Docu - 8456 6 1700kW

ELEKTROSCHALTGERÄTE MEERANE GMBH
Elektroschaltgeräte Meerane GmbH, Postfach 1251, 08384 Meerane
DOCUMENTATION
FOR
THREE - PHASE LIQUID ROTOR STARTER
Type: 6270.014/7-S
Customer: WEG Equip. Eletricos S/A.
Order no: 4507121447
Serial no: 8456/6
G:\ESM\PROJEKTE\WEG BRASILIEN\8456_INDARUNG VI\SCHRIFT_8456-6\DECKDOC.DOCX

Hausanschrift: Bankverbindung: Elektroschaltgeräte Meerane GmbH
Karl-Schiefer-Straße 1, D - 08393 Meerane Volksbank-Raiffeisenbank Glauchau eG Geschäftsführer: Frank Rabe
Telefon (03764) 7912 0, Fax (03764) 7912 79 BIC: GENODEF1GC1, IBAN: DE34 8709 5974 0300 1442 92 Registrier-Nr. 1016, Registergericht Chemnitz
E-Mail: esmmars@t-online.de Sparkasse Chemnitz USt-Id.Nr.: DE 141168860
Internet: www.esmmars.de BIC: CHEKDE81, IBAN: DE23 8705 0000 3633 0010 50 Steuer-Nr.: 221/108/00332
List of Content
Description No. of pages
Title Page 1
List of Content 1
Technical Specification 1
Test Protocol 1
Installation, Operating and Maintenance Instructions 6+2
Outline Drawing 1
Resistance Data 1
Spare Part List 1
Schematic Representation 1
Circuit Diagram 12 + 10
Check List 7
Programming Guide Frequency Converter, Type SMD on compact disc
Application Manual, Logic Module on compact disc
G:\ESM\PROJEKTE\WEG BRASILIEN\8456_INDARUNG VI\SCHRIFT_8456-6\CONTLIST.DOCX

Elektroschaltgeräte Meerane GmbH
Technical Specification for Three - Phase Liquid Starters No.: 8456/6
Reg.-No: FB 007 QB Issue: 01.07.08
Offer number: 3533-2 Offer date: 25.11.2014 Contract no.: 8456
Order number: 4507121447 Delivery date: 22.09.2015 Article code: 9847900
Client: WEG Equipamentos Electricos - Energy Inquiry no.:

Project: Indarung VI Inquiry date: 02.05.2014
Item no.: 00050 Quantity: 1
Driven machine: Pyroprocess Fan Moment of inertia J: unknown kgm2

Motor speed: 989 r.p.m
Starter type: 6270.014/7-S Container design: Corrugated walls
Degree of Starter: IP 54
Protection: Rotor cable connection: IP 54 with glands for rotor cables 6 x M 50
Auxiliary equipment: IP 54 max. rotor cables 2 x 185 qmm / Phase
Paint coat. / RAL-no.: blue grey 7031 based on 2 - component Epoxy and PUR
Gear (Screw jack): A15 - 10,3 SWEDRIVE Serial number: ............................. Bellow: .......................................
Servo motor: K21R 71 G 4 PN = 0,37 kW n= 1370 U/min
Design: B14K FT85/C105 U = 3 x 380 V f= 50 Hz
Equipment:
2 pc(s) Proximity sensor type 3RG4013-3KA00, 20..265 V (Setting range limiting)
2 pc(s) Limit switch LS30P30B11, 2 - pole (Setting range / Hand winding supervision)
2 pc(s) Temperature controller type 17452, 0 - 140°C (Elektrolyte temperature supervision)
2 pc(s) Electrolyte heater 2000 W 380 VAC (Electrolyte heating TEnv. min. : - 10 °C)
1 pc(s) Liquid level controller type CM-ENE-MIN 220 VAC (Electrolyte level supervision)
2
pc(s) SCC connection mm Cross-section: mm
1 pc(s) Short-circuit contactor type AF370 Ui = 3000 V I = 640 A 3 - pole
Coil voltage: 220 V, Frequency: 50 Hz without latch "A" = 300 mm
Serial number short-circuit contactor: ................................................

Special design:
Forced cooling: without
Cooling water req.:
Pump for Heat exchanger: type: Size:
Pump for Double starter: type: Size:
Addition. equipment: Sequence control by programmable Logic module, with frequency converter for variable starting times
with hand wheel
with nameplate stainless steel
with anti evaporation oil, required amount: 0,7 liter
Power and PR = 1700 kW

rotor data: U20 = 1710 V maximum rotor voltage: 2000 V
I2 = 591 A maximum rotor current: 600 A
Starter data at Starting time ta : 24 s 10 to 60 s variable

ambient temperat. No. of cons. starts z *): 4 - 11 to 1 -
45 °C : Starts per hour h **): 1,01 1/h 2,41 to 0,40 1/h
Severity of start f : 1,0 -
Weight without elect. : 710 kg
Electrolyte volume : 560 l
Cont. power dissip. : 6 kW
max. dimensions : 1600x1350x1950 mm (LxBxH)
*) starts in succession by ambient temperature **) starts, when starter has limit temperature 85°C
Electrolyte: 8,8 kg Na2CO3 1,58 % 1,65 Ohm Delivery: 25 kg
(Calculation of the electrolyte concentration for 30°C)
Labeling: english Documentation: 1x english + 1x CD
Kind of packing: seaworthy Remarks:
Edited: Andreas Knoll Checked: Frank Rabe

