Gas Turbine Meter

Standard Capacity Gas Turbine Meter Brochure
Overview
Definitions and Turbine Meter Parameters
Accurate Measurement Explained
Product Features
Specifications
Pulse Characteristics
Spindown Times
Meter Markings
Catalog Numbers
Sizing Requirements
Four Ways of Meter Proving
Overanging and Maintenance
Oiling Instructions
Flow Sizing Charts 4" 6" 8" 12"
Dimensional Information
Inches
Millimeters
Parts List and Drawing

Preamplifiers and Transmitters
Metertubes
Length of Tubes
Alignment of Tubes
Recommended Piping Layouts
Strainers
Flow Computing Systems

Gas Flow Instrumentation
Product/System Overview
GAS TURBINE METERS
4" THROUGH 12"
CATALOG 2000
GENERAL INFORMATION
Foreword
Daniel Industries, Inc. is a recognized leader in the field of flow measurement. The Flow Products Division has
as its goal the development and manufacture of the most accurate and reliable flow measurement equipment in
the industry. From entire packaged meter stations to specific components, the Daniel expertise is there.
Daniel's Gas Turbine Meter is an example of this expertise and leadership position in flow measurement. The
meter is unique in its design. It has fewer moving parts because of its patented electronic design. In
combination with Daniel's totalizing and computing equipment, the gas turbine meter becomes the heart of gas
measurement systems for virtually any situation.
DANIEL GAS TURBINE METER SYSTEM
GAS TURBINE METER

● Wide rangeability
● High accuracy reliability
● Two pulse outputs
● Lexan rotor, heavy duty bearings
● External lubrication system
MRT 94
● Continuous display flow rate and totalization
● Pulse out
● 4-20 MA signal out (loop power)
● Battery power 2-year life (Lithium)
● Explosion proof housing
● 10-Point linearization
Gas Turbine Meter shown with Model MRT 94 Flow Totalizer
Turbine Meter Parameters
Accuracy is a measure of how close to true or actual flow the instrument indication may be. It is generally
expressed as a percent of true volume for a specific flow range. This is a "worst case" rating. Accuracy at a
particular flow rate may be an order of magnitude better than "rated flow range accuracy."
Resolution is a measure of the smallest increment of total flow that can be individually recognized. High
resolution is generally required only on meters handling the sale of products which must be periodically proved,
or on meters for control purposes. Electro-magnetic turbine meters have an inherently high resolution.
Repeatability is a meter's ability to indicate the same reading each time the same flow conditions exist.
Turbine meters exhibit excellent repeatability and, for many control applications, this parameter is more
important than accuracy or resolution.
Range is the ratio of maximum flow to minimum flow over which the specified accuracy will be maintained.
Accurate Measurement Explained
As the gas flow enters the meter inlet, it is guided through a flow area created by the inside diameter of the
meter and the outside diameter of the flow deflector. The flow deflector or nose cone is used to increase the
velocity of the gas to prepare its entry to the meter rotor. The increase in velocity provides ample rotor driving
force.
After the flowing gas has been accelerated, it flows through the meter rotor. The rotor is designed with a
specific number of blades positioned at a precise angle to the flow stream. The gas impinges on the rotor
blades causing the rotor to rotate. The angular velocity of the rotor is directly proportional to the gas velocity
and consequently to the volumetric flow rate.
Hence, by accurately measuring the rotor rotation, the volumetric flow can be determined.
The Daniel Gas Turbine Meter is furnished with two magnetic pick ups which sense the rotation of the rotor
through accurately positioned magnets in the rotor hub. As the magnet passes the coil it produces a voltage
pulse which represents a discrete unit of volume. The turbine meter output is rated in pulses per unit volume.
Daniel offers two independent, isolated pick ups which can be used with the Daniel local totalizer and/or flow
instrumentation capable of accepting inputs of pressure, temperature, and density transducers for calculations
of corrected flow or mass.
...........................
Product Features
GAS TURBINE METERS
4" , 6", 8" AND 12"
● High resolution, repeatability and rangeability
● Pressure ratings through ANSI Class 900
● Only six major parts, only two moving parts
Use with Daniel or other electronic rate-indicator/totalizer or computer
...........................
Specifications
TEMPERATURE LIMITS
Meter:
Operational 0 to 220ºF
Storage -50 to 200ºF
Preamplifier:
Operational 0 to 140ºF (above 150ºF, mount electronics remotely)
Storage -50º to 140ºF
LINEARITY
Over stated range ±1%; limited range ±0.5%
(Repeatability at any point in stated range ±0.1%)
OVERRANGE
25% over maximum flow for short periods only
MATERIALS
Part Material
Meter Body 4", 6", 8" carbon steel or aluminum; 12" carbon steel
Rotor Aluminum
Ball Bearings Stainless Steel
Pickup Coil 1500-1700 ohms inductance, in S.S. housing
STANDARD
Model 1816 Preamplifier, direct-feed oiler, dual coils
OPTIONS
External oil tank, Model 2415B Preamplifier for Intrinsically Safe applications
...........................
Pulse Characteristics
PULSE CHARACTERISTICS
METER SIZE PULSES/ACTUAL PULSES/ACTUAL FREQUENCY AT
CUBIC FEET CUBIC METER MAX FLOW (Hz)
4" 115 4060 575
6" 32 1130 320
8" 20 706 333
12" 6 212 250
...........................
Typical Spin Down Time
Line Size Time in Seconds
4" (100 mm) 70
6" (150 mm) 100
8" (200 mm) 130
12" (300 mm) 150
...........................
Meter Markings
METER MARKINGS
Each meter has FLOW DIRECTION & FLANGE RATINGS.

Meter should be installed in accordance with these markings:
Upstream Inlet flange is stamped: IN
Downstream Inlet flange is stamped: OUT
Meter Numbering System/Ordering &
Shipping Info
GENERAL INFORMATION
DANIEL GAS TURBINE METER NUMBER SYSTEM
4" -- 20 - 1 - 1
Code Explanation/Example
4" Meter line size in inches
20 Gas Turbine Meter
1 0 Flat Face (125# Meter Only)
1 Raised Face Flanges, both ends
4 Ring Type Joint Flanges, both ends
1 Pressure Rating ANSI
0 Class 125 ANSI
1 Class 150 ANSI
3 Class 300 ANSI
5 Class 600 ANSI
6 Class 900 ANSI
WHEN ORDERING, PLEASE SPECIFY:

1. Type of gas (dry, wet, sour, etc.)
2. Maximum line pressure
3. Maximum flow rate
4. Minimum flow rate
5. Quantity
6. Type readout required
7. Model number
METER PACKING AND SHIPPING

Each Daniel Gas Turbine Meter is individually crated to avoid damage during shipment. Meter flanges and bore
are protected by covers.
Meter Sizing and Programming
The following informatin is required for proper sizing and programming of the Daniel Gas Turbine Meter:
(1) Maximum Flow Rate SCFH or SCFD NCMH or NCMD
(2) Minimum Flow Rate SCFH or SCFD NCMH or NCMD
(3) Maximum Flowing Pressure PSIG kg/cm^2
(4) Minimum Flowing Pressure PSIG kg/cm^2
(5) Specific Gravity SG SG
(6) Flowing Temperature ºF ºC
(7) Base Pressure PSIA kg/cm^2
(8) Base Temperature ºF ºC
(9) Normal Line Pressure PSIG kg/cm^2
NOTE: (1) AND (2) should be given for a specific flowing pressure and temperature.
CAUTION: When sizing Daniel Gas Turbine Meters using maximum flow rate in SCFD, it is necessary to verify
that the instantaneous flow rate does not exceed the hourly rates stated in the Performance Data tables.
Four Ways of Meter Proving
SPIN TEST
A spin test of the gas turbine meter rotor does not represent absolute proof over the entire range of the meter, but only
an indication of its accuracy in the lower range. A spin test is conducted and recorded on the gas turbine meter
specification sheet by Daniel prior to shipment, but another test is advised before installation. Be sure to record the spin
time of this test for future reference. Conduct the spin test in a relatively draft-free environment or by blocking off back of
inner housing.
PLOT OF PERCENT FLOW RATE vs. PULSES/ACTUAL CUBIC FEET
Air Calibration of Curve No.: 74-111
Daniel Gas Turbine Meter Customer: Natural Gas Co.
Serial No.: 74-G-100 Customer P.O.: 123-456
Model No.: 2000-0 Daniel S.O.: 99999
Size: 4" Date: 1-15-74
These spin down times and their respective calibration curves represent an example of a typical 4" gas turbine meter
and indicate the loss due to friction in bearings. If friction is indicated by unsuitable spin down time, the bearings should
be replaced.
CRITICAL FLOW PROVERS--ORIFICE/VENTURI

A critical flow prover is a constriction type flow meter in which the phenomenon of critical flow occurs as the gas velocity
in the throat of the meter is accelerated to equal the velocity of sound in the pipe at operating conditions. Critical flow
provers are of two types--the critical flow orifice prover and the critical flow venturi prover.
The critical flow prover test method has the advantage of the meter being tested under the same conditions and
configuration that it normally operates.
The critical flow orifice prover is used to test gas turbine meters at operating pressures of 15 psig or more. Flow is
passed through the meter and the orifice, then discharged into the atmosphere.
The critical flow venturi prover also is used to test gas turbine meters at 15 psig or more. The venturi is installed as an
"in-line" device so that gas flows through the meter, through the venturi, then back into the pipeline. There is no loss of
gas due to venting, no high noise levels, and no hazardous conditions. The venturi outlet section is designed to recover
90-95% of the critical pressure loss.
TRANSFER PROVER
Transfer proving consists of meter calibration by means of a transfer or master meter. In transfer proving, the master
meter and the test meter are piped in series. A selected volume of gas is simultaneously passed through both meters,
and their registration is observed. The observations (registrations) are then corrected for any temperature and pressure
differences between the two meters. A percentage error is determined for any flowing conditions by installing the master
meter in the pipeline with the test meter or at atmospheric conditions by installing the test meter in series with the master
meter and utilizing a portable blower to provide the volume through the two meters.
Two devices which can be used as master meters in transfer proving are the gas turbine meter and the orifice meter. Of
the two devices, the master gas turbine meter provides a system that is simple, accurate, repeatable, fast, and requires
less additional instrumentation.
Overrange and Maintenance
OVERRANGE
The gas turbine meter is a velocity (rate) sensing device. Extreme gas velocity encountered during
pressurizing, venting, and purging of meter tube or system can cause severe damage due to sudden and
severe overranging. All such operations should be conducted under controlled conditions in order to maintain
meter accuracy and trouble free service.
NOTE: The Daniel Gas Turbine Meter is designed to accept gradual 25% overranging surges during normal
operation. It can withstand a gradual 100% overranging, but internals will suffer accelerated deterioration.
MAINTENANCE
A maintenance manual is supplied with each Daniel Gas Turbine Meter.
APPLICATIONS
Daniel Gas Turbine Meters are applicable to wide flow ranges, fluctuating flows, and to extend the range of
existing meter stations. This versatility and its accuracy make the Daniel Gas Turbine Meter a popular
measurement device for:
● Peak Shaving
● Fuel Gas for Compressors of Boilers
● Town Border Stations
● Gas Production Operations
● Gas Transmission Lines
Oiling Instructions
ALL METERS SHOULD BE LUBRICATED PRIOR TO STARTUP
METER BEARING LUBRICATION

