DRAWING/DOCUMENT STATUS: FOR CONSTRUCTION

b 2005-03-30 Revision Heilmann Fuchs Schobert

a 2005-12-15 First Issue Heilmann Fuchs Schobert
Rev. DATE DESCRIPTION
Bearb.
Coord.
Geprft
Checked
APPD.
PROJ ECT :

CAMAU 1 750MW COMBINED CYCLE POWER PLANT
OWNER : OWNERS ENGINEER :


PETRO VIETNAM
CPMB

CONTRACTOR : CONTRACTORS ENGINEER :


LILAMA CORPORATION FICHTNER
SUBCONTRACTORS NAME : SUBCONTRACTORS SUPPLIER :

s
POWER GENERATION

DRAWING TITLE :

LP Main Steam Piping System
PKZ UAS Contents Code Reg. No. UNID

Ursprung/Original Ursprung-Nr./Original-No.
Urspr.-PKZ-Nr.
Orig.-PC
LBA80ZC rev.e
Projekt/Project PKZ/PC
CA MAU 1 CCPP VIT154
Datum
Date
Name Mastab
Scale
N/A A4
UA/DCC
Type
XS00
gezeich.
Drawn
2005-12-15 Heilmann Benennung/Title
Inhaltskennzeichen
Contents Code
bearb.
Coord.
2005-12-15 Fuchs
geprft
Checked
2005-12-15 Fuchs

LBA80
Abtlg.
Dept.
sgd.
LP Main Steam Piping
System
Zhl.-Nr.
Reg.-No.

Dienstst./Dept. UNID Index/Rev. Version
s AG
POWER GENERATION
E913 423 129 180
b
Blatt-Nr./Page-No.
CM1-L1-M-LBA80.08-810011

Erstellt mit/designed with

Ersatz fr
Supersedes


Sytem-Beschreibung
System Description
Projekt/Anlage:
Project/Plant:
Ca Mau CCPP
System
System
ND-Frischdampfsystem
LP Main Steam Piping System

Seiten/Pages:

Anlagen/
Appendices:
7

2

VIT154 XS00 LBA80

UNID
423 129 180
Proj.-Kennz./Proj. Code UA/Doc. Inhaltskennzeichen/Contents Code

LBA80ZC rev.e PG W712, Dr. Schttler



Ursprung / Original Modulverantwortlicher / Module Coordinator

Zugehrige Schaltplne/
Related P & I Diagrams:
Handhabung:
Handling:
NUR FR INTERNEN GEBRAUCH
FOR INTERNAL USE ONLY

VIT154 - XG02 - LBA80ZC

UNID 422 938 042 LP Main Steam



WeitergabesowieVervielfltigungdieser Unterlage, VerwertungundMitteilung ihres Inhalts nicht
gestattet, soweit nicht ausdrcklichzugestanden. Zuwiderhandlungen verpflichten zu Schadener-
satz. AlleRechtefr denFall der Patenterteilungoder GM-Eintragungvorbehalten.
Siemens Power Generation
Thereproduction, transmissionor useof this document or its contents is not permittedwithout
expresswrittenauthority. Offenders will beliablefor damages. All rights, includingrights created
by patent grant or registrationof autility model or design, arereserved.
File: VIT154-XS00-LBA80-Rev-b.doc

geprft und freigegeben durch /
reviewed and released by
In-
dex
Rev.
Datum
Date
Erstellung bzw.
nderungen (Seiten)
Issue resp.
Modifications (Pages).
Dienststelle
Office
bearbeitet durch
prepared by
intern
1)

Internal
extern
2)

external
a 2005.12.15
Ersterstellung
First Issue E913 F. Heilmann T. Fuchs B. Schobert
3)



gez. Heilmann gez. Fuchs gez. Schobert 4)
b 2006.03.30
Revision
Revision
E913 F. Heilmann T. Fuchs B. Schobert

Page 6

gez. Heilmann gez. Fuchs gez. Schobert


















1) nur fr Modul erforderlich / only for Module required
2) nur im Projekt erforderlich / only for Project required
3) Name in Druckbuchstabe / printed
4) Unterschrift / Signature



Syst em-
Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau CCPP
Syst em Description
System
LBA80

Seite/Page 2
Index/Revision b

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Siemens Power Generation
This document issubject to thehandlingrestrictions set forthonthetitlepage.
File: VIT154-XS00-LBA80-Rev-b.doc
I Table of Contents
II Systems, Abbreviations
1 Task, Function and Design
2 Modes of Operation
2.1 Preparations
2.2 Start-up and Shutdown
2.3 Operation, Closed and Open Loop Controls
3 Appendices




