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DC - 616

Apr. 2014 Revision 0


DUPLO DC-616 S2-Y1560
Disposal of Old Electrical & Electronic Equipment
This symbol (the symbol of the crossed out wheeled bin) indicates that in European
countries this product should not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for
recycling advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and
recycling, you will help prevent potential negative effects on the environment and human
health.
En
Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen
Dieses Symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an,
dass dieses Produkt in europäischen Länden nicht als Haushaltsmüll entsorgt werden
darf. Bitte informieren Sie sich bei Ihren örtlichen Behörden oder bei Ihrem Händler
hinsichtlich einer Empfehlung für die Entsorgung und führen Sie die betreffenden Teile
dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu.
Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung,
Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen
Auswirkungen auf die Umwelt und die menschliche Gesundheit vorzubeugen.
Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce
produit ne doit pas être éliminé comme des ordures ménagères.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou
renseignez-vous auprès de votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte
et un recyclage adaptés, vous contribuez à éviter son action nocive potentielle sur l’
environnement et la santé humaine.
Fr
Smaltimento di attrezzature elettriche ed elettroniche consumate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi
europei questo prodotto non deve essere buttato nei rifiuti domestici.
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle
autorità locali o a chi fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo
corretto), aiuterete a prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.
It
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los países europeos este
producto no deberá eliminarse como si se tratara de un residuo doméstico. Solicite
asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la
normativa en materia de gestión medioambiental y reciclaje de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un
tratamiento, recuperación y reciclaje adecuados, contribuirá a evitar posibles efectos
negativos en el medio ambiente y la salud humana.
Sp
Assembly Location Diagram
Option
35. CCD 37. Perforation Unit 39. PC Arm Mount
33. Air Knife

36. Card Stacker 38. Long Paper Tray

34. Double Feed Detection

40. PC Controller
5. Top Cover 24. - 26. Crease

27. - 28. Frame


23. Cutter
6. Paper Ejection
19. - 21. Center Slitter 1,2

17. - 18. Margin Slitter

9. Blower

13. Paper Separate

14. - 15. Sub-frame

32. Transportation
16. Level Detection
22. Gutter Guide

4. Control Panel

7. - 8. Suction 10. Paper Feed Drive

12. Feed Tray Shift

11. Elevator

31. Waste Box

29. - 30. Table

1. - 3. Outer Cover 41. Safety Labels 42. Labels 43. - 46. Electrical Parts 47. - 49. Wiring 50. Accessories

i
Table of Contents

■ PARTS LIST 1
1. Outer Cover 1 1
2. Outer Cover 2 2
3. Outer Cover 3 3
4. Control Panel Section 4
5. Top Cover Section 5
6. Paper Ejection Section 6
7. Suction Section 1 7
8. Suction Section 2 8
8-1.Unit/Assy 9
9. Blower Section 10
10. Paper Feed Drive Section 11
11. Elevator Section 12
12. Feed Tray Shift Section 13
13. Paper Separate Section 14
14. Sub-frame Section 1 15
15. Sub-frame Section 2 16
16. Level Detection Section 17
17. Margin Slitter Section 18
18. Margin Slitter Movement Section 19
19. Center Slitter Section 1 20
20. Center Slitter Section 2 22
21. Center Slitter Movement Section 24
22. Gutter Guide Section 25
23. Cutter Section 26
24. Crease Section 1 27
25. Crease Section 2 28
26. Crease Drive Section 29
27. Frame 1 30
28. Frame 2 32
29. Table 1 33
30. Table 2 34
31. Waste Box Section 35
32. Transportation Section 36
33. Air Knife (Option) 38
34. Double Feed Detection (Option) 39
35. CCD (Option) 40
36. Card Stacker (Option) 41
37. Perforation Unit (Option) 42
38. Long Paper Tray (Option) 44
39. PC Arm Mount (Option) 45
40. PC Controller (Option) 46
41. Safety Labels 47

ii
42. Labels 48
43. Electrical Parts 1 (Switch) 49
44. Electrical Parts 2 (Sensor) 50
45. Electrical Parts 3 (Motor/Fan) 51
46. Electrical Parts 4 (etc) 52
47. Wiring 1 (Power Supply) 53
48. Wiring 2 (Main PCB) 54
49. Wiring 3 (Drive PCB) 55
50. Accessories 56
■ RECOMMEND PARTS LIST 57
■ INDEX 60

iii
Getting the most out of this catalog
Finding the parts
Open the section page with the part you are looking for.
ƔThe actual product is at hand, or you know the installing position :
refer to the "Main part layout drawing" refer to the "Section page".
ƔYou know the part number: refer to the "INDEX" refer to the "Section page".
ƔTime-change parts (for maintenance): refer to the "RECOMMEND PARTS LIST" refer to the "Section page".
Find the component parts of the unit/assembly on the "Unit/Assy page" behind the "Section page".

Using the Illustration

2 MODEL DP-S550/S520
MODEL DP-S650/S620 3
1 43. Master Clamp Section MODEL DP-S850/S820
5 R8L101
7 20333222- 2

6
6
6 Fig. 60 - 8

1 5
4 7
3

Item No.
Each part in the illustration is numbered.
ƔFor the section that has different installation depending on the models, it is specified with an alphabet attached
after the item No.
Ɣ" # " is shown after the item No. for the models with great change and without interchangeability.
(The number attached after " # ", if any, describes the revision order)

Item name
The section name specified in the item.
In case the item is optional, (O.P) is attached after the item name.

MODEL
The Model name applied for the item.

KEY No.
The KEY No. in the illustration helps finding the part names in the list.

Circled KEY No.


Shows a unit/assembly part. Indicates the relation of unit/assembly and component part. When there is a circled
KEY No. in the illustration, the component parts are as follows:
ƔComponent parts are specified in a circled display.
ƔUnit/Assy page (component parts) are described in the next item.

Virtual illustration
If the part introduced in other item is attached, its Item No., KEY No., or the Item No. is indicated.
(Displays for the main frame, etc. are omitted.)

Machine No.
Shown in case the mechanism is greatly changed and are no longer interchangeable from that machine number.

iv
Using the Parts list

1 2 3 4 5 6 7

KEY No. PARTS No. DESCRIPTION Q'TY REMARKS I/C


1 R8-S0100 Cover assy 1
2 R8-T1100 Label , paper size 1 EA
A
R8-T3100 Label , paper size 1 EI
3 R8-K1230 Cover A 1 ABS SET(3,4)
4 R8-T3010 Label , WARNING 1 SET(3,4)
5 R8-K1250 Inner cover 1 ABS 000111222- N=0

KEY No.
KEY No. in the illustration helps finding the part names in the list.
The circled KEY No. is a unit/assembly part.
The blank A means that the KEY No. is the same as the KEY No. above. (Blank is used when there are
differences in the specification, such as different model or shipping area, etc. or change in parts. Please refer to
the "REMARKS" columns.)
Using the Unit/Assy page
A unit/assembly part is marked with a circled number, and the number following " - " indicates a component
part.
Example : 1 ----- Unit/assembly part
-1----- Component part

PARTS No.
ƔClearly specify this "PARTS No." when ordering parts.
ƔThe parts with "NPN" in the "PARTS No." column cannot be supplied.
Using the Unit/Assy page
The last digit of the PARTS No. indicates the design change. When the part is partially changed for the purpose
of modification, etc., this design change digit may be changed. These changes are informed as Technical
Information. Read it with care.
Example : R8-A1001
Design change digit

DESCRIPTION
ƔClearly specify this Description when ordering parts.

Q'TY
ƔThe number of parts used in the section illustrated.
ƔIn the Unit/Assy page, the number of parts used per 1 unit or assembly is mentioned.

WEEE
Part material and so on are shown. ( refer to the "WEEE information".)

REMARKS
The part with these columns blank is applicable to all the machines.
ƔThe model name is mentioned only when the part is exclusively designed for a certain model.
ƔIn case there are differences in the specifi cations depending on the shipping area, they are marked with codes.
Examples of the code:
EA : English specification (A/B type paper) EI : English specification (Inch type paper)
120V : 120 V specifications 230V : 230 V specifications
O.P : Optional

v
When there is SET display:
Interchangeable when used with a set of related parts. Not interchangeable when used as a single item.
Example :
SET(8, 9, 12) Parts of the KEY No. 8, 9 and 12 are interchangeable when used as a set.
Due to the design change, etc. the new parts and the old parts may not be interchangeable.
In this case, the applicable machine number (9 digits) is shown.
Examples :
- 000111111 Machine number (applicable from the initial lot to the machine number specified.)
000111111 - Machine number (applicable from the machine number specified.)
000000101- 000111111 Machine number (applicable within the range of the machine numbers specified.)
ƔParts without these indications are applicable to all the machines.

(I/C) Interchangeability
If the parts are changed, the following interchangeability codes are indicated on the new parts (N).
Examples : (N: new part, O: old part)
N = O : Interchangeable to both new part and old part
N  O : Not interchangeable to either new part or old part
+ : Newly added part
- : Abolished part

Using the RECOMMEND PARTS LIST

1 2 3 4 5

PARTS No. DESCRIPTION Q'TY PAGE KEY No.

CA022 Photo microsensor 1 10 8


CA022 Photo microsensor 1 14 12
CA022 Photo microsensor 1 26 22
E1-99990 O-ring 2 2 1 -6

PARTS No.
Replacement for main parts are shown in the ascending order of the "PARTS No.".

DESCRIPTION

Q'TY
The number of the part used within the item.

PAGE
The corresponding section page of the part.

KEY No.
The KEY No. of the item using the part.
The circled KEY No. is the unit/assembly part.
The unit/assembly part is marked with a circled number.
The component parts are marked with numbers after " - ".

vi
Using the INDEX

1 2 3 4 5

PARTS No. SECTION PAGE KEY No. REMARKS PARTS No. SECTION PAGE KEY No.

01-11110 15 18 8 E1-11110 10 10 8
02-11110 15 18 12 D E1-22220 20 14 12
11-11100 22 26 22 EA,EI E1-33330 30 26 22
99-99990 2 2 1 -6 D E1-44440 40 2 1 -2
A1-Q0100 1 1 2 EA,EI F1-Q0100 31 27 2
A1-Q0140 1 1 3 F1-Q0040 8 8 3

PARTS No.
The PARTS No. from the "PARTS LIST" listed in the ascending order.
(Nothing is mentioned for the ones without the PARTS No., or the ones with NPN.)
The blank means that the PARTS No. is the same as the above.

SECTION
The Item No. (SECTION No.) using the part.

PAGE
The corresponding section page of the part.

KEY No.
The KEY No. of the item using the part.
The circled KEY No. is the unit/assembly part.
The unit/assembly part is marked with a circled number.
The component parts are marked with numbers after " - ".

REMARKS
ƔThe model name is mentioned only when the part is exclusively designed for a certain model.
ƔIn case there are differences in the specifications depending on the shipping area, they are marked with codes.

vii
WEEE information (for Europe)
WEEE (Waste Electrical and Electronic Equipment)
As a minimum the following substances, preparations and components have to be removed from any separately
collected WEEE (Waste Electrical and Electronic Equipment).
In this parts catalog, these WEEE symbols are appended to corresponding parts in the parts list.

WEEE Symbol Meaning


Battery Batteries
PCBA PCB’s over 10 square centimeters in size.
Bromides Plastics containing bromides.
LCD LCD displays
Cables Electric cables

In consideration of separate collection, plastics are subdivided into the following categories.
In this parts catalog, these abbreviations are appended to corresponding parts in the parts list.
If the material contains bromides, the abbreviation is postfixed with an asterisk (*).
Example :
ABS* acrylonitrile-butadiene styrene plastic (containing bromides)

Abbreviation Category
ABS acrylonitrile-butadiene styrene plastic
AS acrylonitrile-styrene
BR butadiene rubber
CR chloroprene rubber
EPDM ethylene propylene rubber
GF glass fiber
MMA methyl methacrylate
NBR nitrile rubber
NR natural rubber
PA polyamide
PA6 polyamide6
PA66 polyamide66
PBT poly (butylene terephthalate)
PC polycarbonate
PE polyethylene
PET poly (ethylene terephthalate)
PF phenol-formaldehyde resin
PMMA polymethylmethacrylate
POM poly (oxymethylene); polyacetal;
PP polypropylene
PPE poly (phenylene ether)
PPOX poly (propylene oxide)
PPS polyphenilen sulfide
PTFE polyterafluoroethylene
PUR polyurethane
PVC poly (vinyl chloride)
SBR styrene butadiene rubber
U urethane rubber
VMQ silicon rubber

viii
1. Outer Cover 1 MODEL DC-616

9
6
2 4

10 1 3
5

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 019-57717 EMBLEM:60MM 1
2 990-52392 KNOB SCREW UNIT 1 AS
3 S2-M3011 COVER F 1
4 S2-M3061 COVER R2 1
5 S2-M3081 COVER F2 UNIT 1
6 S2-M3111 SPONGE 1 PUR
7 S2-M3121 SPONGE 1 PUR
8 S2-M3131 COVER R 1
9 S2-M3141 COVER 1
10 S2-T1261 MODEL LABEL 1 PP

