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Service Manual A30/35/50-B and M10/20/30-B

This summary is part of the training for Customer Service Technicians !


This summary is without obligations and not subjected to any updating !
This summary is only applicable in combination with a training !
This summary is only for internal use by authorized personnel !

Operation / Function / Failures / Information

WEBECO / Haack / 29.3.2007


Installation / General

- see operating instruction


- see installation drawing
- performance data see also advertising brochures and technical description
- consumption data (water, time, current) see soft- and hardware-description
- horizontal surface (condensate drain)
- 60cm or 75cm working plate acc. advertising prospects
- ventilation (cooler, slower pressure decrease in a built-in cupboard)
- connection 230V, 50/60Hz, 16A (A30/35-B and M10/20-B with 13A available)
- DS-water (quality, temporal delay)
- consider AWS-installation instruction (AWS = Automatic Water System)
- do not set into operation with water from the DS-cartridge
- check device-no., date/time, CS-note, batch counter, HCCC
tap water hose 3/4", length 3m
575/675/825 test connection
50

50 mm distance for
waste air and power
supply
560
550

preparation for AWS


455/555/705

device plate

power supply
230VAC, 50/60Hz,
13/16A
length 1,5m
50
Picture: A35-B/M20-B on
0
a 60cm working plate
DS cartridge

DS water hose, length 1,5m


Sub-Min-D-plug for PC connection

hose condensate drain 3/4", permanent falling, length 2m


position for DS cartridge
when not using the support

handle,
device weight 52/65/70Kg

built-in printer do not cover


Installation drawing
openings complete WEBECO / Haack / 30.6.03
Rohwasser-Zulauf-Schlauch 3/4", Länge 3m
575/675/825 (im Lieferumfang der externen VE-Wasser-Versorgung
50 Verschlußdeckel über dem
Validierungsanschluss

50 mm Spalt für Abluft


und Netzanschlußkabel

Abluft-Wärmetauscher
freihalten
560
550

Vorbereitung für
automatische
455/555/705 VE-Wasser-Versorgung
(Werkseinbau oder
Nachrüstsatz)

Geräteschild

Netzanschluß
230VAC, 50/60Hz,
13/16A,
Kabellänge 1,5m

50
0
A35-B auf einer
60cm-Arbeitsplatte,
ebene Aufstellfläche Entsalzungspatrone
Sub-Min-D-Anschluß für
PC-Verbindungskabel (im Lieferumf ang der externen
(im Lieferumf ang Software SteriDoc) VE-Wasser-Versorgung)

beidseitige Bef estigungsmöglichkeit für VE-Wasser-Ablauf-Schlauch, Länge 1,5m


Entsalzungspatrone (im Lieferumfang der externen VE-Wasser-Versorgung)
Patrone kann auch mit einem
selbststehenden Halteblech z.B. an der
Wand montiert werden
Kondensatablaufschlauch 3/4", stetig fallend verlegen, Länge 2m
(im Lieferumf ang der externen
VE-Wasser-Versorgung) (im Lieferumf ang der automatischen Kondensatentleerung enthalten

Aufstellinformationen
A30-B/A35-B/A50-B
Griffmulden,
WEBECO/Haack/26.4.06
Gerätegewicht 52/65/70Kg
Einbaudrucker Bei der Aufstellung des Gerätes bitte die Kapitel 2.3, 3.1,
Lüftungsschlitze nicht
Werkseinbau oder Nachrüstsatz vollständig abdecken
3.2, 15.1 und 15.3 der Gebrauchsanweisung beachten !
Structure of menu / User guidance

Description of the actual function of the push button in the display!

After reset (1.+4.key+DS-Container) HCCC, date, time, batchcounter, device number


automaticly set to zero!

- see operating instruction


- program selection (if no message...)
- start
- acknowledge program end
- confirm safety indication (fast program, failures...)
- language
- date/time
- history (50 cycles)
- info (Device-No., Software-Version, last failure message)
- install printer after building-in
- service (enter Service/Software-No., switch off device after using the service mode)
- HCCC zero (15-200µS/cm) (high conductivity cycle counter)
- cycle-No.
- unit-No.
- S-note safety indication on/off (fast program)
- pace on/off (shorten process step, saving time)
- parameter on/off : pressure chamber, temperature chamber 1+2, temperature jacket,
temperature steam generator, pressure increase rate, calculation of conductance value,
input switches (-, -, DS-water tank, condensate tank, door contact, button contact, lock
contact 1, lock contact 2), input keys (-, -, -, 5, 4, 3, 2, 1), feeding time, recovery time,
outputs 1. Line (ESD, R7, ... , R1); outputs 2.line (buzzer, R14, ... ,R8)
- CS-note delete, also after installation of new software or installing the device
- manual door control (manually or automatically at end of program)
- temperature adjustment (pull out DS-Container, select menu point, press the lowest
button twice, push in DS-Container, adjust only if pressure transducer and vaccumtest are
ok)
- 121°C program (enable or disable)
- prion program (enable or disable)
- holding time for prions program (3-90 minutes)
- IPLM (in process leak monitor), test time (1min) and threshold value (10mbar) adjustable,
only released for UK, test time is last minute of drying time
- short program (enable or disable)
- fast program (enable or disable)
- continuous run (enable or disable)
- automatic/manual water supply (when switching on automatic water supply the water
level will be controlled only with floating switch, not with conductance electrode, from
software $420 on)
Piping plan / Function

- program description see operating instruction


- door gets locked after program start by a short vacuum phase
- pressure increase via feeding of DS-water in the steam generator
- feeding - and recovery times are related to temperature of steam generator,
distance to the next nominal pressure, pressure increase gradient
- pressure decrease via a small and/or big pressure release valve via cooling device
and cooling coil, from a smaller gradient onward with support of fans and via vacuum
pump
- sterilization pressure regulated via short feeding (feeding valve/feeding pump) and
short pressure release (small valve).
- streaming temporarily opened during pressure increase and holding time, if
available
- vacuum pump has pre- and post-run via vacuum release valve, during drying time
temporarily, for start-up and drying
- aeration via membrane filter, non return valve and aeration valve, unlocking shortly
before ambient pressure
- during standby door seal is ventilated, pressure decrease via pressure decrease
valves-cooling device-vacuum valve-vacuum release valve, vacuum decrease via
aeration filter-non return valve-aeration valve
- fans are running temporarily during standby, continuously during process, except at
beginning of pressure decrease
- external DS-water feeding in internal container up to DS-maximum, if DS-minimum
(conductance electrode) was reached (if available); supervised only by lower floating
switch from software $420 on
1 2 3 4 5 6 7 8 9 10 15 11 12
15
WEBECO / Haack / 22.4.03

chamber
1 2
1 2
2 1 1 2
air heat exchanger
door
piping plan A30/35/50-B and M10/20/30-B

steam generator 13
30
14
1 2
29
condensate collecting streaming 1
28 container not in actual A30-B and M10-B
2
internal container
2 15
27
1
26
16
1 2 1 2
DS feeding 17
A30/35-B and M10/20-B optional
A50-B and M30-B standard
coupling 18
drain
optional
condensate container
2

DS-container
1
25 24 23 22 21 20 19
Author : Haack
A30/35/50-B Date : 22.4.03
M10/20/30-B File : P:/_ger_kl/Rohrplan.dft

Components of the piping plan (reference to drawing) (no spare part list)

no. code no. article description article no.


1 Y102 solenoid valve aeration door seal (ø2,5) 035901 / 039427
2 PT100 jacket (class B) 033562
3 PT100 chamber (class A) 033624
4 PT100 steam generator (class B) 033561
5 pressure transducer (0-4bar / 4-20 mA) 033866
6 steam generator (2300/3000W) 041826 / 033244
7 safety valve (3bar) 030338
8 Y126 aeration valve (ø2,5) 035901 / 039427
9 non return valve 001535
10 aeration filter 023179
11 Y110 pressure decrease valve, small (ø2,5) 035901 / 039427
12 Y114 pressure decrease valve, big (ø6) 035902
13 air heat exchanger 033653
14 M200 ventilator 033655
15 dirt trap 039292
16 non return valve 024332
17 Y125 vacuum valve (ø6) 035902
18 injection nozzle 60 023268
19 Y130 feeding valve (ø2,5) 035901
20 M132 feeding pump 033560
21 hose filter 023177
22 Y120 streaming valve (ø2,5) 035901 / 039427
23 sound absorber 035585
24 Y115 vacuum release valve (ø2,5) 035901 / 039427
25 M100 vakuumpump 037343
26 Y144/3 feeding valve external dem. water (ø2,5) 035901 / 039427
27 Y144/3 feeding valve external dem. water (ø2,5) 035901 / 039427
28 sound absorber 035631
29 steaming nozzle 50 023267
30 streaming filter 022641
31
32
33
Schematic plan / Components

- condensate container (position switch, no plug in front, pressure decrease


deactivated and message if pulled out, level monitoring at AWS and
A35/50B+M20/30B, sticker, fixing by spring catch)
- DS-Container (position switch, message if pulled out, minimum-sensor inside
internal container, fixing by spring catches, sticker, connection via coupling with
internal container, more diffficult to operate than condensate container)
- display (LCD, background illumination with fluorescent lamp)
- door (position switch, ABS-cover, button with position switch, torsion spring, cover
plates, initial tension, redundant locking bars closed without current, friction at high
pressures, tolerance compensation with thin discs, pressure release valve live wired
when locking magnets live wired by hardware, vacuum supported opening and
closing against force caused by sealing, tight in over- and underpressure with labiate
seal)
- vacuum pump (membrane made of EPDM, two aluminium heads in line, vacuum
release through sound absorber for starting and drying)
- cooling device (fans and guiding sheet, sloping and with snorkel to protect the
vacuum pump from condensate, non return valve for vacuum tightness)
- steam generator (3000W/2300W, aluminium because of heat storage capacity,
PT100, overheating protection, insulation, anodised for corrosion protection (old
version with nickel layer), feeding, condensate backflow, pressure release)
- internal container (welded, out of stainless steel, difficult to clean, bottom drain,
DS-conductance value, partly and optional condensate conductance contacts,
cooling coil between cooling device/streaming and condensate tank, connection to
DS-tank and feeding pump, identification and catching PE tanks, connection of
external water supply)
- DS coupling (between DS-Tank and internal tank, springly supported, adjustable,
no lubrication with hydrocarbons)
- Condensate collecting container (between condensate container and cooling
coil/vacuum pump, sound absorber)
- jacket heating (chamber floor, PT100, overheating protection)
- chamber, safety valve, pressure transducer, ventilation, pressure release,
feeding
locking
magnet 1 locking contact 1
display printer
optional
locking

output
locking contact 2 control
input

magnet 2
hand push key
temperature

ventilator
door open contact frontfoil
control

air heat exchanger


schematic plan A30/35/50-B and M10/20/30-B

door contact
WEBECO / Haack / 22.4.2003

Y102

ventilator
pressure transducer
aeration door
seal valve
safety valve
Y126
door

non return valve aeration filter

pressure decrease
pressure decrease
aeration valve
chamber

valve, small
Y110

Y114

valve, big

vacuum valve
Y125
chamber temperature 1

filter

filter

filter
chamber temperature 2
optional

jacket heating overheating jacket temperatur jacket


filter

filter
Y120
nozzle 0,5
optional steaming valve
optional steam generator
heating steam generator

non return valve


condensate sound
collecting absorber temperature steam generator overheating steam generator
container
maximum condensate conductance
cup
optional
minimum dem. water
position cond.-container
removal condensate container M132 Y130
drain filter nozzle 0,6
feeding pump feeding valve
optional
internal container
Y144/3
coupling feeding valve
external dem. water
optional
removal DS-container vacuumpump
maximum dem. water Y144/3
position DS-container optional feeding valve Y115
external dem. water
optional
vacuum release
valve
overflow dem. water
optional filter sound
absorber
Electro-Plan / Control

- see also circuit diagram


- grounded front foil because of electromagnetic compatibility
- display contrast regulated via temperature sensor and potentiometer
- steam generator switched via semiconductor relais
- voltage supply relais board 230V, some outputs direct current 205V
- voltage supply base control 15V via torodial transformer
- ferrit rings on mains wire, PT100 chamber and transformer because of EMC
- condensate maximum interrupted in cable harness if not available
- DS maximum short circuited in cable harness if no external feeding prepared
- analysis of conductance checkable with resistances on X3 between Pin 1 and 2
(820Ω: DS>200µS/cm, conU/conI<0,68 ; 33K Ω: DS<200µS/cm, conU/conI>0,68 ; 220K Ω:
DS<15µS/cm, conU/conI>1,29 ; open: DS min, conU/conI>33,3)
- SteriServe output (1=R1,...,7=R7,8=ESD,9=R8,...,15=R14,16=free)
- SteriServe input (9=lock1,10=lock2,11=button,12=door,13=cond.tank,14=DS-tank)
- a temperature sensor adjusts the display contrast to ambient conditions; in addition
there is a potentiometer for manual adjustment
- front foil buttons (1=X4Pin1, ... , 5=X4Pin5, ground=X4Pin7)
Base-Control Relais-Board

power supply

fuse 4A T
base control
conductance
DS minimum
fuse 2A T
DS maximum

cond. maximum

(buzzer)

semiconductor relais

power supply
steam generator
relais 7 relais 14

relais board
chamber 1

transducer
pressure
(buzzer)
printer
PT100

chamber 2

jacket relais 6 relais 13


free
power out

steam generator
relais 5 relais 12
pressure decrease
free R14
R7 valve small
inputs
add. analog

add. digital inputs aeration valve R6 R13 fans


relais 4 relais 11
vacuum release
valve R5 R12 vacuum pump

streaming valve R4 R11 jacket heating


display

lock 1 button switch pos. cond. tank relais 3 relais 10


feeding valve
lock 2 door switch pos. DS tank door seal valve R3 R10 feeding pump
potentiometer input switches vacuum valve locking magnet
display contrast 203VDC R2 relais 2 relais 9 R9 1 and 2, 203VDC

pressure decrease
lock 1

R8
(ground)
door switch

DS-feeding valve
lock 2

free
position DS tank
button switch

position cond. tank

R1
frontfoil

valve big, 203VDC external

relais 1 relais 8

display relaisboard interface printer


illumination base control

Haack 11.12.01
Ferrit
PE Geräteschalter mit Thermosicherung
Einspeisun g main sw itch with thermal fuse
power supply N
230VAC 50/60Hz 13/16A
L
17
Temperatursicherung
Sc hwimm ersc hal ter VE-M ax. (optional ) Lei tw ertelekt rode VE -Mi n. ϑ thermo safety fuse
24 12
floating switch DS-max. ( optio nal) conductance electr ode DS-min . X3 1 2 Transformator
andernf al ls B rüc ke 1 transformer
otherwisebridge 10 Base Control 3 4 Dampferzeugerheizung 230V / 2300/3000W
20 2 230V/15V 50W
WEBECO / Haack / 22.4.2003

