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DRB200 Service Manual PDF
DRB200 Service Manual PDF
KG
Service Manual
DOC222.52.00609.Mar05
HACH LANGE GmbH Postfach 27 02 47 D-40525 Düsseldorf
VM
CC: Möller-Kemsa
+49 (0) 211 5288-375
volker.maue@hach-lange.de
10.03.2005
Service Information
Bitte aktualisieren Sie Ihre Serviceunterlagen!
Please update your service manuals!
Das Softwareupdate sollte nur auf Geräten erfolgen, welche sich zur Reparatur in der Serviceabteilung
befinden. Es sollen keine funktionsfähigen Thermostate mit der neuen Software aktualisiert werden!
Seit Ende 2004 gibt es 3 zusätzliche Varianten des LT 200 bzw. DRB 200:
LTG082.xx.23000 LT 200 9x13 / 6x13mm + 9x13 / 6x13mm
LTG082.xx.51000 LT 200 6x13 / 4x20mm + 6x13 / 4x20mm
LTG082.xx.44001 DRB 200 9x16 / 6x16mm + 9x16 / 6x16mm
As some customers had problems with the reactor LT 200 / DRB 200 (error message “Init Error”, defective
heating foils), we modified the software with following improvements:
Better recognition of main voltage during the initialization
Insert a long time heating test (advanced test program – Burn in Test) – only for production
Insert a start-up mode after the first power on a language selection appears (advanced test program –
Supply Defaults Set) – only for production
Please update only the devices which are being repaired in the service department! Please don’t update
devices which are still in working order!
Note: The upgrade of the new software version only take place at our service department
in Düsseldorf! All other service departments should replace the digital board!
Since the end of 2004 some additional version of LT 200 / DRB 200 are available:
LTG082.xx.23000 LT 200 9x13 / 6x13mm + 9x13 / 6x13mm
LTG082.xx.51000 LT 200 6x13 / 4x20mm + 6x13 / 4x20mm
LTG082.xx.44001 DRB 200 9x16 / 6x16mm + 9x16 / 6x16mm
Volker Maue
BU Lab Photometer
1. Hilfsmittel
PC mit Betriebssystem Windows 9x / Me / NT / 2000 / XP und serieller Schnittstelle
Programm Flip (Atmel)
Konfigurationsdatei "LT200.cfg"
Datei "YYX471.hex"
Achtung: Die komplette Software ist im Intranet im Menü Service / Software verfügbar!
Service-Adapter VAA564
Schnittstellenkabel, Nullmodemkabel gekreuzt, Dr.Lange Bestell-Nr. LZV087
2. Vorbereitende Tätigkeiten
Programm Flip aus zip-Datei auspacken und auf in einem Ordner abspeichern
3. Update
LT 200 / DRB 200 öffnen
Auf der Rechnerplatte ZBA719 den gewinkelten 8-poligen Stecker des Serviceadapters VAA564 wie im
Bild dargestellt aufstecken
Das Nullmodemkabel zwischen den Service-Adapter und der seriellen Schnittstelle COM1 des PC's
anschließen (siehe Grafik)
ZBA719
PC
Service-
RS232 Adapter
COM1 Kabel VAA564
LZV087
die Schritte Erase, Blank Check, Program und Verify werden automatisch nacheinander abgearbeitet
(siehe Bild)
Programm Flip beenden
Thermostat ausschalten
Service-Adapter entfernen
Thermostat einschalten
Softwareversion kontrollieren, wird während der Initialisierungsphase angezeigt
Software update LT 200 / DRB 200
1. Aids
PC or notebook with Windows 9x / Me / NT / 2000 / XP and serial port
2. Preliminaries
Unzip program Flip and save all files in a separate folder
3. Update
Open the thermostat LT 200 / DRB 200.
Connect the service adapter VAA564 to the digital board ZBA719 (see photo).
Connect the null modem cable LZV087 between service adapter and PC serial port COM1 (see graphic).
