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NeWU

suker
Diesel

Ersatzteil-Kodebuch
für Sulzer Dieselmotor
ZAV4OS “Station&”

Spare Parts Code Book .


for Sulzer Diesel Engine
ZAV4OS “Stationary”
Adage:
Plant:

TYP:
Type:

Motor Nr.:
Engine No.:

Buch Nr.: CB-5 1296D/E


Book No.:

Postadresse:
Mailing address:

New Sulzer Diesel Ltd


PO Box 414 Telephone : (052) 262 49 22
CH-8401 Winterthur Telex : 896 659 NSDL CH
Switzerland Telefax : (052) 21249 17

0 1997 New Sulzer Diesel Ltd, Switzerland - Printed in Switzerland


Ersatzteile / Spam parts 0000-VA1

Diefel Znr besonderen Beachtung For Particular Attention


ZA40S

Dieses Handbuch wird dem Empfanger ausschliesslich This manual is put at the disposal of the recipient solely
zum Gebrauch, im Zusammenhang mit diesem Sulzer for use in correction with this type of Sulzer Diesel
Diesehnotor-lfrp, zur Verfügung gestellt. Engine.
Es ist jederzeit vertraulich zu behandeln. It has always to be treated as confidential.

Das geistige Eigentum, insbesondere das Urheber- The intellectual property regarding any and a11of the
recht, am volhunf~glichen Inhalt dieses Handbuches, contents of this manual, particularly the copyright, re-
verbleibt der Firma New Sulzer Diesel AG. Ohne deren mains witb New Sulzer Diesel Ltd. This document and
schriftliche Genehmigung darf der Inhalt oder parts thereof must not be reproduced or copied without
Abschnitte daraus weder kopiert nochvervielfaltigt oder their written permission, and the contents thereof must
unbefugten Drittpersonen zug%nglich gemacht werden. not be imparted to a third party nor be used for any unau-
thorized purpose.

Um zu gewahrleisten, dass Wirkungsgrad, Zuverlassig- TO ensure the best efficiency, reliability and lifetime of
keit und Lebensdauer des Motors und seiner Bestand- the engine and its components, only original spare parts
teile bestmogliche Werte erreichen, diirfen nur Original- should be used.
Ersatzteile verwendet werden.

Die in diesem Handbuch enthaltenen Werte, Angaben, The data, instructions and graphical illustrations etc. in
Darstellungen, u.s.w., basieren auf von New Sulzer Die- this manual are based on drawings made by New Sulzer
sel AG angefertigten Zeichnungen tmd entsprechen dem Diesel Ltd. and correspond to the actual standard at the
Stand bei Drucklegung (Jahreszahl auf Titelseite). Die time of printing (year of printing is indicated on title
für die Konstruktion massgebenden Vorschriften und page) Those specifications and recommendations of the
Empfehhmgen der Klassifikationgesellschaften sind classification societies, which are essential for the design,
darin beriicksichtigt Es ist zu beachten, dass solche have been considered therein. It must be recognized that
Werte, Angaben, Darstellungen, u.s.w., nach der Druck- such data, instructions and graphical illustations may be
legung Aenderungen erfahren konnen infolge von Wei- subject to changes due to further development, widened
terentwichlung, Erfahrungen oder aus irgend einem experience or any other reason.
anderen Grund.

Dieses Handbuch ist von seinen Verfassern mit bestem This manual has been prepared to the best knowledge
Wissen und Ki%men erarbeitet worden. Jedoch überneh- and ability of its authors. However, neither New Sulzer
men weder New Sulzer Diesel AG noch deren Mitarbei- Diesel Ltd. nor their employees assume any liability- M-
ter mit Bezug auf dieses Handbuch und dessen Inhalt der any legal aspect whatever-in connection with this
oder hinsichtlich Anderungen daran oder im Zusam- manual, its contents, or modifications toit or in connec-
menhang mit seinem Gebrauch eine Haftung aus einem tion with its use, including possible negligence.
Rechtsgrund irgendwelcher Art, einschliesslich even- Further, claims relating to any damage whatsoever or
tueller Nachliissigkeit, seien es Ansprüche auf Ersatz claims of other nature such as e.g. demands for addi-
irgendwelcher Schaden, seien es Ansprüche sonstiger tional spares supplies, service or others are not being
Art (wie unter anderem z.B. auf Zusatz-Lieferungen considered.
oder -Leistungen).

New Sulzer Diesel New Sulzer Diesel


Aktiengesellschaft Limited

Winterthur Winterthur
Schweiz Switzerland

1* 1995

I a
Ersatzteile / Spare parts OOIO-I/F1

Dlesel Vorwort Foreword


ZA40S

Die Dokumentation zu diesem Dieselmotor-‘Ilp umfasst The documentation for this Diesel engine type com-
folgende Bücher und Druckschriftem prises the following books and publications:

l Betriebsanleitung 0 Operating Instructions Manual

Sie enthalt Angaben fur die Bedienung des Motors, über This contains information covering engine operation,
die erforderlichen Betriebsmittel (01, Wasser, Brenn- the required operating media (oil, water and fuel), as
staff), sowie Beschreibungen der Funktion bestimmter well as a description of the function of specific systems.
Systeme.

0 Unterhaltsanleitnng l Maintenance Manual

Diese enthalt nebst dem Wartungsplan, Angaben iiber This contains, in addition to the maintenance diagrams,
bestimmte, zum Unterhalt des Motors erforderliche, information covering specific dismantling and assembly
Demontage- und Montagearbeiten. work necessary for engine maintenance.
Sie enthalt zudem eine Massentabelle gewisser Einzel- It contains furthermore a masses (weight) table of cer-
teile, eine Spieltabelle, eine Gummiringliste, Anzieh- tain individual parts, a clearance table, a 1% of rubber I
werte wichtiger Schraubenverbindungen und eine Werk- O-rings, tightening values for important screwed connec-
zeugliste. tions and a tools list.

l Kodebuch (Ersatzteil-Katalog) l Code Book (spare parts catalogue)

Darin sind alle Teile mit Kodenummern bezeichnet, die In this book a11parts are marked with a code number by
beimMotorherstellerbestelltwerdenkonnen.Ersataeile which they cari be ordered from the engine supplier.
sind ausschliesslich nach diesem Buch AL bestellen. Spare parts are to be ordered exclusively fiom this book.

l Druckschriften fiir Fremdfabrikate l Publications for ontside manufacturers

Für die am Motor verwendeten Fremdfabrikate wie Ab- Separate publications are provided for those items on the
gasturbolader, Hilfsgeblge, Drehzahlregler, Schwin- engine supplied by outside manufacturers, such as turbo-
gungsd&npfer, etc. werden separate Druckschriften ab- charger, governor, torsional vibration damper, etc. In
gegeben, die in den meisten F&llen auch als Ersatzteil- most cases these cari also be used as spare parts cata-
Katalog verwendet werden konnen. Bei einer Anfrage/ logue. Without fail the Qpe-, make- and serial numbers
Bestellung sind unbedingt ‘Qp-, Fabrikat- und Serie- from the name plate must be indicated.
Nummern ab Typenschilder anzugeben.

Ausserdem werden die Steuerungs-, Abnahme- sowie In addition to these, the timing, acceptance and erection
Montageprotokolle des betreffenden Motors und Sche- records of the engine concemed as well as schematic dia-
mata abgegeben. grams are also supplied.

F 1+ 1995

I
New Rechanges / Spare parts 0020-l/F1
Sulzer
Diesel Table des mat&es Table of Contents
ZA40S

Groupe 0
Attention Particuliere ........................ For Particular Attention ...................... 0000-l/Al
Preliminaires ............................... Foreword ................................... OOlO-l/F1
Table des matieres ........................... Table of Contents ............................ 0020- l/F1
Guide d’utilisation du manuel ................. Guide for the Utilization of the Code Book ....... 0030-l/F1
Ott trouver I’information recherchee ? .......... What is to be found where? .................... 0040-l/Al
Cross section / Longitudinal section

Groupe 1

Bloc cylindre ................................ Engine Frame ............................... lOOl- l/Al


Cuve i huile ................................ Oilsump ................................... 1008-l/Al
Palier de butees d’arbre a manivelles ........... Crankshaft Thrust Bearing. ................... 1202-l/Al
D&aeration du carter ........................ Crankcase Vent .............................. 1601-l/Al
Portes de carter ............................. Casing to Crank Space ....................... 1603 - l/Al
Couvercles sur chambres des arbres de distribution Covers to Camshaft Space ..................... 1607-l/Al
Couvercle d’extremite ........................ End Casing ................................. 1608-l/Al
Couvercle d’extremite ........................ End Cover .................................. 1609-l/Al
(sur bout d’arbre) ............................ for Extension Shaft
Couvercle d’extremite ........................ End Cover .................................. 1609- l/A2
Couvercle d’extremite ........................ End Cover .................................. 1609- l/A3
(moteur Cquipt de pompes attelees) ............ with Engine-Driven Pumps
Plaque d’extremite ........................... End Plate ................................... 1611-l/Al

Groupe 2

Chemise de cylindre .......................... Cylinder Liner .............................. 2103-l/Al


Culasse .................................... Cylinder Cover .............................. 2701- l/Al
Soupape de tuyauteries de refoulement combustible Fuel Delivery Valve and Pipe ................... 2716-l/Al
Soupape d’injection du combustible ............ Fuel Injection Valve .......................... 2722-l/Al
Soupape de demarrage ....................... Starting Valve ............................... 2728-l/Al
Soupape de demarrage ....................... Starting Valve ............................... 2729-l/Al
(Bouchon d’obturation) ....................... Dummy Valve
Soupape de sirete ........................... Relief Valve ................................. 2740-l/Al
Soupape d’indicateur ......................... Indicator Valve .............................. 2745-l/Al
Soupape d’admission ......................... Inlet Valve .................................. 2750-l/Al
Soupape d’echappement ...................... Exhaust Valve ............................... 2754-l/Al
Soupape d’echappement ...................... Exhaust Valve ............................... 2754- l/A2
(avcc TURNOMAT) ......................... with TURNOMAT
Ensemble des culbuteurs sur culasse ........... Rocker Gear for Cylinder Cover ................ 2760-l/Al

Groupe 3

Arbre i manivelles ........................... Crankshaft ................................. 3lOl- l/Al


Amortisscur de vibrations ..................... Vibration Damper ........................... 31 l4- l/Al
(motcur dquipd dc pompes attelccs) ............ with Engine-Driven Pumps
Amortisseur de vibrations ..................... Vibration Damper ........................... 31 l4- l/A2
Amortisscur de vibrations ..................... Vibration Damper ........................... 31 l4- l/A3
(motcur equip6 dc pompcs attcldcs) ............ with Engine-Driven Pumps

V-Mot./F
0020-l/F1 Rechanges / Spare parts New
Suizer
Diesel
ZA40S

Vireur ................ ..................... nrning Gear ............................... 3201-l/Al


(Disposition) ................................ Arrangement
Vireur ............... ...................... nrning Gear ............................... 3206-l/Al
(Train de pignons vertical g vis sans fin) ......... Vertical Worm Shaft
Vireur ........... .......................... Turning Gear ............................... 3206-2lAl
(Train de pignons horizontal g vis sans fin) ....... Horizontal Worm Shaft
Vireur ..................................... Turning Gear ............................... 3206-3/Al
(Arbre pignon) .............................. Pinion Shaft
Vireur ........ ............................. timing Gear ............................... 3232-l/Al
(Commande du vireur) ....................... Drive
Uielle ...................................... Connecting Rod ............................. 3301-l/Al
Piston tournant .... ......................... Rotating Piston .............................. 3401-l/Al
(P = 660 kW/Cyl.) ........................... P = 660 kW/Cyl.
Piston tournant ............................. Rotating Piston .............................. 3401- l/A2
(P = 720 kW/Cyl.) ........................... P = 720 kW/Cyl.
Piston tournant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotaing Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3401- l/A3
(avec graissage interne) . . . . . . . . . . . . . . . . . . . . . . with Inner Lubrication

Groupe 4
Commande de l’arbre de distribution ........... Camshaft Drive ............................. 4101-l/Al
Arbre de distribution ......................... Camshaft ................................... 4201-l/Al
Distributeur d’air de dCmarrage ............... Starting Air Distributor ...................... 4301- l/Al
Soupape de fin d’air de lancement .............. Shut-off Valve ............................... 4304-l/Al
Soupape de fin d’air de lancement .............. Shut-off Valve ............................... 4304-2/Al
(DCtail) .................................... Detail
Commande des soupapes ..................... Valve Drive ................................. 4401-l/Al
ElCments de distribution ...................... Control Elements ............................ 4604-l/F1
(Disposition) ................................ Arrangement
Elkments de distribution - Disposition ......... Control Elements Arrangement ................ 4604-l/F2
(avcc graissage internc) ....................... with Inner Lubrication
ElPments de distribution ...................... Control Elements ............................ 4604-2/Al
(Soupapcs sur vireur) ......................... Valves on Turning Gear
Elkments de distribution ...................... Control Elements ............................ 4604-2/Fl
(Clapct dc commande) ....................... Control Valve
ElPments de distribution ...................... Control Elements ............................ 4604-3/Al
(Soupapc sur scrvomoteur d’arrct) ............. Valves on Shut-down Servomotor
Elbments de distribution ...................... Control Elements ............................ 4604-4/Al
(Enscmblc contactcur de fin de course) ......... Assembly of Limit Switch
Servomoteur d’arret .......................... Shut-down Servomotor ....................... 4612-l/Al
Servomoteur d’arrct .......................... Shut-down Servomotor ....................... 4612- l/A2
(Avcc corps cn dcux parties) ................... with Two-Part Housing
Paste de manoeuvre de secours ................ Local Control Stand .......................... 4807-l/Al
Postc de manoeuvre de secours ................ Local Control Stand .......................... 4807-2/Al
‘I’rausmcttcur pour t@lk- tachymctre ............ Tacho-generator ............................. 4901 -l/Al
(1)ispo~ition) ................................ Arrangcmcnt
Capteur .................................... Pick-up .................................... 4905-l/Al
(Pour I:I vitcssc du motcur) .................... for Engine Speed
‘l‘~IC--iudicatcur de crau de charge ............. Remote Load Indicator ....................... 4910-l/Al
‘l’r;~~~smclteur dc crau dc charge ................ Load Positiou ‘I’rausmittcr .................... 4913-l/Al
Ii-;~nw~ellcur de lmilion tlr I’arlwe de sortie du r~guhteur .. Governor Output Shaft Position ‘I~ansmittcr ..... 4913- l/A2

1995 2 V-Mot./F
NW Rechanges / Spare parts 0020-l/F1
Sulzer
Diesel
ZA40S

Groupe 5

Entrainement du regulateur de vitesse .......... Governor Drive .............................. 5105-l/Al


Entrainement du regulateur de vitesse .......... Governor Drive .............................. SlOS-2/Al
Refrigerant d’huile ........................... Oil Cooler .................................. 5107-l/Al
(Pour le rtgulateur de vitesse) ................. for Governor
Actionneur ASAC ............................ Actuator ASAC .............................. 5120-l/Al
(Position) ................................... Position
Declencheur de survitesse ..................... Overspeed Safety Cut-out ..................... 5303-l/Al
Declencheur de survitesse ..................... Overspeed Safety Cut-out ..................... 5303-2/Al
Declencheur de survitesse ..................... Overspeed Safety Cut-out ..................... 5303-3/Al
Pompe d’injection du combustible .............. Fuel Injection Pump ......................... 5501-l/Al
lkinglerie de reglage ......................... Governing Linkage ........................... 5803-l/Al
lkinglerie elastique .......................... Elastic Connection ........................... 5808-l/Al
PGA%/EGB-58P/UG400 .................. PGA58/EGB-58P/UG40D
lkinglerie Clastique .......................... Elastic Connection ........................... 5808 - l/A2
(Actionneur ASAC) .......................... Actuator ASAC

Groupe 6

Disposition des turbosoufflantes ............... Arrangement of Turbocharger ................. 6501- l/Al


lubulure d’air sur culasse ..................... Air Suction Bend for Cylinder Cover ............ 6701-l/Al
Conduite d’air pour by-pass .................. Air Duct for Bypass .......................... 6730-l/Al
Volet pour conduite d’air ...................... Flap for Air Duct ............................ 6730-2/Al
(Dttails) ................................... Details
Soupape d’evacuation (suralimentation) ........ Charge Air Waste-Gate ....................... 6735-l/Al

Groupe 7

Disposition des pompes attelees ................ Pump Attachment ........................... 7005-l/Al


Pompe a huile ............................... Oil Pump ................................... 7103 - l/Al
Commande de graisseurs cylindres ............. Drive of Cylinder Lubricating Pumps ........... 7201 -l/Al
Commande de graisseurs cylindres ............. Drive of Cylinder Lubricating Pumps ........... 7201-2/Al
Graissage cylindres .......................... Cylinder Lubrication ......................... 7230-l/Al
(Ddtails) ................................... Details
Pompe de transfert de combustible ............. Fuel ‘Dansfer Pump .......................... 7403-l/Al
Pompe a eau de refrigeration .................. Cooling Water Pump ......................... 7505 - l/Al
(Utilisable comme pompc 2 eau de rkfrigkration ... can also be used as CAC Cooling Water Pump
dc I’air de suralimcntation pour moteur
ZAV4OS)
Pompe B eau brute ........................... Raw Water Pump ............................ 7506-l/Al
Pompe a eau injecteurs ....................... Nozzle Cooling Water Pump ................... 7507-l/Al

V-Mot.
0020-l/F1 Rechanges / Spare parts New
Suizer
Diesel
ZA40S

Groupe 8

‘Ibyauterie d’echappement .................... Exhaust Pipe ................................ 8101 -l/Al


(12 et 16 cylindres) ........................... 12 and 16 Cylinder
lbyauterie d’bchappement .................... Exhaust Pipe ................................ SlOl-2/Al
(12 y 16 cylindres) ............................ 12 and 16 Cylinder
fiyauterie d’kchappement .................... Exhaust Pipe ................................ SlOl- l/A2
(14 cylindres) ............................... 14 Cylinder
‘hyauterie d’echappement .................... Exhaust Pipe ................................ SlOl-2/A2
(14 cylindres) ............................... 14 Cylinder
‘Ihyauterie d’kchappement .................... Exhaust Pipe ................................ SlOl- l/A3
(18 cylindres) ............................... 18 Cylinder
‘lhyauterie d’bchappement .................... Exhaust Pipe ................................ SlOl-2/A3
(18 cylindres) ............................... 18 Cylinder
myauterie d’&happement en aval de la turbosoumante Exhaust Pipe after arbocharger ............... 8120-l/Al
Vanne de decharge d’echappement ............. Exhaust Waste-Gate .......................... 8135-l/Al
(Carter de sortie des gaz 2 0”) ................. Gas Outlet Casing Position 0”
Vanne de dCcharge d’echappement ............. Exhaust Waste-Gate .......................... 8135- l/A2
(Carter de sortie des gaz a 30”) ................ Gas Outlet Casing Position 30”
Vanne de decharge d’bchappement ............. Exhaust Waste-Gate .......................... 8135- l/A3
(Carter de sortie des gaz B 15”) ................ Gas Outlet Casing Position 15”
Clapet de la vanne de dCcharge d’kchappement ... Valve to Exhaust Waste-Gate .................. 8136-l/Al
Clapet rCgulateur de pression ................. Pressure Regulating Valve ..................... 8137-l/Al
............................................ for Exhaust Waste-Gate
Carter ..................................... Casing ..................................... 8145-l/Al
(pour tuyauteries d’Cchappement 14 et 18 cylindres) ... for Exhaust Piping 14, 18 Cylinder
Carter ..................................... Casing ..................................... 8145-l/A2
(pour tuyauteries d’tchappement 12 et 16 cylindres) ... for Exhaust Piping 12, 16 Cylinder
‘Itiyauterie d’eau de rCfrigCration cylindre ....... Cylinder Cooling Water Pipe .................. 8301-l/Al
Contrbleur de dCbit .......................... Visual Flow Control .......................... 8446-l/Al
(Pour graissagc cylindrc) ...................... for Cylinder Lubrication
Soupape de suretf ........................... Relief Valve ................................. 8601-l/Al
(pour tuyauterie d’air dc demarragc) ........... for Starting Air Pipe
Canalisation de combustible ................... Fuel Piping ................................. 8701-l/F1
Soupape de maintien de pression ............... Pressure Retaining Valve. ..................... 8701-2/Al
Contr6le des fuites de combustible . . . . . . . . . . . . . Fuel Leakage Monitoring . . . . . . . . . . . . . . . . . . . . . 8708-l/Al

Gt-oupe 9

‘I’hermom~tre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9210-l/Al


(Fabricant SIKA) .. . ... ... Manufacturer SK4
‘I’hermomttre sur moteur . . . . . . . . . . . . . . . . . . . . . Thermometer on Engine . . . . . . . . . . . . . . . . . . . . . . 9210- l/A2
(Fabricant SIKA) . . .. Manufacturer SIKA
‘I’hermom&re sur moteur . . . . . . . . . . . . . . . . . . . . . Thermometer on Engine . . . . . . . . . . . . . . . . . . . . . . 9210- l/A3
(Fabricant RUEGER) Manufacturer RUEGER
‘l’ableau dcs appareils de mcsure . . . . . . . . . . . . . . . Instrument Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 9217-l/F1
(~Iirrl~osouI’fl~~rltc cot6 librc Tbrbochargcr on Free End
Manom&c diffirentiel . . . . . . . _ . . . . . . . . . . . . . . . Differential Pressure Gauge . . . . . . . . . . . . . . . . . . . Y2lX- I/Al
Manomtitrc en U . . . . . . . . . . . . . . . . . . . . . . . . . . . . U-Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . 9219- I/Al
(Pour car-tcr cl’ar-bl-c II manivcllcs) to Crank Space

1995 4
New Rechanges / Spare parts 0020-l/F1
Sulzer
Diesel
ZA40S

Capteur de vitesse de la turbosoufllante ......... Pick-up for nrbocbarger Speed ................ 9230-l/Al
Capteurs de tempbrature kchappement .......... Exhaust Thermocouples ...................... 9312-l/Al
(Fabricant AUTRONICA) .................... Manufacture AUTRONICA
Detection de brouillard d’huiie ................ Oil Mist Detection ........................... 9314-l/Al
(Fabricant GRAVINER) ...................... Manufacture GRAVINER
Capteurs de pression pour alarme .............. Pressure Sensors for Alarm ................... 9322-l/Al
Capteur de pression pour t&&indication ....... Pressure Sensors for Remote Indication ......... 9323-l/Al
Contrdles des fuites de combustible ............ Fuel Leakage Monitoring ..................... 9338-l/Al

V-Mot. 5* 1995
Ersatzt~fle / Spare parts 0030-I/F1

Anleitung zur Benützung Guide for the Utilization of


ZA40S des Kodebuches the Code Book

1. Inhalt 1. Contents
In diesem Kodebuch sind die Ersatzteile des Motors auf- In this code book the spare parts of the engine have been
geführt und mit Kodenummern versehen. listed with their code number.
Der Umfang betrifft samtliche Bauteile des Standard- The scope concems all components of the standard
motors (6L+9L resp. 12V+lSV) mit allen Ausfüh- engine (6I&9L resp. 12V+lSV) inchrding a11 design
rungs-Varianten und Sonderausrüstungen, davon ausge- execution alternatives and special equipment, with the
nommen sind nachstehend aufgeführte Komponenten: exception of the following listed parts:
l Einzelteile von kemdfabrikaten d.h. von Bauteilen l Individual parts from sub-suppliers i.e. of component
die nicht nach ‘New Sulzer Diesel’-Herstelhmgszeich- parts which have not been manufactured in accor-
nungen angefertigt wurden. dance with ‘New Sulzer Diesel’ drawings.
Diese Ersatzteilangaben sind aus den Druckschriften Such spare part indications are contained in the
des Herstellers zu entnehmen. instruction leaflets published by the respective mak-
ers.
l Normale Rohrleitnngen einschliesslich Flansche, l Standard piping including flanges, screwed connec-
Verschraubungen usw. tions etc.
l Handelsübliche Normteile (Schrauben, Muttem, l Standard parts pertaining to commercial customs
Scheiben US~.) (screws, bolts, nuts, washers etc.)
0 Werkzeuge . Tools
Die fur den Unterhalt erforderlichen Spezial-Werk- Such special tools as are required for the maintenance
zeuge haben eigene Werkzeugnummern und sind in have their own tool numbers and are listed in the
der Unterhaltsanleitung Gruppe 9 aufgefiihrt. Maintenance Manual under group 9.

2. Bezeichnung der Bltitter 2. Designation of the sheets


Das Kodebuch ist in einzelne Baugruppen gegliedert, die The Gode Book has been classified into individual design
sich durch den Bauteilnamen und der eindeutigen Grup- groups which are distinguished by the name of the com-
pennumerierung unterscheiden. ponent and the well defined number of the group.
Fur jede Baugruppe ist ein Doppelblatt mit Bild- und For every design group a double sheet with drawing part
Textteil vorgesehen. Sind fur die gleichen Baugruppen and text has been provided. If for the same design group
mehrere Ausführungs-Varianten vorhanden, bestehen several design execution alternatives exist, then the
dazu die verschiedenen Doppelblatter, welche mit divers double sheets are provided which are distin-
Variantenbenennung und Ausfiihrung/Varianten-Affix guished clearly by designation and design execution
klar gekennzeichnet sind. alternative-suffix.

z.B. 1609-l /A2 e.g. 1609-l /A2


v+J -w
Gruppen-Nr. AusführungNarianten-Affix Group No. Design execution alternative suffi.

Bei mehreren Ausführungs-Varianten, muss abgekl%rt In case of several design execution alternatives it is nec-
werden, welche Variante tatsachlich am Motor angebaut essary to clariQ which alternative has actually been fitted
ist und welcher Ausfiihrung/Varianten-Affix zutrifft. to the respective engine and which alternative suffi.
applies.
3. Kodenummern der Ersatzteile 3. Code numbers of spare parts
Die Kodenummem fiir: komplette Baugruppen, Einzel- The code numbers for complete design components,
teile und Ersatzteil-Sortimente, bestehen aus einem individual parts and spare part-assortments, consist of a
Kennbuchstaben und einer fünfstelligen Kodenummer. code letter and a code number having 5 digits. As these
Da diese Kodenummern bei verschiedenen Varianten code numbers remain virtually unchanged in the case of
weitgehend unverandert bleiben, müssen diese, zwecks various alternative executions they must be supple-
eindeutiger Identifizierung, mit dem Ausfiihrungs/ mented by the design execution alternative suffi of the
Varianten-Affix des entsprechenden Baugruppen-Blat- respective design group sheet.
tes erganzt werden.
z.B. KS 21405-Al e.g. KS 21405-Al

1 1995

I m
0030-I/F1 Ersatzbile / Spare parts
sum
ITiueseI
I ZA40S
4. Erforderliche Angaben fiir die Ersatzteilbe- 4. Required information for a spare part order
stellung

Damit die Anfrage bzw. die Bestellung von Ersatzteilen TO ensure that the enquiry or order respectively are cor-
richtig ausgefiihrt werden kann, werden dazu nachste- rectly executed, the fohowing indications are indispens-
hende Angaben benotigt: able:

. Allfstellungsort 0 Site of installation

l Zylinder- oder Motomummer l Cylinder or engine number

l Motortyp, Baujabr und Hersteller des Motors l Engine type, building year and maker
.
0 Kodenummer mit Ausführune/Vananten . der •~numberwith-
.
Baugmppe und Benennnne of tbe composent group and denominsaon .
z.B. Untere Kugelschale, zweiteilig e.g. Lower spherical bearing half, two-part
KS 34013 -A2 KS 34013-A2

l Anzahl der gewünschten Teile . Quantity of desired part

Die Angabe dervolltkuligenKodenummer ist fiir The indication of a complete code number is
eine einwandfreie Ersatzteillieferung unerlass- essential for a satisfactory spare parts supply.
lich. In cases of doubt New Sulzer Diesel winterthur or
Im Zweifelsfalle ist mit New Sulzer Diesel Win- the engine manufacturer must be contacted for
terthur oder dem Hersteller Rücksprache zu neh- clarification.
men.

Telephonische Auftrage sind sofort schriftlich zu bestati- Telefonic order must be immediately confirmed in writ-
gen. ing.

Address NSD: New Sulzer Diesel Ltd


Diesel After-Sales Service
PO Box 414
Phone: (052) 262 80 10 (24 hours)
Telex: 896 659 NSDL CH
Telefax: (052) 212 97 61
CH-8401 Winterthur, Switzerland

1995 2* F

, I
Ersatzbile / Spare parts 0040-VA1

Was ist wo zn finden? What is to be found where?


ZA4OS

Bei der Suche nach bestimmten Komponenten, hilft Whenlooking for specific components, refer to the l%ble
grundsatzlich das Inhaltsverzeichnis (002&1/Al oder of Contents provide a basic guide (OOZO-l/Al or
0020-l/Bl). 0020-l/Bl).

Zum raschen Auffinden der Ersatzteile siehe auch die lb fm a spare part quickly, please refer to the cross seo
nachfolgende Abbildung des Querschnittes. tion overleaf.

Diese Abbildung gibt gleichzeitig einen Überblick iiber At the same time, these figure provide an overall picture
den Grund-Aufbau des Motors. Details konnen, je nach of the basic construction of the engine. Details may dif-
Ausführung, davon abweichen. fer, depending on the mode1 type.

1 1995
New Rechanges / Spare parts 0020-l/F1
Sulzer
Diesel Table des mat&es Table of Contents
ZA40S

Groupe 0
Attention Particuliere ........................ For Particular Attention ...................... 0000-l/Al
Preliminaires ............................... Foreword ................................... OOlO-l/F1
Table des matieres ........................... Table of Contents ............................ 0020- l/F1
Guide d’utilisation du manuel ................. Guide for the Utilization of the Code Book ....... 0030-l/F1
Ott trouver I’information recherchee ? .......... What is to be found where? .................... 0040-l/Al
Cross section / Longitudinal section

Groupe 1

Bloc cylindre ................................ Engine Frame ............................... lOOl- l/Al


Cuve i huile ................................ Oilsump ................................... 1008-l/Al
Palier de butees d’arbre a manivelles ........... Crankshaft Thrust Bearing. ................... 1202-l/Al
D&aeration du carter ........................ Crankcase Vent .............................. 1601-l/Al
Portes de carter ............................. Casing to Crank Space ....................... 1603 - l/Al
Couvercles sur chambres des arbres de distribution Covers to Camshaft Space ..................... 1607-l/Al
Couvercle d’extremite ........................ End Casing ................................. 1608-l/Al
Couvercle d’extremite ........................ End Cover .................................. 1609-l/Al
(sur bout d’arbre) ............................ for Extension Shaft
Couvercle d’extremite ........................ End Cover .................................. 1609- l/A2
Couvercle d’extremite ........................ End Cover .................................. 1609- l/A3
(moteur Cquipt de pompes attelees) ............ with Engine-Driven Pumps
Plaque d’extremite ........................... End Plate ................................... 1611-l/Al

Groupe 2

Chemise de cylindre .......................... Cylinder Liner .............................. 2103-l/Al


Culasse .................................... Cylinder Cover .............................. 2701- l/Al
Soupape de tuyauteries de refoulement combustible Fuel Delivery Valve and Pipe ................... 2716-l/Al
Soupape d’injection du combustible ............ Fuel Injection Valve .......................... 2722-l/Al
Soupape de demarrage ....................... Starting Valve ............................... 2728-l/Al
Soupape de demarrage ....................... Starting Valve ............................... 2729-l/Al
(Bouchon d’obturation) ....................... Dummy Valve
Soupape de sirete ........................... Relief Valve ................................. 2740-l/Al
Soupape d’indicateur ......................... Indicator Valve .............................. 2745-l/Al
Soupape d’admission ......................... Inlet Valve .................................. 2750-l/Al
Soupape d’echappement ...................... Exhaust Valve ............................... 2754-l/Al
Soupape d’echappement ...................... Exhaust Valve ............................... 2754- l/A2
(avcc TURNOMAT) ......................... with TURNOMAT
Ensemble des culbuteurs sur culasse ........... Rocker Gear for Cylinder Cover ................ 2760-l/Al

Groupe 3

Arbre i manivelles ........................... Crankshaft ................................. 3lOl- l/Al


Amortisscur de vibrations ..................... Vibration Damper ........................... 31 l4- l/Al
(motcur dquipd dc pompes attelccs) ............ with Engine-Driven Pumps
Amortisseur de vibrations ..................... Vibration Damper ........................... 31 l4- l/A2
Amortisscur de vibrations ..................... Vibration Damper ........................... 31 l4- l/A3
(motcur equip6 dc pompcs attcldcs) ............ with Engine-Driven Pumps

V-Mot./F
Gruppe / Group 1
IOOl-VA1 Ersatzteile / Spare parts

Motorgehiiuse Engine F’rame

KS 11129 KS 11128 KS 11130

KS 11139

KS 11125 KS 11131 KS 11127

KS 11122 KS 12010 KS 11111

1995 V-Mot.
Ersatztelle / Spare parts lOOl-VA1

Motorgehiiuse Engine Fkame


ZA4OS

2) KS 11101 Motorgehause ............................... Engine frame ................................


1) KS 11111 Lagerdeckel ................................. Bearingcover ................................
1) KS 11113 Lagerdeckel ................................. Bearing caver ................................
1) KS 11115 Lagerdeckel ................................. Bearing caver ................................
KS 11117 Zyl. Stift zu KS 11113 und KS 11115 ............ DowelpinforKS11113andKS11115 ...........
KS 11118 Schraube ................................... Screw .......................................
KS 11120 Stiftschraube ................................ Stud ........................................
KS 11122 Mutter zu KS 11120 .......................... Nut for KS 11120 .............................
KS 11125 Queranker .................................. Horizontal tie rod .............................
KS 11127 Ringzu KS 11125 ............................ Ring for KS 11125 ............................
KS 11128 Mutter zu KS 11125 .......................... Nut for KS 11125 .............................
KS 11129 Hülse zu KS 11125 ........................... Sleeve for KS 11125 ...........................
-*
KS 11130 O-Ring zu KS 11127 .......................... O-ring for KS 11127 ...........................
KS 11131 O-Ring zu KS 11128 .......................... O-ring for KS 11127 ...........................
KS 11133 Stiftschraube ................................ Stud ........................................
KS 11139 Deckel ................................... ..Cove r .......................................
KS 11143 Bhndflansch ................................. Blind flange ..................................
KS 11144 Dichtung zu KS 11143 ...................... ..JointforKS1114 3 .......................... ..
KS 12001 Obere Lagerschalenhalfte ..................... Upper bearing half shell .......................
KS 12010 Untere Lagerschalenhalfte .................... Lower bearing half shell .......................

1) Lagerbohrung nicht fertigbearbeitet (Materialzugabe); ...... Bearing bore not finish (machining allowance); ...
bitte diesbezüglich mit NSD Kontakt aufnehmen. ........... Ph?ase contact NSD in snch a case. ..............

2) Bei Ersatzteilbestelhmg bitte die entsprechende ........... Whenorderingspareparts,pleasestatethe.. .....


Ausführung angeben .................................... corresponding design: .........................
l Separate Zylinderschmierung ......................... separate cylinder lubrication ...................
l Kolben mit Innenschmierung ......................... piston with inner lubrication ...................

V-Mot. 1995

m I
10084Al Ersatzteile I Spare parts

Oel trog Oil Samp

F-

---

1995
Ersatzbile / Spare parts 1008-VA1

Oeltrog Oil sump


zA4os

KS 11800 Oeltrog, mit stimseiteigen Ablbfen, komplett .... Oil sump with front side drains, complete ........
KS 11801 Oeltrog ..................................... oilsllmp ....................................

KS11816 Blindflansch.................................Blindflange ..................................


KS11817 Oelsieb.. ................................. ..Oilstrtie r ..................................
KS 11825 Dichtung zu KS 11816 ........................ Sealingfor KS 11816 ..........................
KS 11826 Rundgummischnur ........................... Round rubber tord ............................

1995
1202-VA1

KarJdweJJenpassJager

KS 12051 KS 12021

q-e.

.-

~
--

KS 12061 KS 12051 KS 12031 KS 12024

KS 12022 KS 12030

KS 12021 KS 12033

KS 12025 KS 12032

KS 12023
95.7578

1995
Ersatztelle / Spare parts 1202-VA1

Kurbelwellenpasslager Crankshaft Thrust Bearing


zA4os

KS 12021 Lagergehause, zweiteilig, komplett .............. Bearing housing, two-part, complete .............
KS 12022 Obere Gehausehalfte ....................... ..Upperhalfofhousin g .........................
KS 12023 Untere Gehausehalfte ...................... ..Lowerhalfofhousin g .........................
KS12024 Schraube ................................. ..Bol t ........................................
KS 12025 Zyl.Stift .................................... Dowel pin ...................................
KS 12030 OeWiinger,zweiteilig, komplett ................. Oilcup,two-par&complete.. ...................
KS 12031 OeEnger - Oberteil .......................... oilcup-toppart .............................
KS 12032 Oelfanger - Unterteil ......................... Oilcup-bottompart ..........................
KS 12033 Passschraube ................................ Reamed bolt .................................
KS 12051 Lagerschalenhalfte ........................... Bearing half .................................
KS 12061 Passlagerringhalfte ........................... Thrust bearing ring halves ......................

1995
.

1601-VA1 Ersatzbile / Spare parts

Kurbelraumentlüftung CrankcaseVent

KS 16020

KS 16022

KS 16047

KS 16041

KS 16037’
KS 16040

KS 16021 , N
! \
II w- KS 16046

KS 16030

KS 16043

KS 16022

KS 16030 /

KS 16034

‘rc

1995

I I
I I

Ersatzteile / Spare parts 1601-VA1

Kurbelraumentlüftung Crankcase Vent


ZA4OS

KS 16020 Karbelraumentliilhng, komplett ............... Crankcase vent, complete ......................


KS 16021 Ventilgehause ............................... Valve casing ..................................
KS 16022 Wasserabscheider ............................ Water separator ..............................

KS 16030 Diatanzrohr ............................... ..Spacertub e ..................................

KS 16034 Zw.hrohr(nurfürZAUOS) ................... Immersiontube(onIyforZALAOS) ..............

KS 16037 Anschlagpiatte ............................... Stop plate ...................................

KS 16040 Ventilsitz ................................... Valve Seat ...................................


KS 16041 Ventilplatte ................................. Valve plate ...................................
KS 16043 Abflussrohr ............................... ..Drainpipe ...................................
KS 16046 Dichtung ................................. ..Joint ........................................
KS 16047 Dichtung ................................... Joint ........................................

Bei Bestellung bitte MotorQp ZAL4OSOderZAV4OS ........ When ordering spares, please state whether for ....
angeben. ............................................. enginetypeZAIAOSorZKV4OS .................

1995
1603-VA1 Ersatzteile/ Spare parts

Verschalungmm Kurbelraum Casiag to Crank Space

KS 16104

/ KS 16101

KS 16102
- KS 16105

KS 16105
\ KS 16150

KS 16101

KS 16109

KS 16101

KS 16101 KS 16106, KS 16122

1995 V-Mot.

I m
Ersatzbile / Spare parts 160~l/Al

Verschalung zum Knrbelraum Casing to Crank Space


zA4os

KS 16101 Deckel ..................................... Caver .......................................


