Beruflich Dokumente
Kultur Dokumente
oo
Printed in Great Britain. All rights ~~~tved Copyright Q 1984Pergamon Press Ltd
Abstract-In this paper, we propose a new kinetic model for anisothermal metallurgical transformations,
valid for ditYusion controlled as well as martensitic transformations. It is first described in the case of two
phases and a unique transformation, then extended to the case of n phases and several (possibly
simultaneous and unsymmetrical) transformations. The effect of austenite grain sixe can also be inchrti,
an evolution equation for austenite grain sixe is then needed. We show that the classical equation is limited
to the case of constant au&mite proportion, and propose a reasonable extension of this classical equation
to the general case.
R&mm&Dam cet article, nous proposons un nouveau modele cinCtique pour la description des
transformations m&alhsrgiques anisothermes dans les aciers, valable aussi bien pour les transformations
contr&es par la diffusion que pour les transformationsmartensitiques.II est d’abord d&tit darts le cas
de deux phases et d’uae transformation unique, puis etendu au cas de n phases et de plusieurs
transformations (6ventuellement simultan&s et non sp&triques). On peut aussi tenir compte de l’influence
de la taille du grain aust&itique; en ce cas, on a besoin dune equation d’evolution pour cette taille de
grain. Nous montrons que I’Cquation classique est limit&e au cas dune proportion d’austtnite constame,
et proposons une extension raisonnable de cette Equation classique au cas g&&al.
Zusammenfassrmg-In dieser Arbeit wird ein neues kinetisches Model1 fiir nicht-isothenne metallurgische
Umwandlungen vorgeschlager. Es wird xuerst fiir den Fall von xwei Phasen und einer einxigen
Umwandhmg beschrieben. danach erweitert fir den Fall von n Phasen und mehreren (m6glichenveise
gleichxeitigen und nichtsymetrischen) Umwandlungen. Der EinfluB der KomgriiBe des Au&nits kann
ebenfallseingeschlossenwe&n; dams ist jedoch eine Gleichungfur die Entwicklung der KomgriiSe n6tig.
Es wird gexeigt, daB die klassische Gleichung auf den Fall eines konstanten Austemtanteils besch&tkt
ist. Diese klassische G&hung wird auf den allgemeinen Fall erweitert.
1. INTRODUCTION We tirst consider the case where there are only two
phases 1 and 2 (the proportion of phase 2 is denoted
The amount of work devoted to the description of the 2.) and a unique transformation 1-* 2. We then show
kinetics of isothermal metallurgical transformations that the use of existing models [l-7) raises some
in steels is enormous. From an industrial point of difficulties due to the fact that they do not take into
view, however, anisothermal transformations are account the existence (for each temperature T) of an
much more important; models are needed to describe “equilibrium proportion z,(T)” (to be defmed later).
such transformations, for instance to evaluate numer- We propose a very simple model integrating this fact,
ically the metallurgical structure as a function of which is shown to solve most difficulties.
position and time during quenching or welding oper- We then generalize this model to the case of n
ations. Such models are necessarily empirical as the phases and several (possibly simultaneous) trans-
problem of anisothermal transformations seems to be formations; attention is paid to the fact that most
too complex to be theoretically tractable. In the transformations are “unsymmetricaT’ (i.e. the kinet-
present paper, we describe a new model which is both ics of the reverse transformation is not the same than
simple and general (for instance it applies to diffusion that of the direct one).
controlled as well as to martensitic transformations). The model is next extended to the case when the
It is given under a form suitable for computer austenite grain size D hasan effect on the kinetics.
calculations. The evolution equation for the proportions of the
different phases must then be coupled with an evo-
tAlso with the Laboratoire de Mecanique des Solides, lution equation for D.
Ecole Polytechnique, route de Saclay, 91128 Palaiseau, It is shown that the commonly used equation for
France. D [8-lo] is limited to the case where the austenite
137
138 LEBLOND and DEVAUX: A KINETIC MODEL FOR ANISOTHERMAL TRANSFORMATIONS
:JT) -z
x (2 -z,(T)] =
r(T)
where
1
- = -g-t*, z,(T)].
