 5 mA


• Green LED indications for relays K1, K2, UB, Current limitation at S11-S12, S21-S22: 15 mA
Ui and UEXi Pull-in delay: approx. 300 ms (Version -1A)
• DIN rail mounting to DIN EN 60 715:2001 approx. 20 ms (Version -1R)
• Thermoplastic enclosure to UL-94-V-0, gra- Drop-out delay: in case of emergency stop: approx. 20 ms
phite black RAL 9011 in case of voltage drop: approx. 20 ms
• Certification to DIN EN ISO 13 849-1:2007 bridging in case of voltage drops: approx. 15 ms
• Certification to ATEX 94/9/EG Air clearances and creepage distances: EN 60664-1:2003 (DIN VDE 0110-1), 4 kV/2 EN 60079-
• Electric circuits up to zone 1/21 11:2007 (VDE 0170/0171 Part 7)
• Installation in zone 2 possible Max. total line resistance: 30 Ohm
Ambient operating: –25 °C ... +60 °C
EMV: EN 61000-6-2:2005
Vibrations: EN 60068-2-6:1996
Frequency: 10 … 55 Hz
Amplitude: 0,35 mm
Climatic resistance: EN 60068-2-3:1986
Storage temperature: –40 °C ... +85 °C
Mechanical life: 107 operations
Weight: 230 g
Dimensions: 22.5 x 100 x 121 mm

Approvals

Ordering details Note


SRB 200EXi-1➀ • Cable connections:
single strand: rigid or flexible (with or without conductor ferrules) 2 … 2 mm2
No. Insert Description
multi-strand with identical section: rigid or flexible (with conductor ferrules without plastic) 2
➀ R trailing edge … 2 mm2; flexible (without or with TWIN conductor ferrules) 2 … 2 mm2

A Automatic reset function

18
SRB-EXi safety relay module

Note Wiring example


• 2-channel control, shown for a guard door
monitor with two position switches where
one has a positive break contact; with ex- J
KB
ternal reset button J.
• Relay outputs: 2-channel control, suitable S
for contact reinforcement or multiplication KA
by means of contactors or relays with posi-
tive-drive contacts. S = feedback circuits
• S = Feedback circuit Sensor: Installation in zone 1/21
• The control recognizes cable break, cross- L1
wire shorts (switch in position “QS”) and +24VDC
earth leakages in the monitoring circuit.
• The safety function is defined as the ope-
ning of release 13-14 when the inputs S11-
S12 or S21-S22 are opened.
• The safety-relevant current path with output
contact 13-14/23-24 meets the following A1 0V S12 S11 S21 S22 X1 X3 13 23
requirements under observation of a B10d
value assessment (also refer to “Require- F1
ments of DIN EN ISO 13 849-1“): nQS KA
– Category 4 – PL “e” to DIN EN ISO 13 QS
849-1:2007 U Exi

Gas zone (1), 2 / Dust zone (21), (22)


– SIL 3 to DIN EN 61 508-2:2002 F2
– SILCL 3 to DIN EN 62 061:2005
Control circuit K1 KB
• (meets the requirements of control category
4 to DIN EN 954-1:1997). UB Ui K2
• To determine the Performance Level (PL) of K1 K2
the entire safety function (e.g. sensor, logic,
actuator) to DIN EN ISO 13 849-1:2007,
an analysis of all relevant components is
A2 PA PA 14 24
required. SRB Exi: Installation in zone 2
KA KB Control
N

19
Simple electric apparatus, type of protection “intrinsic safety”
For the classification of the protection type "intrinsic safety", an assessment of simple electrical apparatus to EN 60079-11 and EN 61241-11 must
be executed.
As simple electrical apparatus within the meaning of intrinsic safety do not represent a potential source of ignition, the Directive 94/9/EC is not
applicable. To demonstrate the intrinsic safety to EN 60079-14, a declaration of the manufacturer therefore can be used.
The devices classified as simple electrical apparatus can be used in the Zones 1 /2 and 21 / 22.
On the basis of a valid declaration of the manufacturer with an assessment as simple electrical apparatus, the following devices can be used:

Series Switch Page

Safety switch EX-AZ 16-…-3D 22


EX-AZ 335-…-3D 24
EX-AZ 355-…-3D 26
EX-AZ 415-…-3D 28
EX-AZ 3350-…-3D 32

Position switches EX-Z/T 235-...-3D 44


EX-Z/T 335-...-3D 54

Safety sensors EX-BNS 33-...-3G/D, however without LED 92


EX-BNS 120-...-3G/D, however without LED 94
EX-BNS 180-...-3G/D 96
EX-BNS 303-...-3G/D, however without LED 98

Magnetic reed switches EX-BN 20-...-3G/D 104

Reset buttons Ex-RDT 112


Ex-RDM 112

Emergency stop control devices Ex-RDRZ45 116

20
Safety switch with separate actuator

In the class 2 safety switches, the Content


switching element and the actuator are EX-AZ 16-…-3D 22
not physically connected, but brought EX-AZ 335-…-3D 25
together or separated upon switching. EX-AZ 355-…-3D 26
When the safety guard is opened, the EX-AZ 415-…-3D 28
actuator is separated from the base EX-AZ 3350-…-3D 30
unit. During this process, the NC con-
tacts in the safety switch are positively
opened and the NO contacts closed.
Safety switch with separate actuator

EX-AZ 16-…-3D Technical data Contact variants


Equipment category: L II 3D 1 NO / 2 NC
Ex protection: Ex tD A22 IP67 T90°C X 13 14
21 22
Standards: EN 60947-5-1 31 32
EN 61241-0 3 NC contacts
EN 61241-1 11 12
21 22
BG-GS-ET-15 31 32
Enclosure: glass-fibre reinforced thermoplastic,
self-extinguishing
Max. impact energy: 1J
Actuating speed: max. 1 m/s
Actuator: stainless steel 1.4301
Protection class: IP 67 to EN 60529
Contact material: Silver
40 Contact type: change-over contact
with double break,
ø 5,5

type Zb or 3 NC contacts,
8

with galvanically separated


18

contact bridges
90

Switching system: A IEC 60947-5-1


M16
slow action, NC contact
52 with positive break
28
Connection: screw terminals
Cable section: max. 2.5 mm2
30
8

(incl. conductor ferrules)


Cable entry: 3 x M16
• Ex certified Uimp: 6 kV
• Thermoplastic enclosure Ui: 500 V
• Multiple coding Ithe: 2.5 A
• Long life Utilisation category: AC-15 DC-13
• Double insulated X Ie/Ue: 2.5 A / 230 VAC
• 3 cable entries M16 2.5 A / 24 VDC
Dust zone 22

• Large wiring compartment Max. fuse rating: 4 A gG D-fuse


• High level of contact reliability with low volta- Positive break travel: 8 mm
ges and currents Positive break force: 10 N for each
• Not sensitive to dirty conditions by virtue of Ambient temperature: – 20 °C … + 70 ºC
patented roller system Mechanical life: > 1 million operations
• Slotted holes for adjustment, circular holes Latching force: 30 N for ordering suffix r
for location Cable cross-section min. Ø 5 mm
• Including Ex-certified screwed cable gland of the cable glands: max. Ø 10 mm
and screw plug L II 2D

Approvals

Ordering details Note


EX-AZ16-➀ZV➁K-➂-3D Actuators must be ordered separately.
No. Option Description

➀ 03 3 NC contact
12 1NO/2NC contacts
➁ Ejection force
R Latching force 30 N
➂ 2254 Latching force 5 N
1762 Front mounting
1637 Gold-plated contacts

22
Safety switch with separate actuator

System components System components System components


R min. 15 R min. 15
0 0
56
40 40
16 ø 5,5 R min. 15 R min. 15

5
0 ø 11 0
ø 4,2

14
28,3

8
37,3
27

Straight actuator B1 With rubber mounting B1-2245 Mounting set MS AZ 15/16

10
R min. 15 R min. 45
58 0

16
40
R min. 15 56
0 40

11
ø 5,5

5
7
25

a
27,3
27

Actuator B1-2024 with slot lip-seal Flexible actuator B2 Slot sealing plug AZ 15/16-1476

56 R min. 15 R min. 32
10

0
40
16

R min. 15 56
0 40 16
28,5

Dust zone 22
ø 5,5
11
5

b
29,3

27

Actuator B1-2053 with ball latch Flexible actuator B3 Ball catch 2053-2

R min. 15 R min. 38
0
16

56
40 R min. 15 56
0 40 R min. 25
ø 5,5
7
11
27,3
16

27

Actuator B1-2177 with centering guide Flexible actuator B6 Front mounting -1762

Ordering details Ordering details Ordering details


Straight actuator AZ 15/16-B1 Straight actuator AZ 15/16-B1-2245 Mounting set MS AZ 15/16
with slot lip-seal AZ 15/16-B1-2024 Flexible actuator AZ 15/16-B2 Slot sealing plug AZ 15/16-1476
with ball latch AZ 15/16-B1-2053 Flexible actuator AZ 15/16-B3 Ball catch -2053-2
with centering guide AZ 15/16-B1-2177 Flexible actuator AZ 15/16-B6 Front mounting with -1762
M5 nuts

23
Safety switch with separate actuator

System components

Tamperproof screws

¤24,4
25
8

M16x1,5

EX-certified screwed cable gland

¤30,5
5,3
Dust zone 22

10,5

M16 x 1,5

EX-certified screw plug

Ordering details
Tamperproof screws
M5 x 12 1135338
M5 x 16 1135339
M5 x 20 1135340
(Quantity 2 pcs)

EX-certified
screwed cable gland EX-KLE-M16x1.5
EX-certified
screw plug EX-VS-M16x1,5

24
Safety switch with separate actuator

EX-AZ 335-…-3D Technical data Contact variants


Equipment category: L II 3D 1 NO / 2 NC
Ex protection: Ex tD A22 IP67 T90°C X 13 14
21 22
Standards: EN 60947-5-1 31 32
EN 61241-0 3 NC contacts
EN 61241-1 11 12
21 22
BG-GS-ET-15 31 32
Enclosure: light-alloy diecast, paint finish
Actuator: stainless steel 1.4301
Max. impact energy: 4J
Actuating speed: max. 1 m/s
Protection class: IP 67 to EN 60529
Contact material: Silver
Contact type: change-over
with double break Zb,
16

36
or 3 NC contacts,
galvanically separated
contact bridges
35

Switching system: A IEC 60947-5-1


114

slow action, NC contact


with positive break
60

Connection: screw terminals


ø 5,3

Cable section: max. 2.5 mm2, min. 0.75 mm2


30 (incl. conductor ferrules)
38
40,5 M20 Cable entry: M20
Uimp: 4 kV
• Ex certified Ui: 250 V
• Metal enclosure Ithe: 10 A
• 3 contacts Utilisation category: AC-15, DC-13
• Long life Ie/Ue: 4 A / 230 VAC
• High level of contact reliability with low volta- 4 A / 24 VDC
ges and currents Max. fuse rating: 6 A gG D-fuse

Dust zone 22
• Mounting details to EN 50041 Positive break travel: 10.7 mm
• Actuator heads can be repositioned in steps Positive break force: 5 N for each
4 x 90° Ambient temperature: – 20 °C … + 60 °C
• Can be mounted on a flat surface Mechanical life: 10 million operations
• Slotted holes for adjustment, circular holes Latching force: 30 N for ordering suffix r
for location Cable cross-section min. Ø 7 mm
• 1 Cable entry M20 of the cable glands: max. Ø 12 mm
• Including Ex-certified screwed cable gland L II 2D

Approvals

Ordering details Note Note


EX-AZ 335-➀-z➁k-➂-3D Actuators must be ordered separately.
No. Option Description

➀ 03 3 NC contact
12 1NO/2NC contacts
➁ Latching force 5 N
R Latching force 30 N
UE With overlapping contacts
➂ 1637 Gold-plated contacts

By turning the head in 90° steps, 8 actuating


planes are possible. A Torx T10 screwdriver is
required for this purpose.

25
Safety switch with separate actuator

EX-AZ 355-…-3D Technical data Contact variants


Equipment category: L II 3D 1 NO / 2 NC
Ex protection: Ex tD A22 IP67 T90°C X 13 14
21 22
Standards: EN 60947-5-1 31 32
EN 61241-0 3 NC contacts
EN 61241-1 11 12
21 22
BG-GS-ET-15 31 32
Enclosure: light-alloy diecast, paint finish
Actuator: stainless steel 1.4301
Max. impact energy: 1J
Actuating speed: max. 1 m/s
Protection class: IP 67 to EN 60529
Contact material: Silver
Contact type: change-over contact
36 with double break,
type Zb or 3 NC contacts,
with galvanically separated
contact bridges
7,3

35
5,3

Switching system: A IEC 60947-5-1


114

30 30,5 slow action, NC contact


with positive break
66,5

40-46
Connection: screw terminals
Cable section: max. 2.5 mm2, min. 0.75 mm2
23

55,7 M 20 17 (incl. conductor ferrules)


66,7 38 Cable entry: 3 x M20
Uimp: 4 kV
• Ex certified Ui: 250 V
• Metal enclosure Ithe: 10 A
• 3 contacts Utilisation category: AC-15, DC-13
• Long life Ie/Ue: 4 A / 230 VAC;
• High level of contact reliability with low 4 A / 24 VDC
voltages and currents Max. fuse rating: 6 A gG D-fuse
Dust zone 22

• Mounting details to EN 50041 Positive break travel: 10.7 mm


• Actuator heads can be repositioned in Positive break force: 5 N for each
steps 4 x 90° Ambient temperature: – 20 °C … + 60 °C
• Can be mounted on a flat surface Mechanical life: 10 million operations
Latching force: 30 N for ordering suffix r
• Transverse and longitudinal slotted holes
Cable cross-section min. Ø 7 mm
• 3 cable entries M20
of the cable glands: max. Ø 12 mm
• Including Ex-certified screwed cable gland
L II 2D
and screw plug

Approvals

Ordering details Note


EX-AZ 355-➀-Z➁K-➂-3D Actuators must be ordered separately.
No. Option Description

➀ 03 3 NC contact
12 1NO/2NC contacts
➁ Latching force 5 N
R Latching force 30 N
UE With overlapping contacts
➂ 1637 Gold-plated contacts

By turning the head in 90° steps, 8 actuating


planes are possible. A Torx T10 screwdriver is
required for this purpose.

26
Safety switch with separate actuator

System components System components


R min. 70 22,1 R min. 10
83,5 0 11° 0
ø 5,2
R min. 10

11,2
R min. 90

44
0 0

3,4
29,5

18
22,9 20 9,8 50

¤ 5,5
40,5

19
2,5

Straight actuator B1 Flexible actuator B6 Slot sealing plug AZ 335/355-1990

R min. 70 R min. 10
83,5 0 0
ø 4,2 11° 22,1
11°
R min. 90
0
18

58,9
20 9,8 7
26,1
2,5

50
60
8

With rubber mountings B1-2245 Flexible actuator B6-Flex Lockout tag SZ 16/335

R min. 70
0
22,1 2,5 ¤24,4
R min. 90
0
46,2
5,2

5,2

Dust zone 22
23,3
6
32 11
44 17,2 M20x1,5

Angled actuator B5 EX-certified screwed cable gland

R min. 10
0
2,5 22,1
3,5

R min. 10 ¤24,4
0
61,1
30,3
7

50 M20x1,5
60

Angled actuator B5-Flex EX-certified screw plug M20

Ordering details Ordering details Ordering details


Straight actuator AZ 335/355-B1 Flexible actuator AZ 335/355-B6 Slot sealing plug AZ 335/355-1990
with rubber mounting AZ 335/355-B1-2245 Flexible actuator AZ 335/355-B6-Flex Lockout tag SZ 16/335
Angled actuator AZ 335/355-B5
Angled actuator AZ 335/355-B5-Flex
EX-certified
screwed cable gland EX-KLE-M20x1.5
EX-certified
screw plug EX-VS-M20x1.5

27
Safety switch with separate actuator

EX-AZ 415-…-3D Technical data Contact variants


Equipment category: L II 3D 11/11 1 NO contact / 1 NC contact
Ex protection: Ex tD A22 IP67 T60°C X 1 NO contact / 1 NC contact
Standards: EN 60947-5-1
EN 61241-0 21 22
S2
13 14
EN 61241-1
BG-GS-ET-15
Enclosure: light-alloy diecast, paint finish
Max. impact energy: 4J
Actuating speed: max. 1 m/s 21 22
Actuator: zinc-plated brass / aluminium
13 14 S1
Protection class: IP 67 to EN 60529
Contact material: Silver 02/11 2 NC contacts
Contact type: change-over contact 1 NO contact / 1 NC contact
M20 with double break, type Zb or 2 NC contacts, 21 22
20

with galvanically separated contact bridges S2


46,5
8,8

13 14
28 Switching system: A IEC 60947-5-1 slow
A
action, NC contact with positive break
8

26,8
Connection: screw terminals
22,3

Cable section: max. 1.5 mm2 11 12


84,6

min. 0.75 mm2 21 22 S1


(incl. conductor ferrules)
10,1

88 Cable entry: 2 x M20 02/20 2 NO contacts


103,6
Uimp: 4 kV 2 NC contacts
A: setting screw ball latch 30 - 500 N Ui: 250 V
Ithe: 6A 13 14
S2
23 24
• Ex certified Utilisation category: AC-15, DC-13
• Metal enclosure Ie/Ue: 4 A / 230 VAC
• 2 switches with different actuating 4 A / 24 VDC
functions in a single enclosure Max. fuse rating: 6 A gG D-fuse
• Long life Positive break travel: 3.8 mm 11 12
S1
21 22
• High level of contact reliability with low volta- Positive break force: min. 31 N
Dust zone 22

ges and currents Ambient temperature: – 10 °C … + 50 ºC


• Adjustable ball latch to 500 N Mechanical life: > 1 million operations 02/02 2 NC contacts
• Spring-loaded actuators Latching force: 30 - 500 N (adjustable) 2 NC contacts
• 2 cable entries M20 Cable cross-section min. Ø 7 mm 11 12
• Including Ex-certified screwed cable gland of the cable glands: max. Ø 12 mm 21 22 S2
and screw plug L II 2D

11 12
21 22 S1

Approvals

Ordering details Note Note


Ex-AZ 415-➀ZPK-➁-3D Actuators must be ordered separately. Contact symbols shown for the closed conditi-
on of the guard device.
No. Option Description

➀ S1 / S2
11/11 1 NO 1 NC / 1 NO 1 NC contact
02/11 2NC / 1NO 1NC contact
02/20 2 NC / 2 NO contact
02/02 2 NC / 2 NC contact
➁ 1637 Gold-plated contacts

28
Safety switch with separate actuator

System components
55 0-6 56
¤10
¤6,4
20

35
22
19 30

6,5
7

¤5,8 15

Straight actuator B1

¤24,4
23,3
6

M20x1,5

EX-certified screwed cable gland


3,5

¤24,4
6

M20x1,5

EX-certified screw plug M20

Ordering details
Straight actuator AZ/AZM 415-B1

EX-certified
screwed cable gland EX-KLE-M20x1.5
EX-certified
screw plug EX-VS-M20x1.5

29
Safety switch with separate actuator

EX-AZ 3350-…-3D Technical data EX-AZ 3350-STS30-…


Equipment category: L II 3D
Ex protection: Ex tD A22 IP67 T90°C X
Standards: EN 60947-5-1
EN 61241-0
EN 61241-1
BG-GS-ET-15
Enclosure: light-alloy diecast, paint finish
Max. impact energy: 4J
Actuating speed: max. 1 m/s
Actuator: brass, blue chrome-plated
Protection class: IP 67 to EN 60529
Contact material: Silver
Contact type: change-over with double break
Zb, or 3 NC contacts, galvanically separated
95 max. 100 77 55 max. 100 118 contact bridges
Switching system: A IEC 60947-5-1,
BG-GS-ET-15, slow action,
NC contact with positive break
Connection: screw terminals
Cable section: max. 1.5 mm2
(incl. conductor ferrules)
Cable entry: 1 x M20
Uimp: 4 kV
Ui: 250 V
• Ex certified Ithe: 10 A
• Metal enclosure Utilisation category: AC-15, DC-13
• Long life Ie/Ue: 4 A / 230 V
• High level of contact reliability with low volta- 4 A / 24 VDC
ges and currents Max. fuse rating: 6 A gG D-fuse
• Shearing force 15,000 N
Positive break travel: 10.7 mm
Dust zone 22

• Door handle latching


Positive break force: 5 N for each
• Lockout tag against unintentional locking
Ambient temperature: – 10 °C … + 60 °C
available
• Centring device available Mechanical life: 1 million operations
• 1 Cable entry M20 Cable cross-section min. Ø 7 mm
• Including Ex-certified screwed cable gland of the cable glands: max. Ø 12 mm
• Actuating head: L II 2D

90°

270°

Approvals

Ordering details Note Ordering details


EX-AZ 3350-➀-➁-➂-3D Included in delivery The drawings are always shown with a view to
• Mounting plate for safety switch the switch.
No. Option Description • Actuator incl. mounting plate
03-ZK 3 NC contact • Emergency handle (For variant -05 and -06 When the TF. centering device is used, the ma-

incl. mounting plate) ximum actuating speed for closing the safety
12-ZUEK 1NO/2NC contacts
1637 Gold-plated contacts guard is limited to 1 m/s.

Ordering example
➂ U90 Actuating head 90°
To order, first choose the desired safety switch
rotation Door hinge on the
and then the door handle system:
left-hand side
for example EX-AZ 3350-12-ZUEK-U90 and
U270 270° rotation Door hinge
EX-AZ 3350-STS30-02
on the right-hand side

30
Safety switch with separate actuator

System variants System components System components


EX-AZ 3350-STS30-01
¤24,4
AZ

23,3
EX-AZ 3350-STS30-01

6
97 15

10
AZ

46,5
51,5 M20x1,5

EX-AZ 3350-STS30-03 Lockout tag SZ 415-1/-2 EX-certified screwed cable gland

AZ

EX-AZ 3350-STS30-04

AZ

15

10

66
EX-AZ 3350-STS30-05 97
51,5

AZ
Lockout tag SZ 415-1/-2 -2477

EX-AZ 3350-STS30-06

AZ

Dust zone 22
EX-AZ 3350-STS30-07

AZ

EX-AZ 3350-STS30-08 Centring device TF.

AZ
5

50
78,5 25
34
65
50
6,5

M5

16
20
18
48,5
116
In all images, the guard door opens outwards. Mounting plate MP TG-01

Ordering details Ordering details Ordering details


Mounting inside with emergency handle Lockout tag EX-certified
Door hinge right EX-AZ 3350-STS30-01 for …STS30-01/-03/-06/-08 SZ 415-1 screwed cable gland EX-KLE-M20x1.5
Door hinge left EX-AZ 3350-STS30-01 for …STS30-02/-04/-05/-07 SZ 415-2
Lockout tag with 5 bore holes
without emergency handle
for …STS30-01/-03/-06/-08 SZ 415-1-2177
Door hinge right EX-AZ 3350-STS30-03
for …STS30-02/-04/-05/-07 SZ 415-2-2177
Door hinge left EX-AZ 3350-STS30-04
Centering device:
Mounting outside with emergency handle Mounting outside TFA-010
Door hinge right EX-AZ 3350-STS30-05 Mounting inside TFI-010
Door hinge left EX-AZ 3350-STS30-06 For product information and dimensions,
please refer to the Main Catalogue "Safety
without emergency handle Technology".
Door hinge right EX-AZ 3350-STS30-06 Mounting plate MP TG-01
Door hinge left EX-AZ 3350-STS30-08

31
More Details

Detailed technical information at:


www.schmersal.com
Solenoid interlocks

In the solenoid interlocks of the EX- Content


AZM series, the switching element EX-AZM 170-…-3G/D 34
with interlocking device and the ac- EX-AZM 161-…-3D 36
tuator are not physically connected, EX-AZM 415-…-3D 40
but brought together or separated
upon switching. When the safety
guard is opened in the unlocked con-
dition, the actuator is separated from
the base unit. During this process,
the NC contacts are positively ope-
ned and the NO contacts closed.
Interlocking is carried out by means
of a blocking bolt / latching bolt. This
latching bolt blocks the actuator so
that it cannot be withdrawn from the
interlock. The machine control is only
enabled when the actuator has been
inserted into the interlock and the
latching bolt is in the blocking posi-
tion. This is ensured by the contact
monitoring of the latching bolt.
Solenoid interlocks

EX-AZM 170-…-3G/D Technical data Contact variants


Equipment category: L II 3GD Power to unlock 1 NO / 1 NC
Ex protection: Ex nC IIC T5 X A1 A2
14 13
Ex tD A22 IP67 T80°C X 22 21
Standards: EN 60947-5-1 32

EN 61241-0 2 NC contacts
EN 61241-1 A1 A2
12 11
EN 60079-0 22 21
32
EN 60079-15
BG-GS-ET-19
Enclosure: glass-fibre reinforced Power to lock 1 NO / 1 NC
thermoplastic, self-
A1 A2
14 13
extinguishing 22 21
32
Max. impact energy: 1J
22
90
Actuating speed: max. 1 m/s 2 NC contacts
23

A1 A2
Actuator and locking stainless steel 1.4301 12 11
31

bolt: 22 21
32
60

Protection class: IP 67 to EN 60529


ø 4,2

Contact material: Silver


15
Contact type: change-over contact
24

with double break, type


Zb or 2 NC contacts,
30
8

with galvanically sepa-


rated contact bridges
Switching system: A EN 60947-5-1, slow
• Ex certified
action, positive break
Gas zone 2 / Dust zone 22

• Interlock with protection against incorrect


NC contact
locking
Connection: cut clamp terminals
• Thermoplastic enclosure
Cable section: 0.75 – 1.0 mm2, flexible
• cut clamp terminals
Uimp: 4 kV
• Compact design
Ui: 250 V
• Manual release
• Long life Ithe: 2A
• Double insulated X Utilisation category: AC-15, DC-13
• High holding force 1000 N Ie/Ue: 2 A / 230 VAC
• Latching force 5 N or 30 N 2 A / 24 VDC
• Power to unlock / Power to lock Max. fuse rating: 2 A gG D-fuse
• Individual coding available on request Positive break travel: 11 mm
• 1 cable entry M20 Positive break force: 6 N for each NC con-
• Including Ex-certified screwed cable gland tact fitted
Magnet: 100% ED
Us: 24 VAC/DC
Power consumption: max. 10 W
Ambient temperature: – 15 °C … + 45 ºC
Mechanical life: > 1 million operations
Fmax: 1000 N
Latching force: 30 N for ordering suffix r
Cable cross-section min. Ø 6.5 mm
Approvals of the cable glands: max. Ø 12 mm

L II 2D

Ordering details Note Note


EX-AZM 170-➀Z➁K➂-24VAC/DC-➃-3G/D The contact 21-32 is actuated when A1-A2 is
energised or de-energised.
No. Option Description
At least one magnetic contact with positive
➀ 11 1NO/1NC contacts break A must be integrated in the safety
02 2 NC contact circuit.
➁ Latching force 5 N Circuit diagrams show the de-energised con-
R Latching force 30 N dition with actuator inserted (0 in switch travel
Power to unlock diagram).