6 X1 steam gen erator heatin g 230V / 23 00/30 00W


3
1 18
4
2
Lei twertel ekt rode K ond.-Max. 5 X8 Sicherung 3 Ferrit
conductance electrode cond.-max. 6 fuse Halbleiter-Relais
11 4 25
Ferrit XA1 2A T semico nduct or rela is
Relais Board
1 5
Kammer PT100 (1)
2
PT100 (1) chamber ϑ 3
3
E-Plan A30/35/50-B und M10/20/30-B

4
Kammer PT100 (2)
4A T
5
Sicherung
PT100 (2) chamber ϑ fuse
6
7 XP3
Mantel PT100 X2
8 4
PT100 jacket
circuit diagram A30/35/50-B and M10/20/30-B

1 2 3 4 5 6 7 8 - +
Ferrit 9 3
2 ϑ
10 2 1 2
Belüftungsventil -
11 H13 H15 H17 PE 1
Dampferzeuger PT100 ae ra tion valv e + Druckabbauve ntil klein
PT100 steam generator 12 H14 H16 H18 4 Summer (optional) 32 XP1 XP2 pressure d ecrease valve small
1 ϑ Ferrit buzzer (optional) 14 14 -
X11 Druckmeßumformer 27
36 13 13 +
pressure transducer
1 2 3 4 5 6 7 8 9 10
an Display 12 12
to display XS1 V akuum entl ast ungs v entil - + 11 11 Ventilatoren
H13 Türverriegelung 1 vacu um rele ase valve M M
10 10 16 fans
door lock 1 29
X4 9 9
VE-Wasser-Tank
H14 Türverriegelu ng 2 23 8 8 14
DS- water-tank
door lock 2 an Frontfolie Strömungsventil (optional) 7 7 Vakuumpumpe
- +
to f ro nt f oil 6 6 M
Kondensattank streaming valve (optional) vacuum pump
H15 Türtaste 5 5
23 condensate tank 30
door button 4 4
X7 13
H16 Türkontakt Türdi chtungsbel üftungs v entil 3 3 Mantelheizu ng 230V/250W
- +
door contact door gasketaeration valve 2 2 ϑ jacket heating 230V/250W
Türkontakt
22 26 1 1
H17 Kondensattank door contact
X12 X9 X10 X1
condensate tank Temperatursicherung 19
Türtaste thermo safety fuse
H18 VE-Wasser-Tank 22
door button
DS-water-tank -
an Relaisboard X1 an Drucker X2 Vakuumventil an BaseControl X12
an Sub-D- Buchse +
to R elais bo ar d X1 to Sub-D plug to pri nte r X2 vacuum val ve to bas e c ont rol X 12
31
15

DC Spannungswandle r Bele uchtu ng


DC volta ge converter lighting
Ferrit Türverriegelu ng 2 Speisepump e

an Base Control X4
to bas e cont rol X 4
21 door lock 2 -
M feeding pump
Druckabbauve ntil groß 33

an Base Control X11


to bas e c ont rol X 11
Ferrit pressure decrease valve big + Speiseventil
Türverriegelu ng 1 28 feeding valve
21 door lock 1
an Base Control X10 35 35
to base control X10 - -
Verriegel ungsmagn ete
locking magnets + +

X2
Spannun gswand ler (optional)
voltage converter (optional) X1
20
- -
Display Ventil e externes Speisen (optional )
+ valves external feeding (optional) +
8 Frontfolie
frontfoil Schwimmerschalter Überlauf (optional) 34 34
9 floating switch o verflow (optional)
7
Drucker (optional)
printer (optional)
Author : Haack
A30/35/50-B Date : 22.4.03
M10/20/30-B File : P:/_ger_kl/E-Plan.dft

Components of the circuit diagram (reference to drawing) (no spare part list)

pos.-no. code no. article description article no.


1 B034 PT100 steam generator 033561
2 B036 PT100 jacket 033562
3 B038/1/2 PT100 chamber 036726
4 B070 pressure transducer 033866
5 B896 relais board 033817
6 D888 base control 038316
7 D895 built-in printer 035632
8 D897 display 036961
9 D898 front foil 033896 / 038719
10 E893/1 conductance electrode DS-water minimum 033011
11 E893/2 conductance elektrode condensate maximum 038499
12 F886 thermo safety device steam generator 035939
13 F886 thermo safety device jacket heating 037287
14 M100 vacuum pump 035583
15 M132 feeding pump 033560
16 M200 ventilator 033655
17 Q890 main switch 033864
18 R375 heat pipe steam generator 033254 / 041826
19 R377 jacket heating 036673 / 036439 / 038034
20 S104/105 floating switch 029217
21 S891/1/2 switch locking contact 033311
22 S892/1/2 switch door contact and button contact 033658
23 S894/1/2 switch position condensate tank and DS-water tank 033233
24 T885 torodial transformer 033076
25 V850/1 semiconductor relais 026658
26 Y102 solenoid valve aeration door gasket 035901 / 039427
27 Y110 solenoid valve pressure decrease, small 035901 / 039427
28 Y114 solenoid valve pressure decrease, big 035902
29 Y115 solenoid valve vacuum release 035901 / 039427
30 Y120 solenoid valve streaming 035901 / 039427
31 Y125 solenoid valve vacuum 035902
32 Y126 solenoid valve aeration 035901 / 039427
33 Y130 solenoid valve feeding 035901
34 Y144/3 solenoid valve external feeding 035901 / 039427
35 Y175/1/2 locking magnet 033311
36 H366 buzzer 039827
Failures / Indications / Causes

Failure program runs by fix times without switch points, one minute pressure decrease
through both valves, three minutes vacuum pump, one minute aeration. Door opens not
automaticly. Failure program has to be receipted.

Emergency unlock program: cool down device. Push second button from above while
switching on device. After one minute (only pressure decrease) the door can be opened.

Maximum process times A30-B/M10-B (A35/50-B/M20/30-B) in min.


1.increase 20(20), 1.decrease 10(10), 2.increase 20(20), 2.decrease 10(15), 3.increase 10(10),
3.decrease 15(15), last increase 10(15), decrease drying 15(15), door vacuum 3(3)

Indications without direct consequences

- DS water poor (conductance 15-200µS/cm, will be counted in HCCC)


- maintainance recommended (after 800 cycles or 1 year, desappears after
switching on device for 10 times, can be set to zero in the service mode)

Indications that disable a program start

- fill demin. water (less water, coupling, hose, conductance electrode, conductance
<0,5µS/cm, broken cable)
- DS water too poor (look at user manual, short circuit, conductance >200µS/cm)
- connect demin. water (broken cable, switch, coupling, spring catch)
- connect waste water (broken cable, switch, spring catch)
- empty waste water (dirt, short circuit, drops, electrode)
- door contact fault (sticking button, switch, holder lifting magnet, hole door cover,
short circuit)
- please close door (switch, holder lifting magnet, broken cable)
- temp.sensor M defect (jacket temp. not between 3°C and 149°C, check PT100,
short circuit, broken cable, frost)
- temp.sensor D defect (steam generator temp. not between 3°C und 270°C, broken
cable, short circuit, check PT100, frost)
- temp.sensor K defect (chamber temp. not between 3°C und 149°C, check PT100,
broken cable, short circuit, frost)
- pressure-sensor K defect (pressure chamber not between 10 und 3600mbar,
broken cable, short circuit, external pressure transducer)
- CV sensor fault (DS-minimum und DS-maximum at the same time, broken cable,
conductance <0,5µS/cm, floating switch)
- Check demin. supply (defect lower floating switch or defect external water supply,
from software $420 on)
Failures that abort a program

- fwr failure (fuse main switch, fuse base control, fault current, short circuit, moisture)
- door contact fault (locking switch or door switch opens during program, switch,
switch lever, holder lifting magnet, broken cable)
- fault Z (too much time for one step, step is shown, searching for cause according to
the step, less water, too much load, defect heating element, leaking, feeding,
pressure decrease, vacuum pump, too low temp. during holding time, PT100
chamber, pressure transducer)
- fault T (difference between both PT100 chamber more than 1,5K, difference
between PT100 and theoretical temperature more than 2K, PT100, pressure
transducer, compare temperatures in the service mode, compare pressure with
external pressure transducer)
- fault B (temperature range 133-137°C oder pressure range 3020-3380mbar was left,
feeding, pressure decrease, PT100, pressure transducer)
- temp.sensor K defect (see above)
- pressure-sensor K defect (see above)
- temp.sensor D defect (see above)

Failures that do not abort a program

leak monitoring fail (too large pressure increase in the last minute of drying, perform
vacuum-test, avoid overloading, only in standard-programs, change parameters, avoid
moisture)

Spare parts / Retrofits / Information sheets (attached)

- spare parts list


- built-in printer (also look at user manual, paper near end)
- software update
- increase initial tension
- sieves pressure decrease valves
- automatic condensate drain (also look at user manual)
- preparing for automatic water supply (for A30-B/M10-B incl. condensate
maximum detection, standard fitting in A50-B/M30-B)
- lock condensate tank
- sticking push button
- unsuccessful vacuum leakage test
- connection steam generator
- sluggish lifting magnets
- nickel coated steam generator
- different settings of devices
- difference between devices
- automatic water system
- improvement steam generator tightness
- buzzer
- display illumination
- display converter
- continuous run
- direct current solenoid valves
- cooler dirt
- short instructions
- important informations
- spare parts vacuum pump
- PT100 list
- saturated steam list
- check card
- history software development
- consumption list (time, water, power)
- process sample
- direct current solenoid valves
- switches at door and tanks
- sieves at pressure decrease valves and cooler
- sieve at pressure decrease valves
- repair of vacuum pump
- device bases
- automatic water supply
HYGIENE IN MEDIZIN UND LABOR

Ersatzteilliste / spare parts list


A30-B , A35-B , A50-B , M10-B , M20-B , M30-B
Bezugnahme auf Zeichnungen 040954 / reference to drawings 040954

Pos. Art.-Nr. Web. Art.-Nr. Mat. Beschreibung


art.-no. Web. art.-no. Mat. description
1 036338 Ersatzteilkit Taste grün A30-B / A35-B / A50-B
spare part kit push button green A30-B / A35-B / A50-B
2 038538 Ersatzteilkit Taste blau M10-B / M20-B / M30-B
spare part kit push button blue M10-B / M20-B / M30-B
3 035475 57083.1 Türdichtung A35-B / A50-B / M20-B / M30-B
door seal A35-B / A50-B / M20-B / M30-B
4 033320 57083 Türdichtung A30-B / M10-B
door seal A30-B / M10-B
5 024469 56004.9 Griffmulde
grip
6 023179 41608.6 Membranfilter
membrane filter
7 033076 41341.6 Ringkern-Transformator
torodial transformer
8 034057 56004.5 Gerätefuß (weich)
device base (soft)
9 026658 41632.9 Solid-State-Relais
solid state relay
10 035824 57004.1 Verschlußdeckel
lid
11 037171 56004.4 Stopfen
plug
12 035573 43707.6 Stopfen
plug
13 037167 56004.3 Stopfen
plug
14 036674 41924.1 Mantelheizung A35-B / M20-B
jacket heating A35-B / M20-B
15 038033 41924.2 Mantelheizung A50-B / M30-B
jacket heating A50-B / M30-B
16 037292 41924 Mantelheizung A30-B / M10-B
jacket heating A30-B / M10-B
17 033562 55461.6 PT100 Mantel, 2leiter, Klasse C
PT100 jacket, 2wire, class C
18 036726 55462.9 PT100 Kammer, 2x3leiter, Klasse A
PT100 chamber, 2x3wire, class A

1/7 WEBECO / Haack / 8.4.08


Pos. Art.-Nr. Web. Art.-Nr. Mat. Beschreibung
art.-no. Web. art.-no. Mat. description
19 022641 57099.4 Sinterfilter
sintered filter
20 041572 Hintergundbeleuchtung mit Konverter
background illumination with converter
21 033311 41337.7 Hubmagnet mit Schalter und Führungsblech
lifting magnet with switch and guidance
22 037912 Mikroschalter
microswitch
23 033658 41790.5 Kontaktschalter Tür
contact switch door
24 023267 57023 Düse 0,5mm
nozzle 0,5mm
25 033561 55461.7 PT100 Dampferzeuger, 2leiter, Klasse C
PT100 steam generator, 2wire, class C
26 035939 41379.8 Thermo-Sicherung Dampferzeuger incl. Schelle
thermo fuse steam generator incl. clamp
27 037928 Ersatzteilkit Dampferzeuger A35-B / A50-B / M20-B / M30-B
spare part kit steam generator A35-B / A50-B / M20-B / M30-B
28 037927 Leitwertelektrode incl. Dichtung
conductance electrode incl. sealing
29 023177 41584.9 Schlauchfilter
hose filter
30 033233 41790.5 Kontaktschalter Behälter
contact switch tank
31 036577 50553.4 Schnappverschluß
snap lock
32 037486 57125.5 Kontaktblech Kondensat-Leitwert
contact plate condensate conductance
33 037488 57125.6 Halter Kontaktblech
support contact plate
34 037416 57142 Kondensatbehälter kpl.
condensate tank compl.
35 037081 57133.1 Nachrüstsatz Kondensatablauf A35-B / M20-B
retrofit set condensate drain A35-B / M20-B
36 040102 Nachrüstsatz Siebe Druckabbauleitung
retrofit set sieves pressure decrease line
37 036613 56004 Verschlußdeckel mit Bohrung
lid with hole
38 024934 Dichtung Verschraubung Ablauf ø23/16x2
gasket screw joint drain ø23/16x2
39 038627 Ablaufschlauch Kondensat ¾“
drain hose condensate ¾“
40 039251 43711.3 Winkelaufschraubtülle ¾“
angle joint ¾“