Fig. 2. Supposedthermal history. The transformation kin- * (T)
etics is the same than if the tcmpcratun was kept equal to
‘I’*;the additivity rule is not valid. The evolution equation is then
z=: z,(T) - z
=(T)
because they do not take into account the existence
of z,(T). On the other hand, approach (c) is corn- it involves two functions of T: z,(T) and t(T). The
patible with the existence of z,(T) iff(T, z) verifies former is comprised between 0 and 1. The latter is
necessarily positive [otherwise z would not tend to-
f&7 z,(T)1 = 0 wards zg(T) but depart from it]; it represents the
for each T [so that z = z,(T) is a stationary solution characteristic time of the transformation [at constant
of the evolution equation at constant temperature T]. temperature T, z tends exponentially towards z,(T)
Some authors [7Jhave used approach (c), but their with a time constant equal to 7 (T)].
function f (T, z) is given by The predictions of this equation are q~~tively
described in Fig. 3. For very slow heating rates, z has
f(T,z)= K(T)z”(J’(l -z>p(n
the time to almost reach z,(T) for each temperature
consequentlyf (T, z) is zero only for z = 0 and z = 1 T (“quasistatic” evolution); for increasing heating
(~su~ng 151(T)# 0, otherwise there is no trans- rates this becomes more and more false so that z
formation). Other authors [q have used the following follows z,(T) with an increasing retardation effect.
generalisation of Johnson and Mehl’s kinetics This is well in accordance with physical reality.
To determine parameters z,(T) and r (T) one can
z=l-exp - ‘f[T(t’)](t - t’)‘dr’ proceed as follows. First, z,(T) can be deduced
IS 0 1 either from an iron-carbon diagram incorporating
effects of alloying elements or from dilatometry
which gives upon derivation
curves at very slow heating rates, assuming that the
length I(T, z) of the specimen is (1 -z) t,(T) -i-
i =exp - ‘f(r(Q](t - r’r dr’ z 12(T), where f,(T) and f,(T) are the lengths (at
II 0 I temperature T) of specimens composed exclusively of
phase 1 or of phase 2. Next, an order of magnitude
x 'f[T(f)]3(t - t’)2dt’ of z can be determined by using the fact that the raise
s0 of the AC, (or AC,) temperature due to the non-
=(l -2) 'f[Z-(i')] 3(1 - r’)2dt’
I0
so that i depends on all previous temperatures T(r’),
Table 1. Experimental and theoretical AC, and AC, temperatures Table 2. Parameters z,(T) and r(T) for the austcnitic trans-
as functions of the heating rate for the A508 cl. 3 steel formation of the A508 cl. 3 steel (n.b.: 4(T) and r(T) must be
linearly interpolated between the mdicated points)
Heating
rate AC, exp AC, th. AC, cxp AC, th. Temperature Temperature
_j”C s-v (“C) (“c) (‘C) (“0 (“C) % (“C) (:)
I 730 735 840 835 0 0 0 I
I5 750 745 845 840 730 0 730 1
30 755 750 850 845 840 I 830 0.2
70 760 760 870 855 1000 I 900 0.05
110 765 765 870 Kltm on5
130 770 770 880
500 775 790 540
Table 3. Experimental and theoretical values of the start and finish tcmpxaums and of the firmi
&rite-pcartite proportion for the f~riti~~~it~ t~n~o~ation of the A508 d. 3 st& as fusions of the
coolina rate (at 700°C)
Start Start Finish Finish Final Final
Caoling tcmpcrdlure temperature temperrture temperature J-P f-P
rate (cxp) (th.) (cxp) (th.) proportion proportion
(“C h-‘) (“C) (“C), (“C) (“C) (cnp) (th.)
-10 ..-
800 795 615 - 626 1.00 1.00
-100 775 780 615 620 0.85 0.83
-lMKl 74s 740 615 620 0.45 0.40
Table 4. Parameters z_,(T) and t(T) for the ferriticpcarlitic trans- 0 for the 24 1 transformation:
formation of the A508 cl. 3 steel (n.b.: +JT) and r(T) must be
linearly interpolated bctwccn tbc mdieatcd points)
Temperature Temperature
(“0 L.. (“C) i,
where p&(T) and z 12(T) are the equilibrium propor-
0 I 0 10,000
boo I boo 10,000
tion of phase 2 and the characteristic time, for
800 0 620 500 transformation 1-t 2, andp:&(T) and ~~‘(T)are the
1000 0 1000 500
equilibrium proportion of phase 1 and the character-
istic time, for transfo~ation Z-P 1.. The lack of
small value for T ensuring that there are almost no symmetry means that z”(T) # TV’. Moreover, in
retardation effects (this small 7 value is compatible theory, the equilibrium phase proportions are deter-
with the fact that the transformation is very quick). mined by thermodynamic considerations and should
The kinetics depends also on t for certain steels: this not depend on the direction of the transformation,
case can be dealt with by using larger t-values. One i.e. one should have
sees thus that although the definition of z,(T) raises
some theoretical problems for the austenite--, P::(T) + P:&(T) = 1.