1. Close valve & remove cap slowly.
2. Fill reservoir with recommended oil.
3. Replace cap & tighten securely.
4. Slowly open valve to allow drainage.
5. Close valve.
RECOMMENDED OIL VISCOSITY

Meter Viscosity
Size (Centistokes)
4" 20 cs.
6" 50 cs.
8" 100 cs.
12" 50 cs.
Daniel recommends use of Dow Corning silicon 200 fluids in all gas turbine meters. For name of
distributor, consult factory.
4" (100mm) Gas Turbine Meter
PRESSURE/FLOW CHARACTERISTICS, 4" GAS TURBINE METER
ALL PRESSURES IN PSIG, FLOW RATES IN SCFH

All tables based on standard conditions: 14.73 psia and 60ºF for 0.6 SG gas; supercompressibility not included.
Pressure Maximum Minimum Turndown Approx. Maximum
Pressure Drop
Psig Bars SCFH Nm^3/hr SCFH Nm^3/hr Ratio IWC millibars
0.00 1.02 18,000 510 1,200 34.0 15:1 1.2 2.9
0.25 1.03 18,305 518 1,210 34.3 15:1 1.2 3.0
1 1.08 19,222 544 1,240 34.1 16:1 1.3 3.1
10 1.71 30,220 856 1,555 44.0 19:1 2.0 4.9
25 2.74 48,550 1,375 1,971 55.8 25:1 3.2 7.9
50 4.46 79,100 2,240 2,515 71.2 31:1 5.2 12.9
75 6.19 109,650 3,105 2,962 83.9 37:1 7.2 17.9
100 7.91 140,200 3,970 3,349 94.8 42:1 9.2 22.8
125 9.64 170,749 4,835 3,696 104.7 46:1 11.2 27.8
200 14.81 262,399 7,430 4,582 129.7 57:1 17.2 42.7
300 21.71 384,599 10,891 5,547 157.1 69:1 25.1 62.6
400 28.60 506,798 14,351 6,367 180.3 80:1 33.1 82.5
500 35.50 628,998 17,811 7,093 200.9 89:1 41.1 102.4
600 42.40 751,198 21,272 7,752 219.5 97:1 49.1 122.3
700 49.29 873,397 24,732 8,359 236.7 104:1 57.1 142.2
800 56.19 995,597 28,192 8,924 252.7 112:1 65.1 162.1
900 63.08 1,117,796 31,652 9,456 267.8 118:1 73.1 182.0
1,000 69.98 1,239,996 35,113 9,960 282.0 125:1 81.1 201.9
1,100 76.88 1,362,196 38,573 10,439 295.6 130:1 89.0 221.8
1,200 83.77 1,484,395 42,033 10,897 308.6 136:1 97.0 241.7
1,300 90.67 1,606,595 45,494 11,337 321.0 142:1 105.0 261.6
1,400 97.57 1,728,794 48,954 11,760 333.0 147:1 113.0 281.5
The above table is based on standard conditions of 14.73 Psia and 60ºF for 0.60 specific gravity gas.
Supercompressibility not included.

Pressure Drop
0.00 1.02 36,000 1,019 2,291 64.9 16:1 1.5 3.7
0.25 1.03 36,611 1,037 2,310 65.4 16:1 1.5 3.7
1 1.08 38,444 1,089 2,367 67.0 16:1 1.6 3.9
10 1.71 60,440 1,711 2,968 84.0 20:1 2.5 6.1
25 2.74 97,100 2,750 3,762 106.5 26:1 4.0 9.9
50 4.46 158,200 4,480 4,802 136.0 33:1 6.5 16.1
75 6.19 219,299 6,210 5,654 160.1 39:1 8.9 22.3
100 7.91 280,399 7,940 6,393 181.0 44:1 11.4 28.5
125 9.64 341,499 9,670 7,055 199.8 48:1 13.9 34.7
200 14.81 524,798 14,861 8,746 247.7 60:1 21.4 53.3
300 21.71 769,198 21,781 10,589 299.8 73:1 31.4 78.1
400 28.60 1,013,597 28,702 12,155 344.2 83:1 41.3 103.0
500 35.50 1,257,996 35,622 13,542 383.5 93:1 51.3 127.8
600 42.40 1,502,395 42,543 14,799 419.1 102:1 61.3 152.6
700 49.29 1,746,794 49,464 15,947 451.9 109:1 71.2 177.4
800 56.19 1,991,193 56,384 17,037 482.4 117:1 81.2 202.3
900 63.08 2,235,593 63,305 18,052 511.2 124:1 91.2 227.1
1,000 69.98 2,479,992 70,226 19,013 538.4 130:1 101.1 251.9
1,100 76.88 2,724,391 77,146 19,928 564.3 137:1 111.1 276.7
1,200 83.77 2,968,790 84,067 20,803 589.1 143:1 121.1 301.6
1,300 90.67 3,213,189 90,987 21,642 612.8 148:1 131.0 326.4
1,400 97.57 3,457,589 97,908 22,450 635.7 154:1 141.0 351.2

Pressure Drop
0.00 1.02 60,000 1,699 3,000 84.9 20:1 1.9 4.6
0.25 1.03 61,018 1,728 3,025 85.7 20:1 1.9 4.7
1 1.08 64,073 1,814 3,100 87.8 21:1 2.0 4.9
10 1.71 100,733 2,852 3,887 110.1 26:1 3.1 7.8
25 2.74 161,833 4,583 4,927 139.5 33:1 5.0 12.5
50 4.46 263,666 7,466 6,289 178.1 42:1 8.1 20.3
75 6.19 365, 499 10,350 7,404 209.7 49:1 11.3 28.1
100 7.91 467,332 13,233 8,372 237.1 56:1 14.4 36.0
125 9.64 569,165 16,117 9,240 261.6 62:1 17.6 43.8
200 14.81 874,664 24,768 11,454 324.3 76:1 27.0 67.3
300 21.71 1,281,996 36,302 13,867 392.7 92:1 39.6 98.6
400 28.60 1,689,328 47,836 15,918 450.8 106:1 52.2 130.0
500 35.50 2,096,660 59,371 17,734 502.2 118:1 64.8 161.3
600 42.40 2,503,992 70,905 19.380 548.8 129:1 77.3 192.7
700 49.29 2,911,324 82,440 20,897 591.7 139:1 89.9 224.0
800 56.19 3,318,656 93,974 22,311 631.8 149:1 102.5 255.3
900 63.08 3,725,988 105,508 23,641 669.4 158:1 115.1 286.7
1,000 69.98 4,133,320 117,043 24,899 705.1 166:1 127.7 318.0
1,100 76.88 4,540,652 128,577 26,097 739.0 174:1 140.3 349.4
1,200 83.77 4,947,984 140,111 27,243 771.4 182:1 152.8 380.7
1,300 90.67 5,355,316 151,646 28,342 802.6 189:1 165.4 412.0
1,400 97.57 5,762,648 163,180 29,400 832.5 196:1 178.0 443.4

Pressure Drop
0.00 1.02 150,000 4,248 7,500 212.4 20:1 1.7 4.1
0.25 1.03 152,546 4,320 7,563 214.2 20:1 1.7 4.2
1 1.08 160,183 4,536 7,750 219.5 21:1 1.8 4.4
10 1.71 251,833 7,131 9,718 275.2 26:1 2.8 7.0
25 2.74 404,582 11,457 12,317 348.8 33:1 4.5 11.2
50 4.46 659,165 18,665 15,722 445.2 42:1 7.3 18.2
75 6.19 913,747 25,874 18,511 524.2 49:1 10.1 25.3
100 7.91 1,168,330 33.,083 20,931 592.7 56:1 13.0 32.3
125 9.64 1,422,912 40,292 23,099 654.1 62:1 15.8 39.4
200 14.81 2,186,660 61,919 28,635 810.9 76:1 24.3 60.5
300 21.71 3,204,990 90,755 34,668 981.7 92:1 35.6 88.7
400 28.60 4,223,320 119,591 39,796 1,126.9 106:1 46.9 116.8
500 35.50 5,241,650 148,427 44,335 1,255.4 118:1 58.2 145.0
600 42.40 6,259,980 177,263 48,451 1,372.0 129:1 69.5 173.2
700 49.29 7,278,310 206,099 52,243 1,479.4 139:1 80.8 201.3
800 56.19 8,296,640 234,935 55,778 1,579.5 149:1 92.1 229.5
900 63.08 9,314,969 263,771 59,102 1,673.6 158:1 103.5 257.7
1,000 69.98 10,333,299 292,606 62,249 1,762.7 166:1 114.8 285.9
1,100 76.88 11,351,629 321,442 65,244 1,847.5 174:1 126.1 314.0
1,200 83.77 12,369,959 350,278 68,108 1,928.6 182:1 137.4 342.2
1,300 90.67 13,388,289 379,114 70,856 2,006.4 189:1 148.7 370.4
1,400 97.57 14,406,619 407,950 73,501 2,081.3 196:1 160.0 398.5
Standard Gas Turbine Meter Dimensional Information
(inches)
Size ANSI Work A B C D Bolt Circle Flange Bolt Holes Approx.

Class Pres. Diameter Weight
(PSIG) No. Diameter (Lbs.)
125 175 9 14 17 5/8 ? 7 1/2 8 1/2 38
150 285 9 15 1/2 17 5/8 1/16 7 1/2 8 3/4 125
4" 300 740 10 15 1/2 17 5/8 1/16 7 7/8 8 7/8 130
600 1480 10 3/4 15 1/2 17 5/8 1/4 8 1/2 8 1 160
900 2220 11 1/2 17 1/2 18 3/8 1/4 9 1/4 8 1 1/4 260

125 175 11 16 19 3/8 ? 9 1/2 8 5/8 76
150 285 11 22 1/2 19 3/8 1/16 9 1/2 8 7/8 270
6" 300 740 12 1/2 22 1/2 19 3/8 1/16 10 5/8 12 7/8 280
600 1480 14 22 1/2 19 3/8 1/4 11 1/2 12 1 1/8 365
900 2220 15 24 20 1/4 1/4 12 1/2 12 1 1/4 450

125 175 13 1/2 21 19 5/8 ? 12 3/8 8 3/4 137
150 285 13 1/2 27 1/4 19 5/8 1/16 11 3/4 8 7/8 530
8" 300 740 15 27 1/4 19 5/8 1/16 13 12 1 550
600 1480 16 1/2 27 1/4 20 5/8 1/4 13 3/4 12 1 1/4 625
900 2220 18 1/2 27 1/4 21 5/8 1/4 15 1/2 12 1 1/2 850

150 285 19 36 23 7/8 1/16 17 12 1 605
12" 300 740 20 1/2 36 24 3/8 1/16 17 3/4 16 1 1/4 730
600 1480 22 36 25 1/4 19 1/4 20 1 3/8 1100
Standard Gas Turbine Meter Dimensional Information
(Millimeters)
Size ANSI Work A* B C D Bolt Circle* Flange Bolt Holes* Approx.

