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Due to the increasing market relevance of environmentally labelled Oleochemische Ester – umweltverträgliches Ausgangsmaterial
products, the ecological properties of oleochemical esters have been für Öle und Schmierstoffe aus nachwachsenden Rohstoffen.
intensively studied within the last couple of years. In general, their Die Öffentlichkeit ist heutzutage in Fragen des Umweltschutzes sehr
aquatic toxicity is very low or almost negligible, and they are readily sensibel, und die Verbraucher (insbesondere auch die industriellen
biodegradable in most cases. They have not to be labelled as “danger- Kunden) verlangen zunehmend Produkte mit entsprechend günstigen
ous for the environment” according to the EU Dangerous Substance Umweltkennzeichnungen. Vor diesem Hintergrund sind die ökolo-
Directive. Their origin from renewable resources results in lower net gischen Eigenschaften oleochemischer Ester (d. h. synthetische Ester,
CO2-emissions (”global warming”) compared to petrochemical prod- deren Säure- und/oder Alkoholkomponenten aus nachwachsenden
ucts. Not many lubricants have such rather positive ecological profiles. Rohstoffen wie tierischen oder pflanzlichen Ölen und Fetten stammen)
Thus, most of them are classified in the most favourable water hazard in den letzten Jahren eingehend untersucht worden. Dabei zeigte sich,
class, i.e. in WGK 0. In addition, they fulfill the requirements of daß oleochemische Ester für Wasserorganismen weitgehend untoxisch
several European environmental labels, e.g. “Blauer Engel”. These und unter Umweltbedingungen (sowohl im Boden als auch im Wasser)
favourable ecological properties together with their well established schnell und leicht biologisch abbaubar sind. Ihre gute biologische Ab-
technical performance recommend the oleochemical esters as suitable baubarkeit und die Tatsache, daß sie aus nachwachsenden Rohstoffen
base oils for the development of high performance “green” oil and stammen (Verminderung der CO2-Emission und des Beitrags zum
lubricant products. „Treibhauseffekt“), zeichnen die oleochemischen Ester dabei gegen-
über vergleichbaren Mineralölprodukten aus. Aufgrund ihrer guten
ökologischen Eigenschaften sind oleochemische Ester nicht als „um-
weltgefährlich“ (gemäß der 1994 in Kraft getretenen 4. Novelle der Ge-
fahrstoffverordnung) zu kennzeichnen. Hinsichtlich der in Deutschland
besonders wichtigen Einstufung in Wassergefährdungsklassen sind die
meisten oleochemischen Ester in die günstigste Wassergefährdungs-
klasse (d. h. WGK 0, im allgemeinen nicht wassergefährdend) einge-
stuft. Ferner erfüllen die oleochemischen Ester i.d.R. die Anforderun-
gen verschiedener Umweltzeichen für besonders umweltverträgliche
Schmierstoffprodukte, wie des in Deutschland gebräuchlichen „Blauen
Engels“. Ihre hervorragenden ökologischen und anwendungstechni-
schen Eigenschaften machen oleochemische Ester somit in idealer Wei-
se als Rohstoffe für die Entwicklung von Hochleistungsschmierstoffen
für die verschiedenen industriellen Anwendungsbereiche geeignet.
* Paper presented at the 52nd International Congress and Expo of the 2 R-phrase refers to the risk phrases of the EU Dangerous Substance
DGF, September 13–15, 1998, Magdeburg, Germany. Directive, e. g. R-22, harmful if swallowed.
192 Fett/Lipid 101 (1999), Nr. 6, S. 192–198 © WILEY-VCH Verlag GmbH, D-69451 Weinheim, 1999 0931-5985/99/0606-0192$17.50+.50/0
price compared to mineral oil based products. Although all
members of the above-mentioned groups have some physico-
chemical characteristics in common (low water solubility,
low vapour pressure), additional structural features have a
significant influence on their physico-chemical and technical
properties. Polyol esters are more heat stable than glycerol
esters due to the presence of a quarternary carbon atom. The
presence of double bonds, on the other hand, makes the
esters susceptible to oxidation and reduces their temperature
stability. Branched alkyl chains of the alcohol component
improve the low temperature properties and the hydrolytic
stability of the molecules, but reduce their viscosity index.