Date / Signature 03.07.2015 Date / Signature 03.07.2015
8456_sp_new.xlsx
THREE-PHASE - LIQUID STARTER

Installation, Operating and Maintenance Instructions
1. Mounting
1.1 Installation
The starter is designed for installation in dry rooms and under relatively clean conditions. The
installation site must be well ventilated in order to dissipate the heat losses. The starter can be
installed outdoors only if covered by a roof that affords protection against the rain and sun. It
is recommended that the starter be installed in the vicinity of the motor in order to minimise
the length of the connecting cables. The starter must be secured with stone bolts or M16 hex
screws. The starter must be installed on a foundation.
When installing starters with heat exchangers make sure, that the maximum liquid level of the
heat exchanger is lower than the minimum liquid level of the starter.
Make certain that vibrations which could cause irreparable damage to the stone pipes and
porcelain bushings are isolated from the starter (use vibration dampers if necessary).
The ambient temperature should be not below 0°C (standard types). If there is a likelihood of
frost, heat the installation room or the electrolyte. Note that the conductivity of the electrolyte
will be changed if anti-freeze is added. → see chapter 2.1!
Starters delivered with separate protective tubes and spindle drive covers are to complete as
shown in attached drawing (attachment 1). This does not apply to the type 6270.015/*.
Before you begin the installation, please also see the "Check List" for commissioning at
the end of this documentation! Warranty claims can only be accepted, if you send the
completed Check List after the commissioning to our company back!
1.2 Connection
1.2.1 Electrical connection

For starter series 6260 access to the rotor terminal box underneath the electrolyte tank is
gained by removing the box lid (marked with high-voltage flashes). The rotor cables must be
laid from underneath through a cable duct to the starter. They must be connected to the
BEDWAREN.DOC Issue date: 14.01.2015 Page 1/6

appropriate copper bars "K", "L" and "M". The earthing terminal PE (min. 50mm2 cross-
section) is located on an angle profile at the terminal box opening.
Access to the rotor connection terminals for starter series 6270 is possible by opening the right
door of the switch cabinet, mounted in front to the starter. The rotor cables can be laid from
underneath through a cable duct to the starter or from every side along the floor. They must be
connected to the appropriate copper bars "K", "L" and "M" inside the switch cabinet. In the
standard version customer must place bores in the bottom plate of the switch cabinet
depending on number and size of used rotor cables. After mounting the rotor cables to the
terminals the bores are to be sealed by silicon or similar sealant. For devices with prepared
cable glands as rotor cable entry (option) sealing is not necessary. The earthing terminal PE
(min. 50mm2 terminal cross-section) is located on the right side underneath the switch
cabinet.
The control cable cross-section must be between 1 and 2.5mm2. Heavy-gauge cable glands of
type PG 21 or M 25 must be used for the connection between the starter and a higher-level
control. These two components must not be separated by more than 3000 m. The control
cables must be connected to the terminal board as shown in the terminal diagrams.
If using a control mounted on the starter, connect the control cables as shown in the circuit
diagrams.
Modifications or bypass of functional control components only allowed after manufacturers
release. Non-compliance of this demand may implicate guarantee loss.
1.3 Initial filling / Adjustment of concentration

Remove inner covers (013/014/015-series) and remove, if there is any, corrosion
protection material inside the electrolyte tank (BRANOrost Chip). Note red markings !
Before filling, make certain that the top electrodes can move freely in relation to the bottom
ones. At the same time, check the operation of the limit switches and proximity initiators for
movement limitation (for moving use the enclosed crank - attachment 2).
The starter resistance is provided by a sodium carbonate solution. The resistance can be varied
over a wide range, depending on the start up characteristics of the machine. The concentration
of the sodium carbonate solution is usually in the range of 0.5 to 6% (percentage by weight). It
is calculated by the starter manufacturer according to the relevant data and customer's
specifications, and stated in a separate document supplied with the starter.
The calculated concentration may be optimised during the commissioning (see next chapter).
The appropriate amount of sodium carbonate (Na2CO3) is to mix in a separate tank in small
quantities with warm distilled water, and dissolve. The salt has to dissolve it completely.
Thereafter, the mixture is filled into the starter tank, step by step, until the calculated amount
of salt is processed. Add distilled water up to the maximum mark on the level gauge. Drinking
water can be used instead of distilled water if none is available, but the calculated quantity of
sodium carbonate must be reduced by up to 15% because of drinking water's intrinsic
conductivity.
After the water have been added, stir the solution to ensure an even distribution of Na2CO3. If
a heat exchanger with a circulating pump is mounted on the starter, the electrolyte solution
can be stirred by switching the pump.