Syst em-
Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau CCPP
Syst em Description
System
LBA80

Seite/Page 3
Index/Revision b

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Siemens Power Generation
This document issubject to thehandlingrestrictions set forthonthetitlepage.
File: VIT154-XS00-LBA80-Rev-b.doc
II Systems, Abbreviations
Systems
HAD80 Low Pressure Heat Recovery Steam Generator System
LBA80 Low Pressure Main Steam Piping System
LBG Auxiliary Steam Piping System
LBH10 Start-up / Shutdown System
MAC Low Pressure Steam Turbine
MAG Condensing System
MAN Turbine Bypass Steam
PAB Circulating Water System

Abbreviations
DCM Drive Control Module
ESV/CV Emergency Stop Valve / Control Valve
HEI Heat Exchanger Institute
HP High Pressure
HRSG Heat Recovery Steam Generator
IP Intermediate Pressure
LP Low Pressure
MS Main Steam
SGC Sub Group Control
SLC Sub Loop Control
ST Steam Turbine
YFH Function Chart Overview Level

Syst em-
Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau CCPP
Syst em Description
System
LBA80

Seite/Page 4
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This document issubject to thehandlingrestrictions set forthonthetitlepage.
File: VIT154-XS00-LBA80-Rev-b.doc
1 Task, Function and Design
The LP main steam piping system feeds the LP part of the ST with superheated LP
steam produced in the HRSGs.
The superheated LP steam of the HRSGs is released to the LP main steam lines
which are routed to a common header.
The LP main steam line from each HRSG can be isolated by a motorized main steam
shutoff valve.
From the header the steam is routed via a strainer to the emergency stop
valve/control valve combination of the ST.
The strainer in the LP main steam line protects the steam turbine.
The line to the common LP bypass station taps off from the common header up-
stream of the strainer.
The strainer drain line is equipped with a motor-operated shutoff valve for removal of
condensate and a sludge trap for the reception of deposits.
The drain and warm up line upstream ST is equipped with a motor-operated shutoff
valve for warming-up.
Drain and warm-up line which is routed to the HRSG start-up and shutdown system
LBH is equipped with a motor-operated isolating valve for warming-up, a steam trap
for removal of condensate during shutdown and a sludge trap for the reception of de-
posits.
Pressure and temperature measuring points are arranged on the steam line.
Syst em-
Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau CCPP
Syst em Description
System
LBA80

Seite/Page 5
Index/Revision b

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This document issubject to thehandlingrestrictions set forthonthetitlepage.
File: VIT154-XS00-LBA80-Rev-b.doc
2 Modes of Operation
2.1 Preparations
The ST condensing system MAG, the circulating water system PAB and the boiler
start-up and shutdown system LBH have to be in operation. The LP bypass control
has to be on AUTO mode.

2.2 Start-up and Shutdown
Start-up
The start-up of the LP main steam piping system consists mainly of the material
warm-up to avoid condensed water drops entering the turbine. A controlled warm-up
of the ST emergency stop valve/control valve is not necessary owing to their low wall
thickness.
The HRSGs have to be taken into operation one after the other. The LP main steam
shutoff valve of the steam line referring to the HRSG which shall be taken into opera-
tion is opened in two steps for pressure equalization. The LP MS shutoff valve of the
second HRSG stays closed.
The controls of the drain and warm-up valves in the LP main steam lines are acti-
vated. This means water and steam are dumped until the LP steam is sufficiently su-
perheated. As soon as the steam generation commences in the LP evaporator, the
pressure in the LP system increases. The LP bypass control valve begins to open
under pressure control once the operating pressure is achieved.
The turbine emergency stop valve opens according to the ST start-up program.
The LP steam supply to the steam turbine can be started by opening of the ST control
valve if the requirements for steam quality and quantity are fulfilled and the ST has
been loaded to a minimum load via HP and IP main steam system. Then the turbine
bypass-station closes subsequently.
For start-up of the second HRSG the motorized LP main steam shutoff valve is kept
closed until the target pressure of the first HRSG is met. Then the LP main steam
shutoff valve of the second HRSG is opened. If the ST requirements for LP steam
quality are not fulfilled before reaching the operating pressure of the first HRSG both
HRSGs are taken temporarily to LP bypass operation again by reducing the LP by-
pass pressure setpoint below the setpoint of the LP ST control valves until the LP
steam quality requirements are met again.

