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Heidelberg HerkulesPro Errorlist

GDS Oy/Vermil

//*******************************************************************
//*
:
*
//* file name
: error.txt
*
//*
:
*
//* contents
: error, warnings and user-state messages
*
//*
:
*
//* language
: international (english)
*
//*
:
*
//* firmware-release : 1.01.001
*
//*
:
*
//* compatible also : 0.00.223
*
//*
: 0.00.224
*
//*
: 1.01.xxx
*
//*
: 1.02.xxx
*
//*
:
*
//*-----------------------------------------------------------------*
//* created at
: 18.06.1993 09:01 by: St. Orlinski
*
//* last modified : 19.10.1995 10:19 by: M. Siedler
*
//*-----------------------------------------------------------------*
//* Revision history:
*
//*-----------------------------------------------------------------*
//* 18.06.93 ORL :
*
//* 03.07.93 ORL : Korrekturen
*
//* 03.07.93 ORL : Entfernt, da nicht angesprochen: 3000, 3001 *
//*
: 3002, 3513, 3514
*
//* 05.07.93 SWE : Fehler-Meldungen von 0800 bis 081D korrigiert*
//* 05.07.93 SWE : Fehler-Meldungen von 4000 bis 4008 korrigiert*
//* 15.07.93 SID : Ueberarbeitung u. Fehler 3505 eingefuegt
*
//* 02.09.93 STA : Neuer Text fuer 0000
*
//* 30.09.93 SID : USER INFO CC0A eingefuegt
*
//* 26.10.93 SID : ERROR 7005 und 7006 eingefuegt
*
//* 24.11.93 SID : ERRORS 3107,3108,3109,3110 fuer VMC eingef. *
//* 01.12.93 SID : ERROR 3516 eingef. und Mat-Stau Meldg. bearb.*
//* 09.12.93 SID : ERROR 780B und 780C eingefuegt
*
//* 25.02.94 SID : HELIOS Fehlermeldungen 7C3D-7C63 eingefuegt *
//* 24.03.94 SID : Fehlermeldung 3706,6007,6008,6009 eingefuegt *
//* 16.05.94 SID : Fehlermeldung 0900 eingefuegt
*
//* 29.06.94 SID : Fehlermeldg. 200D-200F,CC0A,CC0B,8206,0A00 *
//*
eingefuegt und Helios Fehlertexte und CC01 *
//*
bearbeitet
*
//* 14.12.94 SID : Fehlermeldungen ERR_0A80, ERR_0A81
*
//*
fuer automatische Licht Anpassung eingefuegt *
//* 16.12.94 ORL : new error -> 0x8103 (Light Param)
*
//* 17.12.94 STA : combine -DT with -ABC version
*
//* 19.12.94 SWE : USI_0A81 now with 6 semicolons
*
//* 30.01.95 STA : New: 080B, 080C, 0880 and 0881
*
//* 13.06.95 ORL : New: 8123
*
//* 31.07.95 STA : changed description for 4003 error
*
//* 19.10.95 SID : New: 7C32, 7C33, 7C34, 7C64, 0882
*

//*******************************************************************
//
//**=================================================================
//** 0000-9FFF: Errors
0000-00FF: reserve
//**
0100-08FF: boot system
//**
0800-0FFF: main control
//**
1000-1FFF: communication control
//**
2000-2FFF: video control
//**
3000-3FFF: Material control
//**
4000-4FFF: feed control
//**
5000-5FFF: user interface
//**
6000-6FFF: machine drivers
//**
7000-77FF: operating system PSOS-Fehler
//**
7800-7BFF: file system
//**
7C00-7DFF: laser control HELIOS
//**
7E00-7FFF: peeler control HELIOS
//**
8000-87FF: ecc control
//**
8800-9FFF: reserve (free)
//**
//** A000-BFFF: Warnings
A000-A1FF: boot system
//**
A200-A3FF: main control
//**
A400-A5FF: communication control
//**
A600-A7FF: video control
//**
A800-A9FF: Material control
//**
AA00-ABFF: feed control
//**
AC00-ADFF: user interface
//**
AE00-AFFF: machine driver
//**
B000-B1FF: operation system PSOS+
//**
B200-B3FF: file system
//**
B400-B5FF: ecc control
//**
B600-BFFF: reserve (free)
//**
//** C000-DFFF: User Info C000-C3FF: user intervention for STA
//**
C400-C7FF: user intervention for ORL
//**
C800-CBFF: user intervention for SWE
//**
CC00-CFFF: user intervention for HAU
//**
C400-C7FF: user intervention for ORL
//**
D400-DFFF: reserve (free)
//**
//** E000-FFFE: reserve
//**
//** FFFF: special used
FFFF
: special used by HERKULES
//**=================================================================
//
USI_0000 USER INFO 0000:
Recorder is ready for operating;
;
;
;
;
;
//-------------------------------------------------------------------

USI_0001 ERROR 0001:


Recorder in test run - No exposure possible;
Reset the runtime_test_selector to zero;
;
;
;
;
//------------------------------------------------------------------USI_0800 ERROR 0800:
Recorder hardware defective;
Backplane-Touch-Memory defective;
;
Note down the error number and inform the service department;
Check the contact of the touch memory module in the backplane;
;
//------------------------------------------------------------------USI_0801 ERROR 0801:
The inserted diskette is no system diskette for this recorder;
The serial number of the inserted diskette does not match the serial number of the recorder;
;
Insert the diskette or backup diskette of this recorder. A new recorder diskette has to be converted
to a system diskette for this recorder (see "Installation guide HERKULES recorder");
;
;
//------------------------------------------------------------------USI_0802 ERROR 0802:
The graphics display could not be initialized;
The graphics display files could not be loaded from the recorder diskette;
;
The data on the recorder diskette may be destroyed - Insert the backup diskette of this recorder
and convert it to a system diskette for this recorder (see "Installation guide HERKULES recorder");
Check the recorder diskette, the disk drive or the main controller of the recorder;
;
//------------------------------------------------------------------USI_0803 ERROR 0803:
The material reception unit (collecting cassette or on-line device connected) has not been selected;
Material reception unit differs from the parameter set-up in the recorder;
;
The data on the recorder diskette may be destroyed - Insert the backup diskette of this recorder
and convert it to a system diskette for this recorder (see "Installation guide HERKULES recorder");
Check parameter set-up for each material reception unit used (collecting cassette or connected online device) - In case of diskette change make a backup copy;
;
//------------------------------------------------------------------USI_0804 ERROR 0804:
Supply cassette not inserted;
Supply cassette not inserted or the touch memory of the input diskette has no contact or is
defective;
;
Insert the supply cassette into the slot - The symbol of the supply cassette must appear on the
graphics display;

Insert the supply cassette into the recorder or check the touch memory, adjust it or exchange it if
necessary (then initialize the supply cassette);
;
//------------------------------------------------------------------USI_0805 ERROR 0805:
Collecting cassette not inserted;
Collecting cassette not inserted or collecting cassette detector defective;
;
Insert collecting cassette into the recorder;
Insert collecting cassette into the recorder or check the cassette detector;
;
//------------------------------------------------------------------USI_0806 ERROR 0806:
Material feed error;
The material position in the recorder could not be determined correctly;
;
Press the error correction key;
Check material feed mechanics and sensors;
;
//------------------------------------------------------------------USI_0807 ERROR 0807:
Collecting cassette has not been emptied;
Collecting cassette has not been emptied or collecting cassette detector defective;
;
Empty the collecting cassette and insert the empty cassette into the recorder;
Insert the empty cassette into the recorder or check the collecting cassette detector;
;
//------------------------------------------------------------------USI_0808 ERROR 0808:
Material feed into the material reception unit (collecting cassette or connected on-line device) not
possible since material reception unit is not ready;
Material reception unit not ready;
;
Collecting cassette is missing or connected on-line device is not switched on;
Collecting cassette is missing or the collecting cassette detector is defective or the used on-line
detector is not connected correctly or the parameter set-up for the material reception unit is
incorrect;
;
//------------------------------------------------------------------USI_0809 ERROR 0809:
An error occurred in the recorder cutting device;
Cutting device switches or cutting device drive defective - the cutting device does not reach its final
position;
;
Recorder hardware defective - Note down the error number and inform the service department;
Check the cutting device and the relevant electronic module;
;
//------------------------------------------------------------------USI_080A ERROR 080A:
Supply cassette is empty;
;
;