2014.04
-1- S2-Y1560-00
2. Outer Cover 2 MODEL DC-616

2
3
7
9
Fig.33-11

5
8
11

1
Fig.33-11
10
4

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 0Z4-08031 Z COLLAR 1
2 DA059 MAGNET CATCH (CA0029) 2
3 P9-E4130 DAMPER 1
4 P9-F3280 HINGE 1
5 P9-T1210 LABEL, CONTROL 1
6 S2-M2211 SHOOTER 1
7 S2-M2231 ANGLE 2
8 S2-M2261 ANGLE 1
9 S2-M2380 SHAFT 1
10 S2-M2401 DOOR UNIT 1
11 S2-T1141 LABEL 1

2014.04
-2- S2-Y1560-00
3. Outer Cover 3 MODEL DC-616

4
2

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 S2-M2142 COVER 1
2 S2-M2390 COVER 1
3 S2-M2621 PLATE 1
4 W5-M9011 COVER A 1

2014.04
-3- S2-Y1560-00
4. Control Panel Section MODEL DC-616

13

10

2
11 1

6 1 1
6
4 3
12 8
5
9

14

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 J3-K5211 KEY TOP 6 ABS
2 J3-K5271 KEY TOP 2 ABS
3 L1-K5120 KEY TOP 1 ABS
4 L8-H1140 KEY TOP 1 ABS
5 L8-H1150 KEY TOP 1 ABS
6 N5-K5131 KEY TOP 13 ABS
7 S2-M5061 PANEL UNIT 1
8 S2-M5071 SPACER 1 POM
9 S2-M5081 SPACER 1 POM
10 S2-M5091 PLATE 1 PC
11 S2-M5101 SPONGE 1
12 S2-M5111 SPACER 1 POM
13 S2-T1271 LABEL(PANEL) 1 PET
14 S2-V3113 CONTROL PCB UNIT 1 PBA

2014.04
-4- S2-Y1560-00
5. Top Cover Section MODEL DC-616

15 8

2 6
18
17 8

9
5 16
13
11
3
7
1 10

14

4
12

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 0Z4-08018 Z COLLAR 1
2 DA266 HINGE (TH-TM-87 (SUS)) 2
3 DA271 STAY (TM-31-1L:5017) 1
4 LA048 MICRO SWITCH (VX-52-1A3) 1
5 P9-F3280 HINGE 1
6 S2-M6021 BRACKET 1
7 S2-M6041 BRACKET 1
8 S2-M6051 PLATE 2
9 S2-M6071 ANGLE 1
10 S2-M6100 ANGLE 1
11 S2-M6111 ANGLE 1
12 S2-M6120 COVER 1 PET
13 S2-M6131 BRACKET 1
14 S2-M6151 PLATE SPLING 1
15 S2-M6161 PLATE 1
16 S2-M6201 UPPER COVER 1 PC
17 W5-M3161 SPACER 1
18 W5-T1081 SCALE 1 PC

2014.04
-5- S2-Y1560-00
6. Paper Ejection Section MODEL DC-616

3 12
14
7
8
6

13
4 5 20
2

1
19 S2 - T11 5 1

7
9

5 1 11
2
17
11 18
8
15
10

14
20 16

S2 - T1 1 5 1

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 C3-54190 SUPPORTING PLATE 2
2 DA160 CLEAR CUSHION (TM-180-302) 2
3 P9-L1150 BACK GUIDE 1
4 P9-L1170 RUBBER MAGNET 1
5 P9-L1180 RUBBER MAGNET 2
6 S2-A4071 RUBBER MAGNET 1
7 S2-A4151 SIDE GUIDE 2
8 S2-L1061 COLLAR 2
9 S2-L1072 BRACKET 1 SET(9,20)
10 S2-L1082 BRACKET 1 SET(10,20)
11 S2-L1091 Z 2
12 S2-L1181 GUIDE 1
13 S2-L1191 MAGNET 1
14 S2-L1221 ARM 2
15 S2-L1241 SHAFT 1
16 S2-L1261 STOPPER F 1
17 S2-L1281 PAPER SJECTION GUIDE UNIT 1
18 S2-L1291 STOPPER R 1
19 S2-L1301 SHAFT 1
20 S2-T1151 LABEL:WARNING 2 PP

2014.04
-6- S2-Y1560-00
7. Suction Section 1 MODEL DC-616

1 10

7
2

12 14 15
13
1
5
4

3
6 17

14
15
2

9
11
8

16

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 AA021 BALL BEARING (6900ZZ-NR) 2
2 AA060 BALL BEARING (F688ZZ) 2
3 E1-45272 GEAR 1
4 N4-K1051 HOLDER 2
5 N4-K1700 DRAM ROLLER 1
6 P9-X1010 STEPPING MOTOR (17PM-K146-G1V) 1
7 S2-A1021 ROLLER 1
8 S2-A1051 DUCT 1
9 S2-A1061 LID 1
10 S2-A1111 ANGLE 1
11 S2-A1131 GUIDE PLATE UNIT 1
12 S2-A1141 FLAT BELT 8 EPDM
13 S2-A1191 DUCT 1
14 S2-A1211 ANGLE 2
15 S2-A1221 HOLDER 2
16 S2-X1070 DC BROWER 1
17 XA014 BUSHING (OCB-375) 1

2014.04
-7- S2-Y1560-00
8. Suction Section 2 MODEL DC-616

1
6

9
8
4
10
7
5

2
13
11
12
2 14
3

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 0Z3-06018 Z COLLAR 1
2 72-23300 BEARING 2
3 E1-21300 CUSHION PLATE 1 PET
4 M7-P6170 PINION GEAR 1 POM
5 P6-B8090 SOLENOID BRACKET 1
6 P6-B8100 LINK 1
7 P6-B8110 PILLAR 1
8 P6-B8350 REVERSE SPRING 1
9 P6-S0008 SECTOR GEAR ASSY 1
10 P6-X1010 DC SOLENOID 1
11 P9-A1091 OPEN/CLOSE SHAFT 1
12 S2-A1011 SHATTER 1
13 S2-A1171 PLATE 2
14 S2-A1201 COVER 1

2014.04
-8- S2-Y1560-00
8-1.Unit/Assy MODEL DC-616

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


9 P6-S0008 SECTOR GEAR ASSY 1
9 -1 AC086 DU BUSH (DKF0504-10) 1
9 -2 P6-B8150 SECTOR GEAR UNIT 1

2014.04
-9- S2-Y1560-00
9. Blower Section MODEL DC-616

10 12
7
3
16 16
6

3
4
9
1 16
17
16

8
13

11 15
14

5 2

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 DD046 SPRING 1
2 J9-C1231 SPACER 1 POM
3 N4-K2260 PLATE 2
4 U7-X1010 DC BLOW 1
5 P6-B9370 SPRING 1
6 S2-A2012 DUCT 1
7 S2-A2021 LID 1
8 S2-A2211 BRACKET 1
9 S2-A2061 SHATTER 1
10 S2-A2071 STAY 1
11 S2-A2091 SHAFT 1
12 S2-A2220 DUCT 1
13 S2-A2151 SHAFT 1
14 XZ026 CAP (K-10016CLB) 1
15 XZ031 KNOB (K-10016RLB) 1
16 0Z3-06018 Z COLLAR 4
17 S7-A2021 GUIDE 1

2014.04
- 10 - S2-Y1560-00
10. Paper Feed Drive Section MODEL DC-616

15
16
4
8 16 11 12

17
13 14

2
18
7 3
9
1
5

Fig.11

1
10 6

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 0Z4-08031 Z COLLAR 2
2 CA032 REFLECTIVE SENSOR(KR866-AA) 1
3 DA160 CLEAR CUSHION (TM-180-302) 1
4 F4-53130 COLLAR 2
5 P9-L1180 RUBBER MAGNET 1
6 S2-A4041 FEED SUPPORT PLATE 1
7 S2-A4053 BRACKET 1
8 S2-A4071 RUBBER MAGNET 2
9 S2-A4102 FEED PLATE 1
10 S2-A4111 SUPPORT PLATE 1
11 S2-A4121 GUIDE 2
12 S2-A4151 SIDE GUIDE 1
13 S2-A4180 SIDE GUIDE 1
14 S2-W2550 CABLE UNIT:SENSOR 1 Cables
15 S7-A4161 PLATE 1
16 S7-A4170 GUIDE 4 PET
17 S7-A4180 KNOB 1
18 XC037 CORD CLAMP (EH-11U) 1

2014.04
- 11 - S2-Y1560-00
11. Elevator Section MODEL DC-616

21 2 23
24
7 6
3 10
22
9
25 26
11 15
1
13 12
Fig.14-2 20
5
18
1

9 4

5 14 16
14
4
18
20

4 19
8
12 16
17 4

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 AA005 BALL BEARING (608ZZ) 2
2 AC004 DU BUSH (K5F0806-15) 1
3 AC055 DU BUSH (DKF0605-12) 1
4 AC065 DU BUSH (DKF1208-20) 4
5 AK049 ROLLER CHAIN 2
6 E1-27170 WORM GEAR 1
7 L5-X1040 MOTOR 1
8 LA051 MICRO SWITCH (VX-012-1A3) 1
9 M7-B2091 SPROCKET 2 POM
10 N5-C4260 WORM WHEEL 1
11 N5-L2030 GEAR 1
12 S2-A5011 ANGEL 2
13 S2-A5021 SPROKET WHEELS SHAFT 1
14 S2-A5032 ANGEL1 2
15 S2-A5041 ANGEL1 2
16 S2-A5051 SPACER 2 POM
17 S2-A5061 SHAFT2 2
18 S2-A5072 ANGLE 2
19 S2-A5091 ANGLE 2
20 S2-A5121 SPRING 2
21 S2-A5141 SHAFT 1
22 S2-A5151 SPACER 1
23 S2-A5161 SPACER 1
24 S2-A5170 GEAR 1
25 S2-A5221 BRACKET 1
26 XC037 CORD CLAMP (EH-11U) 1

2014.04
- 12 - S2-Y1560-00
12. Feed Tray Shift Section MODEL DC-616

1
3 7
6

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 D5-20231 COLLAR 1
2 S2-A6011 SHAFT 1
3 S2-A6031 PLATE 1
4 S2-A6042 ANGLE 1
5 S2-A8301 ANGLE UNIT 1
6 XZ043 CAP (K-10016CLB) 1
7 XZ044 KNOB (K-100-22-RS-B) 1

2014.04
- 13 - S2-Y1560-00
13. Paper Separate Section MODEL DC-616

14 14
3
3 15
6
15
7
13 6
10
7
21
9
5
12
8

2
5

16 18 17

1 1

20
11 19
4

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 AC077 BEARING (B-F6-16) 2
2 AJ233 TIMING BELT (60S3M633) 1
3 D5-10220 SPRING T 2
4 J9-C1231 SPACER 1 POM
5 M1-D1090 PULLEY 2 POM
6 N4-K2110 SEPARATOR BASE 2 POM
7 N4-K2122 SEPARATOR PLATE 2 PUR
8 N4-K2231 CAM SHAFT 1
9 P6-B9370 SPRING 1
10 S2-A7011 PLATE 1
11 S2-A7021 SHAFT 1
12 S2-A7032 SHAFT 1
13 S2-A7042 PLATE 1
14 S2-A7051 SHAFT 2
15 S2-A7061 SHAFT 2
16 S2-A7071 PLATE 1
17 S2-A7081 ANGLE 1
18 S2-A7091 BRACKET 1
19 XZ026 CAP (K-10016CLB) 1
20 XZ031 KNOB (K-10016RLB) 1
21 E1-35370 BEARING 1 POM

2014.04
- 14 - S2-Y1560-00
14. Sub-frame Section 1 MODEL DC-616

12
18
24
20 14
10 23 2
8
7
4
WARNING

16
21
19
9 1
14
19
1
15
2 13
3
5
22
6 11

19 17
1
19
1

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 D1-30370 COLLAR 4
2 G6-20100 STOPPER 2
3 M3-T1030 LABEL/ELEVATOR SW 1
4 M7-T3030 WARNING LABEL 1 E
M7-T3071 WARNING LABEL 1 PP 230V
5 P9-T1170 LABEL 1 PP
6 R8-W1220 CABLE UNIT:SW1 1
7 S2-A8341 REINFORCING PLATE 1 SET(7,4)
8 S2-A8061 ANGLE 1 1
9 S2-A8071 ANGLE 2 1
10 S2-A8111 CUSHION 1 CR
11 S2-A8161 PLATE 1
12 S2-A8171 PLATE 1
13 S2-A8191 REINFORCING PLATE UNIT 1
14 S2-A8271 ANGLE 2
15 S2-A8321 SUBFRAME 2 1
16 S2-A8331 SUBFRAME 1 1
17 S2-T1010 LABEL 1 PP
18 S2-W2332 BUNDLED CABLE UNIT SWITCH 1 Cables
19 WZ008 POLYSLIDER (STW-FT80 T0.5) 4
20 XA001 BUSHING (OCB-500) 1
21 XA018 BUSHING (OCB-1000) 1
22 XC037 CORD CLAMP (EH-11U) 1
23 S2-A8231 PLATE 1
24 S2-A8281 COVER 1