Syst em-
Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau CCPP
Syst em Description
System
LBA80

Seite/Page 6
Index/Revision b

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This document issubject to thehandlingrestrictions set forthonthetitlepage.
File: VIT154-XS00-LBA80-Rev-b.doc
Shutdown
For the shutdown of the ST, the LP turbine valves are closed. The steam that is still
produced in the LP part of the HRSGs is routed via the common LP bypass station to
the condenser.
In case of a ST trip the LP turbine emergency stop valve is closed and the LP bypass
station is opened immediately to avoid lifting of safety valves. If the LP bypass station
does not open, the pressure increase is limited by safety valves in the LP part of the
HRSGs.
If a HRSG trips or the corresponding LP main steam shutoff valve is closed the shut-
down program of the SGC LP STEAM SYSTEM will be initiated by protection signal.
For isolating of one HRSG from the running power plant for repair or maintenance,
the LP main steam shutoff valve and the manual HRSG isolating valve are closed,
the visible drain valve between both valves has to be opened.

2.3 Operation, Closed and Open Loop Controls
During normal plant operation the steam produced in the HRSGs is routed to the ST
by the LP main steam piping system.
Main steam piping warm-up prior to ST start-up is controlled by opening and closing
of the warm-up and drain valves.
Drain and Warm-up Valve Control in the LP Main Steam Piping System:
The drain and warm-up valves in the LP main piping system open if the superheating
drops below 15K to warm-up the LP main steam piping. The drain and warm-up
valves close if the steam superheating is higher than 20K. The superheating is the
difference between the actual temperature and the saturation temperature at the ac-
tual pressure. These values comply to the HEI-requirements.
The drain and warm-up valves are kept closed during HRSG shutdown in order to
maintain the LP steam pressure and due to not allowance to lead condensate to the
not evacuated condenser (MAG).
Arising condensate during shutdown is removed by the steam trap in the bypass line
of the motorized drain and warm-up valve (only applied for the drain- and warm-up
lines which are routed to the boiler start-up and shutdown system LBH).
Protection Closing of the Drain and Warm-up Valves upstream of the ST:
Protection closing of the warm-up valve is performed if the superheating exceeds 30K
or in case of insufficient condenser vacuum or inoperable condenser cooling. The
superheating is the difference between the actual temperature and the saturation
temperature of the actual pressure.
Protection Closing of the LP Main Steam Shutoff Valves:
If the water level of the LP drum exceeds the High High level the LP main steam
shutoff valve in the referring steam line will be closed to protect the ST against water
ingress.


Syst em-
Beschreibung
Projekt/Anlage:
Project/Plant:
Ca Mau CCPP
Syst em Description
System
LBA80

Seite/Page 7
Index/Revision b

DieseUnterlageunterliegt denHandhabungsvorschriftenwieauf der Titelseiteangegeben.
Siemens Power Generation
This document issubject to thehandlingrestrictions set forthonthetitlepage.
File: VIT154-XS00-LBA80-Rev-b.doc
3 Appendices
System App KKS
LP MS System Open Loop Control YFH 10LBA80DU001
LP MS SGC Overview YFH 11/12LBA80EC001

1 2 3 4 5 6 7 8

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Fi rst ssue 2005-1 2-1 5 F. He a T. Fuchs
MODULE
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Rev. Remarks Date Name Norm
V T1 54
Ca Mau CCPP
Appr.
Drawn
Date
Sheet
LBA80 FA: W 1
LP M AIN STEAM
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LP Turbine
SLC LP STM DRN & W /U
HRSG 11 STATUS HRSG 12 STATUS
MODULE
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Rev.
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1 1 /1 2LBA80EC001 2005-1 2-1 5
F. Hei Imann
T. Fuchs F. He 2005-1 2-1 5 Fi rst Issue
Power Generati on
a UNI D
1 1 /1 2CJA00EA001
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SGC
UNIT COORDINATION PROGRAM
SLC
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LP STEAM
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Remarks Date Name Norm
Vi t1 54
Ca Mau CCPP
Appr.
Drawn
Date
Sheet
Ori g. / Repl . f. / Repl . by Functi on Chart; Overvi ew
Name of Fi l e
FA: W1 LBA80
LP MAI N STEAM
DCM
LP STM
DRN-V
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LP MAI N
STEAM I-V