Beruflich Dokumente
Kultur Dokumente
QS
T = 170 °C
T = 30 °C T = 80 °C
Q 1A HEAT EXCHANGER Q 1B
S S
EB EB
QC
T = 170 °C
Diketahui :
B-1
B-2
¿¿
¿ 879,65J/mol
¿ 879,65KJ/Kmol
¿¿
¿ ( 4,31428× ( 303−298 ) ) + ¿
¿ 913,89J/mol
¿ 913,89KJ/Kmol
Energi styrene, Q S 1A
Q S 1A = N S 1A × ∆H S 1A
= 65,70 kgmol / jam × 879,65 kJ / kgmol
= 57.794,49 kJ / jam
Energi ethylbenzene, Q EB 1A
Q EB 1A = N EB 1A × ∆H EB 1A
= 0,19 kgmol / jam × 913,89 kJ / kgmol
= 177,23 kJ / jam
¿¿
¿ 10.209,79J/mol
¿ 10.209,79KJ/Kmol
¿¿
¿ ( 4,31428× ( 303−298 ) ) + ¿
¿ 10.621,35J/mol
¿ 10.621,35KJ/Kmol
Energi styrene, Q S 1B
Q S 1B = N S 1B × ∆H S 1B
= 65,70 kgmol / jam × 10.209,79 kJ / kgmol
= 670.802,7 kJ / jam
Energi ethylbenzene, Q EB 1B
Q EB 1B = N EB 1B × ∆H EB 1B
= 0,19 kgmol / jam × 10.621,35 kJ / kgmol
= 2.059,86 kJ / jam
Perubahan energi, ∆Q
∆Q = Q 1B – Q 1A
= 672.862,5 kJ / jam - 57.971,72 kJ / jam
= 614.890,8 kJ / jam
QS
T = 170 °C
T = 30 °C T = 80 °C
Q 3A HEAT EXCHANGER Q 3B
EB EB
QC
T = 170 °C
Diketahui :
¿¿
¿ ( 4,31428× ( 303−298 ) ) + ¿
¿ 913,89J/mol
¿ 913,89KJ/Kmol
Energi ethylbenzene, Q EB 3A
Q EB 3A = N EB 3A × ∆H EB 3A
= 8,8 kgmol / jam × 913,89 kJ / kgmol
= 7.384,81 kJ / jam
= 7.384,81 kJ / jam
842,07 kg/jam
=
106,17 kg/kgmol
= 8,8 kgmol/jam
N 3B = N EB 3B
= 8,8 kgmol /
jam
B.2.5 Menentukan perubahan entalpi pada aliran F 3B, ∆H 3B
T1A
∆ H EB 3B = ∫ Cp dt
T ref
¿¿
¿ ( 4,31428× ( 353−298 ) ) + ¿
¿ 10.621,35J/mol
¿ 10.621,35KJ/Kmol
Energi ethylbenzene, Q EB 3B
Q EB 3B = N EB 3B × ∆H EB 3B
= 8,8 kgmol / jam × 10.621,35 kJ / kgmol
= 85.827,58 kJ / jam
QS
T = 170 °C
T = 30 °C T = 80 °C
Q 4A HEAT EXCHANGER Q 4B
WMO WMO
QC
T = 170 °C
Diketahui :
171 , 58 kg/jam
=
350 kg/kgmol
171,58 kg/jam
=
350 kg/kgmol
= 0,49 kgmol / jam
¿ Cp× ¿T 4B – T Ref ¿
¿ 584,50 KJ/Kmol.K × ( 303−298 ) K
¿ 32.147,50 KJ/Kmol
Perubahan energi, ∆Q
∆Q = Q 4B – Q 4A
= 15.760,18 kJ / jam - 1.432,74kJ / jam
= 14.327,44 kJ / jam
B.3.8 Menentukan kebutuhan steam, ṁ steam
Diketahui :
Tekanan steam, P steam = 792,02 kPa
Temperatur steam, T steam = 170,00 °C
Entalpi saturated liquid, H L = 719,10 kJ / kg
Entalpi saturated vapor, H V = 2.767,10 kJ / kg
Perubahan energi, ∆Q = 14.327,44 kJ / jam
Q5
BP
TDM
DPD Q 4 QS
ZS WMO
T = 170 °C
Q3
EB
Q2
PB
Q1
S
T = 80 °C T = 120 °C
EB
DISSOLVER Q6
S PB
EB
BP
TDM
DPD
QC WMO
ZS
T = 170 °C
¿¿
¿ 10.209,79KJ/Kmol
¿¿
¿ ( 4,31428× ( 353−298 ) ) + ¿
¿ 10.621,35J/mol