A Power to lock
Manual release (left) Interlocks with the power to lock principle may
➃ Manual release
• For manual release using M5 triangular key, only be used in special cases after a thorough
1637 Gold-plated contacts
available as accessory evaluation of the accident risk, since the guar-
• Included in standard version ding device can immediately be opened on
failure of the electrical power supply or when
the main switch is opened.

Actuators must be ordered separately.

34
Solenoid interlocks

System components System components System components


R min. 20 30 R min. 75 ø26,4
30 0 22 0
22 20

4,3
4,5

4,3
R min. 14 R min. 52
0 5

27,5
37,5
32
60,5
33

9
2 23 2 23 M20x1,5

Straight actuator B1 Long straight actuator B11 EX-certified screwed cable gland

ø 4,2 R min. 20 R min. 50


0 30 0
22
8

18 16 20
30 R min. 14 R min. 35
0 0

25
13

48
36
30

2 23
23
With rubber mounting B1-2245 Long angled actuator B15

Gas zone 2 / Dust zone 22


R min. 20
0
30
12 22
4,3

R min. 14
0
7,5
36

2 23

Angled actuator B5

30 R min. 50
22
4

R min. 50
4,3
32

724
6
11
28

23
Flexible actuator B6

Ordering details Ordering details Ordering details


Straight actuator AZ 17/170-B1 Long straight actuator AZ 17/170-B11 EX-certified
with rubber mountings AZ 17/170-B1- Long angled actuator screwed cable gland EX-KLE-M20x1.5
2245 AZ 17/170-B15
Angled actuator AZ 17/170-B5
Flexible actuator AZM 170-B6

35
Solenoid interlocks

EX-AZM 161-…-3D Technical data Contact variants


Equipment category: L II 3D 2 NO contact / 4 NC contacts (12/12)
Ex protection: Ex tD A22 IP67 T80°C X Power to unlock
Standards: EN 60947-5-1
EN 61241-0
A1 51 71 63
EN 61241-1
BG-GS-ET-19 A2 52 72 64
Enclosure: glass-fibre reinforced 13 14
thermoplastic, self-extin- 21
41
22
42
guishing
13 14 21 22 41 42 51 52 63 64 71 72 A1 A2
Actuator and locking stainless steel 1.4301
bolt:
Protective cover: Steel painted Power to lock
20 32 Max. impact energy: 1J
6
7 J (with AZM 161-ME) A1 51 71 63
Actuating speed: max. 1 m/s
6
22,5 8

72 Protection class: IP 67 A2 52 72 64
90
18

6
Contact material: Silver 13 14
21 22
Contact type: change-over contact
6

41 42
25

26 30 with double break, type 13 14 21 22 41 42 51 52 63 64 71 72 A1 A2


Zb, with galvanically se-
parated contact bridges
30

28 Switching system: A EN 60947-5-1, slow


8

26 104
130 action, positive break NC
contact
• Ex certified Connection: screw terminals or cage
• Interlock with protection against incorrect clamps
locking Cable section: max. 1.5 mm2
• Thermoplastic enclosure (incl. conductor ferrules)
• 6 contacts Cable entry: 4x M16
Dust zone 22

• Manual release Uimp: 4 kV


• Long life Ui: 250 V
• Double insulated X Ithe: 5A
• High holding force 2000 N Utilisation category: AC-15, DC-13
• Large wiring compartment Ie/Ue: 4 A / 230 VAC
• Power to unlock / Power to lock 2.5 A / 24 VDC
• Cage clamps or screw terminals Max. fuse rating: 6 A gG D-fuse
• 4 cable entries M16 Positive break travel: 9.5 mm
• Including Ex-certified screwed cable gland Positive break force: 10 N for each NC con-
tact fitted
Us: 24 VAC/DC
Magnet: 100% ED
Power consumption: max. 10 W
Ambient temperature: – 15 °C … + 50 ºC
Mechanical life: > 1 million operations
Fmax: 2000 N
Latching force: 30 N for ordering suffix r
Cable cross-section min. Ø 5 mm
Approvals
of the cable glands: max. Ø 10 mm
L II 2D

Ordering details Note Note


EX-AZM 161 ➀-12/12-➁K➂-024-3D At least one magnetic contact with positive
break A must be integrated in the safety
No. Option Description
circuit.
➀ SK Screw terminals
CC Cage clamps Contact variants are shown in the de-ener-
➁ Latching force 5 N gised condition with the actuator inserted (0 in
R Latching force 30 N Manual release switch travel diagram).
Power to unlock • For manual release using M5 triangular key,

A Power to lock available as accessory Interlocks with the power to lock principle may
• For Maintenance purposes only. only be used in special cases after a thorough
evaluation of the accident risk, since the guar-
ding device can immediately be opened on
failure of the electrical power supply or when
the main switch is opened.

Actuators and protective cover must be orde-


red separately.

36
Solenoid interlocks

System components System components System components


8 ø 5,5 R min. 15 Ø 5,5 R min. 15 8 ø 5,5 R min. 15
0 25 40 58 0 0
16

16
8

8
R min. 18

11
40 0 R min. 15 40 R min. 18
16 0 0

38,7
56 56
16 16
5

5
32,7

29
6
2 27 2 27
Straight actuator B1 Actuator B1-2024 with slot lip-seal Shortened straight actuator B1S

56 R min. 15 Ø 5,5 R min. 15 56 R min. 15


0 0 0
28,5 40 56
14

14
20,5
30

30
5
R min. 18 R min. 15 R min. 18
ø 5,5 0 0 ø 5,5 0

32,7
5

5
14
32,7

29
14,5
2 27 2 27

Straight actuator B1E Actuator B1-2053 with ball latch Shortened straight actuator B1ES

R min. 15 Ø 5,5 R min. 15 R min. 95


40 0 16 40 56 0
28
26

35
5,5

11
5,3

R min. 18 R min. 15 R min. 95


0 16 0
38,7
5

Dust zone 22
41,2
11

16
2 27
6

ø 5,5 40

Straight actuator B1F Actuator B1-2177 with centering guide Shortened angled actuator B6S

R min. 95 Ø 5,5 R min. 95


16 40 56
39
11

R min. 95 R min. 95
11

16
45
16

6
ø 5,5

40

Flexible actuator B6 Actuator B6-2177 with centering guide

Ordering details Ordering details Ordering details


Straight actuator AZM 161-B1 Straight actuator Shortened straight actuator AZM 161-B1S
Straight actuator AZM 161-B1E with slot lip-seal AZM 161-B1-2024 Shortened straight actuator AZM 161-B1ES
Straight actuator AZM 161-B1F with ball latch AZM 161-B1-2053 Shortened angled actuator AZM 161-B6S
Flexible actuator AZM 161-B6 with centering guide AZM 161-B1-2177
Flexible actuator
with centering guide AZM 161-B6-2177

37
Solenoid interlocks

System components System components

278
48.5 23
20 23

20
Ø5 8.5 40

6.5
20

105
8.5

(125)
23
60
130 ~44.5

Mounting set MS AZM 161 P Protective cover AZM 161-ME

Slot sealing plug AZM 161

¤24,4
Dust zone 22

25
8

M16x1,5

EX-certified screwed cable gland

¤30,5
5,3
10,5

M16 x 1,5

EX-certified screw plug

Ordering details Ordering details


Mounting set MS AZM 161 P Protective cover AZM 161-ME
MS AZM 161 R/P
Slot sealing plug AZM 161 1145379
Tamperproof screws with unidirectional slots
(without drawing)
M5 x 12 1135338
M5 x 16 1135339
M5 x 20 1135340
(Quantity 2 pcs)
EX-certified
screwed cable gland EX-KLE-M16x1.5
EX-certified
screw plug EX-VS-M16x1.5

38
Download now

Data sheets, mounting and wiring instructions,


declaration of conformity and other information at:
www.schmersal.com
Solenoid interlocks

EX-AZM 415-…-3D Technical data Contact variants


Equipment category: L II 3D Power to unlock 11/11 2NC/2NO
Ex protection: Ex tD A22 IP67 T90°C X
Standards: EN 60947-5-1 23 11 A1
EN 61241-0
EN 61241-1 Q S1
BG-GS-ET-19 24 12 A2
Enclosure: light-alloy die-cast, ena-
mel finish
13 14 S2
Max. impact energy: 4J
21 22 P
Actuating speed: max. 1 m/s
Actuator: zinc-plated brass / alu- 02/11 3NC/1NO
minium
29,5 Protection class: IP 67 to EN 60529 21 11 A1
Contact material: Silver
Q S1
¤ 6,5

Contact type: change-over contact


¤ 11

13,9

A2
100
84

A with double break, type 22 12


Zb, with galvanically se-
24,7

S2
28

13 14
parated contact bridges
46,5
8,6
M 20
114
130
Switching system: A EN 60947-5-1, slow
21 22 P
88
action, positive break
NC contact 02/02 4NC
8

Connection: Screw terminals


24,5

A: setting screw ball latch 30 - 400 N Cable section: max. 2.5 mm2 21 11 A1
(incl. conductor ferrules)
• Ex certified Cable entry: 2 x M20 Q S1
• Interlock with protection against incorrect Uimp: 4 kV 22 12 A2
locking Ui: 250 V
• Metal enclosure
11 12 S2
Ithe: 6A 21 22 P
• Two switches in one enclosure Utilisation category: AC-15
Dust zone 22

• Problem-free opening of stressed doors by Ie/Ue: 4 A / 230 VAC


means of bell-crank system Max. fuse rating: 6 A gG D-fuse 02/20 2NC/2NO
• Robust design Positive break travel: 5 mm
• Long life Positive break force: min. 15 N (depending 21 11 A1
• High holding force 3500 N on the setting of the ball
• Adjustable ball latch to 400 N latch)
Q S1
• Power to unlock / Power to lock Magnet: 100% ED
22 12 A2
• 2 cable entries M20 Us: 24 VAC/DC
• Including Ex-certified screwed cable gland
13 14 S2
and screw plug
Power consumption: max. 10 W 23 24 P
Ambient tempera- – 10 °C … + 50 ºC
ture:
Mechanical life: > 1 million operations
Fmax: 3500 N
Latching force: 30 - 400 N (adjustable)
Cable cross-section min. Ø 7 mm
of the cable glands: max. Ø 12 mm
L II 2D
Approvals

Ordering details Note Note


EX-AZM 415-➀ZPK➁ ➂-24VAC/DC-3D Actuators must be ordered separately. Contact symbols are shown for the closed
condition of the guard device.
No. Option Description

➀ 11/11 2NC/2NO The contacts 11-12 and 23-24 are actuated


02/11 3NC/1NO when the solenoid A1-A2 is energised or de-
02/20 2NC/2NO energised.
02/02 4NC
Power to unlock At least one magnetic contact with positive

A Power to lock break A must be integrated in the safety
circuit.
➂ 1637 Gold-plated contacts

40
Solenoid interlocks

Contact variants System components


Power to lock 11/11 2NC/2NO
55 0-6 56
¤10
23 11 A1 ¤6,4

P S1

20

35
22
24 12 A2
19 30

6,5
7
13 14 S2
21 22 P
¤5,8

15
02/11 3NC/1NO Straight actuator B1

21 11 A1
P S1 ¤24,4
22 12 A2

23,3
13 14 S2
21 22 P 6

02/02 4NC M20x1,5

21 11 A1 EX-certified screwed cable gland


P S1
22 12 A2
11 12 S2
21 22 P
3,5

¤24,4

Dust zone 22
02/20 2NC/2NO
6

M20x1,5
21 11 A1
P S1
22 12 A2 EX-certified screw plug M20

13 14 S2
23 24 P

Note Ordering details


Interlocks with the power to lock principle may Straight actuator AZ/AZM 415-B1
only be used in special cases after a thorough
evaluation of the accident risk, since the guar- EX-certified
ding device can immediately be opened on screwed cable gland EX-KLE-M20x1.5
failure of the electrical power supply or when EX-certified
the main switch is opened. screw plug EX-VS-M20x1.5

41
More Details

Detailed technical information at:


www.schmersal.com
Position switches with safety function

The position switches with safety func- Content


tion are suitable for sliding and hinged EX-Z/T 235-…-3D 44
guards, which need to be closed in EX-Z/T 335-…-3G/D 54
order to ensure the required operatio- EX-Z/T 355-…-3G/D 55
nal safety. EX-MAF 330-…-3D 60
EX-T 335-… 62
EX-T/M 441-... 68
EX-T/M 250-... 69
EX-TS 064-… 70
EX-MS 064-… 71
EX-T. 064-… 73
EX-M. 064 R 74
EX-M. 064 L 75
Position switches with safety function

EX-Z/T 235-…-3D Technical data System components


Equipment category: L II 3D
Ex protection: Ex tD A22 IP67 T90°C X ¤24,4
Standards: EN 60947-5-1
EN 61241-0
EN 61241-1

23,3
BG-GS-ET-15

6
Design: fixings to EN 50047
Enclosure: zinc die-cast, enamel
M20x1,5
finish
Max. impact energy: 1J
Actuating speed: max. 1 m/s EX-certified screwed cable gland
Protection class: IP 67 to EN 60529
Contact material: Silver
Contact type: change-over contact
with double break, type
8,5

Zb or 2 NC contacts,
4,3

20 20
with galvanically separa-
63,5

22 6 ted contact bridges


Switching system: A IEC 60947-5-1 slow
or snap action, NC con-
14,5

tacts with positive break


30 M 20 13,5 Connection: screw terminals
30
Cable section: max. 2.5 mm2,
min. 0.75 mm2
• Ex certified (including conductor
• Mounting details to EN 50047 ferrules)
• Metal enclosure Cable entry: M20
• Available with 2 positive break NC contacts Uimp: 6 kV
• Snap action with constant contact pressure Ui: 500 V
Dust zone 22

up to switching point Ithe: 6A


• Slow action available with overlapping or Utilisation category: AC-15, DC-13
staggered contacts
Ie/Ue: 4 A / 230 VAC
• Wiring compartment
1 A / 24 VDC
• Wide range of alternative actuators
Max. fuse rating: 6 A gG D-fuse
• Actuator heads can be repositioned by 4
Ambient temperature: – 20 °C … + 60 ºC
x 90°
Mechanical life: 20 million operations
• Angle of roller lever adjustable in 10° steps
• Good resistance to oil and petroleum spirit Switching frequency: max. 5000/h
• Metal roller available on request Bounce duration: Snap action: < 3 ms;
Slow action: in accor-
• 1 cable entry M20
dance with the actuating
• incl. Ex-certified cable gland
speed
Switchover time: Snap action: > 5.5 ms;
Slow action: in accor-
dance with the actuating
speed
Cable cross-section min. Ø 7 mm
of the cable glands: max. Ø 12 mm
Approvals
L II 2D

Ordering details Ordering details Ordering details


EX-➀➁ 235-➂Z➃-➄-➅-➆-3D * Switches with 2 NO contacts are only suitab- EX-certified
le for positioning tasks! screwed cable gland EX-KLE-M20x1.5
No. Option Description

➀ Z Snap action A
T Slow action A
➁ For the appropriate actuator: see page 47
➂ 02 2 NC contacts
11 1 NO contact / 1 NC contact
20 2 NO contacts
➃ H Slow action
with staggered contacts
UE with overlapping contacts
➄ 1297 Enclosure with transverse slot-
ted holes
➅ 2138 Roller lever 7H
for safety duties
➆ 1637 Gold-plated contacts

44
Position switches with safety function

Plunger S Contact variants


Switch Snap action Slow action Slow action with Slow action with
travel/Con- overlapping con- staggered contacts
tacts tacts
¤6 ¤ 12,6
1 NO con- EX-ZS 235-11Z-3D EX-TS 235-11Z-3D EX-TS 235-11ZUE-3D
tact / 1 NC
12

0 2,5 6 0 3,5 6 0 2 6
contact 4,3
13-14
21-22
13-14
21-22
13-14
21-22
2,5 3,3 3 3,8
13-14
21-22
1

2 NC con- EX-ZS 235-02Z-3D EX-TS 235-02Z-3D EX-TS 235-02ZH-3D


• Actuator type B to EN 50047 tacts 0 1,8 4,3 6 0 2,5 3,3 6 0 3 3,8 6
11-12 11-12 11-12
• Actuating force: Min. 9 N 21-22
2,5 3,3
21-22
1
21-22

• Positive break force: 19 N 11-12


21-22
0,9
• Actuating speed with actuating angle 0° to
switch axis
2 NO con- EX-TS 235-20Z-3D EX-TS 235-20ZH-3D
Snap action: Min. 10 mm/min, max. 1 m/s
tacts
Slow action: Min. 60 mm/min, max. 1 m/s 0 3,5 6
13-14
0 3 6
13-14
23-24 23-24
3,5 2

Dust zone 22
Roller plunger R Contact variants
Switch Snap action Slow action Slow action with Slow action with
travel/Con- overlapping con- staggered contacts
¤ 12 3,5
tacts tacts
6

1 NO con- EX-ZR 235-11Z-3D EX-TR 235-11Z-3D EX-TR 235-11ZUE-3D


16,5

tact / 1 NC 0 2,5 6 0 3,5 6 0 2 6


contact 4,3
13-14
21-22
13-14
21-22
13-14
21-22
2,5 3,3 3 3,8
19,6 19,6 13-14
21-22
1

2 NC con- EX-ZR 235-02Z-3D EX-TR 235-02Z-3D EX-TR 235-02ZH-3D


tacts
• Actuator type C to EN 50047 0 1,8 4,3 6
11-12
0 2,5 3,3 6
11-12
0 3 3,8 6
11-12
• Actuating force: Min. 9 N 21-22
2,5 3,3
21-22
1
21-22

• Positive break force: 19 N 11-12


21-22
0,9
• Actuating speed with actuating angle 30° to
switch axis
2 NO con- EX-TR 235-20Z-3D EX-TR 235-20ZH-3D
Snap action: Min. 20 mm/min, max. 1 m/s
tacts
Slow action: Min. 120 mm/min, max. 1 m/s 0 3,5 6
13-14
0 3 6
13-14
23-24 23-24
3,5 2

45
Position switches with safety function

Plunger 4S Contact variants


Switch Snap action Slow action Slow action with Slow action with
M18 x 1 travel/Con- overlapping con- staggered contacts
¤ 10 tacts tacts

24 1 NO con- EX-Z4S 235-11Z-3D EX-T4S 235-11Z-3D EX-T4S 235-11ZUE-3D


40

tact / 1 NC
33

0 2,5 6 0 3,5 6 0 2 6
contact 4,3
13-14
21-22
13-14
21-22
13-14
21-22
2,5 3,3 3 3,8
13-14
21-22
19,6 19,6 1

2 NC con- EX-Z4S 235-02Z-3D EX-T4S 235-02Z-3D EX-T4S 235-02ZH-3D


• Actuating force: Min. 9 N tacts 0 1,8 4,3 6 0 2,5 3,3 6 0 3 3,8 6
11-12 11-12 11-12
• Positive break force: 19 N 21-22
2,5 3,3
21-22
1
21-22

• Actuating speed with actuating angle 0° to 11-12


21-22
0,9
switch axis
Snap action: Min. 10 mm/min, max. 1 m/s
2 NO con- EX-T4S 235-20Z-3D EX-T4S 235-20ZH-3D
Slow action: Min. 60 mm/min, max. 1 m/s
tacts 0 3,5 6 0 3 6
13-14 13-14
23-24 23-24
3,5 2
Dust zone 22

Roller plunger 4R Contact variants


Switch Snap action Slow action Slow action with Slow action with
M18 x 1 travel/Con- overlapping con- staggered contacts
¤ 12 3,5 tacts tacts

24
1 NO con- EX-Z4R 235-11Z-3D EX-T4R 235-11Z-3D EX-T4R 235-11ZUE-3D
tact / 1 NC
40
33

0 2,5 6 0 3,5 6 0 2 6
contact 4,3
13-14
21-22
13-14
21-22
13-14
21-22
2,5 3,3 3 3,8
13-14
19,6 19,6 21-22
1

2 NC con- EX-Z4R 235-02Z-3D EX-T4R 235-02Z-3D EX-T4R 235-02ZH-3D


tacts
• Actuating force: Min. 9 N 0 1,8 4,3 6
11-12
0 2,5 3,3 6
11-12
0 3 3,8 6
11-12
• Positive break force: 19 N 21-22
2,5 3,3
21-22
1
21-22

• Actuating speed with actuating angle 30° to 11-12


21-22
0,9
switch axis
Snap action: Min. 20 mm/min, max. 1 m/s
2 NO con- EX-T4R 235-20Z-3D EX-T4R 235-20ZH-3D
Slow action: Min. 120 mm/min, max. 1 m/s
tacts 0 3,5 6 0 3 6
13-14 13-14
23-24 23-24
3,5 2

46
Position switches with safety function

Offset roller lever 1R Contact variants


Switch Snap action Slow action Slow action with
travel/Con- overlapping contacts
¤ 14 5 tacts

1 NO con- EX-Z1R 235-11Z-3D EX-T1R 235-11Z-3D EX-T1R 235-11ZUE-3D


28

tact / 1 NC 0 2,7 7 0 2,3 7 0 2 7


contact 4,8
13-14
21-22
13-14
21-22
13-14
21-22
19,6 19,6 1 1,8 3 3,8
13-14
21-22
1

2 NC con- EX-Z1R 235-02z-3D EX-T1R 235-02Z-3D


• Actuating force: Min. 9 N tacts 0 1,9 4,8 7 0 1 1,8 7
11-12 11-12
• Positive break force: 19 N 21-22
1,8
21-22

• Actuating speed with actuating angle 30° to 11-12


21-22
0,9
switch axis
Snap action: Min. 27 mm/min, max. 1 m/s
2 NO con- EX-T1R 235-20Z-3D
Slow action: Min. 160 mm/min, max. 1 m/s
tacts 0 2,3 7
13-14
23-24
2,3

Dust zone 22
Offset roller lever K Contact variants
Switch Snap action Slow action Slow action with Slow action with
8,6 travel/Con- overlapping con- staggered contacts
¤ 12 5,3 tacts tacts

1 NO con- EX-ZK 235-11Z-3D EX-TK 235-11Z-3D EX-TK 235-11ZUE-3D


31,6

tact / 1 NC 0 3,6 9,3 0 5,2 9,3 0 2,8 9,3


contact 6,4
13-14
21-22
13-14
21-22
13-14
21-22
3,6 4,8 4,3 5,5
13-14
19,6 19,6 21-22
1,4

2 NC con- EX-ZK 235-02Z-3D EX-TK 235-02Z-3D EX-TK 235-02ZH-3D


tacts
• Actuator type E to EN 50047 0 2,5 6,4 9,3
11-12
0 3,6 4,8 9,3
11-12
0 4,3 5,5 9,3
11-12
• Actuating force: Min. 9 N 21-22
3,6 4,8
21-22
1,3
21-22
11-12
• Positive break force: 19 N 21-22
1,2
• Actuating speed with actuating angle 30° to
switch axis
2 NO con- EX-TK 235-20Z-3D EX-TK 235-20ZH-3D
Snap action: Min. 24 mm/min, max. 1 m/s
tacts
Slow action: Min. 240 mm/min, max. 1 m/s 0 5,2 9,3
13-14
0 4,3 9,3
13-14
23-24 23-24
5,2 2,8