KS 16102 BICERI-Explosionsklappe, komplett ............ BICERI explosion flap, complete ................
KS 16104 Schlauchdichtungzu KS 16101 ................. mbular sealingfor KS 16101 ...................
KS 16105 Dichtung zu KS 16102und KS 16150 ........... .SealingforKS 16102andKS 16150 ..............
KS 16106 Dichtung zu KS 16122 und KS 16125 .......... ..SealingforKS16122and KS 16125 ..............
KS 16109 SchraubezuKS16101 ........................ ScrewforKS16101 ...........................
KS 16122 Deckel ..................................... Cover .......................................
KS 16123 Deckel ..................................... Cover .......................................
KS 16124 Deckel ..................................... Cover .......................................
KS 16150 HOERBIGER-Sicherheitsventil,komplett ....... HOERBIGER safetyvalve, complete ............

V-Mot. 1995
1607-VA1 Ersatzteile / Spare parts

Verschalungen zum Steuerwellenraum Covers to Camshaft Space

+t:+
-

3+
-
6’
w- t Tzr.i
,-
7

+
==F

+•l-
++
I
1995 V-Mot.

m I
m I

Ersatzteile f Spare parts 1607-VA1

Verschalungen zum SteuexwelJenraum Covers to Camshafk Space


zA4os

KS 16201 Verschahtngsdeckel ........................... Casing caver .................................


KS 16202 Endverschalung, Antriebsseite ............... ..Endcasing,drivingen d ........................
KS 16203 Verschalungsdeckel(l4 und 18 Zylinder) ........ Casingcover(14aud18cyhnder). ...............
KS 16204 Dichtplatte .................................. Seal plate ....................................
KS 16205 Endverschalung .............................. End casing ...................................
KS 16207 Dichtplatte .................................. Seal plate ....................................
KS 16211 Abdeckung, Antriebsseite ..................... Cover, driving end ............................
KS 16219 Schlauchdichtuug zu KS 16201 ................. ‘IhbularjointforKS16201 .....................
KS 16220 Schlauchdichtung zu KS 16203 ................. Thbular joint for KS 16203 .....................
KS 16223 Schraube zu KS 16201 und KS 16203 ............ ScrewforKS162OlandKS16203 ...............

V-Mot. 1995

m m
1606-VA1 Ersatzteile / Spare parts

Endverschalung End Casing

KS 16215
KS 16206 KS 16216 KS 16213

--

‘\

95.7562

1995 V-Mot.

m .
Ersatztelle/ Spare parts 1606-VA1

Endverschalnng End Casing


zA4os

KS 16206 Endplatte, Freies Ende ........................ End plate, free end ............................
KS 16213 Abdeckung, Freies Ende ...................... Cover,freeend ...............................
KS16215 FlanschzuKS16206.. ........................ RangeforKS16%6 ...........................

KS 16216 Dichtung zu KS 16215 ........................ Joint for KS 16215 ............................

Bei einer Ersatzteilbestellung bitte folgende Angaben ....... When ordering spares, please state the following ..
auffiihrenz ............................................ data-.........................................
l für statlonlir Motoren ............................... for stationary engines .........................
l mit Oderohne Schwingungsd&mpferkühhmg ............ with or withont vibration damper cooling .........

V-Mot. 1995
1609-VA1 ErsatzMIe / Spare parts

Endverschalung End Cover


für Wellenverkbgerung to Extension Shaft

KS 16514
/

I
-e
I

I
-.--
I -;
I 1 I I I I 1 I 1
-

95.7369

1995
Ersatzbile / Spam parts 1609-VA1

Endverschalung End Cover


ZA4OS für Wellenverlbgerung to Extension Shaft

KS 16513 Verschalung am freien Ende, komplett .......... Coveronfreeend,complete ....................


KS 16514 Verschalung ................................. Caver .......................................
KS 16515 Deckel zu KS 16514 .......................... Caver for KS 16514 ...........................
KS 16516 Dichtung zu KS 16515 ........................ Joint for KS 16515 ............................

V-Mot. 1995
1609=1/A2 Ersatzbile / Spare parts
suker
Endverschalung End Cover
zA4os

16616
-A--^

KS16517

1995 V-Mot.
Ersatzbile / Spare~parts 1609-VA2

- Endverschalung End Cover


zA4os

KS 16509 Verschalung am F’reicnEnde, komplett .......... Casingonfreeend,complete ...................


KS 16510 Verschalung ................................. CZiSillg ......................................
KS 16515 Deckel zu KS 16501 .......................... Caver for KS 16501 ...........................
KS 16516 Dichtung zu KS 16515 und KS 16517 ............ JointforKS16515andKS16517.. ..............
KS 16517 Deckel zu KS 16501 .......................... CoverforKS16501 ...........................
KS 16518 Flansch zu KS 16517 .......................... Flange for KS 16517 ...........................
KS 16519 Dichtung zu KS 16518 ........................ Joint for KS 16518 ............................
KS 16520 Verschlussschraube zu KS 16517 ................ ScrewplqforKS16517 .......................
KS 16521 Dichtungsring zu KS 16520 .................... JointringforKS16520 ........................

V-Mot. 1995
1609-VA3 Ersatzbile / Spare parts

Endverschalung End Cover


Motor mit angebauten Pumpen with Engine-Driven Pumps

KS16602 KS16600 KS16601


KS16507
\ /

I 95.7574

\
KS 16501
KS 16504

1995 V-Mot.

, 1
.

Ersatzteile / Spare parts 1609-VA3

Endverschalnng End Cover


zA4os Motor mit angebauten Pumpen with Engine-Driven Pumps

KS 16500 Verschalung am freien Ende, komplett .......... Casingonfreeend,complete ...................


KS 16501 Verschaluug ................................. Cas@ ......................................

KS 16502 Deckel zu KS 16501 .......................... Cover for KS 16501 ...........................

KS 16503 Dichtung zu KS 16504 ........................ Joint for KS 16504 ............................

KS 16504 Blindflamch zu KS 16502 ...................... BlindflangeforKS16502 ......................

KS 16507 Dichtung zu KS 16502 ........................ Joint for KS 16502 ............................

V-Mot. 1995
n

161%VA1 Ersatzbile / Spare parts

Endplatte End Plate Tilki


zA4os

1995 V-Mot.
Ersatzteile / Spare parts 1611-VA1

Endplatte End Plate


ZA40S

KS 16530 Endplatte auf Antriebsseite, komplett ........... End plate on drhing end, complete ..............
KS 16531 Platte auf Antriebsseite ....................... Plate on driving end ...........................
KS16540 Stütze .................................... ..Suppo fl .....................................

KS 16541 Stütze ...................................... Support .....................................


KS 16547 Anschlussstück .............................. Comection piece .............................

V-Mot. 1995
New Rechanges / Spare parts 0020-l/F1
Sulzer
Diesel Table des mat&es Table of Contents
ZA40S

Groupe 0
Attention Particuliere ........................ For Particular Attention ...................... 0000-l/Al
Preliminaires ............................... Foreword ................................... OOlO-l/F1
Table des matieres ........................... Table of Contents ............................ 0020- l/F1
Guide d’utilisation du manuel ................. Guide for the Utilization of the Code Book ....... 0030-l/F1
Ott trouver I’information recherchee ? .......... What is to be found where? .................... 0040-l/Al
Cross section / Longitudinal section

Groupe 1

Bloc cylindre ................................ Engine Frame ............................... lOOl- l/Al


Cuve i huile ................................ Oilsump ................................... 1008-l/Al
Palier de butees d’arbre a manivelles ........... Crankshaft Thrust Bearing. ................... 1202-l/Al
D&aeration du carter ........................ Crankcase Vent .............................. 1601-l/Al
Portes de carter ............................. Casing to Crank Space ....................... 1603 - l/Al
Couvercles sur chambres des arbres de distribution Covers to Camshaft Space ..................... 1607-l/Al
Couvercle d’extremite ........................ End Casing ................................. 1608-l/Al
Couvercle d’extremite ........................ End Cover .................................. 1609-l/Al
(sur bout d’arbre) ............................ for Extension Shaft
Couvercle d’extremite ........................ End Cover .................................. 1609- l/A2
Couvercle d’extremite ........................ End Cover .................................. 1609- l/A3
(moteur Cquipt de pompes attelees) ............ with Engine-Driven Pumps
Plaque d’extremite ........................... End Plate ................................... 1611-l/Al

Groupe 2

Chemise de cylindre .......................... Cylinder Liner .............................. 2103-l/Al


Culasse .................................... Cylinder Cover .............................. 2701- l/Al
Soupape de tuyauteries de refoulement combustible Fuel Delivery Valve and Pipe ................... 2716-l/Al
Soupape d’injection du combustible ............ Fuel Injection Valve .......................... 2722-l/Al
Soupape de demarrage ....................... Starting Valve ............................... 2728-l/Al
Soupape de demarrage ....................... Starting Valve ............................... 2729-l/Al
(Bouchon d’obturation) ....................... Dummy Valve
Soupape de sirete ........................... Relief Valve ................................. 2740-l/Al
Soupape d’indicateur ......................... Indicator Valve .............................. 2745-l/Al
Soupape d’admission ......................... Inlet Valve .................................. 2750-l/Al
Soupape d’echappement ...................... Exhaust Valve ............................... 2754-l/Al
Soupape d’echappement ...................... Exhaust Valve ............................... 2754- l/A2
(avcc TURNOMAT) ......................... with TURNOMAT
Ensemble des culbuteurs sur culasse ........... Rocker Gear for Cylinder Cover ................ 2760-l/Al

Groupe 3

Arbre i manivelles ........................... Crankshaft ................................. 3lOl- l/Al


Amortisscur de vibrations ..................... Vibration Damper ........................... 31 l4- l/Al
(motcur dquipd dc pompes attelccs) ............ with Engine-Driven Pumps
Amortisseur de vibrations ..................... Vibration Damper ........................... 31 l4- l/A2
Amortisscur de vibrations ..................... Vibration Damper ........................... 31 l4- l/A3
(motcur equip6 dc pompcs attcldcs) ............ with Engine-Driven Pumps

V-Mot./F
Gruppe / Group 2
2103-VA1 ErsatzMIe / Spare parts

Zylindereinsatz Cylinder Liner

KS 21403

21406 ES 21400 KS -21426 I@ 21420

KS 21405

KS 21421A

KS 21421Y
/
95.7117

1995

m .
N Ersatztelle / Spare parts 210~l/Al

* Zylindereinsatz Cylinder Liner


zA4os

KS 21400 Zyiindereinsatz, komplett ..................... Cylinder liner, komplett .......................


1) KS 21402 ZyIindereinsatz .............................. Cylinder Iiner ................................
1) KS 21403 Zylindereinsatz mit Gewinde ................... Cylinder Iiner with thread ......................
1) KS 21404 ZyIindereinsatz (Kolben mit Innenschmierung) ... Cylinder liner (with inner piston lubrication) ......
KS 21405 Zentrierstück ................................ Centre piece .................................
KS 21406 Zentrierstift ................................. Centering pin ................................
KS 21420 O-Ring ..................................... o-ring ......................................
KS 21421 O-Ring ..................................... o-ring ......................................
KS 21425 Dichtung ................................... Gasket ......................................

KS 21450 Satz 0-Ringe und Dichtung (KS 21420, KS 21421 . Set of O-rings and joints (KS 21420, KS 21421 . . . . .
and KS 21425) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . and KS 21425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1) Bei einer Ersatzteilbestellung bitte Zylindereinsatz-‘Qp ...... When ordering spare parts, please state cylinder ..
angeben. ............................................. liner type. ...................................

1995

I n
G KS28200 KS27010 KS28201 /KS28203
ii \ /

cKS28204

KS28205

KS27015

KS28016

KS27245 KS27009
KS27030

KS27101

KS27750

KS27000
Ersatzbile / Spare parts 27010VA1

- Zylinderdeckel Cylinder Cover


ZA4OS

1) KS 27000 Zylinderdeckel, komplett mit Haube, ............ Cylinder caver, complete with hood , ..............
Kipphebeln und Ventilen ...................... rocker arms and valves ........................
KS 27007 Oelübertritt ................................. Oil passage ..................................
KS 27009 Flansch ..................................... Fhnge ......................................
KS27010 StiftschraubezuKS28002 ..................... StudforKS28002 ............................
KS 27012 Mutter zu KS 11133 .......................... Nut for KS 11133 .............................
KS 27013 Hiilse zu KS 27012 ........................... Sleeve for KS 27012 ...........................
KS 27015 Schlauchdichtung zu KS 28002 und KS 28200 ..... Tbbular-joint for KS 28002 and KS 2.8200 ........
KS 27016 Dichtung zu KS 27400 ........................ JointforKS27400 ............................
KS 27026 O-Ring zu KS 27012 ........................ ..O-ringforKS27012 ...........................
KS 27029 O-Ring zu KS 27007 und KS 27114 ............ .O+ingforKS27007andKS27114.. .............
KS 27030 O-Ring zu KS 27007 und KS 27009 ............ .O-ringforKS27007andKS27009 ...............
1) KS 27100 Zylinderdeckel, komplett (KS 27101, ............ Cyhnder caver, complete (KS 27101, .............
KS 27107, KS 27109, KS 27114, KS 27118, ....... KS27107,KS27109,KS27114,KS27118, ........
OderKS 27121, KS 27119, KS 27122, KS 27123, ... or KS 27121, KS 27119, KS 27122, KS 27123, .....
KS 27130 - KS 27135) ...................... ..KS27130-KS27135) ........................
KS 27101 Zylinderdeckel .............................. Cylinder caver ................................
KS 27107 Büchse ..................................... Bush ........................................
KS 27109 Ventilsitz ................................... Valve seat ......... ..........................
KS 27114 Hülse ...................................... Sleeve ......................................
1) KS 27118 Ventilsitz (+ = 45’), zweiteilig, (720 kW/Zyl.) .... %vo-part valve Seat (< = 45’) (720 kW/cyl.) ......
1) KS 27121 Ventilsitz (+ = 30”), zweiteilig ................. lwo-part valve seat (W = 30’) ..................
KS 27122 Ventilführung ............................... Valve guide ..................................
KS 27130 O-Ring zu KS 27107 .......................... O-ring for KS 27107 ...........................
KS 27131 O-Ring zu KS 27122 ........................ ..O-ringforKS27122 ...........................
KS 27134 Blindflansch ................................. Blind flange ..................................
KS 27135 Dichtung zu KS 27134 ........................ Joint for KS 27134 ............................
KS 27200 Brennnstoffeinspritztil, komplett ............ Fuel injection valve, complete ...................
KS 27245 Brennstoffdruckventil und Leitung, komplett ..... Fuel delivery valve and pipe, complete ...........
KS 27400 Anlassventil, komplett ........................ Starting valve, complete ........................
KS 27520 Auslassventil, kompl. mit Ventilsitz C = 30’ ..... Exhaust valve, complete with seat angle of 30’ .....
KS 27540 Auslassventil, kompl. mit TURNOMAT ......... Exhaust valve, complete with TURNOMAT .......
KS 27550 Einlassventil, komplett ........................ Inlet valve, complete ..........................
KS 27750 Indizierventil, komplett ....................... Indicator valve, complete ......................
KS 28000 Kipphebel, Zusammenstellung, komplett ........ Rocker gear, assembly, complete ................
KS 28005 Hauptkipphebel, komplett ..................... Main rocker arm, complete .....................
KS 28015 Hilfskipphebel, komplett ...................... Auxiliary rocker arm, complete .................
KS 28200 Haube, komplett ............................. Hood, complete ...............................
KS28201 Haube......................................Hoo d .......................................
KS 28203 Handgriff zu KS 28200 ........................ Handle for KS 28200 ..........................
KS28204 RingzuKS28203 ............................ RingforKS28203 ............................
KS 28205 Sicherungsring lyp A zu KS 28203 .............. Circlip type A for KS 28203 ....................

KS 27150 Satz 0-Ringe und Dichtungen (KS 27015, ........ Set of O-rings and joints (KS 27015, .............
KS 27016, KS 27026, KS 27029, KS 27030, ........ KS 27016, KS 27026, KS 27029, KS 27030, ........
KS 27130, KS 27131 und KS 27135) ............. KS 27130, KS 27131 and KS 27135) ..............

1) Bei einer Anfrage/Bestellung bitte den Sitz + 30” oder ...... With your inquirylordering please indicate the valve
45 . (720 kW/Zyl.) der Auslassventile angeben. ............. seat X 30 . or 45 . (720 kW/cyl.) of the exhaust valve.

1995
..,
“1
KS 28005 _,.. 26204
1.
“A KG 27000
KG 28000 ,, 28205
.‘...
‘x._
KG 27100
KS 27013 ...._-
.Y._~~ 27015

KS 27026 ---------...____
28015

KS 27015 e.m-

/
KS 27245
./

KG
27m -7
3
KS 27750’ s
g

EC . ;;;m; r KS 27109 \ KG 27107


KS 27118 KG 27200 KG 27130 Ki Ez ,
New Ersatzteile I Spare parts 2701-l/G1
SiUlZH
Diesel Zylinderdeckel Cylinder Cover
;34os

KG 27000 Zylinderdeckel, komplett mit Haube, ............ Cylinder cover, complete with hood ...............
--
KipphelAn und Veatilen ...................... rocker arms and valves ......... .: .............
E; 27007 Oeliiberrritt ................................. Oil passage ...................................
KS 27009 Flansch ..................................... Flange ......................................
E: 27010 Stiftschraube zu KG 28002 ..................... Stud for KG 28002 ............................
KS27012 MutrerzuKS11133 .......................... NutforKS .. . ......................... .
IQ; 27013 Hi&e N KS 17012 ........................... Slctve for KS 27012 ...........................
KS 27015 Schlauchdichtung zu KG 28002 und KG 28200 Tubular-joint for KG 28002 and KG 28200
KS27016 DichtungzuKS27400 ...................... ..JointforKS?740 0 ............................
E;27026 O-Rin~zuKS27012..........................O-ringforKS27012 ...........................
KS27029 0.RingzuKS27007undKS27114 ............. O’ringforKS27007andKS27114 ...............
KW7030 0-RingzuKS27007undKS27009 ............ .O-ringfoorKS27007andKS27009 ...............

KG 27100 Zylinderdeckel, komplett (KG 27101, ............


-- Cylinder cover, complete (KG 27101, ....... . ,
KG 27107, KS 27109, KS 27114, KS 27118 , ....... KG 27107, KS 27109, KS 27114, KS 27118, . . . .
KS 27119, KS 27122, KS 27l23, KG 27130, ....... KS 27119, KS 27122, KS 27123, KG 27130 .. . . . .
KS37131-KS27133). ..................... ..KS27131-KS271331 ..................
KG27101 Zylinderdeckel ............................ ..Cylindercover ..........................
KG27107 Biichsc ..................................... Bush ..................................

K$27109 Ventilsiu ................................... Valve sear .............................


E;27!14 u SC ...................................
H-1 .?. SIewe ................................
Kli 27118 Ventilsitz (-=E= 45’), nveiteilig, ................ Two-part valve seat (< = 4j0) ............
KS 27122 Ventilfiihrung ............................... Valve guide ............................

KG 27130 O-Ring zu KG 27107 ......................... O-ring for KG 27107 ....................

KS 27131 O-Ring N KS 27122 ........................ ..O-ringforKS ..................... ..-..


KS27134 Blindflansch.................................Blindflange ............................ ..,..
EI 27135 Dichtungzu KS 27134 ........................ Joint for KS 27134 ..... ................

KG 27200 ZweistoffeinsFritzveotil. komplett .............. Dual fuel injection vaive, complete ...

KS 27245 BrennsroEfdrililrvcntil und Leitung, komplett Fuel delivery valve and pipe, complete ...........
KS 27400 Anlassvsnril, komplrtt ........................ Stan@ valve, complete ........................
KS 27540 Auslassvenril, kompl. mit TURNOMAT Exhaust valve, complete with TURNOMAT
KS 27550 Einlassventil. komplett ........................ Inlet valve, complete ..........................
KS 27750 Indizierventil, komplett ....................... Indicator v3lvc. complete ......................

KG 28000 Kipphebei, Zusammenstellung, komplerr Rocker gear, assembly, complete

E; 28005 Hauptkipphebel. komplcrt ..................... Main rocker arm, complete .....................


KS 26015 Hilfskipphcbel, komplett ...................... Aziliary rocker arm. complete .................

K(>28200 Haube, komplett ............... , ............ Hoad,complete ...............................


KG23201 Haubz........................~.~~..........Hoo d .......................................

PZ 15203 Handgriff zu KG 28200 ....................... Hand!e for KG 28200 ..........................


K&28?04 RingruKS28203 .......................... ..R!ngforKS2320 3 ............................
KS 18205 Sicherungsrir.g Tyy A zu KS 28203 .............. Circlip type A for KS 2S203 ....................

KG 27130 Satz 0.Ringc und Dichtungen (KS 27015. ........ Set of O-rings and joints (KS 27015, .............
KS 27016, KS 27026. KS 27029. KS 27030. ........ KS 27Oi6, KS 27026. KS 27029, KS 27030, ........
KG 27130. KS 37131 und KS 27135) ............. KG27130. KS 27131 and KS 27135) .............

-. ..--,- _...-
.

2716-l/Al Ersatzbile / Spare parts

Brennstoffdruckventil und Leitung Fuel Delivery Valve and Pipe


zA4os

KS 27246

I
Il%
i KS
/ Ks 2724q
/ KS 27268
KS 27256
- KS 27257

1995

1 I
Ersatzbile / Spare parts 2716-VA1

BrennstoffdmcJcventJJund Leitung FneJ Delivery Valve and Pipe


ZA4OS

KS 27245 Brennstoffdruckventil und Leitung, komplett ..... Fuel delivery valve and pipe, complete ...........
KS 27246 Brennstoffdruckleitung ..................... ..Fuelpressurepip e ............................
KS 27247 Brennstoffbtutzen ............................ Fuelstud ....................................
KS 27249 Ventilgehause mit Ventilk&per ................. Valve housing with valve body ...................
KS27256 ZyLStiftzuKS27249.. ....................... DowelpmforKS27249.. ......................
KS 27257 Druckfeder ................................. Compression spring ...........................
KS 27260 Flansch ..................................... Flange ......................................
KS 27265 Platte ...................................... Plate ........................................
KS 27266 Dichtung ru KS 27260 und KS 27265 ............ SealingforKS27260andKS27265 ..............
KS27268 O-Ring ..................................... o-ring ......................................

KS 27290 Satz 0-Ringe und Dichtungen (KS 27266, ........ Set of O-rings and joints (KS 27266, .............
und KS 27268) ............................... and KS 27268) ...............................

1995
2722-l/Al Ersatzteile/ Spare parts

Brennstoffeinspritzventil Fuel Iqjection Valve

KS 27207 KS 27004

KS 27006 KS 27006

KS 27206 KS 27026

KS 27210 KS 27205

KS 27204 KS 27201

KS 27009 KS 27027

KS 27203 KS 27208

KS 27240 KS 27202

1995
Ersatzbile / Spare parts 2722-VA1

Brennstoffeinsprittil Fuel Iqjection Valve


zA4os

KS 27004 Flansch ..................................... Fiange ......................................


KS 27005 Tellerfeder ru KS 27004 ....................... CupspringforKS27004 .......................
KS27006 Sicherungsring?frpJzuKS27004.. ............. CircliptypeJforKS27004 .....................
KS 27025 O-Ring zu KS 27201 .......................... 0.ringforKS27201...........................
KS 27027 O-Ring zu KS 27209 .......................... O-ring for KS 27209 ...........................
1) KS 27200 Brennstoffeinspritzventil, komplett ohne Flans&, . Fuel iaection valve, complete, but without ........
0-Ringe und Düse ........................... flange, O-rings and nozzle .....................
KS 27201 Diisenhalter, komplett (KS 27201, KS 27202 und . . Nozzle holder, complete (KS 27201, KS 27202 and .
KS 27203) ................................... KS 27203) ...................................
KS 27202 Zyl. Stift .................................... Cyl. pin .....................................
KS 27203 Fiihrungsbüchse ............................. Guide sleeve .................................
KS 27205 Federteller .................................. Spring plate ..................................
KS 27206 Federspanner ................................ Spring t&ioner ..............................
KS 27207 Bundmutter ................................. Collar nut ...................................
KS 27208 Stossel ..................................... Plunger .....................................
KS 27209 Mutter ..................................... Nut .........................................
KS 27210 Druckfeder ................................. Pressure spring ...............................
1) KS 27240 Düse mit Nadel und Kiihltig, komplett ........ .Nozzlewithneedleandcoolingring,complete .....

1) Bei einer Bestellung von Brennstoff-Diisen bitte ............ When ordering fuel nozzle please quote also ......
zu&itzlich die genaue Düsen-Bezeichnung angeben ......... Ml designation of nozzle .......................
(diese ist auf der Düse eingraviert tmd im .................. (engraved on the nozzle and entered in the .......
Steuerungsprotokoll eingetragen) ........................ setting table) .................................

1995

. I
272&1/Al Ersatzteile 1 Spare parts

Anlassventil Starting Valve

27400 KS 27008

KS 27029 KS 27416

KS 27416 KS 27408

KS 27413 KS 27409

KS 27410 KS 27406

KS 27403 KS 27413

KS 27414 KS 27407

KS 27014 KS 27424

KS 27404 KS 27413

KS 27401

KS 27402

SAN- 95.7367

KS 27016

1995
Ersatzteile / Spare parts 2720-IIAI

Adassventil Starting Valve


ZA4OS

KS 27008 Flansch ..................................... Flange ......................................

KS 27016 Dichtung ................................... Joint ........................................

KS 27024 O-Ring zu KS 27402 .......................... 0-ringforKS27402.. .........................

KS 27029 O-Ring zu KS 27408 .......................... O-ring for KS 27408 ...........................

KS 27400 Anlassventil, komplett ...................... ..Startingvalve,comple te .......................


KS 27401 Spindel ..................................... SpindIe ......................................

KS 27402 Gehiiuse .................................... Housing .....................................

KS 27403 Kolben ..................................... piston .......................................

KS 27404 Druckfeder ................................. Compression spring ...........................

KS 27405 Mutter ..................................... Nut .........................................

KS 27407 Zwischenstück ............................... Intermediate piece ............................

KS 27408 VentiIgehause ............................... Valve housing ................................

KS 27409 Vorsteuerventil .............................. Control valve .................................

KS 27410 Druckfeder ................................. Compression spring ...........................

KS 27413 Stangen-Dichtring ............................ Shaft seal ....................................

KS 27414 Kolben-Dichtring zu KS 27403 und KS 27407 ..... GasringforKS27403andKS27407 .............

KS 27415 Tellerfeder .................................. CuP spring ...................................


KS 27416 Sicherungsring’I$pAzuKS27408 .............. CircliptypeAforKS27408 .....................

KS 27450 Satz ‘Rile (KS 27401, KS 27404, KS 27405, ....... Set of parts (KS 27401, KS 27404, KS 27405, ......
KS27410undKS27415) ...................... KS27410andKS27415) .......................

KS 27460 Satz 0-Ringe und Dichtungen (KS 27016, ........ Set of O-rings and joints (KS 27016, .............
KS 27024, KS 27029, KS 27413 und KS 27414) .... KS 27024, KS 27029, KS 27413 und KS 27414) .....

1995
2729-IIAI Ersatzbile / @are parts

Anlassventil Starting Valve


Blindverschluss Dummv Valve

KS 27416

y KS 27416

/ KS 27431

KS 27430

4 95.7626
\KS27016

1995 V-Mot.

. I
.

Nem I Ersatzbile / Spare parts 2729-VA1


---
- Anlassvenül Starting Valve
ZA40S Blindverschluss Dummv Valve

KS27016 DichtungzuKS27431 ........................ JointforKS27431 ............................


KS 27024 O-Ring zu KS 27431 .......................... O-ring for KS 27431 ...........................
KS 27415 Tellerfeder zu KS 27431 ....................... CupspringforKS27431 .......................

KS 27416 Sicherungsring ljq~ A zu KS 27431 .............. Circlip type A for KS 27431 ....................
KS 27430 Blindverschluss, komplett ..................... Dummy valve, complete ........................
KS 27431 Fiillstück .................................... Filling piece ..................................
KS 27437 Flansch ..................................... Flange ......................................
KS 27438 Dichhmg zu KS 27437 ........................ Packing for KS 27437 ..........................
KS 27440 Verschlussschraube ........................... Screw plug ...................................
KS 27442 Dichtungsring zu KS 27440 .................. ..SealringforKS27 440.. .......................

V-Mot. 1995
274~l/Al Ersatzteile/ Spare parts

Sicherheitsventil Relief Valve

2770Q

KS 27706

KS 27701

KS 27705

KS 27704

KS 27703 KS 27710

KS27702

95.7602

1995
Ersatztedle / Spare parts 2740-VA1

Sicherheitsventil Relief Valve


zA4os

KS 27700 Sicherheitsventil, komplett (fiir Marine-Motoren) . Relief valve, complete (for Marine engines) .......
KS 27701 Federgehause zu KS 27700 .................... Spring housingfor KS 27700 ....................
KS 27702 VentilsitzzuKS27703 ........................ WveseatforKS27703 ........................
KS 27703 Ventilk&per mit Kugel ........................ Valve body with bal1 ...........................
KS 27704 Federteller zu KS 27705 ....................... SpringcarrierforKS27705.. ...................
KS 27705 Druckfeder zu KS 27700 ...................... Compression spring for KS 27700 ...............
KS 27706 Beilage zu KS 27700 .......................... ShimforKS27700 ............................
KS 27710 Verschlussschraube (nur fiir Station&Motoren) .. Screw plug (only for stationary engines) ..........

1995

m I
Soupaped’indicaleur
lndlzierventil
Indicator valve
Grifo del indicador

KS 277- 1
Indicator valve

KS 27750 Indicator valve, complete


KS 27751 Indicator valve
KS 27756 Nipple for indicator valve
KS 27757 Distance piece for indicator valve
KS 27758 Nipple for indicator valve
KS 27762 Joint ring for transition nipple KS 27755

KS 27780 Indicator valve and joint (KS 27751 and


KS 27762)

KS 277-l
274!Sl/Al Ersatzteile / Spare parts

Indiziervenül Indicator Valve

KS 27766 KS 27767 27760

95.7265

1995
Ersatzteile / Spare parts 2745-1lAl

Indizierventil Indicator Valve


zA4os

KS 27750 Indizierventil, komplett ....................... Indicator valve, complete ......................


KS 27755 Indiziexventil ................................ Indicator valve ...............................
(Handrad als Werkzeug aufgegeben in der ....... (Handwheel stated as a standard tool in the
Unterhaltsanleitung Gruppe 9400-3) ........... Maintenance Manual Group 9400-3) ............
KS 27756 Nippe1 ...................................... Nipple ......................................
KS 27757 Zischenstück ................................ Interrnediate piece ............................
KS 27758 Mutter ..................................... Nut .........................................
KS 27762 Dichtungsring zu KS 27755 .................... Joint ring for KS 27755 ........................

KS 27780 Indizierventil und Dichtung ................... Indicator valve and joint .......................
(KS27755undKS27762) ..................... (KS27755andKS27762) ......................

1995
.

2750-VA1 Ersatzbile / Spare parts

Einlassventil Inlet Valve

KS 27629 KS 27627

KS 27604 KS 27605

KS 27526 < KS 27550

KS 27109
.

Ersatzteile / Spare parts 2750-VA1

Einlassventil Inlet Valve


ZA40S

KS 27109 Ventilsitz . . . . . . . . . . . . ....................... Valve seat ...................................


KS 27504 Druckfeder . . . . . . . . . . ....................... Compression spring ...........................
KS 27505 Druckfeder . . . . . . . . . . ....................... Compression spring ...........................
KS 27511 Ventilspindel . . . . . . . . . ....................... Valve spindle .................................
KS 27525 Unterer Federteller . . , ..................... ..L,owerspringplat e ............................
KS 27527 Ventildrehvorrichtung . ....................... Valve rotating device ..........................
KS 27529 Rillenkegelstückhalfte . ....................... Conical clamping half-ring .....................
KS 27550 Einlassventil,komplett ....................... Inlet valve, complete ..........................
(KS 27504 - KS 27529) ....................... (KS 27504 - KS 27529) .......................

1995

w
2754-IlAl Ersatzteile / Spare parts

Auslassventil Exhanst Valve

KS 27529 , KS 27527

KS 27504 KS 27505

KS 27525 - KS 27550

KS 27521

KS 27123

KS 27119

KS 27121

1995

I I
Ersatzbile / Spare parts 2754-VA1

- Auslassventil Exhaust Valve


ZA40S

KS 27119 O-Ring zu KS 27121 .......................... O-ring for KS 27121 ...........................


KS 27121 Ventilsitz, zweiteilig (sitz A= 30”) .............. Valve Seat, two-part (Seat r( = 30”) ..............
KS 27123 Biichse ..................................... Bush ........................................
KS27504 Druckfeder ................................. Compression spring ...........................
KS 27505 Druckfeder ................................. Compression spring ...........................
KS 27520 Auslassventil, komplett (KS 27504, KS 27505, .... Exhaost valve, complete (KS 27504, KS 27505, ....
KS 27521- KS 27529) ........................ KS27521-KS27529) ........................
KS 27521 Ventilspindel ................................ Valvespindle .................................
KS 27525 Unterer Federteller .......................... Lower spring plate ............................
KS 27527 Ventildrehvorrichtung ........................ Valve turning device ...........................
KS 27529 Rillenkegelstückh~lfte ........................ Conical clamping half-ring .....................

1995

m I
I .

2754-llA2 Ersatz-bile / Spare parts

Auslassventil Exhaust Valve


mit TURNOMAT with TURNOMAT

KS 2764Q

KS 27641

KS 27642

KS 27521\ 27531

l
KS 27121 i 27123

27118
Soupape d’admlssion al d’bthappemenl
Ein- und AuslaErentil
lnlel and exhaosi valve
Vilvula de admisibn y salida
KS 27501

KS 27527
$ KS 27529
3
fi
!!
KS 275OL
/
/i
I
11
KS 275?5<
1#
+
+
A
KS 27521-
f-===YKS
j 2757’

KS 27520 KS 27500

KS 27108 L /KS 271%

KS

KS 275
l Inlet and exhaust valve

KS 27108 Two-piece valve seat for exhaust valve KS 27520


KS 27109 Valve seat for inlet valve KS 2?500

KS 27129 O-ring for valve seat KS 27108

KS 27500 Inlet valve, complete (KS 27501, KS ?750,3,


KS ?7XM, KS 27505, KS 27511 and KS 27523)

KS 27501 Upper spring plate for inlet valve

KS 27502 Lower spring plate for inlet valve

KS 27504 Outer valve spring for the inlet and exhaust


valve

KS 27505 Inner valve spring for the inlet and exhaust


valve

KS 27511 Valve spindle for inlet valve


KS 27520 Exhaust valve, complete (KS 27504, KS 27505,
KS 27521, KS 27525, KS 27527 nnd KS 27529)

KS 27521 Valve spindle for the exhaust valve

KS 27525 Lower spring plate for exhaust valve


KS 27527 Valve turning device for the exhaust valve

KS 27529 Conical clamping half-ring for inlet and


exhaust valve

E I(5 275
Soupape d’admission el d’khappement
Ein- und AuslaOvenlil
Inlet and exhaust valve
Vilvula de admisiiin y salida
KS 27.501

KS 27527.-y -KS 27529

KS 275OL \

!IlIP
Ii-11
/
27525
vz7j02
KS 27531- -
7 Ks27517
i

KS 27530
!i
id KS 27500

I
- -.CL i .-3

KS

KS 27il8

5: KS 275-l
~~.~__ .~.~.~~~.,.. .-..---~
l Inlet and exhaust valve
(N = 720kW/cyl.)

KS 27109 Valve seat for inlet valve KS 27500


KS 27118 Two-part valve seat (+ = 45O) for exhaust valve KS 27530

KS 27129 O-ring for valve seat KS 27118

KS 27500 Inlet valve, complete (KS 27501. KS 27502. KS 27504,


KS 27505, KS 27511 and KS 27529)

KS 27501 Upper spring plate for inlet valve


KS 27502 Lower spring plate for inlet valve
KS 27504 Outer valve spring for inlet and exhaust valve
KS 27505 Inner valve spring for inlet and exhaust valve

KS 27511 Valve spindle for inlet valve


KS 27525 Lower spring plate for exhaust valve
KS 27527 Valve turning device for exhaust valve
KS 27529 Conical clamping half-ring for inlet and exhaust valve
KS 27j3Q Exhaust valve (seat < = 45’). complete (KS 27504,
KS 27505, KS 27525, KS 27527, KS 27529 and KS 27531)

KS 27531 Valve spindle for exhaust valve (seat + = 45O)

E 720kWlcyl. KS 275-l 6.90


Ersatzteile / Spare parts 2754-IlA2

Auslassventil Exhaust Valve


ZA4OS mit TURNOMAT with TURNOMAT

KS 27118 Ventilsitz, zweiteilig (Sitz 4 = 45’) ............. Valveseat,two-part (Seat 4r = 45’). .............
KS 27119 O-Ring zu KS 27118 und KS 27121 ............. O-ringforK.S27118andKS27121...............
KS 27121 Ventilsitz, zweiteilig (Sitz 4 = 30’) ............. Valve Seat, two-part (Seat 4 = 30’) ..............
KS 27123 Büchse ................................... ..Bus h ........................................
KS 27521 Ventilspindel (Sitz 4r = 30”) ................... Valvespindle(seat-X =30’) ...................
KS 27529 Rillenkegelstückh$fte ........................ Conical clamping half-ring .....................
KS 27531 Ventilspindel (Sitz -X = 45”) ................... Valve spindle (Seat -?z = 45’) ...................
KS 27540 Auslassventil, kompl. (KS 27521- KS 27531, .... Exhaust valve, complete (KS 27521- KS 27531, ...
KS 27541 und KS 27542) ...................... KS27541andKS27542). ......................
(Bitte den Sitz 4 = 30’ oder X = 45’ angeben) . (please state Seat 4 = 30’or -C = 45’) ..........
KS 27541 TURNOMAT, komplett ....................... TURNOMA” complete .......................
KS 27542 Druckfeder ................................. Compression spring ...........................

1995
KS28005 KS28002 KS28015 KS28008 KS28030
ii KS\
28037 \ / KS zE8 / l I

KS28034 KS28028 KS28015 KS28020 KS28009 KS28051 KS28027 KS28025

KS28026\ KS28018 KS28000 KS28042 KS28009

KS28050 KS28033

KS28032 KS28044

KS28052 KS28047

KS28002 KS28046 05.7603


KS28041
h’i
.

N@W Ersatzteile/ Spare parts 2760-VA1

Kipphebel mm Zylinderdeckel Rocker Gear for Cylinder Cover


zA4os

KS 28000 Kipphebel, komplett .......................... Rocker gear, assembly .........................