Insert the filled supply cassette into the supply cassette slot;
;
;
//------------------------------------------------------------------USI_080B ERROR 080B:
An error in the internal dataset has occured;
The internal ID-REPLY dataset is faulty;
;
The data on the recorder diskette may be destroyed - Insert the backup diskette of this recorder
and convert it to a system diskette for this recorder (see "Installation guide HERKULES recorder");
Check the recorder diskette, the disk drive or the main controller of the recorder - In case of
diskette change make a backup copy;
;
//------------------------------------------------------------------USI_080C ERROR 080C:
An error in the external dataset has occured;
The external ID-REPLY dataset is faulty;
;
Exchange the software of the external device (OLP). If the error still is present, note down the error
number and inform the service department;
Check the connection to the external device (OLP) and change its software if necessary;
;
//------------------------------------------------------------------USI_080D ERROR 080D:
Internal error;
;
;
Note down the error number and inform the service department;
Note down the error number and inform the development department;
;
//------------------------------------------------------------------USI_080E ERROR 080E:
An error occurred during the automatic material position and width recognition;
The optics carriage could not move to the measuring position for the right material edge;
;
Note down the error number and inform the service department;
Compare the SlowScan configuration parameters of the recorder with those specified in the recorder
manual. If the automatic material position and width recognition still supplies incorrect values, check
the sensors of the material recognition unit;
;
//------------------------------------------------------------------USI_080F ERROR 080F:
The on-line processor is not switched on;
The on-line processor is not switched on or a problem with the corresponding interface signal
occurred;
;
Switch on the on-line processor;
Check the on-line interface : Check whether the signal of the activated on-line device can be
measured at the recorder and the corresponding recorder hardware is ok;
;
//------------------------------------------------------------------USI_0810 ERROR 0810:

On-line processor not ready;


The on-line processor is not ready or a problem with the corresponding interface signal occurred ;
;
Wait until the on-line developer has processed its last job and displays READY;
Check the on-line interface : Check whether the signal of the READY on-line device can be measured
at the recorder and the corresponding recorder hardware is ok;
;
//------------------------------------------------------------------USI_0811 ERROR 0811:
The on-line processor is not connected to the on-line recorder interface;
The on-line processor is not connected to the on-line recorder interface or a problem with the
corresponding interface signal occurred;
;
Connect the on-line processor to the on-line recorder interface;
Check the on-line interface : Check whether the signal of the connected on-line device can be
measured at the recorder and the corresponding recorder hardware is ok;
;
//------------------------------------------------------------------USI_0812 ERROR 0812:
Power supply error;
An error occurred in the negative 12 Volt power supply;
;
Note down the error number and inform the service department;
Check the negative 12 Volt power supply;
;
//------------------------------------------------------------------USI_0813 ERROR 0813:
Power supply error;
An error occurred in the positive 12 Volt power supply;
;
Note down the error number and inform the service department;
Check the positive 12 Volt power supply;
;
//------------------------------------------------------------------USI_0814 ERROR 0814:
Power supply error;
An error occurred in the negative 15 Volt power supply;
;
Note down the error number and inform the service department;
Check the negative 15 Volt power supply;
;
//------------------------------------------------------------------USI_0815 ERROR 0815:
Power supply error;
An error occurred in the positive 15 Volt power supply;
;
Note down the error number and inform the service department;
Check the positive 15 Volt power supply;
;
//------------------------------------------------------------------USI_0816 ERROR 0816:
Power supply error;

An error occurred in the first negative 2 Volt power supply;


;
Note down the error number and inform the service department;
Check the first negative 2 Volt power supply;
;
//------------------------------------------------------------------USI_0817 ERROR 0817:
Power supply error;
An error occurred in the negative 5.2 Volt power supply;
;
Note down the error number and inform the service department;
Check the negative 5.2 Volt power supply;
;
//------------------------------------------------------------------USI_0818 ERROR 0818:
Power supply error;
An error occurred in the positive 7.5 Volt power supply;
;
Note down the error number and inform the service department;
Check the positive 7.5 Volt power supply;
;
//------------------------------------------------------------------USI_0819 ERROR 0819:
Power supply error;
An error occurred in the positive 24 Volt power supply;
;
Note down the error number and inform the service department;
Check the positive 24 Volt power supply;
;
//------------------------------------------------------------------USI_081A ERROR 081A:
Power supply error;
An error occurred in the second negative 2 Volt power supply;
;
Note down the error number and inform the service department;
Check the second negative 2 Volt power supply;
;
//------------------------------------------------------------------USI_081B ERROR 081B:
Power supply error;
An error occurred in the positive 28 Volt power supply;
;
Note down the error number and inform the service department;
Check the positive 28 Volt power supply;
;
//------------------------------------------------------------------USI_081C ERROR 081C:
Power supply error;
An error occurred in one of the power supply modules;
;
Note down the error number and inform the service department;
Check the complete power supply system;

;
//------------------------------------------------------------------USI_081D ERROR 081D:
The recorder could not be initialized;
The files could not be loaded from the recorder diskette;
;
The data on the recorder diskette may be destroyed - Insert the backup diskette of this recorder
and convert it to a system diskette for this recorder (see "Installation guide HERKULES recorder");
Check the recorder diskette, the disk drive or the main controller of the recorder - In case of
diskette change make a backup copy;
;
//------------------------------------------------------------------USI_081F ERROR 081F:
The supply cassette does not belong to this recorder;
The serial number which is stored in the supply cassette does not match the serial number of the
recorder;
;
Insert the supply cassette of this recorder or adapt this supply cassette to this recorder (see
"Initialisation of the supply cassette");
;
;
//------------------------------------------------------------------USI_0880 ERROR 0880:
The supply cassette is almost empty;
The remaining material rest is less than 10% of the maximum capacity;
;
The refilling of the supply cassette should be prepared;
;
;
//------------------------------------------------------------------USI_0881 ERROR 0881:
The takeup cassette is almost filled ;
The takeup cassette holds more than 90% of its maximum capacity;
;
The takeup cassette should be emptied at the first opportunity;
;
;
//------------------------------------------------------------------USI_0882 ERROR 0882:
The lasermodule must soon be calibrated;
;
;
The calibration of the lasermodule must be executed some time as described in the recorders
handbook;
;
;
//------------------------------------------------------------------USI_0900 ERROR 0900:
The communication with the laser unit is interrupted.;
The timeout limit has been exceeded.;
;
The recorder has to be switched off and on afterwards.;

The connection to the laser unit has to be checked.;


;
//------------------------------------------------------------------USI_0A00 ERROR 0A00:
The communication with the online processor unit is interrupted.;
The timeout limit has been exceeded.;
;
The recorder has to be switched off and on afterwards.;
The connection to the online processor unit has to be checked.;
;
//------------------------------------------------------------------//#######################################################
############
//##### defines for ABC related Errors
#####
//#######################################################
############
//------------------------------------------------------------------USI_0A80 ERROR 0A80:
The light correction of the recorder optic is not possible;
The new calculated Filter can't be selected;
;
Perform the lighttest and the filtertest for the inserted material.;
;
;
//------------------------------------------------------------------USI_0A81 ERROR 0A81:
The light correction of the recorder optic is not possible;
The recorders optic unit is switched off.;
;
The parameters USE OPTIC (PID 530) and USE FILTER (PID 679) must be set to 1;
;
;
//------------------------------------------------------------------//#######################################################
############
//##### defines for communication, PSOS and PHILE
#####
//#######################################################
############
USI_1001 ERROR 1001:
Internal error;
No more memory available to create a SPEEDWAY message;
;
Note down the error number and inform the service department;
Software error;
;
//------------------------------------------------------------------// ******************************************************************
// ***
***
// ***
defines for RIP-INTERFACE
***
// ***
***
// ******************************************************************
USI_2000 ERROR 2000:

The recorder hardware could not be reset;