Under normal starting conditions, a smooth starting of the slip-ring motor indicates that the
electrolyte concentration is correct. The residual resistance at the end of the starting operation
must not be too high otherwise an appreciable current surge can occur when the rotor short-
circuit contactor is connected.
If the motor begins to run very strongly after start, the electrolyte concentration is too high and
is to be diluted by water bit by bit. If the motor begins not to run, or only very slowly, the
electrolyte concentration is too low and sodium carbonate is to be added bit by bit to the
solution in small units.
During operation, the electrolyte level must not fall so low, that the movable top electrodes
are no longer fully submerged. Otherwise the rotor circuit could be interrupted. This could
lead to damage in the slip-ring motor. The water level is to regularly check on the level
indicator.
2. Starter operation
2.1 General notes

The method of operating the starter essentially depends on whether or not a starter control is
installed. If a control is provided, the starter operates as specified by the customer (customer's
control specification).
If the starter's control elements are only connected to the terminal board (standard
specification), the customer can decide how to configure the control. As a general rule,
observe the following points to ensure reliable operation of the starter:
These conditions must apply before starting:
• Movable electrodes in top end position

• Movable electrodes are within operating range
• All control voltages are available
• All fuses are ok.
• Emergency manual drive is inactive
• Electrolyte temperature is between +5°C and +85°C
• Electrolyte level is ok.
These conditions must be observed during the starting operation:
• The electrolyte temperature must not exceed 85°C

• The set starting time must not be exceeded
• The servo-motor current must not exceed the rated current
The following must apply at the end of the starting operation:
• The short-circuit contactor must short the rotor circuit

• The servo-motor must be switched off or reset to move the electrodes to the starting
position
The following should be done while shut off machine:
• Switch off short – circuit contactor at least 1s delayed in relation to the main circuit
breaker – prevention of contact burning!
A rotor monitoring of the blocked slip ring motor can integrates in case of need within the scope the
placing of order optionally into the steerage.
Starters of types ..21/..26, equipped with standard electrolyte heaters, are suitable for working
at ambient temperatures down to -5°C. Starters of types ..13/..14/..15 equipped with standard
electrolyte heaters, are suitable for working at ambient temperatures down to -10°C.
In case of lower ambient temperatures an additional frost protection is necessary. Therefore

additional heating elements may be built in, or anti-freeze is to add. Both possibilities requires
manufacturers confirmation.
The built-in frost protection temperature controller is pre-set to +5°C. In case of a built-in
sequence control, the electrolyte heater control is included. If a sequence control is not built-
in,
the user is responsible for the reliable heater control (do not use the temperature controller for
directly heater switching).
At ambient temperatures below 0°C a regularly functional test of the built-in electrolyte
heaters should be secured. Undetected failures of fuses, temperature controller or electrolyte
heaters may cause freezing of electrolyte and following mechanical damages.
2.2 Notes for starter rheostats

Starters designed both to start and control the speed of motors have a cooling system (heat
exchanger or cooling coil) that must be monitored during operation. The starter can overheat
and be damaged if a failure in the cooling system goes unnoticed. The electrolyte temperature
must never exceed 85°C.
3. Maintenance
Make sure that the starter is not connected to the voltage supply whenever carrying out
repairs. Observe the accident prevention regulations.
Top up with water to make up for electrolyte condensation losses. No sodium carbonate needs
to be added in this case.
All three-phase liquid starters are equipped with a maintenance-free spindle drive element. If
the liquid starter is used exclusively for starting purposes, the element will require greasing
every 3 years or after every 10000 starting operations. Annual lubrication is recommended in
case of continuous operation (control operation).

Type / Manuf. of the Lubricant for the spindle Lubricant for the gear
spindle drive element
SWEDRIVE Klüber Duotempi PMY45 (S-3) Klüber Centoplex H0 (M-00)
A15 Shell Grease 1352 CAE12 (M-2) Shell Tivela Comp A (S-00)
A50 Shell Limax EP2 (M-2) Mobil Mobilplex 44 (M-00)
Shell Retinax MS (M-2)
BP Energrease LS-EP2 (M-2)
Mobil Mobilux EP2 (M-2)
GFC Aralup HLP 2 Aral Degol GS 220/460
SH 50-0013 BP Energr. LS-EP 2 BP Energol SG-XP220/46
SH 50-0020 Mobilux EP2 Klüber Syntheso HT 220/460/680
SH 50-0024 Klüber Klübersynth GH 6-220/460/680
SH 50-0025 Mobil Glygoyl 30/80
To lubricate the spindle, unscrew and remove the protective sleeve. The gear can be lubricated
after removing the allen screw in the gear casing.
Check liquid starter once a year to make sure the following conditions are met:
• Limit switches / proximity initiators operate correctly and are correctly set.
• The operating lever operates correctly and is set correctly.
• The electrode guide pins are in good condition.
• The screw gear operates correctly and can move freely.
• The emergency manual drive operates correctly and moves freely.
• The electrolyte circulating pump operates correctly (where applicable).
• Electrolyte and cooling water flow rates are adequate (if necessary).
• The starter system is free of leaks.
• Sodium carbonate deposits are not excessive.
A visual inspection of the short-circuit contactor and control (if installed) should also be carried
out once a year.
4. Storage of the starter
If the starter is stored to the installation for some time, should where possible, in the original
packaging in a frost-free room. Once the package is opened, the in the electrolyte tank located
corrosion protection deposits (BRANOrost chip) with red markings, if any, not to remove and the
starter stored in a dry place.
Caution:
Please note that the rust protection inside the tank is only available for delivery before the
commissioning and a complete filling with electrolyte.