ZBA719
PC
Service-
RS232 Adapter
COM1 Cable VAA564
LZV087
Press the yellow switch of the service adapter and power on the thermostat.
Note: It does not appear any text on the display!
Release switch and start the program flip.exe.
In the menu, select File, Read Configuration File...F4 (see screenshot).
2. Settings 6
2.1 Language.......................................................................................................... 6
2.2 Contrast ............................................................................................................ 6
3. Test program 7
3.1 Loading the test program ................................................................................. 7
3.2 User interface ................................................................................................... 9
3.3 Set block type ................................................................................................... 9
3.4 Displaying the software version and block type ............................................. 10
3.5 Restore factory settings.................................................................................. 10
4. Temperature adjustment 11
5. Troubleshooting 15
7. Spare parts 28
8. Inspection document 34
1.1 Variants
LT 200
DRB 200:
TOC program (105°C, 120 min)
100°C program (100°C, 30, 60, 120 min)
105°C program (105°C, 30, 60, 120 min)
150°C program (150°C, 30, 60, 120 min)
165°C program (165°C, 30, 60, 120 min)
and freely selectable from 37 to 165°C (no cooling)
Time programs Freely selectable 0-480 min; acoustic signal after countdown to zero
Heating rate LT 200:
from 20°C to 148°C in 10 min (in conformity with DIN 38409-44)
DRB 200:
from 20°C to 150°C in 10 min
Temperature stability +/- 2°C
Number of cuvettes LT 200:
LTG082.xx.10000: 9 x 13 mm diameter, 2 x 20 mm diameter
LTG082.xx.21000: left: 15 x 13 mm diameter
right: 6 x 13 mm diameter, 4 x 20 mm diameter
DRB 200:
LTG082.xx.30001: 9 x 16 mm diameter, 2 x 20 mm diameter
LTG082.xx.40001: 15 x 16 mm
LTG082.xx.42001: left: 15 x 16 mm diameter
right: 6 x 16 mm diameter, 4 x 20 mm diameter
Power requirements 115 / 230 V, +5%/-15%, 50 / 60 Hz, safety class I
Power input LTG 082.xx.10000, LTG082.xx.30001 / LTG082.xx.40001:
115 V: 300 VA; 230 V: 450 VA
LTG 082.xx.21000, LTG082.xx.42001: 115 V: 600 VA; 230 V: 900 VA
Safety tests CE, GS and cTUVus
Environmental Operating temperature: 10 - 45°C
requirements Storage temperature: -40 - 60°C
Relative humidity: max. 90%, non-condensing
Dimensions W x H x D: 250 x 145 x 310 mm
Weight LTG 082.xx.10000, LTG082.xx.30001 / LTG082.xx.40001: 2 kg (instrument only),
3.5 kg (with packaging)
LTG 082.xx.21000, LTG082.xx.42001: 2.8 kg (instrument only), 4.3 kg (with
packaging)
Warranty 2 years
If the temperature change after 5 seconds is greater than 3°C, the software assumes that the mains voltage
is 230V. In this case, the heating foil is driven by only every fourth wave of the 230 V power supply.
The heating foil can therefore be used with approximately the same power input at different mains voltages.
The right and left heating blocks of a two-block thermostat are driven alternately. This reduces the load on
the power supply network.
2.1 Language
Press the left key, keep it held down and switch on.
Sprache
GB D
GB Great Britain
D Germany
F France
I Italy
E Spain
NL Netherlands
S Sweden
PL Poland
After a language has been selected, the initialization of the thermostat starts.
2.2 Contrast
Press the centre key, keep it held down and switch on.
Contrast 140
OK
The contrast can be adjusted with the left and centre keys. Press the right key to store the setting. The
initialization of the thermostat then starts.
The basic test program can only be used to adjust (calibrate) the temperature of the heating blocks. The
advanced test program can be used to specify the number of blocks and set the software to Dr. Bruno
Lange or Hach mode.