The registers and LCAs cannot be reset by the program;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Exchange pcb RIP-Interface;
rif_reset_all();
//------------------------------------------------------------------USI_2001 ERROR 2001:
The recorder hardware could not be initialized;
The pcb RIP-Interface could not be initialized;
LCAs have not been initialized with the file;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the diskette - Exchange pcb RIP-Interface;
rif_download_lca();
//------------------------------------------------------------------USI_2002 ERROR 2002:
The recorder hardware could not be reset;
The registers and LCAs cannot be reset by the program;
The LCA mode reprogram cannot be switched on;
The recorder hardware is defective. Note down the error number and inform the service department;
Exchange pcb RIP-Interface;
reprogram_lca();
//------------------------------------------------------------------USI_2003 ERROR 2003:
The recorder hardware could not be initialized;
The LCA initialization file is defective or pcb RIP-Interface is not compatible with the LCA file;
;
Switch off the recorder, insert the backup diskette and switch on the recorder again;
Check the modification notes of the current software - Check the hardware version of pcb RIPInterface - exchange the diskette;
check_compatibility();
//------------------------------------------------------------------USI_2004 ERROR 2004:
The recorder hardware could not be initialized;
The LCA initialization file is defective;
;
Switch off the recorder, insert the backup diskette and switch on the recorder again;
Make a backup copy of the diskette;
check_compatibility();
//------------------------------------------------------------------USI_2005 ERROR 2005:
The recorder hardware could not be initialized;
The LCA initialization file is defective;
;
Switch off the recorder, insert the backup diskette and switch on the recorder again;
Make a backup copy of the diskette;
download_lca_file();
//------------------------------------------------------------------USI_2007 ERROR 2007:
The recorder hardware could not be initialized;
The LCAs are in their initialization condition;
;

Note down the error number and inform the service department;
Exchange pcb RIP-Interface;
test_prepare_exposure();
//------------------------------------------------------------------USI_2008 ERROR 2008:
The SPEEDWAY link is interrupted;
Software error: No system memory for SPEEDWAY communication available;
;
Note down the error number and inform the service department;
Check the modification notes of the current software;
rif_open_taxi();
//------------------------------------------------------------------USI_2009 ERROR 2009:
The SPEEDWAY link is interrupted;
The SPEEDWAY hardware on pcb RIP-Interface could not be identified;
RCV-FIFO-TEST;
An error occurred in the recorder hardware - Note down the error number and inform the service
department;
Exchange pcb RIP-Interface;
rif_open_taxi();
//------------------------------------------------------------------USI_200A ERROR 200A:
Internal error;
An error occurred in the program sequence;
;
Note down the error number and inform the service department;
Check the modification notes of the current software;
rif_open_taxi();
//------------------------------------------------------------------USI_200B ERROR 200B:
Internal error;
The system memory for SPEEDWAY communication could not be released;
;
Note down the error number and inform the service department;
Check the modification notes of the current software;
rif_close_taxi();
//------------------------------------------------------------------USI_200C ERROR 200C:
Internal error;
An error occurred in the program sequence;
;
Note down the error number and inform the service department;
Check the modification notes of the current software;
rif_close_taxi();
//------------------------------------------------------------------USI_200D ERROR 200D:
Internal error;
The received channel number is not a valid SpeedWay TAXI channel number;
;
Note down the error number and inform the service department;
Check the modification notes of the current software and hardware;
switch taxi on LTB;

//------------------------------------------------------------------USI_200E ERROR 200E:


Internal error;
The received channel number is not a valid SpeedWay TAXI channel number;
;
Note down the error number and inform the service department;
Check the modification notes of the current software and hardware;
open taxi;
//------------------------------------------------------------------USI_200F ERROR 200F:
Internal error;
The received channel number is not a valid SpeedWay TAXI channel number;
;
Note down the error number and inform the service department;
Check the modification notes of the current software and hardware;
close taxi;
//
########################################################
########
//
########################################################
########
// ##
Material CONTROL GROUP 0x3000 - 0x3FFF ##
//
########################################################
########
//
########################################################
########
//
########################################################
########
// ##
EXPOSING CONTROL 0x3000 - 0x30FF
##
//
########################################################
########
//------------------------------------------------------------------USI_3003 ERROR 3003:
An exposure resolution has been selected that cannot be set by the recorder;
There is no material data record existing for the selected SlowScan resolution;
;
Repeat the exposure with another resolution - Note down the error number;
Check the application parameters [PID 1] and the static SlowScan parameters;
;
//
########################################################
######## */
// ##
Material-CONTROL
0x3100 - 0x31FF ## */
//
########################################################
######## */
//-------------------------------------------------------------------

USI_3100 ERROR 3100:


Internal error;
An internal error occurred when calling up the material control;
The material transport has been initialized without initializing the material control;
Note down the error number and inform the service department;
Software error: Report the error number to the development department;
;
//------------------------------------------------------------------USI_3101 ERROR 3101:
Internal error;
An internal error occurred when calling up the material control;
Material transport function without initialization of the material control;
Note down the error number and inform the service department;
Software error: Report the error number to the development department;
;
//------------------------------------------------------------------USI_3102 ERROR 3102:
Internal error;
An internal error occurred when calling up the material control;
Material transport function without initialization of the material transport;
Note down the error number and inform the service department;
Software error: Report the error number to the development department;
;
//------------------------------------------------------------------USI_3103 ERROR 3103:
Internal error;
An internal error occurred when calling up the material control;
The material movement software has been called up incorrectly;
Note down the error number and inform the service department;
Software error: Report the error number to the development department;
;
//------------------------------------------------------------------USI_3104 ERROR 3104:
Internal error;
An internal error occurred when calling up the material control;
The material movement software has been called up incorrectly;
Note down the error number and inform the service department;
Software error: Report the error number to the development department;
;
//------------------------------------------------------------------USI_3105 ERROR 3105:
Internal error;
An internal error occurred when calling up the material control;
The material movement software has been called up incorrectly;
Note down the error number and inform the service department;
Software error: Report the error number to the development department;
;
//------------------------------------------------------------------USI_3106 ERROR 3106:
A parameter error occurred;
The material feed length exceeds the maximum feed length;
;

Insert the backup diskette and switch on the recorder;


Check the parameters [PID 551] in the static parameters and [PID 1] in the action parameters;
;
//------------------------------------------------------------------USI_3107 ERROR 3107:
A parameter error occurred;
The material type, which is selected in the material parameter MATERIAL_TYPE, isn't supported by
the recorder;
;
The material parameter MATERIAL_TYPE has a wrong value. This material type isn't supported by
the recorder. Check the material settings;
The material parameter MATERIAL_TYPE (PID 1002) has to be checked. Compare it to the Herkules
handbook;
;
//------------------------------------------------------------------USI_3108 ERROR 3108:
A parameter error occurred;
The material thickness (in combination with the selected material type) isn't supported by the
recorder. The thickness is selected in the material parameter MATERIAL_THICKNESS;
;
The material parameter MATERIAL_THICKNESS has a wrong value. The material thickness for this
type of material isn't supported by the recorder. Check the material settings;
Check the material parameter MATERIAL_THICKNESS (PID 1005) and compare it to the Herkules
handbook;
;
//------------------------------------------------------------------USI_3109 ERROR 3109:
A parameter error occurred;
The measured material width (in combination with the selected material thickness and material type)
isn't supported by the recorder;
;
The measured material width (in combination with the selected material thickness and material type)
isn't supported by the recorder. Check the material settings;
Check the measured material width (Material Measure SlowScan, PID 508) and the material
parameters MATERIAL_THICKNESS (PID 1005) and MATERIAL_TYPE (PID 1002) and compare it to
the Herkules handbook;
;
//------------------------------------------------------------------USI_3110 ERROR 3110:
A parameter error occurred;
The VAR_MAT_CONTROL-parameters (PID 681-700) in the static parameters do not have the
defined format or they are corrupted;
;
The static parameters for the variable material control are faulty. Note down the error number and
inform the service department;
Check the VAR_MAT_CONTROL-parameters (PID 681-700) in the static parameters;
;
//
########################################################
######## */
// ##
Material_P (PUNCH)0x3200 - 0x32FF
## */