The starter should be not filled with pure water. During storage of the starter in drained
condition of the tank in the interior is to be dried, and it is to make a suitable preservative.
Observance of this information is a prerequisite for the recognition of warranty claims.
Notice: Sodium carbonate solution (Na2CO3) is lowly alkalic and water endangering.
The disposal of Na2CO3 is to co-ordinate with the local environmental authority.

Resistance data for Three - Phase Liquid Rotor Starter
Contract no. : 8456/6

Order no. : 4507121447
Quantity : 1
Starter type : 6270.014/7-S

Rated power PR (kW) : 1700
Rated rotor voltage u20 (V) : 1710
Rated rotor current i2 (A) : 591
Starting load f (-) : 1,0
Calculated resistance (Ω) : 1,65

Resulting Na2CO3 - concentration (%) : 1,58
Quantity Na2CO3 for basic filling (kg) : 8,8
Attention:
For basic filling please note the hints given in the „Installation, Operating and Maintenance
Instructions“, chapter 1.3.
Edited Checked
Name: Andreas Knoll Name: Siegfried Streich

Date: 14.09.2015 Date: 14.09.2015
G:\ESM\PROJEKTE\WEG BRASILIEN\8456_INDARUNG VI\SCHRIFT_8456-6\SODA.DOCX

Spare Part List for Liquid Rotor Starter Type 6270.014/7-S Elektroschaltgeräte Meerane GmbH WEG Equipamentos Eletricos S/A - Energia
Serial no.: 8456/6 Mr. Andreas Knoll Mr. Alexandre Figueiredo
Karl - Schiefer - Straße 1 Av. Prefeito Waldemar
Customer: WEG Equip. Eletricos S/A. D - 08393 Meerane Grubba 3000 - Vila Lalau
Tel.: +49 3764 7912 28 BR 89256-900 Jaragua do Sul - SC
Fax: +49 3764 7912 79 Tel.: +55(47) 3276-4345
esmmars@t-online.de afigueiredo@weg.net
www.esmmars.de
No. ESM-Id.-No. Designation / Type Data Weight Del. Time installed recomm.Quantity Weight Remarks Rev.
/pc. (kg) (weeks) Quantity for 2 years of operation total (kg) 0
1 3579900020 Screw jack A15 - 10,3 9,50 5 1 9,50
2 3612100565 Motor K21 R71 G4 (0,37kW) 380V, 50Hz; 0,37kW 12,00 5 1 12,00
3 3639100316 Short-circuit cont. AF370-30-22-13 (ABB) 3000V/640A;100-250VAC 4,67 5 1 4,67
4 9290089 Bushing complete ( 013, 014) 6,00 5 3 6,00
5 9380050 Guiding pin ( 014 ) 2,50 5 2 2,50
6 8200575 Bellows complete ( with 2 Steples ear clamp ) 0,60 5 1 1 0,60
7 7200108 Cap (015,014,013,026) 0,05 5 2 2 0,10
8 3230600 switch rod (14) 0,70 5 1 0,70
9 3929200075 Electrolyte heater 380V, 2000W 0,55 5 2 1 0,55
10 3633130085 Limit switch type LS30P30B11 1no, 1nc 0,10 5 2 1 0,10
11 3639400155 Proximity Initiator type 3RG4013-3KA00 (P+F) 20-250VAC 0,15 5 2 1 0,15
12 3639200200 Liquid level controller CM-ENE-MIN 220-240VAC 0,25 5 1 1 0,25
13 3554790050 Liquid level indicator 0,30 5 1 1 0,30
14 3811570050 Temperature controller 17452 w. prot. tube 0-140°C 0,85 5 2 1 0,85
15 3639600983 Electrodes ( 014 ) 1 set = 6 pcs - Armco 18,50 5 1 18,50
16 3639000265 Logic module CL-LMR.C18AC2 (ABB) 100-240VAC 0,30 5 1 0,30
17 3639100100 Contactor A9-30-10 1SBL 14 1001 R 8010 ( ABB ) 220V, 50Hz, 4no 0,31 5 2 1 0,31
18 3639100535 Contactor N31E 1SBH 14 1001 R8031 (ABB) 220VAC, 3no, 1nc 0,34 5 1 1 0,34
19 3639100066 Relay CR-M230AC4, 4 contacts, (ABB) 220V, 50/60Hz 0,10 5 6 2 0,20
20 3639000045 Frequency converter ESMD371L4TXA (Lenze) 3x380/480VAC; 0,37kW 1,20 5 1 1,20
21 3639100065 Interface-Relay RB121A-230VAC/DC 220VAC/DC 0,10 5 8 2 0,20
Date: 14.09.15 Signature: Andreas Knoll