martensite transformation (because the martensitic Nevertheless it has been shown in Section 2, that one
phase is very far from thermodynamic equilibrium), may have to use “effective” equilibrium proportions
the model can nevertheless be successfully applied in different from the theoretical, thermodynamically
this case too by using approp~ate vahms for z,(T) determined ones. In that case, the effective equi-
and r(T). The same formalism applies thus to very librium proportions are determined by kinetics, so
different transformations: austenitic, ferritic-pearlitic that they depend on the direction of the trans-
and martensitic [the case of the bainitic trans- formation; i.e. the above relation does not hold.
formation will be considered in Section 3c)]. The problem is to give a criterion for using one
evolution equation or the other, i.e. for deciding
whether the transfo~ation takes place in the I + 2
3. THE CASE OF II PHASES AND SEYRRAL
(POSSIRLY !3MuLTANEOus AND direction, or the opposite one, or does not occur. It
UNSYMMRTRICAL) TRANSFORMATIONS is easily derived by noting that equation (1) is valid
only for the l--r 2 transformation, i.e. for fi2 > 0, i.e.
We will proceed in three steps: generalization to the for p2 <p&,(T); similarly equation (2) holds only for
case of 2 phases, 1 and 2, and 2 unsymmetrical pt <p&(T), i.e. for p2 > 1 -p&(T). One is thus
transfo~ations, 1 -B 2 and 2-+ 1; rewriting the lead to the idea of distin~shing between 3 regions
equations under a form more convenient for further as shown in Fig. 5
generalization; generalization to the n phases case.
0 in region I, where p2 > 1 -p&(T), the evo-
lution equation is
(a) The case of 2phases, 1 and 2 and 2 unsymmetrical
t~~forrnat~o~~ 1 --, 2 imd 2 -+ I p.t =P:&(T)-PI
Let pi and p2 denote the proportions of phases 1 x2’(T)
and 2 (p, +p2 = 1). The evolution equation can be (the transformation occurs in the 2 -+ 1 direction)
written: 0 in region III, where p2 <p&(T), the evolution
0 for the 13 2 transformation: eouation is
inferior to p&(T) so that the austenitic trans- Fig. 5. Qualitative predictions of the proposed model. Three
formation stops quickly after the end of heating (D regions must be distin~sh~ I, where a 24 1 trans
is very near C). formation occurs G2 x0); II. where there is no trans-
0 During portion DE, no transformation occurs formation & = 0); III, where a 1-D 2 transformation occurs
@ > 0).
~hysi~ly this is because the t~~~tu~ is too high
for the ferritio-pearlitic transformation to take
place). This causes a sort of “hysteresis loop” in the [the determination of z,(T) and t (T) is thus com-
T-p2 curve. pletely equivalent to that of k(T) and I(T)].
0 If the austenitic transformation is not complete If both I-+ 2 and 2 -+ 1 transformations occur, let
(p* # 1 at point D), the ferritio-pearlitic trans- us denote k,2(T) and I,,(T) the data relative to the
formation starts at a lower temperature (point E) 1+ 2 ~sfo~ation, and k&T) and /a,(T) those
than in the ease of a complete austenitic trans- relative to the 2-r 1 transformation, i.e.
formation (dotted curve on Fig. 5; the ferritic-
pea&tic notation starts then at point ~33. k,,(T) -P:&(Wft2t0
0 Similarly the ferritio-pea&c transformation
k,(T) -P:&(Ws2’(~)
occurs not only during cooling (portion EF) but also
during the beginning of reheating (portion FG); there h,(T) = fl -P:2,vN~~‘2(~)
is no transformation during portion GH; and if the
12,(n = 11 - P:!Bqml172’m.