Thus, the different oleochemical esters have different techni-
Fig. 1. Field of technical application of oleochemical esters. cal properties, and some of the desirable properties do indeed
exclude each other. However, referring to the know-how of
of oleochemical esters, and focusses on the environmental research and development (R&D) and application experts,
compatibility and classification of the different groups of the for almost all applications a suited oleochemical ester can be
oleochemical esters. selected from the great variety of existing structures.
Ester type Substance (example) Fish toxicity (LC50) Daphnia toxicity (EC50) Bacteria toxicity (EC0)
Fatty acid ester 2-Ethylhexylcocoate 10,000 mg/l >> water solubility* 10,000 mg/l
Glycerol esters Glycerol-tri-oleate 10,000 mg/l >> water solubility* 10,000 mg/l
Polyol esters Trimethylolpropane-tri-oleate 5,500 mg/l > 1,000 mg/l 10,000 mg/l
Complex esters TMP mixed esters with adipinic- 5,500 mg/l >> water solubility* 10,000 mg/l
and oleic acid
* water accommodated fraction (WAF) tested after removal of insoluble organic material.
low inoculum conditions, the higher viscosity types (320 cSt their components (mixing rule, “Mischungsregel”). Only in
and 1,000 cSt) do not surpass the OECD limiting values for cases where calculation would obviously result in a mislead-
ready biodegradability. Thus, only the medium viscosity ing classification, a direct experimental determination of the
products up to 140 cSt qualify for WGK 0. relevant ecotoxicological properties of the formulation is
permitted. In such cases the classification has to be approved
by the KBwS.
6 Environmental Classification and However, the current VwVwS has several drawbacks. It is
Labelling of Oleochemical Esters a rather complex regulation still giving some room for un-
certainties (e. g. when to give a Bonus/Malus) and, most im-
6.1 Water hazard class portantly, it is considered as a trade barrier by other coun-
In 1986, as a result of a great fire in a Sandoz storage tries. Therefore, the German Ministry of the Environment
facility, large amounts of chemicals were flushed into the (BMU) is currently developing a new classification scheme
river Rhine by the fire fighting measures and caused a that is based on the risk phrases (“R-Sätze”) laid down in
tremendous dying of fish. To avoid such environmental dis- the EU Dangerous Substance Directive. Although recently a
asters in the future it is required in Germany that all chemi- “final” draft version of the new concept had been issued [7]
cal products (raw materials and formulations) produced or and had passed the first legislative hurdle in Federal Assem-
marketed are to be classified in one out of four water hazard bly, it was rejected by the Federal Council. Thus, at the
classes (WGK) depending on their water endangering prop- moment the possible consequences for the WGK-classifica-
erties (Fig. 8). This classification has to be stated in Chapter tion of oleochemical esters and comparable mineral oil based
15 of the EU Safety Data Sheet, indicating the possible en- products are still unclear.
vironmental impact that may result in case of a spill or an ac-
cident. Depending on the WGK-classification, more or less 6.2 Environmentally dangerous
severe (costly) precaution measures are required for hand- Whereas the EU Dangerous Preparation Directive has
ling and storage facilities. The WGK-classification is based required an indication of dangerous toxicological (e. g. Xi,
on the acute oral toxicity, the fish toxicity, and the bacterial irritating) and physico-chemical (e.g. F, flammable) proper-
toxicity of the substance. In addition, other positive (readily ties of substances on the package for many years, a corre-
biodegradable = Bonus) and/or negative (carcinogenic = sponding environmental labelling was not required until
Malus) properties have to be considered. For WGK 0 addi- 1994. However, since May 1994 chemical substances (raw
tional data are required (toxicity data for a second aquatic materials, but not formulations) have to be environmentally
species, e.g. algae or daphnia, and even more stringent classified in Germany on the basis of their aquatic toxicity
degradability requirements). These requirements are laid (fish, daphnia, and algae), their biodegradability, and their
down in a special administrative regulation (“Verwal- bioaccumulation potential (Tab. 5). Substances classified as
tungsvorschrift wassergefährdender Stoffe”, VwVwS). Until dangerous for the environment have to be labelled with N,
1996, besides official classifications by the German Com- and the pictogram “Dead fish, dead tree” (Fig. 9). However,
mission for Water Endangering Substances (KBwS), self- oleochemical esters are not environmentally dangerous due
classification by industry was accepted by the authorities, to their low aquatic toxicity (LC/EC50-values >> 100 mg/l),
provided that it was done according to the acknowledged their ready biodegradability, and their low bioaccumulation
guidelines (the VCI-scheme, as developed by the German potential. With regard to the EU Dangerous Substance Di-
Chemical Industry Association (VCI)). After the revised rective no classification and labelling is required.