Device Information:
Documentation created with: CL-SOFT 6.22 , Build 3454
Device Type: CL-LMR.C18AC2

Program Name: »8456/6«
I Debounce: on
P Buttons: on
Card Mode: off
Retention: M9 - M12: off

N9 - N16: off M13 - M16: off
C8: off C5 - C7: off
D1 - D8: off C13 - C16: off
T8: off T7: off
T13 - T16: off
Daylight Saving Time: off
Password: 8456
Cycle time: 0 ms
Date: 9/11/2015 Customer: WEG Equip. Eletricos Order No.: 4507121447
Editor: Customer Doc. No.: Factory No.: 8456/6
Checked: Document No.: 8456_6.E60
Liquid Rotor Starter Type 6270.014/7-S Author: Knoll

Program Logic Module
Sheet: 1 of 10
NET-ID: -
A B C D E F G
Button 1 Cycl.test ON
001 P01 M05
Cycl.test ON Start =Rmax Cycle test
___
002 M05 I08 M01 TT07
Cycl.test ON Cycle test Cycle test
003 M05 T07 SM08
=Rmax on Rmax
004 M01 TT08
Cycle test on Rmax 1 cycle
005 M08 T08 SM11
Cycle test SCC = ON 1 cycle
006 M08 I12 RM11
Cycle test
___
007 M08
1 cycle counter 100
008 M11 CC01
Cycl.test ON counter 100
009 M05 RC01
Reset
010 P02
counter 100 Cycle test
011 C01 RM08
Reset
012
P02

Sheet: 2 of 10
NET-ID: -
A B C D E F G
Start Start
013 I08 M09
Test
014 P04
1 cycle
015 M11
Pos. Rmax Pos. Rmin =Rmax
___
016 I01 I02 M01
Pos. Rmin Pos. Rmax = Rmin
___
017 I02 I01 M02
<85°C FC no Fault Test 1 okay
018 I05 I11 M03
Level okay SCC = ON Travel range Test 2 okay
___
019 I07 I12 I03 M04
=Rmax Test 1 okay Test 2 okay Availability
020 M01 M03 M04 SQ04
Overrun Availability
021 M10 RQ04
Test 1 okay
___
022 M03
Pos. Rmax Pos. Rmin Start
___ ___ ___

023 I01 I02 M09
Level okay Pos. Rmax Start
___ ___
024
I07 I01 M09

Sheet: 3 of 10
NET-ID: -
A B C D E F G
Pos. Rmax Pos. Rmin
025 I01 I02
Travel range
___
026 I03
SCC = ON Start
___
027 I12 M09
Cycl.test ON Start
___
028 M05 I08
Cycle test
029 M08
SCC ON
030 Q03
Start SCC = ON Pos. Rmin Flag
___ ___
031 M09 I12 I02 M12
Availability Flag Overrun Drive Rmin
___
032 Q04 M12 M10 Q01
Cycle test
033 M08
SCC = ON Pos. Rmax Start to Rmax
___
034 I12 I01 M09 M13
Pos. Rmax FC no Fault Start
___ ___
035 I01 I11 M09
to Rmax Drive Rmin Overrun Drive Rmax
___ ___
036
M13 Q01 M10 Q02

Sheet: 4 of 10
NET-ID: -
A B C D E F G
Drive Rmax
037 Q02
Drive Rmin Overrun Overtime
___
038 Q01 M10 TT01
Pos. Rmin SCC = ON
___
039 I02 I12
Overtime Overrun
040 T01 SM10
Reset Overrun
041 P02 RM10
Cycle test
042 M08
Availability = Rmin Start Time SCC ON
043 Q04 M02 M09 TT02
Time SCC ON SCC ON
044 T02 SQ03
Start SCC to OFF
045 M09 TT03
SCC to OFF SCC ON
___
046 T03 RQ03
Pos. Rmax Pos. Rmin Error
047 I01 I02 M14
Travel range
___
048
I03

Sheet: 5 of 10
NET-ID: -
A B C D E F G
Test 1 okay Error Overrun no Trip
___ ___
049 M03 M14 M10 Q05
Button 3 Text
___
050 P03 M07
Text <85°C Temp.>85°C
___
051 M07 I05 D01
Travel range no travel

range
___
052 I03 D02
Overrun overrun
053 M10 D03
SCC = ON SCC closed
054 I12 D04
FC no Fault FC fault
___
055 I11 D05
Level okay Level under

limit
___
056 I07 D06
Drive Rmin drive

spindle
057 Q01 D07
Drive Rmax
058 Q02
059
060

Sheet: 6 of 10
NET-ID: -
Bausteinparameter
C 1: (N) D 3:
Parameteranzeige = ein Attention !
Set point = 100 Time Overrun
Press Reset
-.-
D 1: D 4:
Attention ! Shorting
Temperature Contactor K2
>85 degrees is closed
Celsius ! -.-
D 2: D 5:
Travel Range Frequency-
Limit switch converter,
cross, use Fault
handcrank ! -.-