¿ 10.621,35KJ/Kmol
Energi styrene, Q S 1B
Q S 1B = N S 1B × ∆H S 1B
= 65,70 kgmol / jam × 10.209,79 kJ / kgmol
= 670.802,669 kJ / jam
Energi ethylbenzene, Q EB 1B
Q EB 1B = N EB 1B × ∆H EB 1B
= 0,19 kgmol / jam × 10.621,35 kJ / kgmol
= 2059,86 kJ / jam
= 0,0111 kgmol/jam
Laju alir masuk pada aliran F 2, N 2
N2 = N PB 2
= 0,0111 kgmol / jam
¿ Cp× ¿T 2 – T Ref ¿
¿ 97.364,88 KJ/Kmol.K× ( 303−298 ) K
¿ 486.824,40KJ/Kmol
Energi polybutadiene, Q PB 2
Q PB 2 = N PB 2 × ∆H PB 2
= 0,0111 kgmol / jam × 486.824,40 kJ / kgmol
= 5.355.068,4 kJ / jam
Total energi aliran F 2, Q 2
Q2 = Q PB 2
= 5.355.068,4 kJ / jam
Tabel B.14 Rangkuman neraca energi masuk pada aliran F 2, Q 2
N2 ∆H 2 Q2
Komponen
kgmol / jam kJ / kgmol kJ / jam
Polybutadiene 0,0111 486.824,40 5.355.068,4
Total 0,0111 486.824,40 5.355.068,4
¿¿
¿ ( 4,31428× ( 353−298 ) ) + ¿
¿ 10.621,35J/mol
¿ 10.621,35KJ/Kmol
Energi ethylbenzene, Q EB 3B
Q EB 3B = N EB 3B × ∆H EB 3B
= 8,08 kgmol / jam × 10.621,35 kJ / kgmol
= 85.827,57 kJ / jam
171,58 kg/jam
=
350 kg/kgmol
= 0,49 kgmol / jam
¿ Cp× ¿T 4B – T Ref ¿
¿ 584,50 KJ/Kmol.K × ( 303−298 ) K
¿ 32.147,50 KJ/Kmol
Perubahan entalpi aliran F 4B, ∆H 4B
∆H 4B = ∆H WMO 4B
= 32.147,50 kJ / kgmol
¿ Cp× ¿T 2 – T Ref ¿
¿ 454,39 KJ/Kmol.K × ( 303−298 ) K
¿ 2.271,95 KJ/Kmol
¿ Cp× ¿T 2 – T Ref ¿
¿ 442,81 KJ/Kmol.K × ( 303−298 ) K
¿ 2.214,05 KJ/Kmol
¿ Cp× ¿T 2 – T Ref ¿
¿ 471,83 KJ/Kmol.K × ( 303−298 ) K
¿ 2.359,15 KJ/Kmol
¿ Cp× ¿T 2 – T Ref ¿
¿ 526,97 KJ/Kmol.K × ( 353−298 ) K
¿ 2.634,85 KJ/Kmol
Perubahan entalpi aliran F 5, ∆H 5
∆H 5 = ∆H BP 5 + ∆H TDM 5 + ∆H DPD 5 + ∆H ZS 5
= 24.989,8 + 24.354,55 + 25.950,65 + 28.983,35 kJ / kgmol
= 104.278,35 kJ / kgmol
6.842,85 kg/jam
=
104,15 k g/kgmol
878,52 kg/jam
=
106,17 kg/kgmol
= 8,27 kgmol / jam
= 0,017 kmol/jam
¿¿
¿ 18.344,86J/mol
¿ 18.344,86KJ/Kmol
¿ Cp× ¿T 2 – T Ref ¿
¿ 97.364,88 KJ/Kmol.K× ( 393−298 ) K
¿ 9.249 .663,60KJ/Kmol
¿¿
¿ ( 4,31428× ( 393−298 ) ) + ¿
¿ 19.131,45J/mol
¿ 19.131,45KJ/Kmol
¿ Cp× ¿T 2 – T Ref ¿
¿ 454,39 KJ/Kmol.K × ( 303−298 ) K
¿ 43.167,05 KJ/Kmol
Perubahan entalpi t-dodecyl mercaptan, ∆H TDM 6
T 1A
∆ H TDM 6 = ∫ Cp dt
T ref
¿ Cp× ¿T 2 – T Ref ¿
¿ 442,81 KJ/Kmol.K × ( 303−298 ) K
¿ 42.066,95 KJ/Kmol
¿ Cp× ¿T 2 – T Ref ¿
¿ 471,83 KJ/Kmol.K × ( 393−298 ) K
¿ 44.283,85 KJ/Kmol
Energi polybutadiene, Q PB 6
Q PB 6 = N PB 6 × ∆H PB 6
= 0,0111 kgmol / jam × 9.249.663,60 kJ / kgmol
= 102.694,25 kJ / jam