(kPa.) No. Diameter (kg.)
125 1200 280 355 447 ? 190.5 8 M18 17
100mm 150 1900 280 394 447 1.59 190.5 8 M18 57
4" 300 5000 255 394 447 1.59 200.0 8 M20 59
600 10,000 275 394 447 6.35 216.0 8 M24 73
900 15,300 295 444 466 6.35 235 8 M30 118

125 1200 280 407 340 ? 241.5 8 M20 35
150mm 150 1900 280 572 340 1.59 241.5 8 M20 123
6" 300 5000 320 572 340 1.59 270.0 12 M20 127
600 10,000 355 572 340 6.35 292.0 12 M27 166
900 15,300 380 610 514 6.35 317.5 12 M30 204

125 1200 345 533 499 ? 298.5 8 M20 62
200mm 150 1900 345 692 499 1.59 298.5 8 M20 240
8" 300 5000 380 692 499 1.59 330.0 12 M24 250
600 10,000 420 692 514 6.35 349.0 12 M30 284
900 15,300 470 692 549 6.35 393.5 12 M36 386

300mm 150 1900 485 914 606 1.59 432 12 M24 274
12" 300 5000 520 914 619 1.59 451 16 M30 331
600 10,000 560 914 635 6.35 489 20 M33 499
Parts List
PARTS LIST
A Housing Body
B Cover Plate
C Internal Housing
D External Oiler
E Pin Boss Spacer
F Coil Tube Fitting
G Pressure Tap Plug
H Rotor Hub
J Rotor
K Bearings
L Magnet Housing w/Magnets
M Drain Plug
N Shaft Coil Housing
O Coil Cover Tube Assembly
P Spring Plunger
Q Flow Deflector
R Swagelok Tube Fitting
Preamplifiers and Transmitters
Note: Detailed information and drawings can be found in the Preamplifier section
MODEL 1816 SIGNAL PREAMPLIFIER

The Daniel Model 1816 Preamplifier is a 3-wire device which transmits up to 5,000 feet. Connections are
"Power +," "Power -" (supplied from the readout device) and "Signal." The Model 1816 has its own regulator,
operates with any DC voltage greater than 19 volts and less than 40 volts, and is insensitive to pipeline
vibrations and electrical "noise." All Daniel Gas Turbine Meters are equipped with a Model 1816 Preamplifier
unless they are used in conjunction with the Model MRT-94 Flow Rate Totalizer, or the Model 1803
Factoring/Readout Totalizer. The Model 2482 Solarflow Plus uses the Model 1882 listed below.
MODEL 1882 SIGNAL PREAMPLIFIER

The Daniel Model 1882 Preamplifier is identical in physical layout and hook up to the 1816 Preamplifier except
that it requires much lower pressure (5-9 volts). The Model 1882 is used exclusively with the Model 2482
Solarflow Plus. (Remove capacitors C21 and C22.)
MODEL 2415 B PREAMPLIFIER

Cenelec approved, intrinsically safe preamplifiers.
MODEL 224 STATIC PRESSURE TRANSDUCER

Four-wire transducer uses a bonded meter foil strain gage, intended to use with Solarflow instruments only.
Available for pressure ranges from 0-25 psig to 0-500 psig. Accuracy to ±0.25%.
MODEL 1151 GP STATIC PRESSURE TRANSMITTER

This transmitter is compatible with 2-wire systems, has external span and zero adjustments, and features
explosion-proof, weatherproof construction. The unit ranges from 5 in. H20 to 2,500 psig and is impervious to
vibration. It has an accuracy of ±0.25.
MODEL 415 TEMPERATURE TRANSMITTER

2-wire transmitter uses a platinum element in a Wheatstone Bridge circuit. Unit has removable electronics and
explosion proof cap, accuracy of ±0.05% full scale.
MODEL 400 LP TEMPERATURE TRANSDUCER

This transducer uses a 500 ohm platinum element in a special low power consumption bridge circuit. The 400
LP is intended for use with Solarflow and 2270 Series instruments only.
Preamplifiers
Standard Preamplifiers
Universal Preamplifier, Data Sheet, (pdf format, 76k)

Preamplifiers Brochure
Benefits of a Preamplifier
Model Numbers/Specifications
Wiring Diagrams
1815A Multiplying Preamplifier for Liquid
1816 for Gas Turbine Meters

1817X1 and 1817X2 for (LowTemp)
Bi-Directional Liquid
1818A and 1818AX2 for (Low Temp) Liquid
1818MG for Mini Gas Turbine Meter
1819A for High Resolution Liquid
1882 for SolarFlow Plus Model 2482, Gas

Turbine Meter
Go directly to the Product Discussion forum for
this product.
Benefits of a Preamplifier
A turbine metering system will usually consist of several elements--the turbine meter, the readout instrument,
and the interconnecting cable (when the readout instrument is not directly mounted on the meter). The
interconnecting cable may be as short as 2 of 3 feet (approx. 1 meter) or as long as 5,000 feet (approx. 1500
meters), using Belden 8770 or 9460 Type Cable terminated into Daniel equipment. A turbine meter pickup coil
with the sensitivity to provide an accurate pickup of turbine rotor travel has the electrical characteristics of high
impedance and low voltage output. But, electrical noise-free pulse transmission requires the opposite low
impedance and high voltage. This is the function of the signal preamplifier. Located only inches (millimeters)
from the coil, it amplifies and strengthens the turbine meter output for reliable connection to various readout
instruments.
Model Numbers/Specifications
MODEL NUMBERS
Available with or without Explosion Proof Enclosure
Preamplifier Model No. 1815A* 1816 1817X1 1818A 1818MG 1819-4 1882
1817X2 1818AX2
Measurement Service Hi Resolution Gas Bi-directional General Purpose Mini Gas Meter Hi Resolution Gas
Liquid Liquid Liquid Liquid Model 2482 Only
Number of Inputs 1 1 2 1 1 2 1
(pickup coils)
Pickup Coil Number PC-13-74G Part of Gas Meter PC-13-74G PC-13-74G Part of Gas Meter PC-13-74G Part of Gas Meter
Weight (Approximate) 12 oz. 8 oz. 8 oz. 8 oz. 8 oz. 12 oz. 8 oz.
340 gm. 230 gm. 230 gm. 230 gm. 230 gm. 340 gm. 230 gm.
Mounting 2 Screws 2 Screws 2 Screws 2 Screws 2 Screws 2 Screws 2 Screws
4-40 x 1 1/4 4-40 x 1 1/4 4-40 x 1 1/4 4-40 x 1 1/4 4-40 x 1 1/4 4-40 x 1 1/4 4-40 x 1 1/4
BHMS BHMS BHMS BHMS BHMS BHMS BHMS
Input Voltage 15V to 30V dc 12V to 15V dc or 12V to 15V dc 15V to 30V dc 15V to 30V dc 15V to 30V dc 5-9 VDC
19V to 40V dc
Input Current 10 mA dc 20 mA dc 30 mA dc 10 mA dc 10 mA dc 10 mA dc 2 mA dc
Temperature Range 0 to 160 0 to 140 1817X1: 1818A: 0 to 160 0 to 160 -20 to 160
ºF (ºC) (-17 to 71) (-17 to 60) 0 to 160 0 to 160 (-17 to 71) (-17 to 71) (-30 to 71)
(-17 to 71) (-17 to 71)
1817X2 1818AX2
-40 to 160 -40 to 160
(-40 to 71) (-40 to 71)
Frequency Response 10 Hz to 1500 Hz 1 Hz to 1500 Hz 10 Hz to 1500 Hz 10 Hz to 1600 Hz 10 Hz to 510 Hz 30 Hz to 1200 Hz 1 Hz to 5000 Hz
Output Impedance 300 ohms 330 ohms 50 ohms 330 ohms 330 ohms 300 ohms 100 ohms
Output Voltage Square Wave Square Wave Square Wave Square Wave Square Wave Square Wave Square Wave 6V
Fdc referenced 12V 1.5V to 13.5V 11V to 14V 12V 12V 12V
to common
Input Sensitivity 27 mV 1.25 mV 27 mV 27 mV 4 mV minimum 27 mV 5 mV
mV rms minimum
*Not to be used with 24" or 4" rim type PT meters.

Model 1815A Multiplying Preamplifier
DIMENSIONS AND WIRING
Model 1816 Gas Turbine Meter Preamplifier
This unit is used with Daniel Gas Turbine Meters which require electrical output. A
unique integrated circuit converts rotor velocity to rotor position so that the electrical
output is immune to pipleline vibration and mechanical noise. The preamplifier has a
broad dynamic range to match the wide flow range a gas turbine meter can measure.

Model 1817X1 & 1817X2 (Low Temp)
Bi-Directional Preamplifier
Model 1817X1 &1817X2 (Low Temp) Bi-Directional Preamplifier.
This preamplifier is used with bi-directional liquid flow turbine meters and requires two
pickup coils mounted on the meter 90 electrical degrees apart. The preamplifier has
three outputs: output pin D pulses only when flow is from one direction; output pin E
pulses only when flow is from the opposite direction; convenience pin F outputs a
steady dc voltage, + 12v dc or OV dc, depending upon the direction of flow.

Model 1818A & 1818AX2 (Low Temp)
Liquid Turbine Meter Preamplifier
Model 1818A & 1818AX2 (Low Temp) Liquid Turbine Meter Preamplifier.
This unit is suitable for general purpose liquid measurement, using Daniel "PT" or "CR"
Meters. It will function with any turbine meter whose pickup coil meets the electrical
input requirements. The preamplifier will accept input power from 15 to 30 volts and
deliver a signal swing of 12 volts. It has dc isolation from the pickup coil, making it
suitable for use with cathodic protection systems.