ferritic-pearlitic transformation is not complete
(pa#O at point G) the austenitic transformation The evolution equations of section 2(a) are equiv--
starts at a higher temperature (pomt H) than in the alent to
case of a complete ferritic-pearlitic transformation
lit = - k,*(TlP, + 42cnP2
(point B).
iti = h2WPI - 42cw2
All these predictions are physically satisfactory, cx-
cept the lower starting temperature for the i if k,2(T)p, - I,2(T)pr > 0 (14 2 transformation)
fe~ti~~~tic notation in the case of an
uncomplete austenitic transformation; this point will li, = k2, mp, - 4, COP,
(b) Rewriting the equations in M equivalent form more i if ka,(T)p2 - Z2,(T)p, > 0 (2 --+ 1 transfo~ation)
suitable for further generalization dl =O
Let us consider first the case of a unique I--, 2 Ij2=0
transformation. The evolution equation
if h2Wp1 - h2Vlp2 d 0
I (no transformation be@een phases i and j). Thisinfluence has been disregarded up to the
present point [all transformation parameters (for
This applies to simultaneous transformations (for cooling) were determined for the same austenitisation
instance those of ferrite + pearlite, bainite and mar- conditions: 9OO”C,1 h]. It is necessary to include it to
tensite into austenite) as well as to successive ones obtain such effects as the well known fact that the
(for instance the ferritic-pearlitic and the bainitic temperature range of the bainitic transformation gets
transformations). Table 5 gives the k&T) and Iv(T) higher and higher when the austenitisation gets less
functions for the austenitic, ferritic-pearlitic and and less pronounced. Indeed, we have seen in Section
martensitic transformations of the A508 cl. 3 steel [as 3(a) that if the austenite grain size influence is
deduced from the Z~ (T) and T (T) functions for these disregarded, an opposite effect is obtained: the ba-
transformations by the formulas given in Section initic transformation starts at lower temperatures in
3 (b)l. the case of an uncomplete austenitic transformation
The case of the bainitic transformation was not than in the case of a complete one.
considered in Section 2 because it cannot be treated For that purpose, we note that the d,‘s are always
by assuming that there are only two phases (the given in terms of the A,,3 by the same formula as in
ferrite+ pearlite proportion is not zero during the Section 3(c); and we assume that the A,‘s depend on
bainitic transformation; what is more, the martensitic thepis in the same manner as in Section 3(c), but that
transformation can interfere with the bainitic trans- the ku and fq constants depend not only on T and
formation). It can be handled with the present for- (possibly) on 1”(case of the bainitic transformation in
144 LEBLOND and DEVALJX: A KINETIC MODEL FOR ANISOTHERMAL TRANSFORMATIONS
Tabk 5. Parameters k,,(T) and k,(T) for the austcnitic, ferritic-pearlitic and martensitic
transformations of the A508 cl. 3 steel (ferritcpcarlite = phase I; bainite = phase 2.
martensite = phase 3. austenite = phase 4)
Austenitic transformation’
-rcmperaturc
t-3 0 730 750 770 790 810 830 840 860 880 900 1000
k
$s-'1 0 0 0.22 0.53 1.05 2.02 4.55 5.6 7.37 10.77 20 20
I
&s-l) 1 1 0.97 0.94 0.87 0.76 0.45 0 0 0 0 0
1%
‘It is assumed that the three transformations: ferrite + pearlitc-raustcnitc. bainitc-r
austcnitc. martcnsitc+aurtcnite an idcntic91; thus k,,. k, and k,, arc identical and
so ara I,,. I,. I,.
Ferritic-peariitic transformation
Temperature
(‘c) 0 600 620 800 1000
kr, (s-l) 0.0001 O.OcKtl 0.0018 0 0
I,, (s-l) 0 0 0.0002 0.002 0.002
Martcnsitic transformation*
-rcmpcrature
(“c) 0 250 270 290 315 340 370 400
50 48.5 45 38.5 30 16.5 0
1.5 5 11.5 20 33.5 50
%e k,, and I,, valuer were obtained by taking a very short chara&&ic time 7 (7 = 0.02 I),
ensuring that the martcnsitic proportion I follows z,(T) with ahnost no retardation
affects even for cooling rates as high as lo”“Ch-‘.