Service
Temp. adjust
Start
Service
End
Temperature adjustment
Service
Final inspection
Temp. adjustment Start End
Main program
User interface
∗DBL Hach
Service
End
Note: When DBL or Hach is selected, the temperature programs in the user menu revert to the
factory settings.
Block left
6+4 End
Info
Show
For example:
DBL 15 6+4
V 1.2.2
Software history:
Aids
Glycerol, anhydrous (reagent grade >99.5%), approx. 5ml
Laboratory thermometer ASTM 67C (range 95°C – 155°C, resolution 0.2°C, height 379mm)
Article-No.: VAA568
Pipette
Protective goggles
LT 200: Cuvette, outside diameter 13mm, Order no.: LCW906 (25 cuvettes)
DRB 200: Cuvette, outside diameter 16mm, Order no.: 2275800 (1 cuvette), 2275806 (6 cuvettes)
LT 200:
Article no. LTG082.xx.10000 Article no. LTG082.xx.21000
Adjustment
Place the cuvette in the left block.
Start the basic test program (see 3.1 Loading the test program):
Press the right key, keep it held down and switch on.
Temp. adjust
Start
23°C 25°C
120' 120'
100°C 100°C
110' 110'
Note: The temperature in the heating block and the cuvette is stable after about 25 minutes.
100°C 100°C
90' 90'
Use the left and centre keys (under the arrows) to set the value displayed by the laboratory thermometer
and press the right key (OK).
Place the laboratory thermometer in the right block together with the cuvette and wait until the value
displayed by the laboratory thermometer is stable.
Press the right key.
100°C 100°C
90' 90'
Use the left and centre keys (under the arrows) to set the value displayed by the laboratory thermometer
and press the right key (OK).
The corrected temperature is accepted after it has been confirmed by pressing the OK key. After the
correction has been carried out, check the desired temperature of 100°C again with the laboratory
thermometer.
Take care: The 100°C correction can only be carried out once per adjustment sequence.
100°C 100°C
80' 80'
Final inspection
Start _ End
If another temperature adjustment is necessary, press the left key (Start) in the next menu. If no further
correction is needed, press the right key ( ).
Temp. adjust
Start
Service
End
Cooling phase
At a room temperature of about 24°C the cooling time:
16 • 6. Removing, fitting and repairing individual components Dr. Bruno Lange GmbH & Co. KG
6.1 Overview
Outside view
Dr. Bruno Lange GmbH & Co. KG 6. Removing, fitting and repairing individual components • 17
Inside view
1 – Protective padding
2 – Heating block
3 – Interference suppression filter
4 – Spacer
5 – Powerpack board
6 – Mains connector and switch
7 – Bottom section of enclosure
8 – Base of enclosure
18 • 6. Removing, fitting and repairing individual components Dr. Bruno Lange GmbH & Co. KG
6.2 Opening the thermostat
Unplug the thermostat.
Remove the seal from the base or push a Phillips screwdriver through it, and remove the 4 screws (see
1 in illustration)
Use a screwdriver to carefully bend inward the two locking hooks (see 2 in the illustration) on the base
and remove the top section of the enclosure.
Dr. Bruno Lange GmbH & Co. KG 6. Removing, fitting and repairing individual components • 19
6.3 Top section of the enclosure
Remove the top section of the enclosure:
Open the thermostat (see 6.2 Opening the thermostat)
Disconnect the connector from the powerpack board (see 1 in the illustration)
Spare part:
LT 200: LZT038 Top section of enclosure (Lange) with touch-sensitive keypad
DRB 200: LZT039 Top section of enclosure (Hach) with touch-sensitive keypad
Then raise the protective lid slightly and remove the other side from the mount.
Spare part:
LZT048 Protective lid, transparent
20 • 6. Removing, fitting and repairing individual components Dr. Bruno Lange GmbH & Co. KG
6.5 Covers
Open the thermostat (see 6.2 Opening the thermostat).
Remove the top section of the enclosure (see 6.3 Top section of the enclosure).
Remove the protective lids (see 6.4 Protective lid).
