Beruflich Dokumente
Kultur Dokumente
14996668
11/12
DE
EN
Inspection
www.ringfeder.de
Inhalt | Content
2
Inhalt | Content
Tabellen | Tables
Gruppe I. | Group I.
10
Fahrzeug | Vehicle
12
13
14
Gruppe I. | Group I.
To fix the castellated nut with a cotter pin attend to always using new, corrosion-resisting
cotter pin!
24
38
When replacing component parts of the trailer coupling only original RINGFEDER spare
parts are to be used, since otherwise a safe
performance cannot be safe guarded and
every guarantee ceases.
59
60
62
Inspection 01/2012
Demontage
Dismantling
Montage
Fitting
Visuelle Kontrolle
Visual control
Verschleiteil entsorgen
und nicht wiederverwenden
Dispose the wear part and
do not reuse it
Reinigen
Cleaning
Schlsselweite
Spanner opening
Achtung!
Caution!
Tabelle beachten!
(Seite 5)
Follow the table!
(Page 5)
Kronenmutter
Castle nut
Anzugsmoment
Tightening torque
Fetten
(Bechem Berolub FR 16)
Lubricate
(Bechem Berulub FR 16)
www.ringfeder.de
+ -
V (- +)
Kabel optional
Id. - Nr. 14996737
Cable optional
ID no.14996737
I.
Seite
Page
50 mm
Typ|Type
Gruppe
Group
II.
40 mm
Typ|Type
86 G/110
Seite
Page
80 A/B
40 mm
50 mm
Typ|Type
Typ|Type
4040 A/B
5050 A/B
4040 AM
5050 AM
4045 A/B
4045 AM
Gruppe
Group
III.
Seite
Page
10
40 mm
50 mm
Typ|Type
Typ|Type
5055 A
5055 AM
5055 AP
5055 AW
Inspection 01/2012
Tabellen | Tables
e1 x e2 (mm)
83 x 56
d2 (mm)
10,5
M 10 ( 8.8)
ISO 7089
ISO 7042
200 HV
Nm ( 5%)
mm
47
17 (16)
120 x 55
15
M 14 ( 8.8)
200 HV
130
22
140 x 80
17
M 16 ( 8.8)
200 HV
200
24
160 x 100
21
M 20 ( 8.8)
200 HV
390
30
Nm
mm
M 30
250
46
M 36 x 3
350
55
M 45 x 3
500
70
Fabr.-Nr.
XXXXXX
Klasse S
EG-Typg. e11 00-6292
Bj.
D 137 kN
Dc 92 kN
XXXXXX
S 1000 kg
V 40 kN
www.ringfeder.de
XXXXXX
www.ringfeder.de
Rep.-Nr. | Rep-No
Rep.-Nr. | Rep-No
10
Rep.-Nr. | Rep-No
ffnungs- und Schlievorgang ist gestrt |Opening and closing process is faulty
Bauteil | Component
Rep.-Nr. | Rep-No
Signalstift bleibt trotz geschlossener Kupplung drauen | Signal pin stays out despite closed coupling
Bauteil | Component
Rep.-Nr. | Rep-No
Sensor | Sensor
15
Rep.-Nr. | Rep-No
11
Rep.-Nr. | Rep-No
Seite | Page
13
Rep.-Nr. | Rep-No
Inspection 01/2012
Reparatur / Austausch
Repair / exchange
Gruppe
Group
Verschleiplatte
Wear plate
Nasenscheibe
Tab washer
Rckstellfeder
Return spring
Abschlussdeckel
End cap
Kuppelbolzen
Coupling bolt
Gummifedern
Rubber springs
Lagerbuchsen / Stangenfhrung
Guide bushings / rod guidance system
Handhebel / Sperrhebel
Hand lever / locking lever
Sicherung
Safety device
10
11
Kuppelkrper
Coupling body
16
26
45
16
26
16
26
39
15
25
39
15
25
39
17
28
46
18
28
46
15
26
40
15
26
44
16
27
45
17
27
45
(I.1-7)
(II.1-10)
(III.1-37)
(I.1-9)
(II.1-12)
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
I.
II.
III.
12
II.
29
13
II.
14
15
Seite (Abb.)
Page (Fig)
Seite (Abb.)