Sheet: 7 of 10
NET-ID: -
Bausteinparameter
D 6: T 2 (ON-delayed)
Liquid level Parameteranzeige = ein
under limit! I1: 1 s . 000 ms
Fill up
water!
D 7: T 3 (OFF-delayed)
Electrodes Parameteranzeige = ein
go ##### T1: actual value I1: 2 s . 000 ms
seconds
-.-
T 1 (ON-delayed) T 7 (ON-delayed)
Parameteranzeige = ein Parameteranzeige = ein
I1: 29 s . 000 ms I1: 3 s . 000 ms

Sheet: 8 of 10
NET-ID: -
Bausteinparameter
T 8 (ON-delayed)
Parameteranzeige = ein
I1: 1 s . 000 ms

Sheet: 9 of 10
NET-ID: -
Operand Comment Circuit Con.
I01 Pos. Rmax 016A, 017C, 023A, 024C, 025A, 034C, 035A, 047A
I02 Pos. Rmin 016C, 017A, 023C, 025C, 031E, 039A, 047C
I03 Travel range 019E, 026A, 048A, 052E
I05 <85°C 018A, 051E
I07 Level okay 019A, 024A, 056E
I08 Start 002C, 013A, 028E
I11 FC no Fault 018C, 035C, 055E
I12 SCC = ON 006C, 019C, 027A, 031C, 034A, 039C, 054E
Q01 Drive Rmin 032G, 036C, 038A, 057E
Q02 Drive Rmax 036G, 037A, 058E
Q03 SCC ON 030A, 044G, 046G
Q04 Availability 020G, 021G, 032A, 043A
Q05 no Trip 049G
M01 =Rmax 002E, 004A, 016G, 020A
M02 = Rmin 017G, 043C
M03 Test 1 okay 018G, 020C, 022A, 049A
M04 Test 2 okay 019G, 020E
M05 Cycl.test ON 001G, 002A, 003A, 009A, 028A
M07 Text 050G, 051A
M08 Cycle test 003G, 005A, 006A, 007A, 011G, 029A, 033A, 042A
M09 Start 013G, 023E, 024E, 027E, 031A, 034E, 035E, 043E
, 045A
M10 Overrun 021A, 032E, 036E, 038E, 040G, 041G, 049E, 053E
M11 1 cycle 005G, 006G, 008A, 015A

M12 Flag 031G, 032C
M13 to Rmax 034G, 036A
M14 Error 047G, 049C
P01 Button 1 001A
P02 Reset 010A, 012A, 041A
P03 Button 3 050A
P04 Test 014A
C01 counter 100 008G, 009G, 011A
D01 Temp.>85°C 051G
T01 Overtime 038G, 040A
D02 no travel range 052G
T02 Time SCC ON 043G, 044A
D03 overrun 053G
T03 SCC to OFF 045G, 046A
D04 SCC closed 054G
D05 FC fault 055G
D06 Level under limit 056G
D07 drive spindle 057G
T07 Cycle test 002G, 003C
T08 on Rmax 004G, 005C

Sheet: 10 of 10
NET-ID: -
Reg.-Nr.: FB 013/QB Release 23.04.97 Rev. 2 / 14.01.2015
Page 1 / 7
CHECK LIST
Liquid Rotor Starter
CUSTOMER: WEG Equip. Eletricos S/A.
TYPE: 6270.014/7-S
SERIAL NO.: 8456/6
ORDER NO.: 4507121447

Page 2 / 7

Karl - Schiefer - Straße 1
D - 08393 Meerane
Check List for Liquid Starter
IMPORTANT NOTICE: This Check List has to be filled-in at commissioning and must then be
sent to the above mentioned address back! This is the prerequisite for the
acceptance of warranty claims.
REQUIREMENT: Fill-in of check list and commissioning of the starter should be done
only by qualified personnel!
REMARKS: 1. Do not fill-up the starter with electrolyte and do not connect the
rotor cables with the corresponding terminals K, L and M
before checking the starter.
2. Fill-up the starter and attach the rotor and control cables according
to the „INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS“!
3. Make sure, that the first start will be executed at minimum load
from the driven machine.
All instructions in the check list framed like this should be executed as described in the
„INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS“!