47
Position switches with safety function

Angle roller lever 3K Contact variants


Switch Snap action Slow action Slow action with Slow action with
travel/Con- overlapping con- staggered contacts
25 5 tacts tacts
¤ 14

30 1 NO con- EX-Z3K 235-11Z-3D EX-T3K 235-11Z-3D EX-T3K 235-11ZUE-3D


tact / 1 NC 0 2,8 7 0 4 7 0 2,2 7
contact 4,9
13-14
21-22
13-14
21-22
13-14
21-22
2,8 3,7 3,4 4,3
19,6 19,6 13-14
21-22
1,2

2 NC con- EX-Z3K 235-02Z-3D EX-T3K 235-02Z-3D EX-T3K 235-02ZH-3D


• Actuating force: Min. 9 N tacts 0 2 4,9 7 0 2,8 3,7 7 0 3,4 4,3 7
11-12 11-12 11-12
• Positive break force: 19 N 21-22
2,8 3,7
21-22
1,1
21-22

• Actuating speed with actuating angle 30° to 11-12


21-22
1
switch axis
Snap action: Min. 27 mm/min, max. 1 m/s
2 NO con- EX-T3K 235-20Z-3D EX-T3K 235-20ZH-3D
Slow action: Min. 160 mm/min, max. 1 m/s
tacts
• Actuation from bottom parallel to the 0 4 7
13-14
0 3,4 7
13-14
23-24 23-24
switch, therefore only suitable for small 4 2,2
housings (Z/T 235 and Z/T 236)
Dust zone 22

Angle roller lever 4K Contact variants


Switch Snap action Slow action Slow action with Slow action with
32 5 travel/Con- overlapping con- staggered contacts
tacts tacts
¤ 22

1 NO con- EX-Z4K 235-11Z-3D EX-T4K 235-11Z-3D EX-T4K 235-11ZUE-3D


43,5

tact / 1 NC 0 5 12 0 7 12 0 4 12
contact 8,6
13-14
21-22
13-14
21-22
13-14
21-22
5 6,6 5,9 7,5
13-14
19,6 19,6 21-22
2

2 NC con- EX-Z4K 235-02Z-3D EX-T4K 235-02Z-3D EX-T4K 235-02ZH-3D


tacts
• Actuating force: Min. 6 N 0 3,6 8,6 12
11-12
0 5 6,6 12
11-12
0 5,9 7,5 12
11-12
• Positive break force: 16 N 21-22
5 6,6
21-22
2
21-22
11-12
• Actuating speed with actuating angle 30° to 21-22
1,8
switch axis
Snap action: Min. 44 mm/min, max. 1 m/s
2 NO con- EX-T4K 235-20Z-3D EX-T4K 235-20ZH-3D
Slow action: Min. 264 mm/min, max. 1 m/s
tacts
• Actuation from bottom parallel to the 0 7 12
13-14
0 5,9 12
13-14
23-24 23-24
switch, therefore only suitable for small 7 4
housings (Z/T 235 and Z/T 236)

48
Position switches with safety function

Angle roller lever K4 Contact variants


Switch Snap action Slow action Slow action with Slow action with
22 10 travel/Con- overlapping con- staggered contacts
17-23 5 tacts tacts
12,8

1 NO con- EX-ZK4 235-11Z-3D EX-TK4 235-11Z-3D EX-TK4 235-11ZUE-3D


43,5

tact / 1 NC 0 4,9 12,8 0 7,2 12,8 0 3,9 12,8


contact 9
13-14
21-22
13-14
21-22
13-14
21-22
4,9 6,7 6 7,8
13-14
21-22
1,8

2 NC con- EX-ZK4 235-02Z-3D EX-TK4 235-02Z-3D EX-TK4 235-02ZH-3D


• Actuating force: Min. 6 N tacts 0 3,5 9 12,8 0 4,9 6,7 12,8 0 6 7,8 12,8
11-12 11-12 11-12
• Positive break force: 16 N 21-22
4,9 6,7
21-22
1,9
21-22

• Actuating speed with actuating angle 30° to 11-12


21-22
1,7
switch axis
Snap action: Min. 56 mm/min, max. 1 m/s
2 NO con- EX-TK4 235-20Z-3D EX-TK4 235-20ZH-3D
Slow action: Min. 336 mm/min, max. 1 m/s
tacts 0 7,2 12,8 0 6 12,8
13-14 13-14
23-24 23-24
7,2 3,9

Dust zone 22
Roller lever 1H Contact variants
Switch Snap action Slow action Slow action with Slow action with
¤ 15 40 travel/Con- overlapping con- staggered contacts
5
tacts tacts

1 NO con- EX-ZV1H 235-11Z-3D EX-TV1H 235-11Z-3D EX-TV1H 235-11ZUE-3D


24,5

tact / 1 NC 70° 30° 0 30° 70° 70° 41° 0 41° 70° 70° 25° 0 25° 70°
contact 51°
13-14
51° 21-22 39°
13-14
39° 21-22 44°
13-14
44° 21-22
15

30° 30° 35° 35°


13-14
19,6 19,6 21-22
12° 12°

2 NC con- EX-ZV1H 235-02Z-3D EX-TV1H 235-02Z-3D EX-TV1H 235-02ZH-3D


tacts
• Plastic lever 70°
51°
22° 0 22° 70°
51° 11-12
70° 30° 0 30° 70°
39° 39° 11-12
70° 35° 0 35° 70°
44° 44° 11-12
• Actuator type A to EN 50047 51° 51° 21-22 39°
30° 30°
39° 21-22 44°
12° 12°
44° 21-22
11-12
• Angle of roller lever adjustable in 10° steps 21-22
11° 11°
• Actuating torque: Min. 15 Ncm
• Positive break torque: 18.5 Ncm EX-TV1H 235-20Z-3D EX-TV1H 235-20ZH-3D
2 NO con-
• Actuating speed with actuating angle 30° to
tacts
switch axis 70° 41° 0 41° 70°
13-14
70° 35° 0 35° 70°
13-14
Snap action: Min. 92 mm/min, max. 1 m/s 41° 41°
23-24
25° 25°
23-24

Slow action: Min. 492 mm/min, max. 1 m/s


• Actuator head gasket, ordering suffix -Z

49
Position switches with safety function

Roller lever 7H Contact variants


44,5 Switch Snap action Slow action Slow action with Slow action with
20 32,5 8,5 travel/Con- overlapping con- staggered contacts
10 tacts tacts

1 NO con- EX-ZV7H 235-11Z-3D EX-TV7H 235-11Z-3D EX-TV7H 235-11ZUE-3D


31-72

tact / 1 NC 70° 30° 0 30° 70° 70° 41° 0 41° 70° 70° 25° 0 25° 70°
contact 13-14
21-22
13-14
21-22
13-14
21-22
30° 30° 35° 35°
13-14
23

21-22
15

12° 12°

2 NC con- EX-ZV7H 235-02Z-3D EX-TV7H 235-02Z-3D EX-TV7H 235-02ZH-3D

• only for positioning tasks tacts 70° 22° 0 22° 70° 70° 30° 0 30° 70° 70° 35° 0 35° 70°
11-12 11-12 11-12
• Angle of roller lever adjustable in 10° steps 21-22
30° 30°
21-22
12° 12°
21-22

• Actuating torque: Min. 15 Ncm 11-12


21-22
11° 11°
• Actuating speed with actuating angle 30° to
switch axis
2 NO con- EX-TV7H 235-20Z-3D EX-TV7H 235-20ZH-3D
Snap action: Min. 240 mm/min, max. 1 m/s
tacts
Slow action: Min. 1440 mm/min, max. 1 m/s 70° 41° 0 41° 70°
13-14
70° 35° 0 35° 70°
13-14
• Actuator head gasket, ordering suffix -Z 41° 41°
23-24
25° 25°
23-24
Dust zone 22

7H-2138 Contact variants


Switch Snap action Slow action Slow action with Slow action with
¤ 20 44,85 travel/Con- overlapping con- staggered contacts
tacts tacts

8,5
31-72

1 NO con- EX-ZV7H 235-11Z EX-TV7H 235-11Z EX-TV7H 235-11ZUE


tact / 1 NC -2138-3D -2138-3D -2138-3D
contact
70° 30° 0 30° 70° 70° 41° 0 41° 70° 70° 25° 0 25° 70°
15

13-14 13-14 13-14


51° 51° 21-22 39° 39° 21-22 44° 44° 21-22
19,6 19,6 30° 30° 35° 35°
13-14
21-22
12° 12°

• Angle of roller lever adjustable in 10° steps 2 NC con- EX-ZV7H 235-02Z EX-TV7H 235-02Z EX-TV7H 235-02ZH
• Actuating torque: Min. 15 Ncm tacts -2138-3D -2138-3D -2138-3D
• Positive break torque: 18.5 Ncm 70° 22° 0 22° 70° 70° 30° 0 30° 70° 70° 35° 0 35° 70°
51° 51° 11-12 39° 39° 11-12 44° 44° 11-12
• Actuating speed with actuating angle 30° to 51° 51° 21-22 39° 39° 21-22 44° 44° 21-22
30° 30° 12° 12°
switch axis 11-12
21-22
Snap action: Min. 240 mm/min, max. 1 m/s 11° 11°
Slow action: Min. 1440 mm/min, max. 1 m/s
• Actuator head gasket, ordering suffix -Z 2 NO con- EX-TV7H 235-20Z EX-TV7H 235-20ZH
tacts -2138-3D -2138-3D
70° 41° 0 41° 70° 70° 35° 0 35° 70°
13-14 13-14
23-24 23-24
41° 41° 25° 25°

50
Position switches with safety function

Rod lever 10H Contact variants


Switch Snap action Slow action Slow action with Slow action with
¤6 40,5
travel/Con- overlapping con- staggered contacts
tacts tacts
9,5

1 NO con- EX-ZV10H 235-11Z-3D EX-TV10H 235-11Z-3D EX-TV10H 235-11ZUE-3D

200
13

tact / 1 NC 70° 30° 0 30° 70° 70° 41° 0 41° 70° 70° 25° 0 25° 70°
contact 13-14
21-22
13-14
21-22
13-14
21-22
30° 30° 35° 35°
15

13-14
21-22
19,6 19,6 12° 12°

2 NC con- EX-ZV10H 235-02Z-3D EX-TV10H 235-02Z-3D EX-TV10H 235-02ZH-3D

• only for positioning tasks tacts 70° 22° 0 22° 70° 70° 30° 0 30° 70° 70° 35° 0 35° 70°
11-12 11-12 11-12
• Angle of roller lever adjustable in 10° steps 21-22
30° 30°
21-22
12° 12°
21-22

• Plastic rod 11-12


21-22
11° 11°
• Actuating torque: Min. 15 Ncm
• Actuating speed with actuating angle 30° to
2 NO con- EX-TV10H 235-20Z-3D EX-TV10H 235-20ZH-3D
switch axis
tacts
Snap action: Min. 687 mm/min, max. 1 m/s 70° 41° 0 41° 70°
13-14
70° 35° 0 35° 70°
13-14
Slow action: Min. 4122 mm/min, max. 1 m/s 41° 41°
23-24
25° 25°
23-24

• Actuator head gasket, ordering suffix -Z


• Aluminium rod, ordering suffix -1183

Dust zone 22
Roller lever 12H Contact variants
Switch Snap action Slow action Slow action with Slow action with
43,5 travel/Con- overlapping con- staggered contacts
¤ 15 5 tacts tacts

1 NO con- EX-ZV12H 235-11Z-3D EX-TV12H 235-11Z-3D EX-TV12H 235-11ZUE-3D


24,5

tact / 1 NC 70° 30° 0 30° 70° 70° 41° 0 41° 70° 70° 25° 0 25° 70°
contact 51°
13-14
51° 21-22 39°
13-14
39° 21-22
13-14
44° 21-22
15

44°
30° 30° 35° 35°
13-14
19,6 19,6 21-22
12° 12°

2 NC con- EX-ZV12H 235-02Z-3D EX-TV12H 235-02Z-3D EX-TV12H 235-02ZH-3D


tacts
• Metal lever with plastic roller 70°
51°
22° 0 22° 70°
51° 11-12
70° 30° 0 30° 70°
39° 39° 11-12
70° 35° 0 35° 70°
44° 44° 11-12
• Actuator type A to EN 50047 51° 51° 21-22 39°
30° 30°
39° 21-22 44°
12° 12°
44° 21-22
11-12
• Angle of roller lever adjustable in 10° steps 21-22
11° 11°
• Actuating torque: Min. 15 Ncm
• Positive break torque: 18.5 Ncm EX-TV12H 235-20Z-3D EX-TV12H 235-20ZH-3D
2 NO con-
• Actuating speed with actuating angle 30° to
tacts
switch axis 70° 41° 0 41° 70°
13-14
70° 35° 0 35° 70°
13-14
Snap action: Min. 687 mm/min, max. 1 m/s 41° 41°
23-24
25° 25°
23-24

Slow action: Min. 4122 mm/min, max. 1 m/s


• Actuator head gasket, ordering suffix -Z
• Available with metal roller, ordering suffix
–RMS

51
Position switches with safety function

Roller lever 14H Contact variants


Switch travel/ Snap action Slow action Slow action with Slow action with
43,5 Contacts overlapping con- staggered contacts
¤ 15 5
tacts

1 NO contact EX-ZV14H 235-11Z-3D EX-TV14H 235-11Z-3D EX-TV14H 235-11ZUE-3D


28

/ 1 NC contact 70° 30° 0 30° 70° 70° 41° 0 41° 70° 70° 25° 0 25° 70°
13-14 13-14 13-14
51° 51° 21-22 39° 39° 21-22 44° 44° 21-22
15

30° 30° 35° 35°


13-14
21-22
19,6 19,6 12° 12°

2 NC contacts EX-ZV14H 235-02Z-3D EX-TV14H 235-02Z-3D EX-TV14H 235-02ZH-3D

• Metal lever with plastic roller 70° 22° 0 22° 70° 70° 30° 0 30° 70° 70° 35° 0 35° 70°
51° 51° 11-12 39° 39° 11-12 44° 44° 11-12
• Angle of roller lever adjustable in 10° steps 51° 51° 21-22 39°
30° 30°
39° 21-22 44°
12° 12°
44° 21-22
• Actuating torque: Min. 15 Ncm 11-12
21-22
11° 11°
• Positive break torque: 18.5 Ncm
• Actuating speed with actuating angle 30° to
2 NO contacts EX-TV14H 235-20Z-3D EX-TV14H 235-20ZH-3D
switch axis
Snap action: Min. 687 mm/min, max. 1 m/s 70° 41° 0 41° 70°
13-14
70° 35° 0 35° 70°
13-14
Slow action: Min. 4122 mm/min, max. 1 m/s 41° 41°
23-24
25° 25°
23-24

• Actuator head gasket, ordering suffix -Z


• Available with metal roller, ordering suffix
–RMS
Dust zone 22

52
More Details

Detailed technical information at:


www.schmersal.net
Position switches with safety function

EX-Z/T 335-…-3G/D Technical data System components


Equipment category: L II 3GD Snap action: < 2 ms;
Ex protection: Ex nC IIC T5 X Slow action: in accordance with ac-
Ex tD A22 IP67 T90°C X tuating speed
Standards: EN 60947-5-1 Cable cross-section min. Ø 7 mm
EN 61241-0 of the cable glands: max. Ø 12 mm
EN 61241-1
EN 60079-0 L II 2D
EN 60079-15
BG-GS-ET-15
Design: DIN EN 50041
Enclosure: light-alloy diecast, paint System components
finish
Max. impact energy: 4J
9,5

Actuating speed: max. 1 m/s ¤24,4


Protection class: IP 67 to EN 60529
Contact material: Silver

23,3
Contact type: Change-over contact
76

with double break, type


60

30,5
66,5

6
6 Zb or 2 NC contacts,
5,3

with galvanically separa- M20x1,5


18

ted contact bridges


30 17 M20 Switching system: A EN 60947-5-1, slow
7,3

40,5 38 EX-certified screwed cable gland


action or snap action,
positive break NC con-
• Ex certified
tact
Gas zone 2 / Dust zone 22

• Mounting details to EN 50041


Connection: screw terminals
• Metal enclosure
Cable section: max. 2.5 mm2
• Snap action with constant contact pressure
up to switching point (including conductor
• Slow or snap action available with 2 positi- ferrules)
ve break NC contacts to EN 60947-5-1 Cable entry: M20
• Slow action available with overlapping or Uimp: 6 kV
staggered contacts -03Z, -12Z: 4kV
• Wide range of alternative actuators Ui: 500 V
• Actuator heads can be repositioned by 4 -03Z, -12Z: 250 V
x 90° Ithe: 10 A
• Angle of roller lever adjustable in 10° steps Utilisation category: AC-15, DC-13
• Good resistance to oil and petroleum spirit Ie/Ue: 4 A / 230 VAC
• 1 cable entry M20 4 A / 24VDC
• incl. Ex-certified cable gland Max. fuse rating: 6 A gG D-fuse
Ambient temperature: – 20 °C … + 60 ºC
Mechanical life: 30 million operations
Switching frequency: max. 5000/h
Bounce duration:
Snap action: in accordance with ac-
tuating speed;
Slow action: < 2ms
Approvals Switchover time:

Ordering details Ordering details


EX-➀➁ 335-➂Z➃-➄-➅-➆-3G/D EX-certified
screwed cable gland EX-KLE-M20x1.5
No. Option Description No. Option Description

➀ Z Snap action A ➄ 1297 Enclosure with transverse


T Slow action A slotted holes
➁ For the appropriate actuator: see page 58 ➅ 2138 Roller lever 7H
➂ 11 1 NO contact / 1 NC contact for safety duties
02 2 NC contacts ➆ 1637 Gold-plated contacts
20 2 NO contacts*
01/01 1 NC contact to the left/ * Switches with 2 NO contacts are only suitab-
1 NC contact to the right le for positioning tasks!
12 1 NO contact / 2 NC contacts
03 3 NC contacts
➃ H Slow action
with staggered contacts
UE with overlapping contacts

54
Position switches with safety function

EX-Z/T 355-…-3G/D Technical data Technical data


Equipment category: L II 3GD Switchover time:
Ex protection: Ex nC IIC T5 X Snap action: < 2 ms;
Ex tD A22 IP67 T90°C X Slow action: in accordance with ac-
Standards: EN 60947-5-1 tuating speed
EN 61241-0 Cable cross-section min. Ø 7 mm
EN 61241-1 of the cable glands: max. Ø 12 mm
EN 60079-0
EN 60079-15 L II 2GD
BG-GS-ET-15
Design: DIN EN 50041
Enclosure: light-alloy diecast, paint
finish System components
Max. impact energy: 1J
7,3
5,3

Actuating speed: max. 1 m/s


Protection class: IP 67 to EN 60529 ¤24,4
40-46 30,5
Contact material: Silver
76

Contact type: Change-over contact


66,5

23,3
with double break, type
¤ 25

Zb or 2 NC contacts,

6
23

with galvanically separa-


45 17 ted contact bridges M20x1,5
55,7 20
66,7 38 Switching system: A EN 60947-5-1, slow
action or snap action, EX-certified screwed cable gland
positive break NC con-
• Ex certified
tact

Gas zone 2 / Dust zone 22


• Mounting details to EN 50041
Connection: screw terminals
• Metal enclosure
Cable section: max. 2.5 mm2
• Snap action with constant contact pressure
(including conductor

3,5
up to switching point ¤24,4
ferrules)
• Slow or snap action available with 2 positi-
ve break NC contacts to EN 60947-5-1 Cable entry: 3 x M 20
Uimp: 6 kV

6
• Slow action available with overlapping or
staggered contacts -03z, -12z: 4kV M20x1,5
• Wide range of alternative actuators Ui: 500 V
• Actuator heads can be repositioned by 4 -03z, -12z: 250 V
x 90° Ithe: 10 A EX-certified screw plug M20
• Angle of roller lever adjustable in 10° steps Utilisation category: AC-15, DC-13
• Good resistance to oil and petroleum spirit Ie/Ue: 4 A / 230 VAC
• 3 cable entries M20 4 A / 24VDC
• Including EX-certified screwed cable gland Max. fuse rating: 6 A gG D-fuse
Ambient temperature: – 20 °C … + 60 ºC
Mechanical life: 30 million operations
Switching frequency: max. 5000/h
Bounce duration:
Snap action: in accordance with ac-
tuating speed;
Slow action: < 2ms
Approvals

Ordering details Ordering details


EX-➀➁ 355-➂Z➃-➄-➅-➆-3G/D EX-certified
screwed cable gland EX-KLE-M20x1.5
No. Option Description No. Option Description EX-certified
➀ Z Snap action A ➄ 1297 Enclosure with transversely screw plug EX-VS-M20x1.5
T Slow action A slotted mounting holes
➁ For the appropriate actuator: see page 58 ➅ 2138 Roller lever 7H
➂ 11 1 NO contact / 1 NC contact for safety duties
02 2 NC contacts ➆ 1637 Gold-plated contacts
20 2 NO contacts*
01/01 1 NC contact to the left/ * Switches with 2 NO contacts are only suitab-
1 NC contact to the right le for positioning tasks!
12 1 NO contact / 2 NC contacts
03 3 NC contacts
➃ H Slow action
with staggered contacts
UE with overlapping contacts

55
Position switches with safety function

Plunger S Contact variants


Switch travel/ Snap action Slow action Slow action with Slow action with
Contacts overlapping con- staggered contacts
¤9 tacts

1 NO contact EX-ZS 3..-11Z-3G/D EX-TS 3..-11Z-3G/D EX-TS 3..-11ZUE -3G/D


27,5

/ 1 NC contact 0 2 6 0 3 6 0 3 6
13-14 13-14 13-14
3,9 21-22 21-22 21-22
27 27 2 2,8 3,7 4,5
13-14
21-22
1

2 NC contacts EX-ZS 3..-02Z-3G/D EX-TS 3..-02Z-3G/D EX-TS 3..-02ZH-3G/D

• Actuator type B to EN 50041 0 1,6 3,9 6 0 2 2,8 6 0 3,7 4,5 6


11-12 11-12 11-12
• Required actuating force 21-22
2 2,8
21-22
2 2,8
21-22

Snap action: 12 N 11-12


21-22
0,8
Slow action: 17 N
• Actuating speed with actuating angle 0° to
2 NO contacts EX-TS 3..-20Z-3G/D EX-TS 3..-20ZH-3G/D
switch axis: max. 0.5 m/s
0 3 6 0 3 6
13-14 13-14
23-24 23-24
3 1,3

1 NO contact EX-TS 3..-12Z-3G/D EX-TS 3..-12ZUE -3G/D


/ 2 NC contact
Gas zone 2 / Dust zone 22

3 NC contacts EX-TS 3..-03Z-3G/D EX-TS 3..-03ZH-3G/D

Roller plunger R Contact variants


Switch travel/ Snap action Slow action Slow action with Slow action with
Contacts overlapping con- staggered contacts
¤ 17,2 4,6
tacts

1 NO contact EX-ZR 3..-11Z-3G/D EX-TR 3..-11Z-3G/D EX-TR 3..-11ZUE-3G/D


40,6

/ 1 NC contact 0 2 6 0 3 6 0 3 6
13-14 13-14 13-14
3,9 21-22 21-22 21-22
2 2,8 3,7 4,5
13-14
27 27 21-22
1

2 NC contacts EX-ZR 3..-02Z-3G/D EX-TR 3..-02Z-3G/D EX-TR 3..-02ZH-3G/D

• Actuator type C to EN 50041 0 1,6 3,9 6


11-12
0 2 2,8 6
11-12
0 3,7 4,5 6
11-12
• Required actuating force 21-22
2 2,8
21-22
2 2,8
21-22
11-12
Snap action: 12 N 21-22
0,8
Slow action: 17 N
• Actuating speed with actuating angle 30° to
2 NO contacts EX-TR 3..-20Z-3G/D EX-TR 3..-20ZH-3G/D
switch axis: max. 0.5 m/s
0 3 6 0 3 6
13-14 13-14
23-24 23-24
3 1,3

1 NO contact EX-TR 3..-12Z-3G/D EX-TR 3..-12ZUE-3G/D


/ 2 NC contact

3 NC contacts EX-TR 3..-03Z-3G/D EX-TR 3..-03ZH-3G/D

56
Position switches with safety function

Roller lever H Contact variants


Switch travel/ Snap action Slow action Slow action with Slow action with
56,3 Contacts overlapping con- staggered contacts
¤ 20 8,5 tacts

1 NO contact / EX-Z4VH 3..-11z-3G/D EX-T4VH 3..-11z-3G/D EX-T4VH 3..-11z-3G/D


28

1 NC contact 80° 24° 0 24° 80°


13-14
80° 36° 0 36° 80°
13-14
80° 36° 0 36° 80°
13-14
45° 45° 21-22 34° 34° 21-22 56° 56° 21-22
24° 24° 45° 45°
15,5