2/7 WEBECO / Haack / 8.4.08


Pos. Art.-Nr. Web. Art.-Nr. Mat. Beschreibung
art.-no. Web. art.-no. Mat. description
41 037296 VE-Wasser-Behälter kpl.
DS-water tank compl.
42 029217 41928.7 Schwimmerschalter
floating switch
43 035901 41421.5 Magnetventil ø2,5 , 230VAC
solenoid valve ø2,5 , 230VAC
44 033103 41469.5 Schnellkupplung Vater
quick coupling male
45 035583 41867.5 Vakuumpumpe
vacuum pump
46 033560 41867.7 Kolbenpumpe
piston pump
47 035585 41590.7 Schalldämpfer 1/8“
sound absorber 1/8“
48 001535 57019 Rückschlagventil
check valve
49 030338 Sicherheitsventil 3 bar
safety valve 3 bar
50 033653 30406.2 Luftkühler
air cooler
51 033655 41355 Ventilator
fan
52 033769 40987 Gummisockel Ventilator
rubber pin fan
53 035902 41421.6 Magnetventil ø6 , 205VDC
solenoid valve ø6 , 205VDC
54 024332 41450.8 Rückschlagventil
check valve
55 039292 57016 Filtersieb
sieve
56 033864 41004.9 Wippschalter grün, 16A
rocker switch green, 16A
57 036961 41323.9 LC-Display incl. Hintergrundbeleuchtung
LC-Display incl. background illumination
58 038337 Base-Control incl. Software A35-B
Base-Control incl. software A35-B
59 033817 41323.1 Relais-Board
Relay-Board
60 033896 41323.7 Frontfolie A30-B / A35-B / A50-B
front foil A30-B / A35-B / A50-B
61 035632 41601.7 Einbaudrucker
built-in printer
62 035633 41323.3 DC-DC Wandler
DC-DC converter

3/7 WEBECO / Haack / 8.4.08


Pos. Art.-Nr. Web. Art.-Nr. Mat. Beschreibung
art.-no. Web. art.-no. Mat. description
63 032061 Lithium Batterie 3V
lithium battery 3V
64 035863 Papierrolle Einbaudrucker
paper roll buildt-in printer
65 035862 Farbband Einbaudrucker
colour ribbon buildt-in printer
66 037287 41379.9 Thermo-Sicherung Mantel
thermo fuse jacket
67 033866 57139 Druckmeßumformer , 0-4bar , 4-20mA
pressure transducer , 0-4bar , 4-20mA
68 037170 43707.4 Stopfen
plug
69 037883 Rohwasser Zulauf incl. Düse
raw water inlet incl. nozzle
70 037098 78698.6 Entsalzungspatrone incl. Aufkleber
desalination cartridge incl. label
71 037884 VE-Wasser Ablauf
DS-water outlet
72 037100 Halteblech VE-Patrone
support DS cartridge
73 037090 VE-Wasser Versorgung
DS-water system
74 037291 57145 Kondensat-Zwischenbehälter kpl.
condensate collecting container compl.
75 035631 41609.2 Schalldämpfer 1/4“
sound absorber 1/4“
76 023268 Düse 0,6mm
nozzle 0,6mm
77 024952 O-Ring Silikon 8,73x1,78
O-ring silicone 8,73x1,78
78 038707 Base-Control incl. Software A50-B
Base-Control incl. software A50-B
79 037759 Nachrüstsatz Kondensatablauf A50-B / M30-B
retrofit set condensate drain A50-B / M30-B
80 040944 57125.7 Führungsblech Hubmagnet
guidance lifting magnet
81 033894 57112 Verschlußblende
lock cover
82 033831 41996.9 O-Ring Aflas 32x2
O-ring Aflas 32x2
83 037203 57096 Sieb Kammer A30-B / M10-B
sieve chamber A30-B / M10-B
84 038316 41323 Base-Control incl. Prüfsoftware
Base-Control incl. check-software

4/7 WEBECO / Haack / 8.4.08


Pos. Art.-Nr. Web. Art.-Nr. Mat. Beschreibung
art.-no. Web. art.-no. Mat. description
85 023270 Düse 0,7mm
nozzle 0,7mm
86 036597 57140 Schnellkupplung Mutter incl. Halterung
quick coupling mother incl. support
87 036339 Base-Control incl. Software A30-B
Base-Control incl. software A30-B
88 040188 Ersatzteilkit Dampferzeuger kpl. A30-B / M10-B
spare part kit steam generator A30-B / M10-B
89 037760 Nachrüstsatz Kondensatablauf A30-B / M10-B
retrofit set condensate drain A30-B / M10-B
90 033253 57131.2 Dichtung Dampferzeuger (Deckel-Stärke 12mm)
gasket steam generator (lid-thickness 12mm)
91 038719 Frontfolie M10-B / M20-B / M30-B
front foil M10-B / M20-B / M30-B
92 033102 41469.4 Schnellkupplung Mutter incl. Feder
quick coupling mother incl. spring
93 036706 Abdeckhaube A35-B / M20-B
housing cover A35-B / M20-B
94 037461 Abdeckhaube A50-B / M30-B
housing cover A50-B / M30-B
95 033849 Abdeckhaube A30-B / M10-B
housing cover A30-B / M10-B
96 039427 41421.4 Magnetventil ø2,5 , 205VDC
solenoid valve ø2,5 , 205VDC
97 038862 Base-Control incl. Software M20-B
Base-Control incl. software M20-B
98 038920 Base-Control incl. Software M30-B
Base-Control incl. software M30-B
99 039065 Base-Control incl. Software M10-B
Base-Control incl. software M10-B
100 033895 Nachrüstsatz Drucker
retrofit set buildt-in printer
101 040236 Display Treiber Board
display activity board
102 037758 Nachrüstsatz VE-Wasser Versorgung A30-B / M10-B
retrofit set DS-water feeding A30-B / M10-B
103 037113 Nachrüstsatz VE-Wasser Versorgung A35-B / M20-B
retrofit set DS-water feeding A35-B / M20-B
104 036299 Schmutzfänger
dirt trap
105 037507 57081.2 Schenkelfeder rechts A35-B / A50-B / M20-B / M30-B
torsion spring right A35-B / A50-B / M20-B / M30-B
106 036936 57081.1 Schenkelfeder links A35-B / A50-B / M20-B / M30-B
torsion spring left A35-B / A50-B / M20-B / M30-B

5/7 WEBECO / Haack / 8.4.08


Pos. Art.-Nr. Web. Art.-Nr. Mat. Beschreibung
art.-no. Web. art.-no. Mat. description
107 039253 Platte Federvorspannung A35-B / A50-B / M20-B / M30-B
sheet for pretension spring A35-B / A50-B / M20-B / M30-B
108 039419 Nachrüstsatz Federvorspannung A35-B / A50-B / M20-B / M30-B
retrofit set pretension spring A35-B / A50-B / M20-B / M30-B
109 038338 Dichtung Verschraubung Dampferzeuger 3/4“
gasket screw connection steam generator 3/4“
110 025027 50561.1 Fiberring ø10/6x1
fiber ring ø10/6x1
111 033576 57113 Taster Tür grün A30-B / A35-B / A50-B
push button door green A30-B / A35-B / A50-B
112 037744 57113.1 Taster Tür blau M10-B / M20-B / M30-B
push button door blue M10-B / M20-B / M30-B
113 033573 57112.1 Türverkleidung A30-B / M10-B
door cover A30-B / M10-B
114 035254 57112.4 Türverkleidung A35-B / A50-B / M20-B / M30-B
door cover A35-B / A50-B / M20-B / M30-B
115 039891 Ersatzteilkit Türverkleidung A30-B / M10-B
spare part kit door cover A30-B / M10-B
116 039881 Ersatzteilkit Türverkleidung A35-B / A50-B / M20-B / M30-B
spare part kit door cover A35-B / A50-B / M20-B / M30-B
117 033730 57081.3 Druckfeder Taste
spring push button
118 038320 Aufkleber Griff Kondensatbehälter
label handle condensate tank
119 041324 Sicherungsblech Kondensatbehälter
lock sheet metal condensate tank
120 033538 57094 Verschlußfalle
locking bar
121 035630 57081 Schenkelfeder A30-B / M10-B
torsion spring A30-B / M10-B
122 041213 57112.8 Führungsdorn Feder
guidance pin spring
123 038904 57097.3 Platte Federvorspannung A30-B / M10-B
sheet for pretension spring A30-B / M10-B
124 038905 Nachrüstsatz Federvorspannung A30-B / M10-B
retrofit set pretension spring A30-B / M10-B
125 038702 43707.5 Gewindestopfen 3/4“
threaded plug 3/4“
126 037853 Software A30-B , aktuelle Version
software A30-B , current version
127 037511 Software A35-B , aktuelle Version
software A35-B , current version
128 037855 Software A50-B , aktuelle Version
software A50-B , current version

6/7 WEBECO / Haack / 8.4.08


Pos. Art.-Nr. Web. Art.-Nr. Mat. Beschreibung
art.-no. Web. art.-no. Mat. description
129 037854 Software M10-B , aktuelle Version
software M10-B , current version
130 038860 Software M20-B , aktuelle Version
software M20-B , current version
131 038917 Software M30-B , aktuelle Version
software M30-B , current version
132 041722 Nachrüstsatz Flusenschutz Kühler A35-B / A50-B / M20-B / M30-B
retrofit set fluff-dirt protection cooler A35-B / A50-B / M20-B / M30-B
133 041674 Dichtung Dampferzeuger (Deckel-Stärke 15mm)
gasket steam generator (lid-thickness 15mm)
134 037945 Isolierung Dampferzeuger Deckel
insulation steam generator lid
135 033726 Isolierung Dampferzeuger Mantel
insulation steam generator jacket
136 043677 Gerätefuß (hart)
device base (hard)
137 030269 Düsenaufnahme
nozzle support

7/7 WEBECO / Haack / 8.4.08


magnet compl.
21
lock cover sheet metal
81 80
coupling compl.
86
92

22

23

Version: 2
Copying of this document, and giving it to others and
the use or communication of the contens there of, are
forbidden without express authority.Offenders are
Ersatzteilstückliste Date: 14.10.2002 Page
liabel to the payment of damages. All rights are re-
served in the event of the grant of a patent or the
spare parts list Art-no.: 040954 1 / 11
registration of a utility model or design. A30/35/50-B M10/20/30-B Name: Westphal
cover painted
93 A35-B / M20-B
96 DC 94 A50-B / M30-B
43 AC 95 A30-B / M10-B
49

68

48

Version: 2
Copying of this document, and giving it to others and
the use or communication of the contens there of, are
forbidden without express authority.Offenders are
Ersatzteilstückliste Date: 14.10.2002 Page
liabel to the payment of damages. All rights are re-
served in the event of the grant of a patent or the
spare parts list Art-no.: 040954 2 / 11
registration of a utility model or design. A30/35/50-B M10/20/30-B Name: Westphal
base control with check-software 61
84 65 colour ribbon
base control with software 64 paper roll
O-ring
sieve 58 A35-B 97 M20-B
77
53 55 78 A50-B 98 M30-B
front foil 87 A30-B 99 M10-B
retrofit kit sieves
91 M10/20/30-B
36 60 A30/35/50-B

display
57
display activity board
101 56
since base control
"version C" no 62
longer required

100
63 retrofit kit printer
lithium battery

59
43 AC
20
96 DC
reserve background
55 illumination
nozzle 60 software
sieve
76 126 A30-B 129 M10-B

127 A35-B 130 M20-B

128 A50-B 131 M30-B

Copying of this document, and giving it to others and


the use or communication of the contens there of, are Ersatzteilstückliste Version: 2
Date: 14.10.2002 Page
forbidden without express authority.Offenders are
liabel to the payment of damages. All rights are re-
served in the event of the grant of a patent or the
spare parts list Art-no.: 040954 3 / 11
registration of a utility model or design. A30/35/50-B M10/20/30-B Name: Westphal
33 32

12 96 DC 42
43 AC

19
filter

31

conductance
28 electrode with
sealing 42
102 A30-B / M10-B
103 A35-B / M20-B
29
retrofit kit DS-feeding

30
Copying of this document, and giving it to others and Version: 2
the use or communication of the contens there of, are
forbidden without express authority.Offenders are
Ersatzteilstückliste Date: 14.10.2002 Page
liabel to the payment of damages. All rights are re-
served in the event of the grant of a patent or the
spare parts list Art-no.:040954 4 / 11
registration of a utility model or design.
A30/35/50-B M10/20/30-B Name: Westphal
50

52

51
10

container compl.
74
12
sound absorber
75

11
132
fluff-dirt protection kit
A35/50-B / M20/30-B
13
7
55 sieve 54
104 dirt trap

6
membrane filter

53
8 136 9
device base differ ent positions possible

Copying of this doc ument, and giving it to others an d


the use or comm unication of the contens there of, are
forbidden witho ut express authority.Offend ers are
Ersatzteilstückliste Version: 2
Date: 17.11.2005 Page
liabel to the paym ent of dama ges. All rig hts are re-
served in the eve nt of the grant of a patent or the
spare parts list Art-no.:040954
5 / 11
registration of a utility model or design. A30/35/50-B M10/20/30-B Name: Westphal
container compl. label 118
41
37

119
lock

44

gasket
38
37
addition condensate drain
A30-B / M10-B 89 40
A50-B / M30-B 79
A35-B / M20-B 35

39

34
125
container compl.
Copying of this document, and giving it to others and
the use or communication of the contens there of, are
forbidden without express authority.Offenders are
Ersatzteilstückliste Version: 2
Date: 14.10.2002 Page
liabel to the payment of damages. All rights are re-
served in the event of the grant of a patent or the
spare parts list Art-no.: 040954 6 / 11
registration of a utility model or design. A30/35/50-B M10/20/30-B Name: Wsetphal
17

120
66

24
nozzle 50
19

109
with flange connection

107 sheet metal


108 retrofit kit pretension torsion spring A35-B / M20-B 14
A50-B / M30-B 15
18
106

105

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the use or communication of the contens there of, are
forbidden without express authority.Offenders are
Ersatzteilstückliste Version: 2
Date: 14.10.2002 Page
liabel to the payment of damages. All rights are re-
served in the event of the grant of a patent or the
spare parts list Art-no.: 040954 7 / 11
registration of a utility model or design. A30/35/50-B M10/20/30-B Name: Westphal
spare part kit steam generator
88 A30-B / M10-B
27 A35/50-B / M20/30-B

gasket
lid thickness 12mm 90 76 nozzle 60
lid thickness 15mm 133

67

25

insulation lid 134

insulation jacket 135


26

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Date: 17.11.2005 Page
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spare parts list Art-no.: 040954
8 / 11
registration of a utility model or design. A30/35/50-B M10/20/30-B Name: Westphal
fiber ring door A30-B
4 M10-B
110

spring 117

113 door cover


122
115 spare part kit door cover
guidance spring
111 A30-B door A35/50-B
M20/30-B
112 M10-B 1 A30-B
push button 2 M10-B fiber ring
3
spare part kit push button
110

spring 117

122
guidance spring
114 door cover
111 A35/50-B
1 A35/50-B 116 spare part kit door cover
112 M20/30-B
2 M20/30-B
push button
spare part kit push button

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the use or communication of the contens thereof, are
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Ersatzteilstückliste Version: 2
Date: 14.10.2002 Page
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spare parts list Art-no.:040954 9 / 11
registration of a utility model or design.
A30/35/50-B M10/20/30-B Sign: Westphal
120

nozzle 70 85
filter 19

sheet metal 123


retrofit kit 124
17
pretension
torsion spring
82 O-ring
82
83 sieve

121

16

66

18

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the use or communication of the contens thereof, are
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Ersatzteilstückliste Version: 2
Date: 14.10.2002 Page
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spare parts list Art-no.:040954 10 / 11
registration of a utility model or design. A30/35/50-B M10/20/30-B Sign: Westphal
96 DC AC + DC
69 43 AC
46
only AC

72
70
45

47

DS water system compl.