Energi ethylbenzene, Q EB 6
Q EB 6 = N EB 6 × ∆H EB 6
= 8,27 kgmol / jam × 19.131,45 kJ / kgmol
= 158.305,14 kJ / jam
Perubahan energi, ∆Q
∆Q = Q6–(Q1+Q2+Q3+Q4 +Q5)
= 1.500.452,2 kJ / jam – ( 672.862,53 + 5.355.068,4 + 85.827,57
+ 15.760,17 + 4.016,97 ) kJ / jam
= 662.530,4 kJ / jam
B.4.17 Menentukan kebutuhan steam, ṁ steam
Diketahui :
Tekanan steam, P steam = 792,02 kPa
Temperatur steam, T steam = 170,00 °C
Entalpi saturated liquid, H L = 719,10 kJ / kg
Entalpi saturated vapor, H V = 2.767,10 kJ / kg
Perubahan energi, ∆Q = 724.313,81 kJ / jam
QW
T = 26 °C
T = 120 °C T = 120 °C
Q6 REACTOR Q7
S S
PB PB
EB EB
BP BP
TDM TDM
DPD DPD
WMO QW WMO
ZS ZS
T = 45 °C
PS
HIPS
6.842,85 kg/jam
=
104,15 kg/kgmol
600,55 kg/jam
=
54.091,60 kg/kgmol
172,57 kg/jam
=
350 kg/kgmol
= 0,49
kgmol / jam
Laju alir komponen zinc stearate, N ZS 6
F ZS 6
N ZS 6 =
Mr ZS
17,26 kg/jam
=
632,33 kg/kgmol
= 0,0271 kgmol / jam
3.763,56 kg/jam
=
104,15 kg/kgmol
480,60 kg/jam
=
54.091,60 kg/kgmol
171,58 kg/jam
=
350 kg/kgmol
= 0,49
kgmol / jam
Laju alir komponen zinc stearate, N ZS 7
F ZS 7
N ZS 7 =
Mr ZS
17,15 kg/jam
=
632,33 kg/kgmol
= 0,027 kgmol/jam
F PS 7
N PS 7 =
Mr PS
1.708,43 kg/jam
=
632,33 kg/kgmol
= 0,0055 kgmol/jam
F HIPS 7
N HIPS 7 =
Mr HIPS
1.518,80 kg/jam
=
632,33 kg/kgmol
= 0,0022 kgmol/jam
Energi styrene, Q S 7
Q S7 = N S 7 × ∆H S 7
= 36,136 kgmol / jam × 18.344,86 kJ / kgmol
= 662.910,74 kJ / jam
Energi polybutadiene, Q PB 7
Q PB 7 = N PB 7 × ∆H PB 7
= 0,0089 kgmol / jam × 9.249.663,60 kJ / kgmol
= 82.183,69 kJ / jam
Energi ethylbenzene, Q EB 7
Q EB 7 = N EB 7 × ∆H EB 7
= 8,1270 kgmol / jam × 19.131,45 kJ / kgmol
= 158.305,14 kJ / jam
Energi polystyrene, Q PS 7
Q PS 7 = F PS 7 × ∆H PS 7
= 0,0055 kgmol / jam × 37.103.437,50 kJ / kgmol
= 201.115,69 kJ / jam
Perubahan energi, ∆Q
∆Q = (Q7–Q6)+Qr
= ( 1.346.018,20 – 1.508.960,52 ) + ( – 189.051,05 ) kJ / jam
= – 351.993,37 kJ / jam
QW
T = 26 °C
T = 120 °C T = 120 °C
Q7 REACTOR Q8
S S
PB PB
EB EB
BP BP
TDM TDM
DPD DPD
WMO QW WMO
ZS ZS
PS T = 45 °C
PS
HIPS HIPS
3.763,56 kg/jam
=
104,15 kg/kgmol
480,60 kg/jam
=
54.091,60 kg/kgmol
171,58 kg/jam
=
350 kg/kgmol
= 0,49
kgmol / jam
Laju alir komponen zinc stearate, N ZS 7
F ZS 7
N ZS 7 =
Mr ZS
17,15 kg/jam
=
632,33 kg/kgmol
= 0,027 kgmol/jam
F PS 7
N PS 7 =
Mr PS
1.708,43 kg/jam
=
632,33 kg/kgmol
= 0,0055 kgmol/jam
F HIPS 7
N HIPS 7 =
Mr HIPS
1.518,80 kg/jam