13-14
21-22
27 27 12° 12°
2 NC contacts EX-Z4VH 3..-02z-3G/D EX-T4VH 3..-02z-3G/D EX-T4VH 3..-02zh-3G/D
80° 45° 0 45° 80° 80° 24° 0 24° 80° 80° 45° 0 45° 80°
11-12 34° 34° 11-12 56° 56° 11-12
19° 19° 21-22 34° 34° 21-22 34° 34° 21-22
24° 24° 24° 24°
• Actuator type A to EN 50041 11-12
21-22
• Required actuating torque 8° 8°
Snap action: 26 Ncm 2 NO contacts EX-T4VH 3..-20z-3G/D EX-T4VH 3..-20zh-3G/D
Slow action: 31 Ncm 80° 36° 0 36° 80° 80° 36° 0 36° 80°
13-14 13-14
• Actuating speed with actuating angle 30° to 36° 36°
23-24
16° 16°
23-24

switch axis: max. 2.5 m/s


• also available with plastic roller, ordering
suffix: 1H 1 NC contact EX-T4VH 3..-20zh-3G/D
• Available with metal roller, ordering suffix to the left 80° 0 24° 58°
–RMS 1 NC contact 50° 11-12
21-22
to the right 24°
On version EX-TVH …-01/01z positive break
only to one side. 1 NO contact / EX-T4VH 3..-12z-3G/D EX-T4VH 3..-12zü-3G/D

Gas zone 2 / Dust zone 22


2 NC contact

3 NC contacts EX-T4VH 3..-03z-3G/D EX-T4VH 3..-03z-3G/D

Rod lever 10H Contact variants


¤6 Switch travel/ Snap action Slow action Slow action with Slow action with
Contacts overlapping con- staggered contacts
49 tacts
9,5
13

1 NO contact / EX-Z4V10H 3..-11Z-3G/D EX-T4V10H 3..-11Z-3G/D EX-T4V10H 3..-11ZUE-3G/D


15,5

200

1 NC contact 80° 24° 0 24° 80°


13-14
80° 36° 0 36° 80°
13-14
80° 36° 0 36° 80°
13-14
21-22 21-22 21-22
24° 24° 45° 45°
13-14
27 21-22
12° 12°
27 2 NC contacts EX-Z4V10H 3..-02Z-3G/D EX-T4V10H 3..-02Z-3G/D EX-T4V10H 3..-02ZH-3G/D
80° 45° 0 45° 80° 80° 24° 0 24° 80° 80° 45° 0 45° 80°
11-12 11-12 11-12
21-22 21-22 21-22
24° 24° 24° 24°
• only for positioning tasks 11-12
21-22
• Actuator type D to EN 50041 8° 8°
• Plastic rod 2 NO contacts EX-T4V10H 3..-20Z-3G/D EX-T4V10H 3..-20ZH-3G/D
• Required actuating torque 80° 36° 0 36° 80° 80° 36° 0 36° 80°
13-14 13-14
Snap action: 26 Ncm 36° 36°
23-24
16° 16°
23-24

Slow action: 31 Ncm


• Actuating speed with actuating angle 30° to
switch axis: max. 2.5 m/s 1 NC contact EX-TV10H 3..-01/01Z-3G/D
• Aluminium rod, ordering suffix -1183 to the left 80° 0 24° 58°
1 NC contact 11-12
21-22
24°
to the right

1 NO contact / EX-T4V10H 3..-12Z-3G/D EX-T4V10H 3..-12ZUE-3G/D


2 NC contact

3 NC contacts EX-T4V10H 3..-03Z-3G/D EX-T4V10H 3..-03ZH-3G/D

57
Position switches with safety function

Roller lever 7H Contact variants


53 Switch travel/ Snap action Slow action Slow action with Slow action with
Contacts overlapping con- staggered contacts
tacts

¤ 20
8,5
1 NO contact EX-Z4V7H 3..-11Z-3G/D EX-T4V7H 3..-11Z-3G/D EX-T4V7H 3..-11ZUE-3G/D
31-72

1 NC contact 80° 24° 0 24° 80° 80° 36° 0 36° 80°


13-14
80° 36° 0 36° 80°
13-14 13-14
21-22 21-22 21-22
24° 24° 45° 45°
13-14
25,5

21-22
15,5

12° 12°
27 27 2 NC contacts EX-Z4V7H 3..-02Z-3G/D EX-T4V7H 3..-02Z-3G/D EX-T4V7H 3..-02ZH-3G/D
80° 45° 0 45° 80° 80° 24° 0 24° 80° 80° 45° 0 45° 80°
11-12 11-12 11-12
21-22 21-22 21-22
• only for positioning tasks 11-12
24° 24° 24° 24°
21-22
• Required actuating torque 8° 8°
Snap action: 26 Ncm 2 NO contacts EX-T4V7H 3..-20Z-3G/D EX-T4V7H 3..-20ZH-3G/D
Slow action: 31 Ncm 80° 36° 0 36° 80° 80° 36° 0 36° 80°
13-14 13-14
• Actuating speed with actuating angle 30° to 36° 36°
23-24
16° 16°
23-24

switch axis: max. 2.5 m/s

1 NC contact EX-TV7H 3..-01/01Z-3G/D


to the left 80° 0 24° 58°
11-12
21-22
1 NC contact 24°
to the right

1 NO contact EX-T4V7H 3..-12Z-3G/D EX-T4V7H 3..-12ZUE-3G/D


Gas zone 2 / Dust zone 22

2 NC contacts

3 NC contacts EX-T4V7H 3..-03Z-3G/D EX-T4V7H 3..-03ZH-3G/D

7H-2138 Contact variants


¤ 20 Switch travel/ Snap action Slow action Slow action with Slow action with
53
Contacts overlapping con- staggered contacts
tacts
¤ 20

8,5
1 NO contact EX-Z4V7H 3..-11Z EX-T4V7H 3..-11Z EX-T4V7H 3..-11ZUE-
31-72

1 NC contacts -2138-3G/D -2138-3G/D -2138 -3G/D


80° 24° 0 24° 80°
13-14 80° 36° 0 36° 80° 80° 36° 0 36° 80°
45° 45° 21-22 13-14 13-14
34° 21-22 56° 56° 21-22
15,5

34°
13-14 24° 24° 45° 45°
21-22
27 27 12° 12°
2 NC contacts EX-Z4V7H 3..-02Z EX-T4V7H 3..-02Z EX-T4V7H 3..-02ZH-
-2138-3G/D -2138-3G/D -2138-3G/D
80° 45° 0 45° 80°
• for safety duties A 11-12 80° 24° 0 24° 80° 80° 45° 0 45° 80°
19° 19° 21-22 34° 34° 11-12 56° 56° 11-12
• Required actuating torque 11-12
34° 34° 21-22 34° 34° 21-22
24° 24° 24° 24°
Snap action: 26 Ncm 8° 8°
21-22

Slow action: 31 Ncm


2 NO contacts EX-T4V7H 3..-20Z EX-T4V7H 3..-20ZH-
• Actuating speed with actuating angle 30° to
-2138-3G/D -2138-3G/D
switch axis: max. 2.5 m/s 80° 36° 0 36° 80° 80° 36° 0 36° 80°
13-14 13-14
23-24 23-24
36° 16° 16°
On version TVH ...-01/01z positive break only 36°
to one side. 1 NC contact EX-TV7H 3..-01/01Z
to the left -2138-3G/D
1 NC contact 80° 0 24° 58°
50° 11-12
21-22
to the right 24°

1 NO contact EX-T4V7H 3..-12Z EX-T4V7H 3..-12ZUE


2 NC contacts -2138-3G/D -2138-3G/D

3 NC contacts EX-T4V7H 3..-03Z EX-T4V7H 3..-03ZH-


-2138-3G/D -2138-3G/D

58
Position switches with safety function

Offset roller lever 1K Contact variants


Switch travel/ Snap action Slow action Slow action with Slow action with
¤ 20 8,5 Contacts overlapping con- staggered contacts
tacts

1 NO contact EX-Z1K 3..-11Z-3G/D EX-T1K 3..-11Z-3G/D EX-T1K 3..-11ZUE-3G/D


42,5

/ 1 NC contact 0 2,1 6,3 0 3,2 6,3 0 3,2 6,3


13-14 13-14 13-14
4,2 21-22 21-22 21-22
2,1 3 4 5
13-14
33,5 27 21-22
1

2 NC contacts EX-Z1K 3..-02Z-3G/D EX-T1K 3..-02Z-3G/D EX-T1K 3..-02ZH-3G/D

• Required actuating force 0 1,6


4,2
6,3
11-12
0 2,1 3 6,3 0 4 5 6,3
11-12 11-12
Snap action: 12 N 4,2 21-22
2,1 3
21-22
2,1 3
21-22
11-12
Slow action: 17 N 21-22
0,8
• Actuating speed with actuating angle 30° to
switch axis: max. 0.5 m/s
2 NO contacts EX-T1K 3..-20Z-3G/D EX-T1K 3..-20ZH-3G/D
0 6,3 0 3,2 6,3
13-14 13-14
23-24 23-24
3,2 1,3

1 NO contact EX-T1K 3..-12Z-3G/D EX-T1K 3..-12ZUE-3G/D


/ 2 NC contact

Gas zone 2 / Dust zone 22


3 NC contacts EX-T1K 3..-03Z-3G/D EX-T1K 3..-03ZH-3G/D

Angle roller lever 3K Contact variants


Switch travel/ Snap action Slow action Slow action with Slow action with
38 8,5 Contacts overlapping con- staggered contacts
tacts
¤ 20

1 NO contact EX-Z3K 3..-11Z-3G/D EX-T3K 3..-11Z-3G/D EX-T3K 3..-11ZUE-3G/D


45,5

/ 1 NC contact 0 4,5 11 0 6,6 11 0 6,6 11


13-14 13-14 13-14
8,8 21-22 21-22 21-22
4,5 6,3 8,2 9,9
13-14
29,5 27 21-22
2,2

2 NC contacts EX-Z3K 3..-02Z-3G/D EX-T3K 3..-02Z-3G/D EX-T3K 3..-02ZH-3G/D

• Required actuating force 0 3,6


8,8
11
11-12
0 4,5 6,3 11
11-12
0 4,5 8,2 11
9,9 11-12
Snap action: 12 N 8,8 21-22
4,5 6,3
21-22
4,5 6,3
21-22
11-12
Slow action: 17 N 21-22
1,4
• Actuating speed with actuating angle 30° to
switch axis: max. 0.5 m/s EX-T3K 3..-20Z-3G/D EX-T3K 3..-20ZH-3G/D
2 NO contacts
• Actuation parallel to axis of switch from
below 0 11
13-14
0 6,6 11
13-14
23-24 23-24
6,6 2,8

1 NO contact EX-T3K 3..-12Z-3G/D EX-T3K 3..-12ZUE-3G/D


/ 2 NC contact

3 NC contacts EX-T3K 3..-03Z-3G/D EX-T3K 3..-03ZH-3G/D

59
Position switches

EX-MAF 330-…-3D Technical data System components


Equipment category: L II 3D
Ex protection: Ex tD A22 IP65 T100°C X ¤24,4
Standards: EN 60947-5-1
EN 61241-0
EN 61241-1

23,3
BG-GS-ET-15

6
Enclosure: light-alloy diecast, paint
finish
M20x1,5
Actuator: stainless steel 1.4301
Max. impact energy: 4J
Actuating speed: max. 1 m/s EX-certified screwed cable gland
Protection class: IP 65 to EN 60529
9,5

Contact material: Silver


Contact type: Change-over contact
with double break type
Zb, 3 NC contacts with
galvanically separated
76
60

contact bridges
66,5

30,5 Switching system: A EN 60947-5-1, slow


7,3
5,3

action, positive break


NC contact
30 15 M20 x 1,5 Connection: screw terminals
40 40
Cable section: max. 2.5 mm2
min. 0.75 mm2
• Ex certified
(including conductor
• Metal enclosure
ferrules)
• Snap action with self-cleaning contacts,
Cable entry: M20
change-over contact with double break,
Uimp: 4 kV
silver contacts
Ui: 250 V
Dust zone 22

• type Zb, with galvanically separated con-


Ithe: 10 A
tact bridges
Utilisation category: AC-15, DC-13
• Suitable for low actuating speeds
• 3 contacts Ie/Ue: 4 A / 230 VAC
• Long life 4 A / 24 VDC
• High level of contact reliability with low Max. fuse rating: 6 A gG D-fuse
voltages and currents Positive break travel: 10.7 mm
• Mounting details to EN 50041 Positive break force: each NC contact 5 N
• Actuator heads can be repositioned in Ambient temperature: – 15 °C … + 80 °C
steps 4 x 90° Mechanical life: 10 million operations
• Can be mounted on a flat surface Latching force: 30 N for ordering suffix r
• Slotted holes for adjustment, circular holes Cable cross-section min. Ø 7 mm
for location of the cable glands: max. Ø 12 mm
• 1 cable entry M20
• Including Ex-certified screwed cable gland L II 2D
• Actuating speed min. 10 mm/min related to
the plunger

Approvals

Ordering details Ordering details


EX-MAF 330-11Y-➀-➁ EX-certified
screwed cable gland EX-KLE-M20x1.5
No. Option Description

➀ without LED
➁ AuNi Gold-nickel alloy contacts

60
Position switches

Spring rod lever AF Contact variants


15° 15° Switch travel/ Snap action
ø8 Contacts

1 NO contact MAF 330-11y


108,5

15° 10° 0° 10° 15°


/ 1 NC contact 13-14
21-22
13-14
21-22
4° 4°

• Required actuating force 9.0 N


• can be deflected in any direction
• Elasticity of the spring allows for deflection
above the max. switching angle of 15°

Dust zone 22

61
Position switches

EX-T 335-… Technical data System components


Equipment category: L II 2GD
Ex protection: Ex de IIC T6 ¤24,4
Ex tD A21 IP65 T80°C
Standards: EN 60947-5-1
EN 61241-0

23,3
EN 61241-1

6
EN 60079-0
EN 60079-1
M20x1,5
BG-GS-ET-15
Design: DIN EN 50041
Enclosure: zinc die-cast, paint EX-certified screwed cable gland
finish
30,5 Max. impact energy: 7J
9,5

Actuating speed: max. 1 m/s


Protection class: IP 65, IP 67
to EN 60529
Contact material: Silver
Contact type: Change-over contact
76
60
66,5

6 with double break, type


Zb or 2 NC contacts,
with galvanically separa-
18

30 17 ted contact bridges


5,3

M20
7,3

40,5 38
Switching system: A EN 60947-5-1, slow
action, positive break
• Ex certified NC contact
Gas zone 1 / Dust zone 21

• Mounting details to EN 50041 Connection: screw terminals


• Metal enclosure Cable section: 1 mm2 - 2.5 mm2
• Slow action with 2 positive-break NC con- (including conductor
tacts to EN 60947-5-1 available ferrules)
• Slow action available with overlapping Cable entry: M20
contacts Uimp: 4 kV
• Wide range of alternative actuators Ui: 250 V
• Actuator heads can be repositioned by 4 Ithe: 5A
x 90° Utilisation category: AC-1
• Angle of roller lever adjustable in 10° steps Max. fuse rating: 6 A gG D-fuse
• Good resistance to oil and petroleum spirit Ambient temperature:
• 1 cable entry M20 cable section 2.5 mm2 – 20 °C … + 55 ºC
• Including Ex-certified screwed cable gland
cable section 1 mm2 - 20 °C ... + 50 °C
Mechanical life: > 1 million operations
Switching frequency: max. 1800/h
Bounce duration:
Slow action: < 3 ms
Switchover time: in accordance with ac-
tuating speed
Cable cross-section min. Ø 7 mm
of the cable glands: max. Ø 12 mm
Approvals
L II 2D

Ordering details Ordering details


EX-T➀ 335-➁Y➂-➃ EX-certified
screwed cable gland EX-KLE-M20x1.5
No. Option Description

➀ For the appropriate actuator: see page 65


➁ 11 1 NO contact / 1 NC contact
02 2 NC contacts
20 2 NO contacts*
➂ UE with overlapping contacts
with staggered contacts
➃ 2138 Roller lever 7H
for safety duties

* Switches with 2 NO contacts are only suitable


for positioning tasks!

62
Position switches

Plunger S Contact variants


Switch travel/ Slow action Slow action with
Contacts overlapping con-
¤9 tacts

1 NO contact EX-TS 335-11Y EX-TS 335-11YUE


27,5

/ 1 NC contact
0 2,3 4,3 6 0 2,8 4,8 6
27 27 21-22 21-22
13-14 13-14
3,1 1,6

2 NC contacts EX-TS 335-02Y


• Actuator type B to EN 50041
• Required actuating force 0 2,2 6
11-12
21-22
Slow action: 17 N 2,4 4,4
• Actuating speed with actuating angle 0° to
switch axis: max. 0.5 m/s
2 NO contacts EX-TS 335-20Y

0 3,2 6
13-14
23-24
3,2

Gas zone 1 / Dust zone 21


Roller plunger R Contact variants
Switch travel/ Slow action Slow action with
Contacts overlapping con-
¤ 17,2 4,6
tacts

1 NO contact EX-TR 335-11Y EX-TR 335-11YUE


40,6

/ 1 NC contact
0 2,3 4,3 6 0 2,9 4,9 6
21-22 21-22
13-14 13-14
27 27 3,1 1,6

2 NC contacts EX-TR 335-02Y


• Actuator type C to EN 50041
0 2,3 6
• Required actuating force 11-12
21-22
Slow action: 17 N 2,5 4,5
• Actuating speed with actuating angle 30° to
switch axis: max. 0.5 m/s
2 NO contacts EX-TR 335-20Y

0 3,2 6
13-14
23-24
3,2

63
Position switches

Roller lever H Contact variants


Switch travel/ Slow action Slow action with
56,3 Contacts overlapping con-
¤ 20 8,5 tacts

1 NO contact EX-T4VH 335-11Y EX-T4VH 335-11YUE


28

/ 1 NC contact
70°59° 39° 0° 39° 59°70° 70°64°44° 0° 44°64°70°
21-22 21-22
15,5

13-14 13-14
47° 47° 32° 32°
27 27
2 NC contacts EX-T4VH 335-02Y
70° 39° 0° 39° 70°
11-12
• Actuator type A to EN 50041 21-22
61° 41° 41° 61°
• Required actuating torque
Slow action: 31 Ncm 2 NO contacts EX-T4VH 335-20Y
• Actuating speed with actuating angle 30° to
switch axis: max. 2.5 m/s 70° 46° 0° 46° 70°
13-14
23-24
46° 46°
Gas zone 1 / Dust zone 21

Rod lever 10H Contact variants


¤6 Switch travel/ Slow action Slow action with
Contacts overlapping contacts
49
9,5
13

1 NO contact EX-T4V10H 335-11Y EX-T4V10H 335-11YUE


15,5

200

/ 1 NC contact
70° 39° 0° 39° 70° 70° 44° 0° 44° 70°
21-22 21-22
13-14 13-14
27 47° 47° 32° 32°

27 2 NC contacts EX-T4V10H 335-02Y


70° 39° 0° 39° 70°
11-12
• only for positioning tasks 41° 41°
21-22

• Actuator type D to EN 50041


• Plastic rod 2 NO contacts EX-T4V10H 335-20Y
• Required actuating torque
Slow action: 31 Ncm 70° 46° 0° 46° 70°
13-14
23-24
• Actuating speed with actuating angle 30° to 46° 46°
switch axis: max. 2.5 m/s

64
Position switches

Roller lever 7H Contact variants


53 Switch travel/ Slow action Slow action with
Contacts overlapping con-
tacts

¤ 20
8,5
1 NO contact EX-T4V7H 335-11Y EX-T4V7H 335-11YUE
31-72

/ 1 NC contact
70° 39° 0° 39° 70° 70° 44° 0° 44° 70°
21-22 21-22
13-14 13-14
25,5

47° 47° 32° 32°


15,5

27 27 2 NC contacts EX-T4V7H 335-02Y


70° 39° 0° 39° 70°
11-12
• only for positioning tasks 21-22
41° 41°
• Required actuating torque
• Slow action: 31 Ncm 2 NO contacts EX-T4V7H 335-20Y
• Actuating speed with actuating angle 30° to
switch axis: max. 2.5 m/s 70° 46° 0° 46° 70°
13-14
23-24
46° 46°

Gas zone 1 / Dust zone 21


7H-2138 Contact variants
¤ 20 Switch travel/ Slow action Slow action with
53
Contacts overlapping con-
tacts
¤ 20

8,5
1 NO contact EX-T4V7H 335-11Y EX-T4V7H 335-11YUE-
31-72

/ 1 NC contact -2138 -2138

70°59° 39° 0° 39° 59°70° 70°64°44° 0° 44°64°70°


21-22 21-22
15,5

13-14 13-14
47° 47° 32° 32°
27 27
2 NC contacts EX-T4V7H 335-02Y
-2138
• for safety duties A 70° 39° 0° 39° 70°
• Required actuating torque 11-12
21-22
Slow action: 31 Ncm 61° 41° 41° 61°
• Actuating speed with actuating angle 30° to
switch axis: max. 2.5 m/s 2 NO contacts EX-T4V7H 335-20Y
-2138
70° 46° 0° 46° 70°
13-14
23-24
46° 46°

65
Position switches

Offset roller lever 1K Contact variants


Switch travel/ Slow action Slow action with
¤ 20 8,5 Contacts overlapping con-
tacts

1 NO contact EX-T1K 335-11Y EX-T1K 335-11YUE


42,5

/ 1 NC contact
0 2,4 4,4 6 0 3,0 56
21-22 21-22
13-14 13-14
33,5 27 3,3 1,8

2 NC contacts EX-T1K 335-02Y


• Required actuating force
Slow action: 17 N 0 2,3 6
11-12
21-22
• Actuating speed with actuating angle 30° to 2,5 4,5
switch axis: max. 0.5 m/s
2 NO contacts EX-T1K 335-20Y

0 3,5 6
13-14
23-24
3,6
Gas zone 1 / Dust zone 21

Angle roller lever 3K Contact variants


Switch travel/ Slow action Slow action with
38 8,5 Contacts overlapping con-
tacts
¤ 20

1 NO contact EX-T3K 335-11Y EX-T3K 335-11YUE


45,5

/ 1 NC contact
0 5,7 9,7 10 0 7,2 10
21-22 21-22
13-14 13-14
29,5 27 7,6 4,4

2 NC contacts EX-T3K 335-02Y


• Required actuating force
0 5,2 10
Slow action: 17 N 11-12
21-22
• Actuating speed with actuating angle 30° to 5,6 9,6
switch axis: max. 0.5 m/s
• Actuation parallel to axis of switch from
2 NO contacts EX-T3K 335-20Y
below
0 8,4 10
13-14
23-24
8,5

66
Position switches

EX-T/M 441-... Technical data Contact variants


Equipment category: L II 2D 1 NO / 1 NC contacts
Ex protection: Ex tD A21 IP65 T90°C X
Standards: EN 60947-5-1; Snap action
EN 61241-0, EN 61241-1
60° 36° 0° 36° 60°
Enclosure: Grey cast iron, galvani-
zed and painted
Actuating speed: 13° 13°
Protection class: IP 65, IP 66 and IP 67 to
EN 60529 Slow action
60° 36° 0° 36° 60°
Contact material: silver, gold-flashed
Switching system: Snap- and slow action 18° 18°
with double break
Contact type: Slow action: positive
break NC contact A
86 28 71
double break of 2 sepa-
ø 14
33

8,5 rated contact bridges


Connection: screw terminals M 4
M20 Cable section: max. 2.5 mm2
34

99
9
76

(incl. conductor ferrules)


75 26 Uimp: snap action: 4 kV;
106 63 slow action: 6 kV
Ui: slow action: 250 V;
snap action: 400 V
• Ex certified Ithe: 16 A
• Metal enclosure Ie/Ue: Snap action:
• Slow action, change-over contact with doub- 4 A / 230 V;
le break Slow action:
4 A / 400 V
Dust zone 21/22

• Snap action, change-over contact with doub-


le break Utilisation category: AC-15
• 2 cable entries M20 Max. fuse rating: 16 A gG D-fuse
• Protection class IP 65, IP 66 and IP 67 Contact break: Snap action:
• Suitable for heavy duty max. 2 × 2.5 mm
Slow action:
max. 2 × 6.0 mm
Switchover time: Snap action: 35 ms
Bounce duration: Snap action: 5 ms
Ambient temperature: – 20 °C … + 60 °C
Mechanical life: 10 million operations
Switching frequency: max. 3000/h
Cable cross-section min. Ø 7 mm
of the cable glands: max. Ø 12 mm
L II 2D

Approvals

Ordering details Ordering details


EX-➀441-11Y-➁-1276-2 see page 84
EX-certified
N° Option Description screwed cable gland EX-KLE-M20x1.5
➀ M. Snap action EX-certified
T. Slow action screwed cable gland EX-KLE-M25x1.5
EX-certified
➁ UE Slow action
screw plug EX-VS-M20x1.5
with overlapping contacts
EX-certified
screw plug EX-VS-M25x1.5

see page 76
Actuator selection (actuators must be orde-
red separatedly)