Tabk 6. Experimental and theoretical values of the start and finish temperatures and of the final
bainita proportion, for the bainitic transformation of the A508 cl. 3 steel, as functions of tbe cooling
rate’
Start Start Finish Finish Final Final
cooling tanpcnture tempcraturc temperature temperature f-P f-P
(CXP) proportion proportion
IOEi) (“Cl (CXU) (th.)
-70 490 470 380 390 0.15 0.11
-700 540 530 355 350 0.55 0.50
-1500 550 535 Et 360 0.75 0.72
-7200 550 535 400 1 1
-15,000 520 520 -2 0.76
-43NtO 435 450 1 :::5 0.10
‘We mean the cooling rate at z 5OOT, where the transformation ooxrs and not that at 700°C like
on Fig. 4; to determine the above mentioned quantities as functions of f (5OOT). we used the
CCT diagram of Fig. 4 by assuming that f (5OOT) was for the thermal histories used in the
diagram, about 0.67 times f (7OOT).
‘At these cooling rata the bainitic transformation is interrupted by the martasitic transformation,
and its 6&h temperature is not known with a good precision.
A508 cl. 3 steel), but &o on the austenite grain size general equation
D; parameters kt axtd I, must then be determined for
6 =fWev(-Q/W.
different CXXdiagrams (corresponding to different
austenite grain sizes). They have also extended this expression to include
The evolution equation for the p,‘s must then be effects of carbides and nitrides which prevent grain
coupled with an evolution equation for D; the prob- growth.
lem is to tind that equation. Several authors, for It is easy to see that these equations are limited to
instance Alberry and Jones [S] and Ikawa et al. (91 the case where the austenite proportion does not
have used the following very plausible equation vary. Let us consider for instance the thermal history
shown in Fig. 6.
$ (Da) =C exp -$ Application of either one of the prccceding equa-
( > tions yields the following unsatisfactory result: D
where a, C and Q are positive constants and R is the increases always so that D is greater at point F than
gas constant. at point B, whereas it should have the same value at
Ashby and Easterling [IO] have proposed a more both points; what is more, the value of D at point F
LEBLOND and DEVAUX: A KINETIC MODEL FOR ANISOTHERMAL TRANSFORMATIONS 145
Table 7. Parameters f&t. g&t, II,@) for the bainitic trans- where d V(C) is the volume occupied at i + di by the
for~tion of the A508 cl. 3 steel(bainite = phase 2, austcnite = austenite formed between f and I +dr.
phase 4)
Assuming that this newly formed austenite has a
Temperature
(“C) 0 340 350 450 550 1000 zero initial grain size
___.
0 0 0.014 0.067 0 0
0 0 0 0 0.067 0.067
Cooling
rate
(“C h-‘) -43,000
--__
-I5,000 -7200
-..._-
-1500 -700 -70
=(I-Gg)( D”(t) +; (D”(r)) dr
),,,
h,z 0.2 1 1.5 0.22 0.1 0.0044
A.M. m--I
146 LEBLOND and DEVAUX: A KINETIC MODEL FOR ANISOTHERMAL TRANSFORMATIONS
over volume dV is equal to zero if i 3 0 (newly denotes the algebraic proportion of phase i which is
formed austenite has a zero initial grain size), and to transformed into phase j Per unit of time)
(De), if i d 0 (disappearing austenite has the same
average grain size than the rest of the austenite). iii= - ;+
It is easy to see that the use of this new evolution
equation resolves the above mentioned problem. In-
c kgpf- I~pj if kept - l,~, > 0
deed, the evolution equation during the austenitic
transformation is (i-j transf.);
- kj@,+ lgi if kg, - I’,#~
>0
-jpP)=zCexp
( 1 -zT ,
A,= (j 4 i transf,);
(
Cexp --ST -5 ‘6”
average of the ath power of the grain size of the “01P ( >
11
austenite which existed already at ii (i.e. dg) and the
ath power of the grain size of the newly formed d(& *
i.e. $(zP)=zCexp -& if i 30,
dt E (
austenite (i.e 0), with coefficientsequal to the voltic
proportions of these two kinds of austenite (i.e. z,/zr
C exp - +r if i < 0.
and (z,- z,)/z,). As the preceeding one, this prediction ( 1
is physically satisfactory.
5. CONCLUSION RJZPERENCES