//
########################################################
######## */
//------------------------------------------------------------------USI_3200 ERROR 3200:
An error occurred when initializing the punch;
The punch_configuration parameter in the static parameters does not correspond to the existing
hardware;
;
Note down the error number and inform the service department;
Check the punch_configuration in the static parameters for correspondence with the installed
punches. A punch recognition loop may be defective;
;
//------------------------------------------------------------------USI_3201 ERROR 3201:
An error occurred when selecting the punches;
A non-existing punch has been selected. The punch_action parameter in the action parameters does
not correspond to the current punch configuration;
;
The selected punch does not exist. Note down the error number and inform the service department;
Check the punch configuration setting on the RIP. Check the punch_action parameter;
;
//------------------------------------------------------------------USI_3202 ERROR 3202:
An error occurred during the punching;
The punch mechanics or the final stage on the material controller card is defective;
;
The punching unit of the recorder is defective. Note down the error number and inform the service
department;
Check the punches and the corresponding electronic modules on the material controller;
;
//
########################################################
######## */
// ##
Material_E (Material-END)0x3300 - 0x33FF
## */
//
########################################################
######## */
//------------------------------------------------------------------USI_3300 ERROR 3300:
An error occurred during the transport of the residual material - The supply cassette is empty;
The residual material could not be transported out of the recorder;
;
There is residual material in the recorder - Remove the residual material manually (see manual, photo
material jam in the Herkules);
Check the material controller card and the interrupt logic;
;
//------------------------------------------------------------------USI_3301 ERROR 3301:
An error occurred during the transport of the residual material - The supply cassette is empty;
The residual material could not be transported out of the recorder;
;

There is residual material in the recorder - Remove the residual material manually (see manual, photo
material jam in the Herkules);
Check the material controller card, the interrupt logic, the drive of the velvet rollers and the loop
rollers;
;
//------------------------------------------------------------------USI_3302 ERROR 3302:
An error occurred during the transport of the residual material - The supply cassette is empty;
The residual material could not be transported out of the recorder;
;
There is residual material in the recorder - Remove the residual material manually (see manual, photo
material jam in the Herkules);
Check the material controller card, the interrupt logic, the drive of the velvet rollers, the loop rollers
and the DDI 2 electronics;
;
//
########################################################
######## */
// ##
Material_R (Material-REST)0x3400 - 0x34FF
## */
//
########################################################
######## */
//------------------------------------------------------------------USI_3400 ERROR 3400:
The residual material measurement is incorrect;
The hardware for the residual material measurement is defective;
;
Press the error correction key and reload the material;
Check the cam switch at the rewind motor for the supply cassette, the material controller, DDI1 and
DDI2;
;
//------------------------------------------------------------------USI_3401 ERROR 3401:
The residual material measurement is incorrect;
The hardware for the residual material measurement is defective;
;
Press the error correction key and reload the material;
Check the cam switch at the rewind motor for the supply cassette and the material controller;
;
//------------------------------------------------------------------USI_3402 ERROR 3402:
The residual material measurement is incorrect;
The mat_really_thickness [PID 1005] or supply_core_diameter [PID 1007] parameter is incorrect;
;
Press the error correction key and reload the material;
Check the mat_really_thickness [PID 1005] and the supply_core_diameter [PID 1007] parameters in
the material parameters;
;
//
########################################################
######## */
// ##
Material_H (Material-MAIN)0x3500 - 0x35FF
## */

//
########################################################
######## */
//------------------------------------------------------------------USI_3500 ERROR 3500:
An error occurred during the material transport;
The vacuum valve is defective or rotates in the wrong direction;
;
Press the error correction key and reload the material;
Check the vacuum valve, the valve switch and the material controller;
;
//------------------------------------------------------------------USI_3501 ERROR 3501:
An error occurred when loading the material;
The end of material has been registered before the material was loaded;
;
Check the material in the supply cassette and the supply cassette;
The end of material recognition unit may be defective;
;
//------------------------------------------------------------------USI_3502 ERROR 3502:
An error occurred during the material transport;
No interrupt was issued by the counter of the supply cassette motor;
;
Press the error correction key and reload the material;
Check the material controller;
;
//------------------------------------------------------------------USI_3503 ERROR 3503:
An error occurred during the material transport;
No interrupt was issued by the counter of the loop roller motor;
;
Press the error correction key and reload the material;
Check the material controller;
;
//------------------------------------------------------------------USI_3504 ERROR 3504:
An error occurred during the material transport;
No interrupt was issued by DDI 2 after cutting;
;
Remove the cut material from the slot of the collecting cassette;
Check the drive of the material loop rollers and the material controllers;
;
//------------------------------------------------------------------USI_3505 ERROR 3505:
An error occurred during the material transport;
No interrupt was issued by DDI 1;
;
Check the material in the supply cassette and the supply cassette;
The supply cassette, the loading platform or the material controller may be defective;
;
//-------------------------------------------------------------------

USI_3506 ERROR 3506:


An error occurred during the material transport;
No interrupt was issued by the counter of the supply cassette motor;
;
Press the error correction key and reload the material;
Check parameters of the supply cassette motor (setting, frequency, material geometry). Check the
material controller;
;
//------------------------------------------------------------------USI_3507 ERROR 3507:
An error occurred when loading the material;
No interrupt was issued by DDI 2 after cutting;
;
Check if material jam has to be removed. Open the recorder and remove the jammed material manually
(see manual, photo material jam in the Herkules). Press the error correction key and reload the
material;
Check the material controller and the DDI 2 unit;
;
//------------------------------------------------------------------USI_3508 ERROR 3508:
An error occurred when loading the material. The end of material has been recognized;
;
;
Open the recorder and remove the jammed material manually (see manual, photo material jam in the
Herkules). Insert the refilled supply cassette, press the error correction key and reload the material;
Material end occured or the end of material recognition is defective;
;
//------------------------------------------------------------------USI_3509 ERROR 3509:
An error occurred when loading the material. The end of material has been recognized;
;
;
Open the recorder and remove the jammed material manually (see manual, photo material jam in the
Herkules). Insert the refilled supply cassette, press the error correction key and reload the material;
Material end occurred or the end of material recognition is defective;
;
//------------------------------------------------------------------USI_350A ERROR 350A:
An error occurred during the loading process. Material jam has occurred;
;
;
Check if material jam has to be removed. Open the recorder and remove the jammed material manually
(see manual, photo material jam in the Herkules). Press the error correction key and reload the
material;
Check the supply cassette, the loading platform, the retainer, the velvet rollers, the punches and the
material controller;
;
//------------------------------------------------------------------USI_350B ERROR 350B:
An error occurred during the loading process. Material jam has occurred;
;
;

Check if material jam has to be removed. Open the recorder and remove the jammed material manually
(see manual, photo material jam in the Herkules). Press the error correction key and reload the
material;
Check the material controller;
;
//------------------------------------------------------------------USI_350C ERROR 350C:
An error occurred during the loading process. There is residual material in the recorder trough. The
end of material has been recognized;
;
;
Open the recorder and remove the jammed material manually (see manual, photo material jam in the
Herkules). Insert the refilled supply cassette, press the error correction key and reload the material;
Material end occured or the end of material recognition is defective;
;
//------------------------------------------------------------------USI_350D ERROR 350D:
An error occurred during the unloading process;
An unexpected interrupt was issued by the counter of the supply cassette motor;
;
Press the error correction key and reload the material;
Check the supply motor parameters (current, frequency, setting, material geometry) and the material
controller;
;
//------------------------------------------------------------------USI_350E ERROR 350E:
An error occurred during the unloading process;
A timeout was triggered during the unloading process;
;
Check the material in the supply cassette. Press the error correction key and reload the material;
Check the supply motor parameters (current, frequency, setting, material geometry) and the material
controller;
;
//------------------------------------------------------------------USI_350F ERROR 350F:
An error occurred during the cutting process;
Both limit switches recognize the cutting device at the same time;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the cutting device and the material controller;
;
//------------------------------------------------------------------USI_3510 ERROR 3510:
An error occurred during the cutting process;
The cutting device does not move from its final position;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the cutting device and the material controller;
;
//------------------------------------------------------------------USI_3511 ERROR 3511:
An error occurred during the cutting process;

The cutting device is not in its final position;