68
Position switches

EX-T/M 250-... Technical data Contact variants


Equipment category: L II 2D 1 NO / 1 NC contacts
Ex protection: Ex tD A21 IP67 T90°C
Standards: EN 60947-5-1; Snap action
EN 61241-0, EN 61241-1 90° 28° 0° 28° 90°
Enclosure: Grey cast iron, galvani-
zed and painted
Actuating speed: 13° 13°
Protection class: IP 65, IP 66 and IP 67 to
EN 60529 Slow action
90° 20° 0° 20° 90°
Contact material: silver, gold-flashed
Contact type: snap action, change- 10° 10°
over contact, slow ac-
tion positive break NC
146
contact A double break 2 NO / 2 NC contacts
122
8,5 12 125 with 2 separate contact
bridges Snap action
90° 28° 0° 28° 90°
Switching system: Snap- and slow action
Connection: screw terminals M 4
12

25
180

M25 max. 2.5 mm2


139

Cable section:
134

32

(incl. conductor ferrules)


103 36 Uimp: 6 kV
70
Ui: 500 V 13° 13°
Ithe: 16 A
Slow action
• Ex certified Ie/Ue: 4 A / 400 VAC 90° 20° 0° 20° 90°
• Metal enclosure Utilisation category: AC-15
• Slow action, change-over contact with doub- Max. fuse rating: 16 A gG D-fuse
le break Contact break: Snap action: 10° 10°
max. 2 × 2.5 mm

Dust zone 21, 22


• Snap action, change-over contact with doub-
le break Slow action:
• 2 cable entries M25 max. 2 × 2 mm
• Protection class IP 65, IP 66 and IP 67 Switchover time: 35 ms
• Suitable for heavy duty Bounce duration: 5 ms
Ambient temperature: – 20 °C … + 60 °C
Mechanical life: 10 million operations
Switching frequency: max. 3000/h
Cable cross-section min. Ø 14 mm
of the cable glands: max. Ø 18 mm

L II 2D

Approvals

Ordering details Ordering details


EX-➀250-➁Z-1276-2 see page 84
EX-certified
No. Option Description screwed cable gland EX-KLE-M20x1.5
➀ M. Snap action EX-certified
T. Slow action screwed cable gland EX-KLE-M25x1.5
➁ 11 1 NO/1 NC contacts EX-certified
22 2 NO/2 NC screw plug EX-VS-M20x1.5
EX-certified
screw plug EX-VS-M25x1.5

see page 76
Actuator selection (actuators must be orde-
red separatedly)

69
Position switches

EX-TS 064-… Technical data Contact variants


Equipment category: L II 2D Plunger S
Ex protection: Ex tD A21 IP65 T90°C X 1 NO contact / 1 NC contact
0 4,5 6 15
Standards: EN 60947-5-1,
EN 61241-0, EN 61241-1
Enclosure: Grey cast iron, galvani- Offset roller lever J
zed and painted 1 NO contact / 1 NC contact
0 9 12 29
Actuating speed: max. 1 m/s,
min. 0.01 m/s
at the plunger Offset roller lever X
1 NO contact / 1 NC contact
Protection class: IP 65, IP 66 and IP 67 0 17 24 60
to EN 60529
Contact material: silver, gold-flashed
15 Switching system: slow action with double
break
111
28

26

Contact type: NC contact positive


10

23 M25 break A
32
184 Connection: screw terminals M 5
Cable section: max. 4 mm2
(incl. conductor ferrules)
10

Uimp: 6 kV
149
127
114

Ui: 500 V
92 11 Ithe: 25 A
156 Ie/Ue: 25 A / 400 VAC
Utilisation category: AC-15
• Ex certified Max. fuse rating: 16 A gG D-fuse
• Metal enclosure
Allowed horsepower: at 400 V
• 3 or 4 contact, slow action A 3-phase 5.5 kW
• Roller levers J and X can be subsequently (squirrel-cage rotor n =
Dust zone 21/22

fitted at plunger S 1500 rpm)


• Actuator head can be repositioned in steps Contact break: max. 2 x 4 mm
4 x 90° Ambient temperature: – 20 °C … + 60 °C
• 2 cable entries M25 Mechanical life: 1 million operations
• Protection class IP 65, IP 66 and IP 67
Switching frequency: max. 1000/h
Actuating angle: max.20°
Weight: approx. 3.2 kg
Actuation from the side of the plunger should
Cable cross-section min. Ø 14 mm
be avoided, since this reduces the mechanical
of the cable glands: max. Ø 18 mm
life of the position switch. Recommendation:
use roller lever
L II 2D

Approvals

Ordering details Force-travel diagram Ordering details


EX-T➀ 064-➁Y-➂-1276-2 EX-certified
100 screwed cable gland EX-KLE-M25x1.5
N° Option Description 80 EX-certified
➀ For the appropriate actuator: see page 72 60 screw plug EX-VS-M25x1.5
F[N]

➁ 03 3 NC contacts 40
12 1 NO/2 NC
21 2 NO/1 NC
20
30 3 NO contacts 0 3 6 9 12 15
04 4 NC contacts s[mm]
13 1 NO/3 NC
22 2 NO/2 NC
31 3 NO/1 NC
40 4 NO contacts
➂ UE Slow action with overlap-
ping contacts
H with staggered contacts

70
Position switches

EX-MS 064-… Technical data Contact variants


Equipment category: L II 2D Plunger S
Ex protection: Ex tD A21 IP65 T90°C X 1 NC contact
0 5 12,5 19
Standards: EN 60947-5-1,
EN 61241-0, EN 61241-1
Enclosure: Grey cast iron, galvani-
zed and painted 1 NO contact
Protection class: IP 65, IP 66 and IP 67 0 5 12,5 19
to EN 60529
Contact material: silver, gold-flashed
Switching system: snap action with double Offset roller lever J
break 1 NC contact
Contact type: change-over contact, 0 10 23 36
15 galvanically separated
contact bridges
111
28

26
10

Connection: screw terminals M 5


23 M25 Cable section: max. 4 mm2 1 NO contact
32 0 10 23 36
184 (incl. conductor ferrules)
Uimp: 6 kV
10

Ui: 500 V
149
127
114

Ithe: 25 A Offset roller lever X


Ie/Ue: 25 A / 400 VAC 1 NC contact
0 18 48 74
92
156
11 Utilisation category: AC-15
Max. fuse rating: 25 A gG D-fuse
• Ex certified Allowed horsepower: at 400 V
• Metal enclosure 3-phase 5.5 kW 1 NO contact
• 3 or 4 contact, snap action with double (squirrel-cage rotor n = 0 18 48 74
break 1500 rpm)
Contact break: max. 2 x 4 mm

Dust zone 21/22


• Roller levers J and X can be subsequently
fitted at plunger S Ambient temperature: – 20 °C … + 60 °C
• Actuator head can be repositioned in steps Mechanical life: 30000 operations
4 x 90° Switching frequency: max. 1000/h
• 2 cable entries M25 Actuating speed: max. 1 m/s,
• Protection class IP 65, IP 66 and IP 67 min. 0.01 m/s
at the plunger
Actuating angle: max.20°
Actuation from the side of the plunger should Weight: approx. 3.6 kg
be avoided, since this reduces the mechanical Cable cross-section min. Ø 14 mm
life of the position switch. Recommendation: of the cable glands: max. Ø 18 mm
use roller lever
L II 2D

Approvals

Ordering details Force-travel diagram Ordering details


EX-M➀ 064-➁Y-1276-2 EX-certified
200
screwed cable gland EX-KLE-M25x1.5
No. Option Description 160 EX-certified
120 screw plug EX-VS-M25x1.5
F[N]

➀ For the appropriate actuator: see page


72 80
➁ 03 3 NC contacts 40
12 1 NO/2 NC
21 2 NO/1 NC 0 4 8 12 16 19
30 3 NO contacts s[mm]
04 4 NC contacts
13 1 NO/3 NC
22 2 NO/2 NC
31 3 NO/1 NC
40 4 NO contacts

71
Position switches

System components Plunger S

23,3 ¤24,4 10

32
6

M25x1,5

EX-certified screwed cable gland

• Actuating speed 1 m/s with an actuating


angle of max. 20°
• Roller levers J and X can be subsequently
30 fitted at plunger S

Actuation from the side of the plunger should


10,5

be avoided, since this reduces the mechanical


M25 x 1,5 life of the position switch.
Recommendation: use roller lever

EX-certified screw plug


Offset roller lever J
9
a
Dust zone 21/22

36
89

63
27

31

• Actuating speed max. 0.5 m/s with an actua-


ting angle of a = 45º and b = 30º
• Plastic roller (metal roller on request)
• Actuator head can be repositioned in steps
4 x 90°
• Available with rubber roller, ordering suffix -1

Actuation from the right side of the plunger


should be avoided, since this reduces the
mechanical life of the position switch.

Offset roller lever X


6,5
Ordering details
EX-certified
Ø 25

screwed cable gland EX-KLE-M25x1.5


EX-certified
106

screw plug EX-VS-M25x1.5


120
27

31

• Actuating speed max. 0.5 m/s with an actua- Legend


ting angle of a = 45º and b = 30º a: Actuating angle from right of switch axis
• Plastic roller (metal roller on request) b: Actuating angle from left of switch axis
• Actuator head can be repositioned in steps
4 x 90°

Actuation from the right side of the plunger


should be avoided, since this reduces the
mechanical life of the position switch.

72
Position switches

EX-T. 064-… Technical data Contact variants


Equipment category: L II 2D Roller lever
Ex protection: Ex tD A21 IP65 T90°C X 1 NO contact
1 NC contacts
Standards: EN 60947-5-1, 90° 15° 0 15° 90°
EN 61241-0, EN 61241-1
Enclosure: Grey cast iron, galvani- 30° 30°
zed and painted
Protection class: IP 65, IP 66 and IP 67
to EN 60529 only NO contacts
90° 0 30° 90°
Contact material: silver, gold-flashed
Switching system: slow action with double 30°
break
Contact type: NC contact positive
break A only NC contacts
90° 90° 90° 15°0 90°
Connection: screw terminals M 5
149

100

max. 4 mm2
111

Cable section:
26

15°
10

(incl. conductor ferrules)


156
26 92 Uimp: 6 kV
Ui: 500 V
Ithe: 25 A
149
127
114

M25
Ie/Ue: 25 A / 400 VAC
212
8,5

11 Utilisation category: AC-15


8,5
10

Max. fuse rating: 16 A gG D-fuse


61

Allowed horsepower: at 400 V


3-phase 5.5 kW
• Ex certified (squirrel-cage rotor n =
• Metal enclosure 1500 rpm)
• 3 contact, slow action A Contact break: max. 2 x 4 mm
• Actuating direction, each time 90° right- Ambient temperature: – 20 °C … + 60 °C

Dust zone 21/22


hand side and left-hand side rotation
Mechanical life: 1 million operations
• 2 cable entries M25
Switching frequency: max. 1000/h
• Protection class IP 65, IP 66 and IP 67
Actuating speed: max. 3 m/s,
• Splined shaft and lever available with 10°
min. 0.05 m/s
toothing
Actuating angle: max.30°
Weight: approx. 3.5 kg
Cable cross-section min. Ø 14 mm
of the cable glands: max. Ø 18 mm

L II 2D

Approvals

Ordering details Force-travel diagram Ordering details


EX-T. 064-➀Y-➁-1276-2➂ see page 72
50
EX-certified
No. Option Description 40 screwed cable gland EX-KLE-M25x1.5
30 EX-certified
F[N]

➀ 03 3 NC contacts screw plug EX-VS-M25x1.5


12 1 NO/2 NC 20
21 2 NO/1 NC 10
30 3 NO contacts see page 76
01/02 1 NC to the left/2 NC to the right 90° 60° 30° 0° 30° 60° 90° Actuator selection (actuators must be orde-
02/01 2 NC to the left/1 NC to the right s[°] s[°] red separatedly)
10/20 1 NC to the left/2 NC to the right
20/10 2 NC to the left/1 NC to the right
➁ H with staggered contacts
R Latching 2 x 45°
➂ 1877 Toothed shaft

73
Position switches

EX-M. 064 R Technical data Contact variants


Equipment category: L II 2D Roller lever
Ex protection: Ex tD A21 IP65 T90°C X 1 NC contacts
0° 10° 25° 50°
Standards: EN 60947-5-1,
EN 61241-0, EN 61241-1
Enclosure: Grey cast iron, galvani-
zed and painted 1 NO contact
Protection class: IP 65, IP 66 and IP 67 to 0° 10° 25° 50°
EN 60529
Contact material: silver, gold-flashed
Switching system: snap action with double
break
Contact type: change-over contact,
50° galvanically separated
contact bridges
155

100
37

Connection: screw terminals M 5


111

26
10

Cable section: max. 4 mm2


34 156 M25 (incl. conductor ferrules)
26 92
Uimp: 6 kV
Ui: 500 V
149
127
114

Ithe: 25 A
212

Ie/Ue: 25 A / 400 VAC


11
Utilisation category: AC-15
10

61

Max. fuse rating: 25 A gG D-fuse


Allowed horsepower: bei 400 V
• Ex certified 3-phase 5.5 kW
• Metal enclosure (squirrel-cage rotor n =
• 3 or 4 contact, snap action with double 1500 rpm)
break Contact break: max. 2 x 4 mm
Dust zone 21, 22

• Actuating direction always 50° right-hand Ambient temperature: – 20 °C … + 60 °C


side rotation Mechanical life: 30000 operations
• 2 cable entries M25
Switching frequency: max. 1000/h
• Protection class IP 65, IP 66 and IP 67
Actuating speed: max. 3 m/s,
• Splined shaft and lever available with 10°
min. 0.05 m/s
toothing
Actuating angle: max.30°
Weight: approx. 3.7 kg
Cable cross-section min. Ø 14 mm
of the cable glands: max. Ø 18 mm

L II 2D

Approvals

Ordering details Force-travel diagram Ordering details


EX-M. 064-➀-Y-R-1276-2➁ see page 72
50
EX-certified
No. Option Description 40 screwed cable gland EX-KLE-M25x1.5
30 EX-certified
F[N]

➀ 12 1 NO/2 NC screw plug EX-VS-M25x1.5


21 2 NO/1 NC 20
30 3 NO contacts 10
22 2 NO/2 NC contacts see page 76
31 3 NO/1 NC 0° 10° 20° 30° 40° 50° Actuator selection (actuators must be orde-
40 4 NO contacts s[°] red separatedly)
➁ 1877 Toothed shaft

74
Position switches

EX-M. 064 L Technical data Contact variants


Equipment category: L II 2D Roller lever
Ex protection: Ex tD A21 IP65 T90°C X 1 NC contacts
55° 40° 25° 0°
Standards: EN 60947-5-1,
EN 61241-0, EN 61241-1
Enclosure: Grey cast iron, galvani-
zed and painted 1 NO contact
Protection class: IP 65, IP 66 and IP 67 to 55° 40° 25° 0°
EN 60529
Contact material: silver, gold-flashed
Switching system: snap action with double
break
Contact type: change-over contact,
55° galvanically separated
10 0

contact bridges
155
37
111

26

Connection: screw terminals M 5


10

34 Cable section: max. 4 mm2


156 M25
26 92 (incl. conductor ferrules)
Uimp: 6 kV
Ui: 500 V
149
127
114

Ithe: 25 A
212

11 Ie/Ue: 25 A / 400 VAC


10

61

Utilisation category: AC-15


Max. fuse rating: 25 A gG D-fuse
• Ex certified Allowed horsepower: at 400 V
• Metal enclosure 3-phase 5.5 kW
• 3 or 4 contact, snap action with double (squirrel-cage rotor n =
break 1500 rpm)

Dust zone 21, 22


• Actuating direction always 55° left-hand Contact break: max. 2 x 4 mm
side rotation Ambient temperature: – 20 °C … + 60 °C
• 2 cable entries M25 Mechanical life: 30000 operations
• Protection class IP 65, IP 66 and IP 67 Switching frequency: max. 1000/h
• Splined shaft and lever available with 10° Actuating speed: max. 3 m/s,
toothing min. 0.05 m/s
Actuating angle: max.30°
Weight: approx. 3.7 kg
Cable cross-section min. Ø 14 mm
of the cable glands: max. Ø 18 mm

L II 2D

Approvals

Ordering details Force-travel diagram Ordering details


EX-M. 064-➀Y-L-1276-2➁ see page 72
50
EX-certified
No. Option Description 40 screwed cable gland EX-KLE-M25x1.5
30 EX-certified
F[N]

➀ 03 3 NC contacts screw plug EX-VS-M25x1.5


12 1 NO/2 NC 20
21 2 NO/1 NC 10 see page 76
04 4 NC contacts Actuator selection (actuators must be orde-
13 1 NO/3 NC 55°50° 40° 20° 0° red separatedly)
22 2 NO/2 NC contacts s[°]
➁ 1877 Toothed shaft

75
Position switches

Roller lever L Roller lever V Fork lever C


54 36 45 60 15
36 8 16

145
12
11
20 25

200
9
55

70
14
12

14
14 20 14 21 20
28

12
• Actuating speed max. 3 m/s with an actua- • Actuating speed max. 3 m/s with an actua- • Continuous adjustment of lever position 360°
ting angle of a and b = 30º ting angle of a and b = 30º • Splined shaft and lever available with 10°
• Plastic roller • Plastic roller toothing
• Continuous adjustment of lever position 360° • Continuous adjustment of lever position 360°
• Splined shaft and lever available with 10° • Splined shaft and lever available with 10°
toothing toothing
• Available with metal roller • Available with metal roller
• Available with rubber roller, ordering suffix -1 • Available with rubber roller, ordering suffix -1

Roller lever A Pull lever Z Offset roller lever 4D


36 60 40
36 26,5 8

16
Dust zone 21, 22

9
8 14
100

90°
8
100
18

28

5,7
4

14

12 234 8
20 250 24 20
14
24

• Actuating speed max. 3 m/s with an actua- • Continuous adjustment of lever position 360° • Continuous adjustment of lever position 360°
ting angle of a and b = 30º • Splined shaft and lever available with 10° • Splined shaft and lever available with 10°
• Plastic roller toothing toothing
• Continuous adjustment of lever position 360°
• Splined shaft and lever available with 10°
toothing
• Available with metal roller
• Available with rubber roller, ordering suffix -1

Roller lever 2A Pull lever 2Z


36 60 190
82
8 40
40
22
120

9 121
16

8 Ø 14
5,7
20,5

Ø 14
7,2

18
32

12
14 20

• Actuating speed max. 3 m/s with an actua- • Continuous adjustment of lever position 360° Legend
ting angle of a and b = 30º • Splined shaft and lever available with 10° a: Actuating angle from right of switch axis
• Plastic roller toothing b: Actuating angle from left of switch axis
• Continuous adjustment of lever position 360°
• Splined shaft and lever available with 10°
toothing
• Available with metal roller
• Available with rubber roller, ordering suffix -1

76
Safety switch for hinged guards

The position switches with safety Content


function are suitable for hinged guards, EX-TV.S 335-3D 78
which need to be closed in order to
ensure the required operational safety.
Safety switch for hinged guards

EX-TV.S 335-3D Technical data Contact variants


Equipment category: L II 3D Classification:
Ex protection: Ex tD A22 IP67 T90°C X Standards: EN ISO 13849-1
Standards: EN 60947-5-1; EN 61241- B10d Opener (NC): 20,000,000
0 Service life: 20 years
EN 61241-1
BG-GS-ET-15 B10d d op x h op x 3600 s/h
MTTFd nop
Enclosure: light-alloy diecast, paint 0,1 x nop t cycle
finish
Actuator: stainless steel 1.4301
Max. impact energy: 4J Contact variants
Actuating speed: max. 1 m/s
Protection class: IP 67 to EN 60529 1 NO contact
65,3 Contact material: Silver 1 NC contacts
¤ 4,2 Contact types: Change-over contact
354° 3° 0 3° 354°
13-14
with double break type 21-22
7° 7°
9,5

Zb, 3 NC contacts with


2 NC contacts
¤ 8 / ¤ 10

galvanically separated
¤ 14

5 354° 3° 0 3° 354°
contact bridges
107

13 11-12
Switching system: A EN 60947-5-1, slow 21-22
60

7° 7°
¤ 5,3

action, positive break


7,3

NC contact 1 NO contact
30 38 Connection: screw terminals 2 NC contacts
M20 40,5
Cable section: max. 2.5 mm2
min. 0.75 mm2
• Metal enclosure
(incl. conductor ferrules)
• Good resistance to oil and petroleum spirit
Cable entry: M20
• The actuator can be turned by 4 x 90° using 3 NC contacts
Uimp: 6 kV
Torx T 20 screwdriver with pin
Ui: 500 V
Dust zone 21, 22

• Actuator shaft can be turned 360°


Ithe: 10 A
• 1 Cable entry M20
Utilisation category: AC-15; DC-13
• Shaft bore Ø 8 and 10 mm
Ie/Ue: 4 A / 230 VAC
4 A / 24 VDC
Max. fuse rating: 6 A gG D-fuse
Positive break travel: 10.7 mm
Positive break force: each NC contact 5 N
Ambient temperature: – 20 °C … + 60 °C
Mechanical life: > 1 million operations
Switching frequency: max. 1000/h
Shaft bore: Ø 8 mm / 10 mm
Positive break angle: 7°
Positive break tor- 0.6 Nm
que:
B10d value to EN ISO 20 million
13849-1:
Cable cross-section min. Ø 7 mm
of the cable glands: max. Ø 12 mm
Approvals
L II 2D

Ordering details Note


Ex-TV➀S 335-➁Z-➂ Closed guard device = 0° in contact switch
No. Option Description travel diagrams.
The switch is in resting position.
➀ 8 Shaft bore Ø 8 mm
10 Shaft bore Ø 10 mm • Adjustment tool: locking screw to fix, shaft
➁ 02 2 NC contacts pre-drilled to pin
03 3 NC contacts • Universal joint available to compensate for
11 1NO/1NC contact axial displacement only for Ø 10 mm
12 1NO/2NC contacts
➂ Cable entry M20

78
Safety switch for hinged guards

System components System components

¤24,4

23,3
6
M20x1,5

Fixed hinge F EX-certified screwed cable gland

Adjustable hinge L

92 (min. 86,7)
80 (min. 74,7)
60 (min. 54,7)

Dust zone 21, 22


ø16
ø10
25,7
12,7

(max.45°)

Universal joint K1

97 (min. 91,7)
21 60 (min. 54,7)
¤10
25,7
12,7

¤16
¤10
(max.45°)

Universal joint K2

Ordering details Ordering details


Fixed hinge F 1138414 EX-certified
Adjustable hinge L 1138413 screwed cable gland EX-KLE-M20x1.5

Universal joint K1 1138412


(in combination with hinge F or L) only for
TV8S 521
Universal joint K2 1147448
for ES 13 SB, ES 95 SB-10mm, TV 10S 335
and TV10S 355

79
Ordering details

Detailed technical information at:


www.schmersal.com
Belt alignment switch / Slack-wire switch

Belt alignment switches and slack- Content


wire switches are suitable for use on EX-T/M 441-... 82
material handling equipment. The belt EX-T/M 250-... 83
alignment switch is actuated, when
the conveyor belt becomes misali-
gned. Depending on the plant set-
up, this signal can be used to switch
off the machinery or plant either to
provide an automatic correction of
the belt alignment.
Belt alignment switch / Slack-wire switch

EX-T/M 441-... Technical data Contact variants


Equipment category: L II 2D 1 NO contact
Ex protection: Ex tD A21 IP65 T90°C X 1 NC contacts
Standards: EN 60947-5-1; EN
61241-0, EN 61241-1 Snap action
60° 36° 0° 36° 60°
Enclosure: Grey cast iron, galvani-
zed and painted
Actuating speed:
Protection class: IP 65, IP 66 and IP 67 to 13° 13°
EN 60529
Slow action
Contact material: silver, gold-flashed 60° 36° 0° 36° 60°
Switching system: Snap- and slow action
with double break 18° 18°
86 ø 25 Contact types: Slow action: positive
break NC contact A;
50

60° 60° double break of 2 sepa-


129

28 71 rated contact bridges


ø 14

Connection: screw terminals M 4


33

8,5
Cable section: max. 2.5 mm2
(incl. conductor ferrules)
M20
34

99
9

Uimp: snap action: 4 kV;


76

slow action: 6 kV
75 26 Ui: slow action: 250 V;
106 63
snap action: 400 V
• Ex certified Ithe: 16 A
• Metal enclosure Ie/Ue: Snap action:
• Slow action, change-over contact with doub- 4 A / 230 V;
le break Slow action:
4 A / 400 V
Dust zone 21, 22

• Snap action, change-over contact with doub-


le break Utilisation category: AC-15
• 2 cable entries M20 Max. fuse rating: 16 A gG D-fuse
• Belt alignment lever available with different Contact break: Snap action:
roller lengths max. 2 × 2.5 mm
• Protection class IP 65, IP 66 and IP 67 Slow action:
• Suitable for heavy duty max. 2 x 6.0 mm
Switchover time: Snap action: 35 ms
Bounce duration: Snap action: 5 ms
Ambient temperature: – 20 °C … + 60 °C
Mechanical life: 10 million operations
Switching frequency: max. 3000/h
Cable cross-section min. Ø 7 mm
of the cable glands: max. Ø 12 mm
L II 2D