KS 28002 Kipphebel-Gehause .......................... Rockergearcasing ............................
KS 28005 Hauptkipphebel, komplett (KS 28008 und .... .... Main rocker arm, complete (KS 28008 and ........
KS 28009) ................................... KS 28009) ...................................
KS 28008 Büchse zu KS 28005 .......................... BushforKS28005 ............................
KS 28009 Kugelkopfzapfen zu KS 28005 und KS 28015 ..... Spherical headed pin for KS 28005 and KS 28015 ..
KS 28015 Hilfskipphebel, komplett (KS 28009, KS 28018 .... Atudliary rocker arm, complete (KS 28009, ........
und KS 28020) ............................... KS28018andKS28020) .......................
KS 28018 BüchsezuKS28015 .......................... BushforKS28015 ............................
KS 28020 ZapfenzuKS28015 .......................... PinforKS28015 ..............................
KS 28025 WellezuKS28005 ........................... ShaftforKS28005 ............................
KS 28026 WellezuKS28015 ........................... ShaftforKS28015 ............................
KS 28027 Distanzbüchse zu KS 28005 .................... Spacer sleeve for KS 28005 .....................
KS 28028 Distanzbüchse zu KS 28015 .................... Spacer sleeve for KS 28015 .....................
KS 28030 Verschlusszapfen zu KS 28005 .................. Closing pin for KS 28005 .......................
KS 28031 Verschlusszapfen zu KS 28005 .................. Closing pin for KS 28005 .......................
KS 28032 Verschlusszapfen zu KS 28015 .................. Closing pin for KS 28015 .......................
KS 28033 Verschlusszapfen zu KS 28015 .................. Closing pin for KS 28015 .......................
KS 28034 Spezialschraube zu KS 28005 ................... Special bolt for KS 28005 ......................
KS 28035 Spezialschraube zu KS 28005 ................... Special bolt for KS 28005 ......................
KS 28037 Gegenmutter zu KS 28034 ..................... Lock nut for KS 28034 .........................
KS 28038 Gegenmutter zu KS 28035 ..................... Lock nut for KS 28035 .........................
KS 28041 Kugelkopfpfanne ............................ Bah-shaped cup .............................
KS 28042 Federhülse zu KS 28041 ..................... ..SpringcageforKS28041.......................
KS 28044 VentilsitzzuKS28002 ...................... ..ValveseatforKS2800 2 ........................
KS 28046 KugelzuKS28044 ......................... ..BallforKS280 44.. ...........................
KS 28047 Dichtungsring zu KS 28044 .................... Joint ring for KS 28044 ........................
KS 28049 O-Ring zu KS 28030 und KS 28031 ............. 0-ringforKS28030andKS28031.. .............
KS 28050 O-Ring zu KS 28032 und KS 28033 ............ .O-ringforKS28032andKS28033.. .............
KS 28051 Sicherungsrmg Ijp J zu KS 28030 und KS 28031 .. C&lip type J for KS 28030 and KS 28031 .........
KS 28052 Sicherungsring Yjp J zu KS 28032 und KS 28033 ..CircliptypeJforKS28032andKS2803 3 .........

1995

1 I
New Rechanges / Spare parts 0020-l/F1
Sulzer
Diesel Table des mat&es Table of Contents
ZA40S

Groupe 0
Attention Particuliere ........................ For Particular Attention ...................... 0000-l/Al
Preliminaires ............................... Foreword ................................... OOlO-l/F1
Table des matieres ........................... Table of Contents ............................ 0020- l/F1
Guide d’utilisation du manuel ................. Guide for the Utilization of the Code Book ....... 0030-l/F1
Ott trouver I’information recherchee ? .......... What is to be found where? .................... 0040-l/Al
Cross section / Longitudinal section

Groupe 1

Bloc cylindre ................................ Engine Frame ............................... lOOl- l/Al


Cuve i huile ................................ Oilsump ................................... 1008-l/Al
Palier de butees d’arbre a manivelles ........... Crankshaft Thrust Bearing. ................... 1202-l/Al
D&aeration du carter ........................ Crankcase Vent .............................. 1601-l/Al
Portes de carter ............................. Casing to Crank Space ....................... 1603 - l/Al
Couvercles sur chambres des arbres de distribution Covers to Camshaft Space ..................... 1607-l/Al
Couvercle d’extremite ........................ End Casing ................................. 1608-l/Al
Couvercle d’extremite ........................ End Cover .................................. 1609-l/Al
(sur bout d’arbre) ............................ for Extension Shaft
Couvercle d’extremite ........................ End Cover .................................. 1609- l/A2
Couvercle d’extremite ........................ End Cover .................................. 1609- l/A3
(moteur Cquipt de pompes attelees) ............ with Engine-Driven Pumps
Plaque d’extremite ........................... End Plate ................................... 1611-l/Al

Groupe 2

Chemise de cylindre .......................... Cylinder Liner .............................. 2103-l/Al


Culasse .................................... Cylinder Cover .............................. 2701- l/Al
Soupape de tuyauteries de refoulement combustible Fuel Delivery Valve and Pipe ................... 2716-l/Al
Soupape d’injection du combustible ............ Fuel Injection Valve .......................... 2722-l/Al
Soupape de demarrage ....................... Starting Valve ............................... 2728-l/Al
Soupape de demarrage ....................... Starting Valve ............................... 2729-l/Al
(Bouchon d’obturation) ....................... Dummy Valve
Soupape de sirete ........................... Relief Valve ................................. 2740-l/Al
Soupape d’indicateur ......................... Indicator Valve .............................. 2745-l/Al
Soupape d’admission ......................... Inlet Valve .................................. 2750-l/Al
Soupape d’echappement ...................... Exhaust Valve ............................... 2754-l/Al
Soupape d’echappement ...................... Exhaust Valve ............................... 2754- l/A2
(avcc TURNOMAT) ......................... with TURNOMAT
Ensemble des culbuteurs sur culasse ........... Rocker Gear for Cylinder Cover ................ 2760-l/Al

Groupe 3

Arbre i manivelles ........................... Crankshaft ................................. 3lOl- l/Al


Amortisscur de vibrations ..................... Vibration Damper ........................... 31 l4- l/Al
(motcur dquipd dc pompes attelccs) ............ with Engine-Driven Pumps
Amortisseur de vibrations ..................... Vibration Damper ........................... 31 l4- l/A2
Amortisscur de vibrations ..................... Vibration Damper ........................... 31 l4- l/A3
(motcur equip6 dc pompcs attcldcs) ............ with Engine-Driven Pumps

V-Mot./F
0020-l/F1 Rechanges / Spare parts New
Suizer
Diesel
ZA40S

Vireur ................ ..................... nrning Gear ............................... 3201-l/Al


(Disposition) ................................ Arrangement
Vireur ............... ...................... nrning Gear ............................... 3206-l/Al
(Train de pignons vertical g vis sans fin) ......... Vertical Worm Shaft
Vireur ........... .......................... Turning Gear ............................... 3206-2lAl
(Train de pignons horizontal g vis sans fin) ....... Horizontal Worm Shaft
Vireur ..................................... Turning Gear ............................... 3206-3/Al
(Arbre pignon) .............................. Pinion Shaft
Vireur ........ ............................. timing Gear ............................... 3232-l/Al
(Commande du vireur) ....................... Drive
Uielle ...................................... Connecting Rod ............................. 3301-l/Al
Piston tournant .... ......................... Rotating Piston .............................. 3401-l/Al
(P = 660 kW/Cyl.) ........................... P = 660 kW/Cyl.
Piston tournant ............................. Rotating Piston .............................. 3401- l/A2
(P = 720 kW/Cyl.) ........................... P = 720 kW/Cyl.
Piston tournant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotaing Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3401- l/A3
(avec graissage interne) . . . . . . . . . . . . . . . . . . . . . . with Inner Lubrication

Groupe 4
Commande de l’arbre de distribution ........... Camshaft Drive ............................. 4101-l/Al
Arbre de distribution ......................... Camshaft ................................... 4201-l/Al
Distributeur d’air de dCmarrage ............... Starting Air Distributor ...................... 4301- l/Al
Soupape de fin d’air de lancement .............. Shut-off Valve ............................... 4304-l/Al
Soupape de fin d’air de lancement .............. Shut-off Valve ............................... 4304-2/Al
(DCtail) .................................... Detail
Commande des soupapes ..................... Valve Drive ................................. 4401-l/Al
ElCments de distribution ...................... Control Elements ............................ 4604-l/F1
(Disposition) ................................ Arrangement
Elkments de distribution - Disposition ......... Control Elements Arrangement ................ 4604-l/F2
(avcc graissage internc) ....................... with Inner Lubrication
ElPments de distribution ...................... Control Elements ............................ 4604-2/Al
(Soupapcs sur vireur) ......................... Valves on Turning Gear
Elkments de distribution ...................... Control Elements ............................ 4604-2/Fl
(Clapct dc commande) ....................... Control Valve
ElPments de distribution ...................... Control Elements ............................ 4604-3/Al
(Soupapc sur scrvomoteur d’arrct) ............. Valves on Shut-down Servomotor
Elbments de distribution ...................... Control Elements ............................ 4604-4/Al
(Enscmblc contactcur de fin de course) ......... Assembly of Limit Switch
Servomoteur d’arret .......................... Shut-down Servomotor ....................... 4612-l/Al
Servomoteur d’arrct .......................... Shut-down Servomotor ....................... 4612- l/A2
(Avcc corps cn dcux parties) ................... with Two-Part Housing
Paste de manoeuvre de secours ................ Local Control Stand .......................... 4807-l/Al
Postc de manoeuvre de secours ................ Local Control Stand .......................... 4807-2/Al
‘I’rausmcttcur pour t@lk- tachymctre ............ Tacho-generator ............................. 4901 -l/Al
(1)ispo~ition) ................................ Arrangcmcnt
Capteur .................................... Pick-up .................................... 4905-l/Al
(Pour I:I vitcssc du motcur) .................... for Engine Speed
‘l‘~IC--iudicatcur de crau de charge ............. Remote Load Indicator ....................... 4910-l/Al
‘l’r;~~~smclteur dc crau dc charge ................ Load Positiou ‘I’rausmittcr .................... 4913-l/Al
Ii-;~nw~ellcur de lmilion tlr I’arlwe de sortie du r~guhteur .. Governor Output Shaft Position ‘I~ansmittcr ..... 4913- l/A2

1995 2 V-Mot./F
Gruppe / Group 3
KS 31225 KS 31015 KS 31315 KS 31310, KS 31311

31013
31014
RS
KS 31039

KS 31231 KS 31220

KS 31225 KS 31222

KS 31232 KS 31238

4
KS 31230
Ersatztelle / Spare parts Nol-VA1

- Kurhelwelle Crankshaft
zA4os

KS 31000 Kurbelwelle, komplett ........................ Crankshaft, complete .........................


1) KS31001 Kurbelwelle ................................. Crankshaft ...................................
KS31011 Wellenendteil ............................... Shaft extension ...............................
KS31013 Zwischenstückzu KS 31011 .................... Intermediate piece for KS 31011 ................
KS31014 O-Ring zu KS 31013 .......................... O-ring for KS 31013 ...........................
KS31015 Zahnrad .................................... Gear wheel ..................................
KS31017 Flansch zu KS 31011 .......................... FIangeforKS31011...........................
2) KS31020 Gegengewicht ............................... Counter weight ...............................
KS31022 Bolzen ................................... ..Bol t ........................................
KS31024 Fiihschraube ................................ Fihing screw .................................
KS31038 MutterzuKS31022 ........................ ..NutforKS3102 2 .............................
KS 31039 Zapfen ..................................... Pin .........................................
KS 31040 0-RingzuKS31017 ......................... .O-ringforKS31017.. .........................
KS 31220 Schwungrad ................................. FIywheel ....................................
KS 31225 Füllschraube .............................. ..Fillingscre w .................................
(bitte Lange der Füllschraube angeben) .......... (please specify the length of fihing screw) .........
KS 31230 Zwischenstück(nur fur GEISLINGER- .......... Intermediate piece (only for GEISLINGER ......
Kupphmg) ................................ ..coupling) ....................................
KS 31231 O-Ring (nur für GEISLINGER-Kupphmg) ...... O-ring (only for GEISLINGER coupling) ...... .’.

KS 31232 O-Ring (nur für GEISLINGER-Kupphmg) ...... O-ring (only for GEISLINGER coupling) ........
1) KS 31300 Schwingungsdarnpfer ......................... Vibration damper .............................
KS 31310 Gegengewicht (14 Zylinder) ................... Counter weight (14 cyhnder) ...................
KS 31311 Gegengewicht (18 Zylinder) ................... Counter weight (18 cylinder) ...................
KS 31312 Fiihschraube ................................ Filling screw .................................
(bitte Lange der Fiillschraube angeben) .......... (please specify the length of fihing screw) .........
KS 31315 Fühschraube ..... : .......................... Filling screw .................................
(bitte Lange der Fiillschraube angeben) .......... (please specify the length of filling screw) .........

1) Bei Ersatzteilbestellung bitte genauen Dtimpfertyp .......... When ordering spare parts, please give the exact ..
angeben. ............................................. type of damper. ...............................
2) Bei Ersatzteilbestellong bitte angeben: .................... When ordering spares please advise: .............
l Gültig fur elastisch gelagerte oder starr ................. Whether valid for resihently mounted or ..... rigidly
abgestützte Motoren. ................................ mounted engines. .............................
l Material (GG25 oder CK25) .......................... Material (GG25 or CK25) ......................

V-Mot. 1995
311&1/Al Ersatzteile / Spare parts

Schwingungsdknpfer Vibration Damper


Motor mit angebauten Pumpen with Engine-Driven Pumps

jKS31300

KS 31316

I
a.-_ h

KS 31160

KS KS 31143

KS KS 31141

1995 V-Mot.
.

N Ersatzbile / Spare parts 3114-VA1

+!iks Schwingungsdiimpfer Vibration Damper


fi4os Motor mit angebauten Pumpen with Engine-Driven Pumps

KS 31141 Zahnrad .... ................................ Gearwheel ..................................


KS31143 SchraubezuKS31141 ........................ ScrewforKS31141 ...........................
KS 31146 Zwischenstück (ohne Dampfer) ................ Spacer (without damper) .......................
KS 3 1147 Zwischenstück (mit Viskose D&npfer) ........... Spacer (with viscouse damper) ..................
1) KS 3 1160 Welle fur Schwingungsmessung ................. Shaft for vibration measurement ................
KS31162 SchraubezuKS31160 ...................... ..ScrewforKS31160 ...........................
1) KS 31300 Schwingungsdampfer ......................... Vibration damper .............................
KS 313 10 Gegengewicht (14 Zylinder) ................... Counter weight (14 cyhnder) ...................
KS 31311 Gegengewicht (18 Zylinder) ................... Counter weight (18 cylinder) ...................
KS31312 Fiillschraube .............................. ..FiUingscre w .................................
(bitte Lange der Füllschraube angeben) .......... (please specify the length of fihing screw) .........
KS 31315 Füllschraube . . .............................. FiUing screw .................................
(bitte Lange der Füllschraube angeben) .......... (please specify the length of frlling screw) .........

1) Bei Ersatzteilbestellung bitte genauen Dampfertyp .......... When ordering spare parts, please give the exact ..
angeben. ............................................. type of damper. ...............................

V-Mot. 1995

m M
3114-lIA2 Ersatzbile / Spare parts

Schwingungsdtimpfer Vibration Damper

KS 31300 KS 31325
/

KS 31315 KS 31320

/i
KS 31315

KS 31317
95.7623
\ KS 31335

\
KS 31141

1995
Ersatzteile / Spare parts 3114-llA2

Schwingungsd&npfer Vibration Damper


zA4os

KS31141 ZahnradzuKS31330.. ....................... GearwheelforKS31330.. .....................


2) KS 31300 Schwingungsd%mpfer ......................... Vibration damper .............................
KS 31315 Fiillschraube ................................ Filling screw .................................
(bitte Lange der Fiillschraube angeben) .......... (please specify the length of filling screw) .........
KS 31317 Mutter zu KS 31315 .......................... Nut for KS 31315 .............................
1) KS 31320 Wellenendteil (ohne angebaute Pumpen) ........ Extension shaft (without enginedriven pumps) ....
KS 31325 Oelf&nger Z-teilig zu KS 31320 ................. Oilbaffletwo-partforKS31320.. ...............
1) KS 31330 Wellenendteil (mit angebauten Pumpen) ......... Extension shaft (with engine-driven pumps) .......
KS 31335 Oelfkger 2-teilig zu KS 31330 ................. Oilbaffletwo-partforKS31330.. ...............

1) Bitte Zylinderzahl angeben. ............................. When ordering, please state the number of cylinders.
2) Bei Ersatzteilbestellung bitte genauen Dampfertyp .......... When ordering spare parts, please give the exact ..
angeben. ............................................. type of damper. ...............................

1995

m I
3114-lIA3 Ersatzbile / Spare parts

Schwingungsdtipfer Vibration Damper


Motor mit angebauten Pumpen with Engine-Driven Pumps

KS 31300

KS 31161

KS 31160

KS 31148

KS

95.7696

KS 31312 \

KS

1995 V-Mot.
I .

Ersatztelle/ Spare parts 3114-lIA3

- Schwingungsdtipfer Vibration Damper


a4os Motor mit angebauten Pumpen with Engine-Driven Pumps

KS 31141 Zahnrad .................................... Gear wheel ..................................


KS 31143 Schraube zu KS 31141 ........................ ScrewforKS31141 ...........................
KS 31148 Zwischenstück (mit Federdampfer) ............. Spacer (with spring damper) ....................
1) KS31160 Welle für Schwingungsmessung ................. Shaft for vibration measurement ................
KS 31161 Schraube zu ES 31160 ...................... ..ScrewforKS31160 ...........................
1) KS 31300 Schwingungsd&npfer ......................... Vibration damper .............................
KS 31310 Gegengewicht (14 Zylinder) ................... Counter weight (14 cylinder) ...................
KS 31311 Gegengewicht (18 Zylinder) ................... Counter weight (18 cylinder) ...................
KS 31312 Füllschraube ................................ Filling screw .................................
(bitte Lange der Fiihschraube angeben) .......... (please specify the length of fdling screw) .........
KS 31315 Füllschraube ................................ FiUing screw .................................
(bitte Lange der Fiihschraube angeben) .......... (please specify the length of filling screw) .........
KS 31318 Mutter ..................................... Nut .........................................

1) Bei Ersatzteilbestellung bitte genauen Dampfertyp .......... When ordering spare parts, please give the exact ..
augeben. ............................................. type of damper. ...............................

V-Mot. 1995
3206VA1 Ersatzbile / Spare parts

Schaltmaschine liuming Gear


Anordnung Arrangement

1995
Ersatztelle / Spare parts 320%VA1

Schaltmaschine TlbmiigGear
m4os Anordnung Arrangement

KS 32001 Support (liuke Motorseite) .................... Support (left side of engine) ....................
KS 32002 Support (rechte Motorseite) ................... Support (right sideof engine) ...................
KS 32020 Halter (linke Motorseite) ...................... Holder (left side of engiue) .....................
KS 32025 Halter (rechte Motorseite) .................... Holder (right side of engine) ....................
KS 32030 Flachstahl zu KS 32020 und KS 32025 ........... PlatsteelforKS3202OandKS32025 ............
KS32031 ZeigerzuKS32020undKS32025 .............. PoiuterforKS3202OandKS32025 ..............

Bei Bestelluug bitte Motortyp uud Schwuugradgr6sse ....... When ordering, please state engine type ..........
angeben. ............................................. and flyw-heel siz e. .............................

1995
3206-VA1 Ersatzbile / Spare parts

Schaltmaschine lhrnhg Gear


Vertikales Schneckengetriebe Vertical Worm Shaft

KS 32100 KS 32668

32646

32668

.KS 32664

KS 32301

KS 32364

32306

32347

95.7632
KS 32306

.KS 32403 KS 32361


KS328U KS 32362
Ersatzhile / Spare parts 3206-VA1

Schaltmaschine Ylllrning Gar


~~40s Vertikales Scbneckengetriebe Vertical Worm Shaft

KS 32100 Schaltmaschine, komplett ..................... %rning gear, complete ........................


KS 32301 Gehiiuse .................................... Housing .....................................
KS 32305 BüchsezuKS32301undKS32354.. ............ BushforKS32301andKS32354 ................
KS 32312 Verschlussschraube zu KS 32301 ............... .ScrewplugforKS32301 .......................
KS 32313 Dichtungsring zu KS 32312 .................... JointringforKS32312 ........................
KS 32347 Antriebswelle ................................ Driving shaft .................................
KS 32351 Deckel zu KS 32301 .......................... CoverforKS32301 ...........................
KS 32352 Dichtung zu KS 32351 ........................ Joint for KS 32351 ............................
KS 32354 Lagereinsatz ................................ Bearing insert ................................
KS 32403 Schneckenrad ............................... Worm wheel .................................
1) KS 32545 Gabelhebel ................................. Forked lever .................................
KS 32554 DU-BüchsezuKS32545 ...................... DUbushforKS32545.. .......................
KS 32558 Arretierzapfen zu KS 32545 .................... RetentionpinforKS32545.. ...................
KS 32568 Welle zu KS 32545 ........................... Shaft for KS 32545 ............................

1) Bei Ersatzteilbestellung bitte die entsprechende ........... Whenorderingspareparts,pleasestatethe.. .....


Ausführong angeben: ................................... correspond@ design: .........................
l Marine ............................................ Marine ......................................
0 Station& ........................................... Stationary ...................................

1995
3206dAl Ersatzbile / Spare parts

Schaltmaschine lbrning Gear


Horizontales Schneckengetriebe Horizontal Worm Shaft zA4os

5s 32100
m KS 32668 \ IllIIll

KS 32546 \

KS 32646 KS 32668

32663 A

32312 32131
32313 32132
\

KS 32452

KS 32301

-Y KS 32415

KS 32417

KS

32126 ’

w KS 32416

KS 32304

/
//////////f~////Y///////X////X////>c

/ / \
b
\ g5.7633
\
KS 32404

KS 32401 KS 32418 KS 32417 KS 32405 KS 32419 KS 32403

1995
.

Ersatztelle l Spare parts 32064Al

7l!Es
ZA40S
Schaltmaschine
Horizontales Schneckengetriebe
lbning Gear
Horizontal Worm Shaft

KS 32100 Schaltmaschine, komplett ..................... lbming gear, complete ........................


KS 32120 Deckel zu KS 32301 .......................... Cover for KS 32301 ...........................
KS32122 DichtungzuKS32120 ........................ JointforKS32120 ............................
KS 32126 Deckel zu KS 32301 .......................... Covcr for KS 32301 ...........................
KS 32127 Dichtung zu KS 32126 ........................ JointforKS32126 ............................
KS32131 DeckclzuKS32301 .......................... CoverforKS32301 ...........................
KS 32132 Dichtung zu KS 32131 ........................ JointforKS32131 ............................
KS 32135 Sechskantolauge ............................. He x. oil-filling eye ............................
KS 32301 Gehause .................................... Housing .....................................
KS 32304 Büchse zu KS 32301 .......................... Bush for KS 32301 ............................
KS 32312 Verschlussschraube zu KS 32301 ................ ScrewplugforKS32301 .......................
KS 32313 Dichtungsring zu KS 32312 .................... JointrmgforKS32312 ........................
KS 32401 Schnecke ................................... Woml .......................................
KS 32403 Schneckenrad ............................... Worm wheel .................................
KS 32404 Lagereinsatz ................................ Bearing insert ................................
KS32405 BüchsezuKS32404 .......................... BushforKS32404 ............................
KS 32415 Distanzring zu KS 32404 ...................... SpacerringforKS32404.. .....................
KS 32416 Distanzring zu KS 32401 ...................... Spacer ring for KS 32401 ........................
KS 32417 Axial-Rillenkugellager zu KS 32404 ............. Axial-groovedballbearingforKS32404.. ........
KS 32418 Stützring zu KS 32401 ......................... Support ring for KS 32401 ......................
KS 32419 Druckfeder zu KS 32404 ...................... Compression spring for KS 32404 ...............
KS 32452 Schneckenrad zu KS 32451 .................... Worm wheel for KS 32451 ......................
1) KS 32545 Gabelhebel ................................. Forked lever .................................
KS 32558 Arretierzapfen zu KS 32545 .................... Retention pin for KS 32545 .....................
KS 32559 Büchse zu KS 32545 .......................... Bushfor KS 32545 ............................
KS 32563 Normdruckfeder zu KS 32545 .................. Standard spring for KS 32545 ...................

1) Bei Ersatzteilbestellung bitte die entsprechende ........... When ordering spare parts, please state the .......
AusfIibrung angeben .................................... corresponding design: .........................
l Marine ............................................ Marine ......................................
l Stationtir ........................................... Stationary ...................................

1995
32064Al Ersatztelle / Spare parts

Schaltmaschine lbrning Gear


Ritzelwelle Pinion Shaft

KS 32645 KS KS 32452

KS 32564 KS 32316

KS 32568 KS 32468

KS 32464 KS 32306

KS 3210Q KS 32451

KS 32461 KS 32307

KS 32306 KS 32462

KS 32307 KS 32154

KS 32301 95.7624 KS

1995
Ersatztefle / Spare parts 32064lAl

Schaltmaschine lbrning Gear


ZA4OS Ritzelwelle Pinion Shaft

KS 32100 Schaltmaschine, komplett ..................... &rning gear, complete ........................


KS 32140 Schutzblech ................................. Guard plate ..................................
KS 32153 Verschlussschraube zu KS 32301 ................ ScrewplugforKS32301 .......................
KS 32154 Dichtungsring zu KS 32153 .................... JointringforKS32153 ........................
KS 32301 Gehause.. ................................ ..Housing .....................................
KS 32306 DU-Büchse zu KS 32301 und KS 32316 .......... DUbushforKS32301andKS32316 ............
KS 32307 Anlaufscheibe zu KS 32301 und KS 32316 ........ ThrustwasherforKS32301andKS32316 ........
KS 32316 Gehausedeckel ............................ ..Housingcover ................................
KS 32451 Ritzelwelle .................................. Pinion shaft ..................................
KS 32452 Schneckenrad zu KS 32451 .................... Worm wheel for KS 32451 .......................
KS 32454 Ritzel zu KS 32451 ......................... ..PinionforKS32451 ...........................
KS 32461 Einlegfederkeil zu KS 32451 ................... Parahel key for KS 32451 ......................
KS 32462 Distanzring zu KS 32452 ...................... Spacer ring for KS 32452 .......................
KS 32468 Passschraube zu KS 32451 ..................... Fitting bolt for KS 32451 .......................
KS 32535 nager ...................................... Support .....................................
1) KS 32545 Gabelhebel ............................... ..Forkedleve r .................................
KS 32554 DUBüchsezuKS32545 .................... ..DUbushforKS32545 .........................
KS 32568 WellezuKS32545 ........................... ShaftforKS32545 ................. ............

1) Bei Ersatzteilbestellung bitte die entsprechende ........... Whenorderingspareparts,pleasestatethe.. .....


Ausfübrung angeberr.................................... corresponding design: .........................
0 Marine ............................................ Marine ......................................
l Statiotir ........................................... Stationary ...................................

1995
3232-VA1 Ersatzteile / Spare parts

Schaltmaschine lbming Gear


Antrieb Drive

1995
ErsatzMIe / Spam parts 3232-VA1

w Schaltmaschine lhrning Gear


fidos Antrieb Drive

1) KS 32701 EWctromotor, komplett ....................... Electricmotor, complete .......................


KS 32703 Handrad .................................... Handwhecl ..................................
KS 32704 Distanzhiilse ................................ Distancesleeve ...............................
KS 32706 Elastische Kupphmg .......................... Flexible coupling .............................
KS 32708 Zwischenring (14-18 ZAV4OS) ................ Spacer ring (14-18 ZAV4OS) ...................
1) KS 32725 Schaltkasten, komplett mit Bedienungsstation .... Switch box and control station ..................

1) Bei Ersatzteilbestellung bitte Leistung des Elektromotors .... When ordering spares, please state output ........
angeben. ............................................. of electric motor...............................

1995
330%VA1 Ersatzteile/ Spare parts

Schubstange Connecting Rod


zA4os

KS 33000

Ks
331014
33210

33236
33240 33230

KS 33215 \KS 33201

KS 33205 33209

KS 33220 33210

1995
Ersatztdle / Spare parts 3301-VA1

Schubstange Connecting Rod


zA4os

KS 33000 Schubstange, komplett ........................ Connecting rod, complete ......................


KS 33101 Schubstangenschaft ........................... Connecting rod shaft ..........................
KS 33201 Unterer Schubstangenkopf, zweiteilig .......... .Lowerconnectingrodhead,twopart.. ...........

KS33205 Zyl.StiftzuKS33201 ......................... CyLpinforKS33201 ..........................


KS33209 StiftschraubezuKS33201 ..................... StudforKS33201 ............................

KS33210 MutterzuKS33209undKS33230 .............. NutforKS33209andKS33230.. ...............

KS 33215 Obere Lagerschalenhalfte ..................... Upper bearing shell half .......................


KS 33220 Untere Lagerschalenhalfte .................... Lower bearing shell half .......................
KS 33230 Stiftschraube zu KS 33201 ..................... Stud for KS 33201 ............................
1) KS 33235 Kompressionsbeilage ......................... Compression shim ............................
KS 33240 Federstahlbeilage 0.5 mm ..................... Spring sheet 0.5 mm ...........................
(nur fur Motoren mit N = 720 kW/Zyl.) ......... (only for engines with P = 720 kW/Ql.) ..........

KS 33250 Satz Bile (KS 33205, KS 33209, ................ Set of studs and nuts (KS 33205, KS 33209, .......
KS33210undKS33230) ...................... KS33210andKS33230) .......................

1) Bei Bestellung, bitte Dicke angeben ....................... When ordering spares, please state thickness .....
(2,5 oder 5 mm) ....................................... (2.5or 5 mm) ................................

1995

I I
3401-VA1 Ersatzteile / Spare parts

Schaltkolben Rotating Piston


N = 660 kW/Zyl. P = 660 kW/Cyl.
Ersatztelle / Spare parts 34010VA1

Schaltkolben Rotating Piston


ZA40S N = 660 kW/Zyl. P = 660 kW/Cyl.

KS 34000 Schaltkolben, komplett ....................... Rotating piston, complete ......................


KS 34001 Koibenoberteil .............................. Pistoncrown.. ...............................
KS34004 Kofbenmantel ............................... Piston skirt ..................................
KS 34006 Obere Kugelschale ........................... Upper spherical bearing half ....................
KS 34010 ZylindrischerStiftzuKS34006 ................. CyhpinforKS34006 ..........................
KS 34013 Untere Kugelschale, zweiteilig ................. Lower spherical bearing half, two-part ...........
KS 34020 ZylindrischerStiftzuKS34013 ................. Cyl.pinforKS34013 ..........................
KS 34024 Schaltring ................................... Control ring .................................
KS 34025 ZyhndrischerStiftzuKS34024.. ............... CyLpinforKS34024 ..........................
KS 34027 Ring ....................................... Ring ........................................
KS 34028 HiilsezuKS34027 ........................... SleeveforKS34027 ...........................
KS 34029 Schaltfeder zu KS 34027 ....................... Control spring for KS 34027 ....................
KS 34030 Zapfen ..................................... Pin .........................................
KS 34031 Dehnschraube ............................... Tension bolt ..................................
KS 34033 stützring .................................... Thrustring ..................................
KS 34035 Schaltklmke ................................. Pawl ........................................
KS 34036 Büchse ..................................... Bush ........................................
KS 34037 Anschlagplatte zu KS 34036 .................... Stopper plate for KS 34036 ......................
KS 34044 Sicherungsblech zu KS 34037 .................. Locking plate for KS 34037 .....................
KS 34045 0-RingzuKS34001 .......................... O-ringforKS34001.. .........................
KS 34050 Federelement, komplett zu KS 34035 ............ Spring element, complete for KS 34035 ...........
KS 34401 Kolbenring .................................. Piston ring ...................................
KS 34406 Kolbenring (CHROME-CERAMIK) ............ Piston ring (CHROME-CERAMIK) .............
KS 34420 Oelschlitzring ............................... Grooved piston ring ...........................

KS 34450 Satz Kolbenringe (KS 34401, KS 34405 / ......... Setofpistonrings(KS344Ol,KS34405/ .........


KS 34406 oder KS 34407 und KS 34420) ......... KS34406orKS34406andKS34420) ............

1995

I .
1

340%VA2 Ersatztelle / Spare parts

Rotaing Piston 3iîizi


Schaltkolben
N = 720 kW/Zyl. P = 720 kW/cyl. zA4os
Ersatztelle / Spare parts 3401 -VA2

Schaltkolben Rotating Piston


ZA40S N = 720 kW/Zyl. P = 720 kW/cyl.

KS34406
KS34000 Schaltkolben, komplett ....................... Rotating piston, complete ......................
KS 34002 Kolbenoberteil .............................. Pistoncrown.. ...............................
KS34004 Kolbenmantel ............................... Pistonskirt ..................................
KS 34005 Obere Kugelschale ........................... Upper spherical bearing half ....................
KS 34011 ZylindrischerStiftzuKS34005.. ............... Cyl.pinforKS34005.. ........................
KS 34013 Untere Kugelschale, zweiteilig ................. Lower spherical bearing half, two-part ...........
KS 34020 ZylindrischerStiftzuKS34013 ................. CylpinforKS34013.. ........................
KS 34021 DüsezuKS34002 ........................... NozzleforKS34002 ..........................
KS 34024 Schaltring ................................... Control ring .................................
KS 34025 ZylindrischerStiftzuKS34024.. ............... Cyl.pinforKS34024 ..........................
KS 34027 Ring ....................................... Ring ........................................
KS 34028 HülsezuKS34027 ........................... SleeveforKS34027 ...........................
KS 34029 Schaltfeder zu KS 34027 ....................... Control spring for KS 34027 ....................
KS 34030 Zapfen ..................................... Pin .........................................
KS 34031 Dehnschraube ............................... Tension bolt ..................................
KS 34033 Stützring ................................... .Thrustring ..................................
KS 34035 Schaltklinke ................................. Pawl ........................................
KS 34036 Büchse ................................... ..Bush ........................................
KS 34037 Anschlagplatte zu KS 34036 .................... Stopper plate for KS 34036 .....................
KS 34044 Sicherungsblech zu KS 34037 .................. Lo&ng plate for 34037 ........................
KS 34045 O-Ring zu KS 34002 ........................ .O-ringforKS34002.. .........................
KS 34046 0-RingzuKS34005 ......................... .O&gforKS34005 ...........................
KS 34050 Federelement, komplett zu KS 34035 ............ Spring element, complete for KS 34035 ...........
KS 34401 Kolbenring .................................. Piston ring ...................................
KS 34406 Kolbenring (CHROME-CEIWMIK) ............ Piston ring (CHROME-CERAMIK) .............
KS 34420 Oelschlitzring ............................... Oil scraper ring ...............................

KS 34450 Satz Kolbenringe (KS 34401, KS 34405 / ........ . Set of piston rings (KS 34401, KS 34405 / .........
KS34406oderKS34407undKS34420) ......... KS34406orKS34407andKS34420) ............

1995
g KS34406 KS34021

KS34401 KS34003 KS34009

KS34401 BS34OOQ
\
KS34420 KS34045

KS34046 KS34008

KS34050 KS 34036

KS34036 KS34036

KS34029 KS34024

KS34007 KS34025

KS34037 KS34028

KS34027 KS34030

KS34014 KS34044

KS34034 KS34020

KS34031 KS34004
I I

Ersatzbile / Spare parts 340%VA3

- Schaitkolben Rotating Piston


ZA4OS mit Innenschmierung with Inner Lubrication

KS 34000 Schaltkolben, komplett ....................... Rotating piston, complete ......................


KS 34003 Kolbenoberteil .............................. Piston crown .................................
KS34007 Kolbenmantel ............................... Piston skirt ..................................
KS34008 Obere Kugelschale ........................... Upper spherical bearing half ....................
KS34009 ZylindrischerStiftzuKS34008 ................. CyLpinforKS34008 ..........................
KS 34014 Untere Kugelschale, zweiteilig ................. Lower spherical bearing half, two-part ...........
KS 34020 Zylindrischer Stift zu KS 34014 ................. Cyl.pinforKS34014 ..........................
KS 34021 Diise zu KS 34002 ........................... Nozzle for KS 34002 ..........................
KS 34024 Schaltring ................................... Control ring .................................
KS 34025 ZylindrischerStiftzuKS34024.. ............... Cyl.pinforKS34024 ..........................
KS 34027 Ring ....................................... Ring ........................................
KS 34028 Hiilse zu KS 34027 ........................... Sleeve for KS 34027 ...........................
KS 34029 Schaltfeder zu KS 34027 ....................... ControlspringforKS34027 ....................
KS 34030 Zapfen ..................................... Pin .........................................
KS 34031 Dehnschraube ............................... Tension bolt ..................................
KS 34034 Stiitzring .................................... Thrust ring ..................................
KS 34035 Schaltklinke ................................. Pawl ........................................
KS 34036 Büchse ..................................... Bush ........................................
KS 34037 Anschlagplatte zu KS 34036 .................... Stopper plate for KS 34036 .....................
KS 34044 Sicherungsblech zu KS 34037 .................. Locking plate for 34037 ........................
KS 34045 O-Ring zu KS 34002 ......................... O-ring for KS 34002 ...........................
KS 34046 0-RingzuKS34005 ......................... .O-ringforKS34005.. .........................
KS 34050 Federelement, komplett zu KS 34035 ............ Spring element, complete for KS 34035 ...........
KS 34401 Kolbenring .................................. Piston ring ...................................
KS34406 Kolbenring (CHROME-CERAMLK) ............ Piston ring (CHROME-CERAMIK) .............
KS 34420 Oelschlitzring ............................... Oil scraper ring ...............................

KS34450 SatzKolbenringe(KS34401,KS34405/ ........ .Setofpistonrings(KS34401,KS34405/ .........


KS34406oderKS34407undKS34420) ......... KS34406orKS34407andKS34420) ............