Model 1818MG Mini Gas Meter Preamplifier
Model 1819-A Hi-Resolution Preamplifier
Model 1819-4 Hi-Resolution Preamplifier.
This unit is used with Daniel "PT" Meters and requires two pickup coils mounted 90
electrical degrees apart. The preamplifier has two outputs, XI and X2. XI operates at
the pulse rate of the primary pickup coil A. X2 is the sum of the A coil and the B coil. An
internal circuit detects a coil open circuit and shuts down the X2 output. The Model
1819-4 has dc isolation from the pickup coils, making it suitable for use on cathodically
protected systems. When used as a signal comparator, a failure of either coil, open
circuited or shorted, can be detected and alarmed.

for Solarflow-Plus Model 2482
Model 1882 Gas Turbine Meter Preamplifier for Solarflow-Plus Model 2482
This preamplifier is used with Daniel Gas Turbine Meters that are supplied with Model 2482 Solarflow-Plus
Battery Powered RTU's. The Model 1882 is an ultra low power preamplifier that is powered by the Model 2482.
The Model 1882 is identical in physical appearance and hook up to the Model 1816 and is for use only with
Daniel Gas Turbine Meter Model 2480 Measurement Systems.
For dimensions and wiring, see Model 1816 Gas Turbine Meter Preamplifier
UNIVERSAL PREAMPLIFIER DATA SHEET
REVISION 1.1
March 31, 1998
Daniel Measurement and Control

P.O.Box 19097
Houston, TX 77224
(713) 467-6000
1. INTRODUCTION
The Weston Technology Universal Preamplifier (Preamp) converts the low level signal
from a turbine meter inductive pickup to high level pulses. It is distinguished by the
following features:
• Tailored Frequency Response
The sensitivity of the Preamp rolls off as frequency increases, matching the
characteristic output of a turbine meter with inductive pickup. High sensitivity at low
frequencies allows the turbine meter to operate at its lowest possible flow rates.
Reduced sensitivity at high frequencies prevents spurious counting due to RFI and
transients.
• Common Mode Rejection
The Preamp employs a differential amplifier, which responds only to differences
between the COIL+ and COIL- wires. Spurious signals such as 60Hz, RFI, or transients
typically appear on both wires as “common mode” signals. The Preamp is hundreds of
times less sensitive to common mode signals than to the “normal mode” signals
produced by the meter.
• Dual Outputs
With its dual outputs, the Preamp works with virtually any end device. One output
swings from 0V to 5V regardless of the power supply voltage, and is suited for most
inputs with thresholds of 4V or less. An open collector output swings from 0V to any
available power supply voltage up to 36V, sinking up to 50mA.
• Wide Power Supply Range, Low Power Operation
The Preamp operates with any power supply voltage from 5.4 to 36V and requires less
than 1mA. It can be added to virtually any system without special power conditioning,
and typically with no impact on power system requirements.
• Bullet-Proof I/O
The Preamp tolerates continuous short circuits to ground or up to ±36V on any field
wiring terminal without damage. All field wiring terminals are protected against ESD
(electrostatic discharge) and transients.
• Rugged and Convenient Packaging
The Preamp is fully encapsulated in a compact package suitable for mounting on a
panel or in a standard 3” ID explosion-proof housing. Pluggable cage-clamp type
connectors allow convenient, reliable connections without the need for lugs. Terminals
are labeled with signal names to simplify installation.
REVISION 1.1 3/31/98 Page 2 of 13

2. FIELD WIRING
The Preamp has six field wiring terminals, designated as follows:
J1 SIGNAL DESCRIPTION
1 PWR Power supply input (5.4 to 36VDC)
2 COMMON Power supply and signal return
3 0-5V OUT Signal output which swings from 0V to 5V
4 OC OUT Open collector output which swings from 0V to a pullup voltage
5 COIL+ Connects to one side of the pickup coil
6 COIL- Connects to the other side of the pickup coil. If polarity is not
indicated for the coil, COIL+ and COIL- are interchangeable.
Field wiring connects to a pluggable cage-clamp type connector. The connector

accepts wire sizes from 24AWG to 14AWG, with a recommended strip length of ¼”.
The Preamp conditions the low-level output of the meter/pickup coil and produces a
corresponding high-level output for an end device (the end device is a readout, flow
computer, PLC, or other device which acquires the meter output). Where possible, the
Preamp should be located close to the meter. Use twisted-pair wiring if the cable
between the pickup coil and Preamp is longer than a few feet. Do not run the pickup
coil wiring together with other wiring which may cause interference, such as 120VAC or
signals which switch high voltage or current levels. Refer to section 3 of this document
for installations where high levels of EMI (electromagnetic interference) may be present.
There are two basic wiring configurations used between the Preamp and the end
device. Figure 1 below shows the preferred configuration, using the Preamp 0-5V
output. In this configuration, the end device receives a signal which swings nominally
from 0V to 5VDC. Use this configuration if the end device has a threshold of 4.2V or
less and input current of 0.5mA or less. The 0-5V output is preferred because it is
simpler to use and dissipates less power.

MAX 5000 FEET (1524 METERS)
3-CONDUCTOR SHIELDED CABLE,

24AWG OR LARGER
P O W E R ( 5.4 TO 36VDC) PWR
COMMON GND
0-5 OUT MAX 0.5mA
SIGNAL INPUT 0-5 OUT
(0 TO 5V)
CONNECT SHIELD ONLY AT END DEVICE OC OUT
END DEVICE
COIL+
COIL-
TWISTED
PICKUP PAIR PREAMPLIFIER
WIRING
COIL
MAX 100 FEET

(30 METERS)
Figure 1: 0-5V Output Wiring

The 0-5V output is not suitable if the end device has a threshold greater than 4.2V
and/or its input current exceeds 0.5mA. Figure 2 below shows an alternate field wiring
configuration, using the Preamp OC (open-collector) output. This output is actually
driven by a FET (Field Effect Transistor), and is properly called an open-drain
configuration. Because the Preamp output works the same as an open collector output,
the more familiar term is used. This output swings between 0V and a pullup voltage.
MAX 1000 FEET (305 METERS)
3-CONDUCTOR SHIELDED CABLE,

24AWG OR LARGER
P O W E R ( 5.4 TO 36VDC) PWR
COMMON GND
PULLUP
RESISTOR 0-5 OUT
OC OUT MAX 50mA
SIGNAL INPUT OC OUT
(OPEN COLLECTOR)
CONNECT SHIELD ONLY AT END DEVICE
END DEVICE
COIL+
COIL-
24AWG OR
PICKUP LARGER PREAMPLIFIER
TWISTED PAIR
COIL
MAX 100 FEET

(30 METERS)
Figure 2: OC Output
The OC OUT FET is turned on when the 0-5V output is at the 5V level. When the FET
is turned on, OC OUT is connected to COMMON through a resistance of less than 10
ohms. When the FET is turned off (0-5V output at the 0V level), OC OUT is essentially
an open circuit. A single power supply can provide both power and the pullup voltage.
Note that while the pullup voltage has the same range as the power supply voltage, the
two do not have to be the same. For example, the power supply may be 12V and the
pullup voltage 24V, or vice-versa.

2.1 Choosing a Pullup Resistor

A pullup resistor is required when using the OC output. A 2K ohm, 3W resistor will
serve most applications. Some rudimentary analysis is necessary to identify the
optimum resistor for a given application. A qualified engineer or technician should
review the selection to ensure compliance with Preamp and end device specifications.
The OC output is conservatively rated to sink a maximum of 50mA. This sets a lower
limit on the pullup resistor value versus the power supply voltage, as illustrated in Figure
3 below.
800 2.0
700 1.8
Minimum Pullup Resistor
Pullup Resistor Power

1.6
600
Dissipation (W)
1.4
Value (ohms)
500 1.2
400 1.0
300 0.8
0.6
200
0.4
100 0.2
0 0.0
6 9 12 15 18 21 24 27 30 33 36
Maximum Pullup Voltage (V)
Figure 3: Pullup Resistor Parameters

The right axis in Figure 3 shows the power dissipation through the pullup resistor.
Locate the resistance value on the left axis then find the corresponding power
dissipation directly across from the resistance value. For example, at 24V the minimum
pullup resistor value is 480 ohms and the power dissipation is 1.2W. The pullup
resistor should be rated for at least 2-3 times this value. Normal power dissipation
averages half the indicated value when the output is switching, but if the meter stops
turning or is disconnected, the OC output may remain in a state where dissipation is
continuous.
A practical upper limit on the pullup resistor value is dictated by output rise time. When
the FET turns off, the pullup resistor causes OC OUT to rise toward the pullup voltage.
Rise time is how long it takes for OC OUT to go from 10% to 90% of the pullup voltage
after the FET turns off. The corresponding value, fall time, measures the time for OC
OUT to go from 90% to 10% of the pullup voltage when the FET turns on. Fall time is
always much less than rise time, and is not affected by the pullup resistor value.
For most applications, rise time depends on the pullup resistor value, cable length, and
end device input capacitance. An end device input designed to accept “high-speed”

signals (up to 5KHz for the Preamp) typically has negligible input capacitance. Figure 4
predicts the approximate rise time versus cable length with a 2K ohm pullup resistor,
excluding end device input capacitance.
250
225
200
175
Rise Time (uS)
150
125
100
75
50
25
0
100 200 300 400 500 600 700 800 900 1000
Cable Length (ft)
Figure 4: Rise Time vs. Cable Length (2K Pullup)

Every 6nF of end device input capacitance is equivalent to 100 feet of additional cable
length when using Figure 4. For pullup resistor values other than 2K ohms, or for cable
lengths not shown in the chart, use the following formula:
tR = 0.12 * R * L where
tR is the predicted rise time in uS

R is the pullup resistor value in K ohms
L is the cable length in feet
The maximum acceptable rise time depends on the end device input characteristics
and the highest expected signal frequency. Consult the end device documentation to
determine if a maximum rise time is specified for the input used with OC OUT.
The maximum rise time allowed should be the lesser of 1) the end device rating, and 2)
the value given by the following calculation:

tMAX = 0.3 / f where
tMAX is the maximum acceptable rise time in S

f is the maximum turbine meter output frequency in Hz
For example, if the maximum frequency expected from the meter is 4KHz, the rise time
should not exceed 0.3 / 4000 = 75uS. Referring to Figure 4, we see that the maximum
cable length for 75uS rise time with a 2K pullup is about 300 feet. If we need to use
1000 feet of cable, we can calculate the required pullup resistance using the following
formula:
RP = 2 * L1 / L2 where
RP is the new pullup value in K ohms

L1 is the length from Figure 4
L2 the desired length
From the above formula, we determine that RP = 2 * 300 feet / 1000 feet = 0.6K or 600
ohms. We refer to Figure 3 and determine that the maximum allowable pullup voltage
with a 600 ohm resistor is 30V. If our application uses a pullup voltage of 12V, the
power dissipation of the pullup resistor is E2 / R = 122 / 600 = 0.24W. A 600 ohm 1W
pullup resistor is a conservative choice. Average power dissipation of the pullup
resistor during operation will be 0.24W / 2, or 0.12W.

3. INSTALLATION
Mount the Preamp inside a building or enclosure where it is not directly exposed to
weather, as close as practical to the meter. If the Preamp will be exposed to significant
sources of EMI, such as high-powered mobile radios or other nearby transmitters, the
Preamp should be installed in a junction box which is mounted directly on the turbine
meter as shown in Figure 5 below.
Figure 5: Recommended Mounting
All wiring to the end device (PWR, GND, and 0-5 OUT or OC OUT) should be routed
through conduit in environments where high levels of EMI are expected.