2014.04
- 15 - S2-Y1560-00
15. Sub-frame Section 2 MODEL DC-616

6
1

2
8 4
5
1 3

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 0Z4-08022 Z COLLAR 2
2 P9-T1080 LABEL 1 PP
3 S2-A1101 ANGLE 1
4 S2-A1180 ANGLE 1
5 S2-A8101 ANGLE UNIT 1
6 S2-A8121 BRACKET 1
7 S2-A8131 BRACKET 1
8 S2-A8201 BRACKET 1
9 S2-A8211 BRACKET 1

2014.04
- 16 - S2-Y1560-00
16. Level Detection Section MODEL DC-616

10

8
3

13
4
5
2
6

7
12
11

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 CA021 PHOTO MICROSENSOR (EE-SX4235A-P2-S1) 1
2 M1-D1171 BEARING 1 POM
3 M7-P6170 PINION GEAR 1 POM
4 P6-B6060 SHAFT 1
5 P9-A9010 SHAFT 1
6 P9-A9040 ACTUATOR 1
7 P9-T1050 LABEL 1 PP
8 P9-W2100 LEVEL SENSOR CABLE 1 Cables
9 S2-A9011 BRACKET 1
10 S2-A9022 SENSOR BRACKET 1
11 XZ026 CAP (K-10016CLB) 1
12 XZ031 KNOB (K-10016RLB) 1
13 72-25210 BEARING 1

2014.04
- 17 - S2-Y1560-00
17. Margin Slitter Section MODEL DC-616

24

13

15 9 8
Fig.18-6 8
9#40+0)
24
13 23 'RQRWWRXFK
EODGH 67

16
6 2 25
9 8 6 10 14
2
8 11
1
9#40+0) 5
'RQRWWRXFK 23 22
EODGH 67
19 21
5
2 1
10 11
2 14 7 20
25 17
4
7
12
4 3
2119 20
22 18
3 12

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 26-23250 WASHER 2
2 AA043 BALL BEARING (6801ZZ) 4
3 AE007 BUSH (GM8WUU) 2
4 C3-31120 ECCENTRIC SUPPORT 2
5 C3-31140 SPRING C 2
6 C7-31101 KEY 2
7 F7-11330 SPRING T 2
8 L8-B1181 LID 4
9 P9-F1032 HOUSING 2 SET(9,23)
10 P9-F1041 UPPER BLADE 2
11 P9-F1070 LOWER BLADE UNIT 2
12 P9-F1141 SENSOR PLATE 2
13 P9-F1211 NUT 2 POM
14 P9-F1280 AUXILIARY ROLLER 2
15 S2-F1081 GUIDE(R)UNIT 1
16 S2-F1091 GUIDE(L)UNIT 1
17 S2-F1101 HOUSING 1 UNDER 1
18 S2-F1111 HOUSING 2 UNDER 1
19 S2-G1681 LID B 2
20 S2-G1691 LID A 2
21 S2-G1791 SHAFT 2
22 S2-G1801 SPRING C 2
23 S2-T1051 LABEL CAUTION 2 E
S2-T1091 LABEL CAUTION 2 PP 230V
24 W5-F1022 BUSHINGS 2 POM
25 W5-G1350 SHAFT 2

2014.05
- 18 - S2-Y1560-01
18. Margin Slitter Movement Section MODEL DC-616

9 59
2

1
3

12
10
8 13
8
Fig.17

12

7
6
4
14
11 Fig.17
1
3

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 AA005 BALL BEARING (608ZZ) 2
2 AA060 BALL BEARING (F688ZZ) 2
3 G6-20100 STOPPER 2
4 J8-H1050 BEARING 2
5 P9-F2020 COLLAR 2
6 S2-F1031 DRIVING SHAFT 1
7 S2-F2011 SLIDE SHAFT 1
8 S2-F2021 READ SHAFT 2
9 S2-F2051 HOLDER 2
10 S2-F2071 SLIDE SHAFT 1
11 S2-F2081 LATE 1
12 S2-T1161 LABEL SHEET, (1,2,3,4,5,6) 1
13 S2-S0030 SLITTER 1 1
14 S2-S0031 SLITTER 2 1

2014.04
- 19 - S2-Y1560-00
19. Center Slitter Section 1 MODEL DC-616

26 31
7 3
33 34
12 4 12
27 7 30
3 9#40+0)
32 'RQRWWRXFK 27 32
26 EODGH 67

30 4
31
5
1 36
10
36 1 10
16 5 17
24 23 24
23
22
25 Fig.21-6 22 25
14 18
9 6 15
2 9
20 6
8
2
21
28 8
19
8 2 2
35 8
29
11
13 11
35 13

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 26-23250 WASHER 2
2 AA043 BALL BEARING (6801ZZ) 4
3 AE007 BUSH (GM8WUU) 2
4 C3-31120 ECCENTRIC SUPPORT 2
5 C3-31140 SPRING C 2
6 C7-31101 KEY 2
7 F7-11330 SPRING T 2
8 L8-B1181 LID 4
9 P9-F1041 UPPER BLADE 2
10 P9-F1070 LOWER BLADE UNIT 2
11 P9-F1211 NUT 2 POM
12 P9-G1150 STATIC ELIMINATING BRUSH 2
13 S2-G1050 SENSOR PLATE 2
14 S2-G1121 GUIDE R 1
15 S2-G1131 GUIDE L 1
16 S2-G1171 GUIDE L 1
17 S2-G1181 GUIDE R 1
18 S2-G1191 GUIDE L 1
19 S2-G1201 GUIDE R 1
20 S2-G1221 JOINT PLATE L 1
21 S2-G1231 JOINT PLATE R 1
22 S2-G1241 SHEET 2
23 S2-G1251 SHEET 2
24 S2-G1261 SHEET 2
25 S2-G1271 SHEET 2
26 S2-G1681 LID B 2
27 S2-G1691 LID A 2
2014.04
- 20 - S2-Y1560-00
19. Center Slitter Section 1 MODEL DC-616

26 31
7 3
33 34
12 4 12
27 7 30
3 9#40+0)
32 'RQRWWRXFK 27 32
26 EODGH 67

30 4
31
5
1 36
10
36 1 10
16 5 17
24 23 24
23
22
25 Fig.21-6 22 25
14 18
9 6 15
2 9
20 6
8
2
21
28 8
19
8 2 2
35 8
29
11
13 11
35 13

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


28 P9-G1032 HOUSING 5 UPPER 1
29 P9-G1042 HOUSING 6 UPPER 1
30 S2-G1791 SHAFT 2
31 S2-G1801 SPRING C 2
32 S2-T1051 LABEL CAUTION 2 E
S2-T1091 LABEL CAUTION 2 PP 230V
33 S2-G1841 HOUSING 4 UPPER 1 SET(32,33)
34 S2-G1831 HOUSING 3 UPPER 1 SET(32,34)
35 W5-F1022 BUSHINGS 2 POM
36 W5-G1350 SHAFT 2

2014.05
- 21 - S2-Y1560-01
20. Center Slitter Section 2 MODEL DC-616

38 36 7
46 43 46
15 43
36 38
37 9
7 20 44 2
3 37 26
26 15
44 13 34
13 2 9
35 3 45
45 21
2 2
9
9
Fig.21-6
28 10
10 39
27 16 6 25
22 29 22
25 6 24
23 27 23
24 39
19
18
48
5 11 42
11 8 9#40+0) 1
40 48 33 'RQRWWRXFK 5 32
1
EODGH 67
41
4 8
41 31 4 30
47
42 33 12
14 14
32 12
47

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 26-23250 WASHER 2
2 AA043 BALL BEARING (6801ZZ) 4
3 AE007 BUSH (GM8WUU) 2
4 C3-31120 ECCENTRIC SUPPORT 2
5 C3-31140 SPRING C 2
6 C7-31101 KEY 2
7 DA265 MINI-BALL PLUNGER (PBF-5) 2
8 F7-11330 SPRING T 2
9 L8-B1181 LID 4
10 P9-F1041 UPPER BLADE 2
11 P9-F1070 LOWER BLADE UNIT 2
12 P9-F1211 NUT 2 POM
13 P9-G1150 STATIC ELIMINATING BRUSH 2
14 S2-G1050 SENSOR PLATE 2
15 S2-G1101 PLATE 2
16 S2-G1121 GUIDE R 1
17 S2-G1131 GUIDE L 1
18 S2-G1171 GUIDE L 1
19 S2-G1181 GUIDE R 1
20 S2-G1191 GUIDE L 1
21 S2-G1201 GUIDE R 1
22 S2-G1241 SHEET 2
23 S2-G1251 SHEET 2
24 S2-G1261 SHEET 2
25 S2-G1271 SHEET 2
26 S2-G1370 SHAFT 2
27 S2-G1380 SHEET 2 PET
2014.04
- 22 - S2-Y1560-00
20. Center Slitter Section 2 MODEL DC-616

38 36 7
46 43 46
15 43
36 38
37 9
7 20 44 2
3 37 26
26 15
44 13 34
13 2 9
35 3 45
45 21
2 2
9
9
Fig.21-6
28 10
10 39
27 16 6 25
22 29 22
25 6 24
23 27 23
24 39
19
18
48
5 11 42
11 8 9#40+0) 1
40 48 33 'RQRWWRXFK 5 32
1
EODGH 67
41
4 8
41 31 4 30
47
42 33 12
14 14
32 12
47

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


28 S2-G1390 JOINT PLATE L 1
29 S2-G1400 JOINT PLATE R 1
30 S2-G1661 HOUSING 5 UNDER 1 SET(30,45)
31 S2-G1671 HOUSING 6 UNDER 1 SET(31,45)
32 S2-G1681 LID B 2
33 S2-G1691 LID A 2
34 S2-G1701 HOUSING 5 UPPER 1
35 S2-G1711 HOUSING 6 UPPER 1
36 S2-G1721 BLOCK 2
37 S2-G1731 SHAFT 4
38 S2-G1761 GUTTER GUIDE 2
39 S2-G1771 GUIDE 5 1
40 S2-G1781 GUIDE 6 1
41 S2-G1791 SHAFT 2
42 S2-G1801 SPRING C 2
43 S2-G1811 ANGLE 2
44 S2-G1821 PILLAR 2
45 S2-T1051 LABEL CAUTION 2 E
S2-T1091 LABEL CAUTION 2 PP 230V
46 U6-H2010 KNOB 2
47 W5-F1022 BUSHINGS 2 POM
48 W5-G1350 SHAFT 2

2014.05
- 23 - S2-Y1560-01
21. Center Slitter Movement Section MODEL DC-616

10 15
7
Fig.20
12 9
3 5
2
1
6 13 3
1
12
7
Fig.20
Fig.19
16 59
2
8 14 12
8
12 Fig.19

6
10
8
3
1
11
3 8
1 4
11

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 AA005 BALL BEARING (608ZZ) 4
2 AA060 BALL BEARING (F688ZZ) 4
3 G6-20100 STOPPER 4
4 J8-H1050 BEARING 4
5 P9-F2020 COLLAR 4
6 S2-F1031 DRIVING SHAFT 2
7 S2-F2011 SLIDE SHAFT 2
8 S2-F2021 READ SHAFT 4
9 S2-F2051 HOLDER 4
10 S2-F2071 SLIDE SHAFT 2
11 S2-F2081 LATE 2
12 S2-T1161 LABEL SHEET, (1,2,3,4,5,6) 1
13 S2-S0032 SLITTER 3 1
14 S2-S0033 SLITTER 4 1
15 S2-S0034 SLITTER 5 1
16 S2-S0035 SLITTER 6 1

2014.04
- 24 - S2-Y1560-00
22. Gutter Guide Section MODEL DC-616

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 P9-X1070 PHOTO INTERRUPTER 1 SET
2 S2-H1011 ANGLE 2

2014.04
- 25 - S2-Y1560-00
23. Cutter Section MODEL DC-616

19 1
18
13
3
17

6
11
5 7
14 2
15 10 8
4
16 9 16
9
58
2
11
15

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 CA046 PHOTO MICROSENSOR (KI1234-AALF) 1
2 J2-L1100 SLIDER 10
3 L8-T1080 WARNING LABEL 1 E
L8-T1130 WARNING LABEL 1 PP 230V
4 P9-J1173 LOWER GUIDE 1
5 P9-J1301 Z COLLAR 2
6 P9-J1311 PLATE 1 POM
7 P9-J1341 ECCENTRIC SHAFT 1
8 P9-J1350 ECCENTRIC SHAFT 2
9 P9-J1361 STOPPER 2
10 P9-J1370 Z COLLAR 2
11 P9-J1420 STATIC ELIMINATING BRUSH 2
12 S2-J2011 ANGLE 1
13 S2-J2021 ANGLE 1
14 S2-J2071 COVER 1 SET(14,3)
15 S2-J2081 STATIC ELIMINATING BRUSH 2
16 S2-J2091 BRACKET 1
17 S2-J2102 CUTTER UNIT 1
18 S2-J2111 SENSOR BRACKET 1
19 S2-W2161 BUNDLED CABLE UNIT CUTTER HP 1 Cables