1995
0020-l/F1 Rechanges / Spare parts New
Suizer
Diesel
ZA40S

Vireur ................ ..................... nrning Gear ............................... 3201-l/Al


(Disposition) ................................ Arrangement
Vireur ............... ...................... nrning Gear ............................... 3206-l/Al
(Train de pignons vertical g vis sans fin) ......... Vertical Worm Shaft
Vireur ........... .......................... Turning Gear ............................... 3206-2lAl
(Train de pignons horizontal g vis sans fin) ....... Horizontal Worm Shaft
Vireur ..................................... Turning Gear ............................... 3206-3/Al
(Arbre pignon) .............................. Pinion Shaft
Vireur ........ ............................. timing Gear ............................... 3232-l/Al
(Commande du vireur) ....................... Drive
Uielle ...................................... Connecting Rod ............................. 3301-l/Al
Piston tournant .... ......................... Rotating Piston .............................. 3401-l/Al
(P = 660 kW/Cyl.) ........................... P = 660 kW/Cyl.
Piston tournant ............................. Rotating Piston .............................. 3401- l/A2
(P = 720 kW/Cyl.) ........................... P = 720 kW/Cyl.
Piston tournant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotaing Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3401- l/A3
(avec graissage interne) . . . . . . . . . . . . . . . . . . . . . . with Inner Lubrication

Groupe 4
Commande de l’arbre de distribution ........... Camshaft Drive ............................. 4101-l/Al
Arbre de distribution ......................... Camshaft ................................... 4201-l/Al
Distributeur d’air de dCmarrage ............... Starting Air Distributor ...................... 4301- l/Al
Soupape de fin d’air de lancement .............. Shut-off Valve ............................... 4304-l/Al
Soupape de fin d’air de lancement .............. Shut-off Valve ............................... 4304-2/Al
(DCtail) .................................... Detail
Commande des soupapes ..................... Valve Drive ................................. 4401-l/Al
ElCments de distribution ...................... Control Elements ............................ 4604-l/F1
(Disposition) ................................ Arrangement
Elkments de distribution - Disposition ......... Control Elements Arrangement ................ 4604-l/F2
(avcc graissage internc) ....................... with Inner Lubrication
ElPments de distribution ...................... Control Elements ............................ 4604-2/Al
(Soupapcs sur vireur) ......................... Valves on Turning Gear
Elkments de distribution ...................... Control Elements ............................ 4604-2/Fl
(Clapct dc commande) ....................... Control Valve
ElPments de distribution ...................... Control Elements ............................ 4604-3/Al
(Soupapc sur scrvomoteur d’arrct) ............. Valves on Shut-down Servomotor
Elbments de distribution ...................... Control Elements ............................ 4604-4/Al
(Enscmblc contactcur de fin de course) ......... Assembly of Limit Switch
Servomoteur d’arret .......................... Shut-down Servomotor ....................... 4612-l/Al
Servomoteur d’arrct .......................... Shut-down Servomotor ....................... 4612- l/A2
(Avcc corps cn dcux parties) ................... with Two-Part Housing
Paste de manoeuvre de secours ................ Local Control Stand .......................... 4807-l/Al
Postc de manoeuvre de secours ................ Local Control Stand .......................... 4807-2/Al
‘I’rausmcttcur pour t@lk- tachymctre ............ Tacho-generator ............................. 4901 -l/Al
(1)ispo~ition) ................................ Arrangcmcnt
Capteur .................................... Pick-up .................................... 4905-l/Al
(Pour I:I vitcssc du motcur) .................... for Engine Speed
‘l‘~IC--iudicatcur de crau de charge ............. Remote Load Indicator ....................... 4910-l/Al
‘l’r;~~~smclteur dc crau dc charge ................ Load Positiou ‘I’rausmittcr .................... 4913-l/Al
Ii-;~nw~ellcur de lmilion tlr I’arlwe de sortie du r~guhteur .. Governor Output Shaft Position ‘I~ansmittcr ..... 4913- l/A2

1995 2 V-Mot./F
Gruppe / Group 4
410%VA1 Ersatzbile / Spare parts

Stenerwellenantrieb CamshaftDrive

KS 41100 KS 41100 KS 41090

1 -l
EB41120
KS

KS

KS 41146

KS 41141
KS 41142

KS 41152

KS 41155 \

Ks41115\
KS 41143 \
b

KS 41140

KS 41113

KS 41110

KS 41100 \

t 95.7667

1995 V-Mot.
I a

Ersatzteile/ Spare parts 4101-VA1

Steuerwellenantrieb Camshaft Drive


zA4os

KS 41090 Zahnradpaar (KS 41100- KS 41115) ........... Gearwheelpair(KS411OO-KS41115) .........


KS 41100 Zahnrad .................................... lbothedwheel................................
KS 41110 Zahnrad .................................... lbothed wheel ................................
KS 41113 Lagerbüchse au KS 41110 und KS 41120 ......... BearingbushforKS41110andKS41120 .........
KS 41115 Schraube zu KS 41110 ........................ Screw for KS 41110 ...........................
KS 41120 Zahnrad .................................... lbothedwheel................................
KS 41122 Lagerbüchse zu KS 41120 ..................... BearingbushforKS41120 .....................
KS41140 Lagerzapfen.................................Journalp in ..................................
KS 41141 Lagerzapfen ................................. Journalpin ..................................
KS41142 Lagerzapfen.................................Joumalp in ..................................
KS 41143 Deckel ..................................... Cover .......................................
KS 41145 Deckel ..................................... Cover .......................................
KS 41152 Unterlagsscheibe ............................. Washer ......................................
KS41153 Schraube ................................. ..Scre w .......................................
KS 41155 Zyl. Schraube zu KS 41141 uud KS 41142 ........ Cyl. screw for KS 41141 and KS 41142 ............
4201-VA1 Ersatzhile / Spare parts

Steuerwelle Camshaft

V-Mot.
Ersatzteile / Spam parts 42Obl/Al

StenenveJJe Camshaft
zA4os

1) KS 42101 Steuerwelle ................................. Camshaft ....................................


KS 42111 Anschlagring ................................ Stopper ring .................................
KS 42120 Zahnrad .................................... Gear wheel ..................................
KS 42128 Schutzstopfen zu KS 42130, KS 42150, KS 42160 . . Protective plug for KS 42130, KS 42150, KS 42160 .
und KS 42190 ............................... and KS 42190 ................................
1) KS 42130 Kupphmgsring ............................... Coupling ring ................................
1) KS 42135 Schwingungsdampfer ......................... Vibration damper .............................
2) KS 42150 Brennstoffnocken ............................ Fuel cm ....................................
2) KS 42160 Einlassnocken (bitte Ibrboladertyp angeben) ..... Inlet cam (please state type of turbocharger) ......
3) KS 42170 Steuenvellenlager (KS 42171 und KS 42172) ...... Camshaft bearing (KS 42171 and KS 42172) .......
3) KS 42171 Obere Lagerschalenhtifte zu KS 42170 .......... Upper bearing shell for KS 42170 ...............
3) KS 42172 Untere Lagerschalenhalfte zu KS 42170 ......... Lower bearing shell for KS 42170 ................
3) KS 42180 Passlagerringhalfte ........................... Lapped bearing ring halves .....................
2) KS 42190 Auslassnocken ............................... Exhaust cam .................................
KS 42195 Schraube zu KS 42160 und KS 42190 ............ ScrewforKS42160andKS42190 ...............
(nur fiir 2-teihgen Nocken) .................... (only for two-part cam) ........................
KS 42196 Schraube zu KS 42150 ........................ Screw for KS 42150 ...........................
(nur fur 2-teihgen Nocken) .................... (only for two-part cam) ........................

1) Bei Ersatzteilbestellung bitte Zylinderzahl ................. When ordering spares parts, please state number ..
angeben. ............................................. of cylidners ...................................

2) Bei Ersatzteilbestelluug angeben ob -l- Oder 24eilige ........ When orderiug spares parts, please state if one - or .
Nocken benotigt werden. ................................ two-part cams are required. ....................

3) Bei Ersatzteilbestellung bitte Laufschicht Nr. angeben ....... When ordering spare parts, please state bearing ...
(212 oder 331) ......................................... running-layer No. (212 or 331). .................

V-Mot. 1995
Oisiributeur d’air de dimarrage
Anlasssleuerlu!lverleiler
Starling air distributor
Correderas de distribucih del aire de arranqus

KS 43700

KS 13163 KS L3726

*
KS 13127 .KS L3725

/ KS L3727

,KS L3124

KS L3723

-KS L3780

-KS L378-4

??.S L3785
KS -43186

-KS 13702

\
KS 13765

KS 431-2
Starting air distributor
(Non reversible engine)

KS 43100 Starting air distributor, complete

KS 43102 Housing for starting air distributor

KS 43120 Slide valve for starting air distributor

KS 43121 Roll for starting air distributor

KS 43123 DU-bush for roll KS 4312 1

KS 43124 Shaft for roll KS 43121

KS 43125 Compression spring for starting air distributor

KS 43126 Flange for starting air distributor

KS 43127 Oil thrower for starting air distributor

KS 43163 O-ring for flange KS 43126

KS 43165 O-ring for housing KS 43 101

KS 43180 Shaft for starting air distributor

KS 43184 Cam for starting air distributor

KS 43185 Cover for housing KS 43101

KS 43186 Joint for cover KS 43185

KS 431-2 7.89
4301-VA1 Etsatzteile / Spare parts

Anlasssteuerhftverteiftver Starting Air Distribator


ZA40S

KS 43163 KS 43126

KS 43120
Y
KS 43127 KS 43125
/

KS 43121

KS 43124

KS 43123

KS 43184

KS 43186
KS 43186

KS 43180

KS 43101

KS 43165

1995

m 1
m .

Ersatzteile / Spam parts 4301-VA1

- Anlasssteuerhftverteiteiler Starting Air Distributor


ZA40S

KS 43100 Anlasssteuerluftverteiler; komplett .............. Starting air distribotor, complete ...............


KS 43101 Gehause .................................... Housing .....................................
KS 43120 Schieber .................................... Slide valve ...................................
KS 43121 Rolle ....................................... Roll ........................................
KS 43123 DU-Büchse zu KS 43121 ...................... DVbushforKS43121 ........................
KS 43124 ZapfenzuKS43121 .......................... ShaftforKS43121 ............................
KS 43125 Druckfeder ................................. Compression spring ...........................
KS 43126 Flansch ..................................... Flange ......................................
KS 43127 Oelschleuderring ............................. Oil thrower ..................................
KS 43163 0-RingzuKS43126 ........................ ..O-ringforKS4312 6 ...........................
KS 43165 0-RingzuKS43101 .......................... O-ringforKS43101 ...........................
KS 43180 Welle .................................... ..Sh aft ........................................
KS 43184 Nocken ..................................... cam ........................................
KS 43185 Deckel zu KS 43101 .......................... Cover for KS 43101 ...........................
KS 43186 Dichtung zu KS 43185 ........................ Joint for KS 43185 ............................

1995
4304-VA1 Ersatzteile / Spare parts

Abschlossventil Shnt-off Valve

KS 43560 KS 43562 \ k

KS

KS

KS KS 43651

KS

KS

KS

KS

KS 43553 ’ KS 43584 KS 43596. KS 43601


I
KS 4358S / KS 43681

KS 43584 KS 43582

KS 43583 KS 43580

1995 V-Mot.
Ersatzbile / Spare parts 4306IlA1

Abschlussventil Shut-off Valve


ZA40S

KS 43550 Abschlussventil, Anordnung ................... Shut-off valve, arrangement ....................


KS 43551 Abschlussventil, komplett (KS 43552 - KS 43568) Shut-off valve, complete (KS 43552 - KS 43568) . .
KS 43552 Gehause .................................... Housing .....................................
KS43553 Gehause.. .................................. Housing .....................................
KS 43554 Ventilsitz ................................... Valveseat ...................................
KS 43556 Kolben ..................................... Piston .......................................
KS 43557 Kolben ..................................... Piston .......................................
KS 43558 Druckfeder ................................. Compression spring ...........................
KS 43561 Verschlussschraube zu KS 43553 ................ Screw plug for KS 43553 .......................
KS 43562 Verschlussschraube ........................... Screw plug ...................................
KS43564 Sicherungsring’IypJzuKS43561.. ............. CircliptypeJforKS43561 .....................
KS 43565 Kolben-Dichtring zu KS 43556 ................. Piston sealing ring for KS 43556 .................
KS 43567 Dichtungsring zu KS 43561 .................... JointringforKS43561 ........................
KS 43568 Dichtungsring zu KS 43562 .................... Joint ring for KS 43562 ........................
1) KS 43570 Drosselrückschlagventil, komplett .............. Throttle non-return valve, complete .............
KS 43580 Vorsteuerventil, komplett (KS 43581 - KS 43585) Pre-control valve, complete (KS 43581 - KS 43585)
KS 43581 Vorsteuerventilgehause ....................... Pre-control valve housing ......................
KS 43582 Ventilkorper ................................ Valve body .................................. .
KS 43583 Anschlussflansch ............................. Connectionflange ............................
KS 43584 Kolben-Dichtring ............................ Piston sealing ring ............................
KS 43585 Kolben-Dichtring ............................ Piston sealing ring ............................
KS43588 Stütze .................................... ..Suppor t .....................................
KS43589 Stütze .................................... ..Suppor t .....................................
KS 43591 Reduziernippel .............................. Reduction nipple .............................
KS43596 Verschlussschraube...........................Screwplug ...................................
2) KS 43598 Verschlussschraube ........................... Screw plug ...................................
1) KS43599 O-Ring.. ................................. ..O-r-in g ......................................
KS43600 Rundgummiring ........................... ..Rubberring ..................................
KS 43601 Dichtungsring zu KS 43591 und KS 43596 ........ Joint ring for KS 43591 and KS 43596 ............
2) KS 43603 Dichtungsring zu KS 43598 .................... Joint ring for KS 43598 ........................

1) Motoren -mit “Slow turning”-Einrichtung . . . , . . . . . . . . . . . . . . Engines with slow turning device . . . . . . . . . . . . . . . .


2) Motoren ohne “Slow turning”-Einrichtung . . . , . . . . . . , . . . . . Engines without slow tuming device . . . . . . . . . . . . .

V-Mot. 1995
430~2lAl Ersatzteile/ Spare parts

Abschlnssventil Shnt-off Valve


Detail Detail

KS 43571 KS 43573 KS 43676 iS 43572

1995
Ersatzteile / Spare parts 430~2/Al

Abschlassventil Shot-off Valve


a4os Detail Detail

KS 43562 Verschlussschraube ........................... Screw plug ...................................


KS 43568 Dichtungsring zu KS 43562 .................... JointringforKS43562 ........................
komplett ..............
KS 43570 Drossekiickschlagventiventil, Throttle non-return valve, compete ..............
(KS 43562, KS 43568, KS 43571- KS 43579) .... (Ks43562,Ks43568,Ks43571-Ks43579) .....
KS 43571 Gehause .................................... Housing .....................................
KS 43572 Spindel ..................................... Spindle ......................................
KS 43573 Ventilkegel .................................. Valve cane ...................................
KS 43575 Gegenmutter................................Locknu t ....................................
KS 43576 Druckfeder ................................. Compression spring ...........................
KS 43579 O-Ring ..................................... o-ring ......................................

1995

m I
4401~VA1 Ersatzteile / Spare parts

Ventilantrieb ValveDrive

KS 44120 KS 44126

KS 44119

KS 44118

KS 44130

KS 44114

KS 44124 KS 44132

KS 44131 KS 44112 KS 44102 KS 44104

KS 44113 KS 44101 \ /
\ \

KS 44111 KS 44110

KS 44101 KS

KS 44102 KS 44106

KS 44104 KS

KS 44108 ’

1995
N Ersatzteile / Spare parts 4401-VA1

+!iiEs Ventilantrieb Valve Drive


ZA40S

KS 44101 Gehause .................................... Housing .....................................


KS 44102 Fiihrungskolben ............................. Guide piston .................................
KS 44104 Rolle ....................................... Roller .......................................
KS 44106 Zapfen zu KS 44104 .......................... PinfOIKS44104.. ............................
KS 44107 Büchse zu KS 44104 .......................... Bush for KS 44104 ............................
KS 44108 Druckscheibe zu KS 44104 ................... ..ThrustwasherforKS4410 4 ....................
KS 44110 stift zu KS 44101 ............................. Pin for KS 44101 ..............................
KS 44111 Druckfeder ................................. Compression spring ...........................
KS 44112 Kugelzapfen ................................. Spherical pin .................................
KS 44113 Federteller .................................. Sprmg plate ..................................
KS 44114 Stossstange, komplett ......................... Push rod, complete ............................
KS 44118 Anschlusstück ............................... Connecting piece .............................
KS 44119 Dichtung zu KS 44118 ........................ Sealingfor KS 44118 ..........................
KS 44120 Verschalung, links ............................ Casing, left ..................................
KS44124 DichtungzuKS44120undKS44125 ............ SealingforKS44120andKS44125 ..............
KS 44125 Verschahmg, rechts ........................... Casing, right .................................
KS 44130 O-Ring zu KS 44118 .......................... O-ring for KS 44118 ...........................
KS 44131 O-Ring zu KS 44101 .......................... O-ring for KS 44101 ...........................
KS44132 SprengringzuKS44113 ....................... SnapringforKS44113 ........................
KS 44133 Sicherungsring zu KS 44106 .................... C&lip for KS 44106 ...........................

1995
Comma ‘, da rmppn
vtalll~~~..db
Valu ddro
Muda da rllralc
KS 4410,

KS 44,02

KS ,<I04

KS 14106

KS n4,o,

KS 44LO9

KS 4dLiO

KS 44L1,

KS 44112

KS 44113

KS 14114

KS 44140

KS 4413,

KS 44132

KS 14133

K:f.L132

LLll2 KS LL102 KS LLlOL

~fa.mL.-.\KS NO8
Elbmanis da dlstrlbulloa
Slaasrslamanla
Canlrol alamanlr
Elamanlos ds mando

/
QOh43
hhh % 22 %2 \g 2
--hh 2
2% z 2% 2% 2 v
v vv v-J .

/ 3 %2 2
zz
vv 2v 22
v-2 gv
x? 22 2 22 2
‘~92 KS 460-61
Control elements

KS 46005 Pressure sensors for control - position, complete


KS 46038 Nameplate “215 HA” for KS 46080
KS 46039 Nameplate “215 HB” for KS 46080
KS 46042 Nameplate “1 S 121” for KS 46063
KS 46062 Valve on turning gear, complete
KS 46063 Limit switch to overspeed safety cut out
KS 46080 312 way valve
KS 46083 O-ring for KS 46080
KS 46090 Valves on shut-down servomotor, complete (Engine without
oil-built pump)
KS 46105 Assembly of limit switch on shut-down servomotor, complete
(Engine with oil-built pump)
KS 16116 Double check valve (Engine reversible, without built-on oil
pump)
KS -16117 Holder for KS 84462
KS -16118 Support for KS 84462
KS 16131 Double initiator for flow controls KS S4462 and KS 84463
KS -16150 Control valve for shut-down servomotor (stationary)
KS 46159 Rubber ring for 3/2 way-solenoid valve
KS 16170 312 way-solenoid valve (stationary)
KS -16173 Connection piece for KS 46170
KS -16175 Holder for KS 46170
KS -16178 Nameplate for KS 46175

E KS 460-6 1.92
.
4604-l/Fl Ersatzteile/ Spare parts

Steuerelemente
Anordnung
Control Elements
Arrangement
7iiEzl
zA4os

KS 46131
HS
4Ki

46176
46176 KS 46038

KS 46039 KS 46042
KS 46063

46080
KS 46083 KS 46080
KS 46083

KS 46062 A

KS 46150

KS 46005
95.7716
Ersatzbile / Spare parts 4604-l/Fl

Steuerelemente Control Elements


ZA40S Anordmmg Arrangement

KS 46005 Druckfühler fur Steuerung - Anbau, komplett .... Pressure sensors for control position, complete ....
KS 46038 Aufschriftschild “215 HA’ zu KS 46080 .......... Nameplate “215 HA’ for KS 46080 ..............
KS 46039 Aufschriftschild “215 HB” zu KS 46080 .......... Nameplate “215 HB” for KS 46080 ..............
KS 46042 Auîbchriftschild “1 S 121” zu KS 46063 .......... Nameplate”1S121”forKS46O63.. .............
KS 46062 Ventile an der Schaltmaschine, komplett ........ .Valveontuminggear,complete .................
KS 46063 Pr&isions-Einfach-Grenztaster ................. Limitswitchtooverspeedsafetycut-out ..........
KS 46080 3/2 Wegeventil ............................... 3/2-way valve .................................
KS 46083 0-RingzuKS46080.. ....................... .O-ringforKS46080 ...........................
KS 46090 Ventile am Abstellservomotor, komplett ......... Valves on shut-down servomotor, complete .......
(Motor ohne angebaute Oelpumpe) ............. (without enginedriven oil pump) ................
KS 46105 Endschalter - Anbau am Abstellservomotor , ...... Assembly of limit switch on shutdown servomotor,
komplett (mit angebauter Oelpumpe) ........... complete (with engine-driven oil pump) ..........
KS 46131 Doppelinitiator zu KS 84462 und KS 84463 ....... Double initiator for KS 84462 and KS 84463 ......
KS 46150 Steuerschieber, komplett ...................... Control valve .................................
KS 46159 Rundgummiring ............................. Rubber ring ..................................
KS 46170 3/2 Weg-Magnetventil ........................ .3/2-way solenoid valve .........................
KS 46173 Anschlussleiste zu KS 46170 ................... Connection piece for KS 46170 .................
KS 46175 HalterzuKS46170.. ......................... HolderforKS46170 ..........................
KS 46178 Aufschriftschild zu KS 46175 ................... Nameplate for KS 46175 ........................

V-Mot./F 1995

r .
.

4604-l/F2 Ersatzbile / Spare parts

Steuerelemente Anordnung Co&ol Elements Arrangement


mit Innenschmierung with Inner Lubrication zA4os

KS 46176
KS 46178

KS 46169
KS 46170

KS 46062

\ KS 46173

KS 46150

KS 46005

1995 V-Mot./ F

I I
I H
Ersatzbile / Spare parts 4604-VF2

Steuerelemente Anordnung Control Elements Arrangement


zA4os mit hmenschmierung with Inner Lubrication

KS 46005 Druckfühler fur Steuerung - Anbau, komplett .... Pressure sensors for control position, complete ....
KS 46038 Aufschriftschild “215 HA’ zu KS 46080 .......... Nameplate “215 HA’ for KS 46080 ..............
KS 46042 Aufschriftschild “1 S 121” zu KS 46063 .......... Nameplate”1S121”forKS46O63.. .............
KS 46044 Aufschriftschild “1 S 145” zu KS 46063 .......... Nameplate.‘1S145”forKS46O63 ...............
KS 46062 Ventile an der Schaltmaschine, komplett ........ .Valveontuminggear,complete .................
KS 46063 Pr&isions-Einfach-Grenztaster ................. Limit switch to overspeed safety cut-out ..........
KS 46080 3BWegeventil.. ........................... ..3/2-wayvalve .................................
KS 46083 O-Ring zu KS 46080 .......................... 0-ring for KS46080 ...........................
KS 46105 Endschalter - Anbau am Abstellservomotor , ...... Assembly of hmit switch on shutdown servomotor,
komplett (mit angebauter Oelpumpe) ........... complete (with engine-driven oil pump) ..........
KS 46150 Steuerschieber, komplett ...................... Control valve .................................
KS 46159 Rundgummiring ............................. Rubber ring ..................................
KS 46170 3/2 Weg-Magnetventil ........................ .3/2-way solenoid valve .........................
KS 46173 Anschlussleiste zu KS 46170 ................... Connection piece for KS 46170 .................
KS 46175 HaherzuKS46170.. ......................... HolderforKS46170 ..........................
KS 46178 Aufschriftschild zu KS 46175 ................... Nameplate for KS 46175 .......................

V-MOt.IF 1995
4604-2IAl Ersatzteile / Spare parts

Steuerelemente Contrul Elements


Ventile an Schaltmaschine Wves on lluming Gear
I I

Ersatzbile / Spare parts 4604dAl

DkSd Steuerelemente Co&ol Elements


zA4os Ventile an Schaltmaschine Valves on Turning Gear

KS 46035 Aufschriftschild “38HA’ zu KS 46067 .......... ..Nameplate”38HA!‘forKS4606 7 ...............


KS 46043 Aufschriftschild “1 S 123” zu KS 46063 .......... Nameplate”lS123”forKS46063 ..............
KS 46045 Aufschriftschild “38HC” zu KS 46067 ........... Nameplate”38HC”forKS46067 ...............
KS 46062 Ventile (Sensor) zur Schaltmaschine, komplett .... Valves (sensor) on tuming gear, complete .........
(KS 46035 - KS 46045, KS 46063 - KS 46067) ... (KS 46035 - KS 46045, KS 46063 - KS 46067) ....
KS 46063 Pr&isions-Einfach-Genztaster ............... Limit switch ..................................
KS 46064 312 Wegeventil ............................... 3LGwayvalve .................................
KS 46066 Befestigungsplatte zu KS 46063 ................. Attachment plate for KS 46063 ..................
KS 46067 Nocken zu KS 46064 .......................... CamforKS46064 ............................

1995
.

4604dFl Ersatzbile / Spare pafis

Steuerelemente Control Elements


Steuerschieber Control Valve

F
Ersatzteile/ Spare parts 4604dFl

DkSd Steuerelemente Control Elements


a4os Steuerschieber Control Valve

KS 46150 Steuerschiebeq komplett ...................... Control valve, complete ........................


KS 46151 Gehause .................................... Housing .....................................
KS 46152 Kolben ..................................... Piston .......................................
KS 46153 Flansch ..................................... Flange ......................................
KS 46154 3R-Weg-Elektroventil . ....................... .3Bway solenoid valve .........................
KS46155 Flansch.....................................Flang e ......................................
KS 46157 O-Ring zu KS 46151 .......................... O-ring for KS 46151 ...........................
KS 46158 O-Ring zu KS 46151 .......................... 0-ringforKS46151.. .........................
KS 46159 Rundgummiring zu KS 46154 .................. RubberringforKS46154 ......................
KS 46160 Kolbendichtring zu KS 46152 .................. Piston sealing ring for KS 46152 .................
KS 46161 Dichtungsring zu KS 46166 .................... Joint ring for KS 46166 ........................
KS 46166 Verschlussschraube zu KS 46152 ................ Screw plug for KS 46152 .......................

F 1995
4604dAl Ersatzteile / Spare parts

Steuerelemente Contra1 Elements


Ventile am Abstellservomotor Valves on Shut-down Servomotor

JC3 46090

KS 46044 N KS 46091

/
\
KS 46063 Y KS 46064

KS 46063 KS 46092 KS 46091 KS 46036

1995

I
Ersatzbile / Spare parts 4604dAl

Stenerelemente Control Elements


a4os Ventile am Abstellservomotor Valveson Shut-downServomotor

KS 46036 Autkhriftschild “38 HB” zu KS 46064 ........... Nameplate”38HB”forKS46064.. .............


KS 46044 Aufkchriftschild “1 S 145” zu KS 46063 .......... Nameplate”lS145”forKS46063 ..............
KS 46063 Pr&isions-Einfach-Grenztaster ................. L,imitswitch ..................................
KS 46064 312Wegeventil ............................... 3/2-wayvalve .................................
KS 46090 Ventile am Abstellservomotor, lcomplett . . . . . . . . . . Valves on shutdown servomotor, complete . . . . . . . .
(Motor ohne angebaute Oelpumpe) . . . . . . . . . . . . . (without enginedriven oil pump) . . . . . . . . . . . . . . . .
(KS 46036 - KS 46064, KS 46091, KS 46092) . . . . (KS46036-KS46064,KS46091,KS46092) .....
KS 46091 Halter zu KS 46064 ........................... Holder for KS 46064 ..........................
KS46092 HalterzuKS46064.. ......................... HolderforKS46064 ..........................

1995
4604-4/Al Ersatzteile / Spare parts

Steuerelemente Control Elements


Endschalter-Anbau Assemblv of Limit Switch

KS 46063 KS 46106

KS 46044

KS 46109 /

KS 46109

KS 46108

1995
Ersatzbile / Spare parts 4604-4/Ai

- Stenerelemente Control Elements


ZA40S Endschalter-Anbau Assemblv of Limit Switch

KS 46044 Aufschriftschild “1 S 145” zu KS 46063 .......... Nameplate”lS145”forKS46063 ..............


KS 46063 Pr&isions-Einfach-Grenztaster ................. Limit switch ..................................
KS 46105 Endschalter - Anbau .......................... Assembdly of limit switch ......................
(mit angebauter Oelpumpe) ................... (with enginedriven oil pump) ..................
(KS 46044,KS 46063, KS 46108, KS 46109) ...... (KS46044-KS46063,KS46108,KS461O!I) .....
KS 46108 Klinke zu KS 46063 ........................... Jackfor KS46063 .............................
KS 46109 Halter zu KS 46108 ........................... Holder for KS 46108 ..........................

1995
KS 46501 KS 46525 KS 46500 KS 46508 KS 46507 KS 46532 KS 46530

KS 46511 KS 46535 / KS 46517 KS 46637 \ KS 46506 \ KS 46537 / KS 46511/ KS 46528

\ KS 46S26
m KS 46536

KS 46527 KS 46518 \ KS 46534 \ KS 46503 \KS 46531/ KS 46501 \ KS 465lS\KS 46520

KS 46502 KS 46516 KS 46504 KS 46529 KS 46502 KS 46529 KS 46532


I .

Ersatzbile / Spam parts 4612-VA1

- Abstellservomotor Shut=down Servomotor


zA4os

KS 46500 Abstellservomoto~ komplett ................... Shut-down servomotor, complete ................


KS 46501 Gehause .................................... Housing .....................................
KS 46502 Druckfeder ................................. Compression spring ...........................
KS 46503 Schieber .................................... Shde valve ....................................
KS 46504 Ventilkorper zu KS 46503 ..................... Valve body for KS 46503 .......................
KS 46506 Kolben (Motor ohne angebaute Oelpumpe) ...... Piston (without engine-driven oil pump) ..........
KS 46507 Kolben (Motor mit angebauter Oelpumpe) ....... Piston (with engine-driven oil pump) .............
KS 46508 Flansch zu KS 46506 .......................... Flange for KS 46506 ............................
KS 46511 Kolben zu KS 46519 .......................... Piston for KS 46519 ...........................
KS 46515 Deckel zu KS 46501 .......................... CoverforKS46501 ...........................
KS 46516 Ventilsitz zu KS 46503 ........................ Valve seat for KS 46503 ........................
KS 46517 Normdruckfeder zu KS 46503 .................. Compression spring for KS 46503 ...............
KS46518 Sicherungsring’l&JzuKS46503.. ............. CircliptypeJforKS46503 .....................
KS 46519 Zylinder zu KS 46507 ......................... Cylinder for KS 46507 .........................
KS46520 FlanschzuKS46519..........................FlangeforKS46519 ...........................
KS 46525 Verschlussschraube zu KS 46501 ................ Screw plug for KS 46501 .......................
KS 46526 Verschlussschraube zu KS 46520 ................ Screw plug for KS 46520 .......................
KS 46527 O-Ring zu KS 46515 .......................... O-ring for KS 46515 ............................
KS 46528 O-Ring zu KS 46519 .......................... O-ring for KS 46519 ...........................
KS 46529 Kolben-Dichtring zu KS 46506 und KS 46507 ..... Piston seahng ring for KS 46506 and KS 46507 .....
KS 46530 Kolben-Dichtring zu KS 46511 ................. PistonseahngringforKS46511 .................
KS46531 0-RingzuKS46508 ......................... .O-ringforKS46508.. .........................
KS46532 0-RingzuKS46519.. ....................... .O-ringforKS46519.. .........................
KS46534 0-RingzuKS46501 ......................... .O-ringforKS46501.. .........................
KS 46535 Dichtungsring zu KS 46525 .................... Joint ring for KS 46525 ........................
KS 46536 Dichtungsring zu KS 46526 .................... Joint ring for KS 46526 ........................
KS 46537 O-Ring zu KS 46508 und KS 46519 ........... ..O-ringforKS46508andKS46519.. .............

1995
4612-VA2 Ersatzbile / Spare parts

Abstellservomotor Shut-down Servomotor


mit zweiteiligem Gehtiuse with Two-Part Housinr!
I .

Ersatztelle / Spare parts 4612-VA2

- Abstellservomotor Shut-down Servomotor


zA4os mit zweiteiligem Gehtiuse with Two-Part Housing

KS 46500 Abstellservomotoq komplett ................... Shut-down servomotor, complete ................


KS 46502 Druckfeder ................................. Compression spring ...........................
KS 46503 Schieber .................................... Slide valve ...................................
KS 46504 Ventilkorper zu KS 46503 ..................... ValvebodyforKS46503 ................ .......
KS 46506 Kolben (Motor ohne angebaute Oelpumpe) ...... Piston (without engine-driven oil pump) ... ,,......
KS 46507 Kolben (Motor mit angebauter Oelpumpe) ....... Piston (with engine-driven oil pump) .............
KS 46508 Flansch zu KS 46506 .......................... Flange for KS 46506 ...........................
KS 46511 Kolben zu KS 46519 .......................... Piston for KS 46519 ...........................
KS 46513 Gehause....................................Housing .....................................
KS 46514 Führung .................................... Guide .......................................
KS 46516 VentilsitzzuKS46503 ........................ ValveseatforKS46503.. ......................
KS 46517 Normdruckfeder zu KS 46503 .................. Compression spring for KS 46503 ...............
KS 46518 Sicherungsring ljp J zu KS 46503 ............... CircliptypeJforKS46503 .....................
KS 46519 Zylinder zu KS 46507 ......................... Cyhnder for KS 46507 .........................
KS 46520 Fiansch zu KS 46519 .......................... Flange for KS 46519 ...........................
KS 46526 Verschlussschraube zu KS 46520 ................ ScrewplugforKS46520 .......................
KS 46528 0-RingzuKS46519 ......................... .O-ringforKS46519.. .........................
KS 46529 Kolben-Dichtring zu KS 46506 und KS 46507 ..... Piston seahng ring for KS 46506 and KS 46507 ......
KS 46530 Kolben-Dichtring zu KS 465 11 ................. Piston seahng ring for KS 46511 .................
KS 46531 O-Ring zu KS 46508 .......................... O-ring for KS 46508 ...........................
KS 46532 0-RingzuKS46519 ......................... .O-ringforKS46519.. .........................
KS 46533 0-RingzuKS46514 ........................ ..O-ringforKS46514.. .........................
KS 46534 O-Ring zu KS 46513 .......................... O-ring for KS 46513 ...........................
KS 46536 Dichtungsring zu KS 46526 .................... Joint ring for KS 46526 ........................
KS 46537 O-Ring zu KS 46508 und KS 46519 ............ .O&tgforKS46508andKS46519.. .............

1995

I I
Paste auxiliaire de marche
Hilfslahrstand
Local conlrol
Pueslo auxiliar de marcha

KS 180-51
KS 48089 Shaft for control unit
KS 48090 Cam for control unit

*KS 48092 Distance piece for control unit


KS 48093 Limit switch
KS 48096 Connection piece for control unit
KS48097 Nameplate for control unit
KS 48112 Holder for control unit (Turbocharger on
Driving end)

KS 48113 Holder for control unit (Turbocharger on


Driving end)

** When ordering, please state whether for pneumatic


or electric operation.

* Is let out on electrical arrangement.

*+* When ordering, please state wtlether 3 or 3/2 direc-


tional control valve

E KS 480-5
4807-ilA1 Ersatzbile / Spare parts

Hilfsfahrstand Local Co&ol Stand

1995 V-Mot.
Ersatztdle/Spareparts 4807-VA1

- Hilfsfahrstand Local Control Stand


zA4os

KS 48000 Hilfsfahrstand, komplett ...................... Local control stand, complete ...................

2) KS 48001 Bedienungseinheit, komplett ................... Control unit, complete .........................

KS48004 DU-BüchsezuKS48085 ...................... DUbushforKS48085 .........................


KS 48008 Nocken ..................................... cam ........................................
KS 48016 Nocken .............................................................................
1) KS 48025 3f2-Wege-Magnetventil, komplett .............. .312-way solenoid valve .........................
1) KS 48026 3R-Wegeventil, komplett .................... ..312-wayvalve .................................
3) KS 48029 Wegeventil, komplett ......................... Directional control valve .......................
1) KS 48033 Druckregelventil, komplett .................... Pressure regulating valve .......................
1) KS 48035 Stîitze ...................................... support strut .................................
1) KS 48036 Deckel ..................................... Cover .......................................
KS 48038 Stift zu I(s 48039 ............................. Pin for KS 48039 ..............................
KS 48039 Handgriff ................................... Hand grip ...................................
KS 48040 Biichse zu KS 48039 .......................... Bush for KS 48039 ............................
1) KS 48044 Rohrfeder-Kleinmanometer ................... Tbbular spring pressure gauge ..................
KS 48050 Norrndruckfeder zu KS 48039 .................. Compression spring for KS 48039 ...............
KS48051 SiebzuKS48096.............................SieveforKS4809 6.. ..........................
1) KS 48052 O-Ring zu KS 48025 ........................ ..O-ringforKS48025........................... .
KS 48053 Rundgummiring ............................. Rubber ring ..................................
1) KS 48054 Aufschriftschild .............................. Nameplate ...................................
KS48085 Gehause.. ................................ ..Housing .....................................
KS 48089 Welle ...................................... Shaft ........................................
KS48090 Nocken.....................................~ am ........................................
1) KS 48092 Distanzstück ................................ Distance piece ...............................
KS 48093 Pr&isions-Einfach-Grenztaster, komplett ........ Limit switch, complete .........................
KS 48096 Anschlussleiste .............................. Connection piece .............................
KS 48097 Aufschriftschild .............................. Nameplate ...................................

KS 48115 Halter (lbrbolader auf Antriebsseite) ........... Holder (‘Tbrbocharger on Driving end) ...........
KS 48116 Halter (Txbolader auf Antriebsseite) ........... Holder (Turbocharger on Driving end) ...........

1) EntfUt bei elektrischer Ausführung. ..................... To be dispensed with for electrical arrangement. ...

2) Bei Bestellung bitte angeben, ob fur pneumatischen oder .... When ordering, please state whether for ..........
elektrischen Betrieb. ................................... pneumatic or electric operation. .................

3) Bei Bestellung bitte angeben ob -3 oder 3/2 - ................. When ordering, please state whether 3 or 3/2- .....
Wegeventil. ........................................... directional control valve. .......... y. . .T ......

V-Mot. 1995

m 1
4807~2fAl Ersatzteile / Spare parts

Hilfsfahrstand Local Control Stand

KS 48000

KS 48001

KS 48056

KS 48026

KS 48025

KS 48085

95.7623

KS 48056 --- -__--


KS 48096

KS 48033

KS 48053

KS 48030

\I‘h -

KS

KS

1995 V-Mot.
. I

Ersatzteile / Sparta parts 4807-WA1

Dksel Hilfsfahrstand Local Control Stand


zA4os

KS 48000 Hilfsfahrstand, komplett ...................... Localcontrolstand,complete.. .................

2) KS 48001 Bedienungseinheit, komplett ................. ..Controlunit,complete .........................

1) KS 48019 Grundplatte ................................. Base plate ...................................


1) KS48025 3/2-Wege-Magnetventil, komplett .............. .3t2-way solenoid valve .........................
1) KS48026 3/2-Wegeventil, komplett ..................... .3/2-way valve .................................
1) KS48027 3/2-Wegeventil, komplett ..................... .3/2-way valve .................................
3) KS48029 Wegeventil, komplett ......................... Directional control valve .......................
KS48030 3/2-Weg-Elektroventil, komplett ............... .3/2-way electrical vale .........................
1) KS 48031 Rückschlagventil, komplett .................... Check valve ..................................
1) KS48033 Druckregelventil, komplett .................... Pressure regulating valve .......................
1) KS48034 Rückschlagventil, komplett .................... Check valve ..................................
1) KS48037 Einstellnippel zu KS 48044 .................... Adjusting nipple for KS 48044 ..................
1) KS 48043 SERTO-Armaturenanschluss zu KS 48044 ....... SERT0 fitting connection for KS 48044 ..........
1) KS48044 Rohrfeder-Kleinmanometer ................... ‘Brbular spring pressure gauge ..................
KS48051 SiebzuKS48049undKS48096 ................ SieveforKS48049andKS48096.. ..............
KS 48053 Rundgumiring ............................... Rubber ring ..................................
KS 48056 Dichtungsring ............................... Joint ring ....................................
KS 48085 Gehause .................................... Hou@ ......................................
KS 48089 Welle ...................................... Shaft ........................................
KS 48093 Pr&isions-Einfach-Grenztaster ................. Limit switch ..................................
KS 48096 Anschlussleiste .............................. Connection piece .............................
KS48122 TXger (Tbrbolader am Freien Ende) ............ Support (turbocharger on free end) ..............

1) Entftilt bei elektrischer Ausführung. ..................... To be dispensed with for electrical arrangement. ...

2) Bei Bestellung bitte angeben, ob fiir pneumatischen oder .... When ordering, please state whether for ..........
elektrischen Betrieb. ................................... pneumatic or electric operation ..................

3) Bei Bestellung bitte angeben ob 3 oder 3/2


- ................. Whenordering,pleasestatewhether3or3/2- .....
Wegeventil. ........................................... directional control valve. .......... , .. .z ......