Remove the screws (1 and 2 in the illustration) and take out the covers.
Note: The insulating mats are not included in the spare part.
Spare part:
LT 200+DRB 200: LZT047 Cover without openings
Dr. Bruno Lange GmbH & Co. KG 6. Removing, fitting and repairing individual components • 21
Replacing the board:
Open the thermostat (see 6.2 Opening the thermostat).
Remove the top section of the enclosure (see 6.3 Top section of the enclosure).
Disconnect the ribbon cable from the two cable holders in the top section of the enclosure.
Take care: The connector of the ribbon cable (see 1 in the illustration) is soldered to the digital board
and cannot be disconnected there!
Disconnect the cable of the touch-sensitive keypad (see 2 in the illustration) from the digital board.
Remove the 4 screws (see 3 in the illustration).
Take care: The threaded sleeves under the screws may turn with the screws. Hold the threaded
sleeves in place with a 5.5 mm open-ended spanner!
After replacement:
Power on the device
On the display of the thermostat appears " No interface!"
Press the key below "OK", the advanced test program appears
in menu User Interface select Hach or DBL, see 3.2 User interface
in menu Set block type select block type, see 3.3 Set block type
in menu Temp. adjust press Start, see 4. Temperature adjustment
Spare part:
YAB001 Digital board
6.7 Display
Fault identification:
Measure the +5V DC on the digital board (see 6.6 Digital board).
Set the contrast, see (2.2 Contrast).
Note: After mounting a new display, do not tighten the threaded sleeves too firmly, as this could
cause them to be ripped out of the plastic.
22 • 6. Removing, fitting and repairing individual components Dr. Bruno Lange GmbH & Co. KG
Spare part:
YAB017 Display
Spare part:
LT 200: LZT038 Top section of enclosure (Lange) with touch-sensitive keypad
DRB 200: LZT039 Top section of enclosure (Hach) with touch-sensitive keypad
Push the interference suppression filter to one side and disconnect the cables connected to the mains
connector.
Press in the top and bottom locking hooks on the mains connector (see 1 in the illustration below) and
pull out the unit.
Note: Press in the bottom locking hook with an offset screwdriver or similar.
Dr. Bruno Lange GmbH & Co. KG 6. Removing, fitting and repairing individual components • 23
Spare part:
LZT040 Mains connector with switch
Part 1:
The mains current is supplied to connector P4 of the powerpack board via the mains connector and the
interference suppression filter. The current passes through the fuse F1 (6.3A T) to the triacs V1 and V2. The
triacs are driven from the digital board via the optocouplers H1 and H2. The current from the triacs is
conducted through connectors P2 and P3 to the heating foils. Each heating foil is protected by a 3.15 A T
fuse (F2 and F3).
Part 2:
The mains current passes through the varistor R11 and the fusing resistor R5 to the bridge rectifier D1. The
pulsating direct current is smoothed by the capacitor C2 and applied to the internal switched mode power
supply (I4, L3 ...). The required +5V voltage is set with the help of the voltage drop over D4 and I1. The
current is smoothed with C3 and L2 and applied to the digital board through connector P1.
24 • 6. Removing, fitting and repairing individual components Dr. Bruno Lange GmbH & Co. KG
Fault identification:
Warning: When the thermostat is open and switched on, potentially lethal voltages are present
on the powerpack board and the heat sinks of the triacs!
Spare part:
YAB002 Double powerpack board
YAB016 Single powerpack board
Dr. Bruno Lange GmbH & Co. KG 6. Removing, fitting and repairing individual components • 25
6.11 Heating block, heating foil, temperature sensor
Fault identification:
Two heating foils are bonded to each heating block. They are connected in series. Between them is a
thermal link (see illustration)
1 – Heating foil
2 – Heating foil
3 – Thermal link
4 – PT1000 temperature sensor
5 –Temperature sensor connection
6 – Heating foil connection
7 – Spacer
Disconnect the connector for the heating foil (plug-in place HEAT 1 or HEAT 2 on the powerpack board)
and measure the resistance with a multimeter: approx. 43 Ohm
Disconnect the connector for the PT1000 temperature sensor (plug-in place Pt 1 or Pt 2 on the
powerpack board) and measure the resistance with a multimeter:
Note: If a thermal link (resistance = infinite) or a heating foil or a temperature sensor is defective,
always replace the complete heating block!