73

71

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the use or communication of the contens thereof, are
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spare parts list Art-no.:040954 11 / 11
registration of a utility model or design. A30/35/50-B M10/20/30-B Sign: Westphal
Information "Paper near end function" of buildt-in printer
A30/35/50-B and M10/20/30-B

To switch of the "Paper near end function" please set switch 6 of dip switch 1 to "on".
The dyed area of the paper roll is long enough to warn about paper end. One printout
only takes about 20cm of paper. Besides it is possible to print out the last 50 cycles
afterward using the history functions.

Dip switch setting ex work:


Dip1: 1-off, 2-on, 3-off, 4-on, 5-on, 6-on, 7-off, 8-off
Dip2: 1-off, 2-on, 3-off, 4-on, 5-on

WEBECO / Haack / 4.9.00


New printer model Citizen CBM-920II WEBECO/Haack/15.2.2008
Description how to switch off paper near end function
At company Citizen model of printer has changed, the so far used printer CBM-920 was
replaced by model CBM-920II between end of 2006 and midyear 2007. In the new models
function and meaning of dip switches have changed.
The new model needs to have the following settings:
A60 / A30-B / A35-B / A50-B CBM-920II – 24 RF ( WEB: 035632 / MAT: 41601.7 )

DS1
1 2 3 4 5 6 7 8
X X X ON
X X X X X OFF

EC / ECS CBM-920II – 40 RF ( WEB: 039116 / MAT: 41601.9 )

DS1
1 2 3 4 5 6 7 8
X X X X ON
X X X X OFF
The single dip switches have the following functions:
Detection of paper end (sensor lateral next to the paper roll) can be switched off as
described below (in the old printer model it was possible to switch off paper near end
function directly with a dip switch).
• Switch off device
• Set dip switch 4 to ON
• Press FEED button while switching on device
• Printer now is printing a configuration list
• Jump to next parameter by short (<1sec) activation of FEED button
• Jump to parameter 4: PNE Sensor Enable
• Push FEED button for more than 1sec (LED stops flashing) and release button
• Printer prints Enable ?
• Push FEED button short-time
• Printer prints Disable ?
• Now confirm change by pressing FEED button for more than 1sec
• Printer prints 4: PNE Sensor Disable
• Then push FEED button short-time several times until end of list
• Until print-out: Short:Retry Long:Write
• Now push FEED button @long@ time to save setting
• After release of button configuration list again is printed
• Switch off device
• Set dip switch 4 to OFF
Software-Download at A30-B, A35-B, A50-B, M10-B, M20-B, M30-B

The new control units are equipped with a flash-memory. Therefore program-updates may be brought in directly,
without exchanging the EPROM. The update is described below as an example.

PC Sterilizer
Provide access to the service menu and note
unknown settings like changed program parameters
and temperature offsets.
Switch off sterilizer.
Provide main supply.
Connect PC via interface COM1 with sterilizer.
Switch on PC and boot.

Plug in power-supply plug. Press the first and the fifth


keys while switching on.
PG-Tool is called up.
The files "download.bat", "bcdtool.exe" and "xxx.hex" have
to be in the same folder, start "download.bat".
Start transmission by pressing ”Return”.
Program will be transmitted.
1%-100% appears.
Upon display 100%, program transmission is
completed.
End transmission program by pressing a key.
Close window transmission program.
Switch off device.
Switch on device again, update will be recognized
and initialization takes place.
Readjust date/time, enter device-no. and cycle-no.
Put back Cst. Sv. (maintenance message) to zero.
Set printer if available. Adjust temperature offsets.
Set parameters deviating from setting ex work.
Perform a test-run.

WEBECO/Haack/29.3.2007
Vorspannung der Schenkelfeder erhöhen beim A30-B / M10-B
Increase initial tension of the torsion spring at A30-B / M10-B

Tür öffnen, Abdeckhaube entfernen. M5x16/20-Schraube ersetzen durch M5x40-


Schraube. Platte wie abgebildet im erforderlichen Abstand montieren.
Der Nachrüstsatz Federvorspannung (Web.-Art.-Nr. 038905) besteht aus Schraube,
Platte, Muttern und Scheibe.
Open the door, remove the cover. Substitute bolt M5x16/20 by bolt M5x40. Mount plate as shown in the
required distance.
The retrofit kit for the initial tension of the torsion spring (Web.-Art.-Nr. 038905) contains bolt, plate, nut
and seating ring.

Ähnlicher Nachrüstsatz für A35-B / M20-B / A50-B / M30-B: Web.-Art.-Nr. 039419

Similar retrofit kit for A35-B / M20-B / A50-B / M30-B: Web.-Art.-Nr. 039419

Martin Haack
E + K / design & development
15.10.01
Schutz der Druckabbauventile vor Verunreinigungen
A30-B, A35-B, A50-B, M10-B, M20-B, M30-B
Protecting pressure decrease solenoid valves from dirt
A30-B,A35-B, A50-B, M10-B, M20-B, M30-B

Gerät ausschalten, Abdeckhaube entfernen. Zwischen Winkelverschraubung (B) und


Ventil (A) Sieb und O-Ring einsetzen. Am Ventil (C) statt der Einschraubverschraubung
1/8“ eine Reduzierung (D) , ein Sieb und eine Einschraubverschraubung 1/4“ (E)
einsetzen.
Switch off device. Remove the cover. Put sieve and O-ring between screw joint (B) and valve (A).
Substitute screw joint 1/8“ by reduction screw joint (D) , sieve and screw joint 1/4“ (E) ).

Alle benötigten Bauteile sind im Nachrüstsatz (Web.-Art.-Nr. 040102) enthalten.


Reinigung und Wechsel der Siebe nur bei Bedarf.
The retrofit kit (Web.-Art.-Nr. 040102) contains all necessary parts.
Cleaning and changing of sieves only when necessary.

Martin Haack
E + K / design & development
6.9.2001
Retrofit kit for automatic condensate drain WEBECO / Haack / 12.10.2001
A30/35/50-B and M10/20/30-B

Retrofit kit for: A30-B and M10-B : Web.-art.-no.: 037760 Containing: pipe (A)
A35-B and M20-B : Web.-art.-no.: 037081 hose including joint and sealing (B)
A50-B and M30-B : Web.-art.-no.: 037759 label (C)
information sheet

Pay attention to the information sheet !

Assembly instruction:

1. remove red plug (D) on the back of the device


2. pull out and empty condensate container (E)
3. unscrew red plug (F) on front of container
4. screw in grey pipe (A) using some teflon tape that two spanner surfaces are vertical (G); do not destroy the thread
5. put in container carefully and guide the pipe through the hexagonal hole (H) on the devices back
6. connect hose (B) with the thread (I) of the pipe carefully
7. the way of the hose must be steady incline (K)
8. fix the label (C) onto the handle of the container to avoid destruction by mistake

Please note the attached pictures !

I
D

G
H
C

E
F

A
B

K
Retrofitting the A35-B / M20-B by authorized personnel for the possibility to connect an automatic DS-water-supply (Webeco-art.-no. 037113)
Nachrüsten des A35-B / M20-B für die Möglichkeit der automatischen VE-Wasser-Versorgung durch autorisiertes Personal (Webeco-Art.-Nr. 037113)
1. Disconnect power plug. B
2. Remove cover.
3. Remove cover of the internal container. K
4. Empty internal container (A) until below the level of the conductance electrode by repeated emptying
and connecting of the DS-container. O
5. For a better accessibility remove DS- and condensate-container. L
6. Remove two black rubber plugs from the internal container.
7. Install two float switches (B,C) so that the movable parts of the float switches can move upwards. G
Between the float switches a gap is to be guaranteed by at least 2mm. Mounting the float switches is
possible without dismounting the degassing container. G
8. Remove small white plug from the rear side of the device.
9. Assembling screw joint (D), sieve (E), screw joint (F), solenoid valve (G), screw joint (H), solenoid F
valve (G), hose socket (I), hose (K), nut (O) and hose socket (L) as shown.
E
10. Combine the short-circuited yellow and green control lines in the near of the internal container with the
lower-level float switch (B).
11. Combine unused valve connection (M) in the near of the pressure decrease valve (Y114) with the
higher-level float switch (C) and the just mounted solenoid valves (G) (Y144/3) as shown.
12. Connect power plug and switch on device for testing retrofit. Please be careful! After a short time the D
just mounted valves (G) get into operation (feeding). By lifting the higher-level float switch (C) with a
long, isolated tool the valves become switched off (overflow protection). After lifting the lower-level
float switch (B) the message „CV-sensor fault“ appears on the display. This fault appears because
minimum and maximum are detected at the same time. H
13. Work back pos. 5, 3, 2 and 1.
14. Make some test runs. We recommend using the demineralizing set with Webeco-Art.-Nr. 037090.
When using another water supply please be sure the flow rate is limited. I

1. Netzstecker ziehen. C
2. Abdeckhaube entfernen.
3. Deckel des internen Behälters entfernen. A
4. Internen Behälter (A) durch mehrmaliges Leeren und Stecken des VE-Behälters unter das Niveau der
Leitwertelektrode entleeren.
5. Für bessere Zugänglichkeit Kondensat- und VE-Behälter entnehmen.
6. Zwei schwarze Gummistopfen aus dem internen Behälter entnehmen. Retrofit set for A30-B / M10-B (Webeco-art.-no. 037758) in addition
7. Zwei Schwimmerschalter (B,C) so einbauen, daß der bewegliche Schwimmkörper nach oben klappen yellow-green includes condensate maximum control (N). The pink and grey control
kann. Zwischen den Schwimmerschaltern ist ein Spalt von mindestens 2mm sicherzustellen. Der lines have to be connected.
gelb-grün

schwarz
Einbau der Schwimmerschalter ist ohne das Lösen des Entgasungsbehälters möglich. blau
blue

black
8. Kleinen weißen Stopfen aus der Geräterückwand entfernen.
9. Aufschraubverschraubung (D), Sieb (E), Doppelnippel (F), Ventil (G), Doppelnippel (H), Ventil (G), M Umrüstsatz für A30-B / M10-B (Webeco-Art.-Nr. 037758) enthält
Tülle (I), Schlauch (K), Mutter (O) und Tülle (L) wie abgebildet montieren. zusätzlich Kondensatleitwertüberwachung (N). Die Kontakte sind mit
C
10. Kurzgeschlossene gelbe und grüne Steuerleitungen in der Nähe des internen Behälters mit dem tiefer den rosa und grauen Steuerleitungen zu verbinden.
liegenden Schwimmerschalter (B) verbinden.
11. Ungenutzter Ventilanschluß (M) in der Nähe des großen Druckabbauventils (Y114) wie abgebildet mit To ensure free water flow in old devices the hose connection (L) can
den angebauten Ventilen (G) (Y144/3) und dem höher liegenden Schwimmerschalter (C) verdrahten.
12. Zum Testen der Nachrüstung unter besonderer Vorsicht Gerät anschließen und einschalten. Nach be shifted from the bottom to the shown position. Lid (036441), nut
kurzer Zeit müßten die beiden eingebauten Ventile (G) bestromt werden (Nachspeisen). Durch (022408) and plug (037112) are necessary.
Anheben des höherliegenden Schwimmerschalters (C) mit einem langen, isolierten Gegenstand muß
die Stromzufuhr für die Ventile unterbrochen werden (Überlaufschutz). Durch Anheben des Um freien Wassereinlauf bei Altgeräten sicherzustellen, kann der
tieferliegenden Schwimmerschalters (B) muß auf dem Display die Meldung „Fehler VE-Sensor“ Schlauchanschluß (L) von Bodennähe zur dargestellten Position verlegt
erscheinen. Der Fehler erscheint, weil gleichzeitig Maximum und Minimum erkannt werden. G
13. Position 5, 3, 2 und 1 rückgängig machen.
G werden. Hierzu sind Deckel (036441), Rohrmutter (022408) und
14. Probelauf mit dem Gerät durchführen. Wir empfehlen den Anschluß der VE-Versorgung mit Webeco- Verschlußstopfen (037112) erforderlich.
Art.-Nr. 037090. Sollte eine andere VE-Wasser-Versorgung verwendet werden, so ist auf eine
Durchflußbegrenzung zu achten.
WEBECO / Haack / 7.1.2004
Information Kondensattank mit automatischem Ablauf
im A30/35/50-B und M10/20/30-B
Information condensate tank with automatic drain for A30/35/50-B and M10/20/30-B

A
B

Ein Kondensattank mit automatischem Ablauf muß mir größeren zeitlichen


Abständen nur noch zum Reinigen entnommen werden. Hierbei ist der
Ablaufschlauch an der Rückwand abzuschrauben. Beim Wiedereinführen des
Behälters ist das Ablaufrohr durch den Durchbruch an der Rückwand zu führen.
Um ein versehentliches Ziehen am Kondensatbehälter mit montiertem Ablauf zu
verhindern, ist ein Aufkleber A mit einem entsprechenden Hinweis am Griff
anzubringen (Web.-Art.-Nr. 038320). Zusätzlich ist als Zubehör und Ersatzteil ein
Sicherungsblech B (Web.-Art.-Nr. 041324) erhältlich, das einfach von außen
montiert werden kann und ein Herausziehen des Behälters verhindert.

A condensate tank with automatic drain only has do be taken out of the device for cleaning in
long intervals. Then the drain hose has to be removed. Push back again the tank into the
device the pipe has to be guided through the hole on the rear side.
To avoid pulling the tank with mounted drain by mistake an appropriate label A has to be
fixed on the grip (Web.-art.-no. 038320). In addition a lock sheet metal B (Web.-art.-no.
041324) is available as a spare part and accessory part. This part is easy to mount from
outside and prevents removing the tank.