Figure 6 below shows front and top views of the Preamp, approximately actual size.
1.4
0.50
1.90
1.50
PWR
GND
0-5 OUT
OC OUT
COIL+
COIL-
Ø 0.12 ID 0.75
2 PLCS
UNIVERSAL PREAMPLIFIER
2.50
Figure 6: Dimensions
The Preamp is designed to fit in a standard 3” ID explosion-proof housing, with or
without a mounting bracket.

4. ELECTRICAL CHARACTERISTICS
All specifications apply over the operating temperature range unless otherwise
indicated.
4.1 Power Supply

The Preamp requires a DC power source to operate. The power supply positive output
connects to the PWR terminal on the Preamp. The power supply return connects to the
Preamp COMMON terminal. The COMMON terminal serves as a return path for power,
0-5 OUT, and OC OUT.
Power Supply Voltage (DC, operating) 5.4V min

36V max
Power Supply Current 0.7mA typ
1mA max
4.2 Coil Input

The two pickup coil leads connect to the Preamp COIL+ and COIL- terminals. The coil
may have a third lead, typically connected to the coil housing. Do not connect this lead
to the Preamp. The coil leads are interchangeable. Each coil input tolerates up to ±
36V relative to COMMON. The total voltage between COIL+ and COIL- should not
exceed 36V.
Refer to Section 4.5 for a discussion of the coil input frequency response.
4.3 0 to 5V Output
The 0-5 OUT terminal swings between 0V and 5V nominally, at the same rate as the
signal from the pickup coil. If no signal is present at the coil input, the output is stable
at either 0V or 5V.
0-5 OUT Voltage (low) 0V min

0.5V max
0-5 OUT Voltage (high) 5.0V typ (no load)
4.8V typ (0.5mA load)
4.2V min
5.5V max
0-5 OUT Current (low) 0.5mA max
0-5 OUT Current (high) -0.5mA max
If 0-5 OUT is connected to a power source due to a wiring error, the output may sink
several amps for a few milliseconds before the protection circuit activates. After a few
milliseconds, if the fault is still present, 0-5 OUT will stabilize at about 20mA. The
output returns to normal operation within seconds after the fault is removed.

4.4 Open Collector Output

The OC OUT terminal actually uses an open-drain configured FET (Field Effect
Transistor). When 0-5 OUT is high, the FET is turned on, and when 0-5V is low, the
FET is turned off.
OC OUT Leakage < 10uA typ

0.1mA max
OC OUT Resistance (on) 5 ohms typ (25° C)
10 ohms max
OC OUT Pullup Voltage 36V max
OC OUT Pullup Current 50mA max
OC OUT should connect to a power source through a pullup resistor. The resistor
value must be selected to limit pullup current to 50mA or less. Refer to Section 2.1 for
information about choosing a pullup resistor. If OC OUT is connected directly to a
power source due to a wiring error, the output may sink several amps for a few
milliseconds before the protection circuit activates. After the protection circuit activates,
if the fault is still present, OC OUT will stabilize at about 20mA. The output returns to
normal operation within seconds after the fault is removed.
4.5 Frequency Response

The output of the turbine meter pickup coil is approximately a sine wave. For a given
frequency, the turbine meter output must reach a minimum amplitude in order for the
Preamp to respond accurately. If the signal is below this minimum amplitude, the
Preamp may not respond at all, or it may drop pulses on its output. If the signal equals
or exceeds this minimum amplitude, the Preamp output will correspond to the input
signal.
Figure 7 shows the minimum input amplitude versus frequency for the Preamp. The
curve is produced by a simple formula: Amplitude = (0.06 * Frequency) + 1. Amplitude
is expressed in mVrms, and frequency is expressed in Hertz.

1000.0
Minimum Amplitude (mV rms)
100.0
10.0
1.0
1 10 100 1000 10000
Frequency (Hz)
Figure 7: Frequency Response
5. ENVIRONMENT
Operating temperature -40 to +70° C
range
Operating humidity range 5% to 95% RH non condensing
Transient susceptibility All field connected circuits are designed to meet

the requirements of ANSI/IEEE C37.90.1-1989
(formerly IEEE 472) for surge withstand capability.
Vibration Effect 10 to 500 Hz at 1 g on any axis per SAMA PMC-

31-1 without damage or impairment.
ESD susceptibility Field connected circuits are designed to meet the

requirements of IEC 801-2 for ESD withstand
capability up to 10KV.
EMI compatibility Designed to meet the susceptibility requirements

of IEC 801-3 level 2 (3V/M) from 500KHz to
500MHz when installed per section 3 of this
document.
Designed to meet FCC Rules Part J, Subpart 15,

Class A for radiated emissions.

Hazardous locations Designed to meet NFPA and UL requirements for

installation in Class I, Divisions 1 and 2, Groups C
& D hazardous locations.
Designed to fit in commonly available explosion-

proof junction boxes.
While the Preamp itself is designed to meet the requirements for both nonincendive
and intrinsically safe installations, it is the responsibility of the user to ensure that the
combination of pickup coil, Preamp, end device, power supply, and wiring is suitable for
the location.
The total Preamp capacitance is 70uF. It has no inductive components and no internal
power sources. There is no significant temperature rise during normal operation.

Length of Meter Tubes
LENGTH OF METER TUBES
Gas turbine meter tubes can be supplied with any type of line connection, in special materials, and in any
specified length. Illustrated are a two-section meter tube with a line model straightening vane and one with a
flange model vane. The flange model vane is recommended as it can be easily removed for inspection; and, by
using the flanged tube with the spacer and jackscrews, the meter also can be easily removed from the line.
Beveled outer ends are standard but other connections can be supplied.
NOTE: Daniel recommends installation of strainers upstream of the meter.

Nominal ANSI Dimension Dimension Dimension Dimension
Line Size Class U A D OA
125 3'-10" 1'-2" 2'-0" 7'-0"
150 3'-8 1/2" 1'-3 1/2" 2'-0" 7'-0"
4" 300 3'-8 1/2" 1'-3 1/2" 2'-0" 7'-0"
600 3'-8 1/2" 1'-3 1/2" 2'-0" 7'-0"
900 3'-6 1/2" 1'-5 1/2" 2'-0" 7'-0"
125 5'-8" 1'-4" 3'-0" 10'-0"
150 5'-1 1/2" 1'-10 1/2" 3'-0" 10'-0"
6" 300 5'-1 1/2" 1'-10 1/2" 3'-0" 10'-0"
600 5'-1 1/2" 1'-10 1/2" 3'-0" 10'-0"
900 5'-0" 2'-0" 3'-0" 10'-0"
125 7'-1/4" 1'-9" 4'-0" 13'-0"
150 6'-8 3/4" 2'-3 1/4" 4'-0" 13'-0"
8" 300 6'-8 3/4" 2'-3 1/4" 4'-0" 13'-0"
600 6'-8 3/4" 2'-3 1/4" 4'-0" 13'-0"
900 6'-8 3/4" 2'-3 1/4" 4'-0" 13'-0"
150 10'-0" 3'-0" 5'-0" 18'-0"
12" 300 10'-0" 3'-0" 5'-0" 18'-0"
600 10'-0" 3'-0" 5'-0" 18'-0"
Alignment of Meter Tubes
THE DANIEL METHOD OF ALIGNING METER TUBES
Accurate measurement demands proper alignment of turbine meter flanges with meter tube flanges. Proper
alignment throughout the metering section will prevent offsets, steps, and gasket protrusion into the bore, all of
which could disturb the flow pattern.
On all meters and tubes with raised face flanges, Daniel drills three knock-out dowel pin holes in each flange to
aid in alignment.
After bolt-up, dowel pins should be removed and the holes packed with grease.
Recommended Piping Layouts
RECOMMENDED PIPING LAYOUTS
Maximum accuracy of a turbine meter requires that the fluid stream be free of rotational components. For best results, it is
recommended that the meter be equipped with adequate upstream fluid straightening devices. Flow control valves should be
located downstream of the meter.
Test results have shown that the normal installation ("A" above) is suitable for most installations encountered in meter station
designs. The use of straightening vanes is recommended and they should be installed at a minimum of five pipe diameters
upstream of the turbine meter inlet.
For maximum accuracy in uncertain installations ("B" above), meter tube lengths as recommended in the AGA Gas
Measurement Committee Report No. 7 for turbine meters will provide a safe standard.
Both installations recommend the use of a critical flow control orifice. This orifice provides a controlling restriction for the gas
turbine meter, limiting its possible overrange to approximately 25% over maximum rating.
NOTE: A critical flow control orifice creates a high differential pressure resulting in 50% permanent pressure loss at 25% over
maximum operating range of the turbine meter.
Strainers (Cone and Basket)
STRAINERS (Cone and Basket)
Daniel offers Cone-type Strainers which are installed in the spool section upstream of the meter tube. These
strainers are designed to catch heavy particles in the flow line and have 1/8" diameter perforations on 3/16"
centers. Daniel also offers a Basket-type Strainer which allows ease of access during maintenance. These
strainers are installed adjacent to the spool section upstream of the meter tube and are available in all ratings.
Flow Computing Systems
MULTIPLE TUBES WITH FLOW CORRECTED FOR P, T OR P1 AND Fpv
...........................
Gas Flow Instrumentation
THE 2500 SERIES RTU
The 2500 Series RTU is a line powered instrument for measuring status and control.
The 2500 is user configurable to perform the functions required for flow
measurement applications in addition to a variety of process applications.
Check out our NEW 2500 Turbo Upgrade-486/100Mhz
The 2500 Series is compatible with most process flow-meter and transmitter inputs
and provides for configuring, reporting, and host computer communications.
The 2500 can provide AGA 3 (API 2530), ISO 5167, AGA 5, AGA 7, API 1101, and
API 2534 flow and totalizer functions. It also has an extensive set of compensation
and signal processing subroutines to linearize, compensate, integrate, totalize,
control, batch, and log.
The CONFIG 25 program--which runs on an IBM PC or IBM-compatible

computer--allows an engineer or technician who understands an application and is
familiar with programming techniques to define the configuration of the 2500 Series.
Additionally, the instrument can be used independently or combined with other

intelligent Daniel instruments in systems applications.
RATE AND TOTAL FLOW

The Model 2235 FLOWMASTER computer is designed for natural gas
measurement. It features single-chip microprocessor design and uses digital
techniques for gas measurement.
The Model 2235 features alphanumeric display, nonvolatile memory, power-up

memory check, and watchdog timer. The operator uses front panel switches to enter
key operational parameters in a conversational mode. During operation, the operator
can display any variable with no interruption to the computer.
During the calibration of transducers, measurement still continues. Before calibration

of the transducer, the operator reads its output and enters this value into the
computer via the front panel keyboard. The Model 2235 uses this fixed value in the
measurement process until the transducer is calibrated and returned on line.
BATTERY POWERED INSTRUMENTS