Spare part:
LT 200: LZT032 Lange heating block, 9x13 2x20
LZT033 Lange heating block, 15x13
LZT034 Lange heating block, 6x13 4x20
Dr. Bruno Lange GmbH & Co. KG 6. Removing, fitting and repairing individual components • 27
7. Spare parts
LT 200 + DRB 200
Dear Customer
The company Dr. Bruno Lange GmbH, Germany, has introduced a quality system
according to DIN EN ISO 9001. Dr. Lange-Instruments are designed, produced and
serviced according to the requirements of this quality system. If using the service
regularly, you can be sure that you fullfill the requirements of your own quality system.
This servicing document helps you to document you control and inspection activities of
your measuring and the test equipment.
Name of Instrument:
Instrument-Type: LTG
Instrument-No.:
Results:
Keys ok
Display ok
Power supply ok
Timer ok
Temperature ok
Date:
Service engineer:
Signature:
9. Circuit diagrams and
component mounting diagrams
Dr. Bruno Lange GmbH & Co. KG 9. Circuit diagrams and component mounting diagrams • 37
8 7 6 5 4 3 2 1
VCC
8
!"# 3
1
2
F
VCC VCC F
4
" "
GND GND
GND
GND
8
GND GND GND GND
3
1 &1 '
GND
$ % 2
1
GND
5
4
+
3 7 &1 '
n.c. GND
6
-
02 GND
2
GND
E
E
GND
GND
VCC VCC
GND
GND
VCC
L+
L-
GND
1
GND
2
VCC
!"# 3
( 4
( ) 5
( 6
(( 7
(( 8
D
41 30 (( 9
GND X1 P0.0/AD0
31 (( 10
P0.1/AD1 D
32 (( 11
P0.2/AD2
weder vervielfältigt noch Dritten zugänglich gemacht werden.
3 40 33 (( 12
VCC VCC GND X2 P0.3/AD3
Und sie darf durch den Empfänger oder Dritte auch nicht in
34 (( 13
P0.4/AD4
Ohne unsere vorherige Zustimmung darf diese Untelage
2 44 35 (( 14
RESET Reset P0.5/AD5
36
P0.6/AD6
1 VCC 37 ( ,-'./*
GND GND P0.7/AD7
anderer Weise mißbräuchlich verwertet werden.
5
3 29
4 2 P1.0-AN0 P2.0/AD8
GND 4 28
P1.1-AN1 P2.1/AD9
5 27
P1.2-AN2 P2.2/AD10
3
GND GND 6 26
P1.3-AN3 P2.3/AD11
7 25
VCC P1.4-AN4 P2.4/AD12
!"# 8 24 1
5
&* &*$
P1.5-AN5 P2.5/AD13
4 2 9 23 &* &*$ 2
GND P1.6-AN6 P2.6/AD14
1 10 22 &* &*$ 3
P1.7-AN7 P2.7/AD15
2 4
3
VCC
VCC
GND 3 11 21 5
GND EA P4.1
4 +( 12 20 GND 6
P3.0/RxD P4.0
C 5 +( 13 19 7
P3.1/TxD P3.7/RD C
6 &*$ 14 18 8
P3.2/INT0 P3.6/WR
7 &*$ 15
P3.3/INT1
8 &*$ VCC &&' 16 VCC /-"/"2#
P3.4/T0
17 2 $ %
P3.5/T1 VAREF GND GND GND
) 1
VAGND VCC
42
VCC VCC
38
PSEN GND
39 VCC
ALE
43
GND GND
GND
VCC
1
2
GND
3
B 4
5 GND
GND
6 Bei Änderung sind gleichzeitig
GND
7
8
GND
die Steuerungsmerkmale in
9 " &1 '
881.0010-00 sx entsprechend
10
GND zu erhöhen.