2014.06
- 26 - S2-Y1560-01
24. Crease Section 1 MODEL DC-616

1 7
14
23
2 7
22

18

141
22 11
2
23
1 14 13

7
17 11
1 14
10 4
9

16 7
4
17
12 19
4
15 5

8
3 20
63
5
21

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 AA010 BALL BEARING (6901ZZ) 4
2 AA054 BALL BEARING (6004ZZ) 2
3 AC055 DU BUSH (DKF0605-12) 2
4 CA021 PHOTO MICROSENSOR (EE-SX4235A-P2-S1) 3
5 E1-21621 GEAR 2
6 E1-27170 WORM GEAR 1
7 G6-20100 STOPPER 4
8 M7-X1040 MOTOR (TG-38F-LG-29-C680) 1
9 N5-C4260 WORM WHEEL 1
10 N5-F1050 SENSOR ANGLE 1
11 P9-K1091 OPEN/CLOSE SHAFT 2
12 P9-K3070 ENCODER UNIT 1
13 S2-K1051 SHAFT(UNDER) 1
14 S2-K1061 COLLAR 4
15 S2-K1071 SENSOR ANGLE 1
16 S2-K1081 SENSOR ANGLE 1
17 S2-K1091 SENSOR PLATE 2
18 S2-K1121 SHAFT(UPPER) 1
19 S2-K3011 BRACKET 1
20 S2-K3021 SHAFT 1
21 S2-K3032 MOTOR BRACKET 1
22 W5-K1011 SHAFT 2
23 W5-K1031 COLLAR 2

2014.04
- 27 - S2-Y1560-00
25. Crease Section 2 MODEL DC-616

8
9 3
4
6

6 1
54
8 2
5
7
1
2
5

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 P9-K1310 BOLT/HEXAGON 2
2 P9-K1320 BELLEVILLE SPRING 4
3 P9-K1400 SLIDER 2
4 P9-K1410 SLIDER 2
5 P9-K1480 SLIDER 2
6 P9-K1631 SPRING C 2
7 S2-K1021 CREASE UNDER BLADE 1
8 S2-K1101 FRAME 2
9 S2-K1111 CREASE UPPER BLADE 1

2014.04
- 28 - S2-Y1560-00
26. Crease Drive Section MODEL DC-616

8 9
5
6
2 1
3

7
Fig.24-18
10
11
12

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 AA060 BALL BEARING (F688ZZ) 1
2 AA078 BALL BEARING (F686ZZ) 1
3 AJ232 TIMING BELT (100S5M425) 1
4 S2-K2011 GEAR 1
5 S2-K2021 SHAFT 1
6 S2-K2041 GEAR 1
7 S2-K2061 PULLEY UNIT 1
8 S2-K2111 PULLEY UNIT 1
9 S2-K2121 BRACKET 1
10 S2-K2131 PLATE 1
11 S2-X1011 MOTOR (TE-38F16-24-24) 1
12 XC019 CORD CLAMP (EHP-6U) 1

2014.04
- 29 - S2-Y1560-00
27. Frame 1 MODEL DC-616

4 12 WARNING

Use caution when working

11 near movable parts.


Disconnect power before
2 servicing.

1
21 15 26
10 B 1
6 17 26
6 20
5 16
15 2
B 13
9
25
22
13 7 27
A
3 3
19 25

WARNING 14 8
2 3
Use caution when working
A
near movable parts.
1 27
Disconnect power before
servicing. 1 27
17 24
26 18 23
20

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 CA059 PHOTOINTERRUPTER (OJ-6805-A5) 6
2 L8-T1090 WARNING LABEL 2 PP E
L8-T1121 WARNING LABEL 2 PP 230V
3 J3-B5050 ANGLE 8
4 M7-T3030 WARNING LABEL 1 E
M7-T3071 WARNING LABEL 1 PP 230V
5 N5-G1200 STATIC ELIMINATING BRUSH 1
6 P9-M1511 STATIC ELIMINATING BAR 2
7 S2-M1041 STAY 1
8 S2-M1051 GUIDE 1
9 S2-M1101 REINFORCING PLATE 1
10 S2-M1111 REINFORCING PLATE 1
11 S2-M1121 LID 1
12 S2-M1191 SPONGE 1 CR
13 S2-M1251 GUIDE 6
14 S2-M1281 INDICATOR PLATE 1
15 S2-M1291 ANGLE 2
16 S2-M1311 SENSOR ANGLE 1
17 S2-M1321 SENSOR ANGLE 3
18 S2-M1340 SENSOR ANGLE 2
19 S2-M1360 GUIDE 1
20 S2-M1370 GUIDE 1
21 S2-M1461 COVER 1 SET(4,21)
22 S2-M1501 FRAME R 1 SET(3,22)
23 S2-M1511 FRAME F 1 SET(3,23)
24 S2-M1541 REINFORCING PLATE 1
25 S2-M1601 GUIDE 6
2014.04
- 30 - S2-Y1560-00
27. Frame 1 MODEL DC-616

4 12 WARNING

Use caution when working

11 near movable parts.


Disconnect power before
2 servicing.

1
21 15 26
10 B 1
6 17 26
6 20
5 16
15 2
B 13
9
25
22
13 7 27
A
3 3
19 25

WARNING 14 8
2 3
Use caution when working
A
near movable parts.
1 27
Disconnect power before
servicing. 1 27
17 24
26 18 23
20

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


26 XC019 CORD CLAMP (EHP-6U) 8
27 XC037 CORD CLAMP (EH-11U) 3

2014.05
- 31 - S2-Y1560-01
28. Frame 2 MODEL DC-616

26

19 7 6
16
A
Fig.27-21 27 9
24 20 99
21
18
8
4 1 2
4 A 11
13 23 17 10
12 22
Fig.27-11 25
26 Fig.27-20
5 25
21
15
4
Fig.27-7
9
14 2
22
9 9
Fig.27-8 2
26
3 1 1
10 11

25 25 25

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 AJ044 TIMING BELT (60S3M180) 4
2 AJ146 TIMING BELT (60S3M345) 2
3 BZ008 MOTER DRIVER (SD5128-A4) 1
4 CA033 PHOTOINTERRUPTER (KB1241-NI) 3
5 DA056 SPACER (K7-7027) 3
6 L1-P3171 PULLEY 3 POM
7 LA048 MICRO SWITCH (VX-52-1A3) 1
8 M1-D1100 PULLEY 3 POM
9 N5-E3050 PULLEY 6 POM
10 P9-X1070 PHOTO INTERRUPTER 1 SET
11 S2-H1011 ANGLE 2
12 S2-M1071 SENSOR COVER 1
13 S2-M1691 SENSOR ANGLE 1
14 S2-M1171 SENSOR ANGLE 1
15 S2-M1181 SENSOR BRACKET 1
16 S2-M1201 IDRA SHAFT 3
17 S2-M1221 BRACKET 1
18 S2-M1471 SENSOR ANGLE 1
19 S2-M1491 ANGLE 1
20 S2-M1581 SENSOR BRACKET 1
21 S2-W2231 BUNDLED CABLE UNIT LIGHT-EMITTING PPS1 2 Cables
22 S2-W2241 BUNDLED CABLE UNIT LIGHT-RECEIVING PPS1 2 Cables
23 S2-W2261 BUNDLED CABLE UNIT LIGHT-RECEIVING PPS2 1 Cables
24 S2-W2510 CABLE UNIT:LIGHT-EMITTING PPS3 1 Cables
25 S2-X1030 STEPPING MOTOR (17PM-K146-P1V) 6
26 S8-K2051 FRAME BRACE 3
27 S2-M1711 PLATE 1
2014.05
- 32 - S2-Y1560-01
29. Table 1 MODEL DC-616

13
9
3
4
8

11

12
5
5 10
9
6

9
1 7

6
1
9

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 DA140 CASTER (STC65NMS-1) 2
2 DA143 CASTER (STC66NM) 2
3 F4-60300 LABEL GROUND 1 PP
4 R8-T4130 LABEL FCC 1 PP 120V
5 L8-T1080 WARNING LABEL 1 E
L8-T1110 WARNING LABEL 1 PP 230V
6 P9-M4330 STOPPER 2
7 S2-M2251 STOPPER 1
8 S2-M2271 HANDLE 2
9 S2-M2361 ANGLE 4
10 S2-M2431 STAND UNIT 1 SET(5,10)
11 S2-M2471 BRACKET 1
12 S2-M2651 ANGLE 1
13 W5-M2261 BRACKET 1

2014.04
- 33 - S2-Y1560-00
30. Table 2 MODEL DC-616

8 16
12
22
17
2
9
18
5
6 22
7
10
11 4

4
6 20
21
16 19
17
8 15 3

19 11
21
18 1 14
9 13

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 0Z4-08018 Z COLLAR 1
2 E1-81080 AC POWER CORD 1 Cables 120V
L1-W1261 AC POWER CORD 1 Cables 230V
3 LA048 MICRO SWITCH (VX-52-1A3) 1
4 LC022 SWITCH (LLK35C65) 1
5 P9-W2351 GROUND LINE 1 Cables
6 R8-K2231 FRAME BRACE 1
7 R8-V3471 USB(C120/125)UNIT 1
8 R8-W1251 CABLE UNIT:MAIN-DRIVE 1 Cables
9 R8-W1460 CABLE UNIT :TERMINAL PLATE 1 Cables
10 S2-M2111 BRACKET 1
11 S2-M2611 FRAME BRACE 1
12 S2-M2641 BASE 1
13 S2-M6041 BRACKET 1
14 S2-M6131 BRACKET 1
15 S2-M6151 PLATE SPLING 1
16 S2-V3214 DRIVE P.C.B UNIT 1 PBA
17 S2-V5000 MAIN P.C.B UNIT 1 PBA
18 UA040 SWITCHING POWER SUPPLY 1
19 UD028 RELAY (G7L-1A-BUB-24V) 1
20 UJ040 VARIABLE RESISTOR 1
21 WF032 TERMINAL BLOCKS (OFD-02N-2P187AC) 1
22 XA018 BUSHING (OCB-1000) 5

2014.04
- 34 - S2-Y1560-00
31. Waste Box Section MODEL DC-616

1
5
2

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 S2-M4041 ANGLE 1 1
2 S2-M4121 ANGLE 2 1
3 S2-M4130 SHOTER 1
4 S2-M4140 TRASH BIN 1
5 S2-M4151 ANGLE 1

2014.04
- 35 - S2-Y1560-00
32. Transportation Section MODEL DC-616

16
1 7 11
8 24
17 6 28
4
10
2 28
26 1 10
27 717
18 5 2 21 1
11 7
26 9
8
25 8 1 27
16 14 17
9
16 1 8
7
7
3 19
1
3 18
7 13
16
20 15
2 4 6
2 71
17 16 1
22
5 7
16
12 10 10
21
23

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 AA013 BALL BEARING (698ZZ) 18
2 AA109 BALL BEARING (626ZZ) 18
3 AC004 DU BUSH (K5F0806-15) 2
4 AJ230 TIMING BELT/BOTH SIDES (60DS3M360) 1
5 AJ231 TIMING BELT (150S3M1596UG) 1
6 AJ301 TIMING BELT (60DS3M300) 1
7 G6-20100 STOPPER 18
8 L5-C3050 BEARING 18
9 L8-C1041 SPRING C 14
10 N5-L2022 TIMING PULLEY 2 POM
11 P9-N1490 BLOCK 4
12 P9-X1020 STEPPING MOTOR 1
13 S2-N1011 DRIVING ROLLER 9
14 S2-N1021 SPONGE ROLL 9
15 S2-N1041 PILLAR 5
16 S2-N1081 TIMING PULLEY 9
17 S2-N1091 NUT 1
18 S2-N1101 TIMING PULLEY 1
19 S2-N1111 EXCENTRIC SHAFT 1
20 S2-N1121 BRACKET 1
21 S2-N1181 TIMING PULLEY UNIT 1
22 S2-N1190 SHAFT 1
23 S2-N1200 BRACKET 1
24 S2-N1221 ANGLE 2
25 S2-N1231 ANGLE 2
26 S2-N1241 SHAFT 2
27 S7-P1070 ROLLER 2 POM
2014.04
- 36 - S2-Y1560-00
32. Transportation Section MODEL DC-616

16
1 7 11
8 24
17 6 28
4
10
2 28
26 1 10
27 717
18 5 2 21 1
11 7
26 9
8
25 8 1 27
16 14 17
9
16 1 8
7
7
3 19
1
3 18
7 13
16
20 15
2 4 6
2 71
17 16 1
22
5 7
16
12 10 10
21
23