Webeco
Haack
24.7.02
Information fastening door cover A30/35/50-B, M10/20/30-B
1 length of 6 7 2 10 5 11
guidance:
15mm

4 5 8 9 12
1 - 037744 - push button blue (M10-B/M20-B/M30-B)
1 - 033576 - push button green (A30-B/A35-B/A50-B) 5
2 - 033730 - spring
3 - 037532 - insulation door PU (A35-B/A50-B/M20-B/M30-B)
4 - 038964 - screw M5x20 (2x) (A35/50-B/M20/30-B)
4 - 031819 - screw M5x25 (2x) (A30-B/M10-B)
5 - 025027 - disc fibre (15x) (A35-B/A50-B/M20-B/M30-B)
3
5 - 025027 - disc fibre (11x) (A30-B/M10-B)
6 - 035254 - door cover (A35-B/A50-B/M20-B/M30-B)
6 - 033573 - door cover (A30-B/M10-B) 13
7 - 041213 - guiding sleeve
8 - 037608 - distance sleeve (2x) (A35-B/A50-B/M20-B/M30-B)
8 - 037179 - distance sleeve (2x) (A30-B/M10-B)
9 - 035609 - distance sleeve (4x)
10 - 037168 - insulation door wool (A35-B/A50-B/M20-B/M30-B)
10 - 037205 - insulation door PU (A30-B/M10-B)
11 - 035628 - screw ø5x50
12 - 035052 - screw ø5x35 (6x) (A35-B/A50-B/M20-B/M30-B)
12 - 035052 - screw ø5x35 (4x) (A30-B/M10-B)
13 - 036708 - door (A35-B/A50-B/M20-B/M30-B)
13 - 033073 - door (A30-B/M10-B)

In case of sticking push button we recommend to replace the door cover (6) by a new one with a
shorter (15mm) guidance for the push button. If there is no door cover available it is possible to retrofit
the guidance with a saw. In both cases it then is necessary to guide the spring with the additional
spring sleeve (7) and to delete the existing teflon disc and the steel sleeve. In case of deformation at
the push button (1) please replace. Fastening the door cover and push button please note the picture
above. Please tighten up all screws gently.

New guiding of push button is installed ex works from device-no. 94158 (A30-B), 94201
(A35-B), 94243 (A50-B), 30486 (M10-B), 31661 (M20-B) and 32075 (M30-B) on.

The spare part kits 039881 (A35-B/A50-B/M20-B/M30-B) and 039891 (A30-B/M10-B)


consist of positions 4, 5, 6, 7, 8, 9, 11 and 12.

Webeco / Haack / 8.7.02


Information vacuum leakage test A30/35/50-B and M10/20/30-B
D pressure safety valve C
transducer aeration valve
chamber chamber aeration
filter 1 2
1 2

pressure decrease valves


2 1
aeration valve 1 2
door seal

cooler
door
steam
generator

streaming
not in actual
A30-B and M10-B 1 2
condensate
collecting
1
container feeding
valve

internal container
2
vacuum
2 A
feeding valve 1
pump

check
1 2 1 2 B valve

external DS feeding
A30/35-B and M10/20-B optional
A50-B and M30-B standard

drain coupling
optional vacuum-
pump

2 vacuum
release
1 valve

condensate DS-container
container

In case of an unsuccessful vacuum leakage test there might be a leak at the valve
for aeration, feeding, streaming or vacuum.
Having tight cooler, vacuum valve and check valve (A) and having a cold cooler the
pressure decrease valves are not able to cause a vacuum leak. Tightness of these
parts can be checked by setting one pressure decrease valve under power during
vacuum leakage test.
A small leakage of the feeding valve may cause a large failure because DS water
will be sucked into the steam generator. Tightness can be checked disconnecting
and holding up tube (B) and watching the water level during vacuum leakage test.
Tightness of the aeration valve for the chamber can be checked watching a soap
bubble at the inlet of the aeration filter (C).
Tightness of the aeration valve for the door seal can be checked watching a soap
bubble at the inlet of the aeration valve (D).

Webeco / Haack / 8.7.02


Connection between steam pipe and steam generator
in the A35/50-B and M20/30-B (Haack, 5.2.02)

new version old version

chamber joint to connect the


steam pipe with steam
generator, one end
welded on pipe, one
steam pipe end with thread 3/4"
sealed with teflon tape
into the lid, connection
end of pipe with thread itself with wrap-nut
3/4" sealed with teflon and gasket Novatec or
tape into the lid Klingersil ø30/20

pipe nut 3/4" to fix


the position of the
steam generator

lid

sealing Novatec
heating element ø115/107x1

joint 1/4" 10/8


bottom
thermo fuses PT100
Information Hubmagneten A30/35/50-B und M10/20/30-B
Information lifting magnet A30/35/50-B and M10/20/30-B

Hubmagnet komplett mit Schalter und Führungsblech


Webeco-Art.-Nr. 033311
lifting magnet complete with switch and guiding sheet
Webeco-art.-no. 033311

B
F

D E

Schwergängige oder nicht zu ihren Anschlägen laufende Hubmagneten (A) sind


auszutauschen. Schmiermittel bewirken keine anhaltende Reduzierung der Reibung.
Betroffen sind insbesondere Magneten, deren Anker (B) einen zu großen Außendurchmesser
aufweisen. Magneten aus dem Produktionszeitraum 04/02 bis 08/02 (Aufdruck Magnet) und
ohne Aufdruck "Kontrolliert" sind nach Möglichkeit auszutauschen.
Nach Einstellung der Lage (mit montierter Verschlußfalle) Schrauben (C) kräftig anziehen.
Unterlegscheibe soll sich am Langloch verformen. Fächerscheibe zwischen Schraubenkopf
und Unterlegscheibe soll ein Lösen verhindern.
Entfernung zwischen Schaltfahne (D) und rotem Schaltergehäuse (E) soll im stromlosen
Zustand 0 bis 0,5 mm betragen. Beim Biegen der Schaltfahne die M4-Gewindestange (F) nicht
radial belasten.
Radiale Ausrichtung der Schaltfahne möglichst nicht verändern.

Replace lifting magnet (A) when sluggish or not running to end-positions. Using lubricants does not
reduce friction for a long term. Especially magnets with a too large diameter of the piston (B) are
affected. Magnets produced between 04/02 and 08/02 (imprint magnet) and without imprint "Kontrolliert"
should be replaced by new ones if possible.

Tighten up screws (C) powerful having an adjusted position (with mounted locking bars). Disc shall deform
in the long hole. Safety disc shall avoid rotation.

Distance between switching sheet (D) and switch (E) must be 0-0,5mm when magnet is not live wired.
Bending the switching sheet do not stress the M4-rod (F) in radial direction.

Do not change radial adjustment of the switching sheet.

Webeco / Haack / 17.9.2002


Information steam generator A30/35/50-B and M10/20/30-B

E C A B D

Because of a production failure we cannot exclude that at single steam


generators the internal nickel coating may peel off the aluminium body. In such
cases, which can be limited to a manufacturing date from March to October 2001
peeled particles may contaminate the chamber and connected piping system. In
case of peeled nickel particles occuring in the chamber or inside the pressure
decrease valves please replace steam generator bottom (B) and lid (A) by a new
one (with anodised surface). Then it is necessary to replace the earthing sheet
(D) to position shown above for better contact. Further the pressure decrease
valves downstream from the steam generator to the air cooler shall be checked
for cleaness and proper function. If necessary the sieves need to be cleaned.
Having an additional 1/4" thread in the bottom (E) please mount joint with 0,6mm
nozzle and connect to feeding pump. The parts can be taken out of the existing
feeding line.

Necessary parts for retrofitting: 037299 - steam generator bottom(B)


037294 - steam generator lid (A)
037856 - earthing sheet (D)
033253 - gasket (C)

Anodised steam generators are installed ex works from device-no. 94153


(A30-B), 94209 (A35-B), 94243 (A50-B), 30481 (M10-B), 31661 (M20-B)
and 32077 (M30-B) on.
Webeco / Haack / 8.7.02
Checklist configuration small sterilizers
Take care of accessories like racks, trays, water system and printer !

Take care of using allways the current software !

If there is no special demand, the devices shall have the following setting and
equipment:

A30/35/50-B
HCCC: zero
Date/Time: Bad Schwartau / Barcelona
CS-Note: deleted
Language: German
Long-distance running: deactivated
Manual door control: deactivated
Device number: Webeco number
Special program: activated, holding time 18min
Fast program: activated
121°C program: activated
Short program: activated
Leak Monitor: deactivated, 1min, 10mbar
Printer: installed, switched on (if available)
User manual: Webeco
Attachment: short instruction, warning sheets

M10/20/30-B
HCCC: zero
Date/Time: Bad Schwartau / Barcelona
CS-Note: deleted
Language: Spanish
Long-distance running: deactivated
Manual door control: deactivated
Device number: Matachana number
Special program: activated, holding time 20min
Fast program: activated
121°C program: activated
Short program: activated
Leak Monitor: deactivated, 1min, 10mbar !!!
Printer: installed, switched on (if available)
User manual: Matachana
Attachment: short instruction, warning sheets
M30-B (for UK)
HCCC: zero
Date/Time: Bad Schwartau / Barcelona
CS-Note: deleted
Language: English !!!
Long-distance running: deactivated
Manual door control: deactivated
Device number: Matachana number
Special program: deactivated, holding time 20min !!!
Fast program: deactivated !!!
121°C program: activated
Short program: deactivated !!!
Leak Monitor: activated, 1min, 10mbar !!!
Printer: installed, switched on (always available) !!!
User manual: Matachana (UK-version)
Attachment: short instruction, warning sheets
Power cord: metal wire sleeves instead of plug (PE 4cm, N and L 3cm) !!!

M10/20-B (for UK)


HCCC: zero
Date/Time: Bad Schwartau / Barcelona
CS-Note: deleted
Language: English !!!
Long-distance running: deactivated
Manual door control: deactivated
Device number: Matachana number
Special program: deactivated, holding time 20min !!!
Fast program: deactivated !!!
121°C program: activated
Short program: deactivated !!!
Leak Monitor: activated, 1min, 10mbar !!!
Printer: installed, switched on (always available) !!!
User manual: Matachana (UK-version)
Attachment: short instruction, warning sheets
Special: steam generator, name plate, main plug, software from $380M

WEBECO / Haack / 9.5.2006


Difference between M10-B, M20-B and M30-B

The biggest difference between the devices M10-B, M20-B and M30-B is the chamber.
This effects different overall dimensions concerning the depth and the floor space.
Because of the different chambers there are different racks, containers, baskets and
trays. Doors, covers and torsion springs are also different.
Concerning the piping plan the M20-B and M30-B have an additional air extraction
through sintered filter and valve into the condensate tank.
M20-B and M30-B are able to detect a full condansate tank by giving the control a signal
of the conductance between two pins inside the tank contacted by contact plates. The
pre-installation for external DS-water feeding of the M10-B includes this monitoring of
the fill factor.
All the devices have the same maximal current consumption. The steam generator ist
the same for all devices, it is over-dimensioned for the M10-B and underrated for the
M30-B. The jacket heatings have also the same wattage but different dimensions. This
similar power consumption and the different possibilities of loading the devices causes
different process times. The typical consumption of time, current and water is
documented in the description of software and hardware. The consumption of water of
the full loaded and cold M30-B is so much that using this device only with the plug-in
tanks is uncomfortable. Because of this the M30-B has always the pre-installation for
external DS-water feeding (valves, fittings, float switches).
The programs and the operations of the devices are the same. The structure to identify
the inputs to compute and to adress the outputs is the same in every software. The
differences are some textes and many parameters and switching points. Some
parameters and switching points are mentioned in the appendix of the user manual.

WEBECO / Haack / 15.4.02


Information automatic water system Haack, 26.11.01

screw on joint 3/4" with nozzle


(to be connected on tap)

tube ø6/ø4, 3m

quick coupling

cartridge

label

holder
(alternative to cover-holes)

quick coupling

tube ø6/ø4, 1,5m


(to be connected on rear side of device)

drain pipe
(to be mounted on the tank)

screw on joint 3/4"


(to be connected on drain pipe)

tube ø20/ø28, 2m
(to be connected on drain / syphon)
Information Dampferzeuger A30/35/50-B und M10/20/30-B
information steam generator A30/35/50-B and M10/20/30-B

A
W V
B

C D

E F G H
U
I

R
J

Q P O N M L

A - 028560 - Schraube / screw M8x40 Zur Verbesserung der Dichtigkeit des Dampferzeugers wird
B - 028270 - Scheibe / disc bei neuen Geräten eine veränderte Flachdichtung (C)
C - 041674 - Dichtung / gasket (neu / new) ø115/102x1 eingesetzt. Deckel (U) und Boden (T) müssen hierzu
D - 033253 - Dichtung / gasket (alt / old) ø115/107x1 passen.
E - 014950 - Doppelnippel / double fitting 1/4" Zum Austausch der Dichtung bei alter Bauform (Dicke des
F - 023268 - Düse / nozzle 0,6 Deckels 10/12mm) ist die Dichtung (D) mit Webeco-Art.-Nr.
G - 024289 - Verschraubung / fitting 1/4" 6/4 033253 zu verwenden, bei neuer Bauform (Dicke des
H - 023643 - Stopfen / plug 1/4" Deckels 15mm) ist die Dichtung (C) mit Webeco-Art.-Nr.
I - 037856 - Erdungslasche / earthing sheet 041674 zu verwenden.
J - 028930 - Schraube / screw M4x8 Ab sofort sollten im Zweifelsfall Deckel (U) und Boden (T)
K - 035939 - Thermosicherung / thermo fuse nur noch gemeinsam ausgetauscht werden.
L - 025628 - Schelle / clamp Zum Austausch der gesamten Baugruppe (ohne PT100!)
M - 039962 - Schraube / screw M4x6 existieren vormontierte Ersatzteilkits.
N - 028539 - Schraube / screw M5x25
O - 036300 - Scheibe / disc To improve tightness of the steam generator in new devices a
P - 038172 - Isolierung Wolle / insulation wool different gasket (C) is used. Lid (U) and bottom (T) have to fit.
Q - 038171 - Isolierung Nefalit / insulation Nefalit To change the gasket in old versions (lid-thickness 10/12mm)
R - 024299 - Verschraubung / fitting 1/4" 10/8 the gasket (D) with Webeco-art.-no. 033253 has to be taken, in
S - 033561 - PT100 new versions (lid-thickness 15mm) the gasket (C) with
T - 037299 - Boden / bottom Webeco-art.-no. 041674 has to be taken.
U - 037294 - Deckel / lid In case of doubt from now on lid (U) and bottom (T) should be
V - 038338 - Dichtung / gasket ø30/20x1 changed together.
W - 033831 - O-Ring 32x2 To replace the complete assembly (without PT100!) there are
preassembled spare part kits.