Approvals

Ordering details
EX-➀441-11Y-➁-➂-1276-2
No. Option Description

➀ M. Snap action
T. Slow action
➁ UE Slow action
with overlapping contacts
➂ Actuator selection, see page 86

82
Belt alignment switch / Slack-wire switch

EX-T/M 250-... Technical data Contact variants


Equipment category: L II 2D 1 NO contact
Ex protection: Ex tD A21 IP67 T90°C X 1 NC contacts
Standards: EN 60947-5-1; EN
61241-0, EN 61241-1 Snap action
Enclosure: Grey cast iron, galvani-
90° 28° 0° 28° 90°
zed and painted
Actuating speed:
Protection class: IP 65, IP 66 and IP 67 to 13° 13°
EN 60529
Contact material: silver, gold-flashed Slow action
90° 20° 0° 20° 90°
Contact types: snap action, change-
over contact, slow ac- 10° 10°
146 tion positive break NC
5

122 ø 25
contact A double break
with 2 separate contact 2 NO contact
50

90° 90°
125 bridges 2 NC contacts
129

8,5 12
Switching system: Snap- and slow action
Snap action
21 Connection: screw terminals M 4 90° 28° 0° 28° 90°
max. 2.5 mm2
12

25 Cable section:
180

M25
139

134

32

(incl. conductor ferrules)


Uimp: 6 kV
103 36
70 Ui: 500 V
Ithe: 16 A
• Ex certified Ie/Ue: 4 A / 400 VAC 13° 13°
• Metal enclosure Utilisation category: AC-15 Slow action
• Slow action, change-over contact with doub- Max. fuse rating: 16 A gG D-fuse 90° 20° 0° 20° 90°
le break Contact break: Snap action:
max. 2 × 2.5 mm

Dust zone 21, 22


• Snap action, change-over contact with doub-
le break Slow action: 10° 10°
• 2 cable entries M25 max. 2 x 2 mm
• Belt alignment lever available with different Switchover time: 35 ms
roller lengths Bounce duration: 5 ms
• Protection class IP 65, IP 66 and IP 67 Ambient temperature: – 20 °C … + 60 °C
• Suitable for heavy duty Mechanical life: 10 million operations
Switching frequency: max. 3000/h
Cable cross-section min. Ø 14 mm
of the cable glands: max. Ø 18 mm

L II 2D

Approvals

Ordering details
EX-➀250-➁Z-➂-1276-2
No. Option Description

➀ M. Snap action
T. Slow action
➁ 11 1 NO/1 NC contact
22 2 NO/2 NC contacts
➂ Actuator selection, see page 86

83
Belt alignment switch / Slack-wire switch

System components System components

5
ø 25
¤24,4

50
129

23,3
6
21 M20x1,5

Belt alignment lever 243 EX-certified screwed cable gland M20

ø 32
¤24,4
65

23,3
142

M25x1,5
14 21

Belt alignment lever 966 EX-certified screwed cable gland M25

ø 32
100

3,5
Dust zone 21, 22

¤24,4
177

M20x1,5

14 21
Belt alignment lever 1224 EX-certified screw plug M20

50 30
5
133,

10,5
33
56

M25 x 1,5

Slack-wire lever type 14 EX-certified screw plug M25

Ordering details Ordering details


Belt alignment lever EX-certified
243 Ordering suffix -243 screwed cable gland EX-KLE-M20x1.5
966 Ordering suffix -966 EX-certified
1224 Ordering suffix screwed cable gland EX-KLE-M25x1.5
-1224 EX-certified
Slack-wire lever (only Ordering suffix - screw plug EX-VS-M20x1.5
in combination with Type 14 EX-certified
EX-T/M 441) type 14 screw plug EX-VS-M25x1.5

84
Pull-wire emergency-stop switches

Pull-wire emergency stop switches are Content


mounted on machines and sections Ex-ZQ 900-3D 86
of plants which cannot be protected EX-T3Z 068-... 88
by guards. In contrast to mushroom
head emergency stop push buttons, on
pull-wire switches the emergency stop
command can be initiated from any
point on the wire.
Pull-wire emergency-stop switches

Ex-ZQ 900-3D Technical data Contact variants


Equipment category: L II 3D 1 NO/1 NC contact
Ex protection: Ex tD A22 IP67 T100°C
Standards: IEC/EN 60947-5-1; 21 22
IEC/EN 60947-5-5; 13 14
EN 61241-0 EN 61241-1; 2 NC contacts
EN ISO 13850
Enclosure: zinc die-cast, enamel
21 22
finish 11 12
Cover: Steel
1 NO/3 NC contacts
Max. impact energy: 7J
Protection class: IP 67 to IEC/EN 60529 21 22 21 22
48 Contact material: Silver
40 27 Contact types: 1 NC / 1 NO or 2 NC / 2 13 14 11 12
NO or 3 NC / 1 NO or 2
NC or 4 NC
S1 S2
Ø19

Switching system: A IEC 60947-5-1 snap 2 NO/2 NC contacts


12

Ø6.5

action, NC contacts with


221-237

positive break 21 22 21 22
10

Connection: Screw terminals


133.4

Cable section: max. 2.5 mm2 13 14 13 14


71.3
Ø32.7

(incl. conductor ferrules) S1 S2


71.5 57 Cable entry: 3x M20
M20x1,5 72
Uimp: 6 kV 4 NC contacts

• to EN ISO 13850 / IEC 60947-5-5 Ui: 500 V


21 22 21 22
• Metal enclosure Ithe: 4A
• 4 contacts Utilisation category: AC-15, DC-13
11 12 11 12
• position indication Ie/Ue: 4 A / 230 VAC;
• Robust design 1 A / 24 VDC
S1 S2
• Large wiring compartment Max. fuse rating: 6 A gG D-fuse to IEC/EN
• 3 cable entries M20 60269-1
• One tension force for wire lengths from 5 Ambient temperature: – 20 °C … + 55 ºC
to 50 m Mechanical life: > 1 million operations
• Wire up to 50 m long Max. wire length: 50 m
• Reset pushbutton (Please observe the ambient temperature
• Twisting of towing eye not possible range and the wire supports)
• External watertight collar Features: wire pull and breakage
• Wire pull and breakage detection detection
• Stainless Cable cross-section min. Ø 7 mm
• Including Ex-certified screwed cable gland of the cable glands: max. Ø 12 mm
• Including Ex-certified screw plug
L II 2D
Classification:
Standards: EN ISO 13849-1
B10d Opener (NC): 100.000
Service life: 20 years

Approvals B10d d op x h op x 3600 s/h


MTTFd nop
0,1 x nop t cycle

Ordering details Note Ordering details


EX-ZQ 900-➀-3D Recommended cable lengths for pull-wire EX-certified
Emergency-Stop switches in relation to the screwed cable gland EX-KLE-M20x1.5
No. Option Description EX-certified
range of ambient temperature.
➀ 11 1 NO/1 NC contact At 5 m distance intermediate wire supports are screw plug EX-VS-M20x1.5
13 1 NO/3 NC contacts required, see accessories (not represented)
22 2 NO/2 NC contacts
-10 0 10 20 30 40 50 60 70 80 T[°C]
02 2 NC contacts
04 4 NC contacts 10
20
30
40
50
l [m]

86
Pull-wire emergency-stop switches

Mode of operation Wire pull and breakage detection

Not actuated
1
Wire pull detection

0
Wire breakage detection F
0

Mounting instructions One-side operation

1 = Wire rope B max. 50 m


2 = eyebolt 3-5 m
3 = nut C A
4 = Wire clamp
5 = tensioner
6 = wire thimble
7 = shackle 0,1 m
8 = wire tensioner
64 2 3 6 5 6 1 462 3
A = position indication
B = emergency-stop button

B max. 50 m
3-5 m
C A

0,1 m
8 2 3 1 8 723

Mounting instructions Thimble deformation

Note:
As the thimbles are subject to deformation in
case of wire pull, the wire should be pulled
several times after fitting.
After that, the wire must be re-tensioned using
the eyebolt or the tensioner.

87
Pull-wire emergency-stop switches

EX-T3Z 068-... Technical data Technical data


Equipment category: L II 2D Classification:
Ex protection: Ex tD A21 IP65 T90°C X Standards: EN ISO 13849-1
Standards: EN 60947-5-1; B10d Opener (NC): 100,000
EN 60947-5-5; Service life: 20 years
EN ISO 13850;
EN 61241-0, EN 61241-1 B10d nop d op x h op x 3600 s/h
MTTFd
Enclosure: Grey cast iron, painted 0,1 x nop t cycle
Cover: Grey cast iron, painted
Protection class: IP 65 and IP 66 to EN
60529
Contact variants
Contact material: silver, gold-flashed
Contact types: Change-over contact 1 NO contact
with double break, max. 1 NC contacts
178 3 NO and 3 NC contacts 38° 32° 0 32° 38°
13-14
40,5

145 21-22
14 113 Switching system: A IEC 60947-5-1 snap
action, NC contacts with
positive break 2 NO contact
Connection: Screw terminals 2 NC contacts
124,5
40

Cable section: max. 1.5 mm2, 38° 32° 0 32° 38°


103

S1
M20 13-14
min. 0.75 mm2 21-22
47

solid and stranded wire


S2
162 64,5 13-14
10

33

182 with conductor ferrules 21-22

Cable entry: 2 x M 20 3 NO contact


Uimp: 4 kV 3 NC contacts
• Ex certified Ui: 250 VAC
38° 32° 0 32° 38° S1

13-14
• to EN ISO 13850 / EN 60947-5-5 Ithe: 10 A 21-22
• Metal enclosure
S2

Utilisation category: AC-15, DC-13 13-14


• Up to 6 contacts 21-22
Ie/Ue: 2.5 A / 230 VAC
Dust zone 21, 22

S3

• Robust design 6 A / 24 VDC 13-14


21-22
• 2 cable entries M20 Max. fuse rating: 6 A gG D-fuse
• Low actuating force Positive break torque: 1.8 Nm
• Wire up to 2 x 50 m long Angle for positive 32°
• Reset by pull ring break travel:
Positive break force: 50 N
Actuating force: max. 50 N, (30 N in wire
direction)
Ambient temperature: – 20 °C … + 60 °C
Mechanical life: 50000 operations
Max. wire length: 2 x 50 m
Features: wire pull and breakage
detection
Cable cross-section min. Ø 7 mm
of the cable glands: max. Ø 12 mm

L II 2D

Approvals

Ordering details Note Ordering details


EX-T3Z 068-➀YR-1637 At 3 m distance intermediate wire supports are EX-certified
required, see accessories screwed cable gland EX-KLE-M20x1.5
No. Option Description EX-certified
➀ 11 1NO/1NC contact screw plug EX-VS-M20x1.5
22 2NO/2NC contacts
33 3NO/3NC contacts

88
Pull-wire emergency-stop switches

System components System components System components

Eyebolt Pulley Tension spring

Wire clamp Tensioner S 900 wire tensioner

Dust zone 21, 22


Duplex wire clamp Wire rope Shackle

Wire thimble Wire unit complete

Ordering details Ordering details Ordering details


Eyebolt Pulley (stainless steel) 1192433 Tension spring 1186696
BM 10 x 40 1084928 Tensioner M6 1087930 S 900 wire tensioner 1186704
BM 8 x 70 (stainless steel) 1192471 Wire rope per m on request Shackle (stainless steel) 1186490
Wire clamp 3 mm (stainless 1203477 Wire unit complete on request
steel)
Duplex wire clamp 3 mm (stain- 1190917
less steel)
Wire thimble 4 mm (stainless 1203475
steel)
Egg-shaped wire clamp (without 1077072
Images)

89
Ordering details

Detailed technical information at:


www.schmersal.com
Safety sensors

The use of magnetic safety sensors Content


is of particular advantage, in cases EX-BNS 250-…-3G/D 92
where extremely dirty conditions can EX-BNS 33-…-3G/D 94
occur. This is provided by the simpli- EX-BNS 120-…-3G/D 96
city of cleaning of the devices. EX-BNS 180-…-3G/D 98
Another advantage is the possibility EX-BNS 303-…-3G/D 100
of concealed mounting behind non- EX-CSS 180-…-3G/D 102
magnetic materials. Working surfaces
and storage areas can be designed
without dust-collecting edges or
other functional cut-outs and struc-
tures.
In applications, where a precise
approach is not possible and larger
tolerances are required, the magnetic
safety sensors of the BNS series can
also be used.
Safety sensors

EX-BNS 250-…-3G/D Technical data Contact variants


Equipment category: L II 3GD 1 NO / 1 NC contacts
Explosion protection: BK 13 14 BU
EX-BNS 250: Ex nC IIC T6 X WH 21 22 BN
Ex tD A22 IP67 T80°C X
EX-BPS 250: c 80°C 1 NO / 2 NC contacts
Standards: EN 60947-5-3, EN 61241-0,
EN 61241-1, EN 60079-0, BK 22 14 BU
WH 32 C BN
EN 60079-15, BG-GS-ET-14
Design: rectangular
Enclosure: glass-fibre reinforced thermoplastic 1 NO / 2 NC
Max. impact energy: 1J (Ordering suffix -2187 without LED)
GY 13 14 PK
Protection class: IP 67 to EN 60529 GN 21 22 YE
Connection: Boflex cable WH 31 32 BN
Cable section: 4 x 0.25 mm2
33 13 Ordering suffix -2187:
22 8,7 6 x 0.25 mm2
Operating principle: magnetic
Actuating magnet: EX-BPS 250, coded
19
25

Sao: 4 mm
Sar: 14 mm
¤ 4,5

Switching condition indication: LED only with


1000

ordering suffix G
Max. switching voltage
without LED: 24 VDC
with LED: 24 VDC
Max. switching current
• Ex certified
without LED: 100 mA
Gas zone 2 / Dust zone 22

• Thermoplastic enclosure
with LED: 10 mA
• with coding Max. switching capacity
• Smallest design without LED: 1W
• long life, no mechanical wear with LED: 240 mW
• Protection class IP 67 Ambient temperature: – 25 °C … + 70 ºC
• Actuation only possible with EX-BPS 250 Storage and transport
• Intensitive to transverse misalignment temperature: – 25 °C … + 70 ºC
• Concealed mounting possible Max. switching frequency: 5 Hz
• Intensitive to soiling Resistance to shock: 30 g / 11 ms
Resistance to vibration: 10 ... 55Hz,
Amplitude 1 mm
Classification:
Standards: EN ISO 13849-1
B10d NC/NO contact: 25.000.000
at 20% contact load
Service life: 20 years
B10d nop d op x h op x 3600 s/h
MTTFd
0,1 x nop t cycle

Approvals

Ordering details Note Note


EX-BNS 250-➀z➁-➂-3G/D Contact symbols shown for the closed conditi-
on of the guard device.
N° Option Description
3,5
3,5

➀ 11 1 NO / 1 NC contacts The contact configuration for versions with or


0
without LED is identical.
3
2,5

12 1 NO / 2 NC contacts 1
1,5
2
without LED 2
➁ 2
3 4
3
The LED is illuminated when the guard door is
G with LED
open.
➂ 2187 Individual contact outlet
(only with 1 NO / 2 NC)
Enabling zone

The actuators for the magnetic safety sensors


must be ordered separately.

92
Safety sensors

System components

33 13
22 8,7

ø 4,5
19
25

Actuating magnet EX-BPS 250

33 13
22 8,7
ø 4,5
19
25

Spacer BNS 250

Gas zone 2 / Dust zone 22


Ordering details
Actuating magnet EX-BPS 250
Spacer BNS 250

93
Safety sensors

EX-BNS 33-…-3G/D Technical data Contact variants


Equipment category: L II 3GD 1 NO / 1 NC contacts
Explosion protection: BK 13 14 BU
EX-BNS 33: Ex nC IIC T6 X WH 21 22 BN
Ex tD A22 IP67 T80°C X 1 NO / 2 NC contacts
EX-BPS 33: c 80°C BK 22 14 BU
Standards: EN 60947-5-3, EN 61241-0, WH 32 C BN
EN 61241-1, EN 60079-0,
1 NO / 2 NC (Ordering suffix -2187)
EN 60079-15, BG-GS-ET-14
GY 13 14 PK
Design: rectangular GN 21 22 YE
Enclosure: glass-fibre reinforced thermoplastic WH 31 32 BN

Max. impact energy: 1J


Protection class: IP 67 to EN 60529 2 NC (Ordering suffix -2187)
Connection: Boflex cable BK 11 12 BU
WH 21 22 BN
Cable section: 4 x 0.25 mm2
88 Ordering suffix ..-12-2187: 6 x 0.25 mm2
78 1000 Operating principle: magnetic
4,5
Actuating magnet: EX-BPS 33, coded
7
3,5

Sao: 5 mm
18,5

Sar: 15 mm
25

Switching condition indication: LED only with


¤5 LED ordering suffix G
6,5

7,5

Max. switching voltage


without LED: 100 VAC/DC
with LED: 24 VDC
Max. switching current
without LED: max. 400 mA
• Ex certified
Ordering suffix -2187: 250 mA
Gas zone 2 / Dust zone 22

• Thermoplastic enclosure
with LED: 10 mA
• with coding Max. switching capacity
• long life, no mechanical wear without LED: 10 W
• Protection class IP 67 Ordering suffix ...-2187: 3W
• Actuation only possible with EX-BPS 33 with LED: 240 mW
• Intensitive to transverse misalignment Ambient temperature: – 25 °C … + 70 ºC
• Concealed mounting possible Storage and transport
• Intensitive to soiling temperature: – 25 °C … + 70 ºC
Repeat accuracy R: ≤ 0.1 x sao
Max. switching frequency: ca. 5 Hz
Resistance to shock: 30 g / 11 ms
Resistance to vibration: 10 ... 55Hz,
Amplitude 1 mm
Classification:
Standards: EN ISO 13849-1
B10d NC/NO contact: 25.000.000
at 20% contact load
Service life: 20 years
B10d nop d op x h op x 3600 s/h
MTTFd
0,1 x nop t cycle

Approvals

Ordering details Note Note


EX-BNS 33-➀z➁-➂-3G/D Contact symbols shown for the closed conditi-
on of the guard device.
N° Option Description
6
5,5

➀ 11 1 NO / 1 NC contacts The contact configuration for versions with or


5

0 without LED is identical.


12 1 NO / 2 NC contacts
4

1
6
2

2
02 2 NC contacts 5,5 3
without LED 5 4
➁ 3 4
5
G with LED
➂ 2187 Individual contact outlet
(not possible for 1 NO/1 NC)
Enabling zone

The actuators for the magnetic safety sensors


must be ordered separately.

94
Safety sensors

System components
88
78
4,5

ø5
3,5
25
7

18,5
3
Actuating magnet EX-BPS 33 13
8,5

13

ø5
10
3,5
7

25
18,5

78
88

Spacer BN 31/BNS 33

Gas zone 2 / Dust zone 22


Ordering details
Actuating magnet EX-BPS 33
Spacer BN 31/BNS 33

95
Safety sensors

EX-BNS 120-…-3G/D Technical data Contact variants


Equipment category: L II 3GD 1 NO / 1 NC contacts
Ex protection: Ex nC IIC T6 X BK 13 14 BU
WH 21 22 BN
Ex tD A22 IP67 T80°C X
Standards: EN 60947-5-3, EN 61241-0, 1 NO / 2 NC contacts
BK 22 14 BU
EN 61241-1, EN 60079-0, WH 32 C BN
EN 60079-15, BG-GS-ET-14 2 NC contacts
Design: cylindrical BK 11 12 BU
WH 21 22 BN
Enclosure: glass-fibre reinforced thermoplastic
tightening torque A/F 17 max. 90 Ncm
Max. impact energy: 1J
Protection class: IP 67 to EN 60529
Connection: Boflex cable
Cable section: 4 x 0.25 mm2
Operating principle: magnetic
32,5 Actuating magnet: BP 6, BP 8, BP 10,
BP 15 SS, not coded
4 17 Sao: 10 mm (BP 6 / BP 8)
20 mm (BP 10 / BP 15 SS)
Sar: 22 mm (BP 6 / BP 8)
M 12x1

32 mm (BP 10 / BP 15 SS)
Switching condition indication: –
38,5 1000
Switching voltage max. without LED: 100 VAC/
DC
Switching current max. without LED: 250 mA
Switching capacity max. without LED: 02z: 3 W
• Ex certified -11z, -12z: 5 W
Gas zone 2 / Dust zone 22

• Thermoplastic enclosure Ambient temperature: – 25 °C … + 70 ºC


• long life, no mechanical wear Storage and transport
• Protection class IP 67 temperature: – 25 °C … + 70 ºC
• Intensitive to transverse misalignment Max. switching frequency: 5 Hz
• Intensitive to soiling Resistance to shock: 30 g / 11 ms
• Particularly large switching distance Resistance to vibration: 10 ... 55Hz,
• Suitable for food processing industry Amplitude 1 mm
Classification:
Standards: EN ISO 13849-1
B10d NC/NO contact: 25.000.000
at 20% contact load
Service life: 20 years
B10d nop d op x h op x 3600 s/h
MTTFd
0,1 x nop t cycle

Approvals

Ordering details Note Note


EX-BNS 120-➀z-3G/D Contact symbols shown for the closed conditi-
10 on of the guard device.
N° Option Description 11,5
10
➀ 11 1 NO / 1 NC contacts The safety sensor is to be installed in such a
5,5
0 way that operation with a magnet is not pos-
12 1 NO / 2 NC contacts BP 10 0 5 sible (covered installation in accordance with
02 2 NC contacts 10
EN 1088).
15
20

Enabling zone

The actuators for the magnetic safety sensors


must be ordered separately.

96
Safety sensors

System components

1,8

ø 3,3
90°

ø 15
S N

BP 6
ø 3,3
ø 11,8
90°

S N

7,7

BP 8

Gas zone 2 / Dust zone 22


ø 18,5
ø 4,3

90°

S N
ø8

10

BP 10

ø 30
ø 23,5
S
14
10

N M4
BP 15 SS

Ordering details
Actuating magnets:
unenclosed BP 6
unenclosed BP 8
unenclosed BP 10
stainless steel BP 15 SS

97
Safety sensors

EX-BNS 180-…-3G/D Technical data Contact variants


Equipment category: L II 3GD 1 NO / 2 NC contacts
Ex protection: Ex nC IIC T6 X GY 13 14 PK
GN 21 22 YE
Ex tD A22 IP67 T80°C X WH 31 32 BN
Standards: EN 60947-5-3, EN 61241-0,
EN 61241-1, EN 60079-0,
EN 60079-15, BG-GS-ET-14
Design: cylindrical
Enclosure: glass-fibre reinforced thermoplastic
tightening torque A/F 24 max. 500 Ncm
Max. impact energy: 1J
Protection class: IP 67 to EN 60529
Connection: Boflex cable
Cable section: 6 x 0.25 mm2
Operating principle: magnetic
25,6
Actuating magnet: BP 6, BP 8, BP 10,
4 24 BP 15 SS, not coded
Sao: 8 mm (BP 6 / BP 8)
18 mm (BP 10 / BP 15 SS)
Sar: 20 mm (BP 6 / BP 8)
M 18x1

28 mm (BP 10 / BP 15 SS)
Switching voltage max.
without LED: 120 VAC/DC
36 1000
Switching current: max. 250 mA
Switching capacity: max. 5 W
Ambient temperature: – 25 °C … + 70 ºC
• Ex certified Storage and transport
Gas zone 2 / Dust zone 22

• Thermoplastic enclosure temperature: – 25 °C … + 70 ºC


• long life, no mechanical wear Max. switching frequency: 5 Hz
• Protection class IP 67 Resistance to shock: 30 g / 11 ms
• Intensitive to transverse misalignment Resistance to vibration: 10 ... 55Hz,
• Intensitive to soiling Amplitude 1 mm
• Particularly large switching distance Classification:
• Suitable for food processing industry Standards: EN ISO 13849-1
B10d NC/NO contact: 25.000.000
at 20% contact load
Service life: 20 years
B10d nop d op x h op x 3600 s/h
MTTFd
0,1 x nop t cycle

Approvals

Ordering details Note Note


EX-BNS 180-12z-2187-2-3G/D Contact symbols shown for the closed conditi-
10 on of the guard device.
11,5
10 The safety sensor is to be installed in such a
7,5 0 way that operation with a magnet is not pos-
BP 10
2 5 sible (covered installation in accordance with
10 EN 1088).
15
18

Enabling zone

The actuators for the magnetic safety sensors


must be ordered separately.