Page 3 / 7
Device: Three - Phase Liquid Rotor Starter

Type: 6270.014/7-S
Serial No.: 8456/6
Provided for starting a slip-ring motor with the following data:
Nominal Power: 1700 kW

Rotor standstill voltage u20: 1710 V
Nominal rotor current i2: 591 A
Built-in sequence control: EASY4310-4316.DWG dated 07.07.2015

Outline drawing: 6270.014/7-S / M7E0147S.DWG
3-phase voltage supply: 3 x 380 V, 50 Hz

1-phase voltage supply: 1 x 220 V, 50 Hz
internal control voltage: -
Will the starting procedure take place under the same conditions and with the same technical data for
which the starter has been calculated and designed?
Please confirm: YES
Have steps been taken to prevent overload of motor and starter?
Please confirm: YES
1. Measuring Insulation Resistance
Measuring insulation resistance between the 3 rotor cable connection terminals K, L, M and the
earthing point. The measured value should be higher than 10 MΩ (minimum is 2000 Ω / V, related to
the rotor standstill voltage u20).
Please enter the values (Test voltage 500 V or 1000 V): K - Earth ………… MΩ
L - Earth ………… MΩ
M - Earth ………… MΩ

Page 4 / 7
• Connect the rotor cables and the earthing cable to the corresponding terminals.
• Remove the top cover(s) of the starter.
• Remove all inner covers (013/014/015-series) and remove, if there is any, corrosion protection
material inside the electrolyte tank (BRANOrost-Chip).
• In case of movable electrodes are standing in the lower end position, take the hand-crank and lift
the electrodes to the upper end position by using the emergency hand drive.
2. General Test Procedure
2.1. Have all mechanical and electrical safety regulation and other laws
that are in force at site been observed? YES
2.2. Have rotor and earthing cables been connected? YES
2.3. Testing of thermostat settings:
- B3 should be set to 85°C YES

- B5 should be set to 5°C for antifreeze YES
2.4. Have you found any deformations or destruction’s of built-in

mechanical or electrical components during a visual inspection? YES NO
If the answer is YES immediately contact Elektroschaltgeräte Meerane GmbH!
3. Functional Test
3.1 Mechanical test of electrode setting mechanism.

Use the hand-crank and the emergency hand drive to move the electrodes from the upper end
position to the lower end position and then back.
3.1.1 There is no force between the electrodes and there guiding pins in
any position between the two end position. Please confirm: YES
3.1.2 Check the unchanged setting of the limit switches and / or proximity
initiators. Red seals o.k.? Please confirm: YES

Page 5 / 7
• Connect the control cables and the cables of the voltage supply with the corresponding terminals of
the starter. Make sure that all fuses and circuit breakers are switched on. At ambient temperatures
of ≤ 5°C disable or disconnect voltage supply for electrolyte heaters (if installed)!
• Make sure the power supply to the stator side of the slip-ring motor continues to remain
interrupted, also in event of switching ON the slip-ring motor!
Execution of electrical test is depending on the starters design. Is this starter

equipped with a built-in sequence control? YES NO
If the answer is NO continue with item 3.2. If the answer is YES continue with item 3.3.
3.2 Electrical test of starters without a built-in sequence control.
3.2.1 All control cables connected to the starters connection terminal

according to the valid diagrams? Please confirm: YES
3.2.2 Is the customer-made starter sequence control designed to satisfy

the general requirements given in the „INSTALLATION,
OPERATING AND MAINTENANCE INSTRUCTIONS“ chapter 2.1!
Please confirm: YES NO
In case of NO write down the differences on a separate sheet of

paper and attach it to this check list.
3.2.3 Confirm the execution of a successful test run. YES
3.2.4 Correspond the measured starting time with the starting

time engraved in the wide framed ta-field of the rating plate (± 10 %)? YES
Continue with item 4!
3.3 Electrical test of starters with a built-in sequence control.

3.3.1 All control cables connected to the starters connection terminal
according to the valid control diagrams? Please confirm: YES
3.3.2. Connect the connecting terminals ground electrode “C” and minimal
electrode “MIN” for the liquid level controller -B4 in order to simulate
a sufficient electrolyte level.
Execute a test run by using an external or internal start signal. Check
all control-relevant functions and compare the results with the functions
determined by the control diagrams. Please confirm no deviations: YES

Page 6 / 7
In case of deviations contact Elektroschaltgeräte Meerane GmbH!
Reconnect the jumper wire for the liquid level controller -B4.
3.3.3 Correspond the measured starting time with the starting

time engraved in the wide framed ta-field of the rating plate (± 10 %)? YES
• Fill up the starter with electrolyte.

• Enable or reconnect the voltage supply for electrolyte heaters if disabled or disconnected before.
4. Electrolyte basic filling
Have you filled up the starter according to the instructions given in

the „INSTALLATION, OPERATING AND MAINTENANCE
INSTRUCTIONS“ chapter 1.3 and the documentation part „Resistance
data for Three - Phase Liquid Rotor Starter“ Please confirm: YES
5. Readjustments
5.1 Change of starting time ta
If it is necessary to change the starting time because there has been a change in operating
characteristics proceed as follows (select the applicable item 5.1.1 or 5.1.2):
5.1.1 Starting time of starters equipped with an electrode setting motor with two separate windings
(8-4-pole version) can be changed by modifying the wiring of the motor connection terminal
(see instructions inside the motor connection box). The second available starting time is
engraved in the thin framed ta-field of the rating plate!
5.1.2 Starting time of starters equipped with a standard electrode setting motor (standard version
4- or 8-pole) and a frequency converter can be changed by modifying the setting of the
frequency converter. The allowed setting time range is engraved in the thin framed ta-field of
the rating plate. How to change the parameter „maximum output frequency“ is described in
the „Users Manual“ of the frequency converter.
Starting time supervision (installed or appropriated by the user) must be changed accordingly!
Setting on new starting time ta + 5 seconds (currently time T1 in logic module, 24 + 5 = 29 s).