;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the cutting device and the material controller;
;
//------------------------------------------------------------------USI_3512 ERROR 3512:
An error occurred during the cutting process;
A timeout was triggered during the cutting process;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the cutting device and the material controller;
;
//------------------------------------------------------------------USI_3515 ERROR 3515:
An error was detected during material feed. Material jam occured;
The monitoring system recognized a material jam during the feed process;
;
Check if material jam has to be removed. Open the recorder and remove the jammed material manually
(see manual, photo material jam in the Herkules). Press the error correction key and reload the
material;
Check the material feed parameters (setting, frequency, current, material geometry) as well as the
retainers, the velvet rollers and the material controller;
;
//------------------------------------------------------------------USI_3516 ERROR 3516:
An error was detected during material feed. Material jam in the output unit of the recorder has
occured;
The monitoring system of loop control reports an error;
;
Check if material jam has to be removed. Open the recorder and remove the jammed material manually
(see manual, photo material jam in the Herkules). Press the error correction key and reload the
material;
Check the material feed parameters (setting, frequency, current, material geometry) as well as the
retainers, the velvet rollers, the loop rollers and the material controller;
;
//
########################################################
######## */
// ## Material-CONTROL SW 0x3600 - 0x36FF
## */
//
########################################################
######## */
//------------------------------------------------------------------USI_3600 ERROR 3600:
Internal error;
An internal error occurred when transferring the parameters;
;
Note down the error number and inform the service department;
Report the error number to the development department;
Air_control, incorrect parameter;
//-------------------------------------------------------------------

USI_3601 ERROR 3601:


Internal error;
An internal error occurred when transferring the parameters;
;
Note down the error number and inform the service department;
Report the error number to the development department;
Prepare_material, incorrect parameter;
//------------------------------------------------------------------USI_3602 ERROR 3602:
Internal error;
An internal error occurred when transferring the parameters;
;
Note down the error number and inform the service department;
Report the error number to the development department;
start ramp (material), incorrect parameter;
//
########################################################
######## */
// ## Material_G (Material-GUIDE) 0x3700 - 0x37FF
## */
//
########################################################
######## */
//------------------------------------------------------------------USI_3700 ERROR 3700:
A problem occurred in the material guide system;
Material edge guide error: No interrupt was issued by the counter of the guide motor;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the material guide parameters ant the material controller;
;
//------------------------------------------------------------------USI_3701 ERROR 3701:
A problem occurred in the material guide system;
Material edge guide error: No interrupt was issued by the counter of the guide motor or by the opto
switch;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the parameters, the opto switch, the film guide plate and the material controller;
search_guide_hole (no intr);
//------------------------------------------------------------------USI_3702 ERROR 3702:
A problem occurred in the material guide system;
Material edge guide error: The hole could not be found;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the parameters, the opto switch, the film guide plate and the material controller;
search_guide_hole_from_Material (not found);
//------------------------------------------------------------------USI_3703 ERROR 3703:
A problem occurred in the material guide system;
Material edge guide error (position): The plate could not be found;
;

The recorder hardware is defective. Note down the error number and inform the service department;
Check the parameters, the opto switch, the film guide plate and the material controller;
Search_tin_with_light (not found);
//------------------------------------------------------------------USI_3704 ERROR 3704:
A problem occurred in the material guide system;
Material edge guide error: The set value for the material edge guide is negative;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Resulting error: The material width measurement or the parameters are incorrect;
Guide_set_pos (negativ value);
//------------------------------------------------------------------USI_3705 ERROR 3705:
A problem occurred in the material guide system;
During the search for Material with the guide system, the system stops without finding material;
;
The recorder hardware is defective. Note down the error number and inform the service department;
The involved systems: opto switch, film guide plate, current of the guide light barrier "guide lb
current" and the film controller must be checked for correct function;
;
//------------------------------------------------------------------USI_3706 ERROR 3706:
A problem occurred in the material guide system;
The measured material position is out of the allowed adjust range;
;
Note down the error number and inform the service department;
The parameters PID 773 or PID 578 are corrupted or the material width measure unit is defective;
;
//------------------------------------------------------------------//#######################################################
############
//######
######
//######
defines for feed
######
//######
######
//#######################################################
############
//
USI_4000 ERROR 4000:
Parameter set-up error;
The parameters for the optics carriage feed are incorrect or the RIP transferred incorrect exposure
parameters (resolution, mirror skipping and position of the image to be exposed);
;
The RIP transferred incorrect exposure parameters or the data on the recorder diskette has been
destroyed - In case of destroyed data insert the recorder backup diskette and convert it to a
recorder system diskette (see "Installation guide HERKULES");
Check the recorder diskette, the disk drive and the main controller of the recorder;
;
//------------------------------------------------------------------USI_4001 ERROR 4001:
An error occurred during the initialization of the recorder hardware;
The feed controller memory initialization was faulty;
;

The recorder hardware is defective. Note down the error number and inform the service department;
Exchange pcb Feed Controller and check the operating voltage of the feed controller;
;
//------------------------------------------------------------------USI_4002 ERROR 4002:
SlowScan feed error;
The last position of the optics carriage required by the control program could not be reached within
the calculated time;
;
The recorder hardware is defective. Note down the error number and inform the service department;
The error may be caused by a stiff spindle, a defective stepping motor, a defective Berger controller,
a defective feed controller or by an incorrect parameter set-up of the feed controller (check the
static parameters);
;
//------------------------------------------------------------------USI_4003 ERROR 4003:
A SlowScan feed error occured or the material width measure unit is defective;
The positioning of the optic carrier failed or the material width measure unit has not detected the
edges of the inlaid material;
;
Switch off the recorder and restart it. Check the supply cassette for correct location and put it in
again. Does this error occur again, note down the error number and inform the service department;
The error may be caused by a stiff spindle, a wrongly inserted supply cassette, a defective material
with measure unit, a defective stepping motor, a defective Berger controller, a defective feed
controller or by an incorrect parameter setup of the feed controller (check the static parameters);
;
//------------------------------------------------------------------USI_4004 ERROR 4004:
An error occurred in the SlowScan feed unit;
The final stage for the feed of the optics carriage (Berger driver stage) has been deactivated due to
overheating;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the recorder environment (distances from other devices, temperature, humidity) according to
the specification - Check the fans in the recorder and the Berger final stage;
;
//------------------------------------------------------------------USI_4005 ERROR 4005:
The dust cover and (or) the side panel are not closed;
The safety loop for the optics carriage feed was interrupted briefly during the operation;
;
Close the dust cover or the side panel and press the error correction key;
Check the safety loop for the optics carriage feed and the feed controller;
;
//------------------------------------------------------------------USI_4006 ERROR 4006:
The dust cover and (or) the side panel are not closed;
The safety loop recognized that the dust cover and (or) the side panel are open;
;
Close the dust cover or the side panel and press the error correction key;
Check the safety loop for the optics carriage feed and the feed controller;
;

//------------------------------------------------------------------USI_4007 ERROR 4007:


Material jam in the recorder;
The material jam sensor (the halberd switch) was turned on;
;
Open the recorder and remove the jammed material (see manual, photo material jam in the Herkules) Close the recorder and press the error correction key;
Remove the cause why the halberd switch was turned on;
;
//------------------------------------------------------------------USI_4008 ERROR 4008:
An error occurred during the material width measurement;
The material width measuring system does not recognize any material or is defective;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the material width measuring system (mechanics, sensors and electronic parts);
;
//------------------------------------------------------------------//#######################################################
############
//###
Fehler der Touch Memories
###
//#######################################################
############
//
USI_6000 ERROR 6000:
An error occurred when accessing the non-volatile memory of the supply cassette;
A hardware error occurred during the serial communication with the touch memory of the supply
cassette;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Hardware error on the main controller or in the cabling of the touch memory;
;
//------------------------------------------------------------------USI_6001 ERROR 6001:
An error occurred when accessing the non-volatile memory of the supply cassette;
A CRC error occurred when reading or writing the touch memory of the supply cassette;
;
Note down the error number and inform the service department;
Check the touch memories;
;
//------------------------------------------------------------------USI_6002 ERROR 6002:
An internal error occurred when accessing the non-volatile memory of the supply cassette;
A parameter error occurred when accessing the touch memory of the supply cassette;
;
Note down the error number and inform the service department;
Report the error number to the development department;
;
//------------------------------------------------------------------USI_6003 ERROR 6003:
A non-volatile memory is missing in the recorder;
The second touch memory in the backplane is missing or has no contact;