11 " &1 '
12
GND
Protel
13 Erstm.Verw.
14
Maße ohne Leiterplatte: XMF664-C
Toleranzangabe
&"0"&,. GND LTG082
Datum Name
Benennung
Bearb. 10.10.02 Adamscheck
A
Gepr. 10.10.02 Bressel Rechnerplatte
Norm.
Stromlaufplan
Zeichnungsnummer: 881.0010-00 Blatt
1
02
01
144 A 03
--
11.04.03
10.10.02
Bud
AD.
Error : Lange.jpg file not found. ZBA719 v. 1 Bl.
E
Pt1 Pt2
P6 P5
1
2
1
2
C8 C9
4N7 4N7
D P1
14
13
GND-A GND-A 12
Temp2 11
10
Temp1 9
8
H2 MOC3061 7
R4 6 1 6
VCC 5
360R R10
V2
2 Heat1 4
4 220R Heat2 3
TIC225
2
R1 1
P2 360R
2
weder vervielfältigt noch Dritten zugänglich gemacht werden.
Und sie darf durch den Empfänger oder Dritten auch nicht in
Pwr-H1
HEATER 1 H1 MOC3061
C
Ohne unsere vorherige Zustimmung darf diese Unterlage
I R2 6 1
F2 VCC
T3,15A 360R R6
V1
2
4
anderer Weise mißbräuchlich verwertet werden.
TIC225 220R
C5
R3
P3 360R 2n2 L2
D3
2 Pwr-H2 Pwr+ 1 5 VCC
HEATER 1 C6 2 6 Ferrit-Perle
1N5819 C3
II
F3 D2
T3,15A
2n2 1N4937 3 7 C4 330µ
R9 Pwr-sw 4 8 330µ GND-D
4
D1 100k
Pwr1
Pwr2
D4
B250C800 C2 L3 R8
D 5
1
U
I4 I1
S
S
S
S
B Pwr-F
03 TNY264 C7 SFH610
2
2
3
7
8
P4
(PE verbunden mit GND)
3
MAINS
2
1
F1 M.001 M.002
T6,3A GND Befest.bohr. Befest.bohr.
GND
Protel
Erstm.Verw. Leiterplatte: XMF665-D
Maße ohne
Toleranzangabe
LTG082
Datum Name
Benennung
Bearb. 07.10.02 Budemann
E
Pt2
P5
1
2
C9
4N7
D P1
14
13
GND-A GND-A 12
Temp2 11
10
Temp1 9
8
7
6
5
4
Heat2 3
2
1
weder vervielfältigt noch Dritten zugänglich gemacht werden.
Und sie darf durch den Empfänger oder Dritten auch nicht in
H1 MOC3061
C
Ohne unsere vorherige Zustimmung darf diese Unterlage
R2 6 1 VCC
360R R6
V1
2
4
anderer Weise mißbräuchlich verwertet werden.
TIC225 220R
C5
R3
P3 360R 2n2 L2
D3
2 Pwr-H2 Pwr+ 1 5 VCC
HEATER 1 C6 2 6 Ferrit-Perle
1N5819 C3
F3 D2
T3,15A
2n2 1N4937 3 7 C4 330µ
R9 Pwr-sw 4 8 330µ GND-D
4
D1 100k
Pwr1
Pwr2
D4
B250C800 C2 L3 R8
D 5
1
U
I4 I1
S
S
S
S
B Pwr-F
03 TNY264 C7 SFH610
2
2
3
7
8
P4
(PE verbunden mit GND)
3
MAINS
2
1
F1 M.001 M.002
T3,15A GND Befest.bohr. Befest.bohr.
GND
Protel
Erstm.Verw. Leiterplatte: XMF665-D
Maße ohne
Toleranzangabe
LTG082
Datum Name
Benennung
Bearb. 14.10.02 Budemann