Page (Fig)
21
33
50
21
33
21
34
52
23
36
52
23
35
51
21
32
48
19
31
48
22
35
51
22
35
51
19
33
49
20
33
50
(I.39-48)
(II.55-61)
(III.67-77)
(I.37-48)
(II.53-61)
(II.26-31)
31
32
(II.37-39)
(II.43-45)
25
(II.2-4)
36
(II.62-II.65)
III.
40
(III.8-33)
53
(III.78-106)
Schwenkwinkelwarnanzeige
Swivel angle indicator
III.
59
(III.107)
62
(S5-8)
www.ringfeder.de
61
(I.1-9)
(II.1-12)
(III.1-3)
(I.1)
(II.1)
(III.1-4)
(I.1-3)
(II.1-6)
(III.1-4)
(I.1-8)
(II.1-21)
(III.1-46)
(I.1-21)
(II.1-25)
(III.1-50)
(I.1-4)
(II.1-7)
(III.1-7)
(I.1-6)
(II.1-9)
(III.1-34)
(I.1-15)
(II.1-18)
(III.1-43)
(I.1-13)
(II.1-16)
(III.1-43)
(S1-4)
(I.37-48)
(II.53-61)
(III.75-77)
(I.48)
(II.61)
(III.74-77)
(I.46-48)
(II.59-61)
(III.72-77)
(I.34-48)
(II.40-61)
(III.56-77)
(I.22-48)
(II.32-61)
(III.51-77)
(I.45-48)
(II.58-61)
(III.71-77)
(I.40-48)
(II.56-61)
(III.69-77)
(I.27-48)
(II.46-61)
(III.59-77)
(I.29-48)
(II.48-61)
(III.66-77)
nur frTypen
only for Types:
86 G 110
80 G 3
4
6
7
5
10
11
Ausfhrung | Design B
10
2
8
Ausfhrung | Design A
8
8
Inspection 01/2012
4040/5050
13
5
9
10
Ausfhrung | Design AM
11
10
1
3
4045
12
Ausfhrung | Design A
8
Ausfhrung | Design B
www.ringfeder.de
13
Ausfhrung | Design A
Ausfhrung | Design AM
5
7
10
11
10
Ausfhrung | Design AP
13
10
Inspection 01/2012
Ausfhrung | Design AW
13
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11
Fahrzeug | Vehicle
12
Inspection 01/2012
Fahrzeug | Vehicle
Splint | Splint
2
www.ringfeder.de
13
Gruppe | Group I.
Seite
Page
40 mm
50 mm
Typ|Type
Typ|Type
86 G/110
14
Inspection 01/2012
80 A/B
I.1
I.2
2
3
1a
2
1
I.3
I.4
1
2
2
I.5
I.6
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15
I.7
I.8
180
I.9
I.10
I.11
I.12
16
Inspection 01/2012
I.13
I.14
I.15
I.16
I.17
I.18
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17
I.19
I.20
I.21
18
Inspection 01/2012
I.22
I.23
2
I.24
I.25
I.26
I.27
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19
I.28
I.29
I.30
I.31
I.32
20
I.33
Inspection 01/2012
I.34
I.35
I.36
I.37
30 Nm
3
4
Seite / page 5
Montage der Gummifedern (3)
Fitting of the rubber springs (3)
I.38
I.39
180
(Zurck-) Drehung der Kupplung
Rotate the coupling (back)
Montage Verschleiplatte
Fitting of wear plate
www.ringfeder.de
21
I.40
I.41
1 1,5 mm
I.42
I.43
I.44
I.45
22
Inspection 01/2012
I.46
I.47
~25
1a
1
Montage Schliefedern
Fitting of closing spring
Montage Kuppelbolzen
Fitting of coupling bolt
I.48
1
2
1,5 3 mm
3
4
Montage Abschlussdeckel
Fitting of end cap
www.ringfeder.de
23
40 mm
50 mm
Typ|Type
Typ|Type
4040 A/B
5050 A/B
4040 AM
5050 AM
4045 A/B
4045 AM
24
Inspection 01/2012
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.1
II.2
AM
AM
1
!