=
632,33 kg/kgmol
= 0,0022 kgmol/jam
3 d 4
+( × ( T 7 – T Ref ) ) + ( × ( T 7 – T Ref ) )
3 4
1
= ( – 3,80191 × 10 × ( 393 – 298 ) )
1,19721 2
+( × ( 393 – 298 ) )
2
– 2,19565 × 10 – 3
+( 3
× ( 393 – 298 ) )
3
1,93312 × 10 – 6 4
+( × ( 393 – 298 ) )
4
= 18.344,86 kJ / kgmol
Perubahan entalpi polybutadiene, ∆H PB 7
T7
∆H PB 7 = Cp dT
T Ref
= Cp × ( T 7 – T Ref )
= 97.364,88 kJ / kgmol . K × ( 393 – 298 ) K
= 9.249.663,60 kJ / kgmol
Energi styrene, Q S 7
Q S7 = N S 7 × ∆H S 7
= 36,136 kgmol / jam × 18.344,86 kJ / kgmol
= 662.910,74 kJ / jam
Energi polybutadiene, Q PB 7
Q PB 7 = N PB 7 × ∆H PB 7
= 0,0089 kgmol / jam × 9.249.663,60 kJ / kgmol
= 82.183,69 kJ / jam
Energi ethylbenzene, Q EB 7
Q EB 7 = N EB 7 × ∆H EB 7
= 8,1270 kgmol / jam × 19.131,45 kJ / kgmol
= 158.305,14 kJ / jam
Energi polystyrene, Q PS 7
Q PS 7 = F PS 7 × ∆H PS 7
= 0,0055 kgmol / jam × 37.103.437,50 kJ / kgmol
= 201.115,69 kJ / jam
188,17 kg/jam
=
104,15 kg/kgmol
47,32 kg/jam
=
54.091,60 kg/kgmol
171,58 kg/jam
=
350 kg/kgmol
= 0,49
kgmol / jam
Laju alir komponen zinc stearate, N ZS 8
F ZS 8
N ZS 8 =
Mr ZS
17,15 kg/jam
=
632,33 kg/kgmol
= 0,027 kgmol/jam
F PS 8
N PS 8 =
Mr PS
263,44 kg/jam
=
632,33 kg/kgmol
= 0,0008 kgmol/jam
F HIPS 8
N HIPS 8 =
Mr HIPS
6.944,44 kg/jam
=
632,33 kg/kgmol
= 0,0102 kgmol/jam
Energi styrene, Q S 8
Q S8 = N S 8 × ∆H S 8
= 1,8068 kgmol / jam × 18.344,86 kJ / kgmol
= 33.145,53 kJ / jam
Energi polybutadiene, Q PB 8
Q PB 8 = N PB 8 × ∆H PB 8
= 0,0009 kgmol / jam × 9.249.663,60 kJ / kgmol
= 8.092,44 kJ / jam
Energi ethylbenzene, Q EB 8
Q EB 8 = N EB 8 × ∆H EB 8
= 8,274 kgmol / jam × 19.131,45 kJ / kgmol
= 158.305,14 kJ / jam
Energi polystyrene, Q PS 8
Q PS 8 = F PS 8 × ∆H PS 8
= 0,0008 kgmol / jam × 37.103.437,50 kJ / kgmol
= 31.284,66 kJ / jam
Perubahan energi, ∆Q
∆Q = (Q8–Q7)+Qr
= ( 1.188.600,26 – 1.338.923,59 ) + ( – 217.605 ) kJ / jam
= – 367.928,1 kJ / jam
QS
T = 170 °C
T = 150 °C
Q9
S
T = 120 °C EB
Q8 DEVOLATILIZER
S PB
EB T = 150 °C
BP
TDM
Q 10
DPD PB BP
WMO TDM
ZS QC DPD
PS WMO
HIPS T = 170 °C
ZS
PS
HIPS
188,17 kg/jam
=
104,15 kg/kgmol
47,32 kg/jam
=
54.091,60 kg/kgmol
171,58 kg/jam
=
350 kg/kgmol
= 0,49
kgmol / jam
Laju alir komponen zinc stearate, N ZS 8
F ZS 8
N ZS 8 =
Mr ZS
17,15 kg/jam
=
632,33 kg/kgmol
= 0,027 kgmol/jam
F PS 8
N PS 8 =
Mr PS
263,44 kg/jam
=
632,33 kg/kgmol
= 0,0008 kgmol/jam
F HIPS 8
N HIPS 8 =
Mr HIPS