Flow Totalization. The MRT-94 provides flow rate and totalization. Battery
powered, operator configurable, pulse output, 4-20 MA output, security lock out
code, 10 point linearization, explosion proof housing. Ideal for demanding locations.
Model 2480 Solarflow Plus. The Solarflow Plus is a battery powered solar charged
single tube RTU for the measurement of natural gas, via one impulse type meter.
The Model 2480 uses AGA 7 and NX 19 calculations, along with 1/2 second
transmitter sampling, and flow extension calculations to provide the highest
measurement accuracy available. Up to 35 days of data can be stored or transmitted
for reporting, via the hand held data terminal, telephone, radio, satellite, or fiber optic
links. Audit trail, data editing, and as frequent as five minute data averaging is
available.
...........................
Flow Computers Brochures
Series 3000
SolarFlow Plus Computer
2500 Turbo Flow Computer

Series 3000 Flow Computer and RTU Communication System
© 1998 Daniel Measurement and Control
The Series 3000 system is designed to

handle a multitude of applications. From
Orifice to Ultrasonics, this RTU has no
equal. Perfect for Solar Power:
● Compressor Monitoring
● Pipeline Leak Detection
● Storage Fields (Bidirectional using a single
Smart P/DP)
● Single Tube AGA3 - Expandable to 3 Tubes
● Single Tube AGA7 - Expandable to 3 Tubes
●
Ultrasonic Digital Interface

● AGA 9 Gas Ultrasonics (Full Digital or Pulse Interface)
● Liquid Measurement (Ethylene)
● RTU Configurations
The 3000 can used for orifice or pulse type applications, while the 3405 has been
emphasized to handle gas ultrasonic meters. Each model retains the same circuit boards,
only the flash program memory is unique.
Custom Applications are exactly what this RTU was designed for!
Communications are available with :

● Licensed Radio
● Spread Spectrum Radio
● LEO (Low Earth Orbit Satellite Radio)
● Cellular Radio
● Dial-Up Land Line Modems
● Cellular Telephone
● CDPD Radio
● and more........
Compressor Monitoring Package ...Just Specify your Application...
From Onshore to Offshore environments, Just ask
for a custom program or do it yourself with our
spreadsheet style programming tool.
Communications are easily configured with a front
entry universal mounting panel. The field I/O wiring
can be left untouched in the event of a com. problem
or upgrade to a different system.
Solar Systems are available from 10 to 120 watts of

charging power. All hardware needed for a complete
installation is included.
Dual 100 AH Battery Enclosure for Adverse

Environments
Series 3405
Ultrasonic Meter Interface
This Ultrasonic Interface Series includes the different types of ultrasonic measurement
configurations:
3401 - Single Path Bi-directional Ultrasonic Application
3402 - Two Path Bi-directional Ultrasonic Application
3404 - Four Path Bi-directional Ultrasonic Application
The Series 3405 supports a local parallel interface port to perform initial unit configuration,
periodic transmitter calibration, flow parameter changes, alarm settings and historical data
retrieval. Once configured, ultrasonic meter configuration, alarms, diagnostics and flow
parameters may be retrieved from a host or local computer. All instantaneous and historical
data items are available for retrieval by the host or local computer. Two RS-232 ports are
available; one port connects to the ultrasonic meter, while the other can be used for remote
data acquisition or to another RTU/flow computer device. An I/O card provides optical isolated
field wiring termination for the frequency and status outputs. Eight analog, four digital and two
RTD inputs are available for user defined functions. Additional I/O cards can be added for more
RTU type functions or to provide "mirror" signals to another flow computer/data acquisition
system.
An Optional Graphics LCD display, viewable through a window on the front of the unit, provides
local display of instantaneous and previous day data.
A Class I, Division 1 hazardous location approval for the Series 3405 is available (Standard
Configuration is for General Purpose Use Only). This U.L./C SA listing includes both systems
and entity approvals. Remote communications (radio, dial-up, cellular, etc.) with a Series 3405
in a Division 1 area is accomplished through the Modem interface Module which mounts in an
adjacent non-hazardous area and provides intrinsically safe power and an optically isolated
RS-232 interface to the Series 3405.
The Series 3405 Provides an RS-232 Modbus link to the Ultrasonic which polls specific data
registers for giving a frequency output to other end devices. The frequency output comes from
the TYPE 2 IOU card. The frequency is scaled for a maximum of one KHZ with the voltage
output being an open collector opto isolated type (max.12mA at 24VDC). The 3405 polls the
accumulated volume registers as they become available from the Ultrasonic meter( 4 to 5
seconds). This volume block is broken up as to provide a continuos frequency stream based on
a maximum output of 1 Khz. This method is basically a "frequency continuous volume totalizer".
Each pulse represents a single uncorrected cubic foot of volume. The capability for applying an
output "K factor" will multiply this value to the current output frequency. Volumes can be
calculated using AGA7/AGA8 1992 when connected to a pressure and temperature transmitter.
Series 3000
The Series 3000 flow computer is designed to measure and control the flow of natural gas or
liquids. Thismeasurement can be from a PD, turbine, or an orifice meter. Current applications
can provide single, dual, and triple meter tube configurations. Any 3000 RTU's can be
expanded from a single IOU card (I/O termination's)tomultiple cards for much larger
installations. The basic single IOU card configuration has two RS-232 serial portsand one
parallel port. These communication ports can be configured to bring in data from a gas
chromatograph, remote data retrieval, and local operator (technician) use. The Series 3000 is
certified by U.L. for use in a Class I, Division 1, Group D hazardous location. Data retrieval,
when configured for remote access, can be accomplished by cellular radio, UHF & VHF radio,
and Dial-Up land line modems. The 3000 has extremely low power requirements and can
operate using solar or AC/DC charging systems. When sizing a communication power system,
the 3000 can be connected to the 12VDC battery with only a 40mA drain. This technique
reduces initial cost, eliminates a second power system, and simplifies installation and
maintenance. Daniel has Series 3000 systems installed from Michigan to Argentina. Most of
these systems are solar powered with radio communications.
Standard Configuration
● NEMA-4X Painted Aluminum Enclosure for 2 inch Pole Mount
● (1) PARALLEL & (2) RS-232C Communication Ports
● 512 KB Non-volatile RAM & 512 KB Program Memory

● One TYPE 2 I/O Card
● 8 Analog Inputs (1-5VDC)
● 4 Status Inputs
● 2 RTD Inputs
● 2 Frequency Inputs (0-10Khz)
● 2 Analog Outputs (1-5VDC)
● 2 Frequency Outputs (DC to 1Khz)
● 2 Status Outputs ( Open Collector )
● Class I, Division 1 & 2, Group D -- U.L. & CSA Entity Approvals
Specifications
MAIN CPU CARD
Processor: 12 MHZ 80C186 (3 VOLT INTEL)

Non-Volatile RAM: 500K expandable to 8 Megabytes (Battery Backed)
Program Memory: 500K expandable to 2 Megabytes (FLASH)
Back Up Battery: Replaceable Lithium (1Year Continuous/10 Year Shelf)
I/O Bus Architecture: I Square C Bus
Communication Ports: Modbus ASCII or RTU Protocol
1- Parallel Port for Local Access
1- Remote(Host) RS-232 Serial Port; 19.2K bd Supported
1- Modbus Master RS-232 Serial Port; 9600 bd Supported
TYPE 2 I/O CARD
Inputs - Analog:
● 8 High Level 1 to 5 Vdc ( Transformer Isolated)
● 2 RTD inputs; 3 wire 500 Platinum Element
● 16 Bit A/D Accuracy
Inputs - Digital:
● 4 High Level Status or Contact Closure Type Inputs (Optical Isolated)
● (IE., Compressor Oil Pressure Alarm)
Inputs - Frequency:
● 2 High or Low Level (PreAmp Daughter Board) Type; DC to 10 Khz
Outputs - Analog:
● 2 High Level 1 to 5 Vdc
Outputs - Digital:
● 4 Open Collector (Opto-Isolated)
● Frequency proportional to uncorrected Rate/Volume or
User Definable; Maximum Frequency Update is 1 Khz

● 12 mA @ 35 V
Transient and Surge Suppression:

● Meets or Exceeds IEC 801-2
● Meets or Exceeds ANSI/IEEE C37.90.1
Input Power:
● @ 6 to 12 VDC
● @ 24 VDC --SAFE AREA USE ONLY --
Power ( Typical):
65 mA @ 6 VDC
41 mA @ 12 VDC
25 mA @ 24 VDC
Optional
Graphics Display:
120 x 64 pixel
8 lines x 20 Characters
Size; 6"W x 3.5"H
Environmental:
● -22 to +158 deg.F (-30 to +70 deg. C)
● 5 to 95 % Relative Humidity; Non-Condensing
Mechanical:
● NEMA 4X Enclosure
● 12"W x 12"H x 9.5"D
● 13 Gauge Aluminum with Powder Coat Paint
● Stainless Steel Latches with Lock Hasp
● less than 5 lbs empty
Hazardous Classifications:
● Class 1 Division 1 Groups C & D, CSA & U.L., ENTITY
● Class 1 Division 2 Groups C & D, CSA & U.L.
Power Supply Options:
* 6 Vdc Gell Cell Rechargeable, Solar 10 watt Division 1

* 12 Vdc Gell Cell Rechargeable, Solar 24 watt Division 2
* 12 Vdc/110 Vac Float Charging System, Non-Hazardous
Communications Options:
Low Power 212A Modem; 2400 bd. Dial - Up Communications; Division 2

for Installation inside the Standard Enclosure
Optional TYPE 1 I/O CARD
Inputs - Analog:
● 2 High Level 1 to 5 Vdc ( Transformer Isolated)
● 1 RTD inputs; 3 wire 500 Platinum Element
● 16 Bit A/D Accuracy
● 1 Smart P/DP Transmitter Interface
Inputs - Digital:
● 4 High Level Status or Contact Closure Type Inputs (Optical Isolated)
(IE., Valve Open/Close Status)

Outputs - Analog:
● 1High Level 1 to 5 Vdc
Outputs - Digital:
● 4 Open Collector (Opto-Isolated)
● Frequency proportional to Rate/Volume or
User Definable; Maximum Frequency Update is 1 Khz

