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Metallic Biomaterials

Metallische Biomaterialien
V. Biehl and J. Breme

The improvement of medical health care during the past years Die zunehmende Verbesserung der medizinischen Versorgung
has led to an increased use of implants. The requirements placed der letzten Jahre hat auch zu einer Zunahme des Einsatzes von Im-
on implant materials are determined by medical progresses and plantaten gefuÈhrt. Die Anforderungen an den dabei verwendeten
biological demands. Metallic biomaterials are the dominating Werkstoff werden durch die medizinischen Fortschritte bzw. biolo-
group of materials for use as highly tension loaded implants. gischen Vorgaben bestimmt. Im Bereich der hoch mit Zugspannun-
Among the metals, titanium and specially developed titanium al- gen belasteten Implantate sind die metallischen Biomaterialien auf-
loys have an outstanding position due to their combination of grund ihrer Festigkeitseigenschaften die dominierende Werkstoff-
strength, elasticity and biocompatibility. In addition it is possible gruppe. Unter den Metallen besitzen insbesondere das Titan und
to develop ªtailored materialsº by functional coating the metals speziell entwickelte Titanlegierungen aufgrund der herausragen-
or by the production of composite materials. den Kombination von Festigkeit, ElastizitaÈt und BiokompatibilitaÈt
eine besondere Stellung. DaruÈber hinaus besitzen metallische Bio-
materialien, neben der MoÈglichkeit die mechanischen Eigenschaf-
ten z. B. durch Legieren gezielt einzustellen, auch den Vorteil, daû
maûgeschneiderte Eigenschaften durch funktionelle Beschichtung
oder Herstellung von Verbundwerkstoffen erzeugt werden koÈnnen.

1 Introduction materials shows the prominent role of the metallic biomate-


rials (Table 2).
The properties of an implant or medical device are deter- The specific requirements placed upon biomaterials such as
mined by the specific product properties such as processabil- corrosion resistance and biocompatibility restrict the metals or
ity, availability or appearance as well as by the material prop- alloys which can be used to the four following groups:
erties such as the mechanical, physical, chemical or biological l stainless steels (e. g. DIN/ISO 5832-1 or AISI 316L)
properties. Metals designed for the application as a biomate- l CoCr-alloys (cast DIN/ISO 5832-4 or wrought DIN/
rial have to fulfill certain additional requirements. First of all ISO 5832-6, ªVitalliumº)
the metal or alloy requires a good corrosion resistance in order l cp-titanium (DIN/ISO 5832-2) or titanium alloys such as
to avoid degradation in the biological environment. A good Ti6Al4V (DIN/ISO 5832-3)
biocompatibility implies that no toxic or allergic reaction oc- l cp-niobium or cp-tantalum
curs. In the case of endosseous implants a high bioadhesion,
i. e. a high adhesion strength of the osteoblasts to the implant
is required. Adequate mechanical properties such as high fa- 2 Properties of metallic biomaterials
tigue strength or a Young's Modulus similar to that of the
human bone (ªisoelastic implantº) are very important. In or-
der to achieve a cost-saving price a sufficient processability 2.1 Mechanical properties
like casting, deformation, machinability, welding or brazing
is necessary. Last but not least the availability is an important Table 3 summarizes the ranges of mechanical properties
factor for the production and acceptance of a medical device including the biofunctionality for the four groups of metallic
or implant. Table 1 gives examples of material properties and biomaterials. High ultimate tensile and fatigue strength com-
their relevance to biomaterials [1]. In general, the physical bined with sufficient elongation at fracture can be seen for the
properties play an important role only in the case of special CoCr-alloys as well as for titanium alloys. Stainless steels
functional applications as in heart peacemaker electrodes. show reduced tensile and fatigue strength but higher duc-
Good chemical and biological properties are a prerequisite tility. The pure metals titanium, tantalum and niobium have
for application as a biomaterial as mentioned above. The reduced strength properties but high values for elongation
most important mechanical properties for highly loaded im- at fracture. A comparison of the biofunctionality of various
plants such as hip endoprostheses are fatigue strength and alloys shows the exceptional properties of titanium and tita-
Young's Modulus, which leads to the definition of the biofunc- nium alloys due to their low Young's Modulus (Fig. 1).
tionality BF as the ratio of the fatigue strength rf to Young's From the biomechanical point of view, it is desirable to
Modulus E: have a Young's Modulus comparable to that of the cortical
bone in order to achieve a good load transfer from the implant
rf into the bone, leading to a continuous stimulation of new bone
BF ˆ 1† formation (ªisoelastic materialº) [3]. A further reduction of
E
Young's modulus of titanium alloys can be achieved by alloy-
A comparison of the applicability of various material ing with b-stabilizing elements. For example, the alloy Ti30Ta
groups to the most important mechanical requirements of bio- which belongs to the group of near b-titanium alloys shows a