98
Safety sensors

System components

1,8

ø 3,3
90°

ø 15
S N

BP 6
ø 3,3
ø 11,8
90°

S N

7,7

BP 8

Gas zone 2 / Dust zone 22


ø 18,5
ø 4,3

90°

S N
ø8

10

BP 10

ø 30
ø 23,5
S
14
10

N M4
BP 15 SS

Ordering details
Actuating magnets:
unenclosed BP 6
unenclosed BP 8
unenclosed BP 10
stainless steel BP 15 SS

99
Safety sensors

EX-BNS 303-…-3G/D Technical data Contact variants


Equipment category: L II 3GD 1 NO contacts
Ex protection: Ex nC IIC T6 X 2 NC contacts
Ex tD A22 IP67 T80°C X GY 13 14 PK
Standards: EN 60947-5-3, EN 61241-0, GN 21 22 YE
EN 61241-1, EN 60079-0, WH 31 32 BN
EN 60079-15, BG-GS-ET-14
1 NO contacts
Design: cylindrical
2 NC contacts with LED
Enclosure: glass-fibre reinforced thermoplastic,
tightening force A/F 36 mm max. 300 Ncm GY 13 14 PK
GN 21 22 YE
Max. impact energy: 1J WH 31 32 BN
Protection class: IP 67 to EN 60529
Connection: Boflex cable
Cable section: 6 x 0.25 mm2
Operating principle: magnetic
6 36 Actuating magnet: BPS 300, BPS 303,
BPS 303 SS, coded
Sao: 5 mm
Sar: 15 mm
M 30 x 1,5

Switching condition indication: LED only with


ordering suffix G
Max. switching voltage
without LED: max. 100 VAC/DC
44 1000
with LED: max. 24 VDC
Max. switching current
without LED: max. 400 mA
• Ex certified
with LED: 10 mA
Gas zone 2 / Dust zone 22

• Thermoplastic enclosure
Max. switching capacity
• with coding
without LED: 10 W
• long life, no mechanical wear
with LED: 240 mW
• Protection class IP 67
Ambient temperature: – 25 °C … + 70 ºC
• Intensitive to transverse misalignment
Storage and transport
• Intensitive to soiling
temperature: – 25 °C … + 70 ºC
• Suitable for food processing industry
Max. switching frequency: 5 Hz
• LED version available
Resistance to shock: 30 g / 11 ms
Resistance to vibration: 10 ... 55Hz,
Amplitude 1 mm
Classification:
Standards: EN ISO 13849-1
B10d NC/NO contact: 25.000.000
at 20% contact load
Service life: 20 years
B10d nop d op x h op x 3600 s/h
MTTFd
0,1 x nop t cycle

Approvals

Ordering details Note Note


EX-BNS 303-12z➀-2187-3G/D Contact symbols shown for the closed conditi-
on of the guard device.
N° Option Description
10

➀ without LED The contact configuration for versions with or


9
7

G with LED without LED is identical.


5

0
3

4 1
3,5 2
2 3 The LED is illuminated when the guard door is
4
0,5 1 5 open.

Enabling zone

The actuators for the magnetic safety sensors


must be ordered separately.

100
Safety sensors

System components

ø2
ø 4,5

14
90°

15 30

BPS 300

2
Ø2
14
ø 30

ø 37

15

BPS 303

Gas zone 2 / Dust zone 22


2
1,5
13,8
ø 30

ø 37

15 M4

BPS 303 SS

Ordering details
Actuating magnet:
with plastic enclosure BPS 300
with plastic enclosure for
food-processing industry BPS 303
Stainless steel for
food-processing industry BPS 303 SS

101
Safety sensors

EX-CSS 180-…-3G/D Technical data System components


Equipment category: L II 3GD
Ex protection: Ex nA IIC T6 X

Ø 18
Ex tD A22 IP67 T70°C X

24,4
15,2
Standards: EN 60947-5-3, EN 954-1,

Ø 5,6
IEC 61508, EN 61241-0, EN 61241-1,
EN 60079-0, EN 60079-15
Design: cylindrical

15
25
Enclosure: glass-fibre reinforced thermoplastic

Ø 5,1
Max. impact energy: 1J
Protection class: IP 65 and IP 67 33,5
46
Termination: Cable
CST -180-1 actuator
Cable section: 7 x 0.25 mm2
Cable length: max. 200 m
Operating principle: inductive M18 x 1
92
Actuator: CST-180-1, CST-180-2
4 24 Category: 4 to EN 954-1
Classification: up to PDF-M to IEC 60947-5-3
LED SIL classification: suitable for SIL 3 applications
M 18x1

to IEC 61508, PFH < 6.1 x 10-9


Rated switching distance Sn: 8 mm

25
1 54 Sao: 7 mm
Sar: 10 mm ¤16,6
Hysteresis: ≤ 0,7 mm
Repeat accuracy R: ≤ 0.2 mm CST -180-2 actuator
Response time: < 30 ms
• Ex certified
Duration of risk: ≤ 30 ms
Gas zone 2 / Dust zone 22

• Thermoplastic enclosure
Ue: 24 VDC – 15 % / + 10 %
• Category 4 to EN 954-1
Ie: 1.0 A

Ø 18

30
• Classification PDF-M to EN 60947-5-3
Io: 0.05 A
• Fit for SIL 3 applications to IEC 61508, PFH
Leakage current Ir: ≤ 0.5 mA
value < 6.1 x 10-9
M5
Protection class: II

8
• Electronic contact-free, coded system
Overvoltage category: III

15
• Large switching distance
Degree of pollution: 3 17
• Misaligned actuation possible 33
Uimp: 0.8 kV
• High repeat accuracy of the switching points 46
Ui: 32 VAC/DC
• Self-monitored series-wiring of max. 16 sen-
Safety outputs: short-circuit proof, p-type H 18 clamp
sors
Output current: max. 0,5 A each output
• Max. length of the sensor chain 200 m
Ud: max. 0.5 V
• Comfortable diagnostics through sensor LED
Ie/Ue: 0.5 A / 24 VDC
and electronic signalling output
Signalling output: short-circuit proof, p-type
• Early warning when operating near the limit of
Ie/Ue: 0.05 A / 24 VDC
the sensor's hysteris range
Utilisation category: AC-12, DC-13
• 2 short-circuit proof PNP safety outputs
Ambient temperature: – 20 °C … + 40 ºC
(24 VDC per 500 mA)
Storage and transport
temperature: – 25 °C … + 85 ºC
Switching frequency f: ca. 3 Hz
Resistance to shock: 30 g / 11 ms
Resistance to vibration: 10 ... 55Hz,
Approvals
Amplitude 1 mm

Ordering details Note Ordering details


S [mm] S
EX-CSS 8-180-2P+D-M-L-3G/D 10 Sar Actuator CST 180-1
SOFF S
ON Actuator CST 180-2
8 Sao Clamp H 18

5
Actuators must be ordered separately.

0
[mm] -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 V [mm]

Legend
S switching distance V
V axial misalignment
S

son switch-on point


soff switch-off point
Sh hysteresis range
Sao assured switch-on point
Sar Assured release point
to EN 60947-5-3
102
Safety sensors

Connection Wiring
Sensor with multifunctional connection: Lead colours Wiring
EX-CSS 8-180-2P+D-M-L-3G/D Connecting cable

BN
BU
BN (brown) A1 Ue
RD
Connecting cable: WH
VT
BK
GY BU (blue) A2 GND
2 m length; VT (violet) X1 Safety input 1
cable section 7 poles: 7 x 0,25 mm2 WH (white) X2 Safety input 2
BK (black) Y1 Safety output 1
RD (red) Y2 Safety output 2
GY (grey) Signalling output

Gas zone 2 / Dust zone 22


Safety-monitoring module Note
Requirements for the safety monitoring • Series-wiring of sensors:
module 16 self-monitoring CSS 180 safety sensors can be wired in series without loss of control cate-
2-channel p-type safety input. The safety gory 4 to EN 954-1. The redundant output of the first sensor is wired into the input of the next
­monitoring module must tolerate internal sensor.
­functional tests of the sensors in milliseconds • The voltage drop over a long sensor chain should be taken into account when planning cable
(max. 2 ms). routing. It depends on several factors which are operating voltage, cable length, ambient tem-
perature, number of sensors series connected, and input load of the safety control monitor.
A range of suitable safety monitoring modu-
les for these applications can be found in the
„Electronic Safety Sensors and Solenoid Inter-
locks“ brochure.

103
Ordering details

Detailed technical information at:


www.schmersal.com
Magnetic reed switches

Magnetic reed switches are often Content


used to replace mechanically actua- EX-BN 20-…-3G/D 106
ted limit switches with plungers, roller
and turning levers.
Magnetic reed switches

EX-BN 20-…-3G/D Technical data Contact variants


Equipment category: L II 3GD 1 NO contact EX -BN 20 - 10 z 1 NC con-
Ex protection: Ex nC IIC T5 X tact EX - BN 20-01z with N -S actuating
Ex tD A22 IP67 T90°C X magnet BP 2
Standards: EN 61241-0, EN 61241-1,
EN 60079-0, EN 60079-15
Enclosure: Al Si12 die-casting, painted
Max. impact energy: 4J
Protection class: IP 67 to EN 60529 10
Connection: screw terminals
cable entry: 2x M16
Operating principle: magnetic
Switching voltage: max. 250 VAC/DC
Switching current: max. 3 A
Switching capacity: max. 120 VA/W +3
17 +-3 17 -
6,5 Dielectric strength: > 600 VAC (50 Hz)
11,5
47

Switching speed: max. 18 m/s


25

1 bistable contact EX-BN 20-rz with N ac-


16

60 M 16x1,5 Switching frequency: max. 300 S/s tuating magnet BP 20N


7,5

75 Switching time “Close”: 0.3 ms … 1.5 ms


9,5

30 Switching time “Open”: max. 0.5 ms


10

M 16x1,5
Bounce duration: 0,3 ms … 0,6 ms
Ambient temperature: – 15 °C … + 70 ºC
6,5

52

Storage temperature: – 25 °C … + 70 °C 10
21,5

18 104 Mechanical life: 108 operations


Electrical life: 1 million - 1 billion operations,
• Ex certified depending on load
Gas zone 2 / Dust zone 22

• Aluminium enlosure Resistance to vibration: 50 g on sine wave


• Long life oscillation
Switching point accuracy: ± 0.25 mm, T = 6 +-3
• Non-contact principle 6 +-3
• 1 Reed contact constant
• Particularly resistant to vibration Resistance to shock: 30 g / 11 ms 1 bistable contact EX-BN 20-rz with S ac-
• Available for actuation from front or side Resistance to vibration: 10 … 55 Hz tuating magnet BP 20S
• Actuating distance up to 50 mm depending Amplitude 1 mm
on actuating magnet and version Cable cross-section of
• Screw connection the cable glands: min. Ø 6 mm
• Protection class IP 67 max. Ø 10 mm
10
• 2 cable entries M 16
• Including Ex-certified screwed cable gland Switching distances, refer to next page.

6 +-3
6 +-3

Approvals

Ordering details Note Note


EX-BN 20-➀Z-3G/D
A In version -10 and -01: When the switches and
3,0 actuators come together, the colours must
N° Insert Description 2,5 coincide: Red (S) to red (S) and green (N) to
➀ 01 1 NC contacts 2,0 green (N).
02 2 NC contacts 1,5
10 1 NO contacts 1,0 The actuators for the magnetic safety sensors
20 2 NO contacts must be ordered separately.
11 1 NC / 1 NO contact
0,5
R 1 bistable contact 0 On the next pages, a range of suitable actua-
2R 2 bistable contact
24 80 120 150 220250 V
ting magnets is presented.
11R 2 bistable contact 1 NC / 1 NO Switching capacity

106
Magnetic reed switches

Switch distances System components


Actuating magnet EX-BN 20-10z EX-BN 20-rz
EX-BN 20-20z EX-BN 20-2rz ¤22,2
EX-BN 20-01z EX-BN 20-11rz
EX-BN 20-02z
EX-BN 20-11z

22
BP 10 N

6
5
BP 10 S 5
M16x1,5
2 x BP 10 12
2 x BP 10 N 10
2 x BP 10 S 10 EX-certified screwed cable gland
BP 15 N 7
BP 15 S 7
2 x BP 15/2 12
2 x BP 15/2 N 15
2 x BP 15/2 S 15 30
BP 34 N 10-25

10,5
BP 34 S 10-25
BP 20 15
M25 x 1,5
BP 20 N 15
BP 20 S 15
BP 31 15
BP 31 N 15 EX-certified screw plug
BP 31 S 15
BP 11 15

Gas zone 2 / Dust zone 22


BP 11 N 5
BP 11 S 5
2 x BP 11 N 15
2 x BP 11 S 15
BP 12 25
BP 12 N 10
BP 12 S 10
2 x BP 12 N 5-20
2 x BP 12 S 5-20
BP 21 20-45
BP 21 N 10-35
BP 21 S 10-35
2 x BP 21 N 15-50
2 x BP 21 S 15-50

Ordering details
EX-certified
screwed cable gland EX-KLE-M16x1.5
EX-certified
screw plug EX-VS-M16x1,5

107
Magnetic reed switches

System components System components System components

51 S

8
25
N S
ø 18,5
ø 4,3

90°
S N

ø8

80

15
65

27
15
0,5
10 4,5
N
80

BP 10 BP 20 BP 11

51
N (S)

12
8
25
ø 4,3

32,5

40
ø 22,5

4,5
90°

N S 65
12

27
15
0,5

7 8
4,5 15 25
80

BP 15 BP 20 N / BP 20 S BP 11 N / BP 11 S
Gas zone 2 / Dust zone 22

N S
24

48 10
ø 4,3

23
ø 20
90°

4,5

7,5

80
5

65
S
10
34
0,5

BP 15/2 BP 31 2x BP 11 N / 2x BP 11 S

N (S)
S
24

48 10
5,3

23
90°

N S
80
4,5

7,5
15
5

34

17 ø 34
0,5

BP 34 BP 31 N / BP 31 S BP 12

Ordering details Ordering details Ordering details


Actuating magnet Actuating magnet Actuating magnet
Unenclosed, N-S BP 10 metal enclosure Al, N-S BP 20 metal enclosure Al, N-S BP 11
Thermoplastic enclosure, N-S BP 15 metal enclosure Al, N BP 20 N metal enclosure Al, N BP 11 N
Unenclosed, N-S BP 15/2 metal enclosure Al, S BP 20 S metal enclosure Al, S BP 11 S
Thermoplastic enclosure, N-S BP 34 Thermoplastic enclosure, N-S BP 31 metal enclosure Al, 2x N 2x BP 11 N
Thermoplastic enclosure, N-S BP 31 N metal enclosure Al, 2x S 2x BP 11 S
Thermoplastic enclosure, N-S BP 31 S metal enclosure Al, N-S BP 12

108
Magnetic reed switches

System components System components

12
32,5

40
4,5

130

100
7 8
25 25

BP 12 N / BP 12 S 2x BP 21 N / 2x BP 21 S
80

65

2x BP 12 N / 2x BP 12 S

Gas zone 2 / Dust zone 22


S
130

30

BP 21
19
50

65
6,5

8 10
25 35

BP 21 N / BP 21 S

Ordering details Ordering details


Actuating magnet Actuating magnet
metal enclosure Al, N BP 12 N metal enclosure Al, 2x N 2x BP 21 N
metal enclosure Al, S BP 12 S metal enclosure Al, 2x S 2x BP 21 S
metal enclosure Al, 2x N 2x BP 12 N
metal enclosure Al, 2x S 2x BP 12 S
metal enclosure Al, N-S BP 21
metal enclosure Al, N BP 21 N
metal enclosure Al, S BP 21 S

109
Ordering details

Detailed technical information at:


www.schmersal.com
Control devices and indicator lights

The entire EX-R programme has a Inhaltsverzeichnis


modular structure. Each control EX-RDT... 114
device consists of contact elements, EX-RDM... 114
a contact holder, the mounting flange EX-RDL... 115
and the operating or display element. EX-RDLM... 115
The modular structure facilitates EX-RMLH... 116
assembly and fitting and allows EX-RDP40... 117
a great diversity of variants: va- EX-RDRZ45... 118
rious versions of pushbuttons and EX-RDRZ45rt 119
illuminated buttons, indicator lights, EX-RW...21/32 120
emergency-stop buttons, selector EX-RW...21.1/32.1 120
switches and key-operated selector EX-RS... 122
switches are available. EX-RF 10... 124
EX-RF 03... 124
EX-RLDE ws 24 125
EX-EBG 311.O 126
EX-EBG 633.O 126
EX-EBG 665.O 126
Control devices and indicator lights

General description Protection class One-hole fixing


The front seal of these devices corresponds to The devices are designed for mounting holes
Concept protection class IP 65 to EN DIN 60 529. The of 22.3 mm + 0.4 mm according to DIN EN
With the development of the new programme design features of the device sealing guarantee 60 947-5-1 Pt. 6.3.1. An additional cut-out to
of 22 mm Ex control devices and indicator the maximum of protection over a long period prevent rotation is not required.
lights, Elan provides the user with a state-of- of time, even in extreme conditions.
the-art switchgear concept that is compliant to Spacing
EN 61241 and EN 60 079, featuring additional Mechanical protection It is possible to install several devices with
device functionality, reliability and spatial use Mechanical tests are carried out in accordance minimum dimensions in the following way:
beyond the usual standard. The EX-RF/RLDE with EN 60079-0. The enclosures or the exte-
contact and light element system makes a rior part of the enclosure, pushbuttons must Minimum distance between the mounting
special contribution here. withstand a high impact energy. holes to DIN EN 60 947-5-1:
Well-tried and proven features and material • horizontal: 40 mm
from earlier Elan designs (metal front parts, Programme structure • vertical: 50 mm
caps in high-quality shock-proof thermoplastic) A control and indicator device consists of an
have been retained and improved. actuator, a mounting flange and a contact or Exceptions:
light element. The type designation of this type Selector switches/pushbuttons with long knob,
The equipment is suitable for the Ex category series starts with EX-R…, e. g. EX-RDT for a emergency stop buttons EX-RDRZ45...:
II 2GD. The explosion protection or the type of pushbutton. The mounting flange (divided into • horizontal: 50 mm
protection of the devices is: two, type EX-RLM) is included in the delivery • vertical: 60 mm
• Ex ib IIC T4 X of the device heads, both for the operating and
• Ex tD A21 IP65 T110°C X the display elements.

Control devices and indicator light heads Per control device, a maximum of 2 contact
A large diversity of fully insulated pushbuttons/ elements is provided.
impact buttons/illuminated buttons/pivoting
pushbuttons etc. is offered. The front part of
the actuating head is in chrome-plated brass.
The programme is characterised by large actu-
ating surfaces of at least 28 mm. The material
of the button is brass-coated. The caps or
lens covers of the illuminated pushbuttons and
indicator lights are in shock-proof thermo-
plastic. In addition to the high mechanical
strength, this material selection permits a more
than average degree of resistance to heat and
chemical effects.

Mechanical protection to EN 60 079-0


Risk of mechanical hazard High Low

Group I II I II

Enclosure and external accessible parts


20 Nm 7 Nm 7 Nm 4 Nm
of the enclosure
Translucent parts without safety guard 7 Nm 4 Nm 4 Nm 2 Nm

No further protective Mechanical protec-


measures required ted fitting

112
Control devices and indicator lights

Assembly schematic

Pushbutton

mounting flange mounting flange

Contact carrier with contact


lugs and 2 plunger elements

Light element with integrated multi-LED

Contact elements

113
Control devices and indicator lights – Pushbuttons

EX-RDT... EX-RDM... Technical data


Equipment category: L II 2GD
Ex protection: Ex ib IIC T4 X
Ex tD A21 IP65 T110°C X
Standards: EN 60947-5-1, EN 60947-1,
EN 61241-0, EN 61241-1,
EN 60079-0, EN 60079-11
Max. impact energy (EN 60079-0): 7J
Design: round
Installation-ø: 22.3 mm
Grid dimensions: 40 × 50 mm
Front plate thickness: 1 … 6 mm
Mounting position: random
Designation: identification plates, symbols
Climatic resistance
¤ 39,5 ¤ 39,5 to DIN EN 60068: Part 2-30
¤ 28 ¤ 28 Ambient temperature: –20 °C … + 55 °C
Switching frequency: 1,000 s/h
0,5

1,5
Protection class to EN 60529: IP 65
Full insulation yes
Materials:
10,5
10,5

Membranes: PC (good resistance to chemical


agents)
Front ring/buttons: chrome-plated brass,
¤ 22 ¤ 22
powder-coated brass
Gas zone 1, 2 / Dust zone 21, 22

Fixing: with mounting flange


• Pushbutton • Pushbutton with membrane Max. tightening torque: 2 Nm
Resistance to shocks to EN 60068-2-27: < 50 g
Resistance to vibrations to EN 60068-2-6: 5 g
Actuating stroke: 4 mm
Actuating force: without membrane approx.
1.5 N with membrane approx. 2 N
Mechanical life: 1 × 106 operations
Rohs conformity: yes

Approvals Approvals

Ordering details Ordering details Note


Ex-RDT ➀ ➁ Ex-RDM ➀ ➁ The EX-RLM fixing flange, consisting of moun-
ting flange, contact carrier with contact lugs
N° Option Description N° Option Description
and 2 plunger elements, is not included in the
➀ bk black ➀ bk black delivery of the device heads
ye yellow ye yellow (refer to page127)
rd red rd red
gn green gn green
wh white wh white
bu blue bu blue
➁ Identification plate, symbols: refer to ➁ Identification plate, symbols: refer to
page 128 page 128

114
Control devices and indicator lights – Illuminated pushbuttons

EX-RDL... EX-RDLM... Technical data


Equipment category: L II 2GD
Ex protection: Ex ib IIC T4 X
Ex tD A21 IP65 T110°C X
Standards: EN 60947-5-1, EN 60947-1,
EN 61241-0, EN 61241-1,
EN 60079-0, EN 60079-11
Max. impact energy: 4J
Design: round
Installation-ø: 22.3 mm
Grid dimensions: 40 × 50 mm
Front plate thickness: 1 … 6 mm
Mounting position: random
Designation: identification plates, symbols
Climatic resistance
¤ 39,5 ¤ 39,5 to DIN EN 60068: Part 2-30
¤ 28 ¤ 28 Ambient temperature: –20 °C … + 55 °C
Switching frequency: 1,000 s/h
0,8

1,5
Protection class to EN 60529: IP 65
Full insulation yes
Materials:
10,5

10,5

Membranes: PC (good resistance to chemical


agents)
¤ 22 Front ring/buttons: chrome-plated brass,
¤ 22
powder-coated brass

Gas zone 1, 2 / Dust zone 21, 22


Fixing: with mounting flange
• Illuminated pushbutton • Illuminated pushbutton with membrane Max. tightening torque: 2 Nm
Resistance to shocks to EN 60068-2-27: < 50 g
Resistance to vibrations to EN 60068-2-6: 5 g
Actuating stroke: 4 mm
Actuating force: ca. 1.5 N
Mechanical life: 1 × 106 operations
Rohs conformity: yes

Approvals Approvals

Ordering details Ordering details Note


Ex-RDL ➀ ➁ Ex-RDLM ➀ ➁ The EX-RLM fixing flange, consisting of moun-
ting flange, contact carrier with contact lugs
N° Option Description N° Option Description
and 2 plunger elements, is not included in the
➀ bk black ➀ bk black delivery of the device heads
ye yellow ye yellow (refer to page127)
rd red rd red
gn green gn green
wh white wh white
bu blue bu blue
➁ Identification plate, symbols: refer to ➁ Identification plate, symbols: refer to
page 128 page 128

115
Control devices and indicator lights – Indicator lights

EX-RMLH... Technical data


Equipment category: L II 2GD
Ex protection: Ex ib IIC T4 X
Ex tD A21 IP65 T110°C X
Standards: EN 60947-5-1, EN 60947-1,
EN 61241-0, EN 61241-1,
EN 60079-0, EN 60079-11
Max. impact energy: 4J
Design: round
Installation-ø: 22.3 mm
Grid dimensions: 40 × 50 mm
Front plate thickness: 1 … 6 mm
Mounting position: random
Designation: identification plates, symbols
¤39,5 Climatic resistance
to DIN EN 60068: Part 2-30
SR11 Ambient temperature: –20 °C … + 55 °C
Protection class to EN 60529: IP 65
Full insulation yes
21,5

Materials:
Lens covers PC (good resistance to chemical
agents)
10,5

Front ring/buttons: chrome-plated brass,


powder-coated brass
¤22 Fixing: with mounting flange
Gas zone 1, 2 / Dust zone 21, 22

Max. tightening torque: 2 Nm


• Indicator light with domed cap Resistance to shocks to EN 60068-2-27: < 50 g
Resistance to vibrations to EN 60068-2-6: 5 g
Rohs conformity: yes

Approvals

Ordering details Note


Ex-RMLH ➀ ➁ The EX-RLM fixing flange, consisting of moun-
ting flange, contact carrier with contact lugs
N° Option Description
and 2 plunger elements, is not included in the
➀ ye yellow delivery of the device heads
rd red (refer to page127)
gn green
wh white
bu blue
➁ Identification plate, symbols: refer to
page 128

116
Control devices and indicator lights – Mushroom buttons

EX-RDP40... Technical data


Equipment category: L II 2GD
Ex protection: Ex ib IIC T4 X
Ex tD A21 IP65 T110°C X
Standards: EN 60947-5-1, EN 60947-1,
EN 61241-0, EN 61241-1,
EN 60079-0, EN 60079-11
Max. impact energy: 4J
Design: round
Installation-ø: 22.3 mm
Grid dimensions: 50 × 60 mm
Front plate thickness: 1 … 6 mm
Mounting position: random
Designation: identification plates, symbols
Climatic resistance
¤ 39,5 to DIN EN 60068: Part 2-30
¤ 37 Ambient temperature: –20 °C … + 55 °C
Switching frequency: 1,000 s/h
Protection class to EN 60529: IP 65
Full insulation yes
27