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


28 XA037 BUSH (4.1*5.3/L=2mm) 6

2014.04
- 37 - S2-Y1560-00
33. Air Knife Section (Option) MODEL DC-616

15 1
12 7
23 13
16 14
20
1 8

7
8
19
8

Refer to Fig.2

22
6 21
11 23

2
4
18 17

24 3
10

5 9

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 DA315 TUBE FITTING (MLELL8-1-B) 2
2 P9-T1190 FUSE LABEL 1 PP
3 PD018 SSR 1
4 S2-P1051 BASE 1
5 S2-P1071 CONER 1
6 S2-P1111 BRACKET 1
7 S2-P1121 TUBE 2
8 S2-P1151 HOSE 2
9 S2-P1161 INSULATOR 1
10 S2-P1171 INSULATOR 1
11 S2-P1181 RUBBER 2
12 S2-P1200 SIDE NOZZLE 1 POM
13 S2-P1221 PLATE 1
14 S2-P1231 ANGLE 1
15 S2-P1241 ANGLE 1
16 S2-P2071 FRONT NOZZLE 1
17 S2-W1081 BUNDLED CABLE UNIT COMPRESSOR 1 Cables 120V
S2-W1701 BUNDLED CABLE UNIT COMPRESSOR 1 Cables 230V
18 S2-W2440 CONTROL CABLE UNIT, COMPRESSOR 1 Cables
19 S2-X1050 AIR POMP 1 120V
S2-X1060 AIR POMP 1 230V
20 U7-A2591 FRONT NOZZLE 1 POM
21 UI027 FUSE HOLDER (F-400-01A2) 1
22 UI025 FUSE 1 E
23 XA002 BUSHING (OCB-625) 2
24 S2-X1103 AIR KNIFE INSTALLATION MANUAL 1

2014.04
- 38 - S2-Y1560-00
34. Double Feed Detection Section (Option) MODEL DC-616

15
16 15
5
8
6
7
2 15

14 13

6
14 1 12
10 15 11
5
4

13

15 3
1

9
1

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 N5-K2200 ANGLE 8
2 P9-B2080 SPONGE 1
3 P9-V3031 OSCILLATION P.C.B 1 PCBA
4 P9-V3051 RECEIVE P.C.B 1 PCBA
5 S2-P2011 COVER 2
6 S2-P2021 SENSOR BRACKET 2
7 S2-P2031 ANGLE 1
8 S2-P2051 SPONGE 1
9 S2-P2061 ANGLE 1
10 S2-P2081 COVER 1
11 S2-W2021 BUNDLED CABLE UNIT RECEIVE POWER 1 Cables
12 S2-W2271 BUNDLED CABLE UNIT RECEIVE SIGNAL 1 Cables
13 S2-W2292 BUNDLED CABLE UNIT WAVE SENSOR2 2 Cables
14 S2-X1080 SENSOR 2
15 XC019 CORD CLAMP (EHP-6U) 6
16 S2-Y1112 DOUBLE FEED DETECTION INSTALLATION MANUAL 1

2014.04
- 39 - S2-Y1560-00
35. CCD Section (Option) MODEL DC-616

4
3
1

6
5
Fig.27-7

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 N4-X1031 CCD SENSOR 1
2 S8-K2051 FRAME BRACE 1
3 P9-D1030 CCD BRACKET 1
4 S2-P3011 COVER1 1
5 S2-P3031 COVER2 1
6 S2-P3051 GUIDE 1
7 S2-Y1132 CCD INSTALLATION MANUAL 1

2014.04
- 40 - S2-Y1560-00
36. Card Stacker Section (Option) MODEL DC-616

12 14

3
13

1
11

10 4 8
7 4
4 9
4 6
5

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 0Z3-06018 Z COLLAR 1
2 990-52392 KNOB SCREW UNIT 1 AS
3 P9-L2050 RUBBER MAGNET 1
4 P9-L2060 RUBBER MAGNET 4
5 S2-P4051 GUIDE 6 POM
6 S2-P4071 SPACER 6
7 S2-P4221 SIDE GUIDE 6
8 S2-P4231 ANGLE 1
9 S2-P4241 RUBBER MAGNET 12
10 S2-P4261 EXIT TRAY 1
11 S2-T1171 SCALE LABEL 1 PP
12 W5-L2290 STOPPER 1 PMMA
13 W5-L2301 SHEET 1 PET
14 S2-Y1600 CARD STACKER INSTALLATION MANUAL 1

2014.04
- 41 - S2-Y1560-00
37. Perforation Section (Option) MODEL DC-616

46
9
12
39 33 8
7 2
1
42 25
13
7 15 22
24
2
39 6 A 43 25 30 29
19 4
38 24 44 20
28 4
34 B 27
24 26 24 14
37 28 36 16 3
42 27
6 24
18 A
28 44
12 24
33 8
24 41
23 21
25 35 B
10 26 5
1 11
32 27 34
4
17
30
15 45

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 0Z3-06018 Z COLLAR 4
2 990-52392 KNOB SCREW UNIT 2 AS
3 AA057 BALL BEARING (696ZZ) 2
4 AA148 BALL BEARING 3
5 CA021 PHOTO MICROSENSOR (EE-SX4235A-P2-S1) 1
6 DA259 RUBBER FOOT 2
7 DA293 KNOB 2
8 DA548 HEXAGON SOCKET SET SCREW 2
9 R7-T1150 WARNING LABEL 1 PP E
10 N4-K1641 SPRING C 1
11 N4-K1720 BEARING 1
12 P9-F3180 KNOB 2
13 P9-M1512 STATIC ELIMINATING BAR 1
14 P9-R1630 GEAR 1
15 S2-F2051 HOLDER 2
16 S2-M1481 PILLAR 1
17 S2-M1531 SENSOR ANGLE 1
18 S2-Q1021 DRIVING SHAFT 1
19 S2-Q1041 SHAFT 1
20 S2-Q1051 JOINT 1
21 S2-Q1101 DRIVING SHAFT 1
22 S2-Q1141 GEAR 2
23 S2-Q1151 SPRING C 2
24 S2-Q1162 ROLLER 7
25 S2-Q1172 HOLDER 2
26 S2-Q1181 LOWER BLADE 2
27 S2-Q1201 ROLLER 3
2014.07
- 42 - S2-Y1560-02
37. Perforation Section (Option) MODEL DC-616

46
9
12
39 33 8
7 2
1
42 25
13
7 15 22
24
2
39 6 A 43 25 30 29
19 4
38 24 44 20
28 4
34 B 27
24 26 24 14
37 28 36 16 3
42 27
6 24
18 A
28 44
12 24
33 8
24 41
23 21
25 35 B
10 26 5
1 11
32 27 34
4
17
30
15 45

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


28 S2-Q1221 HOLDER 3
29 S2-Q3011 FRAME R 1
30 S2-Q3021 FRAME F 1
31 S2-Q3031 ANGLE R 1
32 S2-Q3041 ANGLE F 1
33 S2-Q3051 SHAFT 2
34 S2-Q3061 OUTER FRAME 1
35 S2-Q1250 GUIDE ASSY 1
36 S2-Q1260 GUIDE ASSY 1
37 S2-Q3091 OUTER FRAME 1
38 S2-Q3101 ANGLE 1
39 S2-T1281 LABEL 2 PP
40 S2-W2540 CABLE UNIT:OPTION SENSOR 1 Cables
41 S7-T1041 SCALE LABEL 1 PP
42 U3-C3661 SHAFT 2
43 U3-F2121 RUBBER MAGNET 1
44 U7-Q5151 PERFORATION TOOL 2
45 XA001 BUSHING (OCB-500) 1
46 S2-Y1610 PERFORATION UNIT INSTALLATION MANUAL 1 E

2014.05
- 43 - S2-Y1560-01
38. Long Paper Section (Option) MODEL DC-616

3
5

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 P9-T1170 LABEL 1 PP
2 S2-P6101 FEED TRAY UNIT 1
3 S2-P6121 STACKER TRAY UNIT 1
4 S2-P6141 BRACKET 1
3 S2-Y1660 LONG PAPER TRAY INSTALLATION MANUAL 1

2014.04
- 44 - S2-Y1560-00
39. PC Base Pillar Section (Option) MODEL DC-616

3
1

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 U7-M7830 BLOCK 1
2 W5-M2871 POLE UNIT 1
3 W5-Y1641 PC ARM MOUNT INSTALLATION MANUAL 1

2014.04
- 45 - S2-Y1560-00
40. PC Controller (Option) MODEL DC-616

1 2 3

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 S2-Y1580 INSTRACTION MANUAL, DC-616 PC CONTROLLER 1 E
2 S2-Y1630 CD, DC-616 PC CONTROLLER 1
3 S2-Y1640 DONGLE, DC-616 PC CONTROLLER 1

2014.04
- 46 - S2-Y1560-00
41. Safety Labels MODEL DC-616

1
2
WARNING

Use caution when working


near movable parts.
Disconnect power before
servicing.
5

4
3

WARNING
6
9#40+0)
'RQRWWRXFK
EODGH 67

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 L8-T1090 WARNING LABEL 2 PP E
L8-T1121 WARNING LABEL 2 PP 230V
2 R7-T1150 WARNING LABEL 1 PP E
3 L8-T1080 WARNING LABEL 2 E
L8-T1110 WARNING LABEL 1 PP 230V, (Fig.29-5)
L8-T1130 WARNING LABEL 1 PP 230V, (Fig.23-3)
4 M7-T3030 WARNING LABEL 2 E
M7-T3071 WARNING LABEL 2 PP 230V
5 S2-T1151 LABEL:WARNING 1 PP
6 S2-T1051 LABEL CAUTION 6 E
S2-T1091 LABEL CAUTION 6 PP 230V

2014.04
- 47 - S2-Y1560-00
42. Labels MODEL DC-616

1 2 3 4 5 6 7

8 9 10 11 12

1 2 3
4 5 6

13

14 15 16

17

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 019-57717 EMBLEM:60MM 1
2 F4-60300 LABEL GROUND 1 PP
3 J3-T3310 LABEL/CE(L) 1 230V
4 M3-T1030 LABEL/ELEVATOR SW 1
5 P9-T1050 LABEL 1 PP
6 P9-T1080 LABEL 1 PP
7 P9-T1170 LABEL 2 PP
8 P9-T1190 FUSE LABEL 1 PP
9 P9-T1210 LABEL, CONTROL 1
10 S2-T1010 LABEL 1 PP
11 S2-T1141 LABEL 1
12 S2-T1161 LABEL SHEET, (1,2,3,4,5,6) 1
13 S2-T1171 SCALE LABEL 1 PP
14 S2-T1261 MODEL LABEL 1 PP
15 S2-T1271 LABEL(PANEL) 1 PET
16 S2-T1281 LABEL 2 PP
17 S7-T1041 SCALE LABEL 1 PP

2014.04
- 48 - S2-Y1560-00
43. Electrical Parts 1 (Switch) MODEL DC-616

6
1

4
2

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 LA051 MICRO SWITCH (VX-012-1A3) 1
2 LA048 MICRO SWITCH (VX-52-1A3) 1
3 LA048 MICRO SWITCH (VX-52-1A3) 1
4 LA048 MICRO SWITCH (VX-52-1A3) 1
5 LC022 SWITCH (LLK35C65) 1
6 P6-X1010 DC SOLENOID 1

2014.04
- 49 - S2-Y1560-00
44. Electrical Parts 2 (Sensor) MODEL DC-616

10 7 8
1 7
7
4
5 2
3
7
2
7 5

2
5
9

7
6

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 CA021 PHOTO MICROSENSOR (EE-SX4235A-P2-S1) 1
2 CA021 PHOTO MICROSENSOR (EE-SX4235A-P2-S1) 3
3 CA021 PHOTO MICROSENSOR (EE-SX4235A-P2-S1) 1
4 CA032 REFLECTIVE SENSOR(KR866-AA) 1
5 CA033 PHOTOINTERRUPTER (KB1241-NI) 3
6 CA046 PHOTO MICROSENSOR (KI1234-AALF) 1
7 CA059 PHOTOINTERRUPTER (OJ-6805-A5) 6
8 P9-X1070 PHOTO INTERRUPTER 1 SET
9 P9-X1070 PHOTO INTERRUPTER 1 SET
10 S2-X1080 SENSOR 2

2014.04
- 50 - S2-Y1560-00
45. Electrical Parts 3 (Motor/Fan) MODEL DC-616

10

6
2 4
1
9
9
7
9
9

9 8

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 BZ008 MOTER DRIVER (SD5128-A4) 1
2 L5-X1040 MOTOR 1
3 M7-X1040 MOTOR (TG-38F-LG-29-C680) 1
4 U7-X1010 DC BLOW 1
5 P9-X1010 STEPPING MOTOR (17PM-K146-G1V) 1
6 P9-X1020 STEPPING MOTOR 1
7 S2-J2102 CUTTER UNIT 1
8 S2-X1011 MOTOR (TE-38F16-24-24) 1
9 S2-X1030 STEPPING MOTOR (17PM-K146-P1V) 6
10 S2-X1070 DC BROWER 1

2014.06
- 51 - S2-Y1560-01
46. Electrical Parts 4 (etc) MODEL DC-616

1
8

3
2
4
11

12

9
6
5

7
15
13
14 10

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 N4-X1031 CCD SENSOR 1
2 P9-V3031 OSCILLATION P.C.B 1 PCBA
3 P9-V3051 RECEIVE P.C.B 1 PCBA
4 PD018 SSR 1
5 R8-V3471 USB(C120/125)UNIT 1
6 S2-V5000 MAIN P.C.B UNIT 1 PCBA
7 S2-V3214 DRIVE P.C.B UNIT 1 PCBA
8 S2-V3113 CONTROL PCB UNIT 1 PCBA
9 S2-X1050 AIR POMP 1 120V
S2-X1060 AIR POMP 1 230V
10 UJ040 VARIABLE RESISTOR 1
11 UI025 FUSE 1 E
12 UI027 FUSE HOLDER (F-400-01A2) 1
13 UD028 RELAY (G7L-1A-BUB-24V) 1
14 UA040 SWITCHING POWER SUPPLY 1
15 WF032 TERMINAL BLOCKS (OFD-02N-2P187AC) 1