Ersatzteilkit für A30-B und M10-B / spare part kit for A30-B and M10-B: Webeco-Art.-Nr. 040188
(incl. A,B,C,H,I,J,K,L,M,N,O,P,Q,R,T,U,W)
Ersatzteilkit für A35/50-B und M20/30-B / spare part kit for A35/50-B and M20/30-B: Webeco-Art.-Nr. 037928
(incl. A,B,C,E,F,G,I,J,K,L,M,N,O,P,Q,R,T,U,V)
WEBECO / Haack / 19.12.02
Information Summer / information buzzer
A30/35/50-B , M10/20/30-B

Alle Geräte mit einer Base Control ab Version C und einer Software ab Version 360 können mit
einem akustischen Signalgeber ausgestattet werden. Nach Programmende erfolgt dann für 10
Sekunden ein Intervallton, nach einem Störungsprogramm für 10 Sekunden ein Dauerton.

All sterilizers with a Base Control from version C on and a software from version 360 on can be
equiped with a sound signal. At the end of a program an interrupted sound will be given for 10
seconds. After a failure program a continuous tone will be given for 10 seconds.

Nachrüstsatz: Webeco-Art.-Nr. 042014


retrofit kit: Webeco-art.-no. 042014

Klebeband
adhesive tape

Base-Control
power supply

fuse 2A T
base control
conductance

DS minimum

capacitor
DS maximum

cond. maximum
buzzer Crimp-Buchsen im
transformer
demontierten Molex-Stecker
semiconductor relais
steam generator

chamber 1
arretieren (Polarität beachten)
buzzer

transducer
pressure
printer
PT100

chamber 2
und Summer mit
jacket power out

free + (red)
doppelseitigem Klebeband auf
steam generator
- (black)
dem Kondensator befestigen.
Testlauf empfohlen.
analog inputs
additional

add. digital inputs

Lock crimp sleeves in the


demounted Molex-plug (please
display

lock 1 button switch pos. cond. tank

lock 2 door switch pos. DS tank note polarity) and fix the buzzer
potentiometer
display contrast
input switches
on the capacitor using
reversible adhesive tape. Test
lock 1

door switch
(ground)

free
lock 2

position DS tank
button switch

position cond. tank


frontfoil

run recommended.
display relaisboard interface printer
illumination

WEBECO / Haack / 17.1.2003


Information zum Wechsel der Display-Hintergrundbeleuchtung
Information for replacement of display background illumination

A30/35/50/60-B , M10/20/30-B , S100

Die Hintergrundbeleuchtung ist mit zwei Schrauben an der Display-Platine befestigt. Nach
dem Lösen der Schrauben kann die Diffusor-Platte mit dem Leuchtstab aus dem Display
herausgezogen werden. Bitte nicht die Befestigungslaschen des Displays aufbiegen, dies
kann zum Ausfall der Anzeige führen!

The background illumination is fixed on the display board with two screws. After removing the screws
the diffusion plate with fluorescent tube can be pulled out of the display. Please do not bend the
mounting straps, otherwise the display may break down!

Befestigungsschrauben
Hintergrundbeleuchtung
fixing screws background
illumination

Diese Befestigungslaschen nicht aufbiegen !


Do not bend these mounting straps !

Diffusor-Platte mit Leuchtstab


Diffusion plate with fluorescent tube

Ersatzteile
Webeco-Art.-Nr. 037924 : Hintergrundbeleuchtung (Diffusorplatte mit Leuchtstab)
Webeco-Art.-Nr. 041572 : Hintergrundbeleuchtung (Diffusorplatte mit Leuchtstab) mit montiertem Spannungswandler

Spare parts
Webeco-art.-no. 037924 : Background illumination (diffusion plate with fluorescent tube)
Webeco-art.-no. 041572 : Background illumination (diffusion plate with fluorescent tube) with mounted voltage converter

WEBECO / Haack / 8.5.2003


Information mounting Display-Converter
A30/35/50-B and M10/20/30-B

The high-voltage-converter of the display has to be mounted as shown in picture 1, at


the side of the display-board. Otherwise, mounting the converter as shown in
picture 2 may cause interruption of display (blue screen).

picture 1 picture 2

WEBECO / Haack / 8.4.03


Information Dauerlauf ( A30/35/50-B , M10/20/30-B )

Alle Geräte ab einer Software-Version 360 können ein gewähltes Programm automatisch 1 - 99 mal
hintereinander durchführen. Die Option muß im Service-Menü ab Werk oder durch den Kundendienst-
Techniker freigegeben werden. Dann kann die Option bei Bedarf vom Bediener im Config-Menü
eingeschaltet werden. Bei eingeschalteter Option wird bei Betätigung der Starttaste eine
Eingabemaske eingeblendet. Hier kann die gewünschte Anzahl der Programmdurchgänge
eingegeben werden. Der Programmstart erfolgt von dieser Maske aus. Bei Betätigung der Stop-Taste
während des Dauerlaufprogramms wird der laufende Programmzyklus regulär abgearbeitet und
anschließend der Dauerlauf beendet, also kein neuer Zyklus mehr gestartet.
Es wird dringend empfohlen, diese Option nur bei Geräten mit automatischer VE-Wasser-Zufuhr und
automatischem Kondensat-Ablauf zu verwenden. Andernfalls kann es bei VE-Wasser-Mangel zur
Prozeßstörung mit anschließendem Programmabbruch über ein Störungsprogramm kommen.
Außerdem kann der Kondensattank überlaufen und heißes Wasser aus dem Gerät austreten. Von
einer manuellen Befüllung (z.B. während eines Druckabbaus oder der Trocknung) und Entleerung
(z.B. während eines Druckanstiegs oder der Trocknug) wird abgeraten, ist aber möglich. Die Behälter
dürfen während eines Programmzyklus nur kurzzeitig entfernt werden. VE-Wasser-Minimum oder
Kondensat-Maximum werden währen des Dauerlaufprogramms nicht überwacht und angezeigt.

Information Continuous Run ( A30/35/50-B , M10/20/30-B )

All sterilizers with a software from version 360 on are able to run a selected program 1 - 99 times
successive automatically. This option has to be released in the service-menue ex work or by a service
technician. Then this option can be switched on in the config-menue by the user if required. Pushing
the start button with this option switched on an input mask appears. The desired amout of cycles can
be entered. The program can be started from this mask. Pushing the stop-button during the
continuous run the current cycle will be finished regular. Then the continuous run will be stopped, so
no further cycle will be started.
It is strictly recommended to use this option only with devices having automatic DS-water feeding and
automatic condensate drain. Otherwise having not enough DS-water a process failure may appear
and the process will abort with a failure program. In addition the condensate tank may overflow and
hot water may come out of the device. It is possible but not advisable to feed (e.g. during pressure
decrease or drying) and drain (e.g. during pressure increase or drying) manual. Removing the tanks
during a cycle is only allowed for a short time. During a continuous run DS-water-minimum and
condensate-maximum are not supervised and indicated.

WEBECO / Haack / 16.4.03


Change to direct current valves to avoid buzzing

A30/35/50-B und M10/20/30-B

To avoid buzzing solenoid valves it is possible to retrofit older sterilizers. Only a Relais-
Board (Webeco-art.-no. 033817) with version C and five ø2,5mm solenoid valves for
205VDC (Webeco-art.-no. 039427) are necessary.

The following steps should be done with a sterilizer disconnected from the mains:

Change Relais-Board if necessary. The four jumpers of the Board need to have the setting
as shown in the picture.

Replace the small solenoid valves for 230VAC by solenoid valves for 205VDC. This is
valid for pressure decrease valve (Y110), aeration valve (Y126), door seal aeration valve
(Y102), vacuum release valve (Y115) and streaming valve (Y120, if available) but not for
feeding valve (Y130).

The blue wire at feeding valve (Y130) and feeding pump (M132) has to go to plug XP2 pin
6 separately. Both parts continue working with alternating current.

Jumper

plug XP2 / pin 6

imprint
version of Relais-Board

WEBECO / Haack / 23.10.01


Information zur einfacheren Reinigung des Kühlers beim A35/50-B und M20/30-B
Information for easy cleaning of cooler at A35/50-B and M20/30-B

Berührungsschutz auf beiden Ventilatoren mit Schrauben (8x DIN964 M4x16) befestigen.
Äußere Abdeckungen mit eingelegten Maschengittern einrasten.
Das Filter-Vlies nicht verwenden.

Zum Reinigen Verunreinigungen vom Maschengitter entfernen.


Siehe Kurz-Gebrauchanweisung auf der Rückseite.

Nachrüstsatz: Web.-Art.-Nr. 041722

Mount protection on both fans with screws (8x DIN964 M4x16).


Engage covers with inlaid nettings.
Do not use the filter fleece.

Remove dirt from the nettings for cleaning.


Have a look at the short instruction overleaf.

Retrofit set: Web.-art.-no. 041722

Kühler Ventilator Abdeckung Maschengitter Filter Vlies Berührungsschutz


cooler fan cover netting filter fleece protection

Siehe Rückseite !
See overleaf ! WEBECO / Haack / 16.4.03
Bitte der Gebrauchanweisung beilegen

Kurz-Gebrauchsanweisung: Reinigung der Filter vor den Kühlventilatoren

(anwendbar bei starker Raumluftverunreinigung, falls Webeco-Art.-Nr. 041722 montiert)

• Netzstecker ziehen.
• Schrauben an den Seitenwänden lösen.
• Abdeckhaube vorsichtig nach oben heben.
• Kunststoffabdeckungen vor den Ventilatoren ausrasten.
• Verunreinigungen auf den Maschengittern entfernen.
• Kunststoffabdeckungen mit Maschengittern einrasten.
• Abdeckhaube vorsichtig auf das Gerät setzen.
Dabei die Seitenwände leicht nach außen biegen, um Beschädigungen zu vermeiden.
• Schrauben an den Seitenwänden einsetzen.
• Netzstecker fügen.

Webeco 04/03

"

Please add to the user manual

Short-Instruction: Cleaning of filter in front of the cooling fans


(applicable at heavy air pollution when Webeco-art.-no. 041722 is mounted)

• Disconnect from mains.


• Remove screws at the lateral sides.
• Lift device cover carefully.
• Disengage plastic covers in front of the fans.
• Remove dirt from nettings.
• Engage plastic covers with nettings.
• Put on device cover carefully.
To avoid damage please bend the lateral sides outwardly a little.
• Mount screws on the lateral sides.
• Re-establish mains connection.

Webeco 04/03
IMPORTANT INFORMATION
FOR PUTTING YOUR STERILIZER INTO OPERATION CAUTION

When transporting the sterilizer from cold to warm ambient temperatures it When switching on the cold unit (below 15°C, e.g. after shipment) the signs at
may be possible that water condensates on the surface of electronical the display might be very difficult to see. Do not change the contrast setting.
elements. Remain the unit switch on for pre warm. After a few minutes of pre warming
This may lead to failures / faults during start up of the device. the display contrast will adapt automatically to the ambient temperature.
Protect your device from being damaged by adapting it to ambient temperature
(at least 15°C) before switching on.

ATENCION
INFORMACION IMPORTANTE
Cuando se ponga en marcha el esterilizador a temperaturas bajas ( por
PARA LA PUESTA EN MARCHA ejemplo por debajo de 15ºC), los signos del display podrían verse con
dificultad. NO CAMBIE el contraste del display y deje la unidad en marcha
Durante el transporte del esterilizador de un ambiente frio a uno caliente, para que los componentes cojan temperatura. En unos minutos de
puede suceder que el agua se condense sobre la superficie de los
precalientamiento el contraste del display se adaptará automáticamente a la
componentes electrónicos. temperatura ambiente y la visualización del display será correcta.
Ello puede provocar fallos durante la puesta en marcha.
Para proteger el esterilizador, se recomienda adaptarlo previamente a la
temperatura ambiente (mínimo 15°C).

ACHTUNG
WICHTIGER HINWEIS
Wenn das Gerät im kalten Zustand (unter 15°C, z.B. nach Transport)
ZUR INBETRIEBNAHME IHRES STERILISATORS eingeschaltet wird, ist es möglich, daß die Darstellungen auf dem Display nur
sehr schwach zu sehen sind. Die Kontrasteinstellung darf nicht verändert
Beim Transport von kalter in warme Umgebung besteht die Gefahr, daß sich
werden. Das Gerät im eingeschalteten Zustand aufwärmen lassen. Nach
Feuchtigkeit auf der Oberfläche von elektronischen Bauelementen
einigen Minuten Aufwärmzeit paßt sich der Kontrast automatisch der
niederschlägt.
Umgebungstemperatur an.
Dies kann bei der Inbetriebnahme zu Störungen / Schäden führen.
Schützen Sie Ihr Gerät davor, indem Sie es vor dem Einschalten auf
Zimmertemperatur (mind. 15°C) aufwärmen lassen.

PRECAUTION D'EMPLOI
INFORMATION IMPORTANTE Lors de la mise en marche de l'appareil (s'il a été exposé à une température
CONCERNANT LA MISE EN ROUTE DU STERILISATEUR de moins de 15°C pendant l'acheminement), il se peut que les symboles de
l'écran soient difficiles à percevoir. Ne changez pas le contraste. Laissez
Si le stérilisateur est transporté d'un endroit froid à un endroit chaud, il peut l'appareil en fonctionnement pour qu'il se préchauffe. Après quelques minutes,
arriver que l'eau se condense sur toute la surface des composants le contraste de l'affichage s'adaptera automatiquement à la température
électroniques. ambiante.
Cela peut provoquer des erreurs lors de la mise en fonctionnement de
l'appareil.
Nous vous recommandons de le protéger et de le maintenir à une température
ambiante de 15°C minimum avant de le mettre en marche.
WEBECO / Haack / 23.6.03
Important informations enclosed to the sterilizers

(01/02)
(01/02)
Spare Parts for Vacuum Pump ASF 8011 ZVR (Webeco-art.-no. 035583)
WEBECO / Haack / 6.9.04
1

5
6

Position ASF-Art.-No. Webeco-Art.-No. Name Pieces / Pump


1 59018104 043161 O-Ring 2
2 59025594 043162 Pipe 1
3 29018226 043163 O-Ring 4
4 29025544 043164 Valve 4
5 29020307 043165 Head (suck) 1
6 29020308 043166 Head (blow) 1
7 29019415 043167 Chamber 2
8 29009325 043168 Fan 1
9 29010064 043169 Membrane 2
Matching temperature, tolerance and resistance of a PT100
WEBECO / Haack / 23.6.03
tolerances of PT100´s class A and class B
dependent on the temperature

resistance of a PT100 dependent on the temperature


(example: 134°C corresponds to 151,33 Ohms)
Matching temperature and absolute pressure of saturated steam

WEBECO / Haack / 23.6.03


Check card for customer service of A30/35/50-B and M10/20/30-B
Device-Type : ..................... Device-Number : ..................... * optional