6.944,44 kg/jam
=
632,33 kg/kgmol
= 0,0102 kgmol/jam
Energi styrene, Q S 8
Q S8 = N S 8 × ∆H S 8
= 1,80 kgmol / jam × 18.344,86 kJ / kgmol
= 33.345,53 kJ / jam
Energi polybutadiene, Q PB 8
Q PB 8 = N PB 8 × ∆H PB 8
= 0,0009 kgmol / jam × 9.249.663,60 kJ / kgmol
= 8.092,44 kJ / jam
Energi ethylbenzene, Q EB 8
Q EB 8 = N EB 8 × ∆H EB 8
= 8,274 kgmol / jam × 19.131,45 kJ / kgmol
= 158.305,14 kJ / jam
Energi polystyrene, Q PS 8
Q PS 8 = F PS 8 × ∆H PS 8
= 0,0008 kgmol / jam × 37.103.437,50 kJ / kgmol
= 31.284,66 kJ / jam
188,17 kg/jam
=
104,15 kg/kgmol
Energi styrene, Q S 9
Q S9 = N S 9 × ∆H S 9
= 1,80 kgmol / jam × 18.247,60 kJ / kgmol
= 33.145,53 kJ / jam
Energi ethylbenzene, Q EB 9
Q EB 9 = N EB 9 × ∆H EB 9
= 8,27 kgmol / jam × 19.283,24 kJ / kgmol
= 158.305,14 kJ / jam
Total energi aliran F 9, Q 9
Q9 = Q S 9 + Q EB 9
= 33.145,53 kJ / jam + 158.305,14 kJ / jam
= 191.450,68 kJ / jam
F PB 10
N PB 10 =
Mr PB
47,32 kg/jam
=
54.091,60 kg/kgmol
F BP 10
N BP 10 =
Mr BP
4,28 kg/jam
=
242,23 kg/kgmol
= 0,0177
F TDM 10
N TDM 10 =
Mr TDM
6,0 kg/jam
=
202,40 kg/kgmol
F WMO 10
N WMO 10 =
Mr WMO
171,58 kg/jam
=
350 kg/kgmol
= 0,49
kgmol / jam
F ZS 10
N ZS 10 =
Mr ZS
17,15 kg/jam
=
632,33 kg/kgmol
= 0,027 kgmol/jam
F PS 10
N PS 10 =
Mr PS
263,44 kg/jam
=
632,33 kg/kgmol
= 0,0008 kgmol/jam
F HIPS 10
N HIPS 10 =
Mr HIPS
6.944,44 kg/jam
=
632,33 kg/kgmol
= 0,0102 kgmol/jam
Energi polybutadiene, Q PB 10
Q PB 10 = N PB 10 × ∆H PB 10
= 0,0008 kgmol / jam × 12.170.610,00 kJ / kgmol
= 10.647,23 kJ / jam
Energi polystyrene, Q PS 10
Q PS 10 = F PS 10 × ∆H PS 10
= 0,0008 kgmol / jam × 48.820.312,50 kJ / kgmol
= 41.164,03 kJ / jam
Perubahan energi, ∆Q
∆Q = ( Q 9 + Q 10 ) – Q 8
= ( 191.450,68 + 1.312.038,9) – 1.188.600,3 kJ / jam
= 314.889,3 kJ / jam
QS
T = 26 °C
T = 150 °C T = 30 °C
QC
T = 45 °C
188,17 kg/jam
=
104,15 kg/kgmol
188,17 kg/jam
=
104,15 kg/kgmol
= 8,270 kgmol / jam
13,4 7 kg/jam
=
28 ,97 kg/kgmol
Tabel B.33 Rangkuman neraca energi masuk pada aliran F 13A, Q 13A
N 13A ∆H 13A Q 13A
Komponen
kgmol / jam kJ / kgmol kJ / jam
Styrene 1,81 24.832,39 44.867,22
Ethylbenzene 8,27 25.959,07 214.802,4
Air 0,46 2.025 941,55
Total 10,55 52.816,46 260.611,21
F S 13B
N S 13B =
Mr S
188,17 kg/jam
=
104,15 kg/kgmol
188,17 kg/jam
=
104,15 kg/kgmol
13,4 7 kg/jam
=
28 ,97 kg/kgmol
Perubahan energi, ∆Q
∆Q = Q 13B – Q 13A
= 9.189,07– 260.611,21 kJ / jam
= – 251.422,15 kJ / jam