● 12 mA @ 35 V
Digital Flow Measurement

Houston, Texas, Telephone: (713) 467-6000, Fax: (713) 827-3880

Larbert, Scotland, Telephone: +44-1324-556111, Fax: +44-1324-562290
OFFICES AND REPRESENTATIVES WORLDWIDE
www.danielind.com
All specifications subject to change without notice as part of a continuing program of product
improvement
Solar Flow Computers
Overview
Specifications
Reports
2480 Overview
2480 Specs
Go directly to the Product Discussion Forum for this product
Product Overview
SOLARFLOW PLUS
THE BATTERY POWERED RTU
Solarflow-Plus: A Battery Powered RTU (Remote Terminal Unit) With Flexible Calculation and Advanced
Communication Capabilities
When power is unavailable or unreliable, consider a Solarflow-Plus RTU for your flow-measurement system.
Replace mechanical circular charts with this versatile microprocessor. Eliminate maintenance costs and
calibration problems of mechanical charts. Speed the collection of more accurate data for faster operational
control and billing with its flexible capability for interfacing via telephone, cellular telephone, radio, satellite, fiber
optics, or other communications media.
Built for typical outdoor, remote installations and environmentally tested at the factory, Solarflow-Plus units
provide maximum measurement and communications versatility in a cost-effective package. We invite you to
examine the additional details in the rest of this brochure about the battery powered RTU for your remote flow
measurement and data communication needs.
COMMUNICATIONS
Solarflow-Plus RTU capabilities match any existing or new communication links. Including speech!
Auto-dial alarm callout activates speech synthesizing circuits for verbal reports to the operator via telephone,
digitally to a remote printer, or to a central computer. The RTU can also be queried directly from a touch-tone
telephone keypad to produce "verbal" response for immediate and easy-to-understand third-party reports.
Third-party reports can also be displayed by a "dumb" terminal or printer.
Our Daniel specialists can tailor communication protocols to integrate with your existing or planned SCADA
systems. Or we can help you design completely new networks. Our optional protocol is Gould Modbus; others
can be quickly implemented. The Solarflow-Plus RTU can be integrated into telephone, cellular telephone,
radio, satellite, or fiber-optics communication systems.
Longitudinal Redundancy Check (LRC-16) techniques assure data integrity to or from a Solarflow-Plus unit.
INPUTS
One of the important benefits you can enjoy with a Solarflow-Plus system is measurement flexibility to meet
your current and future needs. Standard input configurations include:
● stacked or single DP for orifice
● parallel orifice
● triple-run single DP
● parallel or single turbine or PD meters
with temperature, pressure and specific gravity correction if desired. Nine status inputs are available for
monitoring on-site conditions.
CALCULATIONS/OUTPUTS
AGA 7, AGA 3 and full NX19 calculations are made on-site based on transmitter samples every 1/2 second.
Each factor is calculated directly from the AGA equations from every ten seconds to once a minute, depending
on the application. These calculations are at a much faster rate than the less accurate hourly updates currently
available.
The Solarflow-Plus memory stores up to 35 days of hourly data on volume, differential pressure or meter
pulses, flowing temperature and alarms. Parameters logged are operator programmable. Solarflow-Plus units
can produce a new log every time a critical parameter changes. For example, if an orifice plate is changed,
measurements immediately after the change will be accurate rather than having to wait for the next logging
period before the new plate diameter is used in calculations.
Time, pressure and temperature indices, formerly derived from charts, can be produced thus providing a
smooth transition from charts to electronic flow measurement. Solarflow-Plus systems offer complete audit
trails plus a wide range of data logging intervals including 5, 15, or 30 minutes and 1, 4, and 24 hours as well
as monthly.
All data can be quickly, accurately, and reliably transmitted to your central computer via virtually any field
communication technique. Similarly, parameter logging intervals and alarms/reports configurations can be
quickly downloaded from a host to the Solarflow-Plus RTU.
Data transmission is most rapid with a direct link from filed to office. However, you can let a Hand-Held Data
Terminal (HHDT) "dump" to a printer or host computer direct or via telephone modem when this format is
advantageous for you.
Each HHDT can collect up to 35 days of hourly data from up to 7 Solarflow-Plus units, up to 30 with expanded
HHDT memory. Even more units can be downloaded if less than 35 days information is required or time
intervals are longer than hourly.
Specifications
SOLARFLOW PLUS
OPERATING TEMPERATURES
-20º to 160ºF
SAFETY CLASSIFICATION
Class I, Groups C & D, Division 1
Intrinsically safe--solar charged
General purpose--115 V charged
WEIGHT
100 lbs.
INPUTS
8 analog (1-5 DC)
9 status
2 pulse (turbine/PD meter)
OUTPUTS
9 control, two of which activate relays (10 VA Form A for pulsing samplers)
SERIAL OUTPUTS
Hand-Held Data Terminal for local data collections, set-up, and calibration
RS- 232C for direct, radio, or satellite link to a host
TELEPHONE OUTPUT
Direct wired with Daniel interface module
PROTOCOL
Gould Modbus
Other protocols available
INTEGRAL TRANSIENT/SURGE PROTECTION

All inputs and outputs protected
ENVIRONMENT
Designed and built for outdoor use.
Each unit dynamically tested in our environmental chambers with temperature cycled between -20º and
+160ºF.
HAND-HELD DATA TERMINAL
OPERATING TEMPERATURES
-20º to +160º
WEIGHT
1 lb.
SAFETY CLASSIFICATION
Class 1, Group D, Division 1
Intrinsically safe
INPUTS
Data received from Solarflow-Plus Operator inputs to set up, calibrate, collect, and print data locally or transmit
to a central computer via modem
OUTPUTS
RS 232C to modem for telephone, or to printer for local report
CAPACITY
Up to 35 days or hourly records from 7 sites, up to 30 sites with expanded memory--even more if fewer days
and/or longer intervals
Communication flexibility complements calculation capability for Solarflow-Plus systems. A Hand-Held Data
Terminal allows local data collection. Telephone and radio interfaces allow bidirectional communication. Or use
the latest cellular, fiber optics, and satellite communication techniques. Enjoy maximum uptime, data integrity,
message security--and complete downloading flexibility.
Our staff of communications and software engineers is ready to work with you to select the best
communications systems for your needs--whether interfacing with existing systems or designing from "scratch."
When reliable data transmission counts, count on Daniel.

Reports
CURRENT MEASUREMENT
This report is operator programmable for any combination of up to ten fixed-parameters or line process
variables. Alarms currently present will be given first. Reports are also available via synthesized speech over a
phone line for operator and/or third-party monitoring. If programmed limits are exceeded, an auto-dial modem
calls designated telephone numbers and the Solarflow-Plus speech synthesizer provides verbal alarm
messages along with the current measurement data.
AUDIT TRAIL
An Event Log provides the date/time of any alarm, log-on, or parameter change--plate size, for example.
Log-on includes operator password to identify who made the change. Values before and after the change are
also provided. The Event Log gives you a complete audit trail.
AVERAGE DATA FOR TIME INTERVAL
A Data Log Lists provides you with date, time, average pressure, differential pressure, flow rate, total volumes
and flowing temperatures, and other programmable parameters. A Solarflow-Plus system can log data every 5,
15, or 30 minutes, every 1, 4, or 24 hours, or monthly. You select the interval best suited to your needs with
each Solarflow-Plus unit.
Product Overview
SINGLE-TUBE SOLARFLOW-PLUS RTU
MODEL 2480
SOLARFLOW-PLUS RTU's are the most widely
used, proven, battery-operated family of RTU/Flow
Computers in the field worldwide. The Model 2480 is
designed for single-tube orifice or turbine/PD meters
with mechanical instrument drives and pulsers. It
performs custody transfer flow measurement
according to the latest AGA 3 and AGA 7
requirements and performs full NX19 calculations.
The Model 2480 is packaged in the new "easyclamp"
design to simplify installation. In summary, the Model
2480 provides complete flow measurement and data
calculation/storage for single tube gas applications.
AGA 3 and AGA 7/NX19 calculations are available in
both imperial and metric units. Also, the model 2481P
is available for premium billing applications. The
2481P provides for operator entry of a
supercompressibility matrix.
Specifications
FIVE ANALOG INPUTS
1. One dedicated input for a Daniel-supplied 500 ohm RTD for temperature measurement.
2. One dedicated input for a Daniel Model 224-series static-pressure transducer.
3. One dedicated input to monitor the battery's state-of-charge.
4. One auxiliary 1-5 VDC input.
5. One 1-5 VDC input for low-power differential pressure transmitter.
(A/D conversion resolution 12 bits " 1 bit, temperature coefficient 0.005% per degree F.)
STATIC-PRESSURE TRANSDUCER INPUT:

● Maximum error--including combined effects of linearity, repeatability, and hysteresis--less than or equal
to "0.25% of span.
● A/D conversional resolution 12 bits " 1 bit.
● Temperature error including span and zero errors to be less than or equal to "1% of span per 100ºF.
TEMPERATURE INPUT:
● Designed to operate with a 500 ohm platinum RTD with a designed range of 0º to 150ºF.
● Maximum error--including combined effects of linearity, repeatability, and hysteresis--less than or equal
to "0.25% of span.
● A/D conversion resolution 12 bits " 1 bit.
● Temperature coefficient 0.007% per degree F.
PULSE INPUTS:
● To be used with a PD meter pulser or turbine with a mechanical instrument drive and pulser with dry,
isolated contact closure. Maximum frequency 50 Hz.
STATUS INPUTS:
● Four for sensing external signals. (Field input via voltage-free dry contact closure to common.)
● Max external loop impedance 500 ohms.
● Status inputs transient and RF protected.
CONTROL OUTPUTS:
● Four.
● Output low 4 mA.
● Output high 1mA.
COMMUNICATIONS:
● RS 232 serial port for Hand Held Data Terminal. Baud rate 1200. Full duplex. RTS/CTS handshaking.
ENVIRONMENT
● NEMA 4X enclosure.
● Relative humidity 0-95% noncondensing.
● Temperature: -20 to 160ºF operational, -40 to 160ºF storage.
RFI/EMI:
● Greater than 10 volts/meter, 1 KHz-1GHz tested using MIL STD 461 (RS03 method).
MECHANICAL:
● RTU: 12"H x 6"D x 12"W--add 2 1/4" W for mounting bracket. Weight approximately 5 lbs.
● Solar Panel: 16 1/2"W x 10 3/4"H x 5"D. Weight approximately 15 lbs.
2500 Turbo Flow Computer Brochure
Features and Advantages
Overview
Hardware
Input/Output Capabilities
Software
Specifications
Enclosures and Other Options

Features & Advantages
● 486/100Mhz/4 Meg...Full 32 bit microprocessors
● PC/104 (Compact ISA) expandable Bus..... Upgrade path for future microprocessors
● Future plug-in module support.....ethernet, fax modem cards
● Solid State Disk Technology, not EPROMs
● Compatible with existing RTU enclosures
● Save on labor costs
● Use existing transmitters and wiring
● Minimal downtime for upgrading
● Operational familiarity
● No new panel cutouts
● Future processor, I/O, memory, communication upgrade path
● Faster application cycle times
● Higher serial port baud rates
● Existing application compatibility
● 16 bit analog conversions using software filtering for smoother updates
Overview
The Daniel 2500 Turbo Flow Computer Upgrade Can Turbocharge Your Existing 2500 for Performance
Second to None.
Legendary Performance- With thousands in use the world over, the Daniel 2500 Flow Computer is the
reliable, accurate workhorse of the flow measurement industry.
And now, a simple retrofit or upgrade is all it takes to turn your existing 2500's into the Daniel TURBO 2500
high performance tools you'll need to help you better meet tomorrow's need for power, speed, versatility and
ease of use.
Upgrading is easy as 1,2,3-