V-Mot. 1995
Transmetleur pour le !achymtMrei distance
Geberzum Ferntachometer
1
Transmiiler for remole lachometer
Transmisor para el tacimeiro a distancia

KS L 9600

KS

KS 49601

KS 496-2
Transmitter for remote tachometer

KS 49600 Tacho transmitter, complete


KS 49601 Tacho transmitter
KS 49602 Terminal box with diodes panel and cable

When ordering spare parts please state the application of tacho trans-
mitter:
l Pole reverser and impulse
l Speed signal

E KS 496-2 11.91
4901-VA1 Ersatzteile / Spare parts

‘lbchogenerator Tacho-generator
Anordnung Arrangement

KS 49610

V-Mot.
n I

Ersatzhile / Spare parts 4901-VA1

Tachogenerator Tacho-generator
fidos Anordnung Arrangement

KS 49600 ‘Dwhogenerator, komplett ..................... Tacho-generatoq complete .....................


KS 49601 Thchogenerator .............................. Echo-generator ..............................
KS 49602 Klemmenkasten, komplett ..................... Terminal box, complete ........................

Bei Ersatzteilbestellung bitte Anwendung des .............. Whenorderingsparepartspleasestatethe .......


Tachogebers angeben: .................................. application of tacho transmitter: ................

l Signal f’ürDrehzahl- und Femanzeige .................. Signal for speed- and remote indication ..........
l Signal für Drehzahl ................................. Speed signal .................................

V-Mot. 1995
4905dAl Ersatzbile / Spare parts

Geber Pick-up
für Motordrehzahl for Engine Speed

-:
I I- I
KS 49001
I
\
II

1995
Ersatzteile / Spare parts 490!5-VA1

Geber Pick-up
~140s für Motordrehzahl for Engine Speed

KS 49000 Naherungsinitiator, komplett .................. Proximity switch, complete .....................


KS 49001 Klemmenkasten, komplett ..................... Yxminal box, complete ........................
KS49002 Schutzblech ............................... ..Guardplate ..................................

Bei Ersatzteilbestellung bitte die entsprechende ............ Whenorderingspareparts,pleasestatethe.. .....


Ausführung angebem ................................... corresponding design: .........................

l Anzahl Nahernngsinitiatoren (2 Oder4) ................ Quantityof proximity switcb (two or four pieces) ..
l GriLssedes Schwungrades (50 oder 64 Ziihne)........... Dimension of flywheel(50 or 64 teeth) ...........
l Anbauseite der Schaltmaschine ....................... Position of the tuming gear ....................
(links oder rechts) .................................. (left or right side) .............................

1995

I 1
4910-VA1 Ersatztelle/ Spare parts

Fernbelastungsanzeiger Remote Load indicator

KS 49722 KS 49714 KS 49701 KS 49721

ZJ-
____L __,__
-_-_-_-

--- /y’
*

_______ --_-
--i--- -
I

95.7334

KS 49715

1995
ErsatzMIe / Spare parts 491O-VA1

Fernbelastungsanzeiger Remote Load Indicator


ZA40S

KS 49700 Fembelastungsanzeiger, komplett .............. Remote load indicator, complete ................


KS 49701 Support .................................... Support .....................................
KS49714 RitzelzuKS49715 ........................... PinionforKS49715 ...........................
KS 49715 Winkeltransmitter ............................ Angletransmitter .............................
KS 49721 Aufbchriftschild .............................. Nameplate ...................................
KS 49722 Deckblech . . ................................ Closing plate .................................

1995
4913-VA1 Ersatztelle / Spare parts

Geber für Motorbelas tung Load Position ‘lhnsmitter

4919Q

i
KS 49192 \
\

3
-+
I

. KS 49195
1

-+I
I . KS 49191

-+I
I I
-+- ,t-

I I I

95.7382

1995 V-Mot.
.

Ersatztelle f Spare parts 4913-VA1

Geber fEr Motorbelas tung Load Position lhnsmitter


zA4os

KS 49190 Geber für Motorbelastung, komplett ............ Load position transmitteq complete .............
KS 49191 support .................................... suppo* .....................................
KS 49192 Hebel ...................................... Lever .......................................
KS 49195 KaMeWa-Thnsmitter, komplett ................ KaMeWa transmitter, complete .................

V-Mot. 1995
I

4913-VA2 Ersatzteile / Spare parts

Regleraosgang-Positionsgeber Governor Output Shaft Position


lkansmitter

1995
V-Mot.
Ersatzteile / Spare parts 4913-liA2

Reglerausgang-Positionsgeber Governor Output Shaft Position


‘Ikansmitter
zA4os

1) KS 49165 Reglerausgang-Positionsgebeq komplett ......... Covemor output shaft position transmitte~ complete
tir Verstellpropellersteuerung ................. for contollable pitch propeller (CCP) control ......
KS 49173 Gelenkstangenkopf zu KS 49176 ................ Spherical rod end for KS 49176 .................
KS 49174 Hebel zu KS 49165 ........................... Lever for KS 49165 ...........................
KS 49175 Hebel zu KS 49178 ........................... Lever for KS 49178 ...........................
KS 49176 Stange zu KS 49178 ........................... Rod for KS 49178 .............................
KS 49178 Winkeltransmitter, komplett ................... Angle transmitter, complete ....................
KS 49180 KMW-?tansmitter, komplett .................. KMW transmitter, complete ....................

1) Bei Ersatzteilbestellung bitte hnsmitter-Fabrikat ......... When ordering spares, phase state manufacturer ..
angeben. ............................................. of transmitter .................................

V-Mot. 1995
NW Rechanges / Spare parts 0020-l/F1
Sulzer
Diesel
ZA40S

Groupe 5

Entrainement du regulateur de vitesse .......... Governor Drive .............................. 5105-l/Al


Entrainement du regulateur de vitesse .......... Governor Drive .............................. SlOS-2/Al
Refrigerant d’huile ........................... Oil Cooler .................................. 5107-l/Al
(Pour le rtgulateur de vitesse) ................. for Governor
Actionneur ASAC ............................ Actuator ASAC .............................. 5120-l/Al
(Position) ................................... Position
Declencheur de survitesse ..................... Overspeed Safety Cut-out ..................... 5303-l/Al
Declencheur de survitesse ..................... Overspeed Safety Cut-out ..................... 5303-2/Al
Declencheur de survitesse ..................... Overspeed Safety Cut-out ..................... 5303-3/Al
Pompe d’injection du combustible .............. Fuel Injection Pump ......................... 5501-l/Al
lkinglerie de reglage ......................... Governing Linkage ........................... 5803-l/Al
lkinglerie elastique .......................... Elastic Connection ........................... 5808-l/Al
PGA%/EGB-58P/UG400 .................. PGA58/EGB-58P/UG40D
lkinglerie Clastique .......................... Elastic Connection ........................... 5808 - l/A2
(Actionneur ASAC) .......................... Actuator ASAC

Groupe 6

Disposition des turbosoufflantes ............... Arrangement of Turbocharger ................. 6501- l/Al


lubulure d’air sur culasse ..................... Air Suction Bend for Cylinder Cover ............ 6701-l/Al
Conduite d’air pour by-pass .................. Air Duct for Bypass .......................... 6730-l/Al
Volet pour conduite d’air ...................... Flap for Air Duct ............................ 6730-2/Al
(Dttails) ................................... Details
Soupape d’evacuation (suralimentation) ........ Charge Air Waste-Gate ....................... 6735-l/Al

Groupe 7

Disposition des pompes attelees ................ Pump Attachment ........................... 7005-l/Al


Pompe a huile ............................... Oil Pump ................................... 7103 - l/Al
Commande de graisseurs cylindres ............. Drive of Cylinder Lubricating Pumps ........... 7201 -l/Al
Commande de graisseurs cylindres ............. Drive of Cylinder Lubricating Pumps ........... 7201-2/Al
Graissage cylindres .......................... Cylinder Lubrication ......................... 7230-l/Al
(Ddtails) ................................... Details
Pompe de transfert de combustible ............. Fuel ‘Dansfer Pump .......................... 7403-l/Al
Pompe a eau de refrigeration .................. Cooling Water Pump ......................... 7505 - l/Al
(Utilisable comme pompc 2 eau de rkfrigkration ... can also be used as CAC Cooling Water Pump
dc I’air de suralimcntation pour moteur
ZAV4OS)
Pompe B eau brute ........................... Raw Water Pump ............................ 7506-l/Al
Pompe a eau injecteurs ....................... Nozzle Cooling Water Pump ................... 7507-l/Al

V-Mot.
Gruppe / Group 5
Commandedu rhgulaleur
Regleranlrieb
Governor drive
,_.,...-~I
Acclonamienlo del repulador

, 77

yy---

KS51111 KS51120

\
KS51111

KS51111 \ 1KS57101
I
.___
KS51113 KS

KS51111

?
KS51773

KS51157

KS51162

KS51177

\
icS 5 1123 KS51105

\
KS51770 KSSlY67

\.\\\C\\\W
KS 57152
KS51153

5 93 KSW-3
l Governor drive

‘KS 51101 Speed governor, complete

‘KS 51105 Start booster for speed governor


*KS 51111 Screwed angle for speed governor
‘KS 51112 Pipe union with screwed nipple for speed governor

‘KS 51113 Pipe union with screwed nipple for speed governor
KS 5112Q Governor drive, complete
KS 51122 J-Iousing for governor drive
KS 51123 Bearing bush for KS 51122, KS 51158 und KS 51159
KS 51152 Cover for governor drive
KS 51153 Joint for cover KS 5 1152
KS 51157 Bevel gear for governor drive
KS 51158 Bevel gear for governor drive
KS 51161 Shaft for governor drive
KS 51162 Shaft for governor drive
KS 51164 Gear wheel for governor drive
KS 51170 Thrust washer for governor drive
KS 51173 Screw for governor drive
KS 51177 Screw for shaft KS 5 1162

* With your inquiry/ordering, please indicate type, serial- and


designation number of governor.

KS 511-3 6.90
5105-VA1 Ersatzteile / Spsre parts

Reglerantrieb Governor Drive

KS 51120

KS 51111 KS 51111

KS 51111 KS 51101

KS 51162

KS 51105

KS 51161

KS 51164

KS 51174
’ KS 51152
KS 51183
KS 51153
1995
V-Mot.
Ersatzhile / Spare parts 5105-VA1

Reglerantrieb Governor Drive


zA4os

1) KS 51101 Drehzahhegler, komplett .................... ..Speedgovemor,complete ......................


1) KS51105 Start-Booster ................................ Starting booster ..............................
1) KS 51111 Einschraubwinkel ............................ Screwed angle piece ...........................
1) KS 51112 Verschraubung mit Einschraubnippel ............ Pipe union with screwed nipple .................
1) KS 51113 Vcrschraubung mit Einschraubnippel ............ Pipe union with screwed nipple .................
KS 51120 Rcglerantrieb, komplett ....................... Govemor drive, complete ......................
KS 51122 Gehause .................................... Housing .....................................
KS 51123 Lagerbüchse zu KS 51122, KS 51158 und ......... Bearing bush for KS 51122, KS 51158 und ........
KS 51159 ................................... KS 51159 ....................................
KS 51152 Deckel ..................................... Cover .......................................
KS 51153 Dichtung zu KS 51152 ........................ JointforKS51152 ............................
KS 51157 Kegelrad .................................... Bevelgear ...................................
KS51158 Kegelrad .................................... Bevel gear ...................................
KS 51161 Welle ...................................... Shaft ........................................
KS 51162 Welle ...................................... Shaft ........................................
KS51164 Zahnrad....................................Gearwhee 1 ..................................
KS 51170 Anlaufscheibe ............................... Thrust washer .. ..............................
KS 51173 Schraube ................................... Screw .......................................
KS 51174 Verschlussschraube ........................... Screwplug ...................................
KS 51177 Schraube zu KS 51162 ........................ Screw for KS 51162 ...........................
KS 51183 Dichtungsring zu KS 51174 .................... Joint ring for KS 51174 ........................

1) Bei einer Anfiage/Bestellung bitte den Regler-llp, ......... With your inquiry/ordering, please indicate type, ..
die Serial- und Designation-Nummer angeben. ........... serial and designation number of govemor. .......

V-Mot. 1995
I

51@-2/Al Ersatzteile / Spare parts

Reglerantrieb G-ovemor Drive


ZA40S

V-Mot.
Ersatzbile / Spare parts 510~2/A1

- Reglerantrieb Govemor Drive


ZA40S

KS 51120 Reglerantrieb, komplett ....................... Governor drive, complete ......................


KS 51122 Gehause .................................... Housing .....................................
KS 51123 Lagerbüchse zu KS 51122, KS 51158 und ....... ..BearingbushforKS51122,KS51158an d ........
KS 51159 ................................... KS 51159 ....................................
KS51150 Deckel ..................................... Cover .......................................
KS 51151 Dichtung zu KS 51150 ........................ Joint for KS 51150 ............................
KS 51152 Deckel ..................................... Cover .......................................
KS 51153 Dichtung zu KS 51152 ........................ Joint for KS 51152 ............................
KS 51156 Zwischenrad ................................ Intermediate gear wheel .......................
KS 51158 Kegehad .................................... Bevel gear ...................................
KS 51159 Zwischenrad mit Büchsen KS 51123 ............. Intermediate gear wheel with bush KS 51123 ......
KS 51161 WeIIe ...................................... Shaft ........................................
KS 51164 Zahnrad .................................... Gearwheel ..................................
KS 51166 SchmieroIverteiIer ............................ Lub. oiI distributor ............................
KS 51167 Verbindungsstiick ............................ Coupling piece ...............................
KS 51169 Schmierolleitung ............................. Lub. oil piping ................................
KS 51177 Schraube zu KS 51169 ........................ Screw for KS 51169 ...........................
KS 51178 Schraube zu KS 51156 und KS 51164 ............ ScrewforKS51156andKS51164 ...............
KS51179 SchraubezuKS51166 ........................ ScrewforKS51166 ...........................
KS 51182 O-Ring zu KS 51161 und KS 51167 ............ .O-ringforKS51161andKS51167.. .............

V-Mot. 1995
5107-VA1 Ersatzteile / Spare parts

Oekühler Oil Cooler


zum Regler for Governor

? KS 61080

4
B
- KS 61072

KS 51078

KS 61070

KS 51079

KS 51073
Ersatzteile / Spare parts 5107-VA1

OeJmJer OiJ CooJer


zA4os mm Regler for Governor

KS 51070 OeMihler ................................... Oilcooler ...................................


KS 51072 Oelleitung .................................. Oil pipe .....................................

KS 51073 Oelleitung .................................. Oil pipe .....................................


KS 51078 Reduzierstück ............................... Reducingpiece ...............................
KS 51079 Reduzierstück ............................... Reducing piece ...............................

KS 51080 Einsclxaubwinkel ............................ Screwed angle piece ...........................

1995

I 1
5120-VA1 Ersatzteile / Spare parts

Aktuator ASAC Actuator ASAC


Anbau Position

KS 61116

KS 61127
KS 51128

+
-4 YKS 51126
i)+ Q+ Q+ 3+ 95.7378

1995 V-Mot.
Ersatzteile / Spare parts 512&l/Al

Aktuator ASAC Actuator ASAC


z/@os Anbau Position

KS 51116 Aktuator ASAC. ............................. Actuator ASAC ..............................


KS51126 Gehtiuse....................................Housin g .....................................
KS51127 DeckelzuKS51126 .......................... CoverforKS51126 ...........................
KS 51128 Dichtung zu KS 51127 ........................ Joint for KS 51127 ............................

V-Mot. 1995
5303-IlA1 Ersatzteile / Spare parts

Ueberdrehzahlsicherung Overspeed Safety Cut-out

1995 V-Mot.
Ersatzbile / Spam parts 5303-VA1

Ueberdrehzahlsicherung Overspeed Safety Cut-oat


ZA40S

1) KS 53000 Ueberdr&zahlsicherung, kompiett ............. Overspeed safety tut-out, compiete ..............


2) KS53001 Gebiluse .................................... Housiug .....................................
KS53003 Lagerbüchse zu KS 53001 und KS 53042 ....... ..BearingbushforKS5300 1 andKS53042 .........
KS53005 DU-Bücbse zu KS 53001 und KS 53066 .......... DUbushforKS53OOlandKS53066 ............
2) KS53031 Antriebsrad ............................... ..spurg ear ....................................
2) KS53042 Zwischenrad ................................ Intermediate gear wheel .......................
KS53046 Zwischenradwelle zu KS 53042 ................. Intermediate wheel shaft for KS 53042 ...........
KS 53048 AnlaufscheibezuKS53046 .................... ThrustwaserforKS53046 .....................
KS53052 Federfiihrung ................................ Springguide .................................
KS53054 Stange ...................................... Rod ........................................
KS53055 Federteller zu KS 53052 ....................... SpringplateforKS53052 ......................
KS53056 RingzweiteiligzuKS53055 ................... Ring,twoparts,forKS53055 ...................
KS53058 Deckel zu KS 53052 ......................... Cover for KS 53052 ...........................
KS 53059 Distanzstück . . . . . . ......................... Distance piece ...............................
KS53060 Zylinder . . . . . . . . . . ......................... Cylinder .....................................
KS53061 Deckel zu KS 53060 ......................... CoverforKS53060 ...........................
KS 53062 Dichtung zu KS 5306 1 ........................ Sealing for KS 53061 ..........................
KS 53063 KolbenzuKS53060 .......................... PistonforKS53060 ...........................
KS 53064 Blindflansch ................................. Blind flange ..................................
KS 53065 Dichtung zu KS 53064 ........................ Sealing for KS 53064 ..........................
KS53066 WellezuKS53068undKS53070 ............... ShaftforKS53068andKS53070.. ..............
KS 53067 StelhingzuKS53066 ......................... LocatingringforKS53066 ......................
KS53068 Hebel .................................... ..Leve r .......................................
KS 53070 Hebel .................................... ..Leve r .......................................
KS 53071 Anschlagring zu KS 53066 ..................... StopringforKS53066.. .......................
KS53072 DrosselzuKS53060.. ...................... ..ThrottleforKS530 60 .........................
KS53073 SiebzuKS53060.. ........................... StraingerforKS53060.. .......................
KS 53074 DeckelzuKS53001 ........................ ..CoverforKS5300 1 ...........................
KS 53075 Dichtung zu KS 53074 ........................ Sealing for KS 53074 ..........................
KS 53076 DeckelzuKS53001 ........................ ..CoverforKS5300 1 ...........................
KS 53077 DichtungzuKS53076 ...................... ..SealingforKS5307 6 ..........................
KS 53078 Druckfeder zu KS 53052 ...................... Compression spring for KS 53052 ...............
KS 53079 Druckfeder zu KS 53052 ...................... Compression spring for KS 53052 ...............
KS 53081 Drehfeder zu KS 53066 ....................... Torsion spring for KS 53066 ....................
KS 53082 Druckfeder zu KS 53060 ...................... Compression spring for KS 53060 ...............
KS 53083 Kolben-Dichtring zu KS 53063 ................. Piston ring for KS 53063 .......................
KS 53084 Stangen-Dichtring zu KS 53058 und KS 53060 .... Rod seal for KS 53058 and KS 53060 .............
KS 53094 Verschlussschraube zu KS 53001 ................ Screw plug for KS 53001 .......................
KS 53100 Sicherungsblech zu KS 53061 .................. Locking pate for KS 53061 .....................
KS 53101 Dichtungsring zu KS 53094 .................... Joint ring for KS 53094 ........................
KS 53102 0-RingzuKS53046 ......................... .O-ringforKS53046.. .........................
1) Bei Bestellung, bitte angeben ob Drehzahlregler mit oder .... When ordering, please state whether speed .......
ohne Füllungsbegrenzer. ................................ governor is equipped with or without fuel limiter. ..

2) Bei Ersatzteilbestellung bitte die entsprechende ........... When ordering spare parts, please state the .......
Ausführung angeben .................................... corresponding design: .........................
l Separate Zylinderschmierung ......................... separate cylinder lubrication ...................
l Kolben mit Innenschmierung ......................... piston with inner lubrication ...................

V-Mot. 1995
530~2/Al Ersatzteile / Spare parts

Ueberdrehzahlsicherung Overspeed Safety Cut-oat

KS 53032 KS 53035 _
-

KS KS 53003

KS KS 53034

KS KS 53057
-

KS KS 53080

KS KS
-
KS

1995
Ersatzteile / Spare parts 530~2/Al

Ueberdrehzahlsicherung Overspeed Safety Cut-out


zA4os

1) KS 53000 Ueberdrehzahlsicherung, komplett ............. Overspeed safety tut-out, complete ..............


2) KS 53001 Gehause .................................... Housing .....................................
KS 53003 Lagerbüchse zu KS 53001, KS 53034 und ......... Bearing bush for KS 53001, KS 53034 and ........
KS 53042 ................................... KS 53042 ....................................
KS 53011 WelIe ...................................... Shaft ........................................
2) KS 53031 Antriebsrad ................................. Spur gear ....................................
KS53032 Zyl.StiftzuKS53031 ......................... CyLpinforKS53031 ..........................
KS 53034 Lagerdeckel ................................. Bearing caver ................................
KS 53035 Dichtung zu KS 53034 ........................ Sealing for KS 53034 ..........................
KS 53050 Khnke ...................................... Latch .......................................
KS 53051 Zapfen zu KS 53050 .......................... PinforKS53050.. ............................
KS 53057 Federhiilse zu KS 53001 ....................... SpringsleeveforKS53001 .....................
KS53074 DeckelzuKS53001 .......................... CoverforKS53001 ...........................
KS53075 DichtungzuKS53074 ...................... ..SealingforKS5307 4 ..........................
KS 53080 Druckfeder zu KS 53057 ...................... Compression spring for KS 53057 ...............

1) Bei Bestellung, bitte angeben ob Drehzahlregler mit oder .... When ordering, please state whether speed ........
ohne Füllungsbegrenzer. ................................ govemor is equipped with or without fuel limiter. ..

2) Bei Ersatzteilbestellung bitte die entsprechende ........... When ordering spare parts, please state the .......
Ausführung angeben .................................... corresponding design: .........................
l Separate Zylinderschmierung ......................... separate cylinder lubrication ...................
l Kolben mit Innenschmierung ......................... piston with inner lubrication ...................

1995
5303-3iAl Ersatztelle / Spare parts

Ueberdrehzahlsicherag Overspeed Sdety CM-ont


ZA4OS

KS 63030
I

KS 53011

KS 63026

KS 53015

KS 53016

KS 53022

KS 53014

KS 53013

‘KS 63012

KS 53000

KS 53001

1995

1 1
Ersatzteile / Spare parts 53034/Al

Ueberdrehzahlsicherung Overspeed Safety CM-ont


ZA40S

1) KS 53000 Ueberdrebzablsicherung, komplett ............. Overspeed safety cut-out, complete ..............

2) KS 53001 Geh&se .................................... Housing .....................................


KS 53011 Welle, komplett (KS 53012 - KS 53030) ......... Shaft,complete (KS53012 - KS53030). .........
KS 53012 Welle .................................... ..Shaf t ........................................
KS 53013 Ausschaltkolben zu KS 53011 .................. Shutsff piston for KS 53011 ....................
KS 53014 Spindel zu KS 53011 .......................... Spindle for KS 53011 ..........................
KS 53015 Federteller zu KS 53013 ....................... Spring plate for KS 53013 ......................
KS 53016 Einstellschraube zu KS 53011 .................. Adjusting screw for KS 53011 ...................
KS 53018 Klemmstück zu KS 53014 ...................... Clamping piece for KS 53014 ...................
KS 53019 Federteller zu KS 53011 ..................... ..SpringplateforKS53011 ......................
KS 53022 Feder zu KS 53013 ........................... SpringforKS53013.. .........................
KS 53023 FederzuKS53011 ......................... ..Spr~gforKS53011 ...........................
KS 53024 Feder zu KS 53011 ........................... SpringforKS53011 ...........................
KS 53026 Sicherungsring ‘Q-pJ zu KS 53013 ............... Circlip type J for KS 53013 .....................
KS 53027 Sicherungsringl)pJzuKS53011.. ............. CircliptypeJforKS53011 .....................
KS 53029 Kugel zu KS 53011 ......................... ..BallforKS53011 .............................
KS 53030 Kugel zu KS 53011 ........................... BallforKS53011 .............................
KS 53050 Klinke......................................Latc h ...................................... .
KS 53051 ZapfenzuKS53050 .......................... PinforKS53050.. ............................
KS 53054 Stange......................................Ro d ........................................
KS 53094 Verschlussschraube zu KS 53001 ................ Screw for KS 53001 ...........................
KS 53101 Dichtungsring zu KS 53094 .................... Joint ring for KS 53094 ........................

1) Bei Bestellung, bitte angeben ob Drebzahlregler mit oder .... When ordering, please state whetber speed .......
ohne Füllungsbegrenzer. ................................ governor is equipped with or without fuel limiter. ..

2) Bei Ersatzteilbestellung bitte die entsprechende ........... When ordering spare parts, please state the .......
Ausführung angeben: ................................... corresponding design: .........................
l Separate Zylinderschmierung ......................... separate cylinder lubrication ...................
l Kolben mit Innenschmierung ......................... piston with inner lubrication ...................

1995

I .
Sol-VA1 Ersatzteile / Spare parts

Brennstoffeinspritzpumpe Fuel InjectionPump


ZA4OS

KS 55029 KS 6fi;Ooo

KS 66003
KS 65023

KS 55036
KS 66050

KS 65026
KS 55021
KS 55034
KS 65001

KS 65037

KS 56042 KS 66027

KS 55019
KS 65020

KS 55006
KS 55027

KS 55007
KS 66005

KS 55041
KS 55010

iii Ei3 KS 55035

KS 55018 KS 56012

KS 55024 KS 65011

KS 55017 KS 55002

KS 55030 KS 65013

KS 55015 KS 55028

KS 55040 KS 55016

1995
I I

Ersatzteile / Spare parts 5501-VA1

- Brennstoffeinspritzpumpe Fbel Injection Pump


ZA40S

1) KS 55000 Brennstoffeinspritzpumpe, komplett ............ Fuel iqjection pump, complete ..................


KS 55001 Gehause .................................... Housing .....................................
KS 55002 Zapfen zu KS 55001 .......................... PinforKS55001..............................
KS55003 PumpendeckelzuKS55001.. .................. PumpcoverforKS55001 ......................
KS 55005 ReguIierhüIse ............................... RegIating sleeve ..............................
KS 55006 Zahnstange ................................. Rack ........................................
KS 55007 Memmring zu KS 55006 ....................... ClampingringforKS55006 ....................
KS 55010 Oberer Federteller ........................... Upper spring plate ............................
KS 55011 Unterer Federteller .......................... Lower spring plate ............................
KS 55012 Zapfen ..................................... Pin .........................................
KS 55013 Führungskolben ............................. Guide piston .................................
KS55015 ZapfenzuKS55028 ........................ ..PinforKS55028 ..............................
KS55016 BüchsezuKS55028 .......................... BushesforKS55028 ..........................
KS 55017 stift ........................................ Pin .........................................
KS 55018 Druckfeder ................................. Spring ......................................
KS 55019 Flansch ..................................... Flange ......................................
KS 55020 Dichtung zu KS 55019 ........................ Seahng for KS 55019 ..........................
KS 55021 Prahschraube ................................ BaffIe screw ..................................
KS 55022 Halteschraube ............................... Retaining screw ..............................
KS 55023 Dehnschraube ............................... Expansion bolt ...............................
KS 55024 Sprengring zu KS 55013 ....................... Snap ring for KS 55013 ........................
KS 55026 Schutzstopfen ............................. ..Protectiveplu g ...............................
KS 55027 Schutzstopfen ............................... Protective plug ...............................
KS 55028 Rolle ....................................... Roller .......................................
KS 55029 Schutzstopfen ............................... Protectiveplug ...............................
KS 55030 Druckscheibe zu KS 55028 ..................... Thrust plate for KS 55028 ......................
KS 55033 Dichtungsring zu KS 55022 .................... Joint ring for KS 55022 ........................
KS 55034 Rillendichtung zu KS 55021 .................... Grooved packing for KS 55021 ..................
KS 55035 O-Ring zu KS 55001 .......................... O-ring for KS 55001 ...........................
KS 55036 O-Ring zu KS 55004 .......................... O-ring for KS 55004 ...........................
KS55037 0-RingzuKS55050.. ........................ OringforKS55050.. .........................
KS55040 SicherungsringtypAzuKS55015 .............. RetainingringtypeAforKS55015 ..............
KS 55041 Stangen-Dichtring zu KS 55006 ................. Shaft seal for KS 55006 ........................
KS 55042 Schraube ................................... Screw .......................................
1) KS 55050 Kolben und Zylinder ......................... Piston and cylinder ............................

1) Bei einer Ersatzteilbestellung bitte die entsprechende ....... When ordering spare parts, please state the .......
Ausführung angebew .................................... corresponding design: .........................
l mit VIT = Variable Injection Timing ................... with VIT = Variable Injection Timing ............
l mit CIT = Constant Injection Timing .................. with CIT = Constant Injection Timing ...........
(im Steuerprotokoll erwtihnt) ......................... (please refer to engine setting table) .............

KS 55060 Satz Teile (KS 55012, KS 55013, KS 55015, . . . . . . . Set of parts (KS 55012, KS 55013, KS 55015, , . . . . .
KS 55016, KS 55024, KS 55028, KS 55030 und . . . . KS 55016, KS 55024, KS 55028, KS 55030 and . . . . .
KS55040)...................................KS55040) ...................................
KS 55080 Satz 0-Ringe und Dichtungen (KS 55020, . . . . . . . .SetofO+ingsandjoints(KS55020, .............
KS 55033, KS 55035, KS 55036, KS 55037 und . . . . KS 55033, KS 55035, KS 55036, KS 55037 and . . . . .
KS55041)...................................KS55041) . ........ ........... .. ..... .. .... ..

1995
zA4os

1. INTRODUCTION
This Service Bulletin describes a modification to the fuel pump cover which improves the
sealing effect of the O-ring between fuel pump cover and pump housing.
A second paragraph informs you about a new material specification for joints used in the fuel
oil system.

2. MODIFICATION TO THE FUEL PUMP COVER


The following modification is only valid for fuel pump covers with a conical seal between
pump cover and high pressure fuel pipe:

conical seal

Fuel pump cover (KS 55003) with conical seal

An O-ring is fitted between the fuel pump cover and pump housing in order to avoid fuel
leakage. This O-ring is exposed to heavy pressure pulsations in the fuel oil system. With the
introduction of a back-up ring above the O-ring, its sealing effect is improved and its
stresses are reduced. Therefore the O-ring groove has to be larger. For new engines this
modification is standard. Existing engines with repeated leakages on fuel pump covers can be
retrofitted accordingly.
If a back-up ring is to be fitted on an existing fuel pump cover, the height of the O-ring
groove has to be enlarged from 7 to 8.8 mm (see drawing on next page).
Both O-ring (code no. KS 55036) and back-up ring (code no. KS 55038) can be ordered
through Wartsila NSD France, Mantes or our Network Companies.
Important: The O-ring should be renewed during each overhaul of the fuel pump.

3. SOFT IRON JOINTS IN THE FUEL OIL SYSTEM


Fuel oil with high sulphur content leads to corrosion attack on copper joint rings and thus may
cause fuel leakages. Therefore we have, some time ago, changed the material specification
for gaskets used in the fuel oil system from copper to soft iron.
We strongly recommend to exchange copper joint rings in the fuel oil system with soft iron
rings at the next opportunity (code no. KS 87191, KS 87192, KS 67194, KS 87196, KS 87215,
KS 87216 and KS 87217, please refer to the Code Book). Any parts needed are available
through Wartsila NSD France, Mantes or our Network Companies.

112
g KS 58135 KS 58208 KS 58126, KS 58178 KS 58132 KS 58204 KS 58136 KS 58132

KS 58135 KS 58214 KS 58126, KS 58213 l-G358125 KS 58170 KS 58217 KS 58201


\ KS 58203
KS 58207
KS 58143 KS 58125 KS 58126, KS 58129

KS 58135

KS 58202 KS 58132 KS 58168 KS 58125 KS 58132 KS 582816 KS 58206

E 582E /

eI /
n t: KS 58135

KS 58136

2 KS 58126
0 KS 58130 KS 58126 KS 58133 KS 58127 KS 58130 KS 58129
Ersatzteile / Spare parts 5803-VA1

Reguliergestange Governing Linkage


ZA40S

KS 58125 Gabelhebel ................................. Forked lever .................................


KS 58126 DU-Büchse fiir KS 58125, KS 58127, KS 58129, ... DU-bush for KS 58125, KS 58127, KS 58129, ......
KS58173,KS58178undKS58213 .............. KS58173,KS5817andKS58213 ................
KS 58127 Anschlaghebel ............................... Limit lever ...................................
KS 58129 Support .................................... Support .....................................
KS 58130 Anschlaghebel ............................... Limit lever ...................................
KS 58132 Drehfeder .................................. Tbrsion spring ................................
KS58133 ZyhStiftzuKS58127.. ....................... Cyl.pinforKS58127 ..........................
KS 58135 Stelhing .................................... Locating ring .................................
KS 58136 Kupphmg ................................... Coupling ....................................
KS58143 Hebel .................................... ..Leve r .......................................
KS 58168 Zapfen zu KS 58125 .......................... PinforKS58125 ..............................
KS 58170 Zeiger ...................................... Pointer ......................................
KS 58173 Zahnsegment zu KS 58170 ..................... lbothed segment for KS 58170 ..................
KS 58178 Hebel (nur für separate Zylinderschmienmg) ..... Lever (only for separate cylinder lubrication) ......
KS 58201 Regulierwelle (16 Zylinder) .................... Regulating shaft (16 cylinder) ...................
KS 58202 Reguhenvelle (16 Zylinder) .................... Regulating shaft (16 cylinder) ...................
KS 58203 Reguhenvelle (16 und 18 Zylinder) ............. Regulating shaft (16 and 18 cylinder) .............
KS 58204 Regulierwelle (16 und 18 Zylinder) ............. Regulating shaft (16 and 18 cylinder) .............
KS 58205 Regulierwelle (12 und 18 Zylinder) ............. Regulating shaft (12 and 18 cylinder) .............
KS 58206 Regulierwelle (12,14,16, und 18 Zylinder) ....... Regulating shaft (12,14,16, and 18 cylinder) ......
KS 58207 Regulierwelle (14 Zylinder) .................... Regulating shaft (14 cylinder) ...................
KS 58208 Reguhexwelle (12,14,16, und 18 Zylinder) ....... Regulating shaft (12,14,16, and 18 cylinder) ......
KS 58209 Regulietwelle (14 Zylinder) .................... Regulating shaft (14 cylinder) ...................
KS58213 Lagersupport................................Bearingsuppor t ..............................
KS58214 Hebel .................................... ..Leve r .......................................
KS58216 Klemmstück.................................Clampingpiece ...............................
KS58217 Stange......................................Handle ......................................

V-Mot. 1995
5808-VA1 Ersatzbile / Spare parts

Elastische Verbindung Elastic Connection


PGA58 / EGB-58P / UG 400 PGA58 / EGB-58P / UG 400

KS 58169

KS 58140

KS 58109. 2

KS 68110 -
KS 68111

KS
KS 58106

KS 58105

KS KS 58102

KS KS 58107

\
KS 58113 / KS 58111

KS 58101 KS 58140 KS 58242 KS 58251 KS 58135 KS 58135 KS 58242

1995 V-Mot.
I .

Ersatzbile / Spare parts 5808-VA1

Elastische Verbindung Elastlc Connection


=4os PGA58 / EGB-58P / UG 400 PGA58 / EGB-58P / UG 400

1) KS 58101 Elastische Stange, komplett ................... Elasüc rod, complete ..........................


(KS 58102 - KS 58113) ....................... (KS58102-KS58113) .......................
1) KS 58102 Stange ...................................... Rod ........................................
KS 58104 Federführung ................................ Springguide .................................
KS 58105 Druckfcder ................................. Compression spring ...........................
KS 58106 Federführung ................................ Spring guide .................................
KS 58107 Federteller .................................. Spring plate ..................................
KS 58109 Ring, zweiteilig .............................. Ring, two-part ................................
KS 58110 Druckfeder ................................. Compression spring ...........................
KS 58111 Sicherungsring ............................... Circlip ......................................
KS 58112 Haltestück .................................. Retaining piece ...............................
KS 58113 Gelenkstangenkopf ........................... Spherical rod end .............................
KS58120 Hebel .................................... ..Leve r .......................................
KS 58126 DU-Büchse zu KS 58180 und KS 58244 .......... DUbushforKS58180andKS58244 ............
KS 58135 Stellring .................................... Locatingring .................................
KS 58140 Hebel ...................................... Lever .......................................
KS58169 Gewindezapfen.. .......................... ..Screwpin ....................................
KS 58180 Lagersupport ................................ Bearing support ..............................
KS 58241 Regulierwelle (12, 14, 16 und 18 Zylinder) ....... Regulating shaft (12,14,16 and 18 cylinder) ...... :
KS 58242 Hebel ...................................... Lever .......................................
KS58244 Support .................................. ..Suppor t .....................................
KS 58251 Gelenkstangenkopf ........................... Spherical rod end .............................

1) Bei einer Bestellung bitte Drehzahlreglertyp ............... When ordering spares, please state type of ........
angeben. ............................................. speed govemor ................................

V-Mot. 1995
I .

58O&l/A2 Ersatzbile / Spare parts

Elas tische Verbindung Elastic Connection


Aktuator ASAC Actuator ASAC zA4os

KS 6810’21, KS 68102 KS 68111 KS 68110 KS 68104 KS 68111 KS68112

S 68106 KS 68109 KS 68169 KS 68140

KS 68164 KS 68118

KS 68126 KS 68126 KS 68126


KS 68242 KS 68180 KS 68244 KS 68244 KS 68242

KS

KS 68241’ KS 68140 KS 68261 KS 68242 tiS 68136 KS 68136 ’ KS 68242

1995 V-Mot.
Ersatzteile / Spam parts 5808-VA2

Elastische Verbindung Elastic Connection


ZA40S Aktuator ASAC Actuator ASAC

KS 58101 Elastische Stange, komplett ................... EIastic rod, complete ..........................


(KS 58102 - KS 58113) ....................... (KS58102-KS58113) .......................
KS 58102 Stange ...................................... Rod ........................................
KS 58104 Federführung ................................ Spring guide .................................
KS 58105 Druckfeder ................................. Compression spring ...........................
KS 58106 Federführung ................................ Spring guide .................................
KS 58107 Federteller .................................. Spring plate ..................................
KS 58109 Ring, zweiteilig .............................. Ring, &VO-part................................
KS 58110 Druckfeder ................................. Compression spring ...........................
KS 58111 Sicherungsring ............................... Circlip ......................................
KS 58112 Haltestiick .................................. Retaining piece ...............................
KS 58113 Gelenkstangenkopf ........................... Spherical rod end .............................
KS 58118 Hebel ...................................... Lever .......................................
KS 58126 DU-Biichse zu KS 58180 und KS 58244 .......... DUbushforKS58180andKS58244 ............
KS 58135 Stelhing .................................... Locating ring .................................
KS 58140 Hebel ...................................... Lever .......................................
KS 58164 Anschlagplatte ............................... Stop plate ...................................
KS 58169 Gewindezapfen .............................. Screw pin ....................................
KS 58180 Lagersupport ................................ Bearing support ..............................
KS 58241 Reguhenirelle (12,14,16 und 18 Zylinder) ....... Regulating shaft (12,14,16 and 18 cylinder) .......
KS 58242 Hebel ...................................... Lever .......................................
KS 58244 Support .................................... Support .....................................
KS58251 Gelenkstangenkopf...........................Sphericalroden d .............................