Component Test / Action Interval Maintenance Date Remarks

failures acc. History examine / document always


actual software version document always
actual charge-no. document always
DS-water quality high cond. cycle counter always
clock / date check / adjust always
customer service note delete always
sieve chamber clean always
sintered filter * clean / change 1-yearly
hose connection outward status always
quick coupling tightness / smoothness / flow always
contact switches function always
aeration filter change if necessary ½-yearly
safety valve outward status always
cooler clean from fluff-dirt outside always
cooler check valve change if necessary 1-yearly
cooler sieve clean / change always
thermo fuse steam gen. available always
thermo fuse jacket heat. available always
usable space, inserts clean always
door seal clean / change if necessary 1-yearly
external water feeding * function / tighness always
electrical components correctly fixed always
control, panel, sockets correctly fixed always
floating battery change 5-yearly
voltage supply LED´s glowing always
solenoid valves visual / noise always
vacuum pump connections always
vacuum pump replace EPDM-valves 1-yearly
sound absorber bypass permeability always
internal container clean / display: “Fill up ...“ 1-yearly
condensate tank clean / drain always
DS-water tank clean always
torsion spring door smoothness / retrofit always
door lock function / smoothness always
lock magnets / switches function always
push button smoothness / retrofit always
buildt-in printer * function / colour ribbon always
PT100 chamber insulation / contact always
display contrast always
aut. condensate drain * tightness / flow always
labels / signs existence always
last microbiological test new test executed if required
vacuum leakage test acc. attachment always
deaeration test acc. attachment always
electrical security test acc. attachment always
confirmation sign always

see overleaf ! WEBECO / Haack / 29.3.07


Vacuum leakage test (connect external pressure transducer / activate service mode)

Test Nominal value Maintenance Date Remarks

time to reach switch point 10 min


pressure after compensation time 110 mbar
pressure after test time 116 mbar
pressure increase during test time 6 mbar
difference to external pressure transducer 25 mbar

Deaeration test (connect external pressure transducer / activate service mode / helix-test-piece with chemo indicator)

Test Nominal value Maintenance Date Remarks

preheating jacket and steam generator function


reflect device when overpressure tightness
chamber temperature holding time 134,2 – 136,5 °C
difference chamber temperatures holding time 0,8 °C
chamber pressure holding time 3100 - 3230 mbar
difference to external pressure transducer 30 mbar
chemo indicator in test-piece (glue in) all squares black

Electrical security check

Test Nominal value Maintenance Date Remarks

protective conductor impedance 100 m


dielectric resistance 2M
leakage current measurement 2,5 mA

Remarks

see overleaf ! WEBECO / Haack / 29.3.07


History of Software
A30/35/50-B and M10/20/30-B

Version Changes (catchwords)


$100 construction
$110 ESD-feeding, vacuum valve, door button, emergency unlock, offset PT100
$120 offset PT100
$130 clock
$140 offset PT100
$200 common source code, automatic door control, vacuum test, pressure decrease valves, vacuum
pump heating, external DS-water feeding, drying, XS1 pin6 to PE, conductance measurement
$220 offset PT100
$300 communication with SteriDoc
$310 121°C, prions, maximum times
$320 door control, display refresh, adjustment PT100, vacuum leak test, step of failure Z, print-out
with min-max-values
$330 EEPROM-handler
$340 stack overflow, door control, interface, DS-water message
$350 in process leak monitor, lockable programs, conductance measurement
$360 avoid overheating, buzzer, continuous run
$370 acknowledgement failure, language
$380 door opening after continuous run, maximum times for process phases
$390 holding time prions program 18min, correct print-out in combination with IPLM
$400 "Special"- instead of "Prions"-program, new calculation of remaining time, 20 min holding time in
121°C-program
$420 With switched on "automatic water supply" external feeding is no more supervised by
conductance electrode
$430 Possibility for selection between printer and serial communication port for documentation

WEBECO / Haack / 29.3.2007


Typical program sequences

Programs A30-B / M10-B Pressure Vacuum Sterilisation Drying Process time Process time DS-water Power
threshold threshold temperature time (3680W) (2990W) consumption consumption
[mbar abs.] [mbar abs.] and time [min.] [min.] [~ min.] [ ~ min.] [~ ml] [~ kWh]
Vacuum test - 100 - - 16 16 - 0,01
Preheating phase - - - - 7 10 - 0,18
Deaeration test 1900, 2100, 2500 250, 250, 220 134°C, 3:20 5 17 20 350 0,35
Fast program 800g load, unwrapped 1900, 2100 250, 250 134°C, 3:30 1 10 14 300 0,30
Fast program 3,5kg load, unwrapped 1900,2100 250,250 134°C, 3:30 1 14 17 450 0,45
Short program 800g load, wrapped 1900, 2100, 2500 250, 250, 220 134°C, 3:30 5* 18 21 400 0,45
Short program 3,5kg load, wrapped 1900, 2100, 2500 250, 250, 220 134°C, 3:30 5* 25 29 600 0,55
Standard prog. 134°C, 800g load, wrapped 1900, 2100, 2500 250, 250, 220 134°C, 3:30 15 33 36 400 0,50
Standard prog. 134°C, 3,5kg load, wrapped 1900, 2100, 2500 250, 250, 220 134°C, 3:30 15 38 42 650 0,70
Standard prog. 134°C, 1,5kg textiles, wrapped 1900, 2100, 2500 250, 250, 220 134°C, 3:30 15 40 44 750 0,80
Standard prog. 121°C, 800g load, wrapped 2000, 2000, 2000 180, 180, 150 121°C, 15:00 15 40 43 500 0,44
Standard prog. 121°C, 3,5kg load, wrapped 2000, 2000, 2000 180, 180, 150 121°C, 15:00 15 45 49 700 0,60
Standard prog. 121°C, 1,5kg textiles, wrapped 2000, 2000, 2000 180, 180, 150 121°C, 15:00 15 50 55 800 0,72
Prions program 800g load, wrapped 1900, 2100, 2500 250, 250, 220 134°C, 60:00 (18:00) 15 83 (41) 88 (46) 500 (400) 0,80 (0,60)
Prions program 3,5kg load, wrapped 1900, 2100, 2500 250, 250, 220 134°C, 60:00 (18:00) 15 86 (44) 91 (49) 800 (700) 0,90 (0,70)
Prions program 1,5kg textiles, wrapped 1900, 2100, 2500 250, 250, 220 134°C, 60:00 (18:00) 15 95 (53) 100 (58) 1000 (800) 1,08 (0,90)

Programs A35-B / M20-B Pressure Vacuum Sterilisation Drying Process time Process time DS-water Power
threshold threshold temperature time (3680W) (2990W) consumption consumption
[mbar abs.] [mbar abs.] and time [min.] [min.] [~ min.] [ ~ min.] [~ ml] [~ kWh]
Vacuum test - 100 - - 18 19 - 0,01
Preheating phase - - - - 7 10 - 0,20
Deaeration test 2000, 2000, 2000 200, 200, 200 134°C, 3:20 5 23 25 400 0,40
Fast program 800g load, unwrapped 2000, 2000 200, 200 134°C, 3:30 1 14 17 350 0,35
Fast program 3,5kg load, unwrapped 2000, 2000 200,200 134°C, 3:30 1 21 24 500 0,50
Short program 800g load, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 3:30 5* 22 27 450 0,50
Short program 3,5kg load, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 3:30 5* 32 35 650 0,60
Standard prog. 134°C, 800g load, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 3:30 15 31 34 450 0,60
Standard prog. 134°C, 3,5kg load, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 3:30 15 38 41 700 0,80
Standard prog. 134°C, 1,5kg textiles, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 3:30 15 45 53 900 1,00
Standard prog. 121°C, 800g load, wrapped 2000, 2000, 2000 200, 200, 200 121°C, 15:00 15 43 45 650 0,55
Standard prog. 121°C, 3,5kg load, wrapped 2000, 2000, 2000 200, 200, 200 121°C, 15:00 15 50 55 850 0,75
Standard prog. 121°C, 1,5kg textiles, wrapped 2000, 2000, 2000 200, 200, 200 121°C, 15:00 15 55 60 950 1,15
Prions program 800g load, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 60:00 (18:00) 15 86 (44) 90 (48) 600 (500) 1,00 (0,70)
Prions program 3,5kg load, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 60:00 (18:00) 15 96 (54) 100 (58) 850 (750) 1,32 (0,90)
Prions program 1,5kg textiles, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 60:00 (18:00) 15 111 (69) 115 (73) 1200 (1100) 1,68 (1,20)

Programs A50-B / M30-B Pressure Vacuum Sterilisation Drying Process time Process time DS-water Power
threshold threshold temperature time (3680W) (2990W) consumption consumption
[mbar abs.] [mbar abs.] and time [min.] [min.] [~ min.] [ ~ min.] [~ ml] [~ kWh]
Vacuum test - 100 - - 21 - - 0,02
Preheating phase - - - - 7 - - 0,20
Deaeration test 2000, 2000, 2000 200, 200, 200 134°C, 3:20 5 23 - 450 0,41
Fast program 800g load, unwrapped 2000, 2000 200, 200 134°C, 3:30 1 18 - 400 0,35
Fast program 3,5kg load, unwrapped 2000, 2000 200,200 134°C, 3:30 1 25 - 550 0,55
Short program 800g load, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 3:30 5* 23 - 500 0,55
Short program 3,5kg load, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 3:30 5* 33 - 700 0,65
Standard prog. 134°C, 800g load, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 3:30 15 35 - 500 0,70
Standard prog. 134°C, 3,5kg load, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 3:30 15 45 - 750 0,95
Standard prog. 134°C, 1,5kg textiles, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 3:30 15 55 - 1000 1,21
Standard prog. 121°C, 800g load, wrapped 2000, 2000, 2000 200, 200, 200 121°C, 15:00 15 47 - 700 0,68
Standard prog. 121°C, 3,5kg load, wrapped 2000, 2000, 2000 200, 200, 200 121°C, 15:00 15 59 - 900 0,81
Standard prog. 121°C, 1,5kg textiles, wrapped 2000, 2000, 2000 200, 200, 200 121°C, 15:00 15 65 - 1000 1,35
Prions program 800g load, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 60:00 (18:00) 15 93 (51) - 650 (530) 1,24 (0,90)
Prions program 3,5kg load, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 60:00 (18:00) 15 104 (62) - 950 (850) 1,36 (1,00)
Prions program 1,5kg textiles, wrapped 2000, 2000, 2000 200, 200, 200 134°C, 60:00 (18:00) 15 115 (73) - 1350 (1200) 1,85 (1,30)

* The drying phase can be interrupted after 1 Minute.


All figures given for consumptions and process times are mean values for devices at warm operating temperature. Actual figures may be under or over those given here. If a
programme is started when the equipment is cold, pre-warming takes place before the programme actually starts to run. Pre-warming begins automatically one minute after the main
switch is turned on.

WEBECO / Haack / 29.3.2007


Sample Process WEBECO / Haack / 18.10.01

DS-tank pulled out repeated condensate-tank pulled out door button pressed condensat-maximum simulated

chamber temperature
jacket temperature

chamber pressure
steam gen. temperature
(shifted)
locking magnet 1
locking magnet 2
door button
door contact
position condensate tank
position DS-tank
DS-maximum
condensate-maximum
pressure decrease big
vacuum valve
door gasket valve
streaming valve
vacuum release valve
aeration valve

steam generator heating

locking magnets
feeding pump / feeding valve
jacket heating
vacuum pump
ventilators
pressure decrease small

A35-B / M20-B Fast Program Pressure, temperatures, inputs and outputs over the time
Information zu ø2,5mm-Ventilen für Gleich- und Wechselstrom
Information regarding ø2,5mm solenoid valves for direct or alternating current
A30/35/50-B und M10/20/30-B

Es ist darauf zu achten, daß es zwischen den kleinen Ventilen nicht zu Verwechselungen kommt. Direkt an der
Speisepumpe wird in allen Geräten ein Wechselstrom-Ventil Y130 (Webeco-Art.-Nr. 035901) eingesetzt. Bei dargestellter
Jumper-Stellung (Bild 1) auf dem Relais-Board sind alle anderen kleinen Ventile Y102/110/115/120/126/144 Gleichstrom-
Ventile (Webeco-Art.-Nr. 039427). Bei anderer Jumper-Stellung bzw. älteren und nicht umgerüsteten Geräten sind alle
kleinen Ventile Wechselstrom-Ventile (Webeco-Art.-Nr. 035901).
Die Umstellung auf Gleichstrom-Ventile (außer Speise-Ventil) erfolgte, um das übliche Netz-Brummen der Ventile zu
vermeiden.
Wird ein Gleichstrom-Ventil mit Wechselstrom betrieben, kann es es sein, daß es wegen der geringeren Leistung nicht mehr
gegen Druck öffnen kann. Vor allem aber besteht die Gefahr, daß ein Wechselstrom-Ventil mit Gleichstrom betrieben wird.
In diesem Fall funktioniert das Ventil, und der Fehler ist nicht sofort zu erkennen. Der Spulenkörper wird aber auf Dauer zu
heiß und kann zerstört werden. Besonders kritisch ist dieses am Ventil zur Belüftung der Dichtung Y102 bei A35/50-B und
M20/30-B. Hier liegt das Ventil teilweise an der Isolierung des Kessels an. Es wird empfohlen, den Bereich der Isolierung,
der mit diesem Ventil in Berührung kommt, mit Aluminium-Klebeband (Webeco-Art.-Nr. 027748 Rolle) zu schützen.
Bei neuen Geräten sind die Ventile auf der Vakuumpumpe anders angeordnet (Bild 2), das Halteblech (Webeco-Art.-Nr.
035584) ist modifiziert. Bei dieser neuen Anordnung kann kein Ventil mehr die Isolierung berühren.

Please be aware not to mix up between the small solenoid valves. At the feeding pump in all devices a solenoid valves for
alternating current Y130 (Webeco-art.no. 035901) is used. With the jumper-setting on the relais-board as shown (picture 1)
all other small solenoid valves Y102/110/115/120/126/144 are for direct current (Webeco-art.-no. 039427). With other setting
of the jumper or in older and not retrofitted devices all small solenoid valves are for alternating current (Webeco-art.-no.
035901).
Changing to solenoid valves for direct current (except feeding valve) was done to avoid the usual buzzing noise.
Running a solenoid valve for direct current with alternating current decreases the power of the coil, opening against
pressure may become difficult. It is more risky to run a solenoid valve for alternating current with direct current. In this case
the valve works and the failure will not be detected shortly. But the coil of the valve becomes too hot and will get damaged.
This is critical for the solenoid valve for gasket-aeration Y102 at A35/50-B and M20/30-B. In these devices this valve is
partly in touch with the chamber-insulation. It is recommended to protect the insulation in this area using aluminium tape
(Webeco-art.-no. 027748 roll).
In new devices the valves have other positions mounted on the vacuum pump (picture 2), the support sheet (Webeco-art.-
no. 035584) is modified. With this new arrangement the solenoid valves are not able to touch the insulation.