1) Replace the existing 2500 CPU with a new, PC-based TURBO Card Set and its built-in high-performance
Quad Power Supply.
2) Compile your existing applications with ease via our new Config 25 program and download them to the
new TURBO computer.
3) Go back on-line with turbocharged speed and PC convenience.
Expandable PC/104 Architecture- The 2500 TURBO Flow Computer incorporates a full-function PC/104 card,
a compact PC-standard format for implementing the PC ISA bus. This versatile, flexible architecture
accommodates plug-in modules to help maximize upgrade paths for future applications. Best of all, this simple
upgrade swaps proprietary microprocessor designs for PC convenience to make the 2500 TURBO even easier
to adapt to virtually any flow measurement programming challenge.
Upgrade Path- The 2500 TURBO's CPU board houses the PC/104 microprocessor card. This card also
maintains the I/O circuitry for outstanding "plug-in" compatibility with existing wiring configurations.
No Need to Change Application Programs- Whether upgrading an existing 2500 or installing a new 2500
TURBO, all of your application programs can be used.
A new Config 25 program helps you recompile or create a new application and this application is easily
downloaded into the TURBO card set.
Beefed-Up Power Supply- The new power supply uses Industry Standard modules that provide a higher
power output and a wide (18 to 36Vdc) input voltage range.
Measurement and Control- Process measurement and flow control require fast cycle timing. The 2500
TURBO can handle the toughest metering requirements.
The 2500 TURBO can provide these calculation methods, and more: AGA3 (API 12530), ISO 5167, AGA 5,
AGA 7, AGA 8,(Gross and Detail methods). API 1101, API 2534 and API 2540. Other calculation methods are
available.
Applications
● Single and Multiple Tube Metering for Gas, Liquids and Steam
● Gas Orifice Metering, Gas Ultrasonic Metering
● Gas & Liquid Turbine Metering
● Venturi, PD and Nozzles

Hardware
There are two types of 2500 TURBO Series computers: The basic Model 2521 is configured to handle the
majority of instrument applications. When additional measurement points are required, an internal expansion
board is added to the Model 2521 to make a Model 2522. The front panel contains three status LED's, a
sixteen key keypad, and a two line backlit LCD screen. The three status lights are used to give quick
indication of the unit's operational status.
Input/Output Capabilities
The basic 2500 TURBO Series has two communications ports. One is an RS-232C compatible port. The other
is factory configured as an RS-232C, RS-422 or RS-485 port. The expansion board adds a second RS-232C
serial port. These ports may be used for printer output, networking, or host computer communications via
modem, direct wire, radio, or satellite link.
I/O Capabilities By Model

2521 2522
6 18 analog inputs (12 bit resolution)
2 6 frequency inputs for turbine meters (0-4000 Hz)
1 2 frequency inputs for densitometers (0-10,000 Hz)
6 24 contact closure status inputs
6 24 transistor switch outputs(latched or pulsed, 100ma @ 30 VDC)
2 4 analog outputs 4-20mA (maximum 800 ohm load)
1 2 RS-232C serial ports with modem controls
1 1 RS-232C or RS-422/485 serial port
1 1 alarm contact closure (form C relay)
1 1 prover switch
The 2500 TURBO has these configurations along with the expansion capabilities of the PC/104
bus.
Software
MODBUS ASCII or MODBUS RTU Protocol-
The areas that can be configured are:
1. Hardware inputs and outputs
2. Alarm messages
3. Operator entry messages
4. Report formats
5. Tables of data used by 2500
6. Calculations to be performed
7. Communications
Simple Configuration- Configuration is made simple by the use of menu driven screens. The general menu
allows selection of the major task, and subsequent screens guide the user through the configuration procedure.
Configurations for standard calculations, such as AGA3/API 2530, ISO 5167, AGA 5, AGA 7, AGA 8, API 1101,
API 2534, Meter Proving, Steam and CO2Flow are available from Daniel. But the flexibility of Config 25 allows
the user to modify standard calculations to meet special applications or to configure special calculations, such
as energy balance.
The 2500 TURBO Microcomputer uses two set of software in its real time multi-tasking operating system.
BASE25 is installed in FLASHRAM and performs the basic calculations required for flow measurement. Config
25 provides a means to tailor the operation of the unit to perform specific functions. The configuration is done
on a PC compatible computer and downloaded to RAM in the Series 2500. Model 2521 and 2522 have up to 4
megabytes of memory.
BASE25 performs arithmetic functions and also contains the table and equations used in the AGA and API
calculations. Config 25 is a menu-driven program that enables the user to configure the Series 2500 for the
desired application.
2500 TURBO Specifications
Main CPU Card
Microprocessor Options:
486 DX4, 100 Mhz, 32 Bit
V20, 4.77Mhz, 16 Bit (non-turbo)
Solid State Disk:

486 Card Set- 4 Megabytes
RAM:
486 Card Set- 4 Megabytes
Back Up Battery:
Replacement Lithium (1 Year Continuous/10 Year Shelf)
I/O Bus Architecture:

PC/104 Compact ISA
Input/Output
Analog Inputs:
Up to 18 channels...
Current/Voltage (4-20mA or 1-5 Vdc)
Input impedance 250 Ohms ± 0.05% for current loop
Resolution 12 bits (16 bit Internal Conversation)
Frequency/Pulse Inputs:
Up to 8 channels...
6 Turbine inputs 0-4,000 Hz range
2 Densitometer inputs 0-10, 000 Hz
10vPP nominal
Status Inputs:
Up to 24 digital inputs...
Input signal levels 14.8 Volt nominal pull up voltage
Field input via voltage free "dry contact" closures to common
Input voltage protection circuit
1 Prover Input-Can use uni-directional, bi-directional or double chronometry
Analog Outputs:
Up to 4 analogs...
4-20mA
Maximum load 800 Ohms
12 bit resolution
On-off, pulsed and individual alarms...up to 24 provided via open collector transistors
Communications:
Three Communication Ports-provides flexibility to user allowing RS-232C or RS-422/485
Self Diagnostics
The 2500 incorporates a set of self diagnostics
Precision Analog Reference- This feature allows the 2500 to automatically re-calibrate itself before each
calculation cycle.
Built-in Check Sum- Upon power up/utilization the 2500 memory is interrogated and validated both in RAM
and ROM and their associated hardware- instantaneously.
Watchdog Timer- Fail-safe alarm on any malfunction
Electrical
Operating Voltage:
20-28 V.C. or 115/230 VAC, 47-63 Hz
Power Consumption:
50 watts maximum including power for all transmitters
Environmental
NEMA 13 box with integral front panel- operational temperature is 0 degrees F to 140 degrees F
NEMA 4X box without front panel- -20 degrees F to 160 degrees F
Humidity
0-95% non-condensing
Approvals
CSA, CCA; pending
Model 2500 TURBO
Enclosures and Other Options-
● Retrofit kit
● Standard rack mount
● NEMA 13 painted stell 20" x 20"
● NEMA 12 stainless steel 24" x 30"
● NEMA 4X stainless steel 24" x 30"
● Canada box
Power Supply Options:

● 110 vac supply
● 24VDC input

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Standard Capacity Gas Turbine Meter Brochure

Flow Sizing Charts 4" 6" 8" 12"

Parts List and Drawing

Flow Computing Systems

DANIEL GAS TURBINE METER SYSTEM

GAS TURBINE METER

Use with Daniel or other electronic rate-indicator/totalizer or computer

Each meter has FLOW DIRECTION & FLANGE RATINGS.

WHEN ORDERING, PLEASE SPECIFY:

METER PACKING AND SHIPPING

CRITICAL FLOW PROVERS--ORIFICE/VENTURI

METER BEARING LUBRICATION

RECOMMENDED OIL VISCOSITY

ALL PRESSURES IN PSIG, FLOW RATES IN SCFH

ALL PRESSURES IN PSIG, FLOW RATES IN SCFH

ALL PRESSURES IN PSIG, FLOW RATES IN SCFH

ALL PRESSURES IN PSIG, FLOW RATES IN SCFH

Size ANSI Work A B C D Bolt Circle Flange Bolt Holes Approx.

Size ANSI Work A B C D Bolt Circle Flange Bolt Holes Approx.

Size ANSI Work A B C D Bolt Circle Flange Bolt Holes Approx.

Size ANSI Work A B C D Bolt Circle Flange Bolt Holes Approx.

Size ANSI Work A* B C D Bolt Circle* Flange Bolt Holes* Approx.

Size ANSI Work A* B C D Bolt Circle* Flange Bolt Holes* Approx.

Size ANSI Work A* B C D Bolt Circle* Flange Bolt Holes* Approx.

Size ANSI Work A* B C D Bolt Circle* Flange Bolt Holes* Approx.

MODEL 1816 SIGNAL PREAMPLIFIER

MODEL 1882 SIGNAL PREAMPLIFIER

MODEL 2415 B PREAMPLIFIER

MODEL 224 STATIC PRESSURE TRANSDUCER

MODEL 1151 GP STATIC PRESSURE TRANSMITTER

MODEL 415 TEMPERATURE TRANSMITTER

MODEL 400 LP TEMPERATURE TRANSDUCER

Universal Preamplifier, Data Sheet, (pdf format, 76k)

1816 for Gas Turbine Meters

1818MG for Mini Gas Turbine Meter

1819A for High Resolution Liquid

1882 for SolarFlow Plus Model 2482, Gas

*Not to be used with 24" or 4" rim type PT meters.

DIMENSIONS AND WIRING

DIMENSIONS AND WIRING

DIMENSIONS AND WIRING

DIMENSIONS AND WIRING

DIMENSIONS AND WIRING

March 31, 1998

Daniel Measurement and Control

REVISION 1.1 3/31/98 Page 2 of 13

Field wiring connects to a pluggable cage-clamp type connector. The connector

REVISION 1.1 3/31/98 Page 3 of 13

MAX 5000 FEET (1524 METERS)

3-CONDUCTOR SHIELDED CABLE,

MAX 100 FEET

Figure 1: 0-5V Output Wiring

MAX 1000 FEET (305 METERS)

3-CONDUCTOR SHIELDED CABLE,

MAX 100 FEET

REVISION 1.1 3/31/98 Page 4 of 13

2.1 Choosing a Pullup Resistor

Pullup Resistor Power

Figure 3: Pullup Resistor Parameters

REVISION 1.1 3/31/98 Page 5 of 13

Figure 4: Rise Time vs. Cable Length (2K Pullup)

tR is the predicted rise time in uS

REVISION 1.1 3/31/98 Page 6 of 13

tMAX = 0.3 / f where