V-Mot. 1995

m I
NW Rechanges / Spare parts 0020-l/F1
Sulzer
Diesel
ZA40S

Groupe 5

Entrainement du regulateur de vitesse .......... Governor Drive .............................. 5105-l/Al


Entrainement du regulateur de vitesse .......... Governor Drive .............................. SlOS-2/Al
Refrigerant d’huile ........................... Oil Cooler .................................. 5107-l/Al
(Pour le rtgulateur de vitesse) ................. for Governor
Actionneur ASAC ............................ Actuator ASAC .............................. 5120-l/Al
(Position) ................................... Position
Declencheur de survitesse ..................... Overspeed Safety Cut-out ..................... 5303-l/Al
Declencheur de survitesse ..................... Overspeed Safety Cut-out ..................... 5303-2/Al
Declencheur de survitesse ..................... Overspeed Safety Cut-out ..................... 5303-3/Al
Pompe d’injection du combustible .............. Fuel Injection Pump ......................... 5501-l/Al
lkinglerie de reglage ......................... Governing Linkage ........................... 5803-l/Al
lkinglerie elastique .......................... Elastic Connection ........................... 5808-l/Al
PGA%/EGB-58P/UG400 .................. PGA58/EGB-58P/UG40D
lkinglerie Clastique .......................... Elastic Connection ........................... 5808 - l/A2
(Actionneur ASAC) .......................... Actuator ASAC

Groupe 6

Disposition des turbosoufflantes ............... Arrangement of Turbocharger ................. 6501- l/Al


lubulure d’air sur culasse ..................... Air Suction Bend for Cylinder Cover ............ 6701-l/Al
Conduite d’air pour by-pass .................. Air Duct for Bypass .......................... 6730-l/Al
Volet pour conduite d’air ...................... Flap for Air Duct ............................ 6730-2/Al
(Dttails) ................................... Details
Soupape d’evacuation (suralimentation) ........ Charge Air Waste-Gate ....................... 6735-l/Al

Groupe 7

Disposition des pompes attelees ................ Pump Attachment ........................... 7005-l/Al


Pompe a huile ............................... Oil Pump ................................... 7103 - l/Al
Commande de graisseurs cylindres ............. Drive of Cylinder Lubricating Pumps ........... 7201 -l/Al
Commande de graisseurs cylindres ............. Drive of Cylinder Lubricating Pumps ........... 7201-2/Al
Graissage cylindres .......................... Cylinder Lubrication ......................... 7230-l/Al
(Ddtails) ................................... Details
Pompe de transfert de combustible ............. Fuel ‘Dansfer Pump .......................... 7403-l/Al
Pompe a eau de refrigeration .................. Cooling Water Pump ......................... 7505 - l/Al
(Utilisable comme pompc 2 eau de rkfrigkration ... can also be used as CAC Cooling Water Pump
dc I’air de suralimcntation pour moteur
ZAV4OS)
Pompe B eau brute ........................... Raw Water Pump ............................ 7506-l/Al
Pompe a eau injecteurs ....................... Nozzle Cooling Water Pump ................... 7507-l/Al

V-Mot.
Gruppe / Group 6
m

6501-VA1 Ersatzbile / Spare parts

Anordnung des Ihrboladers Arrangementof Ibrbocharger


I zA4os

66101
\\
If8 66151
KS 66142
KS 66148 KS 66154
KS 66116
KS 66136
KS 65107
KS 66162
KsS EE

KS 66105

KS 66102

%65

KS 66107

KS 66101
\
KS 66146 KS 66106
n KS 66163 \ 66144
KS 66166 65153
S 66141
KS 66142 KS 65101 g L
.5 66157 KS 66140 KS 65101
/ /

/ \
KS 66120 KS 66115

1995 V-Mot.
I I

Ersatzbile / Spare parts 6501-l/Al

Anordnung des ‘brboladers Arrangement of lbrbocharger


zA4os

1) KS 65101 Abgasturbolader, komplett .................... Tbrbocharger, complete ........................


KS 65105 Distanzhülse zu KS 65101 ................... ..SpacerbushforKS6510 1 ......................
KS 65107 6kt-Schraube zu KS 65101 ..................... Hexagon head bolt for KS 65101 ................
KS 65108 Bkt-Schraube zu KS 65105 ..................... Hexagon head boit for KS 65105 ................
2) KS 66101 Ladeluftkühler, komplett ...................... Charge air cooler, complete ....................
KS 66102 Ladeluftkühlergeh~use, komplett ............... Charge air cooler housing, complete .............
KS 66105 Lufteintrittsgehtiuse .......................... Air inlet casing ...............................
KS 66106 Lufteintrittsgehause zu KS 66101 ............... Air inIet casing for KS 66101 ...................
KS 66107 Wasserabscheider, komplett zu KS 66101 ........ Water separator, complete for KS 66101 ..........
KS 66110 Lufteintxittsgehause zu KS 66101 .............. .Airinletcasingfor KS66101 ...................
2) KS 66115 DiffusorzuKS66106 ....................... ..DiffusorforKS6610 6 .........................
2) KS 66120 DiffusorzuKS66110 ....................... ..DiffusorforKS66110 .........................
KS 66135 Stütze zu KS 66101 ........................... Support for KS 66101 ..........................
KS 66140 Stütze zu KS 66101 ........................... Support for KS 66101. .........................
KS 66141 Blindflansch ................................. Blind flange ..................................
KS 66142 Kompensator ................................ Compensator ................................
KS 66143 Blindflansch zu KS 66106 und KS 66110 ......... BlindflangeforKS66106andKS66110.. ........
KS 66144 Blindflansch zu KS 66106 und KS 66110 ....... ..BlindflangeforKS66106andKS66110.. ........
KS 66145 Kontrollgeh&se zu KS 66102 .................. Inspection casing for KS 66102 ..................
KS 66146 Düse zu KS 66145 ............................ Nozzle for KS 66145 ..........................
KS 66147 SERTO-Anschluss zu KS 66145 ................ SERT0 connection for KS 66145 ................
KS 66148 SERTO-Verschraubung zu KS 66145 ............ SERT0 screwed union for KS 66145 .............
KS 66149 Umlenkstück zu KS 66145 ..................... Elbow piece for KS 66145 ......................
(mbolader am Freien Ende) .................. (turbocharger on free end) .....................
KS 66151 Dichtung zu KS 66142 ........................ Joint for KS 66142 ............................
KS 66152 Dichtung zu KS 66106 ........................ Joint for KS 66106 ............................
KS 66153 Dichtung zu KS 66144 ........................ Joint for KS 66144 ............................
KS 66154 Dichtung zu KS 66142 ...................... ..JointforKS6614 2 ............................
KS 66155 Dichtung zu KS 55143 ........................ Joint for KS 55143 ............................
KS 66156 Dichtung zu KS 66110 (nur fiir TL VTR 454) ..... Joint for KS 66110 (only for TC VTR 454) ........

KS 66157 Dichtung zu KS 55141 ........................ Joint for KS 66141 ............................

KS 66163 Verschlussschraube zu KS 66106 ................ Screw plug for KS 66106 .......................


KS 66164 Verschlussschraube zu KS 66102 und KS 66105 ... Screw plug for KS 66102 and KS 66105 ...........
KS 66165 Dichtungsring zu KS 66164 .................... Joint ring for KS 66164 ........................
KS 66166 Dichtungsring zu KS 66163 .................... Joint ring for KS 66163 ........................

1) Bitte Angaben auf Tjpenschild angeben. . . . , . . . , . . . . . . . . . . . Please mention details given on type nameplate. .,,

2) Bei Bestellung bitte Ladeluftkühlertyp (einkreis oder zwei- . . . When ordering, please state type of charge air cooler
stufen kompakt) angeben. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (one- or two-stage compact). . . . . . . . , . . . , . . . . . . . .
Bei einer Ersatzteilbestellung bitte Zyiindenahl und . . . . . . . , When ordering spare parts, please state number . . .
‘Iiirboladertyp angeben . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . of cylinders and type of turbocharger. . . . . . . . . . . . .

V-Mot. 1995
KS 67003

KS 67004

KS 67024 KS 67023 ’
KS 67025 KS 67028

KS 67026 /
KS 67027

/
KS 67011 KS 67003
KS 67012

KS 67007

KS 67011
KS 67012
KS 67002
I I

Ersatzbile / Spare parts 670%VA1

Luftstutzen zum Zylinderdeckel Air Suction Bend for Cyiinder Cover


ZA40S

KS 67001 Luftstutzen, komplett ......................... Air suction bend, complete .....................

KS 67002 Luftstutzen .................................. Air suction bend ..............................


KS 67003 Luftstutzen .................................. Air suction bend ..............................
KS 67004 Flansch.....................................Flang e ......................................
KS 67007 Deckplatte .................................. Cover plate ..................................
KS 67008 Schlauchdichtrmg ............................ ‘Ibbular joint .................................
KS 67011 Deckel ................................... ..Cover .......................................
(ohne Anschluss fur Ladehrft-Waste-Gate) ....... (wr‘thou t connection for charge air waste-gate) .....
KS 67012 Deckel ................................... ..Cover .......................................
(mit Anschluss fur Ladeluft-Waste-Gate) ........ (with connection for charge air waste-gate) .......
KS 67023 Verschlussschraube zu KS 67011 und KS 67012 .. .ScrewplugforKS67011andKS67012 ...........
KS 67024 Verschlussschraube zu KS 67011 und KS 67012 .. .ScrewplugforKS67011andKS67012 ...........
KS 67025 Dichtungsring zu KS 67024 .................... JointringforKS67024 ........................
KS 67026 Verschlussschraube zu KS 67011 und KS 67012 .. .ScrewplugforKS67011andKS67012 ...........
KS 67027 Dichtungsrmg zu KS 67026 .................... JointringforKS67026 ........................
KS 67028 Dichtungsring zu KS 67023 .................... JointringforKS67023 ........................

V-Mot. 1995
KS i 67386 KS 67384 KS 67382 KS 67389 KS 67369 KS 67391

KS 67384 KS 67366 KS 67380 KS 67387 KS 67359 2; ;;;-7z KS 67366 KS 67372 KS 67366


KS 67376

KS 67372
Ei iE:
KS 67378 KS 67353

2
0
Ersatzteile / Spare parts 6730-VA1

Luftkanal fûr Bypass Air Duct for Bypass


ZA4OS

KS 67300 Luftkanal, komplett .......................... Air duct, complete ............................


KS67310 Klappe ................................... ..Fla p ........................................
KS 67340 Kompensator ................................ Bellows .....................................
KS 67353 Schlauchklemme ............................. Hose clamp ..................................
KS 67359 Bügelschraube ............................... Clamp screw .................................
KS 67364 Dichtung zu KS 67370 ........................ GasketforKS67370 ..........................
KS 67366 Dichtung zu KS 67310, KS 67340, KS 67380 ...... Joint for KS 67310, KS 67340, KS 67380 ..........
undKS67382 ............................... and KS 67382 ................................
KS 67370 Luftrohr .................................... Air pipe .....................................
KS 67372 Luftrohr (mit Zweikreis-Ladeluftkühler) ......... Air pipe (with two-stage charge air cooler) ........
KS 67374 Luftrohr (mit Zweikreis-Ladeluftkiihler) ......... Air pipe (with two-stage charge air cooler) ........
KS 67376 Luftrohr (mit Einkreis-Ladehtftkühler) . . ........ Air pipe (with single-stage charge air cooler) ......
KS 67378 Luftrohr (mit Einkreis-Ladeluftkühler) ........ .. Air pipe (with single-stage charge air cooler) ......
1) KS 67380 Luftrohr .................................... Air pipe .....................................
1) KS 67382 Luftrohr .................................... Air pipe .....................................
KS 67384 Luftrohr .................................... Air pipe .....................................
KS 67386 Dichtung zu KS 67384 ........................ Joint for KS 67384 ............................
1) KS 67387 Rohrhalter zu KS 67380 ....................... Pipe holder for KS 67380 .......................
1) KS 67389 Rohrhalter zu KS 67382 ....................... Pipe holder for KS 67382. ......................
1) KS 67391 Verschahmg (mit Zweikreis-Ladeluftkühftkühler)...... Casing (with two-stage charge air cooler) .........
1) KS 67392 Verschalung (mit Zweikreis-Ladeluftkühler) ...... Casing (with two-stage charge air cooler) .........
1) KS 67393 Verschalung (mit Einkreis-Ladeluftkühler) ....... Casing (with single-stage charge air cooler) .......
1) KS 67394 Verschalung (mit Einkreis-Ladeluftkiihler) ....... Casing (with single-stage charge air cooler) .......

1) Bei Ersatzteilbestellung bitte Ttwboladertyp ............... When ordering spare parts, please state type ......
angeben. ............................................. of turbocharger. ..............................

V-Mot. 1995

I B
673~21Al Ersatztek / Spare parts

Klappe mm LuftJcanal
Details
Flap for Air Dnct
Details
?l!ilis
zA4os

KS 67311 KS 67333 KS 67324 KS 67310

KS 67336

\
KS 67338

KS 67314 KS 67311 KS 67319 KS 67316 KS 67337 KS 67318 KS 67320

KS 67313 KS 67313 KS 67315 KS 67332


I .

Ersatzbile / Spare parts 67304Al

Klappe mm Luftkanal Flap for Air Duct


ZA40S Details Details

KS 67310 Klappe, komplett ............................ Flap, complete ...............................


KS 67311 Gehause .................................... Housing .....................................
KS67313 DUBüchsezuKS67311 ...................... DUbushforKS67311.. .......................
KS67314 Welle .................................... ..Sh~ ........................................
KS 67315 Zahnstange ................................. Toothed rack .................................
KS 67316 Stirnrad .................................... Gear ........................................
KS67317 Zylinder .................................. ..Cylinde r .....................................
KS67318 Flansch.....................................Flang e ......................................
KS 67319 Ventilkiappe ................................ Valveflap ....................................
KS 67320 Hülse ...................................... Bush ........................................
KS 67321 P&%ions-Einfach-Grenztaster ................. Limit switch ..................................
KS 67322 3/2 Weg-Elektroventil ........................ .3/2-way solenoid valve .........................
KS 67323 Blindflansch zu KS 67311 ...................... BlindflangeforKS67311 ......................
KS 67324 Zylinder .................................... Cylinder .....................................
KS 67330 Drosselschraube zu KS 67322 .................. ScrewingplugforKS67322 .....................
KS 67332 Federkeil A zu KS 67314 .................... ..KeyAforKS67314.. .........................
KS 67333 Sicherungsblech zu KS 67319 .................. Lockingplate for KS 67319 .....................
KS 67335 Ovale Dichtung zu KS 67323 ................... OvaljointforKS67323 .........................
KS 67336 Kolben-Dichtring zu KS 67315 ................. Piston ring for KS 67315 .......................
KS 67337 Kolben-Dichtring zu KS 67315 ................. Piston ring for KS 67315 .......................
KS 67338 Rundgummiring zu KS 67322 .................. Rubber ring for KS 67322 ......................
KS 67339 Dichtungsring zu KS 67322 .................... Seal ring for KS 67322 .........................

1995
6735-VA1 Ersatzteile / Spare parts

Ladeluft-Waste-Gate Charge Air Waste-Gate

KS 67600

KS 67657’

KS 67656’

KS 67646\

KS 67601

KS 67615

/
KS 67651 \ \KS 67636
KS 67601 KS 67653 KS 67640 KS 67652
I I
I
67606
I
I 67607 .
/
KS6 i7616 /
I
I 67608

67609

67619

67620

67610
67613

67614

67603

67621

KS 67604 KS 67617 KEi 67618 KS 67612


/ / \
KS 67632 tiS 67602 Kg 67611 KS 67605

1995 V-Mot.
m I

Ersatzteile / Spare parts 6735-VA1


!!#x!ew

M Ladeluft-Waste-Gate Charge Air Waste-Gate


ZA40S

KS 67600 Ladeluft-Waste-Gate .......................... Charge air waste-gate, complete .................


KS 67601 Ventil, komplett (KS 67602 -KS 67621) ......... Valve,complete(KS67602-KS67621). .........
KS 67602 GehausezuKS67601 ......................... HousingforKS67601 .........................
KS 67603 DeckelzuKS67602 .......................... CoverforKS67602 ...........................
KS 67604 Kolben zu KS 67601 .......................... Piston for KS 67601 ...........................
KS 67605 Federfiihrung zu KS 67604 .................. ..SpringguideforKS67604 ......................
KS 67606 Druckregelventil, komplett .................... Pressure regulating valve, complete ..............
(KS67607-KS67609). ...................... (KS67607-KS67609) .......................
KS 67607 Sicherheitsventil ............................. Relief vaIve ..................................
KS 67608 Schraube ................................. ..Scre w.. .....................................
KS 67609 Dichtstutzen ................................ Seahng piece .................................
KS 67610 Schraube zu KS 67603 ........................ Screw for KS 67603 ...........................
KS 67611 FlanschzuKS67602..........................FlangeforKS67602 ...........................
KS 67612 Dichtung zu KS 67603 ........................ Joint for KS 67603 ............................
KS 67613 MutterzuKS67610 ........................ ..NutforKS67610 .............................
KS 67614 Schraube zu KS 67603 ........................ Screw for KS 67603 ...........................
KS 67615 SchraubezuKS67603 ...................... ..ScrewforKS6760 3 ...........................
KS 67616 Führungsring zu KS 67604 ................... ..GuideringforKS6760 4 .......................
KS 67617 Kolbendichtring zu KS 67604 .................. Piston seaI ring for KS 67604 ...................
KS 67618 Schraube zu KS 67611 ........................ Screw for KS 6761 ............................
KS 67619 Druckfeder zu KS 67605 ...................... Compression spring for KS 67605 ...............
KS 67620 Druckfeder zu KS 67605 ...................... Compression spring for KS 67605 ...............
KS 67621 Schraubkupphmg zu KS 67602 und KS 67600 ..... Screw coupling for KS 67602 and KS 67600 .......
KS 67636 MutterzuKS67652undKS67759 .............. NutforKS67652andKS67759 . .................
KS 67640 Dichtung zu KS 67601 ........................ Joint for KS 67601 ............................
KS 67641 Rohr (Einkreis-Ladeluftkühler / VTR 354) ....... Pipe (single-stage charge air cooler / VTR 354) ....
KS 67642 Rohr (Zweikreis-Ladeluftkiihler / VTR 354) ...... Pipe (two-stage charge air cooler / VTR 354) ......
KS 67643 Rohr (Einkreis-Ladeluftkiihler / VTR 454) ....... Pipe (single-stage charge air cooler / VTR 454) ....
KS 67644 Rohr (Zweikreis-Ladeluftkühler / VTR 454) ...... Pipe (two-stage charge air cooler / VTR 454) ......
KS 67646 Trager zu KS 67600 ........................... Support for KS 67600 ..........................
KS 67647 ~agerzuKS67600...........................SupportforKS67600 ..........................
KS 67648 ScheibezuKS67647..........................DiscforKS67647 .............................
KS 67651 Bügelschraube zu KS 67600 .................... Screw for KS 67600 ...........................
KS 67652 SchraubezuKS67600 ...................... ..ScrewforKS676 00 ...........................
KS 67653 MutterzuKS67651 ........................ ..NutforKS6765 1 .............................
KS 67655 Schalldampfer-Innenteil ....................... Silencer inner part ............................
KS 67656 Schalldampferdeckel ....................... ..SiIencercove r ................................

KS 67657 Hiilse .................................... ..Sleev e ......................................


KS 67658 Stiftschraube .............................. ..Stu d ........................................
KS 67659 Stiftschraube .............................. ..Stu d ........................................

V-Mot. 1995
NW Rechanges / Spare parts 0020-l/F1
Sulzer
Diesel
ZA40S

Groupe 5

Entrainement du regulateur de vitesse .......... Governor Drive .............................. 5105-l/Al


Entrainement du regulateur de vitesse .......... Governor Drive .............................. SlOS-2/Al
Refrigerant d’huile ........................... Oil Cooler .................................. 5107-l/Al
(Pour le rtgulateur de vitesse) ................. for Governor
Actionneur ASAC ............................ Actuator ASAC .............................. 5120-l/Al
(Position) ................................... Position
Declencheur de survitesse ..................... Overspeed Safety Cut-out ..................... 5303-l/Al
Declencheur de survitesse ..................... Overspeed Safety Cut-out ..................... 5303-2/Al
Declencheur de survitesse ..................... Overspeed Safety Cut-out ..................... 5303-3/Al
Pompe d’injection du combustible .............. Fuel Injection Pump ......................... 5501-l/Al
lkinglerie de reglage ......................... Governing Linkage ........................... 5803-l/Al
lkinglerie elastique .......................... Elastic Connection ........................... 5808-l/Al
PGA%/EGB-58P/UG400 .................. PGA58/EGB-58P/UG40D
lkinglerie Clastique .......................... Elastic Connection ........................... 5808 - l/A2
(Actionneur ASAC) .......................... Actuator ASAC

Groupe 6

Disposition des turbosoufflantes ............... Arrangement of Turbocharger ................. 6501- l/Al


lubulure d’air sur culasse ..................... Air Suction Bend for Cylinder Cover ............ 6701-l/Al
Conduite d’air pour by-pass .................. Air Duct for Bypass .......................... 6730-l/Al
Volet pour conduite d’air ...................... Flap for Air Duct ............................ 6730-2/Al
(Dttails) ................................... Details
Soupape d’evacuation (suralimentation) ........ Charge Air Waste-Gate ....................... 6735-l/Al

Groupe 7

Disposition des pompes attelees ................ Pump Attachment ........................... 7005-l/Al


Pompe a huile ............................... Oil Pump ................................... 7103 - l/Al
Commande de graisseurs cylindres ............. Drive of Cylinder Lubricating Pumps ........... 7201 -l/Al
Commande de graisseurs cylindres ............. Drive of Cylinder Lubricating Pumps ........... 7201-2/Al
Graissage cylindres .......................... Cylinder Lubrication ......................... 7230-l/Al
(Ddtails) ................................... Details
Pompe de transfert de combustible ............. Fuel ‘Dansfer Pump .......................... 7403-l/Al
Pompe a eau de refrigeration .................. Cooling Water Pump ......................... 7505 - l/Al
(Utilisable comme pompc 2 eau de rkfrigkration ... can also be used as CAC Cooling Water Pump
dc I’air de suralimcntation pour moteur
ZAV4OS)
Pompe B eau brute ........................... Raw Water Pump ............................ 7506-l/Al
Pompe a eau injecteurs ....................... Nozzle Cooling Water Pump ................... 7507-l/Al

V-Mot.
Gruppe / Group 7
7005-VA1 Ersatzteile/ Spare parts

Pumpenanban Pump Attachment

KS 70017
KS 74100

KS 70006
KS 70009

1995 V-Mot.
.
Ersatzteile / Spam parts 7005-VA1

Pumpenanbaa Pump Attachment


ZA4OS

KS 70000 Pumpenanbau, komplett ...................... Pump attachment, complete ....................


KS 70001 Flansch (nur bei Nichtanbau der Zylinderkühl- ... Flange (only in cases where the cylinder cooling ...
wasserpumpe KS 73000, der Rohwasserpumpe .... water pump KS 73000, the raw water pump .......
KS 73100 oder der Brennstoffforderpumpe ....... KS731OOorthefuelsupplypumpKS74100.. .....
KS 74100) ................................... are not attached) .............................
KS 70002 Dichtung zu KS 70001 ........................ Joint for KS 70001 .. ..........................
KS 70005 Leckrohr zu KS 73000, KS 73100 und KS 73200 ... Leak pipe for KS 73000, KS 73100 and KS 73200 ...
KS 70006 LeckrohrzuKS74100 ........................ LeakpipeforKS74100.. ......................
KS 70008 SERTO-Verschraubrmg zu KS 70005 ............ SERT0 screwed connection for KS 70005 ........
KS 70009 SERTO-Verschraubung zu KS 70006 ............ SERT0 screwed connection for KS 70006 ........
KS 70016 O-Ring zu KS 71001 .......................... 0-ringforKS71001...........................
KS 70017 O-Ring zu KS 73000, KS 73100 und KS 74100 .... O-ring for KS 73000, KS 73100 and KS 74100 .....
KS 70018 O-Ring zu KS 73200 ........................ ..O-ringforKS73200 ...........................
KS 70020 FlanschzuKS73200..........................FlangeforKS73200 ...........................
KS 70021 DichtungzuKS70020 ........................ JointforKS70020 ............................
KS 71001 Oelpumpe, komplett .......................... Oil pump, complete ...........................
KS 73000 Zylinderkiihlwasserpumpe, komplett ............ Qlinder cooling water pump, complete ..........
KS 73100 Rohwasserpumpe, komplett ................... Raw water pump, complete .....................
KS 73200 Diisenkühlwasserpumpe, komplett .............. Nozzle cooling water pump, complete .............
KS 74100 Brennstoffforderpumpe, komplett .............. Fuel transfer pump, complete ...................

V-Mot. 1995

m I
I

7103-VA1 Ersatzteiie/ Spare parts

Oelpnmpe 011Pump DIeseI


zA4os

KS

KS

KS

KS

KS 71001

KS 71004

KS 71037 KS 71041 KS 71040

1995 V-Mot.
Ersatzbile / Spare parts 7103-VA1

Oelpumpe Oil Pump


zA4os

KS 71001 Oelpumpe, komplett (Motor rechtsdrehend) . . . . . Oil pump, complete (engine of clockwise rotation) .
KS 71004 Oelpumpe, komplett (Motor linksdrehend) ...... Oil pump, compl. (engine of anti-clockwise rotation)
KS 71011 Oelpumpengehause, komplett zu KS 71001. .... ..Oilpumpcasing,completeforKS71OO 1.. ........
undKS71004 ............................. ..andKS71004 ................................
KS 71018 Lagerbüchse .............................. ..Bearingbus h .................................
KS 71022 Lagerdeckel, komplett ........................ Bearing caver, complete .......................
KS 71028 Pumpenrad mit Antriebswelle .................. Pump impeller with drive shaft ..................
KS71029 Pumpenrad ............................... ..Pumpimpelle r ...............................
KS71030 Zahnrad....................................Gearwhee 1 .......... ........................
KS71033 BolzenzuKS71028 .......................... BoltforKS71028.. ...........................
KS71034 DruckringzuKS71033.. ...................... ThrustringforKS71033 .......................
KS71035 MutterzuKS71033 ........................ ..NutforKS7103 3 .............................
KS 71037 Schieber .................................. ..Slide .........................
KS71039 Deckel ................................... ..Cover ........................ ...............

KS 71040 Dichtung zu KS 71039 ........................ Packing for KS 71039 ........... ...............

KS 71041 Druckfeder zu KS 71037 ...................... Pressure spring for KS 71037 .... ..............

KS 71042 Beilage zu KS 71039 .......................... Shim for KS 71039 ............. ..............

KS71044 Flansch.....................................Flang e ....................... ..............

KS 71045 Dichtung zu KS 71044 . . . . . . . . . . . . . . . . . . . . . . . . Joint for KS 71044 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bei Ersatzteilbestellung Mass “X” angeben. . . . . . . . . . . . . . . . When ordering spares, please speci$ dimension “X”.

V-Mot. 1995
7201-VA1 Ersatzteile/ Spare parts

Antrieb der Zylinderschmierpumpen Drive of Cylinder Lubricating Pumps


zA4os

KS 72101 KS 72103
KS 72117 /
\ I

KS 72101 KS 72102 KS 72107 KS 72104


KS 72117

KS 72162

KS 72164

KS 72163

KS 72165

KS 72120-h

KS 7212/+

1995 V-Mot.
.

Ersatzteile / Spareparts 7201-VA1

Antriebder Zylinderschmierpumpen Drive of Cylinder Lubricating Pnmps


ZA40S

KS 72101 Zylinderschmierolpumpe, komplett ............. Cylinder lubricating pump, complete .............


(Motorausrüstung fiir 660 kW/Zyl.) ............. (engine equipment for 660 kW/@.) ..............
KS 72102 Kupphmg zu KS 72101 und KS 72117 ........... CouplingforKS72101andKS72117 ............
KS 72103 Kupplung zu KS 72101 und KS 72117 ........... CouplingforKS72101andKS72117 ............
KS 72104 Hydraulikmotor, komplett ..................... Hydraulic motor, complete .....................
KS 72105 Zahnradpumpe, komplett ..................... Gear pump, complete .........................
(Motorausrüstung fiir 720 kW/Zyl.) ............. (engine equipment for 720 kW/cyl.) ..............
KS 72106 Zahnradpumpe, komplett ..................... Gear pump, complete .........................
(Motorausrüstung fiir 660 kW/Zyl.) ............. (engine equipment for 660 kW/cyl.) ..............
1) KS 72107 Support zu KS 72101 und KS 72117 ............. SupportforKS72101andKS72117 .............
KS 72115 Dichtungsring zu KS 72116 .................... JointringforKS72116 ........................
KS 72116 Verschlussschraube zu KS 72107 ................ Screw plug for KS 72107 .......................
KS 72117 Zylinderschmier~lpumpe, komplett ............. Cylinder lubricating pump, complete .............
(Motorausrüstung fiir 720 kW/zyl.) ............. (engine equipment for 720 kW/cyl.) ..............
KS 72120 Kupplungshalfte zu KS 72105 und KS 72106 ...... Coupling half for KS 72105 and KS 72106 .........
KS 72123 Scheibe zu KS 72120 .......................... DiscforKS72120 .............................
KS 72125 Stromregelventil, komplett .................... Flow control valve, complete ...................
KS 72162 Stange, komplett (KS 72163 - KS 72165) ........ Rod, complete (KS 72163 - KS 72165) ...........
KS72163 StangezuKS72162...........................RodforKS72162 .............................
KS 72164 Mutter ZUTStange KS 72162 ................... NutforrodKS72162 ..........................
KS 72165 Gelenkstangenkopf zu KS 72162 ................ Spherical rod end for KS 72162 .................

1) Bei BesLellung bitte Zylinderzahl und Anbauseite des ....... When ordering, please state the number of .......
Turboladers angeben (Antriebsseite oder Freies Ende). ...... cylinders and the position of the turbocharger. ....
...................................................... (driving end or free end). ......................

V-Mot. 1995
7201~2iAl Ersatzbile / Spare parts

Antrieb der Zylinderschmierpumpen Drive of Cylinder Lubricating Pnmps


zA4os

KS 72136 BS ‘72126

KS 72135
KS 72144

KS 72130
KS 72131
KS 72129 KS 72145 ,KS 72133

KS 72134

KS 72i28 KS 72143
\
KS 72126

1995 V-Mot.
Ersatzteile / Spare parts 7201~2/A1

Antrieb der Zylinderschmierpumpen Drive of Cylinder Lubricating Pamps


zA4os

KS 72125 Stromregelventil, komplett .................... Flow control valve, complete ....................


(KS 72126 - KS 72145) ....................... (KS72126-KS72145) .......................
KS 72126 Stromregelventil ............................. Flow control valve ............................
KS 72128 Gnmdplatte ................................. Base plate ...................................
KS 72129 Lagerzapfen ................................. Bearingpin ..................................
KS 72130 Zahnsegment ................................ Toothed segment .............................
(Motorausrüstung für 660 kW/Zyl.) ............. (engine equipment for 660 kW/@.) ..............
KS 72131 DU-Biichse ru KS 72130 und KS 72145 .......... DubushforKS72130andKS72145 .............
KS 72132 Ritzel ........... ........................... Pinion ......................................
(Motorausrüstung für 660 kW/ZyL) ............. (engine equipment for 660 kW/cyl.) ..............
KS 72133 Scheibe zu KS 72129 .......................... DiscforbearingpinKS72129 ..................
KS 72134 Scheibe au KS 72132 .......................... Disc for pinion KS 72132 .......................
KS 72135 Verschlussschraube zu KS 72128 ................ ScrewplugforKS72128andKS72151 ...........
KS72136 HalterzuKS72125.. ......................... HolderforKS72125 ..........................
KS72142 Ritzel .................................... ..Pinio n ......................................
(Motorausrüstung fur 720 kW/Zyl.) ............. (engine equipment for 720 kW/cyl.) ..............
KS 72143 O-Ring ..................................... o-ring ......................................
KS 72144 Dichtungsring zu KS 72135 .................... JointringforKS72135 ........................
KS 72145 Zahnsegment ................................ Toothed segment .............................
(Motorausrüstung für 720 kW/Zyl.) ............. (engine equipment for 720 kW/cyl.) ............. .

V-Mot. 1995
7230-IlA1 Ersatzteile / Spare parts

Zylinderschmierung Cylinder Lubrication


Details Details

KS 72300

KS 72320
KS 72331

KS 72302

KS 72311
KS 72312
f
$x

43-8 X X

KS 72307 72303

KS 723OlA KS 72313

KS 72319

1995 V-Mot.

m I
Ersatzbile / Spare parts 7230-VA1

Zylinderschmierung Cylinder Lubrication


fi4os Details Details

KS 72300 Filter, komplett .............................. Filter, complete ...............................


KS 72301 Filter ....................................... Filter .......................................
KS 72302 Block-Kugelhahn ............................ Block-type bah cock ...........................
KS 72303 Haher ...................................... Holder ......................................
KS 72307 Oelleitung .................................. Oil pipe .....................................
KS 72311 Hohlschraube zu KS 72307 und KS 72313 ........ Hollow-coreboltforKS72307andKS72313.. ....
KS 723 12 Dichtungsring zu KS 72311 .................... Joint ring for KS 72311 ........................
KS 72313 Oelleitung .................................. Oilpipe .....................................
KS 72318 Pr&. Rohr .................................. Precision tube ................................
KS 72319 Pr& Rohr .................................. Precision tube ................................
KS 72320 Nippe1 zu KS 72302 .......................... Nipple for KS 72302 ...........................
KS 72331 Dichtuugsriug zu KS 72320 .................... Joint ring for KS 72320 ........................

V-Mot. 1995
7403-VA1 Ersatzteile / Spare parts

BrennstoftRkderpumpe Fuel lhmsfer Pnmp

KS 74125

KS 74109 KS 74118

KS 74132 KS 74123

KS 74126 KS 74109

KS 74152 KS 74102 KS 74155 KS 74131 KS 74149

KS KS 74136

I I Illi I i m

KS KS
Ersatzteile / Spare parts 7403-VA1

Brennstoffforderpumpe Fuel ‘hnsfer Pump


ZA40S

1) KS 74100 Brennstofffijrderpumpe, komplett .............. Fuel transfer pump, complete ...................


(KS 74102 - KS 74155) ....................... (KS74102-KS74155) .......................
KS74102 Gehause....................................Casin g ......................................

KS 74109 Lagerbüchse zu KS 74102, KS 74112 und ......... BearingbushforKS74102,KS74112and ........


KS 74118 ................................... KS74118.. ..................................

KS 74112 Lagergehause ............................... Bearing housing ..............................


KS 74118 Deckel ..................................... Cover .......................................
KS 74123 Pumpenrad mit Antriebswelle .................. Pumpimpellerwithdriveshaft ..................
KS 74125 Pumpenrad ................................. Pump impeller ...............................
KS74126 Zahnrad .................................. ..Gearwhee 1 ..................................
KS 74130 Dichtungsscheibe ............................ Packing ring .................................
1) KS 74131 Stützring .................................... Support ring .................................
KS74132 DruckringzuKS74126.. ...................... ThrustringforKS74126.. .....................
KS 74134 Ventilkorper ................................ Valve body ...................................
KS 74135 Druckfeder ................................. Pressure spring ...............................
KS74136 Anschlag ................................. ..Sto p ........................................
KS 74137 Dichtung zu KS 74136 ........................ Packing for KS 74136 ..........................
1) KS 74149 Wellendichtung zu KS 74123 ................... Shaft seal for KS 74123 ........................
1) KS74150 0-RingzuKS74102.. ....................... .O-ringforKS74102.. ....................... .1
1) KS74151 0-RingzuKS74130 ......................... .O+ingforKS74130.. .........................
1) KS 74152 O-Ring zu KS 74123 .......................... 0-ring for KS 74123 ...........................
KS 74155 Sicherungsring zu KS 74102 .................... Retaining ring for KS 74102 ....................

Bei Ersatzteilbestellung bitte Zylinderzahl und ............. When ordering spare parts, please state number of
Mass “X” angeben. .................................... cylinder and dimension “X”. ...................
1) Bei Ersatzteilbestelhmg bitte angeben ob fur Diesel oder ..... When ordering spare parts, please state whether ..
Schwedlbetrieb ........................................ the engine is running on MD0 or HFO. ..........

1995
750!%1/Al Ersatzbile / Spare parts

Kühlwasserpumpe Cooling Water Pump


venvendbar auch als LLKKühhvaserpumpe cari also be used as CAC Cooling Water Pump
ZA40S

KS 73012 KS 73011
ii; ;$Es

KS 73025\
\ \ KS 73018

KS 73006

KS 73027

KS 73023

KS 73021

KS 73000

KS 73036

KS 73022 KS 73037 KS 73028 KS 73026

1995 V-Mot.
Ersakteile / Spam parts 7505-VA1
-- Kühlwasserpumpe Cooling Water Pump
verwendbar auch ais LLKKühlwasserpumpe cari also be used as CAC Cooling WUer Pump
zA4os

KS 73000 Kiihlwasserpumpe, komplett ................... Cooling water pump, complete ..................


KS 73002 Gehause (Motor rechtsdrehend) ................ Casing (engine of clockwise rotation) ............

KS 73003 Gehause (Motor linksdrehend) ................. Casing (engine of anti-clockwise rotation) ........
1) KS 73006 Laufrad ......... ........................... Impeller .....................................
KS 73011 Lagergehause ............................... Bearing housing ..............................
KS 73012 Büchse zu KS 73011 .......................... Bush for KS 73011 ............................
KS 73018 Deckel ..................................... Cover .......................................
KS73021 Büchse ................................... ..Bush ............ ............................
KS73022 Lautbüchse ............................... ..Line r .......................................
KS 73023 Welle ........ .............................. Shaft ........................................
KS73024 Zahnrad....................................Gearwhee 1 ..................................
KS73025 MutterzuKS73023 .......................... NutforKS73023 .............................
KS73026 Gegenring ................................ ..Conterrin g ..................................
KS 73027 Gleitringdichtung ............................ Mechanicaiseal ..............................
KS 73028 Wellendichtung zu KS 73011 ................... Shaft seal for KS 73011 ........................
KS 73033 Verschlussschraube ........................... Lo&ng screw ................................
KS 73034 Verschlussschraube ........................... Locking screw ................................
KS73036 0-RingzuKS73018 .......................... OringforKS73018.. .........................
KS 73037 O-Ring zu KS 73011 .......................... O-ring for KS 73011 ...........................
KS 73038 Dichtungsring zu KS 73033 .................... Joint ring for KS 73033 ........................
KS 73039 Dichtungsring zu KS 74034 .................... Joint ring for KS 74034 ........................

1) Bei Ersatzteilbestellung, bitte Motordrehzahl .............. When ordering spares parts, phase ..............
angeben. ............................................. state engine speed. ............................

V-Mot. 1995
7506-VA1 Ersatzteile / Spare parts

Rohwasserpumpe Raw Water Pump

KS 73125 KS 73111 KS 73102


KS 73103
KS 73104
KS 73105
\ KS 73112 \

KS 73118
KS 73119.