Materials:
Front ring/buttons: chrome-plated brass,
10,5

powder-coated brass
¤ 22 Fixing: with mounting flange
Max. tightening torque: 2 Nm

Gas zone 1, 2 / Dust zone 21, 22


Resistance to shocks to EN 60068-2-27: < 50 g
• Mushroom button without latching function Resistance to vibrations to EN 60068-2-6: 5 g
Actuating stroke: 4 mm
Actuating force: approx. 2 N
Mechanical life: 1 × 106 operations
Rohs conformity: yes

Approvals

Ordering details Note


Ex-RDP40 ➀ ➁ The EX-RLM fixing flange, consisting of moun-
ting flange, contact carrier with contact lugs
N° Option Description
and 2 plunger elements, is not included in the
➀ bk black delivery of the device heads
ye yellow (refer to page127)
rd red
gn green
wh white
bu blue
➁ Identification plate, symbols: refer to
page 128

117
Control devices and indicator lights – Mushroom buttons

EX-RDRZ45... Technical data


Equipment category: L II 2GD
Ex protection: Ex ib IIC T4 X
Ex tD A21 IP65 T110°C X
Standards: EN 60947-5-1, EN 60947-1,
EN 61241-0, EN 61241-1,
EN 60079-0, EN 60079-11
Max. impact energy: 4J
Design: round
Installation-ø: 22.3 mm
Grid dimensions: 50 × 60 mm
Front plate thickness: 1 … 6 mm
Mounting position: random
Climatic resistance
to DIN EN 60068: Part 2-30
¤ 45 Ambient temperature: –20 °C … + 55 °C
Switching frequency: 600 s/h
Protection class to EN 60529: IP 65
27,5

Full insulation yes


Materials:
Front ring/buttons: chrome-plated brass,
powder-coated brass
¤ 22 Fixing: with mounting flange
¤ 38 Max. tightening torque: 2 Nm
Resistance to shocks to EN 60068-2-27: < 50 g
Gas zone 1, 2 / Dust zone 21, 22

Resistance to vibrations to EN 60068-2-6: 5 g


• Mushroom button with latching function Actuating stroke: 5 mm
Actuating force: approx. 2 N
Mechanical life: 1 × 105 operations
Rohs conformity: yes

Approvals

Ordering details Note


Ex-RDRZ45 ➀ ➁ The EX-RLM fixing flange, consisting of moun-
ting flange, contact carrier with contact lugs
N° Option Description
and 2 plunger elements, is not included in the
➀ bk black delivery of the device heads
ye yellow (refer to page127)
gn green
➁ Identification plate, symbols: refer to
page 128

118
Control devices and indicator lights – Emergency stop buttons

EX-RDRZ45rt Technical data


Equipment category: L II 2GD
Ex protection: Ex ib IIC T4 X
Ex tD A21 IP65 T110°C X
Standards: EN 60947-5-1; EN 60947-5-5
EN 60947-1; EN 61241-1
EN 60079-0; EN 60079-11
Max. impact energy: 4J
Design: round
Installation-ø: 22.3 mm
Grid dimensions: 50 × 60 mm
Front plate thickness: 1 … 6 mm
Mounting position: random
Climatic resistance
to DIN EN 60068: Part 2-30
¤ 45 Ambient temperature: –20 °C … + 55 °C
Switching frequency: 600 s/h
Protection class to EN 60529: IP 65
27,5

Full insulation yes


Materials:
Front ring/buttons: chrome-plated brass,
powder-coated brass
¤ 22 Fixing: with mounting flange
¤ 38 Max. tightening torque: 2 Nm
Resistance to shocks to EN 60068-2-27: < 50 g

Gas zone 1, 2 / Dust zone 21, 22


Resistance to vibrations to EN 60068-2-6: 5 g
• Emergency stop button to ISO 13850, 2006 Actuating stroke: 5 mm
Actuating force: approx. 2 N
Mechanical life: 1 × 105 operations
Rohs conformity: yes

Approvals

Ordering details Note


Ex-RDRZ45 rt The EX-RLM fixing flange, consisting of moun-
ting flange, contact carrier with contact lugs
and 2 plunger elements, is not included in the
delivery of the device heads
(refer to page127)

119
Control devices and indicator lights

EX-RW...21/32 EX-RW...21.1/32.1 Technical data


Equipment category: L II 2GD
Ex protection: Ex ib IIC T4 X
Ex tD A21 IP65 T110°C X
Standards: EN 60947-5-1, EN 60947-1,
EN 61241-0, EN 61241-1,
EN 60079-0, EN 60079-11
Max. impact energy: 4J
Design: round
Installation-ø: 22.3 mm
Grid dimensions: 50 × 60 mm
Front plate thickness: 1 … 6 mm
Mounting position: random
Designation: identification plates, symbols
Climatic resistance
¤ 30 45 ¤ 30 54 to DIN EN 60068: Part 2-30
10 25 10 34 Ambient temperature: 0 °C … + 55 °C
Switching frequency: 1,000 s/h
Protection class to EN 60529: IP 65
10,5

10,5
32

32
Full insulation yes
Materials:
knob: PC (good resistance to chemical agents)
¤ 22 Front ring/buttons: chrome-plated brass,
¤ 22
¤ 39,5 ¤ 39,5 powder-coated brass
Fixing: with mounting flange
Max. tightening torque: 2 Nm
Gas zone 1.2 / Dust zone 21.22

• Maintained selector switch, spring return • Maintained selector switch, spring return Resistance to shocks to EN 60068-2-27: < 50 g
selector switch with short knob selector switch with long knob Resistance to vibrations to EN 60068-2-6: 5 g
Actuating stroke: 6 mm
• 2 or 3 positions • 2 or 3 positions
Actuating force: approx. 0.2 N
Mechanical life: 3 × 105 operations
Rohs conformity: yes

Approvals Approvals

Ordering details Ordering details Note


Ex-RW➀ ➁ Ex-RW➀ ➁.1 The EX-RLM fixing flange, consisting of moun-
ting flange, contact carrier with contact lugs
N° Option Description N° Option Description
and 2 plunger elements, is not included in the
➀ T Selector switch ➀ T Selector switch delivery of the device heads
S Selector switch S Selector switch (refer to page127)
ST Spring-return rotary ST Spring-return rotary
selector switch selector switch
TS Maintained spring-return TS Maintained spring-return
rotary selector switch rotary selector switch
➁ 21 2 positions ➁ 21 2 positions
32 3 positions 32 3 positions

120
Control devices and indicator lights

Brief description Switching angle Type

Spring-return rotary selector switch 1 × 55° Ex-RWT 21


with 2 positions 55° Ex-RWT 21.1
0 I

0 I

Selector switch with 2 latched 1 × 70° Ex-RWS 21


positions 70° Ex-RWS 21.1

0 I

0 I

Gas zone 1, 2 / Dust zone 21, 22


Maintained spring-return rotary 2 × 35° Ex-RWT 32
selector switch with 3 positions Ex-RWT 32.1
35° 35°
0 II
I

I 0 II

Selector switch with 3 positions; right 35 Ex-RWST 32


right: latching, left: switching left 55° 35° Ex-RWST 32.1
55°
0 II
I

I 0 II

Maintained spring-return rotary 2 × 55° Ex-RWS 32


selector switch with 3 positions 55 Ex-RWS 32.1
55° °
0
II
I

I 0 II

Maintained spring-return rotary right 55 Ex-RWTS 32


selector switch with 3 positions, left 35° 55 Ex-RWTS 32.1
35° °
right: switching, left: latching 0
I
II

I 0 II

121
Control devices and indicator lights

EX-RS... Technical data


Equipment category: L II 2GD
Ex protection: Ex ib IIC T4 X
Ex tD A21 IP65 T110°C X
Standards: EN 60947-5-1, EN 60947-1,
EN 61241-0, EN 61241-1,
EN 60079-0, EN 60079-11
Max. impact energy: 4J
Design: round
Installation-ø: 22.3 mm
Grid dimensions: 40 × 50 mm
Front plate thickness: 1 … 6 mm
Mounting position: random
Designation: identification plates, symbols
¤22 Climatic resistance
to DIN EN 60068: Part 2-30
Ambient temperature: 0 °C … + 55 °C
Switching frequency: 1,000 s/h
Protection class to EN 60529: IP 65
58

Full insulation yes


31,5

Materials:
Front ring/buttons: chrome-plated brass,
powder-coated brass
¤22 Fixing: with mounting flange
¤39,5 Max. tightening torque: 2 Nm
Gas zone 1, 2 / Dust zone 21, 22

Resistance to shocks to EN 60068-2-27: < 50 g


• Key-operated selector switch Resistance to vibrations to EN 60068-2-6: 5 g
• 1, 2 or 3 positions Actuating stroke: 6 mm
Actuating force: approx. 0.2 N
Mechanical life: 1 × 105 operations
Rohs conformity: yes

Approvals

Ordering details Note


Ex-RS➀➁➂S➃ The EX-RLM fixing flange, consisting of moun-
ting flange, contact carrier with contact lugs
N° Option Description
and 2 plunger elements, is not included in the
➀ S Key-operated selector delivery of the device heads
switch (refer to page127)
ST Key-operated spring-
return selector switch
➁ 2 position of the key
3
➂ 2 number of plungers
3
➃ 1 position for key retraction
2
3

122
Control devices and indicator lights

Key-operated selector switches/selector switch pushbuttons, lock EKM 30

Brief description Key-withdrawal position Type

Key-operated selector switch 90° only left Ex-RSS21S1


with 2 latched positions only right Ex-RSS21S2
0
in both positions Ex-RSS21S12

I
0 I

Key-operated selector switch ° left Ex-RSS32S1


with 3 latched positions 90 0
middle Ex-RSS32S2

90
°
right Ex-RSS32S3

II
I

in all 3 positions Ex-RSS32S123

I 0 II

Gas zone 1, 2 / Dust zone 21, 22


Key-operated spring-return selector 55° only left Ex-RST21S1
switch with 1 touch position, automatic 0 I
return to the zero position, latch posi-
tion 55°

0 I

Key-operated spring-return selector 35° 35° only middle Ex-RST32S2


switch with 2 touch positions left and I
0 II
right, automatic return to the zero po-
sition

I 0 II

Key-operated selector switch pushbut- 35° S1 = only left Ex-RSST32S1


ton with 3 positions, 55° 0 II S2 = only middle Ex-RSST32S2
touch position 35°,
I

latch position 55°


–  left switching,
  right latching
I 0 II

Key-operated selector switch pushbut- 35° 55° S2 = only middle Ex-RSTS32S2


ton with 3 positions, 0 S3 = only right Ex-RSTS32S3
I
touch position 35°,
II

latch position 55°


–  left switching,
  right latching
I 0 II

Spare key EKM 30 for CES lock SDS2


(for EX-RSS../RST.., standard for the above listed versions)

Special locks and master key function available: On request


Contact elements: See page 124
2 keys belong to the delivery range of the above listed devices

123
Control devices and indicator lights – Contacts

EX-RF 10... EX-RF 03... Technical data


Equipment category: L II 2GD
Explosion protection: Ex ib IIC T4 X
Ex tD A21 IP65 T110°C X
Standards: EN 60947-5-1, EN 61241-0,
EN 61241-1, EN 60079-11
Ui: 250 V
Ii: 3,3 A for Ex ib
5,0 A at Ex ic
Ci: ~0
Li: ~0
U: 250 V
I: 5A
P: max. 1500 W
Contact reliability: 5 VDC/1 mA
Proof of positive opening: 2,5 kV impulse
44 44 voltage
Positive opening path: approx. 2 mm after
achieving opening point
21,5

21,5
Air clearance and
6

6
19,5

19,5
creepage distance to
43 9 43 9 DIN EN 60 664-1: 4 kV/3
Switching frequency: 1.200 s/h
Switching points:
Gas zone 1, 2 / Dust zone 21, 22

NC contact: approx. 1 mm
• NC • NO contacts NO contact: approx. 2.5 mm
• Screw connection • Screw connection Temperature range: –20° C … + 55° C
• Cable sections • Cable sections Climate resistance to
single-strand 2 × (0.5 … 2.5 mm2) single-strand 2 × (0.5 … 2.5 mm2) DIN EN 60068: Part 2-20
multi-strand with conductor ferrules multi-strand with conductor ferrules Mounting position: random
Mechanical life
2 × (0.5 … 1.5mm2) 2 × (0.5 … 1.5mm2)
to EN 60 947-5-1: 10 × 106 operations
• Protection class • Protection class
Actuating force at stroke end: approx. 4.5 N
Connections: IP 20 (finger-safe) Connections: IP 20 (finger-safe)
Terminal designations: to EN 60947-1
Wiring compartments: IP 40 Wiring compartments: IP 40
Tightening torque for
the connecting screw: max. 1 Nm

Approvals Approvals

Ordering details Ordering details


Ex-RF ➀ Ex-RF ➀
N° Option Description N° Option Description

➀ 10 Contact labelling 1,2 ➀ 03 Contact labelling 3, 4


10.1 Contact labelling 11, 12 03.1 Contact labelling 13, 14

124
Control devices and indicator lights – Light terminal blocks

EX-RLDE ws 24 Technical data


Equipment category: L II 2GD
Explosion protection: Ex ib IIC T4 X
Ex tD A21 IP65 T110°C X
Standards: EN 60947-5-1,EN 61241-0,
EN 61241-1, EN 60079-11
Ui: 30 V
Ii: not relevant (max. 30 mA)
Pi: not relevant (max. 30 mA)
Ci: ~0
Li: ~0
U: 24 V +/-10%
I: 30 mA
P: 0,9 W
Temperature range: –20° C … + 55° C
44 Climate resistance to
DIN EN 60068: Part 2-20
Mounting position: random
26

Terminal designations: to EN 60947-1


Tightening torque
21,5
19,5

for the connecting screw: max. 1 Nm


43 9

Gas zone 1, 2 / Dust zone 21, 22


• Light terminal block
• Screw connection
• Cable sections
single-strand 2 × (0.5 … 2.5 mm2)
multi-strand with conductor ferrules
2 × (0.5 … 1.5mm2)
• Protection class
Connections: IP 20 (finger-safe)
Wiring compartments: IP 40

Approvals

Ordering details
Ex-RLDE ws 24

125
Control devices and indicator lights – Enclosure

EX-EBG 311.O EX-EBG 633.O EX-EBG 665.O

+0,4
¤ 22,3+0,4 23 22,3 60 60 22,3
+0,4
60 60 60 60
81,5

81,5
86,5

23
21

86,5

81,5
86,5
25 60 25 154 25 137 137
60 110 60 204
110 110 60 324
110
Gas zone 1, 2 / Dust zone 21, 22

• Empty enclosure in V4A • Empty enclosure in V4A • Empty enclosure in V4A


• Version with 1 fitting hole for installation • Version with 3 fitting holes for installation • Versions with 5 fitting holes for installation ø
ø 22.3 m ø 22.3 mm 22.3 mm
• incl. 1 cable gland M20 • incl. 1 cable gland M25 • incl. 2 cable glands M25
• incl. 1 locking screw

Approvals Approvals Approvals

Ordering details Ordering details Ordering details


EX-EBG 331.O EX-EBG 633.O EX-EBG 665.O

126
Control devices and indicator lights – Accessories

System components System components

40

30
8

20
¤22,3

Mounting tool RMW Identification label EX-RZSO

49 30

Mounting flange EX-RLM

Gas zone 1, 2 / Dust zone 21, 22


Ordering details Ordering details
Mounting tool for mounting flange RMW Identification label EX-RZSO
Blanking plug EX-RB Mounting flange EX-RLM

127
Control devices and indicator lights – Symbols

Drives

401 402 403 405


Electric motor Pump general Gear pump Coolant

406 407 408 409


Oil lubrication Rotary indexing Shuttle table forward back
table

410 411 412 413


Brake fan Caution – live Clamp table rectan- Electrical machine
gular

Signals

501 502 503 504


On Jog Automatic Off

505 506 507 508


Everything off On – off Increase of a variable Decrease of a variable

509 510 511 512


Pause (time elapse) Manual operation Visual Hydraulics

Words

START 513 STOP 514 EIN 515 AUS 516

LINKS 517 RECHTS 518 AUF 519 AB 520

ZU 521 HALT 522 VOLL 523 LEER 524

Letters1

A 901
B 902
C 903
D 904

Other numerals available, e.g. for number 9 ordering code 709

128
Control devices and indicator lights – Symbols

Linear motion

101 102 103 104


Working motion feed Rapid motion or idling Rapid motion Feed

105 106
Interrupted motion Reciprocating motion
jogging

107 108 109


Limited motion Indexing Motion in 2 directions

Rotary motion

201 202 203 204


Continuous clockwi- Anti-clockwise ro- Clockwise rotation Anti-clockwise rota-
se rotation tation STOP tion STOP

205 206 207 208


1 revolution clock- Anti-clockwise Rotary indexing Interrupted rotary
wise motion

209 210 211 211


Clockwise motion Anti-clockwise moti- Clockwise motion Anti-clockwise moti-
restricted on restricted from a restriction on from a restriction

Additional options

301 302 303 304


Clamping, chucking Release Braking Release brake

305 306
Unlock Lock

Arabic numerals

700 701 702

0 1 2
801 802 803

I II III

129
More details

Detailed technical information at:


www.schmersal.net
Key transfer system

The fundamental functional characte- Content


ristic of a trapped key system is that, EX-SHGV-…-3G/D 134
depending on the operating condition EX-SVM 1/..-6/../..-2G/D 135
of the machine control, the key is trap- EX-SVM 1/..-10/../..-2G/D 135
ped and cannot be withdrawn. EX-SHGV-…-2G/D 136
• in automatic mode (with the safety EX-SHGV-…-2G/D 136
guard locked) in a control element,
usually a key-operated selector
switch or
• if the safety guard is open (in an elec-
trically de-energised condition), in the
guard locking device, i.e. a lock
EX-Trapped key system

Mode of operation Framework conditions

The fundamental functional characteristic of a When using the EX-SHGV safety door interloc- Please note:
trapped key system is that, depending on the king system it must be ensured that • Owing to the trapped key system the sy-
operating condition of the machine control, the • the time between switching off at the control stems are less suited to charging doors or
key is trapped and cannot be withdrawn. panel and access to the guard is greater than moving guards with more frequent access.
• in automatic mode (with the safety guard the stopping time of any hazardous motion, • Even if key and lock barrel have 200 individu-
locked) in a control element, usually a key- or that the key-operated selector switch in- al cuts / tumbler arrangements, a key can be
operated selector switch or terlocking device of the type SVE is used; copied in the same way as a separate actua-
• if the safety guard is open (in an electrically • only one key is used in the trapped key sy- tor. Any damage caused as a result of such
de-energised condition), in the guard locking stem and any spare keys available are stored wilful manipulation of a guard no longer falls
device, i.e. a lock carefully; within the protection of statutory accident
• the separate actuators of the EX-SHGV guard insurance (otherwise there would also be no
In other words, a principle feature of the sy- locking devices are fitted to the guard in such BG test certificate for the SHGV system) for
stem is that the removable key is trapped eit- a way, e.g. with the non-reusable screws example.
her in the guard locking device or in the switch supplied with the equipment, that they can- • Every EX-SHGV system comes with a spare
lock. not be released by simple means; key should the original one be lost under the
• the entry throat for the separate actuator is strict condition that it is kept carefully and
The locking device of the guard is designed in fitted in the guard locking device in a con- not used in the operational key transfer pro-
such a way that the trapped key can only be cealed position where at all possible. This cedure.
enabled if the guard is closed and locked (fail- recommendation applies generally to inter-
safe). Only in this way can the key be trans- locking devices with separate actuator.
ferred from here to the key-operated selector
switch.

When the machine control system is switched


on the key is trapped and cannot be removed
for as long as the switch is set to ON.

If the transfer time between the opening of the


key-operated selector switch and the locking
of the guard is not sufficient for a hazardous
machine motion to come to a standstill, a key-
operated selector switch interlocking device
may also be required.

132
EX-Trapped key system

EX-SHGV/ESS key-operated selector Guard locking device Type EX-SHGV Version with a second lock barrel
switch The version with a second lock barrel using
The design of the Guard locking device EX- which the operation of lock barrel 1 can be
The EX-SHGV/ESS key-operated selector SHGV is based on that of a position switch blocked if an operator needs to access a room
switch as control element to interrupt or switch with separate actuator, but the function of the and wishes to protect himself from unintentio-
position monitoring and locking is based exclu- nal start-up of the machine control system by
sively on a mechanical principle of operation a third party.
using the integrated lock barrel and the posi-
tively connected mechanism as well as the in-
teraction between actuator and the articulating
mechanism in the device head.

off automatic mode.


EX-SVM key distribution station
The EX-SVM key distribution station is used
when multiple guards must be operated with
one key selector switch.

133
EX-Trapped key system

EX-SHGV-…-3G/D Technical data Contact variants


Equipment category: L II 3GD 1 NO / 1 NC EF 103.1
Ex protection: Ex nL IIC T5 X 23 24
Ex tD A22 IP65 T110°C X 11 12

Standards: EN 60947-1
EF 103.2
EN 60947-5-1 43 44
EN 61241-1 31 32
EN 60079-0
EN 60079-15
Mounting hole Ø: 22,3 mm
Front plate thickness: 1.5 … max. 6 mm
Spacing: 50 x 50 mm
Max. impact energy: 1J
Actuating speed: max. 1 m/s
¤29,5 Protection class: Key-operated selector switch:
IP 65
Contact element: IP 44
Contact type: change-over contact with
60

double break, type Zb, with galvanically sepa-


33

rated contact bridges, NC contact with positive


break
Contact material: fine silver
60

52

Connection: Screw terminals


46 10 Ui: 36 VDC
30 Ii: 100 mA
Pi: 0,9 W
• Key-operated selector switch Ci: ~0
Gas zone 2 / Dust zone 22

• Ex certified Li: ~0
• Mounting hole 22.3 mm Utilisation category: AC-15, DC-13
• Metal front ring Ie/Ue: 6 A / 250 VAC
• Good resistance to oil and petroleum spirit 4 A / 24 VDC
Max. fuse rating: 6 A gG D-fuse
Ambient temperature: 0 °C … + 70 °C
Mechanical life: 10 million operations

Approvals

Ordering details Note


EX-SHGV/ESS21S2/➀/11033-3G/D Contact variants
Contact element EF103.1 1 NC / 1 NO
No. Option Description
Contact element EF103.2 1 NC / 1 NO
➀ e.g. 201 included in delivery.
individual key numbers
If more contacts are needed, on request.

134
EX-Trapped key system

EX-SVM 1/..-6/../..-2G/D EX-SVM 1/..-10/../..-2G/D Technical data


Equipment category: L II 2GD
Ex protection: c 85°C X
Standards: EN 13463-1, EN 61241-0
Design: Enclosure for top mounting or front
plate mounting
Material: Enclosure for top mounting AISi12
front plate 1.4301
Actuating speed: max. 1 m/s
Mechanical life: 10 million operations

120 45,5

¤5,5

27
102
120 9
30
5,5

102

35
40

37
240
226
222

37
154
162

180

40

37
40

37
50 45,5
30

50 9

30

Gas zone 1, 2 / Dust zone 21, 22


120 66

27
102 33
120 66
30

102 33
¤6,6

35
¤6,6

37
40

222

240

37
180
162

40

37
40

37

50
30

50
30

• Key distribution station • Key distribution station


• with 6 keys • with 10 keys
• Ex certified • Ex certified
• Metal enclosure • Metal enclosure
• Good resistance to oil and petroleum spirit • Good resistance to oil and petroleum spirit
• Metal front plate • Metal front plate
• 6 Cylinder lock for solenoid keys EX-SHGV.. • 10 Cylinder lock for solenoid keys EX-SHGV..

Approvals Approvals

Ordering details Ordering details


EX-SVM1/➀-6➁/➂-2G/D EX-SVM1/➀-10➁/➂-2G/D
No. Option Description No. Option Description

➀ e.g. 34 individual key number for ➀ e.g. 34 individual key number for
main cylinder lock main cylinder lock
➁ … individual key number for ➁ … individual key number for
solenoid key EX-SHGV.. solenoid key EX-SHGV..
➂ A Enclosure for surface ➂ A Enclosure for surface
mounting mounting
E Front plate mounting E Front plate mounting

135
EX-Trapped key system

EX-SHGV-…-2G/D EX-SHGV-…-2G/D Technical data


Equipment category: L II 2GD
Ex protection: c 85°C X
Standards: EN 13463-1, EN 61241-0
Design: fixings to EN 50041
Enclosure: Al Si12 die-casting, painted
Actuating speed: max. 1 m/s
Mechanical life: 10 million operations

31 16 20 31 16 20

103
103

31
31

71
71

60
60

22
22

30 20 40 30 40 20
5,5
5,5