;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the contact between the second touch memory and the socket or install the second touch
memory;
;
//------------------------------------------------------------------USI_6004 ERROR 6004:
The supply cassette has not been inserted;
The supply cassette has not been inserted or there is no contact between the socket and the touch
memory;
;
Insert the supply cassette (the symbol for the cassette appears on the display) - Press the error
correction key;
Check the touch memories - Possibly contact problems with the socket of the touch memories;
;
//------------------------------------------------------------------USI_6005 ERROR 6005:
An internal error occurred when accessing the non-volatile memories;
A parameter error occurred when accessing the touch memories;
Error in touch memory contents;
Note down the error number and inform the service department;
Report the error number to the development department;
;
//------------------------------------------------------------------USI_6006 ERROR 6006:
An internal error occurred when accessing the non-volatile memories;
A parameter error occurred when accessing the touch memories;
Too much bytes for touch memories;
Note down the error number and inform the service department;
Report the error number to the development department;
;
//------------------------------------------------------------------USI_6007 ERROR 6007:
An error occurred when accessing the non-volatile memories;
A hardware error occurred during the serial communication with the touch memories of the backplane;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Hardware error on the main controller or in the cabling of the touch memories;
;
//------------------------------------------------------------------USI_6008 ERROR 6008:
An error occurred when accessing the non-volatile memories;
A CRC error occurred when reading or writing the touch memories of the backplane;
;
Note down the error number and inform the service department;
Check the touch memories;
;
//------------------------------------------------------------------USI_6009 ERROR 6009:
An internal error occurred when accessing the non-volatile memories;
A parameter error occurred when accessing the touch memories of the backplane;
;

Note down the error number and inform the service department;
Report the error number to the development department;
;
//------------------------------------------------------------------USI_7000 ERROR 7000:
Internal operating system error;
A PSOS error occurred;
;
Note down the error number and inform the service department;
Report the error number to the development department;
;
//------------------------------------------------------------------USI_7001 ERROR 7001:
Internal operating system error;
A PSOS error occurred;
;
Note down the error number and inform the service department;
Report the error number to the development department;
;
//------------------------------------------------------------------USI_7002 ERROR 7002:
Internal operating system error;
A PSOS error occurred;
;
Note down the error number and inform the service department;
Report the error number to the development department;
;
//------------------------------------------------------------------USI_7003 ERROR 7003:
Internal operating system error;
A PSOS error occurred;
;
Note down the error number and inform the service department;
Report the error number to the development department;
;
//------------------------------------------------------------------USI_7004 ERROR 7004:
Internal operating system error;
A PSOS error occurred;
;
Note down the error number and inform the service department;
Report the error number to the development department;
;
//------------------------------------------------------------------USI_7005 ERROR 7005:
Internal operating system error;
A PSOS error occurred;
;
Note down the error number and inform the service department;
Report the error number to the development department;
;
//-------------------------------------------------------------------

USI_7006 ERROR 7006:


Internal operating system error;
A PSOS error occurred;
;
Note down the error number and inform the service department;
Report the error number to the development department;
;
//------------------------------------------------------------------USI_7800 ERROR 7800:
Diskette error - No diskette or the wrong diskette has been inserted;
A PHILE error occurred;
;
Insert the recorder-specific or backup diskette and switch on the recorder again;
If the error still occurs with the proper diskette, check the drive and the controller;
;
//------------------------------------------------------------------USI_7801 ERROR 7801:
Diskette error: File cannot be opened;
A PHILE error occurred;
;
Insert the recorder-specific or backup diskette and switch on the recorder again;
If the error still occurs with the proper diskette, check the drive and the controller;
;
//------------------------------------------------------------------USI_7802 ERROR 7802:
Diskette error: File cannot be found;
A PHILE error occurred;
;
Insert the recorder-specific or the backup diskette and switch on the recorder again;
If the error still occurs with the proper diskette, check the drive and the controller;
;
//------------------------------------------------------------------USI_7803 ERROR 7803:
Diskette error: File cannot be read;
A PHILE error occurred;
;
Insert the recorder-specific or backup diskette and switch on the recorder again;
If the error still occurs with the proper diskette, check the drive and the controller;
;
//------------------------------------------------------------------USI_7804 ERROR 7804:
Diskette error: File cannot be written;
A PHILE error occurred;
;
Insert the recorder-specific or backup diskette and switch on the recorder again;
If the error still occurs with the proper diskette, check the drive and the controller;
;
//------------------------------------------------------------------USI_7805 ERROR 7805:
Diskette error: File cannot be created;
A PHILE error occurred;
;

Insert the recorder-specific or backup diskette and switch on the recorder again;
If the error still occurs with the proper diskette, check the drive and the controller;
;
//------------------------------------------------------------------USI_7806 ERROR 7806:
Diskette error: File cannot be deleted;
A PHILE error occurred;
;
Insert the recorder-specific or backup diskette and switch on the recorder again;
If the error still occurs with the proper diskette, check the drive and the controller;
;
//------------------------------------------------------------------USI_7807 ERROR 7807:
Diskette error: File cannot be renamed;
A PHILE error occurred;
;
Insert the recorder-specific or backup diskette and switch on the recorder again;
If the error still occurs with the proper diskette, check the drive and the controller;
;
//------------------------------------------------------------------USI_7808 ERROR 7808:
Diskette error: Directory cannot be changed;
A PHILE error occurred;
;
Insert the recorder-specific or backup diskette and switch on the recorder again;
If the error still occurs with the proper diskette, check the drive and the controller;
;
//------------------------------------------------------------------USI_7809 ERROR 7809:
Diskette error: Directory cannot be created;
A PHILE error occurred;
;
Insert the recorder system or backup diskette and switch on the recorder again;
If the error still occurs with the proper diskette, check the drive and the controller;
;
//------------------------------------------------------------------USI_780A ERROR 780A:
Diskette error: Diskette is write-protected;
;
;
Remove the write protection and press the error correction key;
;
;
//------------------------------------------------------------------USI_780B ERROR 780B:
The inserted diskette is no UPDATE diskette;
;
;
Press the error correction key, insert the UPDATE diskette and start the UPDATE procedure again;
;
;
//-------------------------------------------------------------------

USI_780C ERROR 780C:


The inserted diskette is no recorder system diskette;
;
;
Insert the recorder system diskette and then press the error correction key;
;
;
//------------------------------------------------------------------// ATTENTION !!!! Number 7BFF is reserved and must not be used.
// There is no text for this number in this file
//------------------------------------------------------------------//
########################################################
######## */
// ##
HELIOS-CONTROL GROUP 0x7C3D - 0x7C63
## */
//
########################################################
######## */
USI_7C32 ERROR 7C32:
An error occurred in the laser module;
The lasermodule has to be calibrated;
;
After the error correction key has been pressed the recorder automatically enters the configuration
process;
;
;
//------------------------------------------------------------------USI_7C33 ERROR 7C33:
An error occurred in the laser module;
An error occurred during the automatic calibration process of the lasermodule.;
;
Note down the error number and inform the service department;
The parameter Laser Operating Mode [PID 955] in the static parameters must be checked. It must be
set to the value 1;
;
//------------------------------------------------------------------USI_7C34 ERROR 7C34:
An error occurred in the laser module;
An error occurred during the automatic calibration process of the lasermodule.;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C3D ERROR 7C3D:
An error occurred in the laser module;
An EEPROM Data read error has occured in the laser module;
;
Note down the error number and inform the service department;
;
;
//-------------------------------------------------------------------

USI_7C3E ERROR 7C3E:


An error occurred in the laser module;
The mains connection of the laser module is unstable;
;
Note down the error number and inform the service department;
Check the power supply of the laser module;
;
//------------------------------------------------------------------USI_7C3F ERROR 7C3F:
An error occurred in the laser module;
;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C40 ERROR 7C40:
An error occurred in the laser module;
A transmission error in the communication to the laser module has occured;
;
Note down the error number and inform the service department;
Check the connection to the laser module;
;
//------------------------------------------------------------------USI_7C41 ERROR 7C41:
An error occurred in the laser module;
The laser power is outside the adjustment range;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C42 ERROR 7C42:
An error occurred in the laser module;
A timeout has occured during adjustment of light;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C43 ERROR 7C43:
An error occurred in the laser module;
Over temperature was detected in the laser module;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C44 ERROR 7C44:
An error occurred in the laser module;
The current limit of the laser module is reached;
;

Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C45 ERROR 7C45:
An error occurred in the laser module;
An error occurred during the safety loop test;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C46 ERROR 7C46:
An error occurred in the laser module;
An error occurred during the safety loop test;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C47 ERROR 7C47:
An error occurred in the laser module;
An error occurred during the safety loop test;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C48 ERROR 7C48:
An error occurred in the laser module;
An error occurred during the safety loop test;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C49 ERROR 7C49:
An error occurred in the laser module;
An error occurred during the safety loop test;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C4A ERROR 7C4A:
An error occurred in the laser module;
An error occurred during the safety loop test;
;
Note down the error number and inform the service department;
;
;
//-------------------------------------------------------------------

USI_7C51 ERROR 7C51:


An error occurred in the laser module;
An EEPROM Data read error has occured in the laser module;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C52 ERROR 7C52:
An error occurred in the laser module;
An EEPROM Data write error has occured in the laser module;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C53 ERROR 7C53:
An error occurred in the laser module;
An incorrect hardware configuration was detected;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C54 ERROR 7C54:
An error occurred in the laser module;
A defect in the cooling system of the laser module was detected;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C55 ERROR 7C55:
An error occurred in the laser module;
A defect in the heater system of the laser module was detected;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C58 ERROR 7C58:
An error occurred in the laser module;
The thermistor of the laser module is shorted;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C59 ERROR 7C59:
An error occurred in the laser module;
The thermistor of the laser module is disconnected;
;

Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C5B ERROR 7C5B:
An error occurred in the laser module;
Over temperature was detected in the laser module;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C5C ERROR 7C5C:
An error occurred in the laser module;
Under temperature was detected in the laser module;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C5D ERROR 7C5D:
An error occurred in the laser module;
The current limit of the laser module is reached;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C5E ERROR 7C5E:
An error occurred in the laser module;
The current limit of the laser module is reached;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C5F ERROR 7C5F:
An error occurred in the laser module;
The laser module safety loop is open;
;
Close the recorders dust cover and the side panel. Afterwards press the error correction key;
Check the safety switches;
;
//------------------------------------------------------------------USI_7C62 ERROR 7C62:
An error occurred in the laser module;
The diode module relay is defective;
;
Note down the error number and inform the service department;
;
;
//-------------------------------------------------------------------

USI_7C63 ERROR 7C63:


An error occurred in the laser module;
The diode module relay is defective;
;
Note down the error number and inform the service department;
;
;
//------------------------------------------------------------------USI_7C64 ERROR 7C64:
An error occurred in the laser module;
One ore more parameters of the lasermodule [PID 950 - 999] are out of their valid range.;
;
Note down the error number and inform the service department;
The parameters of the lasermodule [PID 950 - 999] have to be checked and if needed corrected.;
;
//------------------------------------------------------------------//
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//
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// ##
EC-CONTROL GROUP0x8000 - 0x87FF
## */
//
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//
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######## */
//
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// ##
I2C GROUP0x8000 - 0x80FF
## */
//
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######## */
//------------------------------------------------------------------USI_8000 ERROR 8000:
Internal error;
Parameter error in the I2C module;
Write_I2C with wrong slave address;
Note down the error number and inform the service department;
Report the error number to the development department;
Check all write_I2C invokes for addresses;
//------------------------------------------------------------------USI_8001 ERROR 8001:
Internal error;
Parameter error in the I2C module;
Read_I2C with wrong slave address;
Note down the error number and inform the service department;
Report the error number to the development department;
Check all read_I2C invokes for addresses;

//------------------------------------------------------------------USI_8002 ERROR 8002:


An error occurred in the recorder hardware;
Hardware error in the I2C bus;
No PIN after POS_ACK during reading;
Note down the error number and inform the service department;
The I2C bus is faulty or a I2C module is defective. Check the I2C modules and the adapter cables;
;
//------------------------------------------------------------------USI_8003 ERROR 8003:
An error occurred in the recorder hardware;
Hardware error in the I2C bus;
No PIN after NEG_ACK during reading;
The recorder hardware is defective. Note down the error number and inform the service department;
The I2C bus is faulty or a I2C module is defective. Check the I2C modules and the adapter cables;
;
//------------------------------------------------------------------USI_8004 ERROR 8004:
An error occurred in the recorder hardware;
Hardware error in the I2C bus;
No PIN during the status check;
The recorder hardware is defective. Note down the error number and inform the service department;
The I2C bus is faulty or a I2C module is defective. Check the I2C modules and the adapter cables;
;
//------------------------------------------------------------------USI_8005 ERROR 8005:
An error occurred in the recorder hardware;
Hardware error in the I2C bus;
LRB or BER during the status check;
The recorder hardware is defective. Note down the error number and inform the service department;
The I2C bus is faulty or a I2C module is defective. Check the I2C modules and the adapter cables;
;
//
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######## */
// ##
OPTICGROUP0x8100 - 0x81FF
## */
//
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######## */
//------------------------------------------------------------------USI_8100 ERROR 8100:
A parameter set-up error occurred in the optics unit;
The adjusted bias current of the laser diode is higher than the maximum current;
;
Installation error: Re-install the recorder software;
The maximum diode current in the static parameters is too low or the bias current in the RIP is too
high.;
;
//------------------------------------------------------------------USI_8101 ERROR 8101:
A parameter set-up error occurred in the optics unit;
The bias current is too high;

;
Perform a light test and evaluate it;
The bias current of the laser diode generates more light than required.;
;
//------------------------------------------------------------------USI_8102 ERROR 8102:
A parameter set-up error occurred in the optics unit;
The modulation current of the laser diode set to maximum is not sufficient to achieve the required
light value;
;
Check the maximum laser current of the recorder - Perform a light test and evaluate it;
The bias current setting from the RIP is too low or the laser diode is defective. Check the bias
current setting at the RIP for the correct values. Check the laser diode;
;
//------------------------------------------------------------------USI_8103 ERROR 8103:
A parameter set-up error occurred in the optics unit;
The light value is not within the permissible range;
;
Note down the error number and inform the service department;
Check the light parameters PID[1101], PID[1151], PID[1201], PID[1251], PID[1301], and PID[1351];
;
//------------------------------------------------------------------USI_8110 ERROR 8110:
An error occurred in the optics unit of the recorder;
The focus stepping motor cannot find the standard position;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the EC controller and the optics head;
;
//------------------------------------------------------------------USI_8111 ERROR 8111:
An error occurred in the optics unit of the recorder;
The optics head is defective;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the optics head;
;
//------------------------------------------------------------------USI_8112 ERROR 8112:
A parameter set-up error occurred in the optics unit;
The focus position set point is not within the permissible range;
;
Note down the error number and inform the service department;
Check the focus parameters PID[1122], PID[1172], PID[1222], PID[1272], PID[1322], and PID[1372];
;
//------------------------------------------------------------------USI_8120 ERROR 8120:
An error occurred in the optics unit of the recorder;
The filter stepping motor cannot find the standard position;
;
Note down the error number and inform the service department;

Check the EC controller and the optics head;


;
//------------------------------------------------------------------USI_8121 ERROR 8121:
A parameter set-up error occurred in the optics unit;
The filter number is not within the permissible range;
;
Note down the error number and inform the service department;
Check the filter parameters;
;
//------------------------------------------------------------------USI_8122 ERROR 8122:
A parameter set-up error occurred in the optics unit;
The number of the shaping element is not within the permissible range;
;
Note down the error number and inform the service department;
Check the shaping element parameters;
;
//------------------------------------------------------------------USI_8123 ERROR 8123:
A parameter set-up error occurred in the optics unit;
The light value is not measurable;
;
Perform a light test and evaluate it;
;
;
//
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######## */
// ##
MIRROR GROUP0x8200 - 0x82FF
## */
//
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######## */
//------------------------------------------------------------------USI_8200 ERROR 8200:
An error occurred in the mirror motor unit;
The triggering of the mirror motor on the EC controller is faulty;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the EC controller;
;
//------------------------------------------------------------------USI_8201 ERROR 8201:
A parameter set-up error of the mirror motor unit occurred;
The number of the Hall sensor is not within the permissible range;
;
Note down the error number and inform the service department;
Check the Hall sensor PID[554] parameter in the static parameters;
;
//------------------------------------------------------------------USI_8202 ERROR 8202:
An error occurred in the mirror motor unit;