Bild / picture 1 Bild / picture 2

WEBECO / Haack / 23.7.2003


Information for: Production fabelhs, After Sales Matachana, Kundendienst Webeco

Switches at door and tanks in A30/35/50-B and M10/20/30-B

Please care for using correct position switches in the locking area and for
the internal tanks. The door and door button switches in the locking area
have to be more temperature resistant (plunger ø4).
Both kind of switches are very similar but easy to destinguish in size of
plunger diameter. Both have similar way of overtravel.
In case of open door detection (failure, program abort) during an
overpressure phase adjustment should be possible by bending of locking
sheet.

Characteristics Characteristics
Material actuator: Glass fibre reinforced nylon
Material housing: Glass fibre reinforced nylon
Approvals: ENEC, UL, CSA
Mounting: Screw mountin g
Operating: up to 400V 16A - e.g. 30VDC, 7A, 50000 cycles
Protection: IP40
Mechanism: Change over, normally open
Material contacts: Silver
Terminals: Faston 6,3mm, brass
Temperature range: -20...+140ºC
Actuator: Straight plunger
Circuit diagram
Actuating force: 3N

Dimensiones !
! fre e position maximum: 15,3mm
operatin g positio n: 14,9±0, 4mm
total travel positio n maximum: 8,0mm
Dimensiones
overtr avel: 4,5mm

nor m ally open


the use or c om municati on of the co ntens t here of, are

the use or c om municati on of the co ntens t here of, are


Copying of this doc ume nt, an dgiving it t o oth ers a nd

Copying of this doc ume nt, an dgiving it t o oth ers a nd


liabel to t he pay ment of da mages. All rig hts ar e re-

liabel to t he pay ment of da mages. All rig hts ar e re-


forbid den with out express autho rity.Offe nders are

forbid den with out express autho rity.Offe nders are


served in the event of the gra nt of a pat ent or the

served in the event of the gra nt of a pat ent or the


registr ation o f a utility m odel o r desig n.

registr ation o f a utility m odel o r desig n.

Manufactu rer: Marquard t Manu facturer: Saia Bu rgess


Type: 111 7.0 101 Type: XP2Z11
Solid E dge A4 S olid E dge A4
W eiterg abe sowie Ve rvielfältigu ng dies er Unterlag e,

W eiterg abe sowie Ve rvielfältigu ng dies er Unterlag e,


stattet, sowie nicht ausdr ücklich zugest ande n.Zu -

stattet, sowie nicht ausdr ücklich zugest ande n.Zu -


widerha ndlung en ve rpflichte n zu Sch adens ersatz.

widerha ndlung en ve rpflichte n zu Sch adens ersatz.


Alle Rech te fü r de n Fall der Pat enterteilun g ode r

Alle Rech te fü r de n Fall der Pat enterteilun g ode r


Ve rwert ung u nd Mitteilung ih res I nhalts nich t ge-

Ve rwert ung u nd Mitteilung ih res I nhalts nich t ge-


Gebr auchsm uster -Ei ntra gung vorbe halten.

Gebr auchsm uster -Ei ntra gung vorbe halten.

Datum Name B enennung : Datum Name B enennung :


Bearb. 15.10.2004 Haack Bearb. 15.10.2004 Haack
Gepr. Switch / Schalter (<85°C) Gepr.
Switch / Schalter (<140°C)
Norm Norm

Blatt Bla tt

HYGIENE IN MEDIZIN UND LABOR


033233 Bl . HYGIENE IN MEDIZIN UND LABOR
033658 Bl
Zust. Änderung Datum Name Ers.f .: Ers.d.: Zust. Änderung Datum Name Ers.f .: Ers.d.:

WEBECO/Haack/18.10.2004
Information for: Production fabelhs, After Sales Matachana, Kundendienst Webeco

Position of sieves in A30/35/50-B and M10/20/30-B


Please care for correct assembly of the sieves protecting pressure
decrease valves and retention valve at cooler.
They should be placed as shown below. Mounting in the opposite direction
they may get damaged by crushing. In addition in the shown arrangement
they should be able to store a little more dirt before blocking.

WEBECO/Haack/18.10.2004
Siebeinsatz zum Schutz der Druckabbauventile vor Verschmutzung
A30/35/50-B
Der Abstand zwischen Dampferzeuger und den beiden Druckabbauventilen ist sehr kurz. Bei den
meisten im Markt befind lichen Geräten sind d rei T-Stücke in Reihe angeordnet. Beim A30-B fehlt
zwar der A nschluß für den Kondensatrücklauf, dafür ist hier der Abstand besonders gering. In
neuen Geräten findet die VE-Wasser-Einspeisung in den Dampferzeuger durch eine n separaten
Anschluß statt. Zum Schutz der Ventildichtflächen werden alle Geräte seit mehr als zwei Jahren
mit kleine n Sieben ausgesta ttet (Nachrüstsatz Web.-Nr. 040102).
Bei Geräten, in denen sich die kleinen Siebe zu schnell füllen (zu erkennen an einem
verlangsamten Druckabbau) kann ein größerer Schmutzfänger eingebaut werden, um die
Wartungsintervalle zu erhöhen. Beim Einbau dieses Schmutzfängers (Nachrüstsatz Web.-Nr.
043160), aber a uch bei seiner E ntleerung, ist darauf zu achten, daß keine Undichtigkeiten in das
Schlauchsystem eingebracht werden.
Beim A30-B ist die Aufschraubverschraubung A d urch eine Verschraubung mit
6/4-Schlauchanschluß zu ersetzen. An jener wird die VE-Wasser-Einspeisung angeschlossen.

Altgeräte können mit kleinen


Druckabbauventil Sieben nachgerüstet werden
groß

Schmutzfänger ist mit


nach unten gerichtetem
Sieb einzubauen

10/8

Zum Kühler

6/4

Druckabbauventil
A
klein
8/6 g wie darges te
llt
it VE-Wasser-Speisun
A35/50-B m er
A35/50-B eug
Kondensatrücklauf aus fp erz
10/8 Da
m
der Kammer n
kt i
A30-B

(nicht bei A30-B) g dire


sun
-Spei
r
sse
a
6/4 it VE
-W
m
0-B
10/8 A3

VE-Wasser von der Vom/zum


Speisepumpe Dampferzeuger
(teilweise direkt an den
Dampferzeuger angeschlossen)

WEBECO / Haack / 6.9.2004


Repair of Vacuum Pump ASF 8011 ZVR (Webeco-art.-no. 035583)
in A30/35/50-B and M10/20/30-B WEBECO/Haack/21.3.2005

Loosen screws (A) to remove heads (B), chambers (C) and rings (D). Care for correct positions of chambers (C) and
valves (E) when mounting again. Valves (E) should be removed in case they are broken, coated with dirt , porous or
enlarged.
The membrans (F) can be removed by turning against the plungers (G). Care for using locking liquid when mounting
again. Membranes (F) should be removed in case they are porous or chapped.
Loosen screws (H) to remove the metal covers (I) for better access to area of plunger (G), counter weight (J) and
shaft (K).
Loosen the grub screws (L) to remove plungers (G) and counter weights (J).
It is difficult to remove the plunger (G) on the outlet-side (M) of the pump. So in case this plunger is broken, the
pump-housing is broken or the electro motor is defect it is strongly recommended to replace the complete pump by a
new one.
The plungers (G) have to be mounted with the grub screw entering the flat areas at the shaft (K). The same is for the
counter weight (J). Care for position of the plungers (G) in the center of the membranes (F). Care for using locking
liquid at the grub screws (L). Care for using a torque of 2,0...2,1Nm at the grub screws (L) with a hexagon socket of
2,5mm.
Do not forget the ring (N) to protect from dirt. Do not forget the ring (O) for the ventilator.

B G A J N E O C H E D I F M G L J K K
Wartung Vakuumpumpe A30/35/50-B
Spätestens nach 1000 Chargen, bei Verlangsamung der Druckabbauzeiten oder bei
Verschlechterung des Vakuums am Ende der Trocknungszeit (>100mbar nach 5min Trocknung)
sollte die Vakuumpumpe von innen gereinigt und mit neuen Ventil-Plättchen und O-Ringen
ausgestattet werden. Zusätzlich sollte auf die Dichtigkeit des Kühlers und des Rückschlagventils
hinter dem Kühler (evtl. austauschen) geachtet werden.

Wartungssatz (vier O-Ringe und vier Ventil-Plättchen) ist verfügbar unter Webeco-Art.-Nr. 044024.

Die Wartungsarbeiten könnnen an der eingebauten Pumpe wie folgt durchgeführt werden:

- Netzstecker ziehen und Gerät öffnen.


- Speisepumpe und Ventil-Insel demontieren, Einlass- und Auslassschlauch abnehmen.
- Acht Schrauben an den Köpfen lösen und entfernen.
- Auf beiden Seiten Pumpenköpfe trennen, mit Schraubendreher auseinanderhebeln, möglichst an den Seiten,
an denen die Schläuche entfernt wurden.
- Vier O-Ringe und vier Ventilplättchen entfernen.
- Acht Ventil-Bereiche mit Spiritus-getränktem Tuch reinigen, anhaftender Schmutz lässt sich leicht entfernen
- Untere Köpfe anheben, Unterseiten und Membranen reinigen, Köpfe wieder aufsetzen. Auf Gegenlauf
der beiden Membranen achten, ebenso auf Risse in den Membranen.
- Neue O-Ringe in die Nuten legen (im Unterteil der Pumpe).
- Vier Ventil-Plättchen auf dem Unterteil der Pumpe auflegen, zwei mit ihren Pins zentriert in die vorhandenen
kleinen Bohrungen, die beiden anderen zentriert mit ihren Pins nach oben.
- Das Oberteil der Pumpe vorsichtig und senkrecht auflegen. Hierbei müssen die beiden Ventile mit den Pins
nach oben die mittleren Bohrungen treffen.
- Acht Schrauben am Kopf über Kreuz anziehen.
- Speisepumpe, Ventil-Insel und Schläuche wieder montieren.
- Testlauf durchführen, auf Lagergeräusche achten.

O-Ring Ventil-Plättchen WEBECO/Haack/7.2.2007


Die vorhandenen weichen (PVC) Gerätefüße können durch härtere (PE) ersetzt werden. WEBECO/Haack/17.11.05

Used soft (PVC) device bases can be replaced by harder (PE) ones.
Weitergabe sowie Vervielfältigung dieser Unterlage, Copying of this docum ent, andgiving ti to others and
Verwertung und M titeilung hi res Inhalts nic ht ge- the use or comm unication of the contens thereof, are
stattet, sowie nic ht ausdrücklichzugestanden.Zu- forbidden without express authority. Offenders are
widerhandlungen verpflic hten zuSchadensersatz. liabel to the paym ent of dam ages. All rig hts are re-
AlleRechte für den Fall der Patenterteilung oder served inthe event of the grant of a patent or the
Gebrauchsm uster-Eintragungvorbehalt en. regis tration of a utility m odel or design.
Zust.
Ä nder ung
Dat um

x
company: EMICO
Nam e

B earb.
Nor m
Gepr.
HYGIENE IN MEDIZIN UND LABOR

17.11. 05
Dat um
Haack
Nam e
Ers.f.:

Benennung :

Maßst ab
Gerätefuß PE (hart)
device bas e PE (hard)
043677
Ers. d.:

Solid Edge
Bl att

A4
Bl.

Weitergabe sowie Vervielfältigung dieser Unterlage, Copying of this docum ent, andgiving ti to others and
Verwertung und M titeilung hi res Inhalts nic ht ge- the use or comm unication of the contens thereof, are
stattet, sowie nic ht ausdrücklichzugestanden.Zu- forbidden without express authority. Offenders are
widerhandlungen verpflic hten zuSchadensersatz. liabel to the paym ent of dam ages. All rig hts are re-
AlleRechte für den Fall der Patenterteilung oder served inthe event of the grant of a patent or the
Gebrauchsm uster-Eintragungvorbehalt en. regis tration of a utility m odel or design.
Zust.
01
Änder ung
99/ 037
28. 4. 99 Haack

x
Datum

company: EMICO
Nam e

Bear b.
Gepr.
Nor m
HYGIENE IN MEDIZIN UND LABOR

8. 2. 99
Datum
Haack
Name
Ers.f.:

Benennung :
Gerätefuß PVC (weich)

Maßstab
device bas e PVC (soft)
034057
Ers.d.:

Solid Edge
Blatt

A4
Bl.
Problems having DS-water with very low conductivity
in A30/35/50-B and M10/20/30-B with automatic feeding

So far sterilizers with connected external DS-water feeding are working in the
following way: When water level inside the internal stainless steel tank is reaching a
level lower than the conductivity electrode the sterilizer detects less water and opens
the valves for external feeding until maximum floating switch detects maximum level.
In case at the same time conductivity electrode detects low level and maximum
floating switch detects maximum level the controler has to give an alarm "CV sensor
fault" because of not logic combination. This is to check the function of the sensors.
But this combination also may occure when water has a very low conductivity. This
combination so far is not known using manual water supply.

In sterilizers with software $420 or higher it is necessary to switch on automatic water


supply in the customer menu. Then the water level is only controled via hysteresis of
the maximum floating switch. Conductivity electrode is only supervising the water
conductivity, not the water level.

The mechanical and electrical installation stays the same. The function of the floating
switch at higher position (protection from overflow) will stay the same.

For further information please read user manual from version 3 on.

WEBECO/Haack/9.5.2006
Information A30-B, A35-B, A50-B, A37 WEBECO/Haack/4.9.2006

Sollte der Standard-Schlauchfilter (Webeco-Art.-Nr. 023177) in der VE-Wasser-


Speiseleitung z.B. aufgrund biologischen Wachstums zu schnell blockieren, kann
alternativ ein größerer und grobmaschigerer Schlauchfilter (Webeco-Art.-Nr. 043937)
zur Vergrößerung des Wartungsintervalls eingesetzt werden.

ALTERNATIV
(Web.-Nr. 043937)

STANDARD
(Web.-Nr. 023177)
Freier Zulauf von externem VE-Wasser in den
internen VE-Wasser-Tank eines A30/35/50-B
Zulauf externes Speisen

Schwimmerschalter zur Regelung


des maximalen Wasserstandes

Ein freier Einlauf von 40mm entspricht den Forderungen


der EN1717 für Flüssigkeiten der Gefährdungsklasse 5.
Im störungsfreien und bestimmungsgemäßen Betrieb
enthält der interne Tank nur Flüssigkeit der Kategorie 2.

WEBECO/Haack/9.4.2008

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