KS 73123

KS 73100

KS 73136

Ei K35
KS 73139

1995 V-Mot.

m .
NQW Ersatzteile / Spare parts 7506-VA1

- Rohwasserpumpe Raw Water Pump


ZA40S

KS 73100 Rohwasserpumpe, komplett ................... Rawwaterpump,complete .....................

KS 73102 Gehause (Motor rechtsdrehend) ................ Casing (engine of clockwise rotation) ............
frischwasserbestarulig ......................... fresh water resistant ...........................
(geschlosserener KiihIwasserkreislauf) ........... (closed cooling water circuit) ...................
KS 73103 Gehause (Motor rechtsdrehend) ................ Casing (engine of clockwise rotation) ............
meerwasserbestamlig ......................... sea-water resistant ............................
(offener Kühlwasserkreislauf) .................. (open coohng water circuit) ....................
KS 73104 Gehtiuse (Motor hnksdrehend) ................. Casing (engine of anti-clockwise rotation) ........
frischwasserbestarulig ......................... fresh water resistant ...........................
(geschlosserener KühIwasserkreislauf) ........... (closed cooling water circuit) ...................
KS 73105 Gehause (Motor hnksdrehend) ................. Casing (engine of anti-clockwise rotation) ........
meerwasserbest%mIig ......................... sea-water resistant ............................
(offener Kühlwasserkreislauf) .................. (open coohng water circuit) ....................
1) KS73106 Laufrad, frischwasserbestandig ................. Impeller, fresh water resistant ..................
(geschlosserener KühIwasserkreislauf) ........... (closed cooling water circuit) ...................
1) KS 73107 Laufrad, meerwasserbestamhg ................. Impeller, sea-water resistant ....................
(offener Kühlwasserkreislauf) .................. (open cooling water circuit) ....................
KS 73111 Lagergehause ............................... Bearing housing ..............................
KS 73112 Büchse zu KS 73111 .......................... Bush for KS 73111 ............................
KS 73118 Deckel, frischwasserbestarulig .................. Cover, fresh water resistant .....................
(geschlosserener KiihIwasserkreislauf) ........... (closed cooling water circuit) ...................
KS 73119 Deckel, meerwasserbestandig .................. Cover, sea-water resistant .......................
(offener Kiihlwasserkreislauf) .................. (open cooling water circuit) ....................
KS 73 121 Büchse ................................... ..Bus h ........................................
KS 73 122 Laufbüchse ............................... ..Line r .......................................
KS 73123 WeIIe .................................... ..Shaft ........................................
KS 73124 Zahnrad .................................... Gear wheel ..................................
KS 73 125 MutterzuKS73123 .......................... NutforKS73123 .............................
KS 73126 Gegenring .................................. Conter ring ..................................
KS 73127 Gleitringdichtung, frischwasserbestarulig ......... Mechanical seaI, fresh water resistant ............
(geschlosserener Küblwasserkreislauf’) ........... (closed cooliug water circuit) ...................
KS 73128 Wellendichtung zu KS 73111 ................... Shaft seal for KS 73111 ........................
KS 73129 Gleitringdichtung, meerwasserbestandig ......... Mechanical seal, sea-water resistant .............
(offener Kühlwasserkreislauf) .................. (open cooling water circuit) ....................
KS73134 Verschlussschraube, frischwasserbestandig ....... Locking screw, fresh water resistant ..............
(geschlosserener Kühlwasserkreislauf) ........... (closed coohng water circuit) ...................
KS 73135 Verschlussschraube, meerwasserbestandig ........ Locking screw, sea-water resistant ...............
(offener Kiihlwasserkreislauf) .................. (open cooling water circuit) ....................
KS 73136 0-RingzuKS73118undKS73119 ............ .O-ringforKS73118andKS73119.. .............
KS 73137 0-RingzuKS73111 ......................... .O-ringforKS73111.. .........................
KS 73139 Dichtungsring zu KS 74134 und KS 73135 ...... ..JointringforKS74134andKS7313 5 ............

1) Bei Ersatzteilbestellung, bitte Motordrehzahl . . . . . . . . . . . . . . When ordering spares parts, please . . . . . . . . . . . . .


angeben. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . state engine speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

V-Mot. 1995
I n

7507-VA1 Ersatzteile / Spare parts

Düsenkühlwasserpumpe Nozzle Cooling Water Pump


zA4os

KS 73226 KS 73210 m KS 73247 KS 73244 KS 73243 KS 73201


\ \ I KS 73249 KS 73249 KS 73202

73223

73205

73220

KS 73225 KS 73212 KS 73224 KS 73235 KS 73230 I& 73234 & 73246

1995
Ersatztek / Spare parts 7507-VA1

Diisenkiihlwasserpumpe Nozzle Cooling Water Pump


ZA40S

KS 73200 Diisenkühlwassexpumpe, komplett .............. Nozzle cool& water pump, complete ............

KS 73201 Gehause (Motor rechtsdrehend) ................ Casing (engine of clockwise rotation) ............
KS 73202 Gehause (Motor linksdrehend) ................. Casing (engine of anti-cloclwvise rotation) ........
1) KS 73205 Laufrad .................................... Impeller .....................................
KS 73210 Lagergehause ............................... Bearing housing ..............................
KS 73212 Lagerbüchse zu KS 73210 ..................... Bearing bush for KS 73210 .....................
KS 73220 Deckel ..................................... Cover .......................................
KS 73223 Büchse ..................................... Bush ........................................
KS 73224 Laufbüchse ................................. Liner .......................................
KS 73225 Welle ...................................... Shaft ........................................
KS 73226 Zahnrad .................................... Gear wheel ..................................
KS 73230 Gegenring .................................. Spacerring ..................................
KS 73234 Gleitringdichtung ............................ Axial face seal ................................
KS 73235 Wellendichtung .............................. Shaft seal ....................................
KS 73243 Verschlussschraube ........................... Locking screw ................................
KS 73244 Verschlussschraube...........................Lockingscre w ................................

KS 73246 0-RingzuKS73220.. ....................... .O-ringforKS73220.. .........................


KS 73247 0-RingzuKS73210.. ....................... .O-ringforKS73210.. ..........................
KS 73248 Dichtungsring zu KS 73243 .................... Joint ring for KS 73243 ........................
KS 73249 Dichtungsring zu KS 73244 .................... Joint ring for KS 73244 ........................

1) Drehrichtung des Motors und Pumpendrehzahl U/min. ...... Please specify runing direction of engine and .....
angeben. ............................................. pump speed (r.p.m.) ...........................

1995
0020-l/F1 Rechanges / Spare parts New
Suizer
Diesel
ZA40S

Groupe 8

‘Ibyauterie d’echappement .................... Exhaust Pipe ................................ 8101 -l/Al


(12 et 16 cylindres) ........................... 12 and 16 Cylinder
lbyauterie d’bchappement .................... Exhaust Pipe ................................ SlOl-2/Al
(12 y 16 cylindres) ............................ 12 and 16 Cylinder
fiyauterie d’kchappement .................... Exhaust Pipe ................................ SlOl- l/A2
(14 cylindres) ............................... 14 Cylinder
‘hyauterie d’echappement .................... Exhaust Pipe ................................ SlOl-2/A2
(14 cylindres) ............................... 14 Cylinder
‘Ihyauterie d’kchappement .................... Exhaust Pipe ................................ SlOl- l/A3
(18 cylindres) ............................... 18 Cylinder
‘lhyauterie d’bchappement .................... Exhaust Pipe ................................ SlOl-2/A3
(18 cylindres) ............................... 18 Cylinder
myauterie d’&happement en aval de la turbosoumante Exhaust Pipe after arbocharger ............... 8120-l/Al
Vanne de decharge d’echappement ............. Exhaust Waste-Gate .......................... 8135-l/Al
(Carter de sortie des gaz 2 0”) ................. Gas Outlet Casing Position 0”
Vanne de dCcharge d’echappement ............. Exhaust Waste-Gate .......................... 8135- l/A2
(Carter de sortie des gaz a 30”) ................ Gas Outlet Casing Position 30”
Vanne de decharge d’bchappement ............. Exhaust Waste-Gate .......................... 8135- l/A3
(Carter de sortie des gaz B 15”) ................ Gas Outlet Casing Position 15”
Clapet de la vanne de dCcharge d’kchappement ... Valve to Exhaust Waste-Gate .................. 8136-l/Al
Clapet rCgulateur de pression ................. Pressure Regulating Valve ..................... 8137-l/Al
............................................ for Exhaust Waste-Gate
Carter ..................................... Casing ..................................... 8145-l/Al
(pour tuyauteries d’Cchappement 14 et 18 cylindres) ... for Exhaust Piping 14, 18 Cylinder
Carter ..................................... Casing ..................................... 8145-l/A2
(pour tuyauteries d’tchappement 12 et 16 cylindres) ... for Exhaust Piping 12, 16 Cylinder
‘Itiyauterie d’eau de rCfrigCration cylindre ....... Cylinder Cooling Water Pipe .................. 8301-l/Al
Contrbleur de dCbit .......................... Visual Flow Control .......................... 8446-l/Al
(Pour graissagc cylindrc) ...................... for Cylinder Lubrication
Soupape de suretf ........................... Relief Valve ................................. 8601-l/Al
(pour tuyauterie d’air dc demarragc) ........... for Starting Air Pipe
Canalisation de combustible ................... Fuel Piping ................................. 8701-l/F1
Soupape de maintien de pression ............... Pressure Retaining Valve. ..................... 8701-2/Al
Contr6le des fuites de combustible . . . . . . . . . . . . . Fuel Leakage Monitoring . . . . . . . . . . . . . . . . . . . . . 8708-l/Al

Gt-oupe 9

‘I’hermom~tre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9210-l/Al


(Fabricant SIKA) .. . ... ... Manufacturer SK4
‘I’hermomttre sur moteur . . . . . . . . . . . . . . . . . . . . . Thermometer on Engine . . . . . . . . . . . . . . . . . . . . . . 9210- l/A2
(Fabricant SIKA) . . .. Manufacturer SIKA
‘I’hermom&re sur moteur . . . . . . . . . . . . . . . . . . . . . Thermometer on Engine . . . . . . . . . . . . . . . . . . . . . . 9210- l/A3
(Fabricant RUEGER) Manufacturer RUEGER
‘l’ableau dcs appareils de mcsure . . . . . . . . . . . . . . . Instrument Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 9217-l/F1
(~Iirrl~osouI’fl~~rltc cot6 librc Tbrbochargcr on Free End
Manom&c diffirentiel . . . . . . . _ . . . . . . . . . . . . . . . Differential Pressure Gauge . . . . . . . . . . . . . . . . . . . Y2lX- I/Al
Manomtitrc en U . . . . . . . . . . . . . . . . . . . . . . . . . . . . U-Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . 9219- I/Al
(Pour car-tcr cl’ar-bl-c II manivcllcs) to Crank Space

1995 4
Gruppe / Group 8
KS 81268 KS 81278 KS 81272 KS 81250 KS 81309
KS 81307 \ I KS 813to KS 81296 KS EE

\ KS 81304 KS 81250 KS 81307 KS 81100 / KS 81307 /KS “j271/


3 81280

KS 81263
KS 81195
/ I ’ \\ KS 81275
’ \ KS E:t
KS 81281 KS 81277 KS xi KS 81276 KS 81191 KS 81277 KS 81307 KS 81296
.

Ersatzteile / Spare parts 81OI-VA1

Auspuffleitung Exhaust Pipe


a4os 12 und 16 Zylinder 12 and 16 Cylinder

1) KS 81100 Auspuffieitung, komplett ...................... Exhaust pipe, complete ........................

KS 81166 Kompensator .............................. ..Expansionpie ce ..............................


KS 81191 Obere Abstützung ............................ Upper support ...............................
KS 81195 Spiral-Dichtung zu KS 81166 und KS 81258 ...... Spiral-gasket for KS 81166 and KS 81258 .........
KS 81250 Leitungsstück ............................... Section ......................................
KS 81254 Diffusor (16 ZAV4OS) ........................ Diffusor (16 ZAV4OS) .........................
KS 81258 Leitungsstück ............................... Section ......................................
KS 81262 Isolation zu KS 81258 ......................... Insulation for KS 81258 ........................
1) KS 81263 Ring ....................................... Ring ........................................
1) KS 81264 Ring ....................................... Ring ........................................
KS 81268 Blindflansch.................................Blindflange ..................................
KS 81269 Ring (mit Abgas Waste-Gate) .................. Ring (with exhaust waste-gate) ..................
KS 81270 Ring (mit Abgas Waste-Gate) .................. Ring (with exhaust waste-gate) ..................
1) KS 81271 Kompensator ................................ Expansion piece ..............................
KS 81272 Kompensator ................................ Expansion piece ..............................
KS 81275 Stütze (mit Bypass) ........................... Support strut (with bypass) .....................
KS 81276 Stütze ............ .......................... Support strut .................................
KS 81277 Stütze . . .................................... Support strut ..................................
KS 81278 Stütze ...................................... Support strut .................................
KS 81279 Stütze (mit Bypass) ........................... Support strut (with bypass) .....................
1) KS 81280 Ring zu KS 81279 (mit Bypass) ................ .RingforKS81279 (withbypass). ................
KS 81281 Untere Abstützung ........................... Lower support ...............................
KS 81290 Spiral-Dichtung zu KS 81254, KS 81263 .......... Spiral-gasket for KS 81254, KS 81263 and .........
und KS 81264 (16 ZAV4OS) .................... KS 81264 (16 ZAV4OS) ........................
KS 81296 Spiral-Dichtung zu KS 81250, KS 81263, ......... Spiral-gasket for KS 81250, KS 81263, KS 81264, ...
KS81264,KS81269undKS81270.. ............ KS81269andKS81270.. ......................
KS 81304 SchraubezuKS81278undKS81279 ............ ScrewforKS81278andKS81279 ...............
KS 81307 Schraube ................................. ..Scre w.. .....................................
KS 81309 Schraube zu KS 81263, KS 81264, KS 81269 und .. Screw for KS 81263, KS 81264, KS 81269 and ......
KS81270 ................................. ..KS8127 0 ....................................
KS81310 SchraubezuKS81278undKS81279 . . . . . . . . . . . . ScrewforKS81278andKS81279 ...............

1) Bei Ersatzteilbestellung bitte Zylinderzahl ................. When ordering spares parts, please state the ......
angeben. ............................................. number of cylinders. ..........................

V-Mot. 1995
81OldAl Ersatzteile / Sparts parts
suker
Auspuffleitung Exhaust Pipe DkSd
12 und 16 Zylinder 12 and 16 Cylinder zA4os

1995 V-Mot.

m I
Ersatzteile / Spare parts 81 oî-2/A1

Auspufllleitung Exhaust Pipe


ZA40S 12 und 16 Zylinder 12 and 16 Cylinder

1) KS 81100 Auspuftleitung, komplett .................... ..Exhanstpipe,comple te.. ......................

KS 81195 SpiraI-Dichtung zu KS 81166 und KS 81258 ...... SpiraI-gasketforKS81166andKS81258 .........


KS 8 1206 Verschlussschraube ........................... Screw plug ...................................
KS 81207 Dichtungsring zu KS 81206 . . . . . . . . . . . . . . . . . . . . Joint ring for KS 81206 . . . . . . . . . . . . . . . . . . . . . . . .
KS 81250 Leitungsstück . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section......................................
KS 81254 Diffusor (16 ZAV4OS) . . . . . . . . . . . . . . . . . . . . . . . . Diffusor (16 ZAV4OS) . . . . . . . . . . . . . . . . . . . . . . . . .
KS 81258 Leitungsstiick ............................... Section ......................................
KS 81262 Isolation zu KS 81258 ......................... InsuIation for KS 81258 ........................
1) KS 81263 Ring ....................................... Ring ........................................
1) KS 81264 Ring ....................................... Ring ........................................
KS81268 BIindflansch.................................Blindflange ...................... ..... ..... ..
KS 81269 Ring (mit Abgas Waste-Gate) .................. Ring (with exhaust waste-gate) ..................
KS 81270 Ring (mit Abgas Waste-Gate) .................. Ring (with exhaust waste-gate) ..................
1) KS 81271 Kompensator ................................ Expansion piece ..............................
KS 81272 Kompensator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Expansion piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KS81278 Stütze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..Supportstrut.................................
KS 81279 Stütze (mit Bypass) ........................... Support strut (with bypass) .....................
1) KS 81280 Ring zu KS 81279 (mit Bypass) ................. RingforKS81279(withbypass). ................
KS 81290 SpiraI-Dichtung zu KS 81254, KS 81263 .......... Spiral-gasket for KS 81254, KS 81263 and .........
undKS81264(16ZAV4OS). ................... KS81264(16ZAV4OS) ........................
KS 81296 Spiral-Dichtung zu KS 81250, KS 81263, ......... Spiral-gasket for KS 81250, KS 81263, KS 81264, ...
KS81264,KS81269undKS81270.. .......... ..KS81269andKS81270 ........................
KS81307 Schraube ................................. ..Scre w .......................................
KS 81309 Schraube zu KS 81263, KS 81264, KS 81269 und . . Screw for KS 81263, KS 81264, KS 812269 and . . . . .
KS 81270 . . . . . . . . . . . . . . . . , . . . . . . . . . . . . . . . . . . KS 81270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KS81310 SchraubezuKS81278undKS81279 . . . . . . . . . . . . ScrewforKS81278andKS81279 ...............

1) Bei Ersatzteilbestellung bitte Zylinderzahl ................. When ordering spares parts, please state the ......
angeben. ............................................. number of cylinders. ..........................

V-Mot. 1995

m I
8101-VA2 Ersatzteile / Spare parts

Auspuffleitung Exhaust Pipe


14 Zylinder 14 Cylinder

ii \ t--t-+-l-II/

-L--l-L
-
Ei w 7==ç=r 1 ID!
I

1995 V-Mot.
Ersatztelle / Spam parts 8101-VA2

- Auspuffleitung Exhaust Pipe


ZA40S 14 Zvlinder 14 Cvlinder

1) KS 81100 Auspufileitung, komplett ...................... Exhanst pipe, complete ........................

KS 81166 Kompensator ................................ Expansion piece ..............................


KS 81191 Obere Abstützung ............................ Upper support ...............................

KS 81195 Spiral-Dichtung zu KS 81166 und KS 81258 ...... Spiral-gasketforKS81166andKS812.58 .........

KS 81250 Leitungsstück ............................... Section ......................................


KS81254 Diffusor(TLVTR454) ....................... Diffusor(TCVTR454). .......................
KS 81258 Leitungsstück ............................... Section ......................................
KS 81262 Isolation zu KS 81258 ......................... Insulation for KS 81258 ........................
1) KS 81263 Ring ....................................... Ring ........................................
1) KS81264 Ring ..................................... ..Rin g ........................................
KS81268 Blindflansch.................................Blindflang e ..................................
KS 81269 Ring (mit Abgas Waste-Gate) .................. Ring (with exhaust waste-gate) ..................
KS 81270 Ring (mit Abgas Waste-Gate) .................. Ring (with exhaust waste-gate) ..................
1) KS 81271 Kompensator ................................ Expansion piece ..............................
KS 81272 Kompensator ................................ Expansion piece ..............................
KS 81274 Stütze ...................................... Support strut .................................
KS 81275 Stütze (mit Bypass) ........................... Support strut (with bypass) .....................
KS 81276 Stütze ...................................... Support strut ..................................
KS81277 Stütze .................................... ..Supportstrut .................................
KS 81278 Stütze ...................................... Support strut .................................
KS 81279 Stütze (mit Bypass) ........................... Support strut (with bypass) .....................
1) KS 81280 Ring zu KS 81279 (mit Bypass) ................. Ring for KS 81279 (with bypass) .................
KS 81281 Untere Abstützung ........................... Lower support ...............................
KS 81290 Spiral-Dichtung zu KS 81254, KS 81263 .......... Spiral-gasket for KS 81254, KS 81263 and .........
undKS81264(TLVTR454) .................. KS81264(TCVTR454). ......................
KS 81296 Spiral-Dichtung zu KS 81250, KS 81263, ......... Spiral-gasket for KS 81250, KS 81263, KS 81264, ...
KS81264,KS81269undKS81270.. ............ KS81269andKS81270.. ......................
KS81304 SchraubezuKS81278undKS81279 ............ ScrewforKS81278andKS81279 ...............

KS81307 Schraube ................................. ..Scre w .......................................

KS 81308 Schraube zu KS 81274 ........................ Screw for KS 81274 ...........................


1) KS 81309 Schraube zu KS 81263, KS 81264, KS 81269 und .. Screw for KS 81263, KS 81264, KS 812269 and .....
KS81270 ................................. ..KS8127 0 ....................................
KS 81310 Schraube zu KS 81278 und KS 81279 ............ Screw for KS 81278 and KS 81279 ...............

1) Bei Ersatzteilbestellung bitte tiboladertyp ............... When ordering spares parts, please state the ......
angeben. ............................................. type of turbocharger. ..........................

V-Mot. 1995
81 Ol-2/A2 Ersatzteile/ Spare parts

Auspufllei tung Exhaust Pipe


14 Zylinder 14 Cylinder

\-
s

1995 V-Mot.
Ersatzteile / Spare parts 8101~2/A2

Auspuflleitung Exhanst Pipe


a4os 14 Zylinder 14 Cylinder

1) KS 81100 Auspuflleitung, komplett ...................... Exhaust pipe, complete ........................

KS 81195 Spiral-Dichtung zu KS 81166 und KS 81258 ...... Spiral-gasket for KS 81166 and KS 81258 .........
KS 81206 Verschlussschraube ........................... Screw plug ...................................
KS 81207 Dichtungsring zu KS 81206 .................... JointringKS81206 ...........................
KS 81250 Leitungsstück ............................... Section ......................................
KS 81254 Diffusor (TL VTR 454) ..................... ..Diffusor(TCVTR454) ........................
KS 81258 Leitungsstück ............................... Section ......................................
KS 81262 Isolation zu KS 81258 ......................... Insulation for KS 81258 ........................
1) KS 81263 Ring ....................................... Ring ........................................
1) KS 81264 Ring ....................................... Ring ........................................
KS 81268 Blindflansch ................................. Blindflange ..................................
KS 81269 Ring (mit Abgas Waste-Gate) .................. Ring (with exhaust waste-gate) ..................
KS 81270 Ring (mit Abgas Waste-Gate) .................. Ring (with exhaust waste-gate) ..................
1) KS 81271 Kompensator ................................ Expansion piece ..............................
KS 81272 Kompensator ................................ Expansion piece ..............................
KS81274 Stütze .................................... ..Supportstrut .................................
KS81278 Stütze .................................... ..Supportstrut .................................
KS 81279 Stütze (mit Bypass) ........................... Support strut (with bypass) ......................
1) KS 81280 Ring zu KS 81279 (mit Bypass) ................. Ring for KS 81279 (with bypass) .................
KS 81290 Spiral-Dichtung zu KS 81254, KS 81263 .......... Spiral-gasket for KS 81254, KS 81263 and .........
und KS 81264 (TL VTR 454) .................. KS81264(TCVTR454) .......................
KS 81296 Spiral-Dichtung zu KS 81250, KS 81263, ......... Spiral-gasket for KS 81250, KS 81263, KS 81264, ...
KS81264,KS81269undKS81270.. ............ KS81269andKS81270 ........................
KS 81307 Schraube ................................... Screw .......................................
KS 81309 Schraube zu KS 81263, KS 81264, KS 81269 und .. Screw for KS 81263, KS 81264, KS 812269 and .....
KS81270 ................................. ..KS8127 0 ....................................
KS81310 SchraubezuKS81278undKS81279.. .......... ScrewforKS81278andKS81279 ...............

1) Bei Ersatzteilbestellung bitte lirrboladertyp ............... When ordering spares parts, please state the ......
angeben. ............................................. type of turbocharger. ..........................

V-Mot. 1995
8101-IlA3 Ersatzteile / Spare parts

Auspuflleitung Ekhaust Pipe


18 Zylinder 18 Cylinder ZA40S

1995
V-Mot.
Ersatzteile / Spere parts 8101-VA3

DkSd Auspuffleitung Exhaust Pipe


ZA40S 18 Zylinder 18 Cylinder

KS 81100 Auspuflleitung, komplett .................... ..Exhaustpipe,comple te.. ......................


KS 81166 Kompensator ................................ Expansion piece ..............................
KS 81191 Obere Abstützung ............................ Upper support ...............................
KS 81195 Spiral-Dichtung zu KS 81166 und KS 81258 ...... Spiral-gasket for KS 81166 and KS 81258 .........
KS 81250 Leitungsstück ............................... Section ......................................
KS 81251 Leitungsstück mit Düse ....................... Section with nozzle ............................
(fur rechtsdrehenden Motor) .................. (engine of clockwise rotation) ...................
KS 81254 Diffusor (16 ZAV4OS) ........................ Diffusor (16 ZAV4OS) .........................
KS 81258 Leitungsstück ............................... Section ......................................
KS 81262 Isolation zu KS 81258 ......................... Insulation for KS 81258 ........................
KS 81263 Ring ....................................... Ring ........................................
KS 81264 Ring ....................................... Ring ........................................
KS 81268 Blindflansch ............................... ..Blindflange ..................................
KS 81269 Ring (mit Abgas Waste-Gate) .................. Ring (with exhaust waste-gate) ..................
KS 81270 Ring (mit Abgas Waste-Gate) .................. Ring (with ezhaust waste-gate) ..................
KS 81271 Kompensator................................Expansionpiec e ..............................
KS 81272 Kompensator ................................ Expansion piece ..............................
KS 81275 Stütze (mit Bypass) ........................... Support strut (with bypass) .....................
KS 81276 Stütze .................................... ..Supportstrut .................................
KS 81277 Stütze .................................... ..Supportstrut .................................
KS 81278 Stütze .................................... ..Supportstrut .................................
KS 81279 Stütze (mit Bypass) ........................... Support strut (with bypass) .....................
KS 81280 Ring zu KS 81279 (mit Bypass) ................. Ring for KS 81279 (with bypass) .................
KS 81281 UntereAbstützung ......................... ..Lowersuppo rt ...............................
KS 81285 Stütze zu KS 81251 ........................... Support strut for KS 81251 .....................
(fur rechtsdrehenden Motor) .................. (engine of clockwise rotation) ...................
KS 81286 StützezuKS81285 ........................... SupportstrutforKS81285 .....................
(fur rechtsdrehenden Motor) .................. (engine of clockwise rotation) ...................
KS 81287 Stiitze .................................... ..Supportstrut .................................
KS 81290 Spiral-Dichtung zu KS 81254, KS 81263, ......... Spiral-gasket for KS 81254, KS 81263 > ............
KS 81264, KS 81269 und KS 81270 ............ ..KS81264,KS81269andKS8127 0.. .............
KS 81296 Spiral-Dichtung zu KS 81250, KS 81251 und ...... Spiral-gasket for KS 81250, KS 81251 and .........
KS 81254 ................................... KS 81254 ...................................
KS 81304 Schraube zu KS 81278 und KS 81279, KS 81286 ... Screw for KS 81278 and KS 81279, KS 81286 ......
undKS81287 ............................. ..andKS8128 7 ................................
KS 81307 Schraube ................................. ..Scre w .......................................
KS 81309 Schraube zu KS 81263, KS 81264, KS 81269 und .. Screw for KS 81263, KS 81264, KS 812269 and .....
KS81270 ................................. ..KS8127 0 ....................................
KS 81311 SchraubezuKS81287 ...................... ..ScrewforKS8128 7 ...........................

V-Mot. 1995
n .

81 OI -2/A3 Ersatztek / Spare parts


suker
Auspufllei tung Exbaust Pipe
18 Zylinder 18 Cylinder zA4os

V-Mot.
N0W Ersatzbile / Spare parts 8101~WA3

Died Auspdeitung Exhaust Pipe


ZA4OS 18 Zylinder 18 Cylinder

KS 81100 Auspufflehng, komplett ...................... Exhaust pipe!,completc ........................


KS 81195 Spiral-Dichtung zu KS 81166 und KS 81258 ...... Spiral-gasket for KS 81166 and KS 81258 .........
KS 81206 Verschlussschraube ........................... Screw plug ...................................
KS 81207 Dichtungsring zu KS 81206 .................... JointringforKS81206 ........................
KS 81250 Leitungsstück ............................... Section ......................................
KS 81251 Leitungsstück mit Düse ....................... Section with nozzle ............................
(fur rechtsdrehenden Motor) .................. (engine of clockwise rotation) ...................
KS 81254 Diffusor .................................... Diffusor .....................................
KS 81258 Leitungsstück ............................... Section ......................................
KS 81262 Isolation zu KS 81258 ......................... Insulation for KS 81258 ........................
KS 81263 Ring ....................................... Ring ........................................
KS 81264 Ring ....................................... Ring ........................................
KS 81268 Blindflansch ................................. Blind flange ..................................
KS 81269 Ring (mit Abgas Waste-Gate) .................. Ring (with exhaust waste-gate) ..................
KS 81270 Ring (mit Abgas Waste-Gate) .................. Ring (with exhaust waste-gate) ..................
KS 81271 Kompensator ................................ Expansion piece ..............................
KS 81272 Kompensator ................................ Expansion piece ..............................
KS 81278 Stiitze .................................... ..Sup~rtst~t .................................
KS 81279 Stiitze (mit Bypass) ........................... Support strut (with bypass) .....................
KS 81280 Ring zu KS 81279 (mit Bypass) ................. Ring for KS 81279 (with bypass) .................
KS 81286 Stütze zu KS 81285 ........................... SupportstrutforKS81285 .....................
(fur rechtsdrehenden Motor) .................. (engine of clockwise rotation) ...................
KS 81290 Spiral-Dichtung zu KS 81254, KS 81263, ......... Spiral-gasket for KS 81254, KS 81263, ............
KS81264,KS81269undKS81270.. ............ KS81264,KS81269andKS81270.. .............
KS 81296 Spiral-Dichtung zu KS 81250, KS 81251 und ...... Spiral-gasket for KS 81250, KS 81251 and .........
KS 81254 ................................... KS 81254 ...................................
KS 81307 Schraube ................................... Screw .......................................
KS 81309 Schraube zu KS 81263, KS 81264, KS 81269 und .. Screw for KS 81263, KS 81264, KS 812269 and .....
KS 81270 ................................... KS 81270 ....................................
KS 81310 Schraube zu KS 81278, KS 81279 und KS 81286 ... Screw for KS 81278, KS 81279 and KS 81286 ......

V-Mot. 1995
8120-VA1 Ersatzteile / Spare parts
suker
Abgasleitung nach ‘Au-balader Exhaust Pipe after ‘lhrbocharger Dlesd
zA4os

KS 82005 KS 82000 KS 82001


ES 8%: KS 8%:
KS 82017 KS 82017
1 A
I I

0
a

I I I I
T - T

KS 8202 1

1995 V-Mot.
Ersatzbile / Spare parts 81204A1

Abgasleitung nach ‘Iiubolader Exhanst Pipe after Mocharger


zA4os

1) KS 82000 Abgasleitung, komplett ....................... Exhaust pipe, complete ........................


KS 82001 Uebergangsstutzen ....... .................... ~ansition piece ..............................
KS82005 Uebergangsstutzen ........................... ‘Iiransition piece ..............................
KS 82010 Uebergangstutzen ............................ Bansition piece ..............................
KS 82015 IsolationzuKS82001.. ....................... InsuIationforKS82001 ........................
KS 82016 Isolation zu KS 82005 ......................... Insulation for KS 82005 ........................
KS 82017 Isolation zu KS 82010 ......................... Insulation for KS 82010 ........................
KS82020 DichtungsringzuKS82OOlundKS82005.. ...... GasketforKS82OOlandKS82005 ..............
KS82021 DichtungsringzuKS82001undKS82005 ........ GasketforKS82OOlandKS82005 ..............
KS 82024 Verschlussschraube ......................... ..Screwplug ...................................
KS82025 Stiftschraube .............................. ..Stu d ........................................
KS82026 6kt-Mutter .................................. Hexagon nut .................................
KS 82027 Spannscheibe ................................ Tension washer ...............................
KS 82029 Dichtungsring zu KS 82024 .................. ..GasketforKS8202 4 ..........................

1) Bei Ersatzteilbestellung bitte angeben ob -mit oder . . . . . . . . . . When ordering spare parts, please state with or . . .
ohne Abgas Waste-Gate. . . . . . . . . . . . . . . ..*............... without exhaust waste-gate. ..,................>

Bitte ‘Iiuooladertyp angeben (VTR 354 oder ............... Pleasestatetypeofturbocharger(VTR354or.. ...


VTR 454). ............................................ VTR 454). ...................................

V-Mot. 1995
I 1

8135-VA1 Ersatzteile / Spare parts


sdzer
Abgas Waste-Gate Exhaust Waste-Gate
Gasaustrittsgehause Stellung 0” Gas Outlet Casiug Position 0” zA4os

95.7432

Kti 83521 KS ,,,, \ ÙS 83506

KS 83503 KS 83534 KS 83521 KS 83500 KS 83521 KS 83534 KS 83507

1995 V-Mot.
Ersatzteile / Spare parts 8135-VA1

Abgas Waste-Gate Exhaust Waste-Gate


a4os Gasaustrittsgehbse Stellung 0” Gas Outlet Casing Position 0”

KS 83500 Abgas Waste-Gate, komplett ................... Exhaust waste-gate, complete ...................

KS 83502 Rohr ....................................... Pipe ........................................

KS83503 Rohr ..................................... ..Pip e ........................................

KS83506 Rohr ..................................... ..Pip e ........................................

KS83507 Rohr ..................................... ..Pip e ........................................


KS 83521 Kompensator ................................ Bellows .....................................

KS 83522 Spiraldichtung ............................... Spiral gasket .................................

KS 83527 Schraube ................................... Hexagon head bolt ............................


KS83529 Stiftschraube .............................. ..Stu d ........................................
KS 83533 6kt-Mutter .................................. Hexagonnut .................................

KS 83534 6kt-Mutter .................................. Hexagon nut .................................

Bei Ersatzteilbestellung bitte lkboladertyp angeben ........ Wben ordering spare parts, please state type of. ...
(VTR 354 oder VTR 454). ............................... turbocharger (VTR 354 or VTR 454). ............

V-Mot. 1995
8135-l /A2 Ersatzteile / Spare parts
suker
Abgas Was te-Gate Exhaust Waste-Gate
Gasaustrittsgehause Stellung 30” Gas Outlet Casing Position 30” zA4os

83600 KS 83509 KS 83527 KS 83521 KS 83522

KS 83525
A \ KS 83534 / / KS 83532

--- -// //B, 83517

KS 83529
KS 83533

KS 83551

KS 83504

J KS 83550

KS 83518 KS 83513 KS 83514 KS 83553 KS 83552 lis 83526

1995 V-Mot.
a

Ersatzbile / Spam parts 8135-liA2

Abgas Waste-Gate Exhaust Waste-Gate


ZA4OS Gasaustrittsgeh5use Stellung 30” Gas Outlet Casing Position 30”

KS 83500 Abgas Waste-Gate, komplett ................... JXxhaust waste-gate, complete ...................

KS 83504 Rohr ....................................... Pipe ........................................


KS 83508 Rohr ....................................... Pipe ........................................

KS 83509 Rohr ....................................... Pipe ........................................

KS 83513 Stiitze ...................................... Support .....................................

KS 83514 Stütze ...................................... support .....................................

KS 83517 Klemmstück ................................. Clampingpiece ...............................

KS 83518 Distanzhülse ................................ Spacerbush ..................................


KS 83521 Kompensator ................................ Bellows .....................................

KS 83522 Spiraldichtung ............................... Spiralgasket .................................

KS 83525 Schraube ................................... Hexagon head bolt ............................


KS 83526 6ktSchraube .............................. ..Hexagonheadbo lt ............................

KS 83527 Schraube ................................... Hexagonheadbolt ............................

KS83529 Stiftschraube .............................. ..Stu d ........................................


KS 83532 Bkt-Mutter .................................. Hexagonnut .................................
KS 83533 6kt-Mutter .................................. Hexagon nut .................................

KS 83534 Bkt-Mutter .................................. Hexagon nut .................................


KS 83537 Spamrscheibe ................................ Tension washer ...............................
KS83550 Rohr ..................................... ..Pip e ........................................
KS83551 Rohr ..................................... ..Pip e ........................................
KS 83552 Stiitze ...................................... Support .....................................
KS83553 Stütze .................................... ..Suppo rt .....................................

Bei Ersatzteilbestellung bitte ‘M-boladertyp angeben ........ When ordering spare parts, please state type of ....
(VTR 354 oder VTR 454). ............................... turbocharger (VTR 354 or VTR 454). ............

V-Mot. 1995
I n

813!5-1lA3 Ersatzteile / Spare parts

Abgas Waste-Gate Ekhaust Waste-Gate


Gasaustrittsgehbse Stellung 15 ’ Gas Outlet Casing Position 15” zA4os

KS 83556

KS 83557

KS 83521

Ld / KS 83555 \

1995
V-Mot.
Ersatzteile/ Spare parts 8135-VA3

Abgas Waste-Gate Exhaust Waste-Gate


m4os Gasaustrittsgehtiuse Stellung 15 o Gas Outlet Casing Position 15”

KS 83500 Abgas Waste-Gate, komplett (VTR 454) .......... Exhaost waste-gate, complete (VTR 454) .........

KS 83521 Kompensator................................Bellow s .....................................


KS 83522 Spiraldichtung ............................... Spiral gasket .................................

KS 83527 Schraube ................................. ..Hexagonheadbolt ............................


KS 83529 Stiftschraube .............................. ..Stu d ........................................
KS 83533 6kt-Mutter .................................. Hexagonnut .................................

KS 83534 Okt-Mutter ................................ ..Hexagonnut .................................


KS 83555 Rohr ..................................... ..Pip e ........................................
KS 83556 Rohr ..................................... ..Pip e ........................................
KS 83557 Rohr ....................................... Pipe ........................................

V-Mot. 1995
.

8136-VA1 Ersatzteile / Spare parts

Ventil für Abgas Was te-Ga te Valve to Exhaust Waste-Gate


zA4os

KS 83604 KS 83601 KS 83607 KS 83609 KS 83600 KS 83621

\ \ \ FS 83610 r h

83618

83614

83622

83617

83612

KS 83619
KS 83620 KS 83626 E; 88%
Ersatzteile / Spare parts 8138-VA1

Ventil für Abgas Waste-Gate Valve to Exhaust Waste-Gate


ZA40S

KS 83600 Ventil, komplett .............................. Valve, complete ...............................


KS 83601 Gehiiuse .................................... Housing .....................................
KS 83603 Führungsbüchse zu KS 83605 .................. Guide bush for KS 83605 .......................
KS 83604 Ventilsitzring zu KS 83605 ..................... Valve seat ring for KS 83605 ....................
KS 83607 Ventil, komplett ............................. Valve, complete ..............................
KS 83609 Druckfeder ................................. Compression spring
(fur Motoren mit konstanter Drehzahl) .......... (for engines with constant speed) ................
KS 83610 Druckfeder ................................. Compression spring ...........................
(fur Motoren mit variabler Drehzahl) ........... (for engines with variable speed) ................
KS 83612 Kolben ..................................... Piston .......................................
KS 83614 Stellschraube zu KS 83612 ..................... Locating screw for KS 83612 ....................
KS 83617 Dehnschraube zu KS 83603 .................... Elastic screw for KS 83603 .....................
KS 83618 Abdeckhaube ................................ Covering cap .................................
KS83619 Blindflansch.................................Blindflange ..................................
KS 83620 Schraube zu KS 83619 ........................ Screw for KS 83619 ...........................
KS 83621 6kt-Schraube zu KS 83615 ..................... Hexagon screw for KS 83615 ....................
KS 83622 6kt-Mutter zu KS 83614 ....................... Hezagon nut for KS 83615 .....................
KS 83624 Verschlussschraube zu KS 83601 ................ Screw plug for KS 83601 .......................
KS 83626 Dichtung zu KS 83619 ........................ Gasket for KS 83619 ..........................
KS 83627 Dichtungsring zu KS 83624 .................... Gasket for KS 83624 ..........................