The time monitor reports timeout when changing from the Hall sensor to SOL;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the EC controller and the SOL setting;
;
//------------------------------------------------------------------USI_8203 ERROR 8203:
An error occurred in the mirror motor unit;
The time monitor reports timeout during the spin-up phase of the mirror motor;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the Hall sensor and compressed air parameters and the EC controller;
;
//------------------------------------------------------------------USI_8204 ERROR 8204:
An error occurred in the mirror motor unit;
The EC controller does not receive a SOL signal;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the light and SOL setting parameters (ECC hardware);
;
//------------------------------------------------------------------USI_8205 ERROR 8205:
An error occurred in the mirror motor unit;
The compressed air monitoring of the mirror motor recognized pressure drop;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the temperature control at the compressed air system and the compressed air system;
;
//------------------------------------------------------------------USI_8206 ERROR 8206:
An error occurred in the laser modulation unit;
The safety loop is open or the laser modulation unit is defective or the mirror motor doesn't turn with
accurate speed;
;
Check if the recorders dust cover or the side panel are open;
;
;
//
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######## */
// ##ECC CONTROLGROUP0x8300 - 0x83FF ## */
//
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######## */
//------------------------------------------------------------------USI_8300 ERROR 8300:
The voltage monitoring recognized an error;
The voltage monitoring reports an error in the +10 Volt voltage on the EC controller;
;
The recorder hardware is defective. Note down the error number and inform the service department;

Check the +10 Volt power supply on the EC controller and the +10 Volt window in the static
parameters;
;
//------------------------------------------------------------------USI_8301 ERROR 8301:
The voltage monitoring recognized an error;
The voltage monitoring reports an error in the -10 Volt voltage on the EC controller;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the -10 Volt power supply on the EC controller and the -10 Volt window in the static parameters;
;
//------------------------------------------------------------------USI_8302 ERROR 8302:
The voltage monitoring recognized an error;
The voltage monitoring reports an error in the +24 Volt voltage on the EC controller;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the +24 Volt power supply on the EC controller and the +24 Volt window in the static
parameters;
;
//------------------------------------------------------------------USI_8303 ERROR 8303:
The temperature monitoring of the optics unit recognized an error;
The EC controller reports the Peltier temperature out of permissible range;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the Peltier control on the EC controller and the window in the static parameters;
;
//------------------------------------------------------------------USI_8304 ERROR 8304:
The temperature monitoring of the optics unit recognized an error;
The EC controller reports the Peltier temperature out of permissible range;
;
The recorder hardware is defective. Note down the error number and inform the service department;
Check the Peltier control on the EC controller and the window in the static parameters;
;
//------------------------------------------------------------------USI_8310 ERROR 8310:
An internal error occurred;
Parameter error in the EC control module;
;
Note down the error number and inform the service department;
Report the error number to the development department;
ec-control - ecc not initialized;
//------------------------------------------------------------------USI_83F1 ERROR 83F1:
An error occurred when preparing the optics for exposure;
Incorrect setting for filter, focus, shaping element or light;
;
Note down the error number and inform the service department;
Check the operation parameters for filter, focus, the shaping element and the light. Check the EC
controller;

Set_Optic error;
//------------------------------------------------------------------USI_A600 WARNING A600:
The recorder is in test operation mode;
;
;
This recorder diskette is defective - Insert the backup diskette and restart the recorder;
The wrong LCA file has been loaded;
;
//------------------------------------------------------------------//#######################################################
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//#####
user interface
#####
//#######################################################
############
USI_AC00 WARNING AC00:
The selected material is not in the supply cassette;
;
;
Check whether the wrong supply cassette has been inserted or the wrong material has been selected;
;
;
//------------------------------------------------------------------USI_CC00 USER INFO CC00:
The image data have not been all processed during the exposure;
The exposure has been interrupted on pcb RIP-Interface by the time monitor;
;
Repeat the exposure since image data may be missing;
Check pcb RIP-Interface and the Start Of Line and Feed Control in the recorder;
stop_exposure_vlb();
//------------------------------------------------------------------USI_CC01 USER INFO CC01:
The LCA initialization file cannot be read from the diskette;
The diskette is defective or the LCA initialization file is not on the diskette;
;
Switch off the recorder, insert the backup diskette and restart the recorder;
Check whether the file is on the diskette;
rif_download_lca();
//------------------------------------------------------------------USI_CC02 USER INFO CC02:
The recorder hardware and software are incompatible;
The LCA initialization file is incompatible with pcb RIP-Interface;
;
Switch off the recorder, insert the backup diskette and restart the recorder;
Check the modification notes of the current software - Check the hardware version of pcb RIPInterface;
check_compatibility();
//------------------------------------------------------------------USI_CC03 USER INFO CC03:
The recorder received an unacceptable application parameter from the RIP;
The recorder could not initialize the PID 2 parameter;
;

The application parameter for the FastScan resolution is unacceptable - Restart the application with
new parameters;
Check the modification notes of the current software - Check the hardware version of pcb RIPInterface;
rif_set_resolution_parameter();
//------------------------------------------------------------------USI_CC04 USER INFO CC04:
The recorder received an unacceptable application parameter from the RIP;
The recorder could not initialize the PID 795 parameter;
;
The application parameter for the pixel expander is unacceptable - Restart the application with new
parameters;
Check the modification notes of the current software - Check the hardware version of pcb RIPInterface;
set_rif_expander_parameter();
//------------------------------------------------------------------USI_CC05 USER INFO CC05:
The recorder received an unacceptable application parameter from the RIP;
The recorder could not initialize the FS2BOI [PID 8] and the FS2EOI [PID 10] parameters;
;
The Image Window in FastScan is unacceptable - Restart the application with new parameters;
Check the modification notes of the current software - Check the hardware version of pcb RIPInterface;
rif_set_scan_range_parameter();
//------------------------------------------------------------------USI_CC06 USER INFO CC06:
The recorder received an unacceptable application parameter from the RIP;
The recorder could not initialize the FS2BOI [PID 8] parameter;
;
The exposure start position of the Image Window in FastScan is unacceptable - Restart the
application with new parameters;
Check the modification notes of the current software - Check the hardware version of pcb RIPInterface;
rif_set_scan_offset_parameter();
//------------------------------------------------------------------USI_CC07 USER INFO CC07:
The recorder received an unacceptable application parameter from the RIP;
The recorder could not initialize the FS2BOI [PID 8] parameter - FastScan resolution [PID 2] setting
not possible;
;
The exposure start position of the Image Window in FastScan is unacceptable - Restart the
application with new parameters;
Check the modification notes of the current software - Check the hardware version of pcb RIPInterface;
rif_set_scan_offset_parameter();
//------------------------------------------------------------------USI_CC08 USER INFO CC08:
The recorder received an unacceptable application parameter from the RIP;
The recorder could not initialize the Bias_ON [PID 793] parameter;
;
The switch-on position of Bias ON cannot be parameterized - Restart the application with new
parameters;

Check the modification notes of the current software - Check the hardware version of pcb RIPInterface;
rif_set_bias_on_parameter();
//------------------------------------------------------------------USI_CC09 USER INFO CC09:
The recorder received an unacceptable application parameter from the RIP;
The recorder could not initialize the Mirror Skipping Factor [PID 503] parameter;
;
The Mirror Skipping Factor application parameter is unacceptable - Restart the application with new
parameters;
Check the modification notes of the current software - Check the hardware version of pcb RIPInterface;
rif_set_mirror_skipping_parameter();
//------------------------------------------------------------------USI_CC0A USER INFO CC0A:
The recorders static parameters hold an invalid value;
The parameter SOL_OFFSET_L PID [816] is out of the specified range;
;
Insert the rekorders backup disk, switch off the recorder and restart it;
The parameter SOL_OFFSET_L PID [816] in the static parameters has to be checked;
;
//------------------------------------------------------------------USI_CC0B USER INFO CC0B:
The recorders static parameters hold an invalid value;
The parameter SOL_WIDTH_L PID [817] is out of the specified range;
;
Insert the rekorders backup disk, switch off the recorder and restart it;
The parameter SOL_WIDTH_L PID [817] in the static parameters has to be checked;
;
//------------------------------------------------------------------USI_D000 USER INFO D000:
There is no diskette in the drive;
;
;
Insert the recorder-specific diskette into the drive- Switch off the recorder and restart it;
;
;
//------------------------------------------------------------------USI_D001 USER INFO D001:
The diskette in the drive is defective or has a wrong format, e.g. DD(720KB);
;
;
Insert the recorder-specific diskette or backup diskette into the drive - Switch off the recorder and
restart it;
;
;