2
1
Demontage Abschlussdeckel
Dismantling of end cap
II.3
II.4
AM
AM
3
2
1
Spiralspannstift austreiben
Drive out spiral pin
II.5
II.6
1
2
Demontage Kuppelbolzen
Dismantling of coupling bolt
Demontage Schliefedern
Dismantling of closing springs
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25
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.7
II.8
1
1
II.10
II.9
1
Demontage Verschleiplatte
Dismantling of wear plate
II.12
II.11
180
26
Inspection 01/2012
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.13
II.14
II.15
II.16
2
II.18
II.17
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27
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.19
II.20
4045
4045
1
3
II.21
II.22
4045
4045
II.23
II.24
4045
4045
28
Inspection 01/2012
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.25
II.26
4045
4045
II.27
II.28
4045
4045
II.29
II.30
4045
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4045
29
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.31
4045
30
Inspection 01/2012
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.32
II.33
4045
4045
!
Montage der Lagerbuchsen / Stangenfhrung (1)
Fitting of bearing bushing/rod guidance system (1)
II.34
II.35
4045
4045
II.36
II.37
4045
4045
!
Montage der Lagerbuchsen / Stangenfhrung (5)
Fitting of bearing bushing/rod guidance system (5)
www.ringfeder.de
31
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.38
II.39
4045
4045
II.40
II.41
4045
4045
II.42
II.43
4045
4045
3
4
Seite / page 5
Montage der Gummifedern (3)
Fitting of the rubber springs (3)
32
Inspection 01/2012
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.44
II.45
2
4045
4045
3
Seite / page 5
Montage der Gummifedern (2)
Fitting of the rubber springs (2)
II.47
II.46
II.48
II.49
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33
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.50
II.51
II.52
II.53
30 Nm
II.55
II.54
180
(Zurck-) Drehung der Kupplung)
Rotate the coupling (back)
34
3
Montage Verschleiplatte
Fitting of wear plate
Inspection 01/2012
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.56
II.57
II.59
~25
II.58
2
1
Montage Kuppelbolzen
Fitting of coupling bolt
II.60
Montage Schliefedern
Fitting of closing springs
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35
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.61
AM
2
1,5 3 mm
!
Montage Abschlussdeckel
Fitting of end cap
II.62
AM
2
1,5 3 mm
!
AM Abschlussdeckel montieren
Fit AM end cap
36
Inspection 01/2012
Gruppe | Group II. Typen | Types: 4040 A/B/AM 4045 A/B/AM 5050 A/B/AM
II.63
II.64
AM
AM
x
II.65
AM
2
1
Druckluftleitung anschliessen
Connect compressed air supply
www.ringfeder.de
37
10
40 mm
50 mm
Typ|Type
Typ|Type
5055 A
10
5055 AM
10
5055 AP
11
5055 AW
38
Inspection 01/2012
III.1
III.2
III.4
III.3
1
2
2
Demontage Abschlussdeckel
Dismantling of end cap
Demontage Rckstellfeder
Dismantling of return springs
III.5
III.6
A
1
A
1
2
Demontage Kuppelbolzen
Dismantling of coupling bolt
Demontage Schliefedern
Dismantling of closing springs
www.ringfeder.de
39
III.7
III.8
AM
1
2
Druckluftleitung lsen
Release compressed air supply
III.9
III.10
AM
AM
III.11
III.12
AM
AM
1
1
2
1
1
2
2
Demontage Rckstellfedern
Dismantling of return springs
40
Demontage Spiralspannstift
Dismantling of spiral pin
Inspection 01/2012
III.13
III.14
3
AM
AM
Demontage Schliefedern
Dismantling of closing springs
Demontage AM-Deckel
Dismantling of AM cap
III.15
III.16
AM
AM
1
2
Demontage Kuppelbolzen
Dismantling of coupling bolt