Page 7 / 7
5.2 Changes of other parameters or set-points
Changes of other parameters or set-points requires approval by Elektroschaltgeräte Meerane

GmbH. Not approved modifications may effect guarantee loss.
After completion of changes run through the check list once again beginning with item 3!
If serious deviations are found in any section of the checking procedure the starter may only be
put to work on receipt of a written approval by Elektroschaltgeräte Meerane GmbH!
This check list was filled-in by:
Company: ...............................................................................
Name / Signature: ................................ / ................................
Place of issue, Date: ................................................................
Please return this check list as soon as possible to:

Karl - Schiefer - Straße 1
Sales Department
D - 08393 Meerane
Germany
G:\ESM\PROJEKTE\WEG Brasilien\8456_Indarung VI\Schrift_8456-6\CHECK.docx


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ELEKTROSCHALTGERÄTE MEERANE GMBH

Elektroschaltgeräte Meerane GmbH, Postfach 1251, 08384 Meerane

THREE - PHASE LIQUID ROTOR STARTER

Customer: WEG Equip. Eletricos S/A.

Order no: 4507121447

Serial no: 8456/6

G:\ESM\PROJEKTE\WEG BRASILIEN\8456_INDARUNG VI\SCHRIFT_8456-6\DECKDOC.DOCX

Description No. of pages

Installation, Operating and Maintenance Instructions 6+2

Spare Part List 1

Programming Guide Frequency Converter, Type SMD on compact disc

Application Manual, Logic Module on compact disc

G:\ESM\PROJEKTE\WEG BRASILIEN\8456_INDARUNG VI\SCHRIFT_8456-6\CONTLIST.DOCX

Hausanschrift: Bankverbindung: Elektroschaltgeräte Meerane GmbH

Client: WEG Equipamentos Electricos - Energy Inquiry no.:

Driven machine: Pyroprocess Fan Moment of inertia J: unknown kgm2

Serial number short-circuit contactor: ................................................

Power and PR = 1700 kW

Starter data at Starting time ta : 24 s 10 to 60 s variable

Edited: Andreas Knoll Checked: Frank Rabe

THREE-PHASE - LIQUID STARTER

1.2.1 Electrical connection

BEDWAREN.DOC Issue date: 14.01.2015 Page 1/6

1.3 Initial filling / Adjustment of concentration

BEDWAREN.DOC Issue date: 14.01.2015 Page 2/6

2.1 General notes

These conditions must apply before starting:

• Movable electrodes in top end position

These conditions must be observed during the starting operation:

• The electrolyte temperature must not exceed 85°C

The following must apply at the end of the starting operation:

• The short-circuit contactor must short the rotor circuit

In case of lower ambient temperatures an additional frost protection is necessary. Therefore

2.2 Notes for starter rheostats

BEDWAREN.DOC Issue date: 14.01.2015 Page 4/6

4. Storage of the starter

BEDWAREN.DOC Issue date: 14.01.2015 Page 5/6

Observance of this information is a prerequisite for the recognition of warranty claims.

BEDWAREN.DOC Issue date: 14.01.2015 Page 6/6

Resistance data for Three - Phase Liquid Rotor Starter

Contract no. : 8456/6

Starter type : 6270.014/7-S

Calculated resistance (Ω) : 1,65

Quantity Na2CO3 for basic filling (kg) : 8,8

Name: Andreas Knoll Name: Siegfried Streich

G:\ESM\PROJEKTE\WEG BRASILIEN\8456_INDARUNG VI\SCHRIFT_8456-6\SODA.DOCX

Date: 14.09.15 Signature: Andreas Knoll

Documentation created with: CL-SOFT 6.22 , Build 3454

Device Type: CL-LMR.C18AC2

Retention: M9 - M12: off

Date: 9/11/2015 Customer: WEG Equip. Eletricos Order No.: 4507121447

Editor: Customer Doc. No.: Factory No.: 8456/6

Checked: Document No.: 8456_6.E60

Liquid Rotor Starter Type 6270.014/7-S Author: Knoll

001 P01 M05

Cycl.test ON Start =Rmax Cycle test

Cycl.test ON Cycle test Cycle test

003 M05 T07 SM08

004 M01 TT08

Cycle test on Rmax 1 cycle

005 M08 T08 SM11

Cycle test SCC = ON 1 cycle

006 M08 I12 RM11

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