1995
8137-IlAl Ersatzteile / Spare parts

Druckregelventil Pressure Regdating Valve


zum Abgas Waste-Gate for Exhaust Waste-Gate

83721
KS 83700

83728 KS 83707

83723 KS 83710

KS 83701

KS 83708

KS 83703

KS 83730 KS 83-722 KS 83705

KS 83733

KS 83730

KS 83720

KS 83730 KS 83728

KS 83732 KS 83724 KS 83719

1995 V-Mot.
I I
Ersatzteile / Spare parts 8137-VA1

Druckregelventil Pressure Regulating Vslve


zA4os zum Abgas Waste-Gate for Ehhaust Waste-Gate

KS 83700 Druckregelventil, komplett .................... Pressure regulating valve, complete ..............


(KS 83701- KS 83710) ....................... (KS83701-KS83710) .......................
KS 83701 Ventilgehause ............................... Valve housing ................................
KS83703 Ventilkolben ................................ Valve piston ..................................
KS83705 Ventilsitz ................................... Valve seat ...................................
KS83707 Stellschraube ................................ Set screw ....................................
KS83708 Druckfeder ................................. Compression spring ...........................
KS83710 6ktMutter zu KS 83707 ....................... Hexagon nut for KS 83707 .....................
KS 83719 Flansch ..................................... Flange ......................................
KS83720 Anschlussstück zu KS 83700 ................... Connection piece for KS 83700 .................
KS83721 Reduziernippel .............................. Reducing nipple ..............................
KS83722 6ktSchraube zu KS 83718 ..................... Hexagon screw for KS 83718 ....................
KS83723 Halter, zweiteilig ............................. Holder, two-part ..............................
KS 83724 Schraube ................................... Screw .......................................
KS83728 Schraubkupplung ............................ Screw coupling ...............................
KS83730 SO-Einschraub-Verschraubung ................. Screw connection .............................
KS83732 Dichtung ................................... Gasket ......................................

KS 83733 Dichtungsring zu KS 83700 .................... Gasket for KS 83700 ..........................

V-Mot. 1995
$ KS 81505 KS 81525 KS 81563 KS 81500 KS 81525 KS 81500 KS 81515
KS 81510 KS 81560 \ Ei E; / KS 81560 ES iE60 KS 81520
\ \ / / l / I

KS 81580 /

KS 81540

KS 81570 KS 81525 KS 81545 KS 81580 KS 8145Q KS 81530 KS 81575 KS 81550 KS 81565

KS 81505 I KS 81560 / KS 81525 KS 81580\ KS 81555 KS 81515

KS 81510 KS

KS 81590 KS 81583

KS 81580 KS 81588

KS 81540 KS 81584

KS 81585 KS 81535

KS 81570 KS 81520’ KS 81565


NW Ersatzteile / Spare parts 8145-VA1
suker
- Verschalung Casing
ZA40S zur Auspuffleitung 14,18 Zylinder for Exhaust Piping 14,18 Cylinder

KS 81450 Verschalung, komplett ........................ Casing, complete .............................

KS 81500 Verschahmgselement ......................... Partofcasing ................................


KS 81505 Verschahmgselement ......................... Part of casing ................................
KS 81510 Verschahmgselement ......................... Part of casing ................................
KS 81515 Verschahmgselement ......................... Part ofcasing ................................

KS 81520 Verschahmgselement ......................... Part of casing ................................


KS 81525 Verbindungselement .......................... Connecting element ...........................
KS 81530 Verschahmgselement ....................... ..Partofcasin g ................................
KS 81535 Verschahmgselement ......................... Part of casing ................................
KS 81540 Verschahmgselement ......................... Part of casing ................................
KS 81545 Verschalungselement ......................... Part of casing ................................
KS 81550 Verschahmgselement ......................... Partofcasing ................................
KS 81555 Verschalungselement ......................... Part of casing ................................
KS 81560 Verbindungsblech zu KS 81525 ................. Connecting sheet for KS 81525 ..................
KS 81563 Verschalungselement ......................... Part of casing ................................
KS 81565 Stütze .................................... ..Suppor t .....................................
KS 81570 Stütze ...................................... Support .....................................
KS 81575 Halter......................................Holder ................................... ..-
KS 81580 Spannband, komplett (KS 81581- KS 81588) .... Tension band, complete (ks 81581 - KS 81588) ...

KS 81581 Spannband..................................Tensionband .................................


KS 81583 Zapfen zu KS 81580 .......................... PinforKS81580 ..............................
KS 81584 ZapfenzuKS81580 ........................ ..PinforKS81580 ..............................
KS 81585 HiilsezuKS81580 ......................... ..SleeveforKS81580 ...........................
KS 81588 Sicherungsring zu KS 81583 und KS 81584 ....... SafetyringforKS81583andKS81584 ...........
KS 81590 Klemmstück.................................Clampingpiece ...............................

V-Mot. 1995
; KS 81505 KS 81525 KS 81500 KS 81525 KS 81500 KS 81525 KS 81500
g KS 81510 KS 81560 / KS 81560 / KS 81560 /

KS 81570 KS 81525 KS 81545 KS 81680 KS 81450 KS 81530 KS 81575 KS 81550 KS 81565

KS 81505 KS 81560 / KS 81525 KS 81580


\ KS 81555 I KS 81516

KS 81510 KS 81581

KS 81590 KS 81583

KS 81580 KS 81588

KS 81540 KS 81584

KS 81585 KS 81535

KS 81570 KS 81520’ 95.7942 KS 81565


Ersatzteile / Spare parts 8145-VA2

Verschalung Casing
zA4os zur Auspuffleitung 12,16 Zylinder for Exhaust Piping 12,16 Cylinder

KS 81450 Verschalung, komplett ........................ Casing, complete .............................


KS 81500 Verschahmgselement ........................ .Partofcasing ................................
KS 81505 Verschahmgselement ........................ .Partofcasing ................................
KS 81510 Verschahmgselement ......................... Part of casing ................................
KS 81515 Verschahmgselement ....................... ..Partofcasin g ................................
KS 81520 Verschalungselement ......................... Part of casing ................................
KS 81525 Verbindungselement .......................... Connecting element ...........................
KS 81530 Verschalungselement ......................... Part of casing ................................
KS 81535 Verschalungselement ......................... Part of casing ................................
KS 81540 Verschahmgselement ......................... Part of casing ................................
KS 81545 Verschahmgselement ......................... Part of casing ................................
KS 81550 Verschahmgselement ......................... Part of casing ................................
KS 81555 Verschahmgselement ......................... Part of casing ................................
KS 81560 Verbindungsblech zu KS 81525 ................. Connecting sheet for KS 81525 ..................
KS 81565 Stiitze .................................... ..suppo l-t .....................................
KS 81570 Stütze .................................... ..Suppor t .....................................
KS 81575 Halter......................................Holder ......................................
KS 81580 Spannband, komplett (KS 81581- KS 81588) .... Tension band, complete (ks 81581- KS 81588) .. .
KS 81581 Spannband..................................Tensionband .................................
KS 81583 ZapfenzuKS81580 .......................... PinforKS81580.. ............................
KS 81584 ZapfenzuKS81580 ........................ ..PinforKS81580 ..............................
KS 81585 HülsezuKS81580 ......................... ..SleeveforKS8158 0.. .........................
KS 81588 Sicherungsring zu KS 81583 und KS 81584 ....... SafetyringforKS81583andKS81584 ...........
KS81590 Klemmstück.................................Clampingpiece...............................

V-Mot. 1995
.

8301-VA1 Ersatzteile / Spare parts


suker
Zylinder Kühlwasserleitung Cylinder Cooling Water Pipe
zA4os

KS 83001 KS 83002
Ersatzbile / Spam parts 8301-VA1

Diesel Zylinder Ktihlwasserleitung Cylinder Cooling Water Pipe


ZA40S

KS 83001 O-Ring ..................................... o-ring ......................................


KS 83002 Quadratische Dichtung ..................... ..Squaregaske t ................................

V-Mot. 1995
8446-VA1 Ersatzteile/ Spare parts

DurchfIusskontrolle Visud Flow Control


zur Zylinderschmierung for Cylinder Lubrication

KS 84469

KS 46131

84464
84465

KS 84468

KS 84462

KS 84463

KS 46131

KS 84464
KS 84465

KS 84469

1995
Ersatzbile / Spare parts 8446-VA1

- Durchflosskontrolle Visual Flow Control


ZA4OS zur Zylinderschmierung for CylinderLubrication

KS 46131 Doppelinitiator .............................. Double initiator ..............................


KS 84462 Durchflusskontrolle, sechstellig, komplett ....... Visoal flow control, six-positioned, complete ......
KS 84463 Durchflusskontrolle, achtstellig, komplett ....... Msual flow control, eight-positioned, complete ....
KS 84464 Durchflusskontrolle, sechstellig ................. Visual flow control, six-positioned ...............
KS 84465 Durchflusskontrolle, achtstellig ................. Visual flow control, eight-positioned .............
KS 84468 Ueberwurfinutter ............................ Threaded union ..............................
KS 84469 Anschlusskegel .............................. ‘Itipered connection sleeve .....................

1995
8601-VA1 Ersatzteile f Spare parts

Sicherhei tsventil Relief Valve


zur Anlassluftleitung for Starting Air Pipe

KS 86059 KS 86050 KS 86055

95.7616

KS 86051 KS 86053 KS 86052

1995
H

Ersatztelle / Spam parts 860%VA1

Sicherheitsventil Relief Valve


zA4os zur Anlassluftleitung for Starting Air Pipe

KS 86050 Sicherheitsventil, komplett .................... Relief valve, complete .........................


(KS86051-KS86055). ...................... (KS86051-KS86055) .......................

KS86051 Gehiiuse .................................. ..Housing .....................................


KS86052 Deckel ................................... ..Cove r .......................................

KS 86053 Ventilkijrper ................................ Valve body ...................................

KS 86055 ‘IMlerfeder .................................. Cup spring ...................................


KS86059 Dichtungsring ............................. ..Jointrin g ....................................

1995
I I
8701-VF1 Ersstzteile / Spare parts
sulzw
Brennstoffleitungen Fuel Piping I=
Details Details 1 zA4os

KS 87153 KS 87191 KS 87141


\
KS 87142

KS 87172
KS 87196 KS 87194 nz5 2571~4

KS 87169 KS 87157
KS 87196
KS 87141
KS 87155 .
KS 87142 KS 87191

I KS 87085 ’ KS 87194

KS 87147/ KS 87146

KS 87158

KS 87170
KS 87167
KS 87171
KS 87162
KS 87195 KS 87194

’ KS 87145
I 95.7962

KS 87085 ’ h KS 87148
KS 87169

1995 V-Mot.IF
Ersatzteile / Spare parts 8701-I/F1

Brennstoflleitungen Fuel Piping


ZA40S Details Details

KS 87085 Druckhalteventil, komplett .................... Pressure retaining valve, complete ...............


1) KS 87140 Brennstoffleitung ............................ Fuel pipe ....................................
KS 87141 Brennstoff-Zustromleitung ................... Fuel supply pipe ..............................
KS 87142 Brennstoff-Abstromleitung ................... Fuelflowoffpipe .............................
KS 87145 Brermstoff - Zustromleitung ................... Fuel supply pipe ..............................
KS 87146 Brennstoff -Zustromleitung ................... Fuel supply pipe ..............................
KS 87147 Brennstoff-Abstromleitung ................... Fuelflowoffpipe .............................
KS 87148 Brennstoff-Abstromleitung .................. .Fuelflowoff pipe .............................
KS 87153 Quadr. Plansch zu KS 87152 ................... SquareflangeforKS87152.. ...................
KS 87155 Verschlussschraube zu KS 87158 ................ ScrewplugforKS87158 .......................
KS 87156 Verschlussschraube zu KS 87167 ................ Screw plug for KS 87167 .......................
KS 87157 Verschlussschraube ........................... Screw plug ...................................
KS 87158 Anschlussstiick .............................. Connection piece .............................
KS 87159 Zwischenstück zu KS 87085 .................... Intermediate piece for KS 87158 ................
KS 87162 Anschiussflansch zu KS 87158 .................. Connecting flange for KS 87158 .................
KS 87167 Quadr. Flansch zu KS 87158 ..................... SquareflangeforKS87158.. ...................
KS 87168 Quadr. Blindflansch ........................ ..Squareblindflang e ...........................
KS87169 NippelzuKS87160undKS87161 .............. Valve body for KS 87160 and KS 87161 ............
KS 87170 Drosselscheibe zu KS 87169 ................... Throttle disc for KS 87169 ......................
KS 87171 Nippe1 zu KS 87160 und KS 87161 .............. Valve body for KS 87160 and KS 87161 ...........
KS 87172 Drossel zu KS 87152 .......................... Throttle for KS 87152 .........................
KS87174 SchraubezuKS87158 ...................... ..ScrewforKS8715 8 ...........................
KS87181 MutterzuKS87174 ........................ ..NutforKS8717 4 .............................
KS 87191 Dichtungsring zu KS 87141, KS 87142, ........... FlutedsealringforKS87141,KS87142,. .........
KS87155undKS87159 ..................... ..KS87155andKS87159 ........................
KS 87192 Dichtungsring zu KS 87156 .................... Fluted seal ring for KS 87156 ...................
KS 87194 Dichtungsring zur Brennstoffleitung ............ Fluted seul ring for fuel pipe ....................
KS 87195 Dichtungsring zu KS 87141 und KS 87142 ........ Fluted seal ring for KS 87141 and KS 87142 .......
KS 87196 Rillendichtungsring zu KS 87157 und KS 87172 ... Fluted seal ring for KS 87157 and KS 87172 .......

1) Bei Ersatzteilbestellung bitte Zylindenahl ................ When ordering spare parts, please state the .......
angeben. ............................................. number of cylinders. ..........................

V-Mot ./F 1995


8701~WA1 Ersatzteile / Spare parts

Druckhal teventil Preshre Retaining Valve


ZA4OS

VA ’ KS 87100

’ KS 87096

bKS 87098

’ KS 87086

KS 87087

KS 87097

KS 87099

KS 87089

1995
Ersatzteile / Spare parts 8701~YAI

- Druckhalteventil Pressure Retaining Valve


zA4os

KS 87085 Druckhalteventil, komplett .................... Pressure retaining valve, complete ..............

KS 87086 Gehiiuse .................................... Housing .....................................


KS 87087 Hiilse ...................................... Sleeve ......................................
KS 87089 Federhalter ................................. Spring holder ................................
KS 87092 Spindel ..................................... Spindle ......................................
KS 87096 Nippe1 ...................................... Nipple ......................................
KS 87097 Druckfeder ................................. Compression spring ...........................
KS 87098 O-Ring zu KS 87086 .......................... O-ring for KS 87086 ...........................
KS 87099 Dichtungsring zu KS 87089 .................... Joint ring for KS 87089 ........................
KS 87100 Sicherungsblech ............................. Locking plate ................................

1995
-l-

INl-RODUCTION
On the fuel pressure retaining valve (KS 87085) fitted in the fuel oil return pipe, which is si-
tuated on the free end of the engine, the previous spindle assembly (KS 87088 / 87093) was
modified to the present spindle assembly (KS 87092 / 87096) in November 1991 as shown in
Fig. 2 below.
In January 1995 valves of the former generation were found re-installed on a vessel. On the
previous design it is possible that during adjustment of the fuel oil return pressure the spindle
can accidentally be screwed out completely and hot heavy fuel at booster pump pressure can
flow out of the valve.
If the above happens, it can cause grievous bums to the human body. In addition to this, the
leaking fuel can cause a fire hazard in the engine room.

1. ADDITIONAL LOCKING ARRANGEMENT FOR NIPPLE KS 87096


If the previous type pressure retaining valves (please refer to Fig. 1) are still /or again in use
on some plants, their spindle assembly must be replaced with the presently valid spindle de-
sign (KS S7092 / 87096) ol the e&jest, firstly to avoid accidents like the one described above
and secondly to rule out the additional possibility of causing a tire hazard.
For plants with the present type pressure retaining valve (please refer to Fig. 2) fitted, the
nipple (KS 87096) must be secured with a locking plate (please refer to Fig. 3) to rule out the
possibility of the nipple becoming undone during adjustments to the fuel oil pressure. It is
advisable to fit the locking plate at the earliest opportunity.
Furthermore, all pressure retaining valves of the previous design must not be refitted before
they are modified accordingly.

Previous Design Present Design Present Design


with Locking Plate

Lock Nut Fig. 3 r

Spindle
KS 87088
8708-VA1 Ersatztelle / Spare parts

Leckbrennstoff-Ueberwachung Fuel ]teakage Monitoring

KS 87207

KS 87217 2

.-.

-1
L
\
\ *\ .
95.7439
k3
1995
Ersatzbile / Spare parts 8708-IlA1
sukew
- Leckbrennstoff-Ueberwachung ’ Fuel Leakage Monitoring
ZA4OS

KS 87205 Schwimmkammer ............................ Floating chamber .............................


KS 87207 Halter ...................................... Holder ......................................
KS 87209 tigelhahn .................................. Bal1 valve ....................................
KS 87212 Verschlussschraube ........................... Hexagon head ................................
KS 87215 Rillendichtungsring ........................... Fluted seal ring ...............................
KS 87216 Rillendichtungsring ........................... Flutedsealring ...............................
KS 87217 Rillendichtungsring ........................... Flutedsealring ...............................

1995
0020-l/F1 Rechanges / Spare parts New
Suizer
Diesel
ZA40S

Groupe 8

‘Ibyauterie d’echappement .................... Exhaust Pipe ................................ 8101 -l/Al


(12 et 16 cylindres) ........................... 12 and 16 Cylinder
lbyauterie d’bchappement .................... Exhaust Pipe ................................ SlOl-2/Al
(12 y 16 cylindres) ............................ 12 and 16 Cylinder
fiyauterie d’kchappement .................... Exhaust Pipe ................................ SlOl- l/A2
(14 cylindres) ............................... 14 Cylinder
‘hyauterie d’echappement .................... Exhaust Pipe ................................ SlOl-2/A2
(14 cylindres) ............................... 14 Cylinder
‘Ihyauterie d’kchappement .................... Exhaust Pipe ................................ SlOl- l/A3
(18 cylindres) ............................... 18 Cylinder
‘lhyauterie d’bchappement .................... Exhaust Pipe ................................ SlOl-2/A3
(18 cylindres) ............................... 18 Cylinder
myauterie d’&happement en aval de la turbosoumante Exhaust Pipe after arbocharger ............... 8120-l/Al
Vanne de decharge d’echappement ............. Exhaust Waste-Gate .......................... 8135-l/Al
(Carter de sortie des gaz 2 0”) ................. Gas Outlet Casing Position 0”
Vanne de dCcharge d’echappement ............. Exhaust Waste-Gate .......................... 8135- l/A2
(Carter de sortie des gaz a 30”) ................ Gas Outlet Casing Position 30”
Vanne de decharge d’bchappement ............. Exhaust Waste-Gate .......................... 8135- l/A3
(Carter de sortie des gaz B 15”) ................ Gas Outlet Casing Position 15”
Clapet de la vanne de dCcharge d’kchappement ... Valve to Exhaust Waste-Gate .................. 8136-l/Al
Clapet rCgulateur de pression ................. Pressure Regulating Valve ..................... 8137-l/Al
............................................ for Exhaust Waste-Gate
Carter ..................................... Casing ..................................... 8145-l/Al
(pour tuyauteries d’Cchappement 14 et 18 cylindres) ... for Exhaust Piping 14, 18 Cylinder
Carter ..................................... Casing ..................................... 8145-l/A2
(pour tuyauteries d’tchappement 12 et 16 cylindres) ... for Exhaust Piping 12, 16 Cylinder
‘Itiyauterie d’eau de rCfrigCration cylindre ....... Cylinder Cooling Water Pipe .................. 8301-l/Al
Contrbleur de dCbit .......................... Visual Flow Control .......................... 8446-l/Al
(Pour graissagc cylindrc) ...................... for Cylinder Lubrication
Soupape de suretf ........................... Relief Valve ................................. 8601-l/Al
(pour tuyauterie d’air dc demarragc) ........... for Starting Air Pipe
Canalisation de combustible ................... Fuel Piping ................................. 8701-l/F1
Soupape de maintien de pression ............... Pressure Retaining Valve. ..................... 8701-2/Al
Contr6le des fuites de combustible . . . . . . . . . . . . . Fuel Leakage Monitoring . . . . . . . . . . . . . . . . . . . . . 8708-l/Al

Gt-oupe 9

‘I’hermom~tre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9210-l/Al


(Fabricant SIKA) .. . ... ... Manufacturer SK4
‘I’hermomttre sur moteur . . . . . . . . . . . . . . . . . . . . . Thermometer on Engine . . . . . . . . . . . . . . . . . . . . . . 9210- l/A2
(Fabricant SIKA) . . .. Manufacturer SIKA
‘I’hermom&re sur moteur . . . . . . . . . . . . . . . . . . . . . Thermometer on Engine . . . . . . . . . . . . . . . . . . . . . . 9210- l/A3
(Fabricant RUEGER) Manufacturer RUEGER
‘l’ableau dcs appareils de mcsure . . . . . . . . . . . . . . . Instrument Board . . . . . . . . . . . . . . . . . . . . . . . . . . . 9217-l/F1
(~Iirrl~osouI’fl~~rltc cot6 librc Tbrbochargcr on Free End
Manom&c diffirentiel . . . . . . . _ . . . . . . . . . . . . . . . Differential Pressure Gauge . . . . . . . . . . . . . . . . . . . Y2lX- I/Al
Manomtitrc en U . . . . . . . . . . . . . . . . . . . . . . . . . . . . U-Pressure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . 9219- I/Al
(Pour car-tcr cl’ar-bl-c II manivcllcs) to Crank Space

1995 4
New Rechanges / Spare parts 0020-l/F1
Sulzer
Diesel
ZA40S

Capteur de vitesse de la turbosoufllante ......... Pick-up for nrbocbarger Speed ................ 9230-l/Al
Capteurs de tempbrature kchappement .......... Exhaust Thermocouples ...................... 9312-l/Al
(Fabricant AUTRONICA) .................... Manufacture AUTRONICA
Detection de brouillard d’huiie ................ Oil Mist Detection ........................... 9314-l/Al
(Fabricant GRAVINER) ...................... Manufacture GRAVINER
Capteurs de pression pour alarme .............. Pressure Sensors for Alarm ................... 9322-l/Al
Capteur de pression pour t&&indication ....... Pressure Sensors for Remote Indication ......... 9323-l/Al
Contrdles des fuites de combustible ............ Fuel Leakage Monitoring ..................... 9338-l/Al

V-Mot. 5* 1995
Gruppe / Group 9
921O--VA1 Ersatztelle / Spare parts

Thermometer Thetiometer
Fabrikat SIKA Manufacturer SIKA

t
-

h
F

i
I
KS 92021
KS 92022
KS 92023
KS 92024
KS 92025
KS 92026
KS 92027
KS 92028 l

l
P

Ii!

t 95.7924

1995
Ersatzbile / Spare parts 921 O-VA1

- Thermometer Thermometer
a4os Fabrikat SIKA Manufacturer SIKA

KS 92021 WinkelthennometerL=3Omm.. .............. AnglethermometerL=30mm.. ...............


KS 92022 WinkelthermometerL=4Omm.. .............. AnglethermometerL=4Omm.. ...............
KS 92023 WinkelthermometerL=63mm.. .............. AnglethermometerL=63mm.. ...............
KS 92024 WinkelthermometerL=lOOmm.. ............. AnglethermometerL=1OOmm.. ..............
KS 92025 Winkelthermometer L = 150 mm ............... Angle thermometer L = 150 mm ................
KS 92026 WinkelthermometerL=160mm.. ............. AnglethermometerL=160mm.. ..............
KS 92027 Winkelthennometer L = 250 mm ............... Angle thermometer L = 250 mm ................
KS 92028 WinkelthennometerL=4OOmm.. ............. AnglethermometerL=4OOmm.. ..............

Bei Bestellung bitte Messbereich angeben! ................. When ordering spare parts, please state measuring .
...................................................... range! ......................................

1995
9210-VA2 Ersatzteile / Spare parts

Thermometer am Motor Therbometer on Engine


Fabrikat SIKA Manufacturer SIKA

\ \\ I J/ /I 1

1995
V-Mot.
Ersatzbile / Spam parts 921 O-VA2

- ThermometeramMotor ’ Thermometer on Engine


~ANS Fabrikat SIKA Manufacturer SIKA

1) KS 92023 SIKA-Winkelthermometer ..................... SIKA angle thermometer ......................


1) KS 92025 SIKA-Winkelthermometer ..................... SIKA angle thermometer ......................
KS92035 FührungzuKS92025 ......................... GuideforKS92025 ...........................
KS 92036 Reduziemippel .............................. Reducing nipple ..............................
KS92038 SIKA-ThermometerO - 100” C ............... .SIKAthermometerO - 100” C .................
KS92039 SIKA-ThermometerO-160°C.. .............. SIKAthermometerO-160°C .................
KS 92044 Dichtungsring ............................... Joint ring ....................................
KS 92045 Dichtungsring zu KS 92036 .................... Joint ring for KS 92036 ........................

1) Bei Bestellung bitte Messbereich angeben. ................. When ordering spare parts, please state measuring
...................................................... range ........................................

V-Mot. 1995
9210-VA3 Ersatzteile / Spare parts

Thermometer am Motor Therbometer on Engine


Fabrikat RUEGER Manufacturer RUEIGER

V-Mot.
Ersatzteile / Spare parts 921O-VA3

- Thermometer amMotor ’ Thermometer on Engine


a4os Fabrikat RUEGER Manufacturer RUEGER

KS 92036 Reduziemippel .............................. Reducing nipple ..............................


KS 92044 Dichtungsring ............................... Joint ring ....................................
KS 92045 Dichtungsring zu KS 92036 .................... JointringforKS92036 ........................
KS 92050 RUEGER-Thermometer 0 - 16O”C, L = 70 mm .. RUEGER thermometer 0 - 16O”C, L = 70 mm ...
KS 92051 RUEGER-Thermometer 0 - 12O”C, L = 70 mm . . RUEGER thermometer 0 - 12O”C, L = 70 mm . , .
KS 92054 Schutzrohr .................................. Protection tube ...............................
KS 92055 Schutzrohr zu KS 92056 ....................... Protection tube for KS 92056 ...................
KS 92056 RUEGER-Vertikal-Thermometer 0 - 120°C ...... RUEGER vertical thermometer 0 - 12O”C, ......
L=160mm ................................. L = 160mm .................................
KS 92058 RUEGER-Vertikal-Thermometer 0 - 120°C , ..... RUEGER vertical thermometer 0 - 12O”C, ......
L=70mm .................................. L=70mm ..................................

V-Mot. 1995
9217-I/F1 Ersatzteile / Spare parts

Instrumententafel Instrbment Board


Turbolader am Freien Ende Turbocharger on Free End

KS 92100 KS 92115 KS 92119 KS 92111 KS 92158

\
/
92101 KS 92159

/
KS 92107 / KS 92103

KS 92114 A KS 92111
7
(&

KS 92113 y KS 92136

KS 92165

KS 92151 KS 92111 -KS 92151 .

KS 92109

KS 92165
95.7456

/
92153

92152 KS 92170 KS 92150 KS 92165

’ /KS 92101 /RS %mi2

KS 92150 KS 92151

1995 V-Mot./F
I I
ErsaMeile / Spare parts 9217-I/F1

Diesel Instmmententafel Instrument Board


a4os Turbolader am Freien Ende Turbocharger on Free End

KS 92100 Instrumententafel, Anbau ..................... Instrument board, disposition ..................


KS 92101 Instrumententafel, komplett ................... Instrument board, complete ....................
(KS 92103 - KS 92136) ....................... (KS92103-KS92136) .......................
KS 92103 Instrumentenplatte ........................... Instruments plate .............................
KS 92107 Deckblech .................................. Covering plate ...............................
KS 92109 Rahmen .................................. ..Fram e ......................................
KS 92111 ManometerO...6ba r ......................... ManometerO...6ba r ..........................
KS 92113 ManometerO...lOba r ...................... ..ManometerO...lOb ar.. .......................
KS 92114 Manometer 0 ... 16 bar ...................... ..ManometerO...16bar .........................
KS 92115 Manometer 0.. .40 bar ........................ ManometerO...4Ob ar.. .......................
KS 92119 Anzeigeinstrument ........................... Indicating instrument ..........................
KS 92136 Dichttmgsring ............................... Joint ring ....................................
KS 92150 Halter zu KS 92152 ........................... Holder for KS 92152 ..........................
KS 92151 Ganzmetallschlauch .......................... Metal hose ..................................
KS 92152 Feinregulierventil ............................ Fine regulating valve ..........................
KS 92153 Armaturenanschluss .......................... Union piece ..................................
KS 92158 Schraube ................................. ..Screw .......................................
KS 92159 Normdruckfeder zu KS 92158 .................. Standard compression spring for KS 92158 ........
KS 92165 Halter ...................................... Holder ......................................
KS 92170 Trager......................................Holde r ......................................

V-Mot ./F 1995


9218-VA1 Ersatzteile / Spare parts

Differenzdruck-Manometer Diffeiential Pressure Gauge


ZA40S

KS 92210

-
------

KS 92217 KS 922 112


/

KS 92216
Ersatzteile/ Spare parts 9218-VA1

Diffiswzdruck-Manometer ’ Differential Pressure Gange


zA4os

KS 92210 Differenzdruck-Manometer .................. ..Differentialpressuregauge .....................


KS 92212 support .................................... Support .....................................
KS 92215 Reduziemippel (ZAL4OS) ..................... Reducing nipple (ZAJAOS) .....................
KS 92216 Dichttmgsring ............................... Gasket ......................................
KS 92217 Dichtungsring ............................... Gasket ......................................

KS 92218 Dichtungsring zu KS 92215 (ZALAOS) ........... GasketforKS92215(ZAL4OS) .................

1995

I I
9219-VA1 Ersatzteile / Spare parts

U-Manometer U-Préssure Gauge


zum Kurbelraum to Crank St3ace

KS 92240 KS 92242 KS 92241


,

KS 92240

KS 92246

1995
Ersatzbile / Spare parts 9219-l/Al

U-Manometer U-Pressure Gange


zA4os zum Kurbelraum to Crank Space

KS 92240 U-Manometer, komplett . . . . . . . . . . . . . . . . . . . . . . U- pressure gauge, complete . . . . . . . . . . . . . . . . . . . .


KS 92241 Verbindungsstiick . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
KS 92242 Distanzstück . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Distance piece ...............................
KS 92246 Dichttmgsring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1995
923%VA1 Ersatzbile / Spare parts

Geber fiir ‘Iiuboladerdrehzahl Pick-up for ‘llwbocharger Speed

KS 92227 KS 92228

KS 92229

KS E31 KS 92225

95.7533 ---

1995

I I
.

Ersatzbile / Spare parts 9230-VA1

Geber iür ‘ilwboladerdrehzahl ’ Pick-up for ‘llwbocharger Speed


zA4os

KS92225 Drehzahlaufnehmer .......................... Speed pick-up ................................


KS92226 Drehzahlaufnehmer .......................... Speed pick-up ................................
KS92227 Gewindeeinsatz .............................. Threaded sleeve ..............................
KS92228 Signalmutter ................................ Signal nut ...................................
KS92229 Klemmenkasten, komplett ..................... Tixminal box, complete ........................
KS92230 Kabelverschraubung .......................... Cable fitting .................................
KS92231 Steuerkabel ................................. Cable .......................................

1995
9312-VA1 Ersatzteile / Spare parts

Au.spufftemperaturfühler Exhabst Thennocouples


Fabrikat AUTRONICA Manufacture AUTRONICA

KS 93107
KS 93108

KS 93116

KS 93113

KS 93118 KS 93115 KS 93103

-.---_ \
“a \
II

95.7953

1995 V-Mot.
Ersatzteile / Spare parts 9312-ilA1

- Auspufftemperaturfühler ’ Exhaust Thermocouples


ZA40S Fabrikat AUTRONICA Manufacture AUTRONICA

KS 93100 Anspufftemperatmfühle~ Anordnung komplett ... Exhaust thermocouples, arrangement complete ...
KS 93103 ‘l%mperaturfühler nach Tbrbolader .............. Temperature sensor after turbocharger ...........
KS 93 104 Temperaturfühler vor Tbrbolader ............... Temperature sensor before turbocharger .........
KS 93105 Schutzrohr zu KS 93103 ....................... Protection pipe for KS 93103 ...................
KS 93106 Schutzrohr zu KS 93104 und KS 93115 ........... Protection pipe for KS 93104 and KS 94115 .......
KS 93107 Klemmenkasten mit Verstarker ................. Terminal box with amplifier ....................
KS 93108 Klemmenkasten ohne Verstarker ............... ‘lbrminal boxwithout amplifier ..................
KS 93113 Klemmenkasten E4, komplett .................. Terminal box E4, complete .....................
KS 93115 Temperaturfühler nach Zylinder ................ ‘Temperature sensor after cylinder ...............
KS 93120 Steuerkabel ................................. Cable .......................................
(Ausfiihrung Klemmenkasten mit Verstarker) .... (des@ terminal box with amplifier) .............
KS 93 122 Ausgleichsleitung ............................ Cable .......................................
(Ausführung Klemmenkasten ohne Verstkker) ... (design terminal boxwithout amplifier) ...........

KS 93150 Satz %mperaturfühler (KS 93103, KS 93104, . . . . . Set of temperature sensor (KS 93103, KS 93104, . . .
KS 93105, KS 93106, KS 93107, KS 93115) . . . . . . . KS 93105, KS 93106, KS 93107, KS 93115) . . . . . . . .
KS 93160 Satz ‘Emperaturfiihler (KS 93103, KS 93104, . . . . . Set of temperature sensor (KS 93103, KS 93104, . . .
KS 93105, KS 93106, KS 93108, KS 93115) . . . . . . . KS 93105, KS 93106, KS 93108, KS 93115) . . . . . . :.

V-Mot. 1995
9314-VA1 Ersatztek / Spare parts

Oeldunst-Uebemachung Oil &fist Detection


Fabrikat GRAVINER Manufacture GRAVI?TER

KS 93( 301 KS 93021

KS 93017

KS 93015 / KS 93016 KS 93000

KS 93020 KS 93001

KS 93023
KS 93024

1995 V-Mot.
Ersatzteile / Spare parts 931~IIAI

Diesel Oelduns t-Uebenvachung ’ Oil Mist Detection


ZA40S Fabrikat GRAVINER Manufacture GRAVINER

KS 93000 Oeldunst-Uebenvwhung, komplett ............. Oil mist detection, complete ....................


KS 93001 Oeldunst-Detektor ........................... Oil mist detector ..............................
KS 93008 Einschraubtühe .............................. Hose nozzle ..................................
KS 93015 Ansaug-Schlauchleitung ....................... Fie x. pipe suction .............................
KS 93016 Rückführ-Schlauchleitung ..................... Fle x. pipe retum ..............................
KS 93017 Klemmenkasten ............................. Terminal box .................................
KS 93020 Halter ...................................... Holder ......................................
KS 93021 Halter ...................................... Holder ......................................
KS 93023 Rohr mit Dichtung ........................... Pipe with gasket ..............................
KS 93024 Dichtung zu KS 93023 ........................ Gasket for KS 93023 ..........................

V-Mot. 1995
9322-IlA1 Ersatzteile / Spare parts

Druckfühler für Alam Pressbre Sensors for Alarm


1 ZA40S

KS 93264 KS 93255 KS 93267 KS 93254 KS 93255


\

KS 93256 KS 93256 KS 93251 KS 93253 KS 93250

KS 93263
KS 93264 KS 93262

KS 93260’ ’ KS 93262
I 1

Ersatzteile / Spare parts 9322-VA1

Druckfiihler flir Ah-m ’ Pressure Sensors for filarm


zA4os

KS 93250 Druckfühler fiir Alarm, komplett ............... complete ............


Pressure sensors for 6181111,
KS 93251 Druckschalter2-25bar.. .................... Pressureswitch2-25bar .....................
KS 93253 Druck-nansmitter 0 - 4 bar ................... Pressure-transmitter 0 - 4 bar ..................
KS 93254 DruckJRansmitter 0 - 6 bar ................... Pressure-transmitter 0 - 6 bar ..................
KS 93255 Druck-Bansmitter 0 - 10 bar .................. Pressure-transmitter 0 - 10 bar .................
KS 93256 Druck-lIansmitter 0 - 40 bar .................. Pressure-transmitter 0 - 40 bar .................
KS 93257 Druck-Xansmitter 0 - 16 bar .................. Pressure-transmitter 0 - 16 bar .................
KS 93260 Abschlussflansch ............................. Blindflange ..................................
KS 93262 O-Ring ..................................... O-ring ......................................
KS 93263 Steuerkabel ................................. Gable .......................................
KS 93264 Kabelverschraubung .......................... Cablegland ..................................

1995
I I

9323-VA1 Ersatzbile / Spam parts

Druckfühler fti Fernanzeige Preskre Sensors for Remote Indication rEz


zA4os

s 93270 KS 93254 KS 93265

KS 93256 KS 93257 KS 93254 KS

KS 93262

KS 93262

1995
Ersatztelle / Spare parts 9323-VA1

Druckfühler fü.r Feinanzeige Pressure Sensors for Remote Indication


zA4os

KS 93253 Druck-%ansmitter 0 - 4 bar ................... Pressure-transmitter 0 - 4 bar ..................


KS 93254 Dru&%ansmitter 0 - 6 bar ................... Pressure-transmitter 0 - 6 bar ..................
KS 93255 Druck-?tansmitter 0 - 10 bar .................. Pressure-transmitter 0 - 10 bar .................
KS 93256 Druck-Bansmitter 0 - 40 bar .................. Pressure-transmitter 0 - 40 bar .................
KS 93257 Druck-‘Itansmitter 0 - 16 bar .................. Pressure-transmitter 0 - 16 bar .................
KS 93262 O-Ring ..................................... o-ring ......................................
KS 93263 Steuerkabel ................................. Cable .......................................
KS 93264 Kabelverschraubung .......................... Cable gland ..................................
KS 93270 Druckfühler für Fernanzeige, komplett .......... Pressure sensors for remote indication, complete ..

1995

I
9338-VA1 Ersatzteile / Spare parts

Leckbrennstoff-Ueberwachung Fuel Leakage Monitoring

KS 93381

I
1

I
I

--------..- I
I

I
i

l
1 i

t
I ! I
II /
!I
. f
95.7540 I
I
I

1995
9338-VA1

KS 93380 hckbre~~~toff-Uebechung, komplett ........ Fuel leakage monitori~ complete ..............


KS 93381 KSR-Schwimmer-Magnetschalter ............... KSR-Solenoid float switch ......................
KS 93382 Steuerkabel ................................. Cable .......................................
KS 93383 Kabelverschraubung .......................... Cable gland ..................................
KS 93384 Dichtungsring ............................... Gaslcet ......................................

1995

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