2014.04
- 52 - S2-Y1560-00
47. Wiring 1 (Power Supply) MODEL DC-616

Fig.11-14

6
12
9

11 2
3

4 1

10

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 S2-W1011 BUNDLED CABLE UNIT AC1 1 Cables
2 S2-W1021 BUNDLED CABLE UNIT AC2 1 Cables
3 S2-W1031 BUNDLED CABLE UNIT AC3 1 Cables
4 S2-W2012 BUNDLED CABLE UNIT AC4 1 Cables
5 S2-W2142 BUNDLED CABLE UNIT USB 1 Cables
6 S2-W2430 GROUND LINE 2 1 Cables
7 UJ036 FERRITE CORE (ZCAT 2017-0930) 1
8 E1-81080 AC POWER CORD 1 Cables 120V
L1-W1261 AC POWER CORD 1 Cables 230V
9 P9-W2351 GROUND LINE 3 1 Cables
10 R8-W1460 CABLE UNIT :TERMINAL PLATE 1 Cables
11 S2-W1081 BUNDLED CABLE UNIT COMPRESSOR 1 Cables 120V
S2-W1701 BUNDLED CABLE UNIT COMPRESSOR 1 Cables 230V
12 S2-W2440 CONTROL CABLE UNIT, COMPRESSOR 1 Cables

2014.04
- 53 - S2-Y1560-00
48. Wiring 2 (Main PCB) MODEL DC-616

10
3
8
9 19

19
22
15 1

14 2
15
13
17
20 14

4
16
6
5
CN3 CN4 CN2
7
CN9 CN5 18
CN8 11
CN15
CN7
CN11 12 21

CN14 CN1

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 S2-W2131 BUNDLED CABLE UNIT PANEL 1 Cables
2 S2-W2191 BUNDLED CABLE UNIT CREASE HP 1 Cables
3 S2-W2212 BUNDLED CABLE UNIT LOWER LIMIT SWITCH 1 Cables
4 S2-W2221 BUNDLED CABLE UNIT PPS 1 Cables
5 S2-W2520 CABLE UNIT:SENSOR5 1 Cables
6 S2-W2560 CABLE UNIT:FEED SENSOR3 1 Cables
7 S2-W2380 BUNDLED CABLE UNIT SENSOR4 1 Cables
8 S2-W2390 BUNDLED CABLE UNIT FEED SENSOR4 1 Cables
9 P9-W2100 LEVEL SENSOR CABLE 1 Cables
10 R8-W1220 CABLE UNIT:SW1 1 Cables
11 R8-W1251 CABLE UNIT:MAIN-DRIVE 1 Cables
12 S2-W2021 BUNDLED CABLE UNIT RECEIVE POWER 1 Cables
13 S2-W2161 BUNDLED CABLE UNIT CUTTER HP 1 Cables
14 S2-W2231 BUNDLED CABLE UNIT LIGHT-EMITTING PPS1 2 Cables
15 S2-W2241 BUNDLED CABLE UNIT LIGHT-RECEIVING PPS1 2 Cables
16 S2-W2261 BUNDLED CABLE UNIT LIGHT-RECEIVING PPS2 1 Cables
17 S2-W2510 CABLE UNIT:LIGHT-EMITTING PPS3 1 Cables
18 S2-W2271 BUNDLED CABLE UNIT RECEIVE SIGNAL 1 Cables
19 S2-W2292 BUNDLED CABLE UNIT WAVE SENSOR2 2 Cables
20 S2-W2550 CABLE UNIT:SENSOR 1 Cables
21 S2-W2530 CABLE UNIT:DOWN LOADER 1 Cables
22 S2-W2540 CABLE UNIT:OPTION SENSOR 1 Cables

2014.04
- 54 - S2-Y1560-00
49. Wiring 3 (Drive PCB) MODEL DC-616

8
3
1
5

CN6 CN10 CN11


4
CN8

CN9
6
1
CN5 CN4 2
7
CN2 CN3
CN1
CN7

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 S2-W2041 BUNDLED CABLE UNIT GARBAGE BOX DETICTION 3 Cables
2 S2-W2062 BUNDLED CABLE UNIT MAIN MOTOR 1 Cables
3 S2-W2571 CABLE UNIT:FEED 1 Cables
4 S2-W2111 BUNDLED CABLE UNIT STEPPING MOTOR1 1 Cables
5 S2-W2121 BUNDLED CABLE UNIT STEPPING MOTOR2 1 Cables
6 S2-W2500 CABLE UNIT:INTER LOCK1 1 Cables
7 S2-W2350 BUNDLED CABLE UNIT DC MOTOR 1 Cables
8 S2-W2332 BUNDLED CABLE UNIT SWITCH 1 Cables

2014.04
- 55 - S2-Y1560-00
50. Accessories MODEL DC-616

KEY No. PARTS No. DESCRIPTION Q'TY WEEE REMARKS I/C


1 DZ058 TWEEZERS 1
2 S2-Y1042 SHEET 6
3 S2-Y1500 INSTRACTION MANUAL 1 E
4 S2-Y1520 INSTALLATION MANUAL 1 E
5 XZ060 HEXAGON WRENCH DRIVER 1

2014.04
- 56 - S2-Y1560-00
RECOMMENDED PARTS LIST
RECOMMEND PARTS LIST MODEL DC-616

PARTS No. DESCRIPTION Q'TY PAGE KEY No.


AJ044 TIMING BELT (60S3M180) 4 32 1
AJ146 TIMING BELT (60S3M345) 2 32 2
AJ230 TIMING BELT/BOTH SIDES (60DS3M360) 1 36 4
AJ231 TIMING BELT (150S3M1596UG) 1 36 5
AJ232 TIMING BELT (100S5M425) 1 29 3
AJ233 TIMING BELT (60S3M633) 1 14 2
AJ301 TIMING BELT (60DS3M300) 1 36 6
AK049 ROLLER CHAIN 2 12 5
BZ008 MOTER DRIVER (SD5128-A4) 1 32 3
BZ008 MOTER DRIVER (SD5128-A4) 1 51 1
CA021 PHOTO MICROSENSOR (EE-SX4235A-P2-S1) 1 17 1
CA021 PHOTO MICROSENSOR (EE-SX4235A-P2-S1) 3 27 4
CA021 PHOTO MICROSENSOR (EE-SX4235A-P2-S1) 1 42 5
CA021 PHOTO MICROSENSOR (EE-SX4235A-P2-S1) 1 50 1
CA021 PHOTO MICROSENSOR (EE-SX4235A-P2-S1) 3 50 2
CA021 PHOTO MICROSENSOR (EE-SX4235A-P2-S1) 1 50 3
CA032 REFLECTIVE SENSOR(KR866-AA) 1 11 2
CA032 REFLECTIVE SENSOR(KR866-AA) 1 50 4
CA033 PHOTOINTERRUPTER (KB1241-NI) 3 32 4
CA033 PHOTOINTERRUPTER (KB1241-NI) 3 50 5
CA046 PHOTO MICROSENSOR (KI1234-AALF) 1 26 1
CA046 PHOTO MICROSENSOR (KI1234-AALF) 1 50 6
CA059 PHOTOINTERRUPTER (OJ-6805-A5) 6 30 1
CA059 PHOTOINTERRUPTER (OJ-6805-A5) 6 50 7
L5-X104* MOTOR 1 12 7
L5-X104* MOTOR 1 51 2
LA048 MICRO SWITCH (VX-52-1A3) 1 5 4
LA048 MICRO SWITCH (VX-52-1A3) 1 32 7
LA048 MICRO SWITCH (VX-52-1A3) 1 34 3
LA048 MICRO SWITCH (VX-52-1A3) 1 49 2
LA048 MICRO SWITCH (VX-52-1A3) 1 49 3
LA048 MICRO SWITCH (VX-52-1A3) 1 49 4
LA051 MICRO SWITCH (VX-012-1A3) 1 12 8
LA051 MICRO SWITCH (VX-012-1A3) 1 49 1
M7-X104* MOTOR (TG-38F-LG-29-C680) 1 27 8
M7-X104* MOTOR (TG-38F-LG-29-C680) 1 51 3
N4-K212* SEPARATOR PLATE 2 14 7
N4-X103* CCD SENSOR 1 40 1
N4-X103* CCD SENSOR 1 52 1
P6-X101* DC SOLENOID 1 8 10
P6-X101* DC SOLENOID 1 49 6
P9-F104* UPPER BLADE 2 18 10
P9-F104* UPPER BLADE 2 20 9
P9-F104* UPPER BLADE 2 22 10
P9-F107* LOWER BLADE UNIT 2 18 11
P9-F107* LOWER BLADE UNIT 2 20 10
P9-F107* LOWER BLADE UNIT 2 22 11
P9-F121* NUT 2 18 13
P9-F121* NUT 2 20 11
P9-F121* NUT 2 22 12
P9-F128* AUXILIARY ROLLER 2 18 14
P9-X101* STEPPING MOTOR (17PM-K146-G1V) 1 7 6
P9-X101* STEPPING MOTOR (17PM-K146-G1V) 1 51 5
P9-X102* STEPPING MOTOR 1 36 12
P9-X102* STEPPING MOTOR 1 51 6
P9-X107* PHOTO INTERRUPTER 1 25 1
P9-X107* PHOTO INTERRUPTER 1 32 10
P9-X107* PHOTO INTERRUPTER 1 50 8
P9-X107* PHOTO INTERRUPTER 1 50 9
2014.04
- 58 - S2-Y1560-00
RECOMMEND PARTS LIST MODEL DC-616

PARTS No. DESCRIPTION Q'TY PAGE KEY No.


R8-V347* USB(C120/125)UNIT 1 34 7
R8-V347* USB(C120/125)UNIT 1 52 5
R8-W122* CABLE UNIT:SW1 1 15 6
R8-W122* CABLE UNIT:SW1 1 54 10
S2-A114* FLAT BELT 8 7 12
S2-J210* CUTTER UNIT 1 26 17
S2-J210* CUTTER UNIT 1 51 7
S2-K102* CREASE UNDER BLADE 1 28 7
S2-K111* CREASE UPPER BLADE 1 28 9
S2-N101* DRIVING ROLLER 9 36 13
S2-N102* SPONGE ROLL 9 36 14
S2-V311* CONTROL PCB UNIT 1 4 14
S2-V311* CONTROL PCB UNIT 1 52 8
S2-V321* DRIVE P.C.B UNIT 1 34 16
S2-V321* DRIVE P.C.B UNIT 1 52 7
S2-V500* MAIN P.C.B UNIT 1 34 17
S2-V500* MAIN P.C.B UNIT 1 52 6
S2-W233* BUNDLED CABLE UNIT SWITCH 1 15 18
S2-W233* BUNDLED CABLE UNIT SWITCH 1 55 8
S2-X101* MOTOR (TE-38F16-24-24) 1 29 11
S2-X101* MOTOR (TE-38F16-24-24) 1 51 8
S2-X103* STEPPING MOTOR (17PM-K146-P1V) 6 32 25
S2-X103* STEPPING MOTOR (17PM-K146-P1V) 6 51 9
S2-X105* AIR POMP 1 38 19
S2-X105* AIR POMP 1 52 9
S2-X106* AIR POMP 1 38 19
S2-X106* AIR POMP 1 52 9
S2-X107* DC BROWER 1 7 16
S2-X107* DC BROWER 1 51 10
U7-Q515* PERFORATION TOOL 2 43 44
U7-X101* DC BLOW 1 10 4
U7-X101* DC BLOW 1 51 4
UA040 SWITCHING POWER SUPPLY 1 34 18
UA040 SWITCHING POWER SUPPLY 1 52 14
UD028 RELAY (G7L-1A-BUB-24V) 1 34 19
UD028 RELAY (G7L-1A-BUB-24V) 1 52 13
UI025 FUSE 1 38 22
UI025 FUSE 1 52 11
UJ040 VARIABLE RESISTOR 1 34 20
UJ040 VARIABLE RESISTOR 1 52 10