III.17
III.18
AP
AP
1
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41
III.19
III.20
AP
AP
1
2
III.21
Demontage Rckstellfeder
Dismantling of return springs
III.22
AP
AP
1
2
Demontage AP-Deckel
Dismantling of AP cap
Demontage Schliefedern
Dismantling of closing springs
III.23
III.24
AP
AP
Demontage Kuppelbolzen
Dismantling of coupling bolt
42
Inspection 01/2012
III.25
III.26
AW
AW
2
1
2
Demontage Gegenlager-/ Adaptersatz
Dismantling of counter-bearing / adapter set
Seilzug lsen
Release cable pull
III.28
III.27
AW
AW
III.29
III.30
AW
AW
2
1
1
Demontage Rckstellfeder
Dismantling of return springs
Demontage AW-Deckel
Dismantling of AW cap
www.ringfeder.de
43
III.31
III.32
AW
AW
2
Demontage Kuppelbolzen
Dismantling of coupling bolt
Demontage Schliefedern
Dismantling of closing springs
III.33
III.34
AW
III.35
III.36
2
1
Demontage Sicherung (2)
Dismantling of safety device (2)
44
Inspection 01/2012
III.37
III.38
1
2
III.40
III.39
180
III.41
III.42
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45
III.43
III.44
1
3
III.45
III.46
III.47
III.48
46
Inspection 01/2012
III.49
III.50
www.ringfeder.de
47
III.51
III.52
2
III.53
III.54
III.55
III.56
48
Inspection 01/2012
III.57
III.58
3
4
Seite / page 5
Montage der Gummifedern (3)
Fitting of the rubber springs (3)
III.59
III.60
Position Zugstange
Position of pull rod
III.61
III.62
www.ringfeder.de
49
III.63
III.64
III.65
III.66
III.67
III.68
1
2
1
2
Montage Verschleiplatte (1)
Fitting of wear plate (1)
50
Inspection 01/2012
III.69
III.70
1
2
III.71
III.72
~25
2
1
Montage Kuppelbolzen
Fitting of coupling bolt
III.73
2
A
1
Montage Schliefedern
Fitting of closing springs
www.ringfeder.de
51
III.74
!
1,5 3 mm
Montage Abschlussdeckel
Fitting of end cap
III.75
III.76
1
2
2
Montage Rckstellfeder
Fitting of return springs
52
Inspection 01/2012
III.77
III.78
85 90 Nm
AM
III.79
III.80
AM
AM
~25
!
Montage Kuppelbolzen
Fitting of coupling bolt
Montage Schliefedern
Fitting of closing springs
III.81
AM
3
!
1,5 3 mm
Montage AM-Deckel
Fitting of AM cap
www.ringfeder.de
53
III.83
III.82
AM
AM
2
1
1
2
1
2
2
Montage Spiralspannstift
Fitting of spiral pin
Montage Rckstellfedern
Fitting of return springs
III.84
III.85
AM
AM
85 90 Nm
III.87
III.86
AP
AM
2
1
!
2
54
Inspection 01/2012
III.88
III.89
AP
AP
~25
!
Montage Schliefedern
Fitting of closing springs
Montage Kuppelbolzen
Fitting of coupling bolt
III.90
AP
1,5 3 mm
!
Montage AP-Deckel
Fitting of AP cap
www.ringfeder.de
55
III.91
III.92
AP
AP
1
2
Montage Rckstellfeder
Fitting of return springs
III.94
III.93
AP
AP
85 90 Nm
85 90 Nm
III.95
III.96
AW
AW
~25
1
2
56
Montage Kuppelbolzen
Fitting of coupling bolt
Inspection 01/2012
III.97
III.98
AW
AW
1,5 3 mm
Montage Schliefedern
Fitting of closing springs
3
!
Montage AP-Deckel
Fitting of AP cap
III.99
III.100
AW
AW
1
2
Montage Rckstellfeder
Fitting of return springs
www.ringfeder.de
57
III.101
III.102
AW
AW
85 90 Nm
85 90 Nm
III.103
III.104
AW
AW
1 mm
10 mm
Justage (2)
Adjustment (2)
Justage (1)
Adjustment (1)
III.105
III.106
AW
AW
4
+/-
2
Justage (3)
Adjustment (3)
58
Seilzug anbringen
Attach rope pull
Inspection 01/2012
III.107
STOP
0.5 1 mm
braun | brown
schwarz | black
blau | blue
Spannung | Voltage = 24 V
www.ringfeder.de
59
Sensor | Sensor
60
Inspection 01/2012
Sensor | Sensor
S1
S2
S3
S4
www.ringfeder.de
61
Sensor | Sensor
S5
S6
90
1
S7
0,5 m
62
Inspection 01/2012
Sensor | Sensor
+ -
S8
LED
1234 56 7
1
5
1 +
- 2
12/24 V
2
6
7
b
2
www.ringfeder.de
63
www.ringfeder.de