WGK-directive has come into force (VwVwS of April 18,
1996) [6], only official classifications issued by the KBwS 6.3 Eco-labels
and “preliminary safe” classifications are accepted. To be Whereas the EU environmental classification scheme has
regarded as “preliminary safe”, the classification has to be the intention to indicate dangerous properties, eco-labels
offically documented, i.e. the corresponding test data includ- work just the opposite way. They indicate that a certain prod-
ing the calculation of the WGK must be submitted to the uct is, from an ecological point of view, better than others.
KBwS. Substances that are not considered as “preliminary Ideally thinking, as a consequence of an increased consumer
safe” have to be considered as WGK 3-substances. For for- demand for these “greener” products, the whole market will
mulations, the WGK has to be calculated from the WKGs of shift to more environmentally compatible products. In the
application field of hydraulic oils and lubricants there are bricants. Secondly, there is the Swedish “Clean Lubricants”
two eco-labels being of general importance. The first to men- label, also for hydraulic oils. Both labels require a ready
tion is the German “Blauer Engel”, which is issued for biodegradation, and that the products, i.e. base oils plus ad-
biodegradable hydraulic fluids, biodegradable loss lubri- ditives, are not harmful for aquatic organisms. In addition,
cants, and slab oils and biodegradable power saw chain lu- for products to be classified in the best category, the “Clean
Lubricants” label requires an origin of the products – at least
partly – from renewable resources (Fig. 10). Oleochemical
esters fulfill the requirements (except for some less degrad-
able complex esters) of these eco-labels. However, the addi-
tives necessary to achieve the required technical perfor-
mance are often the limiting components.
Abbreviations
BOD = Biological Oxygen Demand
BODIS = Biological Oxygen Demand (test) for Insoluble
Substances
COD = Chemical Oxygen Demand
DDAT = DOC Die Away Test
DOC = Dissolved Organic Carbon
MITI = (Japanese) Ministery of International Trade and
Industry
MOST = Modified OECD Screening Test
OECD = Organization for Economic Cooperation and
Development.
References
[1] F. Bongardt: Synthetic Esters as Multipurpose Basestocks for
Lubricants, in: Jahrbuch für Praktiker, Verlag für chemische
Industrie H. Ziolkowsky GmbH (1996), 348–361.
[2] J. Steber, Systematik der ökologischen Absicherung chemischer
Produkte, SÖFW-Journal 121 (1995), 1063–1080.
Fig. 9. Label for chemicals “environmentally dangerous”. [3] Organisation for Economic Cooperation and Development, OECD
Guidelines for Testing of Chemicals (1995).
[4] N. S. Battersby, P. A. Fieldwick, T. Ablitt, S. A. Lee, and G. R. Moys,
The Interpretation of L-33-T-82 Biodegradability Test Data,
Chemosphere 28 (1994), 787–800.
[5] J. Steber, C.-H. Herold, and J. M. Limia, Comparative Evaluation
of Anaerobic Biodegradability of Hydrocarbons and Fatty Deriva-
tives Currently Used as Drilling Fluids, Chemosphere 31 (1995),
3105–3118.
[6] Verwaltungsvorschrift wassergefährdender Stoffe (VwVwS),
April 18, 1996.
[7] “R-Satz Konzept”, Verwaltungsvorschrift wassergefährdender
Stoffe (VwVwS), Draft from 17.9.98.