2014.04
- 59 - S2-Y1560-00
INDEX
INDEX MODEL DC-616

PARTS No. SECTION PAGE KEY No. REMARKS PARTS No. SECTION PAGE KEY No. REMARKS
019-57717 1 1 1 C3-31120 20 22 4
019-57717 42 48 1 C3-31140 17 18 5
0Z3-06018 8 8 1 C3-31140 19 20 5
0Z3-06018 9 10 16 C3-31140 20 22 5
0Z3-06018 36 41 1 C3-54190 6 6 1
0Z3-06018 37 42 1 C7-31101 17 18 6
0Z4-08018 5 5 1 C7-31101 19 20 6
0Z4-08018 30 34 1 C7-31101 20 22 6
0Z4-08022 15 16 1 CA021 16 17 1
0Z4-08031 2 2 1 CA021 24 27 4
0Z4-08031 10 11 1 CA021 37 42 5
26-23250 17 18 1 CA021 44 50 1
26-23250 19 20 1 CA021 44 50 2
26-23250 20 22 1 CA021 44 50 3
72-23300 8 8 2 CA032 10 11 2
72-25210 16 17 13 CA032 44 50 4
990-52392 1 1 2 CA033 28 32 4
990-52392 36 41 2 CA033 44 50 5
990-52392 37 42 2 CA046 23 26 1
AA005 11 12 1 CA046 44 50 6
AA005 18 19 1 CA059 27 30 1
AA005 21 24 1 CA059 44 50 7
AA010 24 27 1 D1-30370 14 15 1
AA013 32 36 1 D5-10220 13 14 3
AA021 7 7 1 D5-20231 12 13 1
AA043 17 18 2 DA056 28 32 5
AA043 19 20 2 DA059 2 2 2
AA043 20 22 2 DA140 29 33 1
AA054 24 27 2 DA143 29 33 2
AA057 37 42 3 DA160 6 6 2
AA060 7 7 2 DA160 10 11 3
AA060 18 19 2 DA259 37 42 6
AA060 21 24 2 DA265 20 22 7
AA060 26 29 1 DA266 5 5 2
AA078 26 29 2 DA271 5 5 3
AA109 32 36 2 DA293 37 42 7
AA148 37 42 4 DA315 33 38 1
AC004 11 12 2 DA548 37 43 8
AC004 32 36 3 DD046 9 10 1
AC055 11 12 3 DZ058 50 56 1
AC055 24 27 3 E1-21300 8 8 3
AC065 11 12 4 E1-21621 24 27 5
AC077 13 14 1 E1-27170 11 12 6
AC086 8-1 9 9 -1 E1-27170 24 27 6
AE007 17 18 3 E1-35370 13 14 21
AE007 19 20 3 E1-45272 7 7 3
AE007 20 22 3 E1-81080 30 34 2 120V
AJ044 28 32 1 E1-81080 47 53 8 120V
AJ146 28 32 2 F4-53130 10 11 4
AJ230 32 36 4 F4-60300 29 33 3
AJ231 32 36 5 F4-60300 42 48 2
AJ232 26 29 3 F7-11330 17 18 7
AJ233 13 14 2 F7-11330 19 20 7
AJ301 32 36 6 F7-11330 20 22 8
AK049 11 12 5 G6-20100 14 15 2
BZ008 28 32 3 G6-20100 18 19 3
BZ008 45 51 1 G6-20100 21 24 3
C3-31120 17 18 4 G6-20100 24 27 7
C3-31120 19 20 4 G6-20100 32 36 7
2014.04
- 61 - S2-Y1560-00
INDEX MODEL DC-616

PARTS No. SECTION PAGE KEY No. REMARKS PARTS No. SECTION PAGE KEY No. REMARKS
J2-L1100 23 26 2 N4-K1051 7 7 4
J3-B5050 27 30 3 N4-K1641 37 42 10
J3-K5211 4 4 1 N4-K1700 7 7 5
J3-K5271 4 4 2 N4-K1720 37 42 11
J3-T3310 42 48 3 230V N4-K2110 13 14 6
J8-H1050 18 19 4 N4-K2122 13 14 7
J8-H1050 21 24 4 N4-K2231 13 14 8
J9-C1231 9 10 2 N4-K2260 9 10 3
J9-C1231 13 14 4 N4-X1031 35 40 1
L1-K5120 4 4 3 N4-X1031 46 52 1
L1-P3171 28 32 6 N5-C4260 11 12 10
L1-W1261 30 34 2 230V N5-C4260 24 27 9
L1-W1261 47 53 8 230V N5-E3050 28 32 9
L5-C3050 32 36 8 N5-F1050 24 27 10
L5-X1040 11 12 7 N5-G1200 27 30 5
L5-X1040 45 51 2 N5-K2200 34 39 1
L8-B1181 17 18 8 N5-K5131 4 4 6
L8-B1181 19 20 8 N5-L2022 32 36 10
L8-B1181 20 22 9 N5-L2030 11 12 11
L8-C1041 32 36 9 P6-B6060 16 17 4
L8-H1140 4 4 4 P6-B8090 8 8 5
L8-H1150 4 4 5 P6-B8100 8 8 6
L8-T1080 23 26 3 E P6-B8110 8 8 7
L8-T1080 29 33 5 E P6-B8150 8-1 9 9 -2
L8-T1080 41 47 3 E P6-B8350 8 8 8
L8-T1090 27 30 2 E P6-B9370 9 10 5
L8-T1090 41 47 1 E P6-B9370 13 14 9
L8-T1110 29 33 5 230V P6-S0008 8 8 9
L8-T1110 41 47 3 230V, (Fig.29-5) P6-S0008 8-1 9 9
L8-T1121 27 30 2 230V P6-X1010 8 8 10
L8-T1121 41 47 1 230V P6-X1010 43 49 6
L8-T1130 23 26 3 230V P9-A1091 8 8 11
L8-T1130 41 47 3 230V, (Fig.23-3) P9-A9010 16 17 5
LA048 5 5 4 P9-A9040 16 17 6
LA048 28 32 7 P9-B2080 34 39 2
LA048 30 34 3 P9-D1030 35 40 3
LA048 43 49 2 P9-E4130 2 2 3
LA048 43 49 3 P9-F1032 17 18 9 SET(9,23)
LA048 43 49 4 P9-F1041 17 18 10
LA051 11 12 8 P9-F1041 19 20 9
LA051 43 49 1 P9-F1041 20 22 10
LC022 30 34 4 P9-F1070 17 18 11
LC022 43 49 5 P9-F1070 19 20 10
M1-D1090 13 14 5 P9-F1070 20 22 11
M1-D1100 28 32 8 P9-F1141 17 18 12
M1-D1171 16 17 2 P9-F1211 17 18 13
M3-T1030 14 15 3 P9-F1211 19 20 11
M3-T1030 42 48 4 P9-F1211 20 22 12
M7-B2091 11 12 9 P9-F1280 17 18 14
M7-P6170 8 8 4 P9-F2020 18 19 5
M7-P6170 16 17 3 P9-F2020 21 24 5
M7-T3030 14 15 4 E P9-F3180 37 42 12
M7-T3030 27 30 4 E P9-F3280 2 2 4
M7-T3030 41 47 4 E P9-F3280 5 5 5
M7-T3071 14 15 4 230V P9-G1032 19 21 28
M7-T3071 27 30 4 230V P9-G1042 19 21 29
M7-T3071 41 47 4 230V P9-G1150 19 20 12
M7-X1040 24 27 8 P9-G1150 20 22 13
M7-X1040 45 51 3 P9-J1173 23 26 4
2014.04
- 62 - S2-Y1560-00
INDEX MODEL DC-616

PARTS No. SECTION PAGE KEY No. REMARKS PARTS No. SECTION PAGE KEY No. REMARKS
P9-J1301 23 26 5 R8-V3471 30 34 7
P9-J1311 23 26 6 R8-V3471 46 52 5
P9-J1341 23 26 7 R8-W1220 14 15 6
P9-J1350 23 26 8 R8-W1220 48 54 10
P9-J1361 23 26 9 R8-W1251 30 34 8
P9-J1370 23 26 10 R8-W1251 48 54 11
P9-J1420 23 26 11 R8-W1460 30 34 9
P9-K1091 24 27 11 R8-W1460 47 53 10
P9-K1310 25 28 1 S2-A1011 8 8 12
P9-K1320 25 28 2 S2-A1021 7 7 7
P9-K1400 25 28 3 S2-A1051 7 7 8
P9-K1410 25 28 4 S2-A1061 7 7 9
P9-K1480 25 28 5 S2-A1101 15 16 3
P9-K1631 25 28 6 S2-A1111 7 7 10
P9-K3070 24 27 12 S2-A1131 7 7 11
P9-L1150 6 6 3 S2-A1141 7 7 12
P9-L1170 6 6 4 S2-A1171 8 8 13
P9-L1180 6 6 5 S2-A1180 15 16 4
P9-L1180 10 11 5 S2-A1191 7 7 13
P9-L2050 36 41 3 S2-A1201 8 8 14
P9-L2060 36 41 4 S2-A1211 7 7 14
P9-M1511 27 30 6 S2-A1221 7 7 15
P9-M1512 37 42 13 S2-A2012 9 10 6
P9-M4330 29 33 6 S2-A2021 9 10 7
P9-N1490 32 36 11 S2-A2061 9 10 9
P9-R1630 37 42 14 S2-A2071 9 10 10
P9-T1050 16 17 7 S2-A2091 9 10 11
P9-T1050 42 48 5 S2-A2151 9 10 13
P9-T1080 15 16 2 S2-A2211 9 10 8
P9-T1080 42 48 6 S2-A2220 9 10 12
P9-T1170 14 15 5 S2-A4041 10 11 6
P9-T1170 38 44 1 S2-A4053 10 11 7
P9-T1170 42 48 7 S2-A4071 6 6 6
P9-T1190 33 38 2 S2-A4071 10 11 8
P9-T1190 42 48 8 S2-A4102 10 11 9
P9-T1210 2 2 5 S2-A4111 10 11 10
P9-T1210 42 48 9 S2-A4121 10 11 11
P9-V3031 34 39 3 S2-A4151 6 6 7
P9-V3031 46 52 2 S2-A4151 10 11 12
P9-V3051 34 39 4 S2-A4180 10 11 13
P9-V3051 46 52 3 S2-A5011 11 12 12
P9-W2100 16 17 8 S2-A5021 11 12 13
P9-W2100 48 54 9 S2-A5032 11 12 14
P9-W2351 30 34 5 S2-A5041 11 12 15
P9-W2351 47 53 9 S2-A5051 11 12 16
P9-X1010 7 7 6 S2-A5061 11 12 17
P9-X1010 45 51 5 S2-A5072 11 12 18
P9-X1020 32 36 12 S2-A5091 11 12 19
P9-X1020 45 51 6 S2-A5121 11 12 20
P9-X1070 22 25 1 SET S2-A5141 11 12 21
P9-X1070 28 32 10 SET S2-A5151 11 12 22
P9-X1070 44 50 8 SET S2-A5161 11 12 23
P9-X1070 44 50 9 SET S2-A5170 11 12 24
PD018 33 38 3 S2-A5221 11 12 25
PD018 46 52 4 S2-A6011 12 13 2
R7-T1150 37 42 9 E S2-A6031 12 13 3
R7-T1150 41 47 2 E S2-A6042 12 13 4
R8-K2231 30 34 6 S2-A7011 13 14 10
R8-T4130 29 33 4 120V S2-A7021 13 14 11
2014.04
- 63 - S2-Y1560-00
INDEX MODEL DC-616

PARTS No. SECTION PAGE KEY No. REMARKS PARTS No. SECTION PAGE KEY No. REMARKS
S2-A7032 13 14 12 S2-G1221 19 20 20
S2-A7042 13 14 13 S2-G1231 19 20 21
S2-A7051 13 14 14 S2-G1241 19 20 22
S2-A7061 13 14 15 S2-G1241 20 22 22
S2-A7071 13 14 16 S2-G1251 19 20 23
S2-A7081 13 14 17 S2-G1251 20 22 23
S2-A7091 13 14 18 S2-G1261 19 20 24
S2-A8061 14 15 8 S2-G1261 20 22 24
S2-A8071 14 15 9 S2-G1271 19 20 25
S2-A8101 15 16 5 S2-G1271 20 22 25
S2-A8111 14 15 10 S2-G1370 20 22 26
S2-A8121 15 16 6 S2-G1380 20 22 27
S2-A8131 15 16 7 S2-G1390 20 23 28
S2-A8161 14 15 11 S2-G1400 20 23 29
S2-A8171 14 15 12 S2-G1661 20 23 30 SET(30,45)
S2-A8191 14 15 13 S2-G1671 20 23 31 SET(31,45)
S2-A8201 15 16 8 S2-G1681 17 18 19
S2-A8211 15 16 9 S2-G1681 19 20 26
S2-A8231 14 15 23 S2-G1681 20 23 32
S2-A8271 14 15 14 S2-G1691 17 18 20
S2-A8281 14 15 24 S2-G1691 19 20 27
S2-A8301 12 13 5 S2-G1691 20 23 33
S2-A8321 14 15 15 S2-G1701 20 23 34
S2-A8331 14 15 16 S2-G1711 20 23 35
S2-A8341 14 15 7 SET(7,4) S2-G1721 20 23 36
S2-A9011 16 17 9 S2-G1731 20 23 37
S2-A9022 16 17 10 S2-G1761 20 23 38
S2-F1031 18 19 6 S2-G1771 20 23 39
S2-F1031 21 24 6 S2-G1781 20 23 40
S2-F1081 17 18 15 S2-G1791 17 18 21
S2-F1091 17 18 16 S2-G1791 19 21 30
S2-F1101 17 18 17 S2-G1791 20 23 41
S2-F1111 17 18 18 S2-G1801 17 18 22
S2-F2011 18 19 7 S2-G1801 19 21 31
S2-F2011 21 24 7 S2-G1801 20 23 42
S2-F2021 18 19 8 S2-G1811 20 23 43
S2-F2021 21 24 8 S2-G1821 20 23 44
S2-F2051 18 19 9 S2-G1831 19 21 34 SET(32,34)
S2-F2051 21 24 9 S2-G1841 19 21 33 SET(32,33)
S2-F2051 37 42 15 S2-H1011 22 25 2
S2-F2071 18 19 10 S2-H1011 28 32 11
S2-F2071 21 24 10 S2-J2011 23 26 12
S2-F2081 18 19 11 S2-J2021 23 26 13
S2-F2081 21 24 11 S2-J2071 23 26 14 SET(14,3)
S2-G1050 19 20 13 S2-J2081 23 26 15
S2-G1050 20 22 14 S2-J2091 23 26 16
S2-G1101 20 22 15 S2-J2102 23 26 17
S2-G1121 19 20 14 S2-J2102 45 51 7
S2-G1121 20 22 16 S2-J2111 23 26 18
S2-G1131 19 20 15 S2-K1021 25 28 7
S2-G1131 20 22 17 S2-K1051 24 27 13
S2-G1171 19 20 16 S2-K1061 24 27 14
S2-G1171 20 22 18 S2-K1071 24 27 15
S2-G1181 19 20 17 S2-K1081 24 27 16
S2-G1181 20 22 19 S2-K1091 24 27 17
S2-G1191 19 20 18 S2-K1101 25 28 8
S2-G1191 20 22 20 S2-K1111 25 28 9
S2-G1201 19 20 19 S2-K1121 24 27 18
S2-G1201 20 22 21 S2-K2011 26 29 4
2014.06
- 64 - S2-Y1560-01
INDEX MODEL DC-616