Mat.-wiss. u. Werkstofftech. 32, 137±141 (2001) 0933-5137/01/0202-0137$17.50 ‡ .50/0 137


Ó WILEY-VCH Verlag GmbH, D-69451 Weinheim, 2001
Table 1. Specific requirements for metallic biomaterials [1]
Tabelle 1. Spezifische Anforderungen an metallische Biomaterialien [1]

Material Properties Important for application


Mechanical Properties
ultimate tensile strength, tensile yield strength elongation at endosseous implants like orthopedic implants, dental
fracture, reduction in area fracture toughness implants, nails, plates, screws
Young's modulus
fatigue strength
wear resistance
Physical Properties
density
acoustic properties ultrasonic examinations
electrical resistance heart pacemaker electrodes
magnetism NMR-examinations
thermal expansion composite materials
Chemical Properties
oxidation prerequisite for all biomaterials
corrosion, degradation
fretting corrosion

Biological Properties
bioadhesion (osseoconductivity, osseointegration) prerequisite for all biomaterials
immune reaction (allergic, toxic, mutogenic, carcinogenic)

Table 2. Applicability of biomaterials to different types of loads [1]


Tabelle 2. Eignung der Biomaterialien fuÈr verschiedener Belastungsarten [1]

Type of Load Metal Ceramics Polymers

Static load
tension q Q R
compression q q R
bending q Q R
torsion q Q R

Dynamic load
tension-compression q Q R
tension q Q R
compression q q R
bending q Q R
Impact load q Q R
legend: q ± suitable, Q ± not suitable, R ± suitable under low stresses

Table 3. Mechanical properties of metallic biomaterials [1, 2]


Tabelle 3. Mechanische Eigenschaften metallischer Biomaterialien [1, 2]

Material ultimate tensile fatigue strength* elongation at BF


strength [MPa] [MPa] fracture [%] [*10ÿ3]
Metals
CrNi-steels 490 ± 690 200 ± 250 > 40 1 ± 1.2
CoCr-alloys 800 ± 1200 550 ± 650 8 ± 40 1.5 ± 2.3
cp-Ti 390 ± 540 150 ± 200 22 ± 30 1.4 ± 1.9
Ti6Al4V 930 ± 1140 350 ± 650 8 ± 15 3.0 ± 5.6
* ± rotating bending fatigue

reduction of Young's Modulus of 80 % as compared to cp.- sintered implants are required. The reduction of Young's Mod-
titanium. In addition, by quenching the alloy from high tem- ulus as a function of the porosity can be calculated by means
peratures a martensitic structure can be achieved which has a of equation (2) [4]:
Young's Modulus of only 63 GPa. In order to provide a Mod-
ulus comparable to that of compact bone (10 ± 15 GPa) porous Ep ˆ E0 1-1:21 * p2=3 † 2†

138 V. Biehl and J. Breme Mat.-wiss. u. Werkstofftech. 32, 137±141 (2001)


Table 4. Biofunctionality (BF) of metallic biomaterials [1, 2]
Tabelle 4. BiofunktionalitaÈt (BF) metallischer Biomaterialien
[1, 2]

Material fatigue strength* Young's BF


[MPa] Modulus [*10ÿ3]
[GPa]

Metals
CrNi-steels 250 210 1.2
CoCr (as cast) 300 200 1.5
CoNiCr (forged) 500 220 2.3
(a ‡ b)-titanium alloys 550 105 5.2
cp-Ti 200 100 1.8
cp-Ni 150 120 1.3
cp-Ta 200 200 1.3
* ± rotating bending fatigue

Fig. 1. Biofunctionality of metallic Biomaterials [1] sible reactions of primary corrosion products with the human
Abb. 1. BiofunktionalitaÈt metallischer Biomaterialien [1] body.
If corrosion of an metallic implant in the body occurs, the
flow of the electrons in the metal lead to a flow of ions in the
where Ep is the Young's Modulus of the porous sintered ma- surrounding tissue, resulting in a disturbation of nerve cells.
terial, E0 the modulus of the bulk material and p the porosity. The metal ions released due to inorganic corrosion reactions
Figure 2 shows Young's Modulus for different porous sintered are transported into internal organs such as the liver or the
biomaterials as a function of their porosity. It can be seen that kidneys. In the ongoing corrosion process these ions accumu-
with alumina even with a porosity of 40 % no modulus com- late in the internal organs, which leads to diseases if the limit
parable to that of the bone can be achieved. By contrast, ti- of toxicity will be exceeded. An organic reaction, i. e. a reac-
tanium and especially the near b-titanium alloys show a tion of the metal with proteins may lead to allergic or inflam-
low Young's Modulus with relatively low values of the po- matory reactions of the surrounding tissue. Inflamed cells pro-
rosity, leading to the desirable isoelastic behavior (Table 4). duce hydrogen peroxide and hydroxyl radicals respectively,
resulting in heavy damage of the surrounding tissue such
as deterioration of biomembranes.
2.2 Chemical and Biological Properties The reaction of the human body to implant material can be
classified in three groups:
l toxicity
In order to understand the chemical and biological require-
l encapsulation
ments for metallic biomaterials it is necessary to discuss pos-
l inertness
Figure 3 classifies most important elements and alloys used
as biomaterials according to their polarization resistance as a
measure of its corrosion property, and the type of reaction they
induce in the biological environment. In general, a high po-
larization resistance, i. e. good corrosion properties lead to
inert behavior like with titanium and titanium alloys. Toxic
effects are observed with the elements Co, Cr, Ni and V. In
between are the elements Fe, Mo, Al, Au and Ag which
are encapsulated by the human body. The results for stainless
steel (316L) or the CoCrMoNi alloy show that not only the
corrosion behavior determines the reaction of the biological
system. Despite a high polarization resistance of these al-
loys, they are encapsulated by the surrounding tissue [5]. An-
other reason for the good biological properties of titanium and
titanium alloys is the low electrical conductivity of the dense
surface oxide layer on these alloys which is formed at room
temperature in oxidizing media within milliseconds. These
oxide layers prevent an extensive flow of electrons and
ions in the body fluid or surrounding tissue. This isolating
effect can be described by the dielectric constant of the sur-
face oxide which is given in Table 5 [6]. In addition, the heat of
formation and the solubility (pK value) of some elements are
Fig. 2. Influence of the porosity on Young's modulus of Biomate- also given in Table 5. For metallic biomaterials, a low solu-
rials [1] bility and a high thermodynamic stability are desired in order
Abb. 2. Einfluû der PorositaÈt auf den E-Modul von Biomaterialien to avoid dissolution and transport of primary corrosion pro-
[1] ducts and a reaction of these products with the biological sys-

Mat.-wiss. u. Werkstofftech. 32, 137±141 (2001) Metallic Biomaterials 139


Table 5. Heat of formation, solubility and dielectric constant of
primary corrosion products [6]
Tabelle 5. Standard Bildungsenthalpie, LoÈslichkeitsprodukt und
DielektrizitaÈtskonstante von primaÈren Korrosionsprodukten [6]

Primary Corrosion ÿ DH0298 pk e


Products [kJ/mol]

Ta2O5 2090 > 20 12


Nb2O5 1905 > 20 280
Al2O3 1675 14,6 5 -10
V 2O 3 1560 10,3
Cr2O 1141 18,6 12
Cr(OH)2 988 ÿ 1,8
Al(OH)3 916 32,3
Fig. 3. Tissue reaction of various elements and biomaterials [5] WO3 838 14
Abb. 3. Gewebereaktion auf verschiedene Elemente und Biomate- Fe2O3 822 ÿ 14 100
rialien [5] MoO3 712 3,7
CrO3 595
Fe(OH)2 568 2,3 30 - 38
Ni(OH)2 538 15,8
TiO 518
NbO 486
VO 410
H 2O 273 14 78
FeO 267 ÿ 13,3
NiO 240 ÿ 12,2
CoO 239 ÿ 12,6
Cu2O 168 > 14
CuO 162
Ag2O 32 7,7
TiO2
Anatas 935 48
Brookite 18 78
Rutil 943 110

Fig. 4. Survival rate of L132 cells cultivated with metal powders of


different concentrations [7] the oxide layer lead to a good adhesion of cells. For the ap-
Abb. 4. U È berlebensrate von L132 Zellen, die mit Metallpulvern in plication of titanium or titanium alloys as electrodes for heart
unterschiedlicher Konzentration kultiviert wurden [7] pacemaker leads the oxide layer has to be replaced by a highly
conducting surface coating in order to avoid high battery loss.
Possible layers and their specific electrical resistivities are
tem. These requirements are fulfilled by titanium and titanium given in Table 6. In order to increase the contact surface of
alloys, making them the metallic biomaterials of preference. the electrode and the myocardium, which produces a good
In-vitro cell tests where the concentration of metallic pow- signal transmission and low consumption of power, porous
ders mixed with cell culture medium leads to the LC50-value sintered electrodes, which in addition due to their increased
(mortality of 50 % of the cells) confirm the good biocompat- surface possess a high capacity, coated with high conductive
ibility of titanium as compared with other materials. Figure 4 surface coatings were developed. Impedance measurements
gives the survival rate of L132-cells as a function of the con- showed good results for porous sintered electrodes coated
centration of the metal powder in the culture medium. It can with TiN or TiB2 and lowest values of impedance for Ir
be clearly seen that titanium has nearly no effect on the cells, coated electrodes [8].
i. e. no LC50 rate can be determined. By contrast, a reduced
survival rate of the cells cultured with CoNiCr-alloy or stain-
less steel is observed. Ni seems to be one important factor for
this behavior as it reduces the survival rate of the cells even
with very low concentrations in the culture medium [7]. Table 6. Specific electrical resistivity of metals and coatings [8]
Tabelle 6. Spezifischer elektrischer Widerstand von Metallen und
Beschichtungen [8]

3 Examples of tailored biomaterials and Material specific electrical resistivity q [lWcm]


their application TiO2 1016
IrO2 49
3.1 Porous sintered heart pacemaker leads Ti 41,8
TiN 25
TiB2 14,4
As mentioned above, titanium and titanium alloys possess a Ir 5,3
dense oxide layer on the surface. The isolating properties of

140 V. Biehl and J. Breme Mat.-wiss. u. Werkstofftech. 32, 137±141 (2001)


3.2 Porous coated hip endoprostheses produced by casting and powder metallurgical methods. Pin
on disc measurements of samples against 100Cr6 as a counter-
Requirements for highly loaded endosseous implants such part showed that wear decreases towards zero if the amount of
as hip endoprostheses include, in addition to sufficient me- the hard phase TiB in the Ti matrix exceeds 20 vol.% [13].
chanical properties, a good load transfer from the implant
into the bone in order to stimulate the formation of new
bone, leading to a good and long term integration. A reduc-
tion of Young's Modulus to a value similar to that of the bone
4 Conclusions
will provide this isoelastic behavior. This can be achieved by
production of a suitable alloy such as Ti30Ta and/or porous The outstanding properties of titanium and titanium alloys
sintered surfaces [9]. Osseoconductive effects of hydroxyapa- such as corrosion resistance or mechanical properties makes
tite (HA) have long been known and a large number of im- them the biomaterials of preference. In addition a coating of
plants coated with HA in a plasma spray process are avail- titanium and especially tailored titanium alloys with layers
able. Due to the low reaction temperatures and other proces- which induce specific reactions of the biological system
sing parameters thick layers without a shear strength between such as an increased healing of the bone in the case of hy-
the substrate and the HA coating are achieved. To provide a droxyapatite is possible. With three examples, the wide-range
high shear strength of the HA/metal-interface a heat treatment of possibilities of tailoring titanium and titanium alloys for
is necessary, which due to an interdiffusion produces a chem- special applications was shown.
ical bonding. In order to avoid cracks during cooling after the
heat treatment process, a suitable alloy with a thermal expan-
sion coefficient comparable to that of HA has to be developed. 5 References
In addition, a coating technique which makes it possible to
produce thin HA layers is desirable as thin layers can with- 1. Breme, J., Helsen, J., Selection of materials, in: Metals as Bio-
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[10]. Ltd., Chichester (1998) 1 ± 37.
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endoprosthesis made of the biocompatible alloy Ti5Al2.5Fe as Biomaterials, J. A. Helsen, J. Breme (Eds.) John Wiley &
as bulk material. This material was coated in a powder metal- Sons Ltd., Chichester (1998) 37 ± 71.
lurgical process (cold isostatic pressing (CIP) ‡ sintering at 3. Breme, J., Biehl, V., Schulte, W., d'Hoedt, B., Donath, K., De-
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(a ‡ b)/b-transus temperature of the Ti5Al2.5Fe alloy en (1993).
(950 8C) avoids the inadequate basket weave microstructure 8. Schmitt, B., Breme, J., FroÈhlich, R., Bolz, H., Schaldach, M.,
with reduced good fatigue properties of the bulk material. Entwicklung biokompatibler OberflaÈchenschichten mit beson-
The rotating bending fatigue strength, measured in step deren elektrischen Eigenschaften, in: Werkstoffwoche '96 J.
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K., In-Vitro and In-Vivo Study of isoelastic Dental Implants.
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suitable for an optimized coating with hydroxyapatite. Bioma-
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such as balls for hip endoprostheses is limited. Usually TiN site Titanium-Based Biomaterials. Proc. of the 9th World Conf.
or TiO2 coatings of titanium or titanium alloys are applied on Titanium, St. Petersburg, 1999 in print.
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13. Bram, M., Aubertin, F., Venskutonis, A., Breme, J., Kinetic of
particles (cermet). By the use of biocompatible elements
the phase transformation and wear resistance of in-situ pro-
such as Ti, Fe and B alone, the production of a cermet in cessed titanium matrix composites based on Ti-Fe-B. Mat.
an in-situ reaction according to Eq. (3) Sci. Eng. A 264 (1999) 74 ± 80.
2 Ti ‡ FeB ! TiB ‡ TiFe 3† Anschrift: V. Biehl, UniversitaÈt des Saarlandes, Lehrstuhl fuÈr Me-
tallische Werkstoffe, Postfach 15 11 50, 66041 SaarbruÈcken
is possible. By optimizing the relation of the amount of FeB
and Ti a wear resistant Ti-based biocompatible cermet was Received: 10/13/00 [T 316]

Mat.-wiss. u. Werkstofftech. 32, 137±141 (2001) Metallic Biomaterials 141

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