PARTS No. SECTION PAGE KEY No. REMARKS PARTS No. SECTION PAGE KEY No. REMARKS
S2-K2021 26 29 5 S2-M2361 29 33 9
S2-K2041 26 29 6 S2-M2380 2 2 9
S2-K2061 26 29 7 S2-M2390 3 3 2
S2-K2111 26 29 8 S2-M2401 2 2 10
S2-K2121 26 29 9 S2-M2431 29 33 10 SET(5,10)
S2-K2131 26 29 10 S2-M2471 29 33 11
S2-K3011 24 27 19 S2-M2611 30 34 11
S2-K3021 24 27 20 S2-M2621 3 3 3
S2-K3032 24 27 21 S2-M2641 30 34 12
S2-L1061 6 6 8 S2-M2651 29 33 12
S2-L1072 6 6 9 SET(9,20) S2-M3011 1 1 3
S2-L1082 6 6 10 SET(10,20) S2-M3061 1 1 4
S2-L1091 6 6 11 S2-M3081 1 1 5
S2-L1181 6 6 12 S2-M3111 1 1 6
S2-L1191 6 6 13 S2-M3121 1 1 7
S2-L1221 6 6 14 S2-M3131 1 1 8
S2-L1241 6 6 15 S2-M3141 1 1 9
S2-L1261 6 6 16 S2-M4041 31 35 1
S2-L1281 6 6 17 S2-M4121 31 35 2
S2-L1291 6 6 18 S2-M4130 31 35 3
S2-L1301 6 6 19 S2-M4140 31 35 4
S2-M1041 27 30 7 S2-M4151 31 35 5
S2-M1051 27 30 8 S2-M5061 4 4 7
S2-M1071 28 32 12 S2-M5071 4 4 8
S2-M1101 27 30 9 S2-M5081 4 4 9
S2-M1111 27 30 10 S2-M5091 4 4 10
S2-M1121 27 30 11 S2-M5101 4 4 11
S2-M1171 28 32 14 S2-M5111 4 4 12
S2-M1181 28 32 15 S2-M6021 5 5 6
S2-M1191 27 30 12 S2-M6041 5 5 7
S2-M1201 28 32 16 S2-M6041 30 34 13
S2-M1221 28 32 17 S2-M6051 5 5 8
S2-M1251 27 30 13 S2-M6071 5 5 9
S2-M1281 27 30 14 S2-M6100 5 5 10
S2-M1291 27 30 15 S2-M6111 5 5 11
S2-M1311 27 30 16 S2-M6120 5 5 12
S2-M1321 27 30 17 S2-M6131 5 5 13
S2-M1340 27 30 18 S2-M6131 30 34 14
S2-M1360 27 30 19 S2-M6151 5 5 14
S2-M1370 27 30 20 S2-M6151 30 34 15
S2-M1461 27 30 21 SET(4,21) S2-M6161 5 5 15
S2-M1471 28 32 18 S2-M6201 5 5 16
S2-M1481 37 42 16 S2-N1011 32 36 13
S2-M1491 28 32 19 S2-N1021 32 36 14
S2-M1501 27 30 22 SET(3,22) S2-N1041 32 36 15
S2-M1511 27 30 23 SET(3,23) S2-N1081 32 36 16
S2-M1531 37 42 17 S2-N1091 32 36 17
S2-M1541 27 30 24 S2-N1101 32 36 18
S2-M1581 28 32 20 S2-N1111 32 36 19
S2-M1601 27 30 25 S2-N1121 32 36 20
S2-M1691 28 32 13 S2-N1181 32 36 21
S2-M1711 28 32 27 S2-N1190 32 36 22
S2-M2111 30 34 10 S2-N1200 32 36 23
S2-M2142 3 3 1 S2-N1221 32 36 24
S2-M2211 2 2 6 S2-N1231 32 36 25
S2-M2231 2 2 7 S2-N1241 32 36 26
S2-M2251 29 33 7 S2-P1051 33 38 4
S2-M2261 2 2 8 S2-P1071 33 38 5
S2-M2271 29 33 8 S2-P1111 33 38 6
2014.05
- 65 - S2-Y1560-01
INDEX MODEL DC-616

PARTS No. SECTION PAGE KEY No. REMARKS PARTS No. SECTION PAGE KEY No. REMARKS
S2-P1121 33 38 7 S2-T1051 20 23 45 E
S2-P1151 33 38 8 S2-T1051 41 47 6 E
S2-P1161 33 38 9 S2-T1091 17 18 23 230V
S2-P1171 33 38 10 S2-T1091 19 21 32 230V
S2-P1181 33 38 11 S2-T1091 20 23 45 230V
S2-P1200 33 38 12 S2-T1091 41 47 6 230V
S2-P1221 33 38 13 S2-T1141 2 2 11
S2-P1231 33 38 14 S2-T1141 42 48 11
S2-P1241 33 38 15 S2-T1151 6 6 20
S2-P2011 34 39 5 S2-T1151 41 47 5
S2-P2021 34 39 6 S2-T1161 18 19 12
S2-P2031 34 39 7 S2-T1161 21 24 12
S2-P2051 34 39 8 S2-T1161 42 48 12
S2-P2061 34 39 9 S2-T1171 36 41 11
S2-P2071 33 38 16 S2-T1171 42 48 13
S2-P2081 34 39 10 S2-T1261 1 1 10
S2-P3011 35 40 4 S2-T1261 42 48 14
S2-P3031 35 40 5 S2-T1271 4 4 13
S2-P3051 35 40 6 S2-T1271 42 48 15
S2-P4051 36 41 5 S2-T1281 37 43 39
S2-P4071 36 41 6 S2-T1281 42 48 16
S2-P4221 36 41 7 S2-V3113 4 4 14
S2-P4231 36 41 8 S2-V3113 46 52 8
S2-P4241 36 41 9 S2-V3214 30 34 16
S2-P4261 36 41 10 S2-V3214 46 52 7
S2-P6101 38 44 2 S2-V5000 30 34 17
S2-P6121 38 44 3 S2-V5000 46 52 6
S2-P6141 38 44 4 S2-W1011 47 53 1
S2-Q1021 37 42 18 S2-W1021 47 53 2
S2-Q1041 37 42 19 S2-W1031 47 53 3
S2-Q1051 37 42 20 S2-W1081 33 38 17 120V
S2-Q1101 37 42 21 S2-W1081 47 53 11 120V
S2-Q1141 37 42 22 S2-W1701 33 38 17 230V
S2-Q1151 37 42 23 S2-W1701 47 53 11 230V
S2-Q1162 37 42 24 S2-W2012 47 53 4
S2-Q1172 37 42 25 S2-W2021 34 39 11
S2-Q1181 37 42 26 S2-W2021 48 54 12
S2-Q1201 37 42 27 S2-W2041 49 55 1
S2-Q1221 37 43 28 S2-W2062 49 55 2
S2-Q1250 37 43 35 S2-W2111 49 55 4
S2-Q1260 37 43 36 S2-W2121 49 55 5
S2-Q3011 37 42 29 S2-W2131 48 54 1
S2-Q3021 37 42 30 S2-W2142 47 53 5
S2-Q3031 37 43 31 S2-W2161 23 26 19
S2-Q3041 37 43 32 S2-W2161 48 54 13
S2-Q3051 37 43 33 S2-W2191 48 54 2
S2-Q3061 37 43 34 S2-W2212 48 54 3
S2-Q3091 37 43 37 S2-W2221 48 54 4
S2-Q3101 37 43 38 S2-W2231 28 32 21
S2-S0030 18 19 13 S2-W2231 48 54 14
S2-S0031 18 19 14 S2-W2241 28 32 22
S2-S0032 21 24 13 S2-W2241 48 54 15
S2-S0033 21 24 14 S2-W2261 28 32 23
S2-S0034 21 24 15 S2-W2261 48 54 16
S2-S0035 21 24 16 S2-W2271 34 39 12
S2-T1010 14 15 17 S2-W2271 48 54 18
S2-T1010 42 48 10 S2-W2292 34 39 13
S2-T1051 17 18 23 E S2-W2292 48 54 19
S2-T1051 19 21 32 E S2-W2332 14 15 18
2014.07
- 66 - S2-Y1560-02
INDEX MODEL DC-616

PARTS No. SECTION PAGE KEY No. REMARKS PARTS No. SECTION PAGE KEY No. REMARKS
S2-W2332 49 55 8 UA040 30 34 18
S2-W2350 49 55 7 UA040 46 52 14
S2-W2380 48 54 7 UD028 30 34 19
S2-W2390 48 54 8 UD028 46 52 13
S2-W2430 47 53 6 UI025 33 38 22 E
S2-W2440 33 38 18 UI025 46 52 11 E
S2-W2440 47 53 12 UI027 33 38 21
S2-W2500 49 55 6 UI027 46 52 12
S2-W2510 28 32 24 UJ036 47 53 7
S2-W2510 48 54 17 UJ040 30 34 20
S2-W2520 48 54 5 UJ040 46 52 10
S2-W2530 48 54 21 W5-F1022 17 18 24
S2-W2540 37 43 40 W5-F1022 19 21 35
S2-W2540 48 54 22 W5-F1022 20 23 47
S2-W2550 10 11 14 W5-G1350 17 18 25
S2-W2550 48 54 20 W5-G1350 19 21 36
S2-W2560 48 54 6 W5-G1350 20 23 48
S2-W2571 49 55 3 W5-K1011 24 27 22
S2-X1011 26 29 11 W5-K1031 24 27 23
S2-X1011 45 51 8 W5-L2290 36 41 12
S2-X1030 28 32 25 W5-L2301 36 41 13
S2-X1030 45 51 9 W5-M2261 29 33 13
S2-X1050 33 38 19 120V W5-M2871 39 45 2
S2-X1050 46 52 9 120V W5-M3161 5 5 17
S2-X1060 33 38 19 230V W5-M9011 3 3 4
S2-X1060 46 52 9 230V W5-T1081 5 5 18
S2-X1070 7 7 16 W5-Y1641 39 45 3
S2-X1070 45 51 10 WF032 30 34 21
S2-X1080 34 39 14 WF032 46 52 15
S2-X1080 44 50 10 WZ008 14 15 19
S2-X1103 33 38 24 XA001 14 15 20
S2-Y1042 50 56 2 XA001 37 43 45
S2-Y1112 34 39 16 XA002 33 38 23
S2-Y1132 35 40 7 XA014 7 7 17
S2-Y1500 50 56 3 E XA018 14 15 21
S2-Y1520 50 56 4 E XA018 30 34 22
S2-Y1580 40 46 1 E XA037 32 37 28
S2-Y1600 36 41 14 XC019 26 29 12
S2-Y1610 37 43 46 E XC019 27 31 26
S2-Y1630 40 46 2 XC019 34 39 15
S2-Y1640 40 46 3 XC037 10 11 18
S2-Y1660 38 44 5 XC037 11 12 26
S7-A2021 9 10 17 XC037 14 15 22
S7-A4161 10 11 15 XC037 27 31 27
S7-A4170 10 11 16 XZ026 9 10 14
S7-A4180 10 11 17 XZ026 13 14 19
S7-P1070 32 36 27 XZ026 16 17 11
S7-T1041 37 43 41 XZ031 9 10 15
S7-T1041 42 48 17 XZ031 13 14 20
S8-K2051 28 32 26 XZ031 16 17 12
S8-K2051 35 40 2 XZ043 12 13 6
U3-C3661 37 43 42 XZ044 12 13 7
U3-F2121 37 43 43 XZ060 50 56 5
U6-H2010 20 23 46
U7-A2591 33 38 20
U7-M7830 39 45 1
U7-Q5151 37 43 44
U7-X1010 9 10 4
U7-X1010 45 51 4
2014.05
- 67 - S2-Y1560-01
MEMO
DUPLO